52
Serial Number Range from SN 1395-103 to 1301-23434 Genie Lift from SN GL02-23435 to GL16-80150 from SN GL16G-80151 to GL16G-83799 from SN GLG-83800 Part No. 115418 Rev C9 April 2018

Genie Lift from SN 1395-103 to 1301-23434 from SN GL02 ...manuals.gogenielift.com/Parts And Service Manuals/data/Parts.... For the most up-to-date parts information, visit the Parts

Embed Size (px)

Citation preview

Serial Number Range

from SN 1395-103 to 1301-23434Genie Liftfrom SN GL02-23435 to

GL16-80150

from SN GL16G-80151 toGL16G-83799

from SN GLG-83800

Part No. 115418

Rev C9

April 2018

2 Genie Lift Part No. 115418

April 2018

Part No. 115418 Genie Lift 3

April 2018

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals and Paint101.1 Decals - Models with Manual Winch..........................10

102.1 Decals - Models with Electric Winch..........................12

200 Base Components201.1 Standard Base Components.....................................14

202.1 Straddle Base Components.......................................16

203.1 Counterweight Base Components.............................18

300 Frame and Winch Components301.1 Outer Frame and Attached Parts - View 1.................20

302.1 Outer Frame and Attached Parts - View 2.................22

303.1 Inner Frame and Carriage.........................................24

304.1 Battery Pack Installation - Models with ElectricWinch...................................................................................26

305.1 Battery Charger, Worldwide - Lester..........................28

306.1 Battery Charger, Domestic........................................30

306.2 Battery Charger, Domestic and Worldwide................32

307.1 Manual Winch Assembly, Standard...........................34

308.1 Manual Winch Assembly, Heavy Duty.......................36

309.1 Electric Winch Assembly...........................................38

310.1 Control Panel Assembly - Models with ElectricWinch...................................................................................40

400 Accessories401.1 Ladder and Load Handling Attachments...................42

402.1 Stair Roller and Rear Wheel Brake............................44

IndicesPart Number Index...............................................................46

Part Description Index.........................................................48

Cross References

4 Genie Lift Part No. 115418

April 2018

Table of Contents

This Page Intentionally Left Blank

Part No. 115418 Genie Lift 5

April 2018

Table of Contents (continued)

6 Genie Lift Part No. 115418

April 2018

Notes

Part No. 115418 Genie Lift 7

April 2018

Parts Stocking List

8 Genie Lift Part No. 115418

April 2018

How To Order Parts

Part No. 115418 Genie Lift 9

April 2018

Fax Order Form

10 Genie Lift Part No. 115418

100 Decals and Paint April 2018

101.1 Decals - Models with Manual Winch

Description Qty.Part No.Item

DECAL,COSMETIC,GENIE LIFT...........252982GT1

DECAL,WARNING,SAFETY/SET-UP.....135574GT2

DECAL, WARNING, NO STEP...............137120GT3

DECAL,WARNING,LADDERSAFE/SET...............................................2

37111GT4

DECAL, WARNING, INJURY HAZARD...135567GT5

DECAL,DANGER,ELEC.HAZ.................197547GT6mounted on back

DECAL,LOAD PLATFORM SETUP........137084GT7

DECAL,BOOM SET-UP..........................135575GT8

DECAL,WARNING,TIP-OVER................137049GT9

DECAL,LABEL,OPER.MAN.STORAGE..131072GT10

SERIAL # LABEL,MAT LIFT & SS**.......180939GT11

DECAL,WARNING,NO RIDERS.............133468GT12

DECAL,NOTICE,MAX CAPACITY 500....135579GT13GL-4 (227 kg)

DECAL,NOTICE,MAX CAPACITY 400....135578GT13AGL-8 (181 kg)

DECAL,NOTICE,MAX CAPACITY 350....135577GT13BGL-10, GL-12 (159 kg)

DECAL, LABEL, RAISE/LOWER............144754GT14

Part No. 115418 Genie Lift 11

100 Decals and PaintApril 2018

101.1 Decals - Models with Manual Winch

12 Genie Lift Part No. 115418

100 Decals and Paint April 2018

102.1 Decals - Models with Electric Winch

Description Qty.Part No.Item

DECAL,WARNING,NO RIDERS.............133468GT1

DECAL, WARNING, ELEC WINCHOPR........................................................1

43021GT2

SERIAL # LABEL,MAT LIFT & SS**.......180939GT3

DECAL,LABEL,OPER.MAN.STORAGE..131072GT4

DECAL,WARNING,TIP-OVER................137049GT5

DECAL,DANGER,BATTERY SAFETY.....131068GT6(Worldwide Charger models)

DECAL,NOTICE,BATTERY CABLES.....128372GT7

DECAL,DANGER,BATTERY SAFETY.....143022GT8

DECAL,NOTICE,MAX CAPACITY 500....135579GT9GL-4 (227 kg)

DECAL,NOTICE,MAX CAPACITY 400....135578GT9AGL-8 (181 kg)

DECAL,NOTICE,MAX CAPACITY 350....135577GT9BGL-10, GL-12 (159 kg)

DECAL, WARNING, INJURY HAZARD...135567GT10

DECAL,WARNING,SAFETY/SET-UP.....135574GT11

DECAL,COSMETIC,GENIE LIFT...........252982GT12

DECAL,DANGER,ELEC.HAZ.................197547GT13

Part No. 115418 Genie Lift 13

100 Decals and PaintApril 2018

102.1 Decals - Models with Electric Winch

14 Genie Lift Part No. 115418

200 Base Components April 2018

201.1 Standard Base Components

Description Qty.Part No.Item

TUBE, AXLE, GL 18.685".......................135235GT1

PIN,LOCK,LONG***................................232375GT2

WHEEL,PERFORMA,8 X 2....................232453GT3(to SN 1300-16497) (standard wheeloption) with sleave

KIT,WHEEL,TPE,8 X 2,3/4,1/2................257787-SGT3A(from SN 1300-16498) (standard wheeloption) (shown) (same fit and function, butdifferent color from the 32453)

WHEEL,PNEUMATIC,10",5/8" HUB.......280677GT3B(pneumatic wheel option)

BUSHING,3/4ODX2.44LGX.5ID.............237202GT4(standard wheel option)

SCREW,HHC,1/2-13 X 3.25....................26732GT5(standard wheel option)

SCREW,SHS,1/2-13 4.00 SHOULDER...235298GT5A(pneumatic wheel option)

WASHER,FLAT,USS,1/2",Y6095GT6

WELDMENT,STANDARD LEG , GL........235315GT7

SCREW,HHC,5/16-18 X .7510107GT8

NUT,LP NYLOCK,5/16-18.......................86002GT9

CASTER, PL SW DUAL 2.0 X 1.88........26415GT10(standard wheel option)

WHEEL,PNEUMATIC,10",5/8" HUB.......280677GT10A(to SN 1300-16497) (pneumatic wheeloption)

GL PNEUM. WHEEL & CASTER ASSY40164GT--complete kit with two pneumatic wheelsand two casters with all mounting hardware

CASTER, PL, SW, 2.50 X 1.2557731GT10B(from SN 1300-16498) (pneumatic wheeloption)

BASE WELDMENT W/ DECAL,STD.GL...................................................1

37082GT11

Part No. 115418 Genie Lift 15

200 Base ComponentsApril 2018

201.1 Standard Base Components

16 Genie Lift Part No. 115418

200 Base Components April 2018

202.1 Straddle Base Components

Description Qty.Part No.Item

TUBE, STRADDLE BASE AXLE............135300GT1

PLATE,WHEEL MNT,LH,GL STRAD.......135640GT2

WHEEL,PERFORMA,8 X 2....................232453GT3(to serial number 1300-16497) (standardwheel option)

KIT,WHEEL,TPE,8 X 2,3/4,1/2................257787-SGT3A(from S/N 1300-16498) (shown) (same fitand function, but different color) (standardwheel option)

WHEEL,PNEUMATIC,10",5/8" HUB.......280677GT3B(pneumatic wheel option)

BUSHING,3/4ODX2.44LGX.5ID.............237202GT4(standard wheel option)

SCREW,HHC,1/2-13 X 3.256732GT5(standard wheel option)

SCREW,SHS,1/2-13 4.00 SHOULDER35298GT5A(pneumatic wheel option)

