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GPS 70, GPS 120, GPS 240 Reference Systems for Precision Production and Die-Sinking EDM

GPS 70, GPS 120, GPS 240 Reference Systems for ... 3R...6 B B B-B gPs cHuck, Manual • System size: GPS 70 and 120 • Application: turning, milling, drilling, grinding, die-sinking

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GPS 70, GPS 120, GPS 240Reference Systems for Precision Production and Die-Sinking EDM

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∅ ∅ ∅

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8-11

12-15

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17-23

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25-32

33-34

35-37

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Table of conTenTs

General information .................................................................................................

General information chucks.......................................................................................

Clamping function of the GPS pallets .........................................................................

GPS 70 chucks for precision production .....................................................................

GPS 120 chucks for precision production ...................................................................

GPS 70/120 chucks for lathe .....................................................................................

GPS 240 chucks for precision production ...................................................................

Customer specific solutions ........................................................................................

GPS 70/120 chucks for die-sinking EDM ....................................................................

GPS 240 chucks for die-sinking EDM .........................................................................

Automation ..............................................................................................................

Index ........................................................................................................................

How To use THis caTalogue

2On the basis of 1, look for the suitable system size in the following table.

Example: The GPS 120 system is the most likely for consideration.

1What are the maximum dimensions of the work-pieces that you want to machine?

3Based on the maximum weight of the workpiece, define the suitable size for the pallet/reference element.

Example: Max. weight < 20 kg gives a GPS 120 reference system.

Workpiece dimension max. x h /∅ x h

Reference systems

GPS 70 GPS 120 GPS 240

50

100

150

200

250

300

350

400

Pallet size [mm]

Reference systems / workpiece weight max.

GPS 70 GPS 120 GPS 240

∅70 10 kg 10 kg

∅120 20 kg

240 x 240 100 kg

∅260 100 kg

300 x 300 100 kg

Example: Square: Up to a maximum of 120 x 150 mm (steel) approx 17 kgRound: Up to a maximum of ∅ 170 x 100 mm (steel) approx 17,8 kg

4

Maximisation of machine runtimes by reduction in setting times by up to 90%

Setting outside of the machine

Standardisation of clamping systems

Optimisation of production technology and product quality

Unmanned production by automation

Modernisation of existing machines by retrofitting

Preconditions for efficient, economical and flexible production

Every production plant uses clamping elements, jigs, fixtures, reference pallet systems and many other facilities to be able to clamp the range of workpieces machined efficiently and econo-mically.

The GPS clamping system allows the machine table to be equipped individually with position-determining chucks.

It thus allows the complete work area to be used and offers substantial advantages in relation to reducing setting times and enhanced flexibility thanks to substitution of preset workpieces.

Consequently, it opens up entirely new options for manual and automated workpiece change.

5

What do car racing and GPS have in common?

Racing TacTics

HigH-TecH Racing caR

woRk scHeduling

HigH-TecH cHucks

Flexibility

enhanced Productivity

SPeed

Pit stopsA race can be won or lost in the pits!

VicToRy!Every victory brings the title of world champion closer!

… and the car is ready to drive again!

Racing situationsThe planned racing tactics must be adapted quickly and flexibly to any racing situation.

Conversion of devicesFaster conversions mean not only more

working time and higher productivity but also faster delivery times.

… and the machine is ready to earn more money again!

business success!Our know-how for the

success of our customers!

Express orderJob interruption? Not a problem!

Conversion in a matter of seconds means greater flexibility.

6

B

B

B-B

gPs cHuck, Manual• Systemsize:GPS70and120

• Application:turning,milling,drilling,grinding,die-sinking EDM, set-up and presetting station

• Repetitionaccuracy:0.002mm

• Indexing:4x90°

• Clampingforce:adjustable,max.3000N

• Clamping:springforcewithself-clampingball-lock

• Clamping/Releasing:manual

• Flushing:central,lateralconnection

• GPSpallets:noclampingspigotrequired

• Material:stainlesssteel,hardened

gPs cHuck, PneuMaTic• Systemsize:GPS70and120

• Application: manual and automatic palletizing of machine tables for metal-cutting and die-sinking EDM applications as well as for rotary axis

• Repetitionaccuracy:0.002mm

• Indexing:4x90°

• Clampingforce:approx.3800N

• Clamping:springforcewithself-clampingball-lock

• Releasing:withcompressedair(6bar)

• CleaningofZ-supports:automatic

• Insidepressure:connectionavailable

• Pneumaticconnection:pneumaticboxorair-gunvalve

• Automaticoperation:palletpresencemonitoring

• GPSpallets:noclampingspigotrequired

• Material:stainlesssteel,hardened

gPs cHuck, PneuMaTic edM• Systemsize:GPS70and120

• Application:cNCdie-sinkingEDMmachines

• Repetitionaccuracy:0.002mm

• Indexing:4x90°

• Clampingforce:approx.3000N

• Clamping:springforcewithself-clampingball-lock

• Releasing:withcompressedair(6bar)

• Flushing:central

• CleaningofZ-supports:automatic

• Operation:palletpresencemonitoring

• GPSpallets:withclampingspigotforuseinelectrodechanger

• Material:steel,hardened

gPs

70/

120

cH

uc

ks

7

Clamped palletThe axial spring of the centring cams assures optimal system accuracy and provides a reliable transmission of substantial machining forces.

gPs PalleT, sTeel, gRoundMaterial: stainless steel, hardened and ground

Clamped palletThe axial spring of the centring cams assures optimal system accuracy and provides a reliable transmission of substantial machining forces.

Unclamped pallet

gPs PalleT, aluMiniuMMaterial: aluminium die-cast, face-turned and calibrated

Unclamped pallet

Offers more than 100,000 clamping operations with constant precision.

Offers more than 30,000 clamping operations with constant precision.

Pre

cla

mp

ing

: ~

0.0

7 m

mP

recl

am

pin

g:

~0.0

5 m

m

cla

mPin

g Fu

nc

Tion

oF TH

e gPs Pa

lleTs

8

90°

R22,5

ø71,5

ø72,4

57,4

M6

7010

0

10035 35

3535

1040

40

50

M8

M8

51

51

ø85

ø62,6

35

M6 (4x)

ReferenzflächeReference surface

ø64,7

ø99

ø62,6

max

.14,

5

R40

±0,1

60°

22

M6

80

120

80

6072

20

M8

ø140

A B C

gPs

70

FoR

meT

al-

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TTi

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oPe

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ion

s

GPS 70 Chuck, manualC 188 300For turning, milling, grinding, die-sinking EDM.

• Dimension:ø72x57.4mm• Mounting:4xM6screws• Clamping/releasing:manual• Flushing:lateralinlet

GPS 70 Machining cube, manualC 530 210For milling, grinding, die-sinking EDM. Suitable for the 5-sided machining of electrodes and workpieces. One side is ground square with the base surface.

