Global Gravity · Extra frames must be placed where it is necessary. The weight of additional frames and pipes, must be placed even on both sides of centerline. Lifting poles must

02 17-01-2019 User manual TubeLock® MJN KSH VCS KSH

01 05-07-2016 User manual TubeLock® MJN KSH VCS KSH

Rev: Date: Description: Prepared by: Checked by: QA Approval: Final Approval:

Document no.: Global Gravity – User manual Global Gravity TubeLock®

User manual Responsible: KSH

Global Gravity ApS ● Lillebæltsvej 37 ● DK 6715 Esbjerg N ● CVR: 33950705

www.globalgravity.dk

User manual - 2 - Global Gravity ApS ● Lillebæltsvej 37 ● DK 6715 Esbjerg N ● CVR: 33950705

Rev. 02 www.globalgravity.dk

Table of contents 1 General information ............................................................................................................................................................................. 3

1.1 Introduction ............................................................................................................................................................................................ 3

1.2 Purpose ................................................................................................................................................................................................. 3

1.3 Contact .................................................................................................................................................................................................. 3

2 Personal protective equipment (recommended by Global Gravity) ................................................................................................. 4

3 System data ......................................................................................................................................................................................... 5

4 Layout ................................................................................................................................................................................................... 6

4.1 Package assembly ................................................................................................................................................................................. 6

4.2 Packing configuration – Empty spaces .................................................................................................................................................. 7

4.3 Packing configuration – Different pipe length ......................................................................................................................................... 8

4.4 Exploded view ....................................................................................................................................................................................... 9

4.5 Component overview ........................................................................................................................................................................... 10

5 Packing instruction ........................................................................................................................................................................... 11

6 Slings / Stacking ................................................................................................................................................................................ 16

7 Placing on the drilling rig .................................................................................................................................................................. 18

8 Service ................................................................................................................................................................................................ 21

9 Handling ............................................................................................................................................................................................. 22



1 General information

1.1 Introduction

TubeLock® is a transport, lifting and storage device designed for safe handling of drill pipes, casing and tubular normally called OCTG (Oil Country Tubular Goods). This system is designed for use with:

• Forklift

• Lorry

• Vessels

• Cranes

• Drilling rigs

1.2 Purpose

The purpose of instruction manual is to ensure that the TubeLock® will be assembled correctly and used in the right way for both lifting, storage and general handling.

1.3 Contact

Global Gravity ApS Lillebæltsvej 37 6715 Esbjerg N, Denmark CVR 33950705 Main number: +45 71 99 20 10 Mail address: [email protected] Homepage: www.globalgravity.dk

http://www.globalgravity.dk/



2 Personal protective equipment (recommended by Global Gravity)

Item: Description: PPE

01 Safety helmet during crane handling due to:

• Falling objects

• Personal hazards

• Mechanical hazards

02 According to local regulation

03 According to local regulation

04 Fall protection equipment when using TubeLock® in heights due to:

• Fall hazards

05 Safety shoes due to:

• Mechanical hazards

• Falling objects


06 Gloves due to:




3 System data

Configuration 2⅜ - 14”

Tubing Range 1-3

SWL 6,0 ton

Load test 2 x SWL

DNV certification DNVGL-ST-0378

CE marked Yes

Slings standard Wire sling: EN13414-1

Chain sling: EN 818-4

Lifting poles System with 3 frames: 3 left + 3 right / package

System with 4 frames: 4 left + 4 right / package

Shackles Green pin 4,75 ton

Material Profiles: Aluminum Poles: Steel

Bolt tensioning (M 20) 150 Nm



4 Layout

4.1 Package assembly

Standard assembly Includes 3 sets of profiles

Optional assembly Includes 4 sets of profiles



4.2 Packing configuration – Empty spaces

There must always be at least one pipe in each side, per layer, in the position closest to lifting poles. Pipes A & B must be in full length, and go through all the frames. Pipe placement is applicable for all sizes and systems.

A1

B

A1

B

A1

B

A1

B



4.3 Packing configuration – Different pipe length

Placement of pipe Pipe A & B must be full length, and go through all frames. There must be as a minimum, of one pipe in each side per layer, in the position closest to lifting poles Securing of short pipes Extra frames must be placed where it is necessary. The weight of additional frames and pipes, must be placed even on both sides of centerline. Lifting poles must be installed in frame assembly 1, but can be avodided in frame assembly 2 For further informations of special configurations, please contact Global Gravity for advise.

A1

B1

Frame assembly 1

Frame assembly 2

11

11 2

1

2

11



4.4 Exploded view

Lifting pole - Left

Anchor lock

Sling

Lifting profile

M20 Bolts

Lifting pole - Right



4.5 Component overview

The TubeLock® system comes in four different standard versions, from 1-layer models up to 4-layer models.