WASHER,FLAT,USS,1/2",Y6095GT6

SCREW,HHC,3/8-16 X 16175GT7

NUT,NYLOCK,3/8-164828GT8

CASTER,SW, 4 X 1.5 (RED)..................257734GT9(caster "A" option)

CASTER,PL,SW LOCK, SB, 5 X 2.........257740GT9A(to serial number 1300-16452) (caster "B"option)

CASTER,PL,SW LOCK, SB, 5 X 257740GT9B(from S/N 1300-16453) (caster "B" option)

SCREW,HHC,1/4-20 X .756090GT10

NUT,NYLOCK,1/4-20..............................66091GT11

SCREW,HHC,5/16-18 X .7510107GT12

NUT,LP NYLOCK,5/16-186002GT13

WHEEL,PNEUMATIC,10",5/8" HUB.......280677GT14(to serial number 1300-16497) (pneumaticwheel and caster "B" option)

CASTER, PL, SW, 2.50 X 1.2557731GT14A(from serial number 1300-16498(pneumatic wheel and caster "B" option)

CASTER, PL SW DUAL 2.0 X 1.88........26415GT14B

WELDMENT,STRADDLE LEG L.H.,GL...135894GT15

WELDMENT,STRADDLE LEG L.H.,GL...135894-SGT15

BASEASSY.W/DECAL,STRADL&CNTWT.......1

37083GT16

PIN,LOCK,LONG***32375GT17

WELDMENT,STRADDLE LEGR.H.,GL...................................................1

35895-SGT18

WELDMENT, CASTER OPTION (4PT)..........................................................1

35638GT19

PLATE,WHEEL MNT,RH,GLSTRADDLE.............................................1

35641GT20

Part No. 115418 Genie Lift 17

200 Base ComponentsApril 2018

202.1 Straddle Base Components

18 Genie Lift Part No. 115418

200 Base Components April 2018

203.1 Counterweight Base Components

Description Qty.Part No.Item

SCREW,HHC,3/8-16 X 622832GT1

WASHER,FLAT,USS,5/16",Y5397GT2

NUT, LP NYLOCK, 3/8-16.......................27713GT3

COUNTERWEIGHTCASTING,"GRAY"**................................1

38362GT4

(250 lbs, 113.4 kg) (Note: For modelsequipped with counterweight optionmanufactured before July 1996, contactthe Genie Industries Service Departmentfor installation instructions.)

SCREW,HHC,3/8-16 X 16175GT5

CASTER,PL,SW,SB, 5 X 1.5***..............257735GT6

SCREW,HHC,1/4-20 X .756090GT7

NUT,NYLOCK,1/4-206091GT8

WHEEL,POLY,4X2,3/4,1/2**...................257786GT9(p/n 33623 replaced by p/n 57786)

BUSHING,3/4ODX2.44LGX.5ID.............237202GT--

NUT,LP NYLOCK,1/2-136086GT10

SCREW,HHC,1/2-13 X 3.256732GT11

WELDMENT,SHORT LEG L.H.,GL.........135896GT12

Ref. Base Assembly................................113

PIN,LOCK,LONG***................................232375GT14

WELDMENT,SHORT LEG R.H.,GL........135897GT15

WELDMNT, CASTER MOUNTCNTRWT................................................1

35996GT16

Part No. 115418 Genie Lift 19

200 Base ComponentsApril 2018

203.1 Counterweight Base Components

20 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

301.1 Outer Frame and Attached Parts - View 1

Description Qty.Part No.Item

SCREW,HHC,1/2-13 X 3.25....................26732GT1(standard and straddle base models)

NUT,HEX,JAM,1/2-136034GT2(standard and straddle base models)

WHEEL,POLYOLEFIN,4X1.25,1/2..........257784GT3(standard and straddle base models) (p/n5344 replaced by p/n 57784)

SCREW,HHC,3/8-16 X 2.58178GT4

NUT,NYLOCK,3/8-16..............................34828GT5

NUT,NYLOCK,3/8-16..............................44828GT5AGL-4

TUBE, AXLE, GL 18.685".......................135235GT6(standard and straddle base models)

SCREW, HHC, 1/4-20 X .5....................167339GT7

SCREW,HHC,3/8-16 X 25224GT8

NUT,WELD,TRI,1/4-20,1.5",PLTD...........444405GT9

NUT,WELD 'TP',1/4-20,ZINC38510GT10

NUT,WELD 1/4-20, PLATED L.L.**.......2035991GT11(standard and straddle base models)

NUT,WELD 1/4-20, PLATED L.L.**.......2035991GT11A(counterweight base models)

GLIDE BUTTON,SIDE,GLL,.100 TK.....2411890GT12GL-8, GL-10 and GL-12 models

OUTERFRAME,LH.MACHINED-GL8.....135318GT13GL-4, GL-8

OUTERFRAME,LH.MACHINED-GL10....135322GT13AGL-10

OUTERFRAME,LH.MACHINED-GL12....135352GT13BGL-12

OUTERFRAME,RH.MACHINED-GL8.....135317GT14GL-4, GL-8

OUTERFRAME,RH.MACHINED-GL10....135321GT14AGL-10

OUTERFRAME,RH.MACHINED-GL12....135351GT14BGL-12

WASHER,LOCK,.256356GT15

CLAMP,1.88,#30 X 1/4,RUB CUSH........26653GT16

INSTRUCTION TUBE ASSY,WORD.......1115374GT17(Includes decal and items 7, 11, 15, and16)

INSTRUCTION TUBE ASSY,SYMBOL115375GT17A(ncludes decal and items 7, 11, 15, and 16)

BRACKET,HANDLE................................237018GT18(counterweight base models)

PLATE,HANDLE SIDE............................235347GT19(standard and straddle base models)

SCREW,HHC,1/2-13 X.7510587GT20

HANDLE ASSEMBLY, GL.......................137087GT21(includes index number 6)

Description Qty.Part No.Item

HANDLE GRIP,GL..................................135912GT--

DECAL PLATE W/ DECALS GL..............137088GT22

WASHER,FLAT,USS,1/4"Y6638GT23

CABLE ASSEMBLY-GL#4.......................15393GT24GL-4

Ref. Cable Assembly...............................1--GL-8, GL-10, GL-12 (refer to 303.1)

CABLE ANCHOR....................................135326GT25GL-4

PULLEY,GL.............................................137263GT26

WELDMENT, HANDLE, GL....................135280-SGT27

Part No. 115418 Genie Lift 21

300 Frame and Winch ComponentsApril 2018

301.1 Outer Frame and Attached Parts - View 1

22 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

302.1 Outer Frame and Attached Parts - View 2

Description Qty.Part No.Item

SCREW, HHC, 1/4-20 X .57339GT1

NUT,WELD 1/4-20, PLATED L.L.**35991GT2

SCREW,HHC,3/8-16 X 16175GT3

WASHER,FLAT,USS,3/8",Y6097GT4

NUT,NYLOCK,3/8-164828GT5

Ref. Winch Assembly6(refer to 307.1, 308.1 or 309.1)

BRACKET,WINCH MOUNT W/ DECALS37146GT7for standard winch

FORMING,WINCH MOUNT109831GT7Afor heavy duty winch

Ref. Outer Frame8(refer to 301.1)

NUT,WELD 'TP',1/4-20,ZINC38510GT9

NUT,WELD,TRI,1/4-20,1.5",PLTD...........244405GT10

Ref. Base Assembly11(refer to 201.1, 202.1 or 203.1)

NUT,WELD,TRI,1/4-20,2.5",PLTD49712GT12

BRACKET,HOLD DOWN GL..................135631-SGT13

LATCH-HOLD DOWN,GL.......................135632GT14

BEARING,FLANGE,3/8 ( AWP & ST).....133720GT15

SCREW,BHHS,3/8-16 X 128487GT16

WASHER,SHIM,.5 X .875 X .063............16052GT17

NUT, LP NYLOCK, 3/8-167713GT18

PIN,OUTRIGGER LOCK........................16825GT19

WASHER,LOCK,.256356GT20

Part No. 115418 Genie Lift 23

300 Frame and Winch ComponentsApril 2018

302.1 Outer Frame and Attached Parts - View 2

24 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

303.1 Inner Frame and Carriage

Description Qty.Part No.Item

BOE LUBE..............................................190337GT--aluminum dry lubricant

CASTING,INNER FRAM TOP.................1109952GT1GL-8, GL-10, GL-12; also order Qty. 2 p/n227873

