16
19 GLC GDC GUC GLF GDF GUF GLO GDO GUO GLS GDS GUS GLR GDR GUR GLZ GDZ GUZ Urethane Stripper Guides For Round and Shaped Punches Eliminate Vibration Will not wear or gall punch Will not distort alignment because the punch shears its own bore. * The counterbore “CB” is so constructed that the land length equals 1.5 x P. Additional Standard Forms (Z) See Page 38 & 39. • Locating flats and dowels, see page 38 & 39. • Alterations, see page 37. • Guide Bushing I.D. should be at least .0127mm larger than the punch point that it is used with. Ordering Example: Headless 4 ea. GLC010 x 13 x 4.50 Head-Down 4 ea. GDO013 x 16 x 2.50 x 6.00 LM1 Head-Up 4 ea. GUS008 x 10 x 3.00 LM1 Ordering Example: 8 ea. HL 010 x 13 6 ea. HD 013 x 16 10 ea. HU 008 x 10 Steel Guide Bushings Body D Code No. Lengths L Circular ID Shape ID ØC ±0.12 Match Punch Shank Ø 13 32 35 Range P Min W Max P/G 6 006 1,50 – 4,00 1,5 4 4,37 4 8 008 1,50 – 5,00 1,5 5 5,37 5 10 010 1,50 – 6,00 1,5 6 6,37 6 13 013 2,50 – 8,00 2 8 8,37 8 16 016 3,50 –10,00 3,2 10 10,37 10 20 020 5,50 –13,00 4,5 13 13,37 13 22 022 8,00 –16,00 6 16 16,37 16 25 025 10,00 –20,00 8 20 20,37 20 .25 .50 .25 .50 GL–HEADLESS GD–HEAD-DOWN GU–HEAD-UP Steel:D2 Rc 58-61 TOLERANCES Round P Manufactured to ISO and NAPMA standards where applicable. +0.008 - 0.000 0.008 P to D HEADLESS HD HEAD DOWN HU HEAD UP Headless Head Down Head Up D + 0.08 + 0.18 L ±0.15 Punch P/W Range D + 0.0 - 0.3 CB D ±0.15 13 32 32 35 HL-006 HD-006 HU-006 6 1,0 – 3,4 9 3,5 3 HL-008 HD-008 HU-008 8 1,0 – 4,9 11 5,2 3 HL-010 HD-010 HU-010 10 1,0 – 6,5 13 7,2 3 HL-013 HD-013 HU-013 13 2,5 – 7,9 16 9,2 3 HL-016 HD-016 HU-016 16 3,0 – 9,5 19 11,2 3

GLC GDC GUC Steel Guide Bushings GLF GDF GUF GLO GDO GUO ... · 19 GLC GDC GUC GLF GDF GUF GLO GDO GUO GLS GDS GUS GLR GDR GUR GLZ GDZ GUZ.25.50.25.50 Urethane Stripper Guides For

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19

GLC GDC GUC

GLF GDF GUF

GLO GDO GUO

GLS GDS GUS

GLR GDR GUR

GLZ GDZ GUZ

.25

.50

.25

.50

Urethane Stripper GuidesFor Round and Shaped Punches• Eliminate Vibration• Will not wear or gall punch• Will not distort alignment because

the punch shears its own bore.

Porter’s Slug keeper can be added to any round or shape die to reduce slug pulling

* The counterbore “CB” is so constructed that the land length equals 1.5 x P.

Additional Standard Forms (Z) See Page 38 & 39.

• Locatingflatsanddowels,seepage38&39.• Alterations,seepage37.• GuideBushingI.D.shouldbeatleast.0127mm largerthanthepunchpointthatitisusedwith.

Ordering Example: Headless 4 ea. GLC010 x 13 x 4.50Head-Down 4 ea. GDO013 x 16 x 2.50 x 6.00 LM1Head-Up 4 ea. GUS008 x 10 x 3.00 LM1

Ordering Example: 8 ea. HL 010 x 13 6 ea. HD 013 x 16 10 ea. HU 008 x 10

Steel Guide Bushings

Body D

Code No.

Lengths L Circular ID Shape ID ØC±0.12

Match Punch Shank Ø13 32 35 Range P Min W Max P/G

6 006 • • • 1,50–4,00 1,5 4 4,37 48 008 • • • 1,50–5,00 1,5 5 5,37 510 010 • • • 1,50–6,00 1,5 6 6,37 613 013 • • 2,50–8,00 2 8 8,37 816 016 • • 3,50–10,00 3,2 10 10,37 1020 020 • • 5,50–13,00 4,5 13 13,37 1322 022 • • 8,00–16,00 6 16 16,37 1625 025 • 10,00–20,00 8 20 20,37 20

GLC GDC GUC

GLF GDF GUF

GLO GDO GUO

GLS GDS GUS

GLR GDR GUR

GLZ GDZ GUZ

.25

.50

.25

.50

GL–HEADLESS

GD–HEAD-DOWN

GU–HEAD-UP

GLC GDC GUC

GLF GDF GUF

GLO GDO GUO

GLS GDS GUS

GLR GDR GUR

GLZ GDZ GUZ

.25

.50

.25

.50

Steel:D2Rc58-61

TOLERANCES

RoundP

ManufacturedtoISOandNAPMAstandardswhereapplicable.

+0.008-0.000 0.008 P to D

GLC GDC GUC

GLF GDF GUF

GLO GDO GUO

GLS GDS GUS

GLR GDR GUR

GLZ GDZ GUZ

.25

.50

.25

.50

HEADLESS HD HEAD DOWN HU HEAD UP

Headless Head Down

Head Up

D+0.08 +0.18

L ±0.15 Punch P/WRange

D+0.0 -0.3

CB D±0.1513 32 32 35

HL-006 HD-006HU-006 6 • • • 1,0–3,4 9 3,5 3HL-008 HD-008HU-008 8 • • • 1,0–4,9 11 5,2 3HL-010 HD-010HU-010 10 • • • 1,0–6,5 13 7,2 3HL-013 HD-013HU-013 13 • • • 2,5–7,9 16 9,2 3HL-016 HD-016HU-016 16 • • 3,0–9,5 19 11,2 3

20

Less than4 mm whenP < 6 mm

Under6 mmDia.

