Embed Size (px)
Citation preview
Quad QSA·30™ SeriesHigh Performance Assemblers
The system that's always more than the sum of its parts .
.~!!'.Corporation
Excellence
Introduction to the QSA- 30™ SeriesElectronics manufacturers face the challenge of consistently producingmore complex boards at lower and lower costs. Quad QSA-30 SeriesAssemblers help manufacturers meet the challenge by providing thebest of chip shooter economy and the industry's leading fine pitchcomponent placement capabilities on asingle affordable platform.
The QSA-30 Series consists of two CE-certified models; theQSA-30ATMand the QSA-30VTM.The QSA-30A utilizesQuad's proprietary QuadAlign™ in-process alignmenttechnology to achieve high yield chip placement as well asplacing IC components at high production speeds. TheQSA-30V incorporates an upward vision camera thatexpands the component range to include ultra-fine pitchQFPs, in addition to full BGA ball inspection.
Quad's complete range of component feeders is available toallow manufacturers to meet their changing requirements.These feeders are compatible with the full range of Quadplacement systems.
A small footprint and full SMEMA compatibility make aQSA-30 Series model or combination the perfect choice for anew or upgraded assembly line.
.1.
T
QSA-30 Series three-spindle placement system
QSA- 30™ Series BenefitsThe QSA-30 Series Assemblers combine world-class chipshooter economy with IC placer flexibility. PatentedQuadAlign ™ in-process alignment technology is integratedwith a field-proven three-spindle placement system. Theresult is an assembly system that manufacturers count on toplace chips and ICs at placement rates up to 13,300 CPH.
The QSA-30V model comes standard with, and the QSA-30Amodel is upgradeable in the field to include an upwardvision system. The upward vision system expands thecomponent processing range to include 20, 15 and 12 millead pitch components, enhances placement accuracy andenables full BGA ball inspection.
The SMEMA-compatible QSA-30 Series models can beintegrated with Quad stencil printers and solder reflowovens to create QuadLine™ systems that ensure high processcompatibility and maximum throughput.
. Maximum: 450 x 400 x 4.0 mm (17.717 x 15.748 x 0.157 inch).
. Minimum: 50 x 50 x 0.5 mm (1.968 x 1.968 x 0.020 inch) .
. left to right, right to left .
· 32 mm (1.259 inch) Square.· 0.65 mm (0.025 inch) Pitch .
. . 1005 (0402) .>0.25 mm (>0.010 inch) No minimum
Board Size
Conveyor Direction
Alignment Unit
Component RangeQuadAlign
Maximum Size
Minimum SizeStand-off
VisionModel 35 standard
or Model 45*
QSA·30A
QuadAlign
Field Upgrade Option available
Field Upgrade Option available
Specifications I
QSA·30V
QuadAlign; Upward Vision
32 mm (1.259 inch) Square0.3 mm (0.012 inch) Pitch
42 mm (1.654 inch) Square0.5 mm (0.020 inch) Pitch
SOP, BGA, Connector, etc.
ThroughputChips
Tact time (max placement rate)Placement repeatability @ 3 sigma .
QFPs
Tact time (max placement rate)
Placement repeatability @ 3 sigma .
Component FeedersTape FeedersOther Feeder Types
Feeder Capacity
Facility RequirementsPower
Clean Dry AirPressureMaximum flow
Overall Dimensions
WeightShippingNet
. 0.27 sec/chip (13,300 cph) .. ±0.10 mm (±0.0039 inch) .
. 0.85 sec/QFP with QuadAlign (4,200 cph)..1.30 sec/QFP with Vision (2,700) .
. ±0.05 mm (±0.0020 inch) with QuadAlign .. ±0.04 mm (±0.0016 inch) with Vision.
. 8mm, 12mm, 16mm, 24mm, 32mm, 44mm, 56mm .. Stacking Tube Feeder.. Multi-lane Belt Feeder .
. Vibratory Feeder .. Latching JEDEC Tray Holders .
. 20 Level Automatic Tray Handler .. 76 - 8mm Tape Feeders.
. 100, 120, 208, 220, 230 and 240 VAC ±10% .. Single Phase .
. 50/60 Hz .
. 2.6 kVA (max) .
. 5 - 6 BAR (70 - 140 PSI) ..1501/m (5 SCFM) ..