NUT,NYLOCK,3/8-164828GT2

SCREW,HHC,3/8-16 X 2.58178GT3GL-8, GL-10, GL-12

CABLE ASSEMBLY GL #8.....................15270GT4

CABLE ASSEMBLY-GL#10.....................15271GT4A

CABLE ASSEMBLY-GL#12.....................15272GT4B

Ref. Cable Assembly4CGL-4 (refer to 301.1)

SHEAVE(PULLEY),2.00 DIAMETER......135915GT5

SCREW,HHC,3/8-16 X 25224GT6

ROLLER,WHEEL GL,.............................435299GT7GL-4

ROLLER-NYLATRON, 1.625" O.D..........411906GT7AGL-8, GL-10, GL-12

BOLT-ROLLER,3/8-24 X 1.69-ZINC21280GT8

WASHER,LOCK,.3756021GT9

WASHER,FLAT,USS,3/8",Y6097GT10

NUT,HEX,3/8-246054GT11

BUTTON, .800 O.D. X .281.....................421279GT12GL-8, GL-10, GL-12

PIN,ROLL,.188 X 1.25**.........................422547GT13

PIN,LINCH GL FORK.............................437512GT14

WELD,STANDARD FORK GLSERVICE................................................2

35293-SGT15

TUBE, FORK SUPPORT........................235285GT16

SCREW,HHC,1/4-20 X .756090GT17GL-4 (bracket option - Electric Winch)

NUT,NYLOCK,1/4-206091GT18GL-4 (bracket option - Electric Winch)

LIMIT SWITCH ACTUATION,GL.............143325GT19GL-4 (bracket option - Electric Winch)

WELDMENT,CARRIAGE,GL..................135286GT20Ato SN GL07-51302

ASSY, CARRIAGE WITH LATCH............1109944GT20Bfrom SN GL07-51303

INNERFRAME,MACHINED-GL8............235319GT21

INNERFRAME,MACHINED-GL10..........235323GT21A

INNERFRAME,MACHINED-GL12..........235353GT21B

GLIDE BUTTON,SIDE,GLL,.100 TK.....1011890GT22GL-8, GL-10, GL-12

SCREW,FHS,1/4-20 X .758514GT23

NUT,WELD 'TP',1/4-20,ZINC38510GT24

CASTING,INNER FRAME......................135301GT25GL-8, GL-10, GL-12

Description Qty.Part No.Item

PULLEY,GL.............................................237263GT26GL-4

PULLEY,GL.............................................337263GT26AGL-8, GL-10, GL-12

SCREW,HHC,1/4-20 X 16888GT27

WASHER,FLAT,USS,1/4"Y6638GT28

NUT,NYLOCK,1/4-206091GT29

KIT,GL LATCH.........................................1124907GT30(to SN GL08-58821) (replaced 109947)

SCREW,HHC,5/16-18 X 2.00,GR86-5205-16GT31

NUT,NYLOCK,5/16-186782GT32

HOOK,CARRIAGE LATCH,GL................2124902GT33

KIT,GL LATCH.........................................2124907GT33(to SN GL08-58821) (replaced 109948)

SPRING,TORSION,45 DEGREE............1124984GT34

SPACER,TUBE,1/4 X 3/8 **....................135732GT35

ROLLER,LATCH RELEASE....................1109949GT36

SCREW,HHC,1/4-20 X 1.258915GT37

BEARING,FL,.380IDX.506ODX.360L.....2227873GT38

Part No. 115418 Genie Lift 25

300 Frame and Winch ComponentsApril 2018

303.1 Inner Frame and Carriage

26 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

304.1 Battery Pack Installation - Models with Electric Winch

Description Qty.Part No.Item

CONTROL PANEL ASSY (GL)...............185349GT1

SCREW, HHC, 1/4-20 X .57339GT2

SCREW,HHC,3/8-16 X 16175GT3

WASHER,FLAT,USS,3/8",Y6097GT4

NUT,NYLOCK,3/8-164828GT5

SCREW,PHILLIPS,RHM,10-32 X 1.551063GT6

NUT,NYLOCK,10-326178GT7

SWITCH,LIMIT,W/ROLLER ARM***.......196948GT8

CONTACTOR,LIMIT SWITCH................119491GT--

ROLLER ARM-LIMIT SWITCH...............127643GT--

WASHER,LOCK,.256356GT9

BRACKET,LIMIT SWITCH MOUNT........141191GT10

NUT,WELD 1/4-20, PLATED L.L.**35991GT11

NUT,WELD,TRI,1/4-20,1.5",PLTD...........444405GT12

BRACKET,CHARGER MOUNT..............143245GT13(Domestic models)

BATT BOX,MOLDED,DRILLED, GL........144366GT14(Domestic models)

BATT.BOX, ASSY W/ DECALS...............138215GT14A(Worldwide models)

SCREW,BHHS,3/8-16 X 128487GT15

NUT, LP NYLOCK, 3/8-167713GT16

PLATE,BATTERY BOX HOOK................233245GT17

SCREW,HHC,1/4-20 X .756090GT18

WASHER,FLAT,USS,1/4"Y6638GT19

NUT,LP NYLOCK,1/4-206889GT20

BUMPER,RUBBER,1"TALL X 3/8DIA.....129849GT21

FORMING, BATTERY BUMPER.............157171GT22

SCREW,HHC,1/4-20 X 1.56145GT23

BATTERY,12V GRP 27,105 AH, DRY.....157159GT24

NUT,WING 5/16-1869229GT25(refer to specific unit)

NUT,WING,3/8-1669230GT25A(refer to specific unit)

CABLE ASSY,BAT PACK/RING-TERM....169228GT26(battery pack side)

WELDING CABLE,#4EXCELENE/BLK.........................8-inches

13082GT--

WELDING CABLE,#4EXCELENE/RED....................16.5-inches

31318GT--

TERMINAL,3/8 RING,#4 CABLE45427GT--

QUICK DISCONNECTCASING,BATT**......................................1

66397GT--

(battery pack side)

BOOT,CABLE TERMINAL COVER96110GT--

PWR CABLE ASSY-SOLENOID GL***....185287GT26A(Worldwide models)

Description Qty.Part No.Item

WELDING CABLE,#4EXCELENE/BLK.......................48-inches

13082GT--

TERMINAL,5/16 RING 4 GA NI13085GT--

QUICK DISCONNECT CASING,BATT**66397GT--

PWR CABLE ASSY-SOLENOID GL***....185287GT27(Domestic models)

WELDING CABLE,#4EXCELENE/BLK.......................24-inches

13082GT--

WELDING CABLE,#4EXCELENE/RED.......................24-inches

31318GT--

TERMINAL,3/8 RING,#4 CABLE45427GT--

QUICK DISCONNECT CASING,BATT**66397GT--

NUT,NYLOCK,1/4-206091GT28

Ref. Battery Charger - 12V DC29(refer to 305.1, 306.1 and 306.2)

KIT,CHARGER,AWP/IWP***80889GT--(Signet) (cord must be ordered separately;see item 33 below)

Ref. Winch - Electric30(refer to 308.1)

BRACKET ASSY.-WINCHMOUNT(GL)............................................1

85384GT31

(to SN GL03-30504)

BRACKET ASSY-WINCH MOUNT(GL).........................................................1

85383GT31A

(from SN GL03- 30505)

Ref. Red Emergency Stop Button withBase........................................................1

32

(refer to 309.1)

POWER CORD,US 110, 8"55021GT33AUS models (for 80889)

POWER CORD, UK 110, 115"71706GT33BUK 110V (for 80889)

POWER CORD,UK-HIGH VOLTAGE, 8"55018GT33CUK/AUS 220V (for 80889)

POWER CORD,NOVON, 8"55019GT33DEURO 220V (for 80889)

Part No. 115418 Genie Lift 27

300 Frame and Winch ComponentsApril 2018

304.1 Battery Pack Installation - Models with Electric Winch

28 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

305.1 Battery Charger, Worldwide - Lester

Description Qty.Part No.Item

TIMER, ELECTRONIC............................138165GT1

FUSE,13 AMP,220V PLUG.....................1--(component no longer available) refer toBS1362 BUSS TDC180-13A

POWER CORD,UK-HIGH VOLTAGE,8".............................................................1

55018GT2

(to SN GL04-37778)

POWER CORD,UK-HIGH VOLTAGE, 98"100193GT2A(from SN GL04- 37779)

