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“GLOBAL PLAYER FROM TURKEY”
I
II III
Introduction – Contact List Pürplast
Mr / Ms Contact Person E-Mail Telephone Extension
Line Language(s) Department
Mr
Mehmet
SISMANOGLU [email protected]
0090 262
677 19 90 113
English,
French
General
Management
Mr Volkan OZTUNC [email protected]
0090 262
677 19 90 117 English
Vice General Management
Operational
Mr Faruk SANCAKLI [email protected]
0090 262
677 19 90 122 English
Plant & Production
Management
Mrs Hulya AYDEMIR [email protected]
0090 262
677 19 90 115 English
Financial
Management
Mrs Ece SANLI [email protected]
0090 262
677 19 90 190 English
Quality Assurance
Management
Mrs Gunay GENCEL [email protected]
0090 262
677 19 90 177
German,
English
Project & Development
Management
Mr Aykut COTUK [email protected] 0090 262
677 19 90 191 English
Quality Controlling Management
Ms Aysegul INAN [email protected]
0090 262
677 19 90 124 English
Customer Relations / Key
Account Management
Ms Ozde DEPREM [email protected]
0090 262
677 19 90 154
English,
German
Kaizen & Lean Production
Management
Ms Meral AVCILAR [email protected]
0090 262
677 19 90 128 German
Logistics
Management
Mrs Ozge Tunca [email protected]
0090 262
677 19 90 160 English
HR
Management
Mr. Omer Ayluctarhan [email protected]
0090 262
677 19 90 220 English
Maintenance
Management
16.6.2014 Presentation Meeting V.Oztunc 2
FIGURES of PURPLAST
16.6.2014 3
Year of Organization
Founder
Turnover 2013
Production Area
Investment 2013
Umit Sismanoglu
1981
25,1 Mio €
47.000 qm
2,9 Mio €
299
( 49 White Collar – 250 Blue Collar ) Employees
Presentation Meeting V.Oztunc
Turnover / Investment
1997-2014 Graphical
0
5
10
15
20
25
1997 1999 2001 2003 2005 2007 2009 2011 2013
2 2,12,45
3,47
2,52,9
6,2
8,4
10,3
12,3
17,5
19,1
17,9
20,7
24,1
23,6
25,1
1,071,08
2,1
0,670,61
2,4
1,2
1,9
2,7
1,71,1 1,2
0,9
6,2
5,1
3,22,9
MIO
€
Turnover
Investment
16.6.2014 Presentation Meeting V.Oztunc 4
2014
26,9 TARGET
CUSTOMERS
MERCEDES BENZ ( Hosdere ) EVOBUS ( Neu Ulm - Mannheim )
DAIMLER TRUCKS ( Aksaray - Wörth )
BMW MOTORRAD ( Berlin – Dingolfing )
MAN-NEOPLAN ( Germany - Poland - Turkey )
VOLVO ( Sweden – Finland – Poland – Mexico )
VDL GROUP ( Belgium - Netherlands )
SOLARIS BUS ( Poland )
TEMSA ( Turkey )
VANHOOL ( Belgium – Macedonia )
AUTOLIV ( Turkey – Germany – France - Romania – Hungary )
KARSAN ( Bursa )
IRISBUS IVECO ( France – Chezc Rep. )
MCI ( USA, Canada )
MAGNA ( Southampton – Golcuk )
HISARLAR ( Turkey )
FORD OTOSAN ( Kocaeli )
TAKATA ( Romania – Germany )
MERKAVIM ( Israel )
OTOKAR ( Adapazari )
KION GROUP STILL / FENWICK / LINDE ( France – Italy )
ACTIA ( France )
OGHAB SCANIA ( Tehran – Semnan )
ASTON MARTIN ( Gaydon UK )
16.6.2014 5 Presentation Meeting V.Oztunc
PURPLAST EXPORT
41% of the total sales…
56% of total production indirect export with OEM in Turkey
Germany
France
Italy
England
Poland
Romania
Spain
Portugal
Belgium
Netherlands
Sweden
Greece
Mexico
Brasil
USA
Canada
Russia
Ghana
Egypt
India
Belarus
Hungary
Finland
Checz Rep.
