GBA 26800 H III Service_handling

OTISEuropean and Transcontinental

Operations

PRODUCTADMINISTRATION

FIELD COMPONENT MANUAL

Service Handling

OVF20

Part: 4 - AA3

No.: GBA 26800 H III

Vintage: 01 / 2

Page: 1 / 14

Date: 28-Aug-1996

OVF20

Service Handling

Copyright 1996, OTIS GmbH Berlin. No part of this document may be copied or reproducedin any form or by any means without the prior written consent of OTIS GmbH.

Authorization Date D1: 12-Jun-1996

Running on PCB: GBA 26800 H

Software Version: GAA 30158 AAD

Document Revision:

Date Author Page Comment16-Feb-1996 G. Priebe 1 - 13 Original Document28-Aug-1996 G. Priebe 1,5-14 replace


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Table of Contents

1 Event Logging MCB ΙΙ ................................................................................ 3

2 List of Parameters ...................................................................................... 7

3 Shut Down Error Handling ......................................................................... 8

4 Preventive Maintenance............................................................................. 9

5 Replacement of Spare Parts .................................................................... 10

6