• Dimension:100x100x70mm• Mounting(fromthetop):70x70mm,4xM8screwsthroughholes(horizontal)• Mounting(fromthebottom):onGPS240pallet: 80 x 80 mm, 4x M8 screws threaded holes (horizontal), 40 x 40 mm, 4x M8 screws threaded holes (vertical) • Clamping/releasing:manual

gPs 70 cHucks foR MeTal-cuTTing oPeRaTionsThe GPS 70 chucks are suitable for clamping applications on drilling, milling and grinding machines, machining centres and measuring machines and for a variety of applications in precision mechanics as well as in tool and die making. The GPS 70 chucks are mounted to the machine table.

GPS 70 Chuck, manualC 190 000For turning, milling, grinding, die-sinking EDM.

• Dimension:85x35mm• Mounting:4xM6screws• Requiredclampingspigot:S500062

GPS 70 Clamping unit, pneumaticC 188 720For die-sinking EDM, turning, milling, grinding.

• Dimension:ø99x22mm• Mounting:6xM6screws(onflangeC188730)• Clamping/releasing:pneumatic• Airpressure:6bar• Z-supportcleaning:yes

Flange for GPS 70 clamping unitC 188 730Fits on C 188 720.

• Dimension:ø140x20mm• Mounting:6xM8• Connections: A = releasing/clamping B=Z-supportcleaning C = drain or over-pressure

Facts

• Material:stainlesssteel,hardened/ flange: stainless steel, heat pre-treated

• Repetitionaccuracy:0,002mm

• Clampingforce:3.000-3.800N

• Indexingaccuracy:0,005mm

• Indexing:4x90°

9

Ø62 ±0,1

10

4+

0,15

0

60°

2

Ø69 +0,5+0,2

8

Ø1522

,7

33,2

5

16,7

Z

M5

for M6 (Ø6,6)(TK Ø40/6x)

Ø69 +0,5+0,2

22,7

16,7

Z

M10

0° Position

for M6 (Ø6,6)(TK Ø40/6x)

39,2

5

Ø62 ±0,1

2

4+

0,15

0

Ø69+0,5+0,2

1060

°

8 16,7

22,7

33,2

5

Ø15

Z

M5

for M6 (Ø6,6)(TK Ø40/6x)

69

ø 40

16

,7

ø 6,5

GPS 70 Pallet, aluminiumC 695 040Workpiece or electrode holder. Prepared for automation with thread M5 for code carrier, with gripper contour.

• Scopeofdelivery:palletwithoutcodecarrierfixtureand without code carrier

Set of palletsS 500 011• Setof9xC695040

GPS 70 Pallet, aluminiumC 695 050Workpiece or electrode holder.

• Notpreparedforautomation

Set of palletsS 500 010• Setof9xC695050

GPS 70 Pallet, aluminiumC 695 045Workpiece or electrode holder. Ready for use for automation with assembled code carrier and gripper contour.

• Scopeofdelivery:palletwithC960740codecarrierfixtureand 3R-863.01 code carrier

Set of palletsS 500 012• Setof9xC695045

gPs 70 PalleTs, aluMiniuMUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

gPs 70 Fo

R m

eTal-c

uT

Ting

oPeR

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s

Facts

• Material:coinedcastaluminium

• Dimensions:ø69,5x16,7±0,01mm

• HolepatternforM6screws

• Flatness:0.01mm

• X-Y-position:coinedcams

• Weight:0.2kg

10

17,32

10

ø6,5

21 21

2020

22

27,3

ø69,

7

ø5,7

17,32

10

Z

69,742

40

22

ø 5,7

ø 6,5

ø6,5

ø69,

7ø5,7

17,3217,32

10

2020

2121

37,25

22

27,4

17,32

10

Z

ø6,5

ø69,

7

ø5,7

17,32

2020

21 21

39,15

2227,4

17,32

1010

Z

GPS 70 Pallet, steelC 695 265Workpiece and device holder for precision production. Prepared for automation with thread M5 for code carrier, with gripper contour

• Scopeofdelivery:pallet

gPs 70 PalleT, sTeelUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

gPs

70

FoR

meT

al-

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TTi

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Facts

• Material:stainlesssteel,hardened

• Dimensions:ø69,7x22±0,005mm

• Surfacequality:groundfinish

• Holepattern:6xø6.5mmon ø40mmpitchcircle 2xø5.7mm(preparedforpinholes) 42 mm spacing

GPS 70 Pallet, steelC 695 270Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier.

• Scopeofdelivery:C695265pallet C 695 272 pallet protection ring C 960 740 code carrier fixture

GPS 70 Pallet, steelC 695 275Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, with code carrier.

• Scopeofdelivery:C695265pallet C 695 272 pallet protection ring C 960 740 code carrier fixture 3R-863.01 code carrier

11

GPS 70 Reference palletC 846 360For the axial XY alignment of the GPS chuck.

• Material:stainlesssteel,hardened• Height:47mm• Construction:2-piece,form-fittingdesign• Positioningaccuracyofthecentrebore:0.002mm/0°• Parallelismwithsystemaxis:0.003/120mm

GPS 70 Inspection plugC 846 260FortheaxialandradialalignmentoftheGPSchuckwithZ.

• Material:stainlesssteel,hardened• Height:160mm• Concentricity:0.005mmat150mm• Construction:2-piece,form-fittingdesign

GPS 70 Clamping force testing deviceC 546 900Measurement and adjustment of clamping force for manual chucks.

Control unitC 960 500Manual control unit for clamping and releasing chucks C 188 700 and C 188 720.

• Connectormaterials:includedindelivery

GPS 70/120 Pallet sealC 531 000Sealing of unused bores.

• Material:elastomer• Deliveryincludes:setof100pieces

gPs 70 Fo

R m

eTal-c

uT

Ting

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GPS70 Collet chuck ER 32C 735 110Insertionofcolletchucksø2–20mm.

• Material:stainlesssteel,hardened• Dimension:ø69,7x59mm• Colletchuckkey:includedindelivery

12

ø64,7

ø118ø106

22m

ax.14

,5

R40 ±0,1

60°

M6

2010

0

100

140

82

M8

ø160

70

A B C

57,4

ø108,4

90°

R40

M8

136

13680

45 45

4545

2040

120

68

M8

M8

GPS 120 Clamping unit, pneumaticC 188 700For die-sinking EDM, turning, milling, grinding.

• Dimension:ø118x22mm• Mounting:6xM6screws(onflangeC188710)• Clamping/releasing:pneumatic• Airpressure:6bar• Z-supportcleaning:yes

Flange for GPS 120 clamping unitC 188 710Fits on C 188 700.

• Dimension:ø160x20mm• Mounting:6xM8• Connections: A = releasing/clamping B=Z-supportcleaning C = drain or over-pressure

GPS 120 Chuck, manualC 188 320For turning, milling, grinding, die-sinking EDM.

• Dimension:ø108x57.4mm• Mounting:4xM8screws• Clamping/releasing:manual• Flushing:lateralinlet

GPS 120 Machining cube, manualC 530 310For milling, grinding, die-sinking EDM. Suitable for the 5-sided machining of electrodes and workpieces. One side is ground square with the base surface.