POWER CORD,NOVON, 8"....................155019GT3(to SN GL04-37778)

POWER CORD,NOVON, 98"100194GT3A(from SN GL04- 37779)

AWP PWR CRD,CHRGR, UK 110/50.....138649-SGT4

AWP PWR CRD,CHRGR, 110/50-60......138648-SGT5

POWR CORD,CHARGR,FEM.PIGTAIL...138658GT6

AMMETER, 12 AMP...............................138166GT7

SWITCH-POWER,CHARGER, DP/DT....138174GT8

FUSE,3 AMP...........................................233551GT9(for models produced before 12/1/98)

FUSE HOLDER, CHARGER..................224036GT10(for models produced before 12/1/98)

CIRCUIT BREAKER,2AMP,WW.............269231GT11(for models produced after 11/30/98)

SWITCH, VOLTAGE................................138173GT12

CIRCUIT BREAKER-LESTERCHARGER..............................................1

38175GT13

(includes mounting fastener)

TRANSFORMER, CHARGER (31188)....138172GT14

COVER,CHARGER #38581...................141218GT15

Part No. 115418 Genie Lift 29

300 Frame and Winch ComponentsApril 2018

305.1 Battery Charger, Worldwide - Lester

30 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

306.1 Battery Charger, Domestic

Description Qty.Part No.Item

CHARGER, SCHUMACHER43323GT--

CIRCUIT BREAKER,20A........................185188GT1

AMMETER,12A (43323CHARGER)%%%...................................1

85189GT2

SWITCH,ON-ON SPDT..........................185190GT3

CONTROL BOARD.................................185191GT4

FACE PLATE...........................................185192GT5

CASE PLASTIC,REAR HALF.................185193GT6

POWERCORD-CHARGER-SCHUMACHER.......1

85194GT7

TRANSFORMER....................................185195GT8

CASE PLASTIC-FRONT HALF..............185196GT9

Part No. 115418 Genie Lift 31

300 Frame and Winch ComponentsApril 2018

306.1 Battery Charger, Domestic

32 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

306.2 Battery Charger, Domestic and Worldwide

Description Qty.Part No.Item

MANUAL, SIGNET CHARGER - 8099085460GT--

CHARGER,12VDC HI/LO, AWP/IWP.....180990GT1

FUSE,BATTERY CHARGER***..............197059GT--

POWER CORD, IEC 320 BLANK, 79".....148282GT2

POWER CORD,US 110, 8".....................155021GT3(to SN GL04- 37778)

POWER CORD,US 110, 79"100195GT3A(from SN GL04- 37779) (79 inches)

POWER CORD,UK-HIGH VOLTAGE,8".............................................................1

55018GT4

(to SN GL04- 37778)

POWER CORD,UK-HIGH VOLTAGE, 98"100193GT4A(from SN GL04- 37779) (98 inches)

POWER CORD,NOVON, 8"....................155019GT5(to SN GL04- 37778)

POWER CORD,NOVON, 98"100194GT5A(from SN GL04- 37779) (98 inches)

POWER CORD, UK 110, 115"................171706GT6(includes item 2)

PLUG,PWR,UK,16AMP,3PIN,BLK..........1144161GT--

LOCK, CONNECTOR.............................155010GT7

CONNECTOR,IEC 320 INLET................146440GT8

PIN,CONNECTOR,IEC320.....................146441GT--

Part No. 115418 Genie Lift 33

300 Frame and Winch ComponentsApril 2018

306.2 Battery Charger, Domestic and Worldwide

34 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

307.1 Manual Winch Assembly, Standard

Description Qty.Part No.Item

WINCH,GENIE LIFT (DLB800)37023GT--does not include the handle

WINCH ASSY (DLB800)***37149GT--complete; includes the handle andfasteners

RATCHET KIT,DLB800...........................137068GT1(includes mounting fasteners)

CABLE DRUM-DLB800 (85187).............12(component no longer available)

CABLE DRUM-DLB800..........................185187GT2(used to SN 1300-16095; no longeravailable from supplier)

CABLE DRUM-DLB800A**85183GT2A(from SN 1300-16096)

BOLT,CARRIAGE,1/4-20 X .75,G2.........16878GT3

NUT,HEX,1/4-206357GT4

COVER,GEAR,DLB800..........................137066GT5

CABLE KEEPER, DLB800......................137065GT6

SPACER,DRUM BOLT,DLB800..............137067GT7

SCREW,HHC,3/8-16 X 4.512981GT8

NUT,LOCK,3/8-1612012GT9

WINCH FRAME-DLB800........................185186GT10(to SN 1300-16095)

WINCH FRAME-DLB800A**85185GT10A(from SN 1300-16096)

WINCH HANDLE ASSY..........................137151GT11(includes index numbers 12 and 13)

ASSEMBLY,WINCH HANDLE, GL/LL.....11257748GT--(replaced 37255)

WASHER,FLAT,0.625X.875X.031124781GT12(replaced 43851)

PIN,OUTRIGGER LOCK........................16825GT13

NUT,RETAINER,1/2-13 (37059)226888GT141/2-13 (coarse)

NUT,HANDLE ADAPTER85060GT141/2-20 (fine)

SPRING, WINCH HANDLE.....................137060GT15

HANDLE ADAPTER WELDMENT..........137069GT16

BUSHING,PINION SHAFT,DLB800*......137064GT17(to SN 1300-16095)

SINTERED IRON BEARING,1-1/4**85182GT17A(from SN 1300-16096)

PINION PLATE, DLB800.........................137063GT18

RATCHET GEAR, DLB800.....................137062GT19

BRAKE FACE,DLB800............................137061GT20

PINION SHAFT,DLB800.........................137059GT21(to SN 1300-16095)

PINION SHAFT-DLB800A*85184GT21A(from SN 1300-16096)

Description Qty.Part No.Item

RETAINER RING,0.625..........................137058GT22

BUSHING,PINIONSHAFT,SM,DLB800................................1

37057GT23

Part No. 115418 Genie Lift 35

300 Frame and Winch ComponentsApril 2018

307.1 Manual Winch Assembly, Standard

36 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

308.1 Manual Winch Assembly, Heavy Duty

Description Qty.Part No.Item

1 SPD WINCH ASSY W/ SYM DECAL107157GT--Asia, S. America and European models

WINCH,HEAVY DUTY,SINGLEHANDLE.................................................1

109852GT--

USA, Canada and Australia models (worddecals)(handle not included)

SVC KIT, FRICTION DISC K/KX.............21256083GT1

PINION GEAR AND DISC K-1550(7590)......................................................1

2

(not sold separately)

INPUT SHAFT, HEAVY DUTY WINCH(236177)..................................................1

3

component no longer available

SERVICE KIT,PINION SHAFT-K1550.....21256081GT5

WINCH HANDLE-O.A.LENGTH-11".......116342GT6A

WINCH HANDLE 8" STD.**33144GT6B

NUT,LP NYLOCK,1/2-136086GT7

RATCHET PAWL KIT..............................140458GT8

CABLE KEEP.KIT (BRACKET TYPE)*.....16190GT9

NUT,HEX,10-2425625GT--

CARRIAGE BOLT80159GT--

KEEPER-CABLE (32525)80160GT--

WASHER-STAR,INTERN,5/8"(32525)80161GT--

SPACER, DRUM BOLT, K-1550..............16184GT10

WINCH BRACKET, DRUM BOLT LOCK(31946)....................................................1

11

(not sold separately)

WINCH GEAR COVERS, K-1500...........16770GT12

SCREW,HHC,5/16-18 X 6 GRD.27256GT13

NUT,NYLOCK,5/16-186782GT14

BOLT, DRUM SPACER...........................16185GT15

NUT,HEX,JAM,1/2-136034GT16

FRAME SPACER,K-1550 (7584)............117(not sold separately)

SERVICE KIT,PINION SHAFT-K2550.....11256082GT18

SERVICE KIT,PINION SHAFT-K1550.....11256081GT19

SERVICE KIT,PINION SHAFT-K1550.....11256081GT20

Part No. 115418 Genie Lift 37

300 Frame and Winch ComponentsApril 2018

308.1 Manual Winch Assembly, Heavy Duty

38 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

309.1 Electric Winch Assembly

Description Qty.Part No.Item

CAM COVER-FREE WHELL..................185161GT1

CAM RING-FREE WHEEL (85162)........12(component no longer available)

THREADED SWITCH CONTACTS(85179)....................................................2

3

(component no longer available)