Israel
Bulgaria
South Africa
China
Ukraine
Algeria
Tunisia
Morocco
Syria
Iran
Serbia
Croatia
16.6.2014 6 Presentation Meeting V.Oztunc
CERTIFICATIONS
ISO/TS 16949 : 2009
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ISO 9001 : 2008
ISO 14001 : 2004
OHSAS 18001 : 2007
PU MASCHINERY
KRAUSS - MAFFEI
PUROMAT 30
PUROMAT 30 QS
PUROMAT 80
PUROMAT 80 QS
PUROMAT 80 QSC
PUROMAT 80 QSC
PUROMAT 80 QSC
(2 mixingheads)
PUROMAT 80 QSC
(2 mixingheads)
PUROMAT 80 QSC
(2 mixingheads)
PUROMAT 80 QSC
(2 mixingheads)
PUROMAT + ABB Robot
HoneyComb Technology
LFI Robot Integrated
RIM RRIM Machine Piston Type
CANNON A-40
16.6.2014 Presentation Meeting V.Oztunc 8
PU INJECTION PRESS
16.6.2014 9 Presentation Meeting V.Oztunc
PU INJECTION
3-Channels
Mixing Head
16.6.2014 10 Presentation Meeting V.Oztunc
HONEYCOMB SPRAY ROBOT
16.6.2014 11 Presentation Meeting V.Oztunc
DCPD Injection Line Krauss-Maffei
1st Line
in Turkey
16.6.2014 12 Presentation Meeting V.Oztunc
Metal Working Machines
16.6.2014 13
Laser Cutting
Tube Bending
Presentation Meeting V.Oztunc
LASER CUTTING
16.6.2014 14 Presentation Meeting V.Oztunc
CNC TUBE BENDING
16.6.2014 15 Presentation Meeting V.Oztunc
WELDING
16.6.2014 16 Presentation Meeting V.Oztunc
ROBO-WELDING
16.6.2014 17 Presentation Meeting V.Oztunc
PURPLAST TOOLING
IBM CATIA
V5 R20
NX Mod. Preparation
3 CAD Stations
2 CAM Stations
2 Stations for Calculations
205 Moulds in 2010
210 Moulds in 2011
198 Moulds in 2012
213 Moulds in 2013
16.6.2014 Presentation Meeting V.Oztunc 18
20
CAD – TOOL DESIGN CAPABILITY
16.6.2014 19 Presentation Meeting V.Oztunc
DESIGN WORKSHOPS with
16.6.2014 20 Presentation Meeting V.Oztunc
MILLING MACHINES
2 MILLTRONICS
1 BRIDGEPORT
5 AWEA
------------------------------
8 cnc machines
STEEL
& ALUMINIUM
Block - Cast
MOULDS
16.6.2014 Presentation Meeting V.Oztunc 21
MILLING MACHINES
16.6.2014 Presentation Meeting V.Oztunc 22
MILLING MACHINES
16.6.2014 Presentation Meeting V.Oztunc 23
CAM – TOOL MANUFACTURING
16.6.2014 24 Presentation Meeting V.Oztunc
THERMOFORMING
VILLA CMS Group
1 -(3000*1500) mm
2 -(1600*1400) mm
3 -(1200*800) mm
4 –(2500*1600) mm
5- 3000*1600)Automatic
• BENECKE KALIKO
( ABS & PVC FOIL )
• VITASHEET METZELER
( ABS )
16.6.2014 Presentation Meeting V.Oztunc 25
VACUUM THERMOFORMING
16.6.2014 26 Presentation Meeting V.Oztunc
MILLING & MODELLING
HUBER & GRIMME
6 CNC MILLING
MACHINES
HG 3000 TANDEM
5 AXIS
16.6.2014 Presentation Meeting V.Oztunc 27
CNC CUTTING / MODELING
16.6.2014 28 Presentation Meeting V.Oztunc
PURPLAST PROJECT
16.6.2014 Presentation Meeting V.Oztunc 29
3D-Digitalizing
•CAD Data comparison
•Quality Assurance
•Reverse Engineering
•Rapid Prototyping
•Packaging
•Virtual Reality
QUALITY CONTROL
16.6.2014 Presentation Meeting V.Oztunc 30
MEASUREMENT UNIT
16.6.2014 31 Presentation Meeting V.Oztunc
REVERSE ENGINEERING
16.6.2014 Presentation Meeting V.Oztunc 32
DIGITALIZING