• Dimension:136x136x80mm• Mounting(fromthetop):12x120mm,4xM8screwsthreadedholes(horizontal)• Mounting(fromthebottom):onGPS240pallet: 90 x 90 mm, 4x M8 screws through holes (horizontal), 120 x 40 mm, 4x M8 screws threaded holes (vertical)• Clamping/releasing:manual

gPs 120 cHucks foR MeTal-cuTTing oPeRaTionsThe GPS 120 chucks are suitable for clamping applications on drilling, milling and grinding machines, machining centres and measuring machines and for a variety of applications in precision mechanics as well as in tool and die making.The GPS 120 chucks are mounted to the machine table.

gPs

120

Fo

R m

eTa

l-c

uT

Tin

g o

PeR

aTio

ns

Facts

• Material:stainlesssteel,hardened/ flange: stainless steel, heat pre-treated

• Repetitionaccuracy:0,002mm

• Clampingforce:3.000-3.800N

• Indexingaccuracy:0,005mm

• Indexing:4x90°

13

ø 124

20

2020

34,64

2020

20 20

20

20

16,6

ø 6,5

90°

90°

ø15

16,7

659,05 59,05

57,8

2040

2040

ø118ZM5

for M6(Tk ø40/6x)

16,6 6

20

40

20

40

Ø118 Z

for M6(Tk ø40/6x)

90°10

Ø124

22

616,7

ø118

59,05 59,05

57,8

63,8

90°

90°

ø15

2040

2040

ZM5

for M6(Tk ø40/6x)

gPs 120 PalleTs, aluMiniuMUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

GPS 120 Pallet, aluminiumC 695 140Workpiece or electrode holder. Prepared for automation with thread M5 for code carrier, with gripper contour.

• Scopeofdelivery:palletwithoutcodecarrierfixtureand without code carrier

Set of palletsS 500 021• Setof4xC695140

GPS 120 Pallet, aluminiumC 695 100Workpiece or electrode holder.

• Notpreparedforautomation

Set of palletsS 500 020• Setof4xC695100

GPS 120 Pallet, aluminiumC 695 145Workpiece or electrode holder. Ready for use for automation with assembled code carrier and gripper contour.

• Scopeofdelivery:palletwithC960740codecarrierfixtureand 3R-863.01 code carrier

Set of palletsS 500 022• Setof4xC695145

gPs 120 Fo

R m

eTal-c

uT

Ting

oPeR

aTion

s

Facts

• Material:coinedcastaluminium

• Dimensions:ø124x16,6±0,01mm

• HolepatternforM6screws

• Flatness:0.025mm

• X-Y-position:coinedcams

• Weight:0.5kg

14

ø118

,2

40

20

4020

17,3

2

10

17,3

2

10

40

20

2040

26

ø6.5

ø118

,2

4020

4020

17,3

2

10

17,3

2

10

2040

2040

31,4

26

63,9

ø6.5

Z

1010

20 2040 40

17,3

217

,32

2040

2040

31,4

ø118

,2

26

ø6.5

Z

ø 118,2

20

2020

34,64

2020

20 20

20

20

26

ø 6,5

gPs 120 PalleT, sTeel, gRoundUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

gPs

120

Fo

R m

eTa

l-c

uT

Tin

g o

PeR

aTio

ns

Facts

• Material:stainlesssteel,hardened and ground

• Dimensions:ø118x26±0,005mm

• Surfacequality:groundfinish

• Holepattern:18holesforM6

GPS 120 Pallet, steelC 695 365Workpiece and device holder for precision production.

• Scopeofdelivery:pallet

GPS 120 Pallet, steelC 695 375Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, with code carrier.

• Scopeofdelivery:C695365pallet C 695 372 pallet protection ring C 960 740 code carrier fixture 3R-863.01 code carrier

GPS 120 Pallet, steelC 695 370Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier.

• Scopeofdelivery:C695365pallet C 695 372 pallet protection ring C 960 740 code carrier fixture

15

ø15

6,7

M54+0

,3 0

ø15

6,7

M5

4+0,3

0

gPs 120 Fo

R m

eTal-c

uT

Ting

oPeR

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GPS 120 Chip protectionC 695 176Chip protection ring for GPS 120 chucks when used with GPS 70 palletizing system.

• Material:aluminium,anodized• Dimension:ø120x13,5mm

Control unitC 960 500Manual control unit for clamping and releasing chucks C 188 700 and C 188 720.

• Connectormaterials:includedindelivery

GPS 70/120 Pallet sealC 531 000Sealing of unused bores.

• Material:elastomer• Deliveryincludes:setof100pieces

Code carriers3R-863.01With pre-programmed unique identity, designed for GPS pallets.

Code carrier, fixture C 960 740Fixture for code carrier 3R-863.01-10.

3R-863.01-10 Sets of 10 pieces.

16

GPS 70/ GPS 120 Palletizing system

ChuckC 188 300

ChuckC 188 320

Adapter on request

Adapter on request

gPs 70/120 cHucks foR laTHe

gPs

120

Fo

R m

eTa

l-c

uT

Tin

g o

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ns

17

200

Ø11

200

173

52

( )240

()

240

200

200

163,

552

( )240

()

240

C 219 000 C 219 100

gPs 240 claMPing sysTeM The machining zero point is defined by the centre of the chuck in the GPS 240 system. The chuck can be mounted on the machine table of any machine tool.The standardised hole pattern allows clamping from below of workpieces, fixtures and accessories such as vices, three-jaw chucks and magnetic tables. This gives collision-free mounting, even with five-sided machining.The economical, pressure-die-cast aluminium pallets are very light, making them especially suitable for manual handling. Naturally the GPS 240 is also suitable for automatic changing.The chuck seal prevents dirt penetrating between the chuck and the pallet. This simplifies maintenance and lengthens the life of the components. A lifting mechanism which operates on locking/opening protects the references when loading heavy workpieces.

GPS 240 Chucks automatic

• Building-inheight:52mm• Requiredairpressure:6bar• Air-blastcleaningofthereferences• Weight:17kg

C 219 100For manual and automatic machining operations.

• 4airconnections• Clampingforce:30.000N/80.000N• Recommendedactuator:C810830

C 219 000For manual machining operations.

• Oneairconnection• Clampingforce:30.000N• Recommendedactuator:C810820orC810720

GPS 240 Chuck automatic with hole Ø100 mmC 219 400For special applications.

• Building-inheight:58mm• Requiredairpressure:8bar• Air-blastcleaningofthereferences• Weight:17kg• Clampingforce:30.000N• Recommendedactuator:C810830

gPs 240 Fo

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Facts

• Repetitionaccuracy:0,002mm

• Indexingaccuracy:0,005mm

• Indexing:4x90°

• Clampingforce:30.000N (with force boost 80.000 N)

• Openingpressure:6bar

18

200

ø260

66

Z-ref

6060

200

66

7464,4

6052

60

240

240

72

Z r

ef.

GPS

240

71

Z r

ef.

Mac

ro

6024

0

240 10x45°

100±0,15 100±0,15

22,5

7,5

G1/8"

4x M10

100±

0,15

100±

0,15

GPS 240 Chuck round with hole Ø54 mmC 217 100Pneumatic chuck, intended mainly for applications in lathes and milling machines.

• Requiredairpressure:6bar• Air-blastcleaningofthereferences• Clampingforce:30.000N• Weight:16kg• Recommendedcontrolunit:C810820 or C 810 720

GPS 240 Pneumatic chuck with built-in Macro chuck C 219 600Pneumatic chuck with built-in Macro chuck. Intended mainly for measuring machines.