DRIVE MOTOR 12V DC.........................14(component no longer available)

PINION GEAR........................................185180GT5

SNAP RING............................................185164GT6

DRIVE MOTOR 12V DC.........................17(component no longer available)

40A CIRCUIT BREAKER (85174)..........18(component no longer available)

GEAR HOUSING-NON FREE WHEEL(85165)....................................................1

9

(component no longer available)

SPRING WASHER (85166)....................110(component no longer available)

DRUM ASSEMBLY.................................185172GT11

REPLACEMENT SHIM WASHER(85171)....................................................2

12

(component no longer available)

DRUM END PLUG (85170).....................113(component no longer available)

MOUNTING BASE (85168)....................114(component no longer available)

FLANGE BEARING (85167)...................115(component no longer available)

MOUNTING BASE BOLT (85169)..........216(component no longer available)

DRUM BEARING....................................185173GT17

PLANET GEAR ASSY.............................185175GT18

STATIONARY RING GEAR.....................185176GT19

GEAR PIN-FREE WHEEL......................385177GT20

ROLL PIN-FREE WHEEL.......................185178GT21

Part No. 115418 Genie Lift 39

300 Frame and Winch ComponentsApril 2018

309.1 Electric Winch Assembly

40 Genie Lift Part No. 115418

300 Frame and Winch Components April 2018

310.1 Control Panel Assembly - Models with Electric Winch

Description Qty.Part No.Item

REMOTE CONTROL ASSY(GL)............185344GT1

PENDANT, CONTROL GL WINCH.........141669GT--

CONTACT,STRAP, "U",GL......................143334GT2

SOLENOID, MOTOR START 12VDC......237570GT3

CABLE ASSY-REMOTE CONT.-80"GL....185345GT4

BOOT,CABLE TERMINAL COVER,GL....443326GT5

CABLEASSY-MOTOR-22"-DOMESTIC*.............2

85289GT6

(Worldwide models)

WELDING CABLE,#4EXCELENE/BLK.......................22-inches

13082GT--

TERMINAL,5/16 RING 4 GA NI13085GT--

CABLEASSY-MOTOR-22"-DOMESTIC*.............2

85289GT6A

(Domestic models)

WIRE,6 GA,BLACK,GXL...........22-inches106208GT--

TERMINAL, #8 RING,5/16ID43322GT--

CABLE ASSY-SOLENOID-5" (GL)..........185343GT7

CABLEASSY-SOLEN/CONTACT-5"GL...............1

85346GT8

CABLE ASSY-SOLENOID-3"(GL)...........185342GT9

CONTACT,STRAP STRAIGHT,GL..........143333GT10

CABLE ASSY-REMOTE CONT.-80"GL....185345GT11

CONTACT,STRAP 90DEG,GL................243335GT12

SWITCH,LIMIT,W/ROLLER ARM***.......196948GT13

CABLE ASSY-LIMIT SWITCH-48"GL.....185348GT14

CONTROL PANEL ASSY (GL)...............185349GT15

SCREW,PHM,1/4-20X.5 PHIL38979GT16

WASHER,FLAT,USS,1/4"Y6638GT17

Nylock Nut, 1/4 -206689GT18

CONN,SQUEEZE,1/2NPT .38-.50,SM....17056GT19(includes locknut)

Ref. Contact, E-stop................................120(refer to item 22)

Ref. Base................................................121(refer to item 22)

KIT,ESTOP, A/IWP/DPL..........................1124641GT22(to SN GL08-55576) (this is an update kit;the original E-stop button is no longeravailable from the supplier. Please note, ifthis kit has already been installed on theunit, refer to the part numbers listed below)

BUTTON,PUSH,RED MUSHROOMHEAD......................................................1

66812GT--

from SN 55574

CONTACT,NC66818GT--from SN 55574; for 66812

Ref. Power Cable Assembly -Solenoid.....123(refer to Figure 304.1)

Part No. 115418 Genie Lift 41

300 Frame and Winch ComponentsApril 2018

310.1 Control Panel Assembly - Models with Electric Winch

42 Genie Lift Part No. 115418

400 Accessories April 2018

401.1 Ladder and Load Handling Attachments

Description Qty.Part No.Item

RIVET,STEEL,P, .25 X .3757265GT1

SPACER,TUBE,PVC,.75LG....................246162GT2

PLATE,LADDER EXTENSION................235337GT3

TUBE,LADDER EXTENSION.................235342GT4

TUBE, AXLE, GL 18.685".......................135235GT5

WHEEL,POLYOLEFIN,4X1.25,1/2..........257784GT6

SCREW,HHC,1/2-13 X 310598GT7

NUT,HEX,JAM,1/2-136034GT8

LOAD PLATFORM W/ DECAL................137148GT9

GL BOOM WELDMENT W/DECAL........137086GT10

HOOK, " S "5143GT--optional

SCREW,HHC,1/4-20 X .756090GT11

BUSHING,FLANGE,3/8 OD X 1/4 ID......438234GT12

NUT,NYLOCK,1/4-206091GT13

PLATE,LATCH LADDER.........................235338GT14

PLATE,LADDER PIVOT..........................237506GT15

SCREW, HHC, 1/4-20 X .57339GT16

NUT,WELD 1/4-20, PLATED L.L.**35991GT17

PIN,OUTRIGGER LOCK........................26825GT18

LADDER W/DECALS BLUE, GL4/8........137115GT19

WEAR STRIP,LADDER GL###....2-inches38288GT19

LADDER W/ DECALS-GL10...................137116GT19A

LADDER W/DECALS-GL12....................137117GT19B

Part No. 115418 Genie Lift 43

400 AccessoriesApril 2018

401.1 Ladder and Load Handling Attachments

44 Genie Lift Part No. 115418

400 Accessories April 2018

402.1 Stair Roller and Rear Wheel Brake

Description Qty.Part No.Item

OPTION, GL BRAKE ACCESSORY37247-SGT--

OPTION,STRADDLE BRAKE GL37888GT--

SCREW,HHC,3/8-16 X 2.256708GT1

WASHER,LOCK,.3756021GT2

NUT,NYLOCK,3/8-164828GT3

BRKT,STAIR ROLLERMNT.RH"BLUE"......................................1

35344-SGT4

BUSHING,BRONZE,5/8 OD X 3/8 ID.....437121GT5

STAIR ROLLER-DRILLED......................215180GT6

ROD,BRAKE CAM,STAND.BASE...........137152GT7

ROD,BRAKE CAM,STRADDLE BASE....137153GT7A

BRKT,STAIR ROLLERMNT.LH"BLUE".......................................1

35345-SGT8

SPACER,TUBE,PVC,1.00LG..................246161GT9

SCREW,HHC,1/4-20 X 16888GT10

NUT,NYLOCK,1/4-206091GT11

BRAKE CAM,MACHINED.......................335917GT12

PLATE,BRAKE PIVOT............................235346GT13

SPRING,BRAKE LINKAGE, GL..............137112GT14

TUBE, AXLE, GL 18.685".......................135235GT15

TUBE, STRADDLE BASE AXLE............135300GT15A

WASHER,FLAT,RETAINING,.781...........137113GT16

SCREW,HHC,1/2-13 X 3.25....................26732GT17

ROD,BRAKE CAM,STRADDLE BASE....237153GT17A

WASHER,FLAT,USS,1/2",Y6095GT18

KIT,WHEEL,TPE,8 X 2,3/4,1/2................257787-SGT19

WHEEL,PNEUMATIC,10",5/8" HUB.......280677GT19A

SCREW,HHC,1/4-20 X .756090GT20

Ref. Base21(refer to 201.1 or 202.1)