6 mmDia.

Over6 mmDia.

4 mm = N

+0.3 -0.0

m4

REF

20 min.

13 R

H=+0.0 -0.3

2+1.0 -0.0

.25

.50

+0.13 -0.00

2

m4REF

20 min.

13 R

H=+0.0 -0.3

+1.0 -0.0

+0.3 -0.0

.25

.5013R

+0.13 -0.00

BreakCorner

m4REF

20 min.13 R

H=+0.0 -0.3

+0.3 -0.0

2+1.0 -0.0

.25

.50

+0.13 -0.00

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

Ultra Precision Headed Pilots

All Porter Ultra Precision Pilots are “DeepCryogenically”treatedfor1. Wear2.Toughness3.DimensionalStabilitySeepage42formoredetails.

+1.0 -0.0

.25

.50

+0.13 -0.00

H

.25

.50

+0.13 -0.00

Steel:D2L≤100OALRc58-61,M260-63,PM4,Rc63-65HeadsRc40-55(25mmØandsmallerandL≥50)

TOLERANCES

RoundP

ManufacturedtoISOandNAPMAstandardswhereapplicable.

+0.005-0.000 0.008 P to D

Ultra Precision Regular Pilot

Ultra Precision Angular Pilot-PAP Type Long Parabolic Locator Pilot–PLP Type

B & L Lengths do not include Pilot Tip N

B & L Lengths do not include Pilot Tip N

Ordering Example: Qty Steel Type Code L2/L P 50 M2 PP 004 27/92 x 3.75

Ordering Example: Qty Steel Type Code L2/L P 13 D2 PAP 016 21/62 x 10.50

Ordering Example: Qty Steel Type Code L2/L P 10 PM4 PLP 008 15/92 x 5.20

AllLengths110mmandunderOALinLightBlue Panel have Hot Forged Heads for addedstrength and toughness.

Headless Punch Pilots are also available.To order call out: Regular Pilot = HRP Locator Pilot = HLP Angular Pilot = HAP

Shank Head L2 Lengths L N Dim

Round Range PD Pilot Type H T 10 15 21 27 47 52 58 62 65 72 73 82 92 102 112 127

4 PP004 7 5 • • • • • • • • • • • • • 4 1,55–4,005 PP005 8 5 • • • • • • • • • • • • • 4 1,55–5,006 PP006 9 5 • • • • • • • • • • • • • 4 1,55–6,008 PP008 11 5 • • • • • • • • • • • • • • 4 2,45–8,0010 PP010 13 5 • • • • • • • • • • • • • • • 4 3,15–10,0013 PP013 16 5 • • • • • • • • • • • • • • 4 4,95–13,0016 PP016 19 5 • • • • • • • • • • • • • • 4 7,95–16,0020 PP020 23 5 • • • • • • • • • • • • • • 4 8,95–20,0022 PP022 25 5 • • • • • • • • • • • • • 4 9,95–22,0025 PP025 28 5 • • • • • • • • • • • • • • 4 11,95–25,0032 PP032 35 5 • • • • • • • • • • • 4 15,95–32,00

Shank Head L2 Lengths L N Dim

Round Range P Pilot Type

D Pilot Type H T 10 15 21 27 65 72 73 82 92 102 112 1278 PAP008 11 5 • • • • • • • • • • • 7 2,45–8,00 PLP00810 PAP010 13 5 • • • • • • • • • • • • 8 4,85–10,00 PLP01013 PAP013 16 5 • • • • • • • • • • • • 10 6,30–13,00 PLP01316 PAP016 19 5 • • • • • • • • • • • • 15 9,95–16,00 PLP01620 PAP020 23 5 • • • • • • • • • • • • 20 13,60–20,00 PLP02022 PAP022 25 5 • • • • • • • • 22 15,00–22,00 PLP02225 PAP025 28 5 • • • • • • • • • • • 25 17,75–25,00 PLP02532 PAP032 35 5 • • • • • • • • • 30 20,85–32,00 PLP032

•ThesesizesalsoavailableinPM4material.Pbelow1.60L2=10maxPbelow2.50L2=21max

•ThesesizesalsoavailableinPM4material.Pbelow1.60L2=10maxPbelow2.50L2=21max

Less than4 mm whenP < 6 mm

Under6 mmDia.

6 mmDia.

Over6 mmDia.

4 mm = N

+0.3 -0.0

m4

REF

20 min.

13 R

H=+0.0 -0.3

2+1.0 -0.0

.25

.50

+0.13 -0.00

2

m4REF

20 min.

13 R

H=+0.0 -0.3

+1.0 -0.0

+0.3 -0.0

.25

.5013R

+0.13 -0.00

BreakCorner

m4REF

20 min.13 R

H=+0.0 -0.3

+0.3 -0.0

2+1.0 -0.0

.25

.50

+0.13 -0.00

Less than4 mm whenP < 6 mm

Under6 mmDia.

6 mmDia.

Over6 mmDia.

4 mm = N

+0.3 -0.0

m4

REF

20 min.

13 R

H=+0.0 -0.3

2+1.0 -0.0

.25

.50

+0.13 -0.00

2

m4REF

20 min.

13 R

H=+0.0 -0.3

+1.0 -0.0

+0.3 -0.0

.25

.5013R

+0.13 -0.00

BreakCorner

m4REF

20 min.13 R

H=+0.0 -0.3

+0.3 -0.0

2+1.0 -0.0

.25

.50

+0.13 -0.00

B & L Lengths do not include Pilot Tip N

AllLengths110mmandunderOALinLightBluePanelhaveHot Forged Heads for added strength and toughness.

21

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

Ordering Example: Qty Steel Type L P Alt. 10 D2 PAPQ 22 x 5.50 RL=29

Ordering Example: Qty Steel Type Code L P 20 M2 PAPN 025 28 x 8.02

Headless Punch Pilots are also available.To order call out: Regular Pilot = HRP Locator Pilot = HLP Angular Pilot = HAP

PorterUltraPrecisionSur-AlignPilots(whetherstraightornibbed)allowthe diedesigner/buildertopilotinamuchshorterarea.ByusingSur-AlignPilots inaguidedstripper,muchlessdeflectionwilloccurandtheoveralldielife willbeimproved.IfadditionalwearabilityisdesiredPorteroffersvariouscoatings (seepage42)toprovideadditionallubricityandlife.