• Requiredairpressure:6bar• Recommendedcontrolunit:C810830• Air-blastcleaningofthereferences• Weight:22kg

GPS 240 Chuck round with hole Ø100 mmC 217 400For special applications.

• Building-inheight:58mm• Requiredairpressure:8bar• Air-blastcleaningofthereferences• Clampingforce:30.000N• Weight:16kg• Recommendedcontrolunit:C810820orC810720

GPS 240 Pneumatic chuckC 219 200For manual and automatic machining operations.

• Airconnectionspositionedcentrallyontheunderside, for applications on a rotating table (-prism/-Z-cleaning/-clamping/releasing/-Turbo/ventilation)• Clampingforce:30000N/80000N

GPS 240 Dummy chuckC 210 060Dummy chuck for clamping a GPS 240 pallet on a tipping station.

• Requiredairpressure:6bar• Weight:9.5kg

gPs

240

Fo

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GPS 240 Chuck for carriageon requestCentral feed for both chucks possible. The machine table should have 4 connections, 2x for GPS 240 / 2x for chuck on pallet.

openingcleaning

machine table

19

GPS 240 Pallet adaptation C 694 300Ground cast aluminium pallet suitable for fixtures and accessories.

• Constructionheight:48.0±0.005mm• X/Y-centringwithspring-loadedpin• Flatness:0.01mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs

S 500 160• Setof4xC694400

GPS 240 Pallet precision productionC 694 400Milled, coined cast aluminium pallet. Suitable for high-speed milling and demanding milling operations.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs

S 500 170• Setof10xC694400

GPS 240 Pallet adaptation prepared for automationC 694 370Ground cast aluminium pallet with assembled code carrier fixture, without code carrier.

• Constructionheight:48.0±0.005mm• X/Y-centringwithspring-loadedpin• Flatness:0.01mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugsandC960740code carrier fixture (without code carrier)

GPS 240 Pallet adaptation ready for use of automationC 694 375Ground cast aluminium pallet with assembled code carrier.

• Constructionheight:48.0±0.005mm• X/Y-centringwithspring-loadedpin• Flatness:0.01mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs,C960740code carrier fixture and 3R-863.01 code carrier

S 500 161• Setof4xC694470

S 500 171• Setof10xC694470

S 500 162• Setof4xC694475

S 500 172• Setof10xC694475

GPS 240 Pallet precision production prepared for automationC 694 470Milled, coined cast aluminium pallet with assembled code carrier fixture, without code carrier.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugsandC960740code carrier fixture (without code carrier)

GPS 240 Pallet precision production ready for use of automationC 694 475Milled, coined cast aluminium pallet with assembled code carrier.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs,C960740code carrier fixture and 3R-863.01 code carrier

coined pallet (for high machining forces) pallet with spring-loaded pin

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C 697 100Made of aluminium.

• Constructionheight:46.1±0.01mm• X/Y-centringwithspringycam,hardened,stainless• Flatness:0.01mm• Weight:6kg

C 697 110Holepatternon40mmcentres, otherwise according to C 697 000.

GPS 240 Pallet with hole Ø 100 mmC 694 800Made of aluminium with hole Ø100 mm.

• Constructionheight:46±0,005mm• X/Y-centringwithspringycam,hardened,stainless• Flatness:0,01mm• Weight:6kg

GPS 240 Pallet roundC 694 450Milled, coined cast aluminium pallet. Suitable for high-speed milling and demanding turning and milling operations.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs

GPS 240 Pallet round ready for use of automationC 694 465Milled, coined cast aluminium pallet. Suitable for high-speed milling and demanding turning and milling operations.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs,C960740code carrier fixture and 3R-863.01 code carrier

GPS 240 Pallet round with hole Ø 100 mmC 697 800Made of aluminium with hole Ø100 mm.

• Constructionheight:46±0,01mm• X/Y-centringwithspringycam,hardened,stainless• Flatness:0,01mm• Weight:5.2kg

coined pallet (for high machining forces) pallet with spring-loaded pin

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sGPS 240 Pallet 300x300 mmC 694 600Milled, coined cast aluminium pallet. Suitable for high-speed milling and demanding milling operations.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:6kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs

GPS 240 Pallet 300x300 mm prepared for automationC 694 670Milled, coined cast aluminium pallet with assembled code carrier fixture, without code carrier.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:6kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugsand C 960 740 code carrier fixture (without code carrier)• Samegripperasfor240x240mmpallets

GPS 240 Pallet 300x300 mm ready for use of automationC 694 675Milled, coined cast aluminium pallet with assembled code carrier.

• Constructionheight:48.0±0.01mm• X/Y-centringwithcoinedcam• Flatness:0.02mm• Weight:6kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs, C 960 740 code carrier fixture and 3R-863.01 code carrier• Samegripperasfor240x240mmpallets

GPS 240 Pallets with vice for grinding and EDM

• X/Y-centringwithspring-loadedpin

C 585 400Vice for workpieces <80 mm.

C 585 600Vice for workpieces <120 mm.

coined pallet (for high machining forces) pallet with spring-loaded pin

GPS 240 Magnetic tables C 694 270Adapted for milling. Two independent magnetic fields can be set individually.

• Magneticfieldheight:6mm• Magneticholdingforce:120N/cm2

• Pole:4mm• Poledistance:11mm• Dimensions:240x240x94mm• Weight:21.5kg

22

C 694 300

GPS 240 Pallet with integrated GPS 120/70 chuckC 522 560Adapter pallet which can accommodate the smaller GPS 120/70 pallets with Ø 120/70 mm.

• Material:aluminium/steel• HeightZ-Z:54mm• Referencesstainlesssteel,hardened• Weight:8,1kg

Lifting gripC 810 960Lifting gear for handling GPS 240 pallets 240x240 mm.

• Weight:2.9kg

GPS 240 Starter kitS 500 310

Contents:C 219 000 pneumatic chuckC 810 820 actuatorC 694 400 coined pallet (2x)

coined pallet (for high machining forces) pallet with spring-loaded pin

C 810 850Unit to control two pneumatic chucks.

• 5connections (-prism/-Z-cleaning/-clamping/releasing/-Turbo/ventilation/-ventilationtube)

SealingC 219 007The chuck seal is a wear part which should be replaced every three to six months.

• Material:Viton• Suppliedsingly

Presetting stationC 810 650For alignment of workpieces on GPS 240 pallets.

• Parallelism: 0.005 mm• Requiredairpressure:6±1bar• Supplied with dial indicator, dial indicator holder and actuator

Master palletC 846 600The pallet has a ground reference ruler and a ground indication hole for alignment of the references.

Controllers

C 810 820Unit for controlling pneumatic chucks C 217 100 and C 219 000.

• 1connection(clamping/releasing)

C 810 830Unit for controlling pneumatic chucks C 219 100 and C 219 600.

