15
MINING REDEFINED CUSTOMISED SOLUTIONS FOR YOUR MINING NEEDS

GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

MINING REDEFINEDCUSTOMISED SOLUTIONS FOR YOUR MINING NEEDS

Page 2: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

FROM THE DESK OF SENIOR VICE PRESIDENT, SURFACE MININGGmmco in partnership with Caterpillar, brings together the best of engineering, products and support capabilities to provide world class solutions for surface and underground mining. With Caterpillar’s priority commitment in   the Indian business and by using world-class forecasting methods and processes, Gmmco effectively and fully meets the demand in all sectors. We are dedicated to customer service and are their friendly partners in various aspects of productivity from identifying their unique needs to supplying the best fleet of equipment. Our service extends beyond delivery to curating product support solutions according to the emerging business needs of our customers including onsite placement of service experts, operator training and major complete overhauls at our component repair centre in Nagpur. With our 50 years of engagement with the Indian mining sector and 30 years of partnership with Caterpillar, we add value to our technical capabilities with our strong interpersonal relationships in the sector.

Anuj Keoliya

Gmmco aims to be a market leader in mining equipment in India using a combination of its creative wisdom, positive thinking and an unwavering drive in terms of achieving market share through customer delight. Gmmco has an extensive range of products, equipment and support services to meet any mining application need in India.

WHAT WE BRING TO THE TABLE?

FORE

WO

RD

Page 3: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

PROVIDINGTHE BEST PEOPLE TO DO THE JOB FOR YOUCaterpillar has a team of experienced professionals and with their support, Gmmco has started offering Cat® surface and underground equipment to Indian customers.

Gmmco will leverage its existing expertise on product support of surface equipment and along with its dedicated and efficient product support team, enable customers to improve their production.

IDEATION, INNOVATION, CUSTOMER-ORIENTATION IS WHAT BUILDS OUR SUCCESSWith a passion to help build India’s tomorrow, it is our mantra to constantly push ourselves to innovate, to improve and to inspire for a great future. We are not just a one-stop shop for machines and solutions; we also help our customers meet their business goals. Our customers know that we go above and beyond our limits to provide all the support they need. No matter the circumstances and the challenges, our highly-skilled and experienced workforce is empowered to exceed customer expectations.

Core values we live byDelivering what we commit | Passion for product support | Team work | Excellence in action | Enduring partnerships

PEO

PLE

AN

D C

ULT

URE

Page 4: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

PRO

DU

CT R

AN

GE

PRODUCTLINE• Off-highway trucks

• Dragline

• Dozers

• Articulated trucks

• Motor graders

• Wheel loader

• Hydraulic mining shovel

• Wheel dozers

• Electric rope shovel

• Underground hard truck

• Track loaders

• Pipelayers

And many more......

OUR UNMATCHED SUCCESS IS A RESULT OFOUR UNPARALLELED PRODUCT RANGEGmmco in partnership with Caterpillar offers a wide range of products to meet every application need of the mining industry. The range covers from core machines that help with excavation, dozers, mining trucks, to power generators and other support equipment like specialised trucks.

Please visit www.gmmco.in for information

Page 5: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

PRO

DU

CT R

AN

GE

POPULAR MODELS IN INDIA MARKET

CAT 834K WHEEL DOZERDesigned with durability built in, ensuring maximum availability through multiple life cycles

CAT® D11 DOZERDesigned with latest technology which provides the operator with full command of the dozer for safe and efficient operation and at the same time delivers higher productivity at lower cost

CAT 773E OFF-HIGHWAY TRUCKTime proven iron and modern technology combined to provide a highly productive, durable and reliable off-highway truck

CAT 992K WHEEL LOADERBuilt as a face loader that's safe to operate, durable and productive

CAT 777E OFF-HIGHWAY TRUCKDesigned for Lowest Cost per Ton/CUM and Lowest Total Cost of Operation (TCO)

CAT 7495 HD ELECTRIC ROPE SHOVELBuilt to make them highly productive, safer and more reliable

....And many more | Please visit www.gmmco.in for information

Page 6: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

GM

MCO

ASS

IST

PACK

AG

E

Gmmco’s core competency is its ability to offer world-class product support. Highly experienced and trained engineers and technicians offer round the clock support to ensure high productivity and easy availability of the capital intensive assets.

Our services include various Component Repair options like REMAN, Service Exchange, Level1 Repair and Level2 Repair to reduce the down time and cost of repair. From best-in-class workshops to ready availability of genuine parts; from continuous training to safety built into our DNA, we are ready to support you every day, in the best way.

All of these support services are available under the GmmcoAssist umbrella.

OUR SERVICES ARE COMPREHENSIVE AND BEST IN CLASS

Page 7: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

Gmmco’s state-of-the-art facilities meet world-class quality standards for repair, rebuild and contamination control. The Component Rebuild Center at Nagpur is accredited with 5-Star Contamination Control and this has been retained continuously for 10+ years. The Integrated Repair Facility at Chennai is

certified by DNV -ISO 9001:2015, 14001 & 45001.