Type Range P Max N

Head Lengths L H T 16 20 22 25 28 32 35

PAPQ 3,00–4,00 4 5 7 • • • • • • • PAPQ 4,01–5,00 5 5 8 • • • • • • • PAPQ 5,01–6,00 6 5 9 • • • • • • • PAPQ 6,01–8,00 7 5 11 • • • • • • • PAPQ 8,01–10,00 8 5 13 • • • • • • • PAPQ 10,01–13,00 10 5 16 • • • • • • • PAPQ 13,01–16,00 15 5 19 • • • • • • • PAPQ 16,01–20,00 20 5 23 • • • • • •

ShankMin P Range P Max

NHead Lengths L

Type D Code H T 16 20 22 25 28 32 35PAPN004 4 4 1,55 1,95-3,99 4 5 7 • • • • • • •PAPN005 5 5 1,55 2,65-4,99 5 5 8 • • • • • • •PAPN006 6 6 2,1 3,40-5,99 6 5 9 • • • • • • •PAPN008 8 8 2,1 4,10-7,99 7 5 11 • • • • • • •PAPN010 10 10 2,1 4,85-9,99 8 5 13 • • • • • • •PAPN013 13 13 3,15 6,30-12,99 10 5 16 • • • • • • •PAPN016 16 16 5,95 9,95-15,99 15 5 19 • • • • • • •PAPN020 20 20 5,95 13,60-19,99 20 5 23 • • • • • •PAPN025 25 25 7,95 17,25-24,99 25 5 28 • • • • • •PAPN032 32 32 9,95 20,85-31,99 30 5 35 • • • • • •

40•

BreakCorner

+0.1- 0.0

0.30.5

+0.0- 0.3

+0.3- 0.0

13

40•

3mm RBreakCorner

+0.1- 0.0

0.30.5

+0.8- 0.0

+0.3- 0.0

13 R

m5

3.0

+0.0- 0.3

Anyoveralllengthwithincatalog range no extra costSpecify”RL”pluslength.

Anyoveralllengthwithincatalog range no extra costSpecify”RL”pluslength.

Ultra Precision Sur-Align Pilots (PAP-)

Steel:D2Rc58-61,M2Rc60-63PM4Rc63-65

TOLERANCES

P

ManufacturedtoISOandNAPMAstandardswhereapplicable.

+0.005-0.000

40•

BreakCorner

+0.1- 0.0

0.30.5

+0.0- 0.3

+0.3- 0.0

13

40•

3mm RBreakCorner

+0.1- 0.0

0.30.5

+0.8- 0.0

+0.3- 0.0

13 R

m5

3.0

+0.0- 0.3

Sur–Align Straight (PAPQ)

Sur–Align Straight (PAPQ)

Steel:D2Rc58-61,M2Rc60-63PM4Rc63-65

TOLERANCES

P

ManufacturedtoISOandNAPMAstandardswhereapplicable.

+0.005-0.000 0.008 P to D

22

TSC TSF TSO TSS TSR

TSQ

TRC TRF TRO TRS TRR

TRQ

Trumpet Head Punch (TS-)

Ordering Example: Qty Steel Type Code L2/L W P Locate 25 M2 TSO 013 25/90 6.00 x 12.00 LM2

Shank Head L3 L2R

Lengths L Point

Round ShapeD Code No. H Theoretical Max 71 80 90 100 Range P Min W Max P/G4 4 25 • • • • 1,60–3,99 1,6 45 5 7 8,25 25 10 • • • • 1,60–4,99 1,6 56 6 9 9,19 25 10 • • • • 1,60–5,99 1,6 68 8 11 9,72 25 12 • • • • 2,50–7,99 2,5 810 10 14 11,4 25 15 • • • • 3,20–9,99 3,2 1013 13 17 11,4 25 15 • • • • 5,00–12,99 4,5 1316 16 20 11,4 25 15 • • • • 8,00–15,99 6 1620 20 25 12,22 25 15 • • • • 10,00–19,99 8 20

Shank Head L3 L2 Lengths L Point Replacement

EjectorKit*

Round ShapeD Code No. H Theoretical Max 71 80 90 100 Range P Min W Max P/G5 5 7 8,25 25 • • • • 1,60–4,99 1,6 5 K2M6 6 9 9,19 25 • • • • 2,40–5,99 2,4 6 K3M 8 8 11 9,72 25 • • • • 3,20–7,99 3,2 8 K4M10 10 14 11,4 25 • • • • 4,50–9,99 4,5 10 K6M 13 13 17 11,4 25 • • • • 6,00–12,99 6 13 K6M 16 16 20 11,4 25 • • • • 8,00–15,99 7,2 16 K9M 20 20 25 12,22 25 • • • • 10,00–19,99 8 20 K9M

OptionalLocatingMethodsSeePage38&39fordetailsandoptions.

Reflected view

Trumpet Head Ejector Punches (TR-)Trumpet Head Ejector Punches (TR-)

TSC TSF TSO TSS TSR

TSQ

TRC TRF TRO TRS TRR

TRQ

For additional standard forms andconfigurations see pages 32 - 35.