• 4connections(-prism/-Z-cleaning/-clamping/releasing/-Turbo/ventilation)

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Contents:E 030 220 clamp (x4)E 010 144 washer M10 (x4)E 010 143 washer M8 (x4)E 000 428 Allen screw M10x45 (x4)E 000 354 Allen screw M8x45 (x4)E 040 030* T-slot nut M10x12 (x4)E 040 031* T-slot nut M10x14 (x4)E 040 032* T-slot nut M10x16 (x4)E 040 033* T-slot nut M10x18 (x4)E 040 020* T-slot nut M8x12 (x4)E 040 021* T-slot nut M8x14 (x4)E 040 022* T-slot nut M8x16 (x4)E 040 023* T-slot nut M8x18 (x4)

* When ordering, state the required dimension of the T-slot nut.

Clamp strip kitC 810 880

Contents:C 810 881 undrilled clamp strip (x2)E 010 144 washer M10 (x4)E 010 143 washer M8 (x4)E 000 428 Allen screw M10x45 (x4)E 000 354 Allen screw M8x45 (x4)E 040 030* T-slot nut M10x12 (x4)E 040 031* T-slot nut M10x14 (x4)E 040 032* T-slot nut M10x16 (x4)E 040 033* T-slot nut M10x18 (x4)E 040 020* T-slot nut M8x12 (x4)E 040 021* T-slot nut M8x14 (x4)E 040 022* T-slot nut M8x16 (x4)E 040 023* T-slot nut M8x18 (x4)

* When ordering, state the required dimension of the T-slot nut.

Pneumatic control ”2/4” C 810 800To control two systems on the machine table with only two hoses (IN).2x2functions–opening/cleaningandpresencemonitoring.

S 818 000With protective cover which is adapted to suit the machine.

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SealsC 531 250To seal the holes in the four clamping elements of the pallet.

• Material:elastomer• Suppliedinsetsof20

Reference protectorsC 531 210ToprotecttheZ-reference of the pallet.

• Suppliedinsetsof20

Sealing plugsC 531 500Plugs for sealing GPS 240 pallets.

• Suppliedinsetsof40

Clamp strip kit for double mountingC 810 920For mounting two chucks on 300 mm centres.

Contents:C 810 921 undrilled spacer (x1)C 810 881 undrilled clamp strip (x2)E 010 144 washer M10 (x6)E 010 143 washer M8 (x6)E 000 428 Allen screw M10x45 (x6)E 000 354 Allen screw M8x45 (x6)E 040 030* T-slot nut M10x12 (x6)E 040 031* T-slot nut M10x14 (x6)E 040 032* T-slot nut M10x16 (x6)E 040 033* T-slot nut M10x18 (x6)E 040 020* T-slot nut M8x12 (x6)E 040 021* T-slot nut M8x14 (x6)E 040 022* T-slot nut M8x16 (x6)E 040 023* T-slot nut M8x18 (x6)

* When ordering, state the required dimension of the T-slot nut.

Hand gate valve C 810 720For controlling pneumatic chucks C 217 100 and C 219 000.

24

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Application examples

Centric clamping devices

25

C 188 000 C 188 040 C 188 020 C 188 060

S 500 060

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• TheGPS70/120chucksareintegratedintothequill.

• Flushingandpneumaticactuationtakesplace through the quill centre.

• TheGPSpalletizingsystemisclampedintheGPS 70/120 chucks with clamping spigots S 500 060. The mounting of the clamping spigots on the GPS 70/120 steel pallets requires the clamping spigot set-up gauge C 695 075 or C 695 175.

• TheGPS20palletizingsystemcanbeadaptedtothe GPS 70/120 chucks with the GPS 70 shank holder 40 (C 525 560).

• TheGPS70/120chucksareavailablewitha ø45mmgraduatedcircle(ø55mmconnection)and aø68mmgraduatedcircle(ø80mmconnection).

Technical Specifications

gPs 70/120 cHucks foR die-sinking edM wiTH c-axis and/oR elecTRode cHangeR

GPS 20-120Palletizing System

26

GPS 70 Chuck, pneumatic EDMC 188 000Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø80mm• Height:68mm• Mounting:4M6screwsonø70mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

GPS 70 Chuck, pneumatic EDMC 188 040Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø55mm• Height:80mm• Mounting:4M6screwsonø45mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

GPS 120 Chuck, pneumatic EDMC 188 020Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø80mm• Height:68mm• Mounting:4M6screwsonø70mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

GPS 120 Chuck, pneumatic EDMC 188 060Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø55mm• Height:80mm• Mounting:4M6screwsonø70mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

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gPs PRess-in sysTeM foR THe ManufacTuRe of elecTRodes and woRkPieces

With the GPS palletizing system you save up to 90% of unproductive set-up time.

The split collets 2 surrounding the raw electrode 1 offer the unique advantage that during the insertion into the cup-shaped split collet holder 3 they positively adapt to it thus providing even and concentric holding of the raw electrode in the holder.

Graphite/CopperElectrode

ø6-50mm

GPS 20 Press-Shell 10

GPS 20 Press-Shell 18

GPS 20 Press-Shell 30

GPS 20 Press-Shell 50

GPS 70Press-Shell Holder

GPS 70 Press-Shell Holder

C 876 110

Technical Specifications

• Quickandsimpleinsertionofroundandsquarecopper andgraphiteelectrodesintheø6to50mmrange.

• 25colletsandsplitcolletsforstandardelectrode sections(tolerance:+/–0,1mm).

• Noscrewing,soldering,gluingordrilling.

• Allsplitcolletsandcolletsaresuppliedwithmatching seals.

• TheGPSpalletizingsystemensuresanexactmicro- millimetre chuck to chuck repeatability.

• Suppliedwithaconvenient,stackabletrayforstoring finished electrodes.

• Theelectrodeisstoredontheholder–readytobe used again.

1. Cut the standard elec- trode section to the desired length

2. Bur raw electrode with hand grinder

3. Insert raw electrode in suitable collet or split collet and introduce into collet or split collet holder

4. Put complete split collet holder or collet shank onto arbour-press spacer and press in with (300 to 700 kg) force

In less than two minutes a concentrically palletized elec-trode will be ready which will withstand all conceivable machining forces.

GPS 20Press-Shell Holder

... and this is how it’s done:

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GPS 70 Shank holder 40C 525 560The GPS 20 palletizing system can be adapted to the GPS 70/120 chucks with the GPS 70 shank holder 40.

• Material:stainlesssteel,hardened• Dimension:ø69,7x67,6mm• Flushing:central• Design:two-piece,form-fitting• Clamping:hydraulic• Maintenanceset:includedindelivery

GPS 20 Collets 10S 501 xxxForinsertionofuptoø10mmcopperandgraphiteelectrodes in collet shank 10.

• Material:zincaluminiumalloy• Positioningaccuracyafterinsertion:concentric• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10units

S 501 250• ø6

S 501 270• ø8

S 501 290• ø10

S 501 260• 6x6

S 501 280• 8x8

S 501 300• 10x10

GPS 20 Collets 18S 501 xxxForinsertionofuptoø18mmcopperandgraphiteelectrodes in collet shank 18.

• Material:zincaluminiumalloy• Positioningaccuracyafterinsertion:concentric• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10pieces

S 501 330• ø12

S 501 350• ø15

S 501 360• ø18

S 501 340• 12x12

GPS 20 Aluminium collet shank 18S 501 310 / S 501 320 Electrode holder used with collet 18.