16.6.2014 33 Presentation Meeting V.Oztunc
ASSEMBLY
16.6.2014 34 Presentation Meeting V.Oztunc
ASSEMBLY
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Polyurethane for Automotive Industry
Steering Wheels
Cockpits
Covers
Armrests
Headrests
Seats
Ceiling – Sidewall
Engine Room
Insulation
Partitions
Wheelcovers
Protectionbars
Headliners
Truckdashboards
Handles
Armrests of driver
beds
16.6.2014 Presentation Meeting V.Oztunc 36
PRODUCTS - 1
16.6.2014 Presentation Meeting V.Oztunc 37
1 2 3
4 5
Cockpits & Dashboards
Cockpits & Dashboards
Co-Partner for ‘Coach of the Year Dashboards’
16.6.2014 Presentation Meeting V.Oztunc 38
16.6.2014 Presentation Meeting V.Oztunc 39
Cockpits & Dashboards Integrated Dash Units
PRODUCTS - 2
16.6.2014 Presentation Meeting V.Oztunc 40
Headliners
PRODUCTS - 3
16.6.2014 Presentation Meeting V.Oztunc 41
Partition Panels
PRODUCTS - 4
16.6.2014 Presentation Meeting V.Oztunc 42
Wheelcovers
Handles
Protection Bars
Shifting Knobs
PRODUCTS - 4
16.6.2014 Presentation Meeting V.Oztunc 43
New Types ‘Steering Wheels’ for Coaches, Trucks and Tractors
PRODUCTS - 5
16.6.2014 Presentation Meeting V.Oztunc 44
Seats
Bus Seats Mercedes-Benz
Bus Seats Franz Kiel
16.6.2014 45 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
MODELS
-K 1300 R
-K 1300 S
-G 450 X
-F 800 ST
-F 800 R
-R 1200 R
16.6.2014 46 Presentation Meeting V.Oztunc
Motorcycle Seats HOREX
VR6
ENGINE !
16.6.2014 47 Presentation Meeting V.Oztunc
VR6
ENGINE !
Motorcycle Seats
High Performance Foaming
16.6.2014 48 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
F 800
16.6.2014 MAN Truck & Bus Meeting V.Oztunc 49 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
GX TYPE
16.6.2014 50 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
G 450 X
16.6.2014 51 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
F 800
16.6.2014 52 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
K 1300 R
16.6.2014 53 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
K 1200 S
16.6.2014 54 Presentation Meeting V.Oztunc
Motorcycle Seats BMW
16.6.2014 55 Presentation Meeting V.Oztunc
PRODUCTS - 6
16.6.2014 Presentation Meeting V.Oztunc 56
Flaps
PRODUCTS - 6
16.6.2014 Presentation Meeting V.Oztunc 57
PRODUCTS - 6
16.6.2014 58 Presentation Meeting V.Oztunc
PRODUCTS - 6
16.6.2014 59 Presentation Meeting V.Oztunc
Roof Interior Solutions
Light Weight Products
Cost Savings
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PRODUCTS - 7
16.6.2014 Presentation Meeting V.Oztunc 61
Insulation Sets
PRODUCTS - 8
16.6.2014 Presentation Meeting V.Oztunc 62
P DCPD Exteriors
PRODUCTS - 8
16.6.2014 Presentation Meeting V.Oztunc 63
P DCPD Exteriors
PRODUCTS - 8
16.6.2014 Presentation Meeting V.Oztunc 64
P DCPD Exteriors
PRODUCTS - 8
16.6.2014 Presentation Meeting V.Oztunc 65
P DCPD Exteriors
PURPLAST WAREHOUSE
LGI
HERRENBERG
Just in Time
LOGISTICS CONCEPT
PURPLAST
Contact Persons :