Ordering Example: Qty Steel Type Code L2/L P 13 M2 TRC 013 19/71 X 10.50

23

Ordering Example: Qty Style Size L D Head Style 18 HP 106 x 71 x 2.50 AB 12 NPP 106 x 60 x 2.50 AB 16 NAP 106 x 60 x 2.50 AB

Shank diameters in .025 increments ZeroTemp (Deep Cryogenic) Treated

Catalog Number

N L2

d m5 h t Range

of Lengths P LN L2

Catalog Number

N-100 3 1,6 2,6 2,4 38 to 63 .8-1,09 6 LN-100N-101 3 1,6 2,6 2,4 38 to 63 1,1-1,59 8 LN-101N-102 4 2 3 2,4 38 to 63 1,1-1,59 8 LN-102N-103 4 2 3 2,4 38 to 63 1,6-1,99 10 LN-103N-104 5 2,4 3,4 2,4 38to71 1,5-1,99 10 LN-104N-105 5 2,4 3,4 2,4 38to71 2,0-2,39 12 LN-105N-106 6 3,2 4,2 2,4 38to71 2,0-3,19 14 LN-106N-107 8 3,9 5 2,4 38to71 2,4-3,89 18 LN-107N-108 11 4,7 5,8 3,2 45to80 2,8-4,69 24 LN-108N-109 12 5,6 6,8 3,2 45to80 3,2-5,59 26 LN-109N-110 13 6,5 7,6 3,2 50to90 3,8-6,49 28 LN-110N-111 14 8,5 9,6 5 50to100 4,8-8,49 30 LN-111N-112 16 10,1 11,2 5 63to100 6,5-10,09 34 LN-112

L

D

D

1.8 DREF.

.7D

LT

T

+.13–.00

L +0.3–0.0

60°

H

+0.0–0.1H

60°

2 mm

HP PIN A HEAD

HP PIN AB HEAD

NPP

A HEAD(PILOT)

NPP

AB HEAD(PILOT)

HP PIN B HEAD

NPP

B HEAD(PILOT)

m5

m5

6 mm max.

2 mm

6 mm max.

2 mm

6 mm max.

+0.3–0.0

+0.3–0.0

+0.0–0.1

Dm5

L2

HP, NPP, NAP, L & LN Type Perforators

All Porter Perforatorsupto#125are“DeepCryogenically” treatedfor1. Wear2.Toughness3.DimensionalStabilitySeepage42formoredetails.

+1.0 -0.0

.25

.50

+0.13 -0.00

H

.25

.50

+0.13 -0.00

Catalog Code

Size No.

Range L +0.5

-0.0 D m5

IncrementT+0.1 -0.0

H*+0.0 -0.1

m5 Chart

101 32–40 0,6–0,79 2,4 1,5 +0.006+0.003

102 32–50 0,8–1,09 2,4 1,8 +0.006+0.003

103 38–56 1,1–1,49 2,4 2,2 +0.006+0.003

104 38–63 1,5–1,89 2,4 2,6 +0.006+0.003

105 38–56 1,9–2,29 2,4 3 +0.006+0.003

106 38–71 2,3–2,69 2,4 3,4 +0.006+0.003

107 38–71 2,7–3,09 2,4 3,8 +0.006+0.003

108 38–71 3,1–3,49 2,4 4,2 +0.009+0.005

109 38–71 3,5–3,89 2,4 4,6 +0.009+0.005

110 38–71 3,9–4,29 2,4 5 +0.009+0.005

111 38–80 4,3–4,69 3,2 5,4 +0.009+0.005

112 38–80 4,7–5,09 3,2 5,8 +0.009+0.005

113 38–80 5,1–5,49 3,2 6,2 +0.009+0.005

114 38–80 5,5–6,09 3,2 6,8 +0.009+0.005

115 38–80 6,1–6,49 3,2 7,2 +0.012+0.007

116 44–90 6,5–6,89 3,2 7,6 +0.012+0.007

117 44–90 6,9–7,29 3,2 8 +0.012+0.007

118 44–90 7,3–7,69 3,2 8,4 +0.012+0.007

119 44–90 7,7–8,09 3,2 8,8 +0.012+0.007

120 44–90 8,1–8,49 5 9,2 +0.012+0.007

121 50–100 8,5–8,89 5 9,6 +0.012+0.007

122 50–100 8,9–9,29 5 10 +0.012+0.007

123 50–100 9,3–9,69 5 10,4 +0.012+0.007

124 50–100 9,7–10,09 5 10,8 +0.012+0.007

125 50–100 10,1–10,49 5 11,2 +0.015+0.008

Size 126 and larger “B” style head126 56–100 8,5–10 5 13127 56–100 10,01–11,50 5 14,5128 56–100 11,51–13,00 5 16129 56–110 13,01–14,50 5 17,5130 56–110 14,51–16,00 5 19131 56–110 16,01–18,00 5 21132 56–110 18,01–20,00 5 23133 56–110 20,01–22,50 5 25,5134 56–110 22,51–25,00 5 28135 56–110 25,01–28,50 5 31,5136 56–110 28,51–32,00 5 35

HPStraightPin

NPPRadiusPilotTip

NAPAngledPilotTip**

* HDiameter+0.0-0.3 Sizes#26thru#136.• Allperfsareheaddrawnforadditionaltoughness.• Pilottipisnotincludedinthe“L” length

of “NPP” & “NAP” pilots.• Perforators(upto#125)areZeroTemp treated(Seepage42)givingyouthetoughest M2steelperforatorforyourmoney.

** 40°angledtippilotalsoavailable,callout„NAP”

L

D

D

1.8 DREF.

.7D

LT

T

+.13–.00

L +0.3–0.0

60°

H

+0.0–0.1H

60°

2 mm

HP PIN A HEAD

HP PIN AB HEAD

NPP

A HEAD(PILOT)

NPP

AB HEAD(PILOT)

HP PIN B HEAD

NPP

B HEAD(PILOT)

m5

m5

6 mm max.

2 mm

6 mm max.

2 mm

6 mm max.

+0.3–0.0

+0.3–0.0

+0.0–0.1

Dm5

L2

Ordering Example: Qty Cat. No. L P Head Style 12 N102 x 58 x 1.40 x AB 12 LN102 x 58 x 1.40 x B

Style B

Style AB

Style A

Steel:D2Rc58-61,M2Rc60-63HeadsRc40-55(L≥50)

TOLERANCES

P

ManufacturedtoISOandNAPMAstandardswhereapplicable.

+0.005-0.000 0.008 P to D

24

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

Heavy Duty Bal-Lok Retrakto Punch (HBR-)

Ordering Example: Qty Steel Type Code L2/L W P 12 M2 HBRS 013 25/90 9.95 x 9.95

Standardballseatlocationisat90°usingreflectedviewforpunches.Alternatelocationsof0°,180°and270°areavailableatno extra charge. Custom ball seat locationscan be specified as number of degreescounterclockwisefrom0°Examplecallout:BS180°

Heavy Duty Bal-Lok Retrakto Punch (HBRB)

For additional standard forms andconfigurations see pages 32 - 35.