• Material:aluminiumdie-cast,coined• Insertion:press-inrawelectrodewithcolletsintocolletshank• FitsonshankholderC525560:forinsertionofcolletshankintheGPSpallet• Deliveryincludes: S501310:setof10units S 501 320: set of 20 units

GPS 20 Aluminium collet shank 10S 501 240Electrode holder used with collet 10.

• Material:aluminiumdie-cast,coined• Insertion:press-inrawelectrodewithcolletsintocolletshank• FitsonshankholderC525560:forinsertionofcolletshankintheGPSpallet• Deliveryincludes:setof20units

S 501 370• Setwith10pieceseachsize

S 501 380• Setwith10pieceseachsize

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GPS 70 Collet holder 18S 500 051Workpiece and electrode holder used with GPS 20 collets 18.

• Material:aluminium,coined• Design:screwedtwo-piececonstruction• Dimension:ø69,5x54,7mm• Deliveryincludes:setof9units

GPS 70 Collet holder 10S 500 041Workpiece and electrode holder used with collets 10.

• Material:aluminium,coined• Design:screwedtwo-piececonstruction• Dimension:ø69,5x54,7mm• Deliveryincludes:setof9units

GPS 20 Split collet holder 30S 500 040Workpiece and electrode holder used with GPS 70 split collets 30.

• Material:aluminiumdie-cast,coined• Dimension:ø69,5mm• Height:approx.62mm(incl.splitcollets)• Construction:screwed2-piecedesign• Deliveryincludes:setof9units

GPS 70 Split collet holder 50S 500 050Workpiece and electrode holder used with GPS 70 split collets 50.

• Material:aluminiumdie-cast,coined• Dimension:ø69,5mm• Height:approx.72mm(incl.splitcollets)• Construction:screwed2-piecedesign• Deliveryincludes:setof9units

S 501 000• ø20

S 501 010• ø25

S 501 020• ø30

S 501 030• 15x15

S 501 040• 20x20

S 501 050• 25x25

GPS 70 Split collets 30S 501 xxxForinsertionofuptoø30mmcopperandgraphite electrodes in split collet holder 30.

• Material:aluminiumdie-cast• Positioningaccuracyafterinsertion:central• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10pieces

S 501 060• ø35

S 501 070• ø40

S 501 080• ø50

S 501 090• 30x30

S 501 100• 35x35

S 501 110• 40x40

GPS 70 Split collets 50S 501 xxxForinsertionofuptoø50mmcopperandgraphiteelectrodes in collet holder 50.

• Material:aluminiumdie-cast• Positioningaccuracyafterinsertion:central• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10pieces

S 501 120• 30x15

S 501 130• 40x15

S 501 140• 40x20

S 501 510• Setwith2pairseachsize

S 501 530• Setwith10pairseachsize

S 501 520• Setwith2pairseachsize

S 501 540• Setwith10pairseachsize

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GPS70 Collet chuck ER 32C 735 110Insertionofcolletchucksø2–20mm.

• Material:stainlesssteel,hardened• Dimension:ø69,7x59mm• Colletchuckkey:includedindelivery

Collets / SealsFor collet chuck holder C 735 110.

Collet Set V 005 002

• Deliveryincludes:18colletsER32,2to20mm

Seal Set V 005 008

• Deliveryincludes:18sealsER32,2to20mm

GPS 70 Parallel holder (brass)C 526 020Electrode holder for laminated electrodes.

• Outsidedia.:69.5mm• Height:50.7mm• Insidedimensions:20x70mm• Construction:2-piecebrassholderscrewedontoGPS70aluminiumpallet

GPS 70 Square holder (brass)C 526 010Square electrode holder.

• Outsidedia.:69.5mm• Height:50.7mm• Insidedimensions:26x26mmsquare• Design:2-piecebrassholderscrewedontoGPS70aluminiumpallet

GPS 20 ShankS 500 080For small electrodes.

• Fitson:C525560• Material:aluminiumdie-cast,coined• Holepattern:M5and/orcementedjoint• Deliveryincludes:setof60pieces

GPS 20 Shank palletS 500 070For the palletizing of electrodes.

• Fitson:C525560• Material:aluminiumdie-cast,coined• Holepattern:forM5screws• Supportingsurface:24x36mm• Deliveryincludes:setof20pieces

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GPS 70 Adapter ITS 50C 526 060Adaptation of GPS 70 on ITS 50.

• Material:stainlesssteel,hardened• Dimension:ø69.7mm• Height:overall:50mm,Z-supports:36.5mm• Construction:2-piece,form-fittingdesign• Flushing:central

GPS 70/120 AdapterC 526 160Adaptation of GPS 70 on GPS 120.

• Material:stainlesssteel,hardened• Dimension:ø106x26mm• Construction:onepiecedesign• Flushing:central

GPS 70 Renishaw probeC 810 530Automatic measuring of workpieces on CNC die-sinking EDM.

• Height:130mm• Tracerball:5mm• Overtravelprotection:3-dimensional(Z=5mm,XY=15mm)

GPS 70 Dial indicator holder, swivel typeC 810 170Alignment of workpieces on machines with or without C-axis.

• Measuringrange:uptoø250mm• Dialindicator:0.01mm• Locking:mechanical

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GPS 70 Adapter 3R Macro manualC 188 560Adaptation of GPS 70 on Macro.

• Material:stainlesssteel,hardened

3R Macro adapter GPS 70 manualC 188 550Adaptation of Macro on GPS 70.

• Material:stainlesssteel,hardened• Clampingspigot:N901800

32

Clamping spigot set automatic S 500 060For GPS 70/120 chucks: c 188000 / C 188020 / C 188040 / C 188060. For use with electrode changer.

• Material:steel,hardened• Clampingscrew:M10x55mmscrew,withthrough-boreflushing• Deliveryincludes:setof10units

GPS 70 Clamping spigot alignment gaugeC 695 075Alignment of the clamping spigot (S 500060) in the GPS 70 steel pallet in the electrode changer.

• Material:anodizedaluminium

Hydraulic maintenance unit for shank holder C 525 165Filling of hydraulic system of GPS shank holder with grease when clamping force weakens.

• Instructions:seemaintenanceinstructions

GPS 70 Arbour press spacerC 876 110Support for pressing the raw electrode into the GPS 20 collet shank 10/18 and into the GPS 70 split collet holder 30 and 50.

• Material:pOM

GPS 70 Collet shank sealC 711 320Seals for through the electrode flushing.

• Material:plastic• Deliveryincludes:setof10units

GPS 70 Split collet holder sealC 531 100Seals for through the electrode flushing.

• Material:thermoplastic• Deliveryincludes:setof100units

GPS 120 Clamping spigot alignment gaugeC 695 175Alignment of the clamping spigot (S 500 060) in the GPS 120 steel pallet in the electrode changer.

• Material:anodizedaluminium

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GPS 240 Chuck automaticC 219 110Pneumatic table chuck, mainly intended for applications in die-sinking EDM machines.