. Width 1660, Depth 1540, Height 1895 mm .. (Width 65.354, Depth 60.629, Height 74.606 inch).
· Approx. 1,130kg (2,490Ibs) .· Approx. 1,020kg (2,250Ibs).
I
'Customer may substitute Model 45 vision system at no additional charge.
8, 12, 16, 24, 32, 44, 56mmElectronic Tape Feeders
Vibratory Tube Feeder
Multi-lane Belt Feeders
Latching JEDEC
Tray Holders
Stacking Tube Feeder
Model 35 & 45 Upward VisionField Upgrade Kit for QSA-30A
Options
20-Level Automatic Tray Handler
Docking Feeder Cart(Consult Sales Representative for Availability)
Bulk Cassette Feeders(Consult Sales Representative for Availability)
•
1.
8, 12, 16, 24, 32, 44, 56mmElectronic Tape Feeders
Vibratory Tube Feeder
Multi-lane Belt Feeders
Latching JEDEC
Tray Holders
Stacking Tube Feeder
Model 35 & 45 Upward VisionField Upgrade Kit for QSA-30A
Options
20-Level Automatic Tray Handler
Docking Feeder Cart(Consult Sales Representative for Availability)
Bulk Cassette Feeders(Consult Sales Representative for Availability)
•
1.
Features
Head
• Single gantry, triple pickup design with 0.27 sec/ chiptact time provides placement rates up to 13,300 CPH
• Patented QuadAlign in-process touchless centering ofcomponents ranging from 0402 chips through QFP160s
• Three-head simultaneous component pickup andindividual component placement
• Fiducial correction and reject mark detection
• High speed/high accuracy calibration
Light sourceand lens module
Patented QuadAlign centering system
QSA-30V platform with nozzle changer,feeders and vision system
Platform
• Handles boards from 2" x 2" to 16" x 18"
• AC Servo motor drive on X, Y and Z axes for
high speed and high accuracy performance
• Synchronized drive shaft to ensure highpositional accuracy
• Tape feeder system accommodates up to76 - 8mm tape feeders
• Standard 10-pocket automatic nozzle changer
• Standard fixed feeder bases with floatingfeeder sensors
Operating System
• Easy-to-use Windows 95™ user interface
• Programmable board transport
• Standard placement and sequence optimizer
• Standard direct board layout download frommost CAD systems
• Off-line programming capability
flor-~",""t-!IoO1m:
I"'. "0--[
1~1IIS••• lIiiCKA-. _ -w.
1':8I0<:Io-1-~.-,-.~_.-.-_.,
.--_-, ~ •..~'"~ ~,···,
Quad Service and SupportQuad Systems Corporation is a leading manufacturer of flexible, high-performance surface mounttechnology (SMT) and advanced packaging assembly systems. Quad provides support, processexpertise and a complete range of equipment,including assemblers, stencil printers and convection reflow ovens. Quad assists companies aroundthe world with resourses to plan and implementcomprehensive assembly solutions that enhanceoperating efficiency and productivity.
QuadCareQuad Systems offers a wide variety of maintenance and technical support programs. These QuadCare™support programs are available for all Quad screen printers, assemblers, and convection reflow ovens, andare designed to meet any production needs or budget criteria. QuadCare support programs are designedto keep maintenance and repair costs at a low, predictable level while ensuring excellent performance yearafter year .
•• •• '!\'••••••
•
•••••••• •••• •• • • ••••••
•
•
TrainingTraining courses for operators,service engineers, and productionmanagers are available at ourcorporate headquarters in WillowGrove, Pennsylvania and at ourwholly-owned subsidiary, QuadEurope, Ltd .
Quad Systems Corporation
2405 Maryland RoadWillow Grove, PA 19090215.657.6202Fax 215.784.4548
Quad Europe, Ltd
6 Century Point, Halifax RoadHigh WycombeBuckinghamshire HP123SLEngland+44 (0) 1494464088Fax +44 (0) 1494464099
© 9/98 Quad Systems Corporation. All specifications are subject to change without notice. The Quad logo is a registered trademark of Quad Systems Corporation.Windows 95 is a registered trademark of Microsoft Corporation. QSA-30 ,QSA·30A, QSA-30V. QuadAlign, QuadLine and QuadCare are trademarks of Quad Systems Corporation.