Ordering Example: Qty Steel Type Code L2/L 25 M2 HBRB 025 13/80

Shank Point Length L2

Point Replacement Ejector

Kit* D mm Code No.

Lengths L Round Shape Std. Alt. Alt. 63 71 80 90 100 110 125 Range P Min W Max P/G

10 010 19 10 • • • • • • 2,10–9,97 2,1 9,97 K3M/K4M**13 013 19 13 25 • • • • • • 5,00–12,97 4,5 12,97 K6M 16 016 19 13 25 • • • • • • 8,00–15,97 6 15,97 K6M 20 020 19 13 25 • • • • • • 12,00–19,97 8 19,97 K9M 25 025 19 13 25 • • • • • • 16,00–24,97 10 24,97 K9M 32 032 19 13 25 • • • • • • 24,00–31,97 12,5 31,97 K12M40 040 25 19 30 • • • • • 30,00–39,97 14 39,97 K12M

Shank Point Length L2 Replacement

Ejector Kit* D mm Code

No. Lengths L

Std. Alt. Alt. 63 71 80 90 100 110 12510 010 19 10 • • • • • • K3M/K4M13 013 19 13 25 • • • • • • K6M 16 016 19 13 25 • • • • • • K6M 20 020 19 13 25 • • • • • • K9M 25 025 19 13 25 • • • • • • K9M 32 032 19 13 25 • • • • • • K12M40 040 25 19 30 • • • • • K12M

Steel:M2Rc60-63

TOLERANCES

RoundP

ShapeP,W

ManufacturedtoISOandNAPMAstandards whereapplicable.

BackDraft0.1/100mmL2 max.

+0.01-0.00

±.0.01

0.01

0.02

P to D

P, W to D

L2,25notavailable32mmØ+larger=nosidehole.*EjectorKitsavailableseepage36fordetails.**K3M(P<3.0)

=L2,25notavailable.32mmØ+larger=nosidehole.*EjectorKitsavailableseepage36fordetails.

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

25

+0.3 -0.0

Dg5

35 min.

+0.3 -0.0

REF

g5

+1.0 -0.02

+0.3 -0.0

Dg5

35 min.

+0.3 -0.0

REF

g5

+1.0 -0.02

Ordering Example: Qty Steel Type Code L2/L W P 13 M2 HBO 016 19/80 7.50 x 15.00

Standardballseatlocationisat90°usingreflectedviewforpunches.Alternatelocationsof0°,180°and270°areavailableatno extra charge. Custom ball seat locationscan be specified as number of degreescounterclockwisefrom0°Examplecallout:BS180°

Heavy Duty Bal-Lok Punch Blank (HBB)

For additional standard forms andconfigurations see pages 32 - 35.

Ordering Example: Qty Steel Type Code L 6 M2 HBB 025 110

Shank Point Length L2

Point Replacement Ejector

Kit* D mm Code No.

Lengths L Round Shape Std. Alt. Alt. 63 71 80 90 100 110 125 150 Range P Min W Max P/G

10 010 19 10 • • • • • • 2,10–9,97 2,1 9,97 K3M/K4M**13 013 19 13 25 • • • • • • • 5,00–12,97 4,5 12,97 K6M 16 016 19 13 25 • • • • • • • 8,00–15,97 6 15,97 K6M 20 020 19 13 25 • • • • • • • 12,00–19,97 8 19,97 K9M 25 025 19 13 25 • • • • • • • 16,00–24,97 10 24,97 K9M 32 032 19 13 25 • • • • • • • 24,00–31,97 12,5 31,97 K12M40 040 25 19 30 • • • • • 30,00–39,97 14 39,97 K12M

Shank

D mm Code No.

Lengths L 63 71 80 90 100 110 125

10 010 • • • • • • 13 013 • • • • • • •16 016 • • • • • • •20 020 • • • • • • •25 025 • • • • • •32 032 • • • • • •40 040 • • • • •

Steel:M2Rc60-63

TOLERANCES

RoundP

ShapeP,W

ManufacturedtoISOandNAPMAstandards whereapplicable.

BackDraft0.1/100mmL2 max.

+0.01-0.00

±.0.01

0.01

0.02

P to D

P, W to D

=L2,25isnotavailable.

+0.3 -0.0

Dg5

35 min.

+0.3 -0.0

REF

g5

+1.0 -0.02

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

Heavy Duty Bal-Lok Solid Punch (HB-)

26

+0.3 -0.0

2

+0.3 -0.0

2

HBKCHBKRC

HBKFHBKRF

HBKOHBKRO

HBKSHBKRS

HBKRHBKRR

Heavy Duty Knob Style Punches

Ordering Example: Qty Steel Type Code L P 4 N2 HBRKC 016 90 x 32.00

Ordering Example: Qty Steel Type Code L W P 6 M2 HBKR 032 80 15.00 x 30.00

Standard ball seat location isat90°usingreflectedviewforpunches.Alternatelocationsof0°,180°and270°areavailableatnoextracharge. Custom ball seat locations can be specified as number of degrees counterclockwisefrom0°Examplecallout:BS180°

Allshanktolargestpointdiameterwillbesuppliedwith13mmmetricradiusblendunlessotherwisespecified.Allinsidecornerswillbesuppliedwith.8mmmetricmax.radiusblendunlessotherwisespecified.

Bal-Lok Release Tools

Shank Point Length

L2

Point Replacement Ejector

Kit* D mm Code No.

Lengths L Round Shape 71 80 90 100 Range P Min W Max P/G

13 13 20 • • • • 13,10–32,00 5 32 K6M 16 16 25 • • • • 16,10–38,00 6 38 K6M 20 20 25 • • • • 20,10–40,00 8 40 K9M 25 25 25 • • • • 25,10–44,00 10 44 K9M 32 32 32 • • • • 32,10–50,00 11,5 50 K12M40 40 32 • • • 40,10–56,00 14 56 K12M

*RetraktoKitsavailableseepage36fordetails.