• Requiredairpressure:6bar• 5airconnections• Repetitionaccuracy:0.002mm• Indexingaccuracy:0.005mm• Clampingforce:30000N/80000N• Recommendedcontrolunit:C810830• Air-blastcleaningofthereferences• Weight:17kg

GPS 240 Pallet EDM / grindingC 694 100Cast aluminium pallet.

• Constructionheight:48.1±0.01mm• X/Y-centringwithspring-loadedpin• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs

S 500 090• Setof4xC694100

S 500 100• Setof10xC694100

GPS 240 Pallet EDM / grinding Prepared for automationC 694 170Cast aluminium pallet with assembled code carrier fixture, without code carrier.

• Constructionheight:48.1±0.01mm• X/Y-centringwithspring-loadedpin• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugsand C 960 740 code carrier fixture (without code carrier)

S 500 091• Setof4xC694170

S 500 101• Setof10xC694170

GPS 240 Pallet EDM / grinding Ready for use of automationC 694 175Cast aluminium pallet with assembled code carrier.

• Constructionheight:48.1±0.01mm• X/Y-centringwithspring-loadedpin• Flatness:0.02mm• Weight:4kg• Recommendedworkpieceweight:100kg• SuppliedwithC531500sealingplugs, C 960 740 code carrier fixture and 3R-863.01 code carrier

S 500 092• Setof4xC694175

S 500 102• Setof10xC694175

coined pallet (for high machining forces) pallet with spring-loaded pin

GPS 240 Starter kitS 500 650With a permanent compressed air supply a clamping force of 80000 N can be obtained.

Contents:C 219 110 pneumatic chuckC 810 830 actuatorC 694 100 pallets (2x)

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gPs 240 claMPing sysTeM The machining zero point is defined by the centre of the chuck in the GPS 240 system. The chuck can be mounted on the machine table of any machine tool.The standardised hole pattern allows clamping from below of workpieces, fixtures and accessories such as vices, three-jaw chucks and magnetic tables. This gives collision-free mounting, even with five-sided machining.The economical, pressure-die-cast aluminium pallets are very light, making them especially suitable for manual handling. Naturally the GPS 240 is also suitable for automatic changing.The chuck seal prevents dirt penetrating between the chuck and the pallet. This simplifies maintenance and lengthens the life of the components. A lifting mechanism which operates on locking/opening protects the references when loading heavy workpieces.

34

C 694 300

GPS 240 Magnetic tables C 694 270Adapted for milling. Two independent magnetic fields can be set individually.

• Magneticfieldheight:6mm• Magneticholdingforce:120N/cm2

• Pole:4mm• Poledistance:11mm• Dimensions:240x240x94mm• Weight:21.5kg

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coined pallet (for high machining forces) pallet with spring-loaded pin

Draining stationC 210 050Drains out dielectric fluid when the dummy chuck is tipped.

• Suppliedwithoutdummychuck• Dimensions:820x605x1310mm• Weight:80kg

35

woRkPalisapalletchanger–withminimalfloorspacerequirements–intendedforautomaticchangingofpallets in a chuck on the work table of the machine.

The design with a sliding door over one whole side gives maximum access to the magazine, making it easier to load and take out the pallets.

woRkPaRTneRisacompactunitforpalletchanging–bothonthemachinetableandinthemachinespindle–onmachine tools.

The magazines are made up of a number of modules, making it possible to adapt the magazines to the specific needs of every user. Generous door make it easy to load and remove the magazines.

With its enhanced magazine capacity, WorkPartner 2+ is especially well suited to serving more than one machine.

uTilise eVeRy HouR of THe TwenTy-fouR!Conservative thinking is a major obstacle to increased productivity. It’s a matter of daring to break with accustomed patterns of thinking. Havingthecouragetoquestionyourownmethods. From there, it’s just a short step to action.

System 3R’s automation programs give increased productivity and make you more competitive.Andnotleast–theybringfasterpayback on the investments you made.Bemasterofyourownfuture–notavictimof

circumstances.

au

Tom

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36

woRkMasTeRis a flexible modular automation system consisting of a changer unit which changes large and small pallets between the magazines and up to four machines in the same production cell.

The changer unit, which is completely self-contained, can be combined with several types of magazine, as well as a number of options for “tailor-made” automation solutions, whether machines of the same make or machines with different machining technologies are involved.

Several designs of magazine are available. The basic variants are modular racks or rotating magazines, where the shelves are matched to the pallet systems in System 3R’s wide range of products.

woRkMasTeR lineaRis an automation concept that gives extreme flexibility. With the changer unit mounted on rails, it can serve a larger number of machines, while creating more space for magazines and peripheral equipment.

One clear advantage is the “open architecture” of the system. The customer chooses the machine (or machines) suited to the particular requirements of the business, and a WorkMaster is added.

sysTeM 3R Has sTaRTedcollaboration with other players in the field of automation, meaning that we can now offer automation solutions with industrial robots, both stationary and rail-borne.

The automation solutions may be appropriate for changing parts that are not palletised, and when WorkMaster’s capacity is insufficient in terms of transfer weight, stroke or number of moving axes.

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workPartner application exampleMilling machine x1EDM machine x1

workMaster application exampleMilling machine x3Loading station x1Rack magazine x4

workMaster linear application exampleMilling machine x4Rack magazine x10Loading station x1Washing station x1

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3R-863.01 ......................15