Operations are carried out in dedicated facilities for hose crimp, components, dynamo, load bank testing, hose rebuild

and more, offering you world-class repair.

WORKSHOPS:WORLD-CLASS FACILITIES

You buy more than just parts when you purchase from us. You buy yourself reliability, productivity and peace of mind. Gmmco offers the complete range of original spares, parts and kits from Caterpillar at competitive prices. To ensure no contamination of these sensitive spares by way of dirt or dust, Gmmco’s Parts Stores practice contamination control methods and many of them are certified accordingly after strict audit by Caterpillar. Gmmco also offers customised kits to suit specific needs under one part number, for example, System Repair Kits such as Steering, Hydraulic, Brake, Pneumatic or Rehabilitation Kits or Engine Overhaul Kits, Transmission Overhaul Kits or any other kit that customers may need.

PARTS WAREHOUSE:SATISFACTION GUARANTEED

GM

MCO

ASS

IST

PACK

AG

E

Page 8: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

OUR MONITORING SOLUTIONS ARE A COMPLETE PACKAGE THAT ELEVATES YOUR BUSINESS

Caterpillar’s superior technology solutions and Gmmco’s know-how to retrieve data from your equipment in real time enable you make well-informed timely business decisions that help control costs, improve performance and reduce risk.

Cat® machines come factory-fitted with Product Link hardware that sends data to a monitoring system-Vision Link, monitored by Gmmco and accessed by the customer. Monthly fleet trend reports (which includes Idle time, Run time, Fuel Burn), Monthly fleet performance reports with industry benchmarks, Fault Codes generated due to operator faults, and more data is available to the customer for better decision making.

Condition monitoring services

Fluid Analysis Electronic Equipment Information

Timely checks done regularly for oil,coolant, component & more

Inspections Equipment History

Well-trained team of staff for regularinspections and maintenance

Long term equipment performancetrends to improve efficiencyand product lifecycle

Real time machine data to acton potential issues

GM

MCO

ASS

IST

PACK

AG

E

Page 9: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

World-class trainings delivered by experts from Gmmco for operations staff at the centre.

• One of the best training centres across global dealers

• Exclusive bays for wide range of training aids like engines, power, hydraulics, electrical and electronics

• Training centre was awarded prestigious TCDP and APDS President’s Gold Award and accredited by noted global entities

TRAINING

Experienced technicians perform testing on oil and coolant samples that have been taken at regularly scheduled intervals.

• Experts provide you with easy-to-understand, clear, concise and timely reports reflecting careful interpretations and recommendations

• One of a kind lab in India for fluid, major components and aggregates testing

S.O.S (SCHEDULED OIL SAMPLING)

• We provide an immersive learning experience with machine simulator operations on simulators at customer site

• A team of experts, with over 10 years’ experience in the industry, deliver these learning sessions

• Learning in virtual environment enables readiness for site operations

SITE SIMULATORS

GM

MCO

ASS

IST

PACK

AG

E

Page 10: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

OUR UNRIVALLED PORTFOLIO SPEAKS FOR ITSELFOver the past 5 decades, Gmmco has been operating in various segments of Mining beyond Coal, which includes Iron-ore, Manganese, Copper, Granites, Cement and other Quarrying.

Some of Gmmco’s major Mining Customers in these segments are:

Iron Ore Copper

Coal

Manganese

Lime Stone

CAPA

BIL

ITIE

S

Page 11: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

CASE

STU

DIE

S

Project Highlights

• Cat fleet has beenat the project for more than 5 years and Gmmco provides support for 90% availability of equipment to help achieve production target year after year consistently

• The fleet is under guaranteed parts contract ensuring fixed maintenance cost for the equipment

• Gmmco has been the end to end solution provider for the project’s equipment

Key Outcomes

• Increased production of project cumulatively over the 5-year period• Minimum/optimum and fixed maintenance cost

PROJECTS THAT ILLUMINATE SUCCESS: KUSHMUNDA PROJECTAbout the project

A shining example of the use of a wide range of Gmmco products is the KushmundaProject M/s.SECL – Kushmunda Project produces 47 MT coals per annum. Gmmco-Cat has supplied the complete range of equipment for this project. From loading equipment, hauling equipment to support equipment like dozers and graders have all been used for project operation.

This project has been equipped with Cat® large mining electric rope shovels, hauling trucks, motor graders and dozers.

Fleet includes 2 X ERS 7495 (42 cum), 4X 182M Shovel, 20 X 793D Trucks (240T), 33 X 773E Trucks, 5 X D11T Dozer, 1 X 834K and 6 X 24M Graders. These machines are supported with guaranteed Parts cost and Annual availability. Gmmco provides 24 X 7 service support to these equipments. Kusmunda is successfully meeting its production target with these equipmentalong with product support provided by Gmmco.

We have also used on-off highway trucks from BharatBenz for top soil development and transportation work.