Freddy Jekel
Necati Karabulut
Presentation Meeting V.Oztunc
16.6.2014 67
WORLD PREMIERE VOLVO 9700 HD
IAA HANNOVER
PHOTOS
Presentation Meeting V.Oztunc
WORLD PREMIERE MERCEDES BENZ NEW TOURISMO
IAA HANNOVER
PHOTOS
16.6.2014 68 Presentation Meeting V.Oztunc
WORLD PREMIERE JONCKHEERE GRAND TOURISMO
EUROBUS BIRMINGHAM
PHOTOS
16.6.2014 69 Presentation Meeting V.Oztunc
S416 GT TOP CLASS SETRA
EUROBUS BIRMINGHAM
PHOTOS
16.6.2014 70 Presentation Meeting V.Oztunc
NEW INVESTMENTS
3rd BUILDING 26.000 m²
Administration /
Headquarters
16.6.2014 71 Presentation Meeting V.Oztunc
NEW INVESTMENTS
3rd BUILDING 26.000 m²
Deliveries
16.6.2014 72 Presentation Meeting V.Oztunc
NEW INVESTMENTS
3rd BUILDING 26.000 m²
16.6.2014 73 Presentation Meeting V.Oztunc
NEW INVESTMENTS
CARROUSEL CAPACITY
16.6.2014 74 Presentation Meeting V.Oztunc
2 SHIFTS CAP.
Σ650.000 pcs.
1 SHIFT
FREE
CAPACITY
Σ325.000
pcs.
NCS
DEMAND
Σ260.000
pcs.
NÜLS
DEMAND
Σ65.000
pcs.
NEW INVESTMENTS
3rd BUILDING 26.000 m²
New LFI Line
16.6.2014 75 Presentation Meeting V.Oztunc
NEW INVESTMENTS
3rd BUILDING 26.000 m²
New SRIM Line
for Interiors
Vacuum
Thermoforming
Units
16.6.2014 76 Presentation Meeting V.Oztunc
Hydraullic
Clamping Units
250 t.
for New Facilities
NEW INVESTMENTS
16.6.2014 77 Presentation Meeting V.Oztunc
NEW INVESTMENTS
New CNC
5Axis Robot
for deep
DCPD parts
Cutting
&
Prototyping
Presentation Meeting V.Oztunc
Internal Paint
Shop
for Exteriors &
Interiors
NEW INVESTMENTS
16.6.2014 79 Presentation Meeting V.Oztunc
Welding Robot
for Metal Inserts
NEW INVESTMENTS
16.6.2014 80 Presentation Meeting V.Oztunc
Automation & Data
Gathering Software
On Line Planning
Checking
Andon Panels
Integrated
NEW INVESTMENTS
16.6.2014 81 Presentation Meeting V.Oztunc
NEW INVESTMENTS
Purplast 4th BUILDING
Logistic Center & Plastics
16.6.2014 82 Presentation Meeting V.Oztunc
NEW INVESTMENTS
Purplast 4th BUILDING
Logistic Center & Plastics
16.6.2014 83 Presentation Meeting V.Oztunc
NEW INVESTMENTS
Purplast 4th BUILDING
16.6.2014 84 Presentation Meeting V.Oztunc
#3
#4
#5???
NEW INVESTMENTS
Purplast 4th BUILDING
Logistic Center & Plastics
16.6.2014 85 Presentation Meeting V.Oztunc
Purplast 4th BUILDING
Logistic Center & DCPD Processing ( PaintShop Included )
GENERAL VIEW PURPLAST FACILITIES
16.6.2014 86 Presentation Meeting V.Oztunc
#3 #4
#2
#1
KEY WORDS OF COMMITMENT
16.6.2014 87 Presentation Meeting V.Oztunc
Synthesis of Traditional Strenthgs and Future Pojections ! Well Experienced Staff and Great Know-How of PU Processing Flexible Hi-Tech Machinery and Equipment Level Innovative and Continuously Investment Oriented Sustainably Structured & Well Designed Processes Institutionalisation Projected
NEWS
16.6.2014 88 Presentation Meeting V.Oztunc
New Customers from the World ( Agricultural and Construction Machinery )
NEWS
16.6.2014 89 Presentation Meeting V.Oztunc
New Joint Venture in China for integrated system solutions --- Polyurethanes / Plastics / Insulations ---
Thank You for
Your Attention…
16.6.2014 90 Presentation Meeting V.Oztunc