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

+0.3 -0.0

2

+0.3 -0.0

2

HBKCHBKRC

HBKFHBKRF

HBKOHBKRO

HBKSHBKRS

HBKRHBKRR

Steel:M2Rc60-63

TOLERANCES

RoundP

ShapeP,W

ManufacturedtoISOandNAPMAstandards whereapplicable.

BackDraft0.1/100mmL2 max.

+0.01-0.00

±.0.01

0.01

0.02

P to D

P, W to D

HBKR– HBK–+0.3 -0.0

2

+0.3 -0.0

2

HBKCHBKRC

HBKFHBKRF

HBKOHBKRO

HBKSHBKRS

HBKRHBKRR

For additional standard forms and configurations see pages 32 - 35.

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

BRT 8

BRT 9

27

P

LB

13 R

+0.3–0.0 N

Dg5

35 min+1.0 -0.02

4.06mm

N = 4.0

Under6mmDia,

6mmDia,

Over6mmDia,

P13 R

Dg5

NLB

+0.3–0.0

35 min+1.0 -0.02

13RBreakCorner

P13 R

N

Parabolic Point

Dg5

LB

+0.3–0.0

35 min+1.0 -0.02

P

LB

13 R

+0.3–0.0 N

Dg5

35 min+1.0 -0.02

4.06mm

N = 4.0

Under6mmDia,

6mmDia,

Over6mmDia,

P13 R

Dg5

NLB

+0.3–0.0

35 min+1.0 -0.02

13RBreakCorner

P13 R

N

Parabolic Point

Dg5

LB

+0.3–0.0

35 min+1.0 -0.02

Standard Alterations are changes that are beyond the ranges listed inthe catalog that can be altered for a minimal charge. See page 37.

Heavy Duty Bal-Lok Pilots

Regular Pilot–HBP Type

Angular Pilot–HBAP Type Long Parabolic Locator Pilot–HBLP Type

B & L Lengths do not include Pilot Tip N

B & L Lengths do not include Pilot Tip N

B & L Lengths do not include Pilot Tip N

Ordering Example: Qty Steel Type Code L2/L P 15 M2 HBP 016 15/82 x 9.25

Ordering Example: Qty Steel Type Code L2/L P 19 M2 HBAP 010 19/80 x 7.77

Ordering Example: Qty Steel Type Code L2/L P 6 M2 HBLP 040 45/90 x 34.50

Shank Lengths L2 Lengths L N Dim

Round Range PD Pilot Type Std. Alt. Alt. 65 73 82 92 102 112 127

10 HBP010 21 12 • • • • • • 4 2,05–9,9713 HBP013 21 15 27 • • • • • • 4 4,95–12,9716 HBP016 21 15 27 • • • • • • 4 7,95–15,9720 HBP020 21 15 27 • • • • • • 4 11,95–19,9725 HBP025 21 15 27 • • • • • • 4 15,95–24,9732 HBP032 21 15 27 • • • • • • 4 23,95–31,9740 HBP040 27 21 32 • • • • • 4 29,95–39,97

Shank Lengths L2 Lengths L N Dim

Round Range P Pilot Type

D Pilot Type Std. Alt. 80 90 100 110 12510 HBAP010 19 32 • • • • 8 5,00–9,97 HBLP01013 HBAP013 19 32 • • • • • 10 9,00–12,97 HBLP01316 HBAP016 25 38 • • • • 15 12,00–15,97 HBLP01620 HBAP020 25 38 • • • • 20 15,00–19,97 HBLP02025 HBAP025 25 38 • • • • 25 19,00–24,97 HBLP02532 HBAP032 25 38 • • • 30 24,00–31,97 HBLP03240 HBAP040 30 45 40 30,00–39,97 HBLP040

=L2,27notavailable

=L2,27notavailable=L2,42max

B & L Lengths do not include Pilot Tip N

Steel:M2Rc60-63

TOLERANCES

P

ManufacturedtoISOandNAPMAstandardswhereapplicable.

+0.01-0.00 0.01 P to D

28

L +0.3–0.0

Dg5

2

+1.0 -0.02

28 min.

+0.3 -0.0

Dg5

.5

B Ref.

Light Duty Bal-Lok Retrakto Punch (BR-)

Ordering Example: Qty Steel Type Code L2/L W P 10 M2 BRR 010 19/71 3.00 x 5.50

Standardballseatlocationisat90°usingreflectedviewforpunches.Alternatelocationsof0°,180°and270°areavailableatnoextracharge.Custom ball seat locations can be specified asnumberofdegreescounterclockwisefrom0°Examplecallout:BS180°

Light Duty Bal-Lok Retrakto Punch Blank (BRB)

For additional standard forms andconfigurations see pages 32 - 35.

Ordering Example: Qty Steel Type Code L2/L 15 M2 BRB 025 13/80

Shank Point Length L2

Point Replacement Ejector

Kit* D mm Code No.

Lengths L Round Shape Std. Alt. Alt. 63 71 80 90 100 Range P Min W Max P/G

6 006 13 10 • • • • • 2,10–5,97 2,1 5,97 K3M 10 010 19 10 • • • • • 2,10–9,97 2,1 9,97 K3M 13 013 19 13 • • • • • 5,00–12,97 4,5 12,97 K6M 16 016 19 13 25 • • • • • 8,00–15,97 6 15,97 K6M 20 020 19 13 25 • • • • • 12,00–19,97 8 19,97 K9M 25 025 19 13 25 • • • • • 16,00–24,97 10 24,97 K9M 32 032 19 13 25 • • • • 24,00–31,97 12,5 31,97 K12M38 038 25 19 30 • • • 30,00–39,97 14 39,97 K12M

Shank Point Length L2 Replacement

Ejector Kit* D mm Code

No. Lengths L

Std. Alt. Alt. 63 71 80 90 1006 006 13 10 • • • • • K3M 10 010 19 10 • • • • • K3M 13 013 19 13 • • • • • K6M 16 016 19 13 25 • • • • • K6M 20 020 19 13 25 • • • • • K9M 25 025 19 13 25 • • • • • K9M 32 032 19 13 25 • • • • K12M38 038 25 19 30 • • • K12M

Steel:M2Rc60-63

TOLERANCES

RoundP

ShapeP,W

ManufacturedtoISOandNAPMAstandards whereapplicable.