PEDAL,BRAKE ,GL................................135333GT22

TAPE,NON SKID,2" WIDE(BULK)......................................3.5-inches

1259GT22A

SCREW,HHC,1/4-20 X 1.756637GT23

NUT,LP NYLOCK,1/4-206889GT24

PLATE,BRAKE LINKAGE STOP******35350GT25

Part No. 115418 Genie Lift 45

400 AccessoriesApril 2018

402.1 Stair Roller and Rear Wheel Brake

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

29, 33100193GT .................29, 33100194GT .................33100195GT .................15, 1710107GT ...................2110587GT ...................4310598GT ...................41106208GT .................37107157GT .................23109831GT .................37109852GT .................25109944GT .................25109949GT .................25109952GT .................21115374GT .................21115375GT .................21, 2511890GT ...................2511906GT ...................3512012GT ...................41124641GT .................35124781GT .................25124902GT .................25124907GT .................25124984GT .................371256081GT ...............371256082GT ...............371256083GT ...............351257748GT ...............451259GT .....................3512981GT ...................27, 4113082GT ...................27, 4113085GT ...................33144161GT .................4515180GT ...................3716342GT ...................2719491GT ...................2521279GT ...................2521280GT ...................2522547GT ...................35226888GT .................25227873GT .................1922832GT ...................2924036GT ...................3725625GT ...................2727643GT ...................1328372GT ...................23, 2728487GT ...................2729849GT ...................1331068GT ...................11, 1331072GT ...................2731318GT ...................15, 17, 1932375GT ...................15, 1732453GT ...................3733144GT ...................2733245GT ...................11, 1333468GT ...................2933551GT ...................2333720GT ...................15, 21, 43, 4535235GT ...................2135280-SGT ................2535285GT ...................2535286GT ...................2535293-SGT ................15, 1735298GT ...................2535299GT ...................17, 4535300GT ...................2535301GT ...................1535315GT ...................2135317GT ...................2135318GT ...................2535319GT ...................2135321GT ...................2135322GT ...................2535323GT ...................2135326GT ...................4535333GT ...................

PagePart Number

4335337GT ...................4335338GT ...................4335342GT ...................4535344-SGT ................4535345-SGT ................4535346GT ...................2135347GT ...................4535350GT ...................2135351GT ...................2135352GT ...................2535353GT ...................11, 1335567GT ...................11, 1335574GT ...................1135575GT ...................11, 1335577GT ...................11, 1335578GT ...................11, 1335579GT ...................2335631-SGT ................2335632GT ...................1735638GT ...................1735640GT ...................1735641GT ...................2535732GT ...................1735894-SGT ................1735894GT ...................1735895-SGT ................1935896GT ...................1935897GT ...................2135912GT ...................2535915GT ...................4535917GT ...................21, 23, 27, 4335991GT ...................1935996GT ...................2137018GT ...................3537023GT ...................11, 1337049GT ...................3537057GT ...................3537058GT ...................3537059GT ...................3537060GT ...................3537061GT ...................3537062GT ...................3537063GT ...................3537064GT ...................3537065GT ...................3537066GT ...................3537067GT ...................3537068GT ...................3537069GT ...................1537082GT ...................1737083GT ...................1137084GT ...................4337086GT ...................2137087GT ...................2137088GT ...................1137111GT ...................4537112GT ...................4537113GT ...................4337115GT ...................4337116GT ...................4337117GT ...................1137120GT ...................4537121GT ...................2337146GT ...................4337148GT ...................3537149GT ...................3537151GT ...................4537152GT ...................4537153GT ...................15, 17, 1937202GT ...................4537247-SGT ................21, 2537263GT ...................4337506GT ...................2537512GT ...................4137570GT ...................

PagePart Number

4537888GT ...................2938165GT ...................2938166GT ...................2938172GT ...................2938173GT ...................2938174GT ...................2938175GT ...................2738215GT ...................4338234GT ...................4338288GT ...................1938362GT ...................21, 23, 2538510GT ...................2938648-SGT ................2938649-SGT ................2938658GT ...................4138979GT ...................1540164GT ...................3740458GT ...................2741191GT ...................2941218GT ...................4141669GT ...................1343021GT ...................1343022GT ...................2743245GT ...................4143322GT ...................3143323GT ...................2543325GT ...................4143326GT ...................4143333GT ...................4143334GT ...................4143335GT ...................2744366GT ...................21, 23, 2744405GT ...................1144754GT ...................2745427GT ...................4546161GT ...................4346162GT ...................3346440GT ...................3346441GT ...................3348282GT ...................17, 21, 23, 25, 27, 45

4828GT .....................

2349712GT ...................2751063GT ...................435143GT .....................21, 255224GT .....................255270GT .....................255271GT .....................255272GT .....................11, 1352982GT ...................215393GT .....................195397GT .....................3355010GT ...................27, 29, 3355018GT ...................27, 29, 3355019GT ...................27, 3355021GT ...................2757159GT ...................2757171GT ...................15, 1757731GT ...................1757734GT ...................1957735GT ...................1757740GT ...................21, 4357784GT ...................1957786GT ...................15, 17, 4557787-SGT ................256-5205-16GT .............15, 176002GT .....................25, 456021GT .....................21, 37, 436034GT .....................236052GT .....................256054GT .....................19, 376086GT .....................17, 19, 25, 27, 43, 45

6090GT .....................

PagePart Number

17, 19, 25, 27, 43, 45

6091GT .....................

15, 17, 456095GT .....................23, 25, 276097GT .....................276145GT .....................17, 19, 23, 276175GT .....................276178GT .....................376184GT .....................376185GT .....................376190GT .....................21, 23, 276356GT .....................356357GT .....................15, 176415GT .....................456637GT .....................21, 25, 27, 416638GT .....................2766397GT ...................216653GT .....................4166812GT ...................4166818GT ...................416689GT .....................456708GT .....................15, 17, 19, 21, 456732GT .....................376770GT .....................25, 376782GT .....................23, 35, 436825GT .....................356878GT .....................25, 456888GT .....................27, 456889GT .....................2769228GT ...................2769229GT ...................2769230GT ...................2969231GT ...................417056GT .....................27, 3371706GT ...................377256GT .....................437265GT .....................21, 23, 27, 437339GT .....................19, 23, 277713GT .....................3780159GT ...................3780160GT ...................3780161GT ...................15, 17, 4580677GT ...................2780889GT ...................11, 1380939GT ...................3380990GT ...................21, 258178GT .....................3585060GT ...................258514GT .....................3985161GT ...................3985164GT ...................3985172GT ...................3985173GT ...................3985175GT ...................3985176GT ...................3985177GT ...................3985178GT ...................3985180GT ...................3585182GT ...................3585183GT ...................3585184GT ...................3585185GT ...................3585186GT ...................3585187GT ...................3185188GT ...................3185189GT ...................3185190GT ...................3185191GT ...................3185192GT ...................3185193GT ...................3185194GT ...................3185195GT ...................3185196GT ...................2785287GT ...................4185289GT ...................4185342GT ...................

46 Genie Lift Part No. 115418

April 2018

Part Number Index

PagePart Number

4185343GT ...................4185344GT ...................4185345GT ...................4185346GT ...................4185348GT ...................27, 4185349GT ...................2785383GT ...................2785384GT ...................3385460GT ...................258915GT .....................2590337GT ...................2796110GT ...................27, 4196948GT ...................3397059GT ...................11, 1397547GT ...................

Part No. 115418 Genie Lift 47

April 2018

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

11 SPD WINCH ASSY W/ SYM DECAL.....37

440A CIRCUIT BREAKER (85174).....39

AAMMETER, 12 AMP.....29AMMETER,12A (43323 CHARGER)%%%...31ASSEMBLY,WINCH HANDLE, GL/LL.....35ASSY, CARRIAGE WITH LATCH.....25AWP PWR CRD,CHRGR, 110/50-60.....29AWP PWR CRD,CHRGR, UK 110/50.....29

BBASE ASSY.W/DECAL,STRADL&CNTWT...17BASE WELDMENT W/ DECAL, STD.GL.....15BATT BOX,MOLDED,DRILLED, GL.....27BATT.BOX, ASSY W/ DECALS.....27BATTERY,12V GRP 27,105 AH, DRY.....27BEARING,FL,.380IDX.506ODX.360L.....25BEARING,FLANGE,3/8 ( AWP & ST).....23BOE LUBE.....25BOLT, DRUM SPACER.....37BOLT,CARRIAGE,1/4-20 X .75,G2.....35BOLT-ROLLER,3/8-24 X 1.69-ZINC.....25BOOT,CABLE TERMINAL COVER.....27BOOT,CABLE TERMINAL COVER,GL.....41BRACKET ASSY-WINCH MOUNT (GL).....27BRACKET ASSY.-WINCH MOUNT(GL).....27BRACKET,CHARGER MOUNT.....27BRACKET,HANDLE.....21BRACKET,HOLD DOWN GL.....23BRACKET,LIMIT SWITCH MOUNT.....27BRACKET,WINCH MOUNT W/ DECALS.....23BRAKE CAM,MACHINED.....45BRAKE FACE,DLB800.....35BRKT,STAIR ROLLER MNT.LH"BLUE".....45BRKT,STAIR ROLLER MNT.RH"BLUE".....45BUMPER,RUBBER,1"TALL X 3/8DIA.....27BUSHING,3/4ODX2.44LGX.5ID.....15, 17, 19BUSHING,BRONZE,5/8 OD X 3/8 ID.....45BUSHING,FLANGE,3/8 OD X 1/4 ID.....43BUSHING,PINION SHAFT,DLB800*.....35BUSHING,PINION SHAFT,SM,DLB800.....35BUTTON, .800 O.D. X .281.....25BUTTON,PUSH,RED MUSHROOM HEAD...41