3R-863.01-10 ................15

C 188 000 .....................26

C 188 020 .....................26

C 188 040 .....................26

C 188 060 .....................26

C 188 300 .....................8

C 188 320 .....................12

C 188 550 .....................31

C 188 560 .....................31

C 188 700 .....................12

C 188 710 .....................12

C 188 720 .....................8

C 188 730 .....................8

C 190 000 .....................8

C 210 050 .....................34

C 210 060 .....................18

C 217 100 .....................18

C 217 400 .....................18

C 219 000 .....................17

C 219 007 .....................22

C 219 100 .....................17

C 219 110 .....................33

C 219 200 .....................18

C 219 400 .....................17

C 219 600 .....................18

C 522 560 .....................22

C 525 165 .....................32

C 525 560 .....................28

C 526 010 .....................30

C 526 020 .....................30

C 526 060 .....................31

C 526 160 .....................31

C 530 210 .....................8

C 530 310 .....................12

C 531 000 .....................11

C 531 000 .....................15

C 531 100 .....................32

C 531 210 .....................23

C 531 250 .....................23

C 531 500 .....................23

C 585 400 .....................21

C 585 600 .....................21

C 694 100 .....................33

C 694 170 .....................33

C 694 175 .....................33

C 694 270 .....................21

C 694 270 .....................34

C 694 300 .....................19

C 694 370 .....................19

C 694 375 .....................19

C 694 400 .....................19

C 694 450 .....................20

C 694 465 .....................20

C 694 470 .....................19

C 694 475 .....................19

C 694 600 .....................21

C 694 670 .....................21

C 694 675 .....................21

C 694 800 .....................20

C 695 040 .....................9

C 695 045 .....................9

C 695 050 .....................9

C 695 075 .....................32

C 695 100 .....................13

C 695 140 .....................13

C 695 145 .....................13

C 695 175 .....................32

C 695 176 .....................15

C 695 265 .....................10

C 695 270 .....................10

C 695 275 .....................10

C 695 365 .....................14

C 695 370 .....................14

C 695 375 .....................14

C 697 100 .....................20

C 697 110 .....................20

C 697 800 .....................20

C 711 320 .....................32

C 735 110 .....................11

C 735 110 .....................30

C 810 170 .....................31

C 810 530 .....................31

C 810 650 .....................22

C 810 720 ....................23

C 810 800 .....................23

C 810 820 .....................22

C 810 830 .....................22

C 810 850 .....................22

C 810 870 .....................23

C 810 880 .....................23

C 810 920 .....................23

C 810 960 .....................22

C 846 260 .....................11

C 846 360 .....................11

C 846 600 .....................22

C 846 900 .....................11

C 876 110 .....................32

C 960 500 .....................11

C 960 500 .....................15

C 960 740 .....................15

S 500 010 ......................9

S 500 011 ......................9

S 500 012 ......................9

S 500 020 ......................13

S 500 021 ......................13

S 500 022 ......................13

S 500 040 ......................29

S 500 041 ......................29

S 500 050 ......................29

S 500 051 ......................29

S 500 060 ......................32

S 500 070 ......................30

S 500 080 ......................30

S 500 090 ......................33

S 500 091 ......................33

S 500 092 ......................33

S 500 100 ......................33

S 500 101 ......................33

S 500 102 ......................33

S 500 160 ......................19

S 500 161 ......................19

S 500 162 ......................19

S 500 170 ......................19

S 500 171 ......................19

S 500 172 ......................19

S 500 310 ......................22

S 500 650 ......................33

S 501 000 ......................29

S 501 010 ......................29

S 501 020 ......................29

S 501 030 ......................29

S 501 040 ......................29

S 501 050 ......................29

S 501 060 ......................29

S 501 070 ......................29

S 501 080 ......................29

S 501 090 ......................29

S 501 100 ......................29

S 501 110 ......................29

S 501 120 ......................29

S 501 130 ......................29

S 501 140 ......................29

S 501 240 ......................28

S 501 250 ......................28

S 501 260 ......................28

S 501 270 ......................28

S 501 280 ......................28

S 501 290 ......................28

S 501 300 ......................28

S 501 310 / S 501 320 ..28

S 501 330 ......................28

S 501 340 ......................28

S 501 350 ......................28

S 501 360 ......................28

S 501 370 ......................28

S 501 380 ......................28

S 501 510 ......................29

S 501 520 ......................29

S 501 530 ......................29

S 501 540 ......................29

S 818 000 ......................23

V 005 002 ......................30

V 005 008 ......................30

ind

ex

System 3R Schweiz AGWilerstrasse 98, CH-9230 Flawil / Switzerland, Tel. +41 (0)71 394 13 50, Fax +41 (0)71 394 13 60, [email protected], www.system3r.ch, www.system3r.com

EUROPE

System 3R Europe GmbHWasserweg 19DE-64521, GROSS-GERAUtel +49-06152 80 02-0fax +49-06152 80 02 35e-mail [email protected]

Chech Republic & SlovakiaSystem 3R CzechTiskarska 10/257CZ-108 28 PRAHA 10tel +420-02 34054 224fax +420-02 34054 495e-mail [email protected]

France & PortugalSystem 3R Europe GmbH56 Boulevard de CourcerinLes Espaces Multiservices 15F-77183 CROISSY BEAUBURGtel +33-01 60 95 90 80fax +33-01 60 37 88 16e-mail [email protected]

Germany & BeNeLuxSystem 3R DeutschlandWasserweg 19DE-64521, GROSS-GERAUtel +49-06152 80 02-0fax +49-06152 80 02 35e-mail [email protected]

Italy & SpainSystem 3R Europe GmbHVia Ponchielli 2/4IT-20063 Cernusco S/N (MI)Tel. +39 02 92 38 821Fax +39 02 92 11 2319e-mail [email protected]

ScandinaviaSystem 3R NordicSorterargatan 1SE-162 50 VÄLLINGBYtel +46-08 620 20 00fax +46-08 38 81 84e-mail [email protected]

Järfälla HärdverkstadElektronikhöjden 8SE-175 43 JÄRFÄLLAtel +46-08 580 125 50fax +46-08 580 126 55e-mail [email protected]

Switzerland & AustriaSystem 3R Schweiz AGWilerstrasse 98CH-9230 FLAWILtel +41-071 394 13 50fax +41-071 394 13 60e-mail [email protected]

Turkey & BulgariaSystem 3R TürkiyeAbdi Ipekci Cad. Ozel Idare Is Merk 150/209Bayrampasa 34030 ISTANBULtel +90-212 613 8062-8063fax +90-212 613 8069e-mail [email protected]

United KingdomSystem 3R UKParadise Way, Walsgrave TriangleCoventry, West MidlandsCV2 2ST United Kingdomtel +44-02476 538653fax +44-02476 538695e-mail [email protected]

ASIA

Far East, China & IndiaSystem 3R Far East Pte.Ltd.6 Harper RoadLeong Huat Building, 01-01SINGAPORE SG-369 674tel +65-6289 4811fax +65-6289 3011e-mail [email protected]

Shanghai Regional Office tel +86-021 5453 0036fax +86-021 6488 7607e-mail [email protected]

Beijing Contact Officetel +86-10 8225 1632fax +86-10 8225 1635

Malaysia Contact Officetel +60-03 7877 4785fax +60-03 7877 5948

Taiwan Regional Officetel +886-02 2278 3126fax +886-02 2278 3108

Thailand Contact Officetel / fax +66-2 6422 764

Japan & KoreaSystem 3R Japan CO., Ltd.Kaki Building2-5-22 Suido, Bunkyo-kuTOKYO 112-0002 tel +81-(0)3 5840 7383fax +81-(0)3 5840 8723e-mail [email protected]

Nagoya Regional Officetel +81-052 774 6250fax +81-052 774 6285

Osaka Regional Officetel +81-06 6396 1500fax +81-06 6396 2855

AMERICA

System 3R USA Inc.40-D Commerce WayTOTOWAUS-NJ 07512tel +1 973 785 8200fax +1 973 785 9612e-mail [email protected]

Canada Regional Officetel +1 519 870 8339e-mail [email protected]

Indiana Regional Officetel +1 317 215 4039fax +1 317 215 4041e-mail [email protected]

Michigan Regional Officetel +1 630 240 9824fax +1 847 439 5099e-mail [email protected]

Mid-Atlantic Regional Officetel +1 201 214 7088e-mail [email protected]

Midwest Technical Center915 Busse RoadELK GROVE VILLAGE, ILtel +1 847 439 4888fax +1 847 439 5099

Northeast Regional Officetel +1 413 265 6464e-mail [email protected]

Ohio Regional Officetel +1 330 730 3059e-mail [email protected]

Southeast Regional Officetel +1 813 326 0125e-mail [email protected]

Upper Mid-West Regional Officetel +1 630 240 9825fax +1 847 439 5099e-mail [email protected]

Western Regional Officestel +1 909 226 1042e-mail [email protected]

tel +1 714 299 4923e-mail [email protected]

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