BackDraft0.1/100mmL2 max.

+0.01-0.00

±.0.01

0.01

0.02

P to D

P, W to D

*Ejectorkitsavailableseepage36fordetails.32mmØ+larger=nosidehole

*Ejectorkitsavailableseepage36fordetails.32mmØ+larger=nosidehole

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

L +0.3–0.0

Dg5

2

+1.0 -0.02

28 min.

+0.3 -0.0

Dg5

.5

B Ref.

L +0.3–0.0

Dg5

2

+1.0 -0.02

28 min.

+0.3 -0.0

Dg5

.5

B Ref.

29

25 min.

+1.0 -0.0

+0.3 -0.0

Dg5

2

L +0.3–0.0

Dg5

Shank Lengths LD Code No. 63 71 80 90 100 107 118 1316 006 • • • • • •10 010 • • • • • • •13 013 • • • • • • • •16 016 • • • • • • • •20 020 • • • • • • • •25 025 • • • • • • • •32 032 • • • • • • •38 038 • • • • • •

Light Duty Bal-Lok Solid Punch (B-)

Ordering Example: Qty Steel Type Code L2/L W P 15 M2 BS 025 25/80 13.00 x13.00

Standardballseatlocationisat90°usingreflectedviewforpunches.Alternatelocationsof0°,180°and270°areavailableatnoextracharge. Custom ball seat locations can bespecifiedasnumberofdegreescounterclockwisefrom0°Examplecallout:BS180°

Light Duty Bal-Lok Punch Blank (BB)

For additional standard forms andconfigurations see pages 32 - 35.

Ordering Example: Qty Steel Type Code L2/L 15 M2 BRB 025 13/80

Ordering Example: Qty Steel Type Code L 25 M2 BB 016 80

Shank Point Length L2

Point

D mm Code No.

Lengths L Round Shape Std. Alt. Alt. 63 71 80 90 100 107 118 131 Range P Min W Max P/G

6 006 13 10 • • • • • • 2,10–5,97 2,1 5,9710 010 19 10 • • • • • • • 2,10–9,97 2,1 9,9713 013 19 13 25 • • • • • • • • 5,00–12,97 4,5 12,9716 016 19 13 25 • • • • • • • • 8,00–15,97 6 15,9720 020 19 13 25 • • • • • • • • 12,00–19,97 8 19,9725 025 19 13 25 • • • • • • • • 16,00–24,97 10 24,9732 032 19 13 25 • • • • • • • 24,00–31,97 12,5 31,9738 038 25 19 30 • • • • • • 30,00–37,97 14 37,97

Shank

D mm Code No.

Lengths L 63 71 80 90 100 107 118 131

6 006 • • • • • •10 010 • • • • • • • 13 013 • • • • • • • •16 016 • • • • • • • •20 020 • • • • • • • •25 025 • • • • • • • •32 032 • • • • • • •38 038 • • • • •

Steel:M2Rc60-63

TOLERANCES

RoundP

ShapeP,W

ManufacturedtoISOandNAPMAstandards whereapplicable.

BackDraft0.1/100mmL2 max.

+0.01-0.00

±.0.01

0.01

0.02

P to D

P, W to D

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

L +0.3–0.0

Dg5

2

+1.0 -0.02

28 min.

+0.3 -0.0

Dg5

.5

B Ref.

30

+0.3 -0.0

2

+0.3 -0.0

2

BKCBKRC

BKFBKRF

BKOBKRO

BKSBKRS

BKRBKRR

+1.5–0.0

+0.5–0.0 BDW

Wire EDMBlank

Thru Wire Hole 0.127

+–

+0.3 -0.0

2

+0.3 -0.0

2

BKCBKRC

BKFBKRF

BKOBKRO

BKSBKRS

BKRBKRR

+1.5–0.0

+0.5–0.0 BDW

Wire EDMBlank

Thru Wire Hole 0.127

+–

Light Duty Knob Style Punches

Ordering Example: Qty Steel Type Code L P 15 M2 BRKC 013 80 25.20

Ordering Example: Qty Steel Type Code P 25 M2 BDC 016 x 5.65

Ordering Example: Qty Steel Type Code L W P 4 M2 BKS 020 100 23.00 x 23.00

Standard ball seat locationisat90°usingreflectedviewforpunches.Alternatelocationsof0°,180°and270°areavailableatno extra charge. Custom ball seat locations can be specified as number ofdegreescounterclockwisefrom0°.

StandardBallSeatlocationisat90°,alternatelocationsof0°,180°and270°areavailableatnoextracharge.Seepages32and33foradditionalstandardI.D.forms.

Allshanktolargestpointdiameterwillbesuppliedwith13mmmetricradiusblendunlessotherwisespecified.Allinsidecornerswillbesuppliedwith.8mmmetricmax.radiusblendunlessotherwisespecified.

Shank Point Length

L2

Point Replacement Ejector

Kit* D mm Code No.

Lengths L Round Shape 71 80 90 100 Range P Min W Max P/G

13 013 20 • • • • 13,10–32,00 5 32 K6M 16 016 25 • • • • 16,10–38,00 6 38 K6M 20 020 25 • • • • 20,10–40,00 8 40 K9M 25 025 25 • • • • 25,10–44,00 10 44 K9M 32 032 32 • • • 32,10–50,00 11,5 50 K12M

Code D Max B Max R Length LRound I.D. Shape I.D. Range P Min W Max P/G

13 13 4 6 32 1,50–5,20 1,5 5,216 16 4 8 32 3,20–7,20 2 7,220 20 4 12 32 4,00–11,00 2,4 1125 25 5 16 32 8,00–15,00 4 1532 32 6 20 32 11,00–19,00 4,8 1938 38 6 27 32 16,50–26,00 6,4 26

*EjectorKitsavailableseepage36fordetails.

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

L +0.3–0.0

Dg5

2

+1.0 -0.02

38 min.

+0.3 -0.0

Dg5

REF

Steel:M2Rc60-63

TOLERANCES

RoundP

ShapeP,W

ManufacturedtoISOandNAPMA standardswhereapplicable.