Page 12: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

CASE

STU

DIE

S

Embedded Safe Working Culture was

• Nil occupational injury in 3.2 Million Man Hours

• Awarded one of the safest Assembly sites in the world by Caterpillar

• Daily Tool-Box Talk & Job Safety Analysis Meet

Dragline Project Highlights:

• Precise field machining

• Circumferential & XY Milling, Boring, Drilling

• Coordinated Mega Lifting

• 8450 Cable Routing & Terminations

• HT/LT Electrical Installation

• Extensive Material Handling

• Entire documentation of Erection Process

Key Outcomes

• 25 months 3 days Assembly Duration

• 2 Dragline side by side erections first time in the world

• Among the best assembly quality

• Hardly any Re-do

• 2% rejection in Weld Radiography (Gama Rays)

• Assembly of 12816 line Items (4.5 Lakh pieces)

• 25 Ton of MIG Weld Deposit

ERECTION AND COMMISSIONINGOF INDIA’S LARGEST DRAGLINEM/S. Sasan Power Limited (Reliance) has set up 6 X 660MW UMPP in captive coal mines with 15 MMT peak coal demand. Gmmco executed the complete Erection and Commissioning of Draglines, Shovels and Trucks.

Page 13: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

CASE

STU

DIE

S

Key Highlights of the ProjectCat Maintenance & Repair Process being followed for these contracts consists of• Planning & Scheduling• Condition Monitoring• Backlog Management• Parts Management• Maintenance Strategy• Component Repair StrategyKey Outcomes The projects all have the following KPIs• Maintenance Accuracy• Availability• Mean Time Between Failures (MTBF)• Mean Time Between Stoppages (MTBS)• MTTR

Gmmco is successfully executing MARC contract for India’s largest Mining Machineries at M/S. South-eastern Coalfields Limited, Korba, and Chhattisgarh. The Fleet includes 3 no’s Cat® 7495 – 42 cum Electric Rope Shovel, 2 no’s of Cat 6030 – 15 cum Hydraulic Mining Shovel and 22 no’s Cat 793 D – 240T Large Mining Trucks. The contract period is 12 years with fixed parts and labour rates and 85% Annual Availability Guarantee.

Gmmco has the vast experience of undertaking and executing Maintenance and Repair contract (MARC) successfully. MARC includes guaranteed hourly rate for parts and labour and with guaranteed uptime of equipment 85% throughout the contract period.

MAINTENANCE AND REPAIR CONTRACTM/S. SOUTH EASTERN COAL FIELDS LIMITED

Page 14: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

Customer service and relationship management has been the driving force behind our success, earning us appreciation and accolades.

IN THE WORDS OF OURCUSTOMERS

NCL Dudhichua , GM Excavation # The Right Service for our business…..

Providing onsite technical solutions including fabrication of custom built fixtures to bring back 992G on roll

Loader 992K was under breakdown due to failure of rear turn-on assemblies which is primarily a fix at factory levels. NCL and Gmmco team jointly accepted the challenge to fix the problem

onsite. The work was completed under continued supervision of technical team with 100% precision and equipment was

decommissioned. The rework quality was as good as factory fixed even after 44500 hrs. of equipment usage

Kudos to team Gmmco and we expect such type of support in Future!!!!!!

Satisfaction delivered………

Western Coal Fields, GM Excavation # Redefining Round the clock support.

Technical support during normal course is what is expected from every service provider but the real test of partnership is during the most challenging times.

Team Gmmco's immense support during the nationwide complete lock down due to Covid -19 is

what differentiates them from others……..

Appreciating team Gmmco support during Lock down I would like to appreciate you and your team

specially the on-site engineering team for their hard work and divergent support to service and

commercial activities specially the commissioning of new Cat® 773E’s at Durgapur OCM.CU

STO

MER

SPE

AK

Northern Coal fields subs. Coal India Limited, GM EXCV # Thanks for Being with Us!!!

Appreciation from Team CIL for supporting them to achieve a rare feat of producing 3.542 Million Tons of Coal on a single day (27.03.20) which is highest ever in the history

against average daily achievement of 1.62 MT production during 2019-20.This achievement is highly appreciable and commendable as same has come during

extreme challenging time.....

Page 15: GM1-06-192 - Mining Brochure - SINGLE PAGES - VER 2 · 2020. 10. 6. · CAT 773E OFF-HIGHWAY TRUCK Time proven iron and modern technology combined to provide a highly productive,

© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

No 6, G.S.T. Road, St. Thomas Mount, Chennai - 600 016.Toll-Free No: 1800 425 2546 | E-mail: [email protected] | Web: www.gmmco.in

Gmmco Limited CK Birla Group

*This document is strictly for digital circulation and not be used for printing*This document is strictly for digital circulation and not be used for printing*This document is strictly for digital circulation and not be used for printing*This document is strictly for digital circulation and not be used for printing*This document is strictly for digital circulation and not be used for printing*This document is strictly for digital circulation and not be used for printing*This document is strictly for digital circulation and not be used for printing