Right Lifting pole Left Lifting pole Lifting profile M20 Bolt Sling

System with 3 frames:










1 Layer model 3 4 3 4 6 8 6 8 2 2

2 Layer model 3 4 3 4 9 12 12 16 2 2

3 Layer model 3 4 3 4 12 16 18 24 2 2

4 Layer model 3 4 3 4 15 20 24 32 2 2

5 Layer model 3 4 3 4 18 24 30 40 2 2



5 Packing instruction

No.: Description: Sketch:

A-01 TubeLock® lifting profiles must be located on a plan surface with a distance between 7m and 9m (between the two outermost profiles)

Alternatively, the system can be assembled on a standard TubeLock® assembly frame (Not described in this instruction)

A-02 6 lifting poles must be installed (3 x right and 3 x left) in the TubeLock® lifting profile.

The lifting pole must be lowered down in the lifting profile and turned 180 deg. In locked position

180˚




A-05 Ensure that all threaded holes are in activated position (2 holes for each profile – Total 6 pcs.)

A-06 Tubular must be placed on the TubeLock profiles

Ensure that the tubular is located correct in the cutout.

Note! The cantilevered part of the pipe must be equal distributed in both ends (approximately).

ACTIVATED POSITION DEFAULT POSITION




A-07 3 TubeLock profiles must be installed on the top of the tubular.

A-08 6 assembling bolts must be mounted between the bottom and the top TubeLock profile.

The bolts must be tensioned to 150 Nm with a torque wrench.




A-09 Anchor lock

1) Put the anchor lock through the keyhole

2) Turn the anchor lock 90 deg. 3) Put the safety pin through

the hole in the anchor lock and into the hole in the TubeLock profile

4) The lifting pole is locked.

1 2 3 4




A-11 Next layer of tubular can now be laid out according to A-07 etc.

A-12 When the tubular is packed and secured in one package, the tubular is ready for stacking.

It is optional, if chain slings will be fitted now or a later stage before lifting.



6 Slings / Stacking


B-01 When mounting slings:

Always use the most outer lifting poles (Closest to the tubular ends).

Ensure that shackles are locked, and pins are mounted.

Note! Always mount the shackle so the nut and safety split are to the inside of frame.

B-02 A two-part crane sling must be attached to the lifting eyes on the lifting slings.

Min. sling angle is 60˚.

Min. 60˚




B-03 Arranging sling during stacking.

1. The slings must be located to the same side (as shown on sketch).

2. The next package can be stacked with the slings located to the other side (as shown on sketch).

3. The next package can be stacked with the slings located to the same side a package 1 (as shown on sketch).

Maximum stacking height and weight is as following

Note: Whichever comes first

If weight of tubular is unknown, each TubeLock® package is to be calculated as 6T.

2

3

1



A

7 Placing on the drilling rig


C-01 Side view:

Stacking of TubeLock® system seen from the side.

The principle is to offset each package.

Once placed the first layer, the next layer must be offset to the side and hereafter back again.

C-02 Top view:

When placing the packages on the rig.

Packages must be placed as shown on sketch, to get the benefit of shifting tubular from package to package.

IMPORTANT! See explanation of detail A – Next Page




C-03 Packages must be placed with a distance of 5mm between the “thumb” at the lifting pole and the next pipe.

This distance makes it possible for free movement of lifting poles and to ensure that the package can be stacked with the earlier explained method.

C-04 It’s important to place the first layer of packages correctly.

When unlocking the lifting poles, attention must be given to the distance explained in C-03.

It is recommended using the TubeLock® spacer to insure the right placing.

5 mm

Thumbmm




C-05 Once the packages are set according to above recommendations, it is possible to walk on top of the tubular and start to dismantle the packages, working from the top down.

Remove sling and shackles.

Loosen all bolts and remove them.

Remove TubeLock® profiles.

Note! Offshore; slings to be removed from each layer, before next layer is installed



8 Service

TubeLock® is a lifting system approved according to DNVGL-ST-0378 Equipment must always be checked before use, and at least once a year by an competent person , approved by Global Gravity. On delivery TubeLock® is approved for lifting use. Approval mark indicating, last inspection month, can be found on the profiles and lifting poles – See figure below.

For service purpose – It is only allowed to use original spare parts (OEM) unless otherwise has been agreed, with manufacturer’s representatives.



9 Handling


D-01 To prevent accidents to fingers we recommend using the TubeLock® 7.

D-02 TubeLock® 7 is ideal for handling lifting scepters:

• Unlock lifting poles.

• Lock lifting poles.

• Placing lifting poles.

• Removing lifting poles.

180˚




D-03 2x TubeLock® 7 can be used for ergonomic changing of profiles.

• Moving TubeLock® Profile using TubeLock® 7.



Documents

Global Gravity · Extra frames must be placed where it is necessary. The weight of additional frames and pipes, must be placed even on both sides of centerline. Lifting poles must