BackDraft0.1/100mmL2 max.

+0.01-0.00

±.0.01

0.01

0.02

P to D

P, W to D

Steel:D2,M2,Rc60-63

TOLERANCES

RoundP

ShapeP,W

+0.01-0.00

±.0.02

0.01

0.02

P to D

P, W to D

HBKR– HBK–

For additional standard forms and configurations see pages 32 - 35.

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

Standard Alterations are changes that are beyond the ranges listed in the catalog that can be altered for a minimal charge. See page 37.

+0.3 -0.0

2

+0.3 -0.0

2

BKCBKRC

BKFBKRF

BKOBKRO

BKSBKRS

BKRBKRR

+1.5–0.0

+0.5–0.0 BDW

Wire EDMBlank

Thru Wire Hole 0.127

+–

+0.3 -0.0

2

+0.3 -0.0

2

BKCBKRC

BKFBKRF

BKOBKRO

BKSBKRS

BKRBKRR

+1.5–0.0

+0.5–0.0 BDW

Wire EDMBlank

Thru Wire Hole 0.127

+–

Bal-Lok Die Buttons (BD-)

31

+0.3 -0.0

2

+0.3 -0.0

2

BKCBKRC

BKFBKRF

BKOBKRO

BKSBKRS

BKRBKRR

+1.5–0.0

+0.5–0.0 BDW

Wire EDMBlank

Thru Wire Hole 0.127

+–

P

LB

13 R

+0.3–0.0

+1.0–0.0

N

D

25 min

2

g 5

4.06mm

N = 4.0

Under6mmDia,

6mmDia,

Over6mmDia,

P

13 R

D

NLB

+0.3–0.0

+1.0–0.0

25 min2

g 5

13RBreakCorner

P

13 R

N

Parabolic Point

Dg 5

LB

+0.3–0.0

+1.0–0.0

25 min2

P

LB

13 R

+0.3–0.0

+1.0–0.0

N

D

25 min

2

g 5

4.06mm

N = 4.0

Under6mmDia,

6mmDia,

Over6mmDia,

P

13 R

D

NLB

+0.3–0.0

+1.0–0.0

25 min2

g 5

13RBreakCorner

P

13 R

N

Parabolic Point

Dg 5

LB

+0.3–0.0

+1.0–0.0

25 min2

Standard Alterations are changes that are beyond the ranges listed inthe catalog that can be altered for a minimal charge. See page 37.

Light Duty Bal-Lok Pilots

Regular Parabolic Pilot–BP

Angular Pilot–BAP Type Long Parabolic Locator Pilot–BLP Type

B & L Lengths do not include Pilot Tip N

B & L Lengths do not include Pilot Tip N

B & L Lengths do not include Pilot Tip N

Ordering Example: Qty Steel Type Code L2/L P 7 M2 BP 020 27/92 x 15.00

Ordering Example: Qty Steel Type Code L2/L P 19 M2 BAP 010 19/80 x 7.77

Ordering Example: Qty Steel Type Code L2/L P 6 M2 BLP 038 45/90 x 34.50

Shank Lengths L2 Lengths L N Dim

Round Range PD Pilot Type Std. Alt. Alt. 65 73 82 92 102 112 127

6 BP006 15 12 • • • • • 4 2,05–5,9710 BP010 21 12 • • • • • • • 4 2,05–9,9713 BP013 21 15 27 • • • • • • • 4 4,95–12,9716 BP016 21 15 27 • • • • • • 4 7,95–15,9720 BP020 21 15 27 • • • • • • 4 11,95–19,9725 BP025 21 15 27 • • • • • • 4 15,95–24,9732 BP032 21 15 27 • • • • 4 23,95–31,9738 BP038 21 21 32 • 4 29,95–37,97

Shank Lengths L2 Lengths L N Dim

Round Range P Pilot Type

D Pilot Type Std. Alt. 80 90 100 110 12510 BAP010 19 32 • • • 8 5,00–9,97 BLP01013 BAP013 19 32 • • • • 10 9,00–12,97 BLP01316 BAP016 25 38 • • • • 15 12,00–15,97 BLP01620 BAP020 25 38 • • • • 20 15,00–19,97 BLP02025 BAP025 25 38 • • • • 25 19,00–24,97 BLP02532 BAP032 25 38 • • • 30 24,00–31,97 BLP03238 BAP038 30 45 • 35 30,00–37,97 BLP038

=L2,33Max

=L2,2733Max=L2,42max

B & L Lengths do not include Pilot Tip N

Steel:M2Rc60-63

TOLERANCES

P

ManufacturedtoISOandNAPMAstandardswhereapplicable.

+0.01-0.00 0.01 P to D

32

When Ordering Forms Specify: Qty Mat. Type Code L2/L Form W P R Locate 5 M2 ( ) Z 010 19/80 Z-06 4.0 6.0 1.0 LM1

Incaseswhereclearanceperside(Ø)is.08ØorlessPorterwillbreakthesharpcornerstoeliminateinterference,whenpunches,and/orguidesanddiesareordered together.

VIEWS:Shownasin-dieposition.Thisisreflectedviewforpunchandguide,planview(thrucuttingend)ofdiebutton.See page 39 for details.CENTERING:Formsarecenteredtotheshankorbodyasshown.ExceptionbeingformsZ09andZ15,willnotbecenteredonPduetoclearance.

Porter Standard Forms

Porter Triangles & Trapezoid Forms

Porter Keyhole & Teardrop Forms

Porter Knock–Out Forms

33

ORENTATION:Bal-LokPunchandDieButtonStandardBallseatlocationisat90°.Forallelsestandardflatanddowellocationisat0°.Alternateandcustomlocationsarealsoavailable,seeorientationguidelines.

Porter U Shape Forms

Porter L Shape Forms

Porter Spline Shape Forms

Porter Knock–Out Forms

34

Additional Standard Perforate, Extrude & Miscellaneous Tips

Allshanktolargestpointdiameterwillbesuppliedwith13mmradiusblendunlessotherwisespecified.Allinsidecornerswillbesuppliedwith.08mmradiusblendunlessotherwisespeci- For X information see panel on page 35.