CCABLE ANCHOR.....21CABLE ASSEMBLY GL #8.....25CABLE ASSEMBLY-GL#10.....25CABLE ASSEMBLY-GL#12.....25CABLE ASSEMBLY-GL#4.....21CABLE ASSY,BAT PACK/RING-TERM.....27CABLE ASSY-LIMIT SWITCH-48"GL.....41CABLE ASSY-MOTOR-22"-DOMESTIC*.....41CABLE ASSY-REMOTE CONT.-80"GL.....41CABLE ASSY-SOLEN/CONTACT-5"GL.....41CABLE ASSY-SOLENOID-3"(GL).....41CABLE ASSY-SOLENOID-5" (GL).....41CABLE DRUM-DLB800.....35CABLE DRUM-DLB800 (85187).....35

CABLE DRUM-DLB800A**.....35CABLE KEEP.KIT (BRACKET TYPE)*.....37CABLE KEEPER, DLB800.....35CAM COVER-FREE WHELL.....39CAM RING-FREE WHEEL (85162).....39CARRIAGE BOLT.....37CASE PLASTIC,REAR HALF.....31CASE PLASTIC-FRONT HALF.....31CASTER, PL SW DUAL 2.0 X 1.88.....15, 17CASTER, PL, SW, 2.50 X 1.25.....15, 17CASTER,PL,SW LOCK, SB, 5 X 2.....17CASTER,PL,SW,SB, 5 X 1.5***.....19CASTER,SW, 4 X 1.5 (RED).....17CASTING,INNER FRAM TOP.....25CASTING,INNER FRAME.....25CHARGER, SCHUMACHER.....31CHARGER,12VDC HI/LO, AWP/IWP.....33CIRCUIT BREAKER,20A.....31CIRCUIT BREAKER,2AMP,WW.....29CIRCUIT BREAKER-LESTER CHARGER....29CLAMP,1.88,#30 X 1/4,RUB CUSH.....21CONN,SQUEEZE,1/2NPT .38-.50,SM.....41CONNECTOR,IEC 320 INLET.....33CONTACT,NC.....41CONTACT,STRAP 90DEG,GL.....41CONTACT,STRAP STRAIGHT,GL.....41CONTACT,STRAP, "U",GL.....41CONTACTOR,LIMIT SWITCH.....27CONTROL BOARD.....31CONTROL PANEL ASSY (GL).....27, 41COUNTERWEIGHT CASTING,"GRAY"**.....19COVER,CHARGER #38581.....29COVER,GEAR,DLB800.....35

DDECAL PLATE W/ DECALS GL.....21DECAL, LABEL, RAISE/LOWER.....11DECAL, WARNING, ELEC WINCH OPR.....13DECAL, WARNING, INJURY HAZARD......11, 13

DECAL, WARNING, NO STEP.....11DECAL,BOOM SET-UP.....11DECAL,COSMETIC,GENIE LIFT.....11, 13DECAL,DANGER,BATTERY SAFETY.....13DECAL,DANGER,ELEC.HAZ......11, 13DECAL,LABEL,OPER.MAN.STORAGE.....11, 13

DECAL,LOAD PLATFORM SETUP.....11DECAL,NOTICE,BATTERY CABLES.....13DECAL,NOTICE,MAX CAPACITY 350.......11, 13

DECAL,NOTICE,MAX CAPACITY 400.......11, 13

DECAL,NOTICE,MAX CAPACITY 500.......11, 13

DECAL,WARNING,LADDER SAFE/SET.....11DECAL,WARNING,NO RIDERS.....11, 13DECAL,WARNING,SAFETY/SET-UP.....11, 13DECAL,WARNING,TIP-OVER.....11, 13DRIVE MOTOR 12V DC.....39DRUM ASSEMBLY.....39DRUM BEARING.....39DRUM END PLUG (85170).....39

FFACE PLATE.....31

FLANGE BEARING (85167).....39FORMING, BATTERY BUMPER.....27FORMING,WINCH MOUNT.....23FRAME SPACER,K-1550 (7584).....37FUSE HOLDER, CHARGER.....29FUSE,13 AMP,220V PLUG.....29FUSE,3 AMP.....29FUSE,BATTERY CHARGER***.....33

GGEAR HOUSING-NON FREE WHEEL(85165).....39

GEAR PIN-FREE WHEEL.....39GL BOOM WELDMENT W/DECAL.....43GL PNEUM. WHEEL & CASTER ASSY.....15GLIDE BUTTON,SIDE,GLL,.100 TK.....21, 25

HHANDLE ADAPTER WELDMENT.....35HANDLE ASSEMBLY, GL.....21HANDLE GRIP,GL.....21HOOK, " S ".....43HOOK,CARRIAGE LATCH,GL.....25

IINNERFRAME,MACHINED-GL10.....25INNERFRAME,MACHINED-GL12.....25INNERFRAME,MACHINED-GL8.....25INPUT SHAFT, HEAVY DUTY WINCH(236177).....37

INSTRUCTION TUBE ASSY,SYMBOL.....21INSTRUCTION TUBE ASSY,WORD.....21

KKEEPER-CABLE (32525).....37KIT,CHARGER,AWP/IWP***.....27KIT,ESTOP, A/IWP/DPL.....41KIT,GL LATCH.....25KIT,WHEEL,TPE,8 X 2,3/4,1/2.....15, 17, 45

LLADDER W/ DECALS-GL10.....43LADDER W/DECALS BLUE, GL4/8.....43LADDER W/DECALS-GL12.....43LATCH-HOLD DOWN,GL.....23LIMIT SWITCH ACTUATION,GL.....25LOAD PLATFORM W/ DECAL.....43LOCK, CONNECTOR.....33

MMANUAL, SIGNET CHARGER - 80990.....33MOUNTING BASE (85168).....39MOUNTING BASE BOLT (85169).....39

NNUT, LP NYLOCK, 3/8-16.....19, 23, 27NUT,HANDLE ADAPTER.....35NUT,HEX,1/4-20.....35NUT,HEX,10-24.....37NUT,HEX,3/8-24.....25NUT,HEX,JAM,1/2-13.....21, 37, 43NUT,LOCK,3/8-16.....35NUT,LP NYLOCK,1/2-13.....19, 37

48 Genie Lift Part No. 115418

April 2018

Part Description Index

NUT,LP NYLOCK,1/4-20.....27, 45NUT,LP NYLOCK,5/16-18.....15, 17NUT,NYLOCK,1/4-20.....17, 19, 25, 27, 43, 45NUT,NYLOCK,10-32.....27NUT,NYLOCK,3/8-16.....17, 21, 23, 25, 27, 45NUT,NYLOCK,5/16-18.....25, 37NUT,RETAINER,1/2-13 (37059).....35NUT,WELD 'TP',1/4-20,ZINC.....21, 23, 25NUT,WELD 1/4-20, PLATED L.L.**.......21, 23, 27, 43

NUT,WELD,TRI,1/4-20,1.5",PLTD.....21, 23, 27NUT,WELD,TRI,1/4-20,2.5",PLTD.....23NUT,WING 5/16-18.....27NUT,WING,3/8-16.....27Nylock Nut, 1/4 -20.....41

OOPTION, GL BRAKE ACCESSORY.....45OPTION,STRADDLE BRAKE GL.....45OUTERFRAME,LH.MACHINED-GL10.....21OUTERFRAME,LH.MACHINED-GL12.....21OUTERFRAME,LH.MACHINED-GL8.....21OUTERFRAME,RH.MACHINED-GL10.....21OUTERFRAME,RH.MACHINED-GL12.....21OUTERFRAME,RH.MACHINED-GL8.....21

PPEDAL,BRAKE ,GL.....45PENDANT, CONTROL GL WINCH.....41PIN,CONNECTOR,IEC320.....33PIN,LINCH GL FORK.....25PIN,LOCK,LONG***.....15, 17, 19PIN,OUTRIGGER LOCK.....23, 35, 43PIN,ROLL,.188 X 1.25**.....25PINION GEAR.....39PINION GEAR AND DISC K-1550 (7590).....37PINION PLATE, DLB800.....35PINION SHAFT,DLB800.....35PINION SHAFT-DLB800A*.....35PLANET GEAR ASSY......39PLATE,BATTERY BOX HOOK.....27PLATE,BRAKE LINKAGE STOP******.....45PLATE,BRAKE PIVOT.....45PLATE,HANDLE SIDE.....21PLATE,LADDER EXTENSION.....43PLATE,LADDER PIVOT.....43PLATE,LATCH LADDER.....43PLATE,WHEEL MNT,LH,GL STRAD......17PLATE,WHEEL MNT,RH,GL STRADDLE.....17PLUG,PWR,UK,16AMP,3PIN,BLK.....33POWER CORD, IEC 320 BLANK, 79".....33POWER CORD, UK 110, 115".....27, 33POWER CORD,NOVON, 8".....27, 29, 33POWER CORD,NOVON, 98".....29, 33POWER CORD,UK-HIGH VOLTAGE, 8".....27, 29, 33

POWER CORD,UK-HIGH VOLTAGE, 98"....29, 33

POWER CORD,US 110, 79".....33POWER CORD,US 110, 8".....27, 33P O W E RCORD-CHARGER-SCHUMACHER.....31

POWR CORD,CHARGR,FEM.PIGTAIL.....29PULLEY,GL.....21, 25PWR CABLE ASSY-SOLENOID GL***.....27

QQUICK DISCONNECT CASING,BATT**.....27

RRATCHET GEAR, DLB800.....35RATCHET KIT,DLB800.....35RATCHET PAWL KIT.....37REMOTE CONTROL ASSY(GL).....41REPLACEMENT SHIM WASHER (85171)....39RETAINER RING,0.625.....35RIVET,STEEL,P, .25 X .375.....43ROD,BRAKE CAM,STAND.BASE.....45ROD,BRAKE CAM,STRADDLE BASE.....45ROLL PIN-FREE WHEEL.....39ROLLER ARM-LIMIT SWITCH.....27ROLLER,LATCH RELEASE.....25ROLLER,WHEEL GL,.....25ROLLER-NYLATRON, 1.625" O.D......25

SSCREW, HHC, 1/4-20 X .5.....21, 23, 27, 43SCREW,BHHS,3/8-16 X 1.....23, 27SCREW,FHS,1/4-20 X .75.....25SCREW,HHC,1/2-13 X 3.....43SCREW,HHC,1/2-13 X 3.25.....15, 17, 19, 21, 45

SCREW,HHC,1/2-13 X.75.....21SCREW,HHC,1/4-20 X .75.......17, 19, 25, 27, 43, 45

SCREW,HHC,1/4-20 X 1.....25, 45SCREW,HHC,1/4-20 X 1.25.....25SCREW,HHC,1/4-20 X 1.5.....27SCREW,HHC,1/4-20 X 1.75.....45SCREW,HHC,3/8-16 X 1.....17, 19, 23, 27SCREW,HHC,3/8-16 X 2.....21, 25SCREW,HHC,3/8-16 X 2.25.....45SCREW,HHC,3/8-16 X 2.5.....21, 25SCREW,HHC,3/8-16 X 4.5.....35SCREW,HHC,3/8-16 X 6.....19SCREW,HHC,5/16-18 X .75.....15, 17SCREW,HHC,5/16-18 X 2.00,GR8.....25SCREW,HHC,5/16-18 X 6 GRD.2.....37SCREW,PHILLIPS,RHM,10-32 X 1.5.....27SCREW,PHM,1/4-20X.5 PHIL.....41SCREW,SHS,1/2-13 4.00 SHOULDER......15, 17

SERIAL # LABEL,MAT LIFT & SS**.....11, 13SERVICE KIT,PINION SHAFT-K1550.....37SERVICE KIT,PINION SHAFT-K2550.....37SHEAVE(PULLEY),2.00 DIAMETER.....25SINTERED IRON BEARING,1-1/4**.....35SNAP RING.....39SOLENOID, MOTOR START 12VDC.....41SPACER, DRUM BOLT, K-1550.....37SPACER,DRUM BOLT,DLB800.....35SPACER,TUBE,1/4 X 3/8 **.....25SPACER,TUBE,PVC,.75LG.....43SPACER,TUBE,PVC,1.00LG.....45SPRING WASHER (85166).....39SPRING, WINCH HANDLE.....35SPRING,BRAKE LINKAGE, GL.....45SPRING,TORSION,45 DEGREE.....25STAIR ROLLER-DRILLED.....45STATIONARY RING GEAR.....39SVC KIT, FRICTION DISC K/KX.....37SWITCH, VOLTAGE.....29SWITCH,LIMIT,W/ROLLER ARM***.....27, 41SWITCH,ON-ON SPDT.....31SWITCH-POWER,CHARGER, DP/DT.....29

TTAPE,NON SKID,2" WIDE (BULK).....45TERMINAL, #8 RING,5/16ID.....41TERMINAL,3/8 RING,#4 CABLE.....27TERMINAL,5/16 RING 4 GA NI.....27, 41THREADED SWITCH CONTACTS(85179).....39

TIMER, ELECTRONIC.....29TRANSFORMER.....31TRANSFORMER, CHARGER (31188).....29TUBE, AXLE, GL 18.685".....15, 21, 43, 45TUBE, FORK SUPPORT.....25TUBE, STRADDLE BASE AXLE.....17, 45TUBE,LADDER EXTENSION.....43

WWASHER,FLAT,0.625X.875X.031.....35WASHER,FLAT,RETAINING,.781.....45WASHER,FLAT,USS,1/2",Y.....15, 17, 45WASHER,FLAT,USS,1/4"Y.....21, 25, 27, 41WASHER,FLAT,USS,3/8",Y.....23, 25, 27WASHER,FLAT,USS,5/16",Y.....19WASHER,LOCK,.25.....21, 23, 27WASHER,LOCK,.375.....25, 45WASHER,SHIM,.5 X .875 X .063.....23WASHER-STAR,INTERN,5/8"(32525).....37WEAR STRIP,LADDER GL###.....43WELD,STANDARD FORK GL SERVICE.....25WELDING CABLE,#4 EXCELENE/BLK......27, 41

WELDING CABLE,#4 EXCELENE/RED.....27WELDMENT, CASTER OPTION (4 PT).....17WELDMENT, HANDLE, GL.....21WELDMENT,CARRIAGE,GL.....25WELDMENT,SHORT LEG L.H.,GL.....19WELDMENT,SHORT LEG R.H.,GL.....19WELDMENT,STANDARD LEG , GL.....15WELDMENT,STRADDLE LEG L.H.,GL.....17WELDMENT,STRADDLE LEG R.H.,GL.....17WELDMNT, CASTER MOUNT CNTRWT.....19WHEEL,PERFORMA,8 X 2.....15, 17WHEEL,PNEUMATIC,10",5/8" HUB.....15, 17, 45

WHEEL,POLY,4X2,3/4,1/2**.....19WHEEL,POLYOLEFIN,4X1.25,1/2.....21, 43WINCH ASSY (DLB800)***.....35WINCH BRACKET, DRUM BOLT LOCK(31946).....37

WINCH FRAME-DLB800.....35WINCH FRAME-DLB800A**.....35WINCH GEAR COVERS, K-1500.....37WINCH HANDLE 8" STD.**.....37WINCH HANDLE ASSY......35WINCH HANDLE-O.A.LENGTH-11".....37WINCH,GENIE LIFT (DLB800).....35WINCH,HEAVY DUTY,SINGLE HANDLE.....37WIRE,6 GA,BLACK,GXL.....41

Part No. 115418 Genie Lift 49

April 2018

Part Description Index (continued)

This Page Intentionally Left Blank

50 Genie Lift Part No. 115418

April 2018

Part Description Index (continued)

Parts M

anualG

enie Lift

from S

N 1395-103 to 1301-23434

from S

N G

L02-23435 to GL16-80150

from S

N G

L16G-80151 to G

L16G-83799

from S

N G

LG-83800

Part No.115418

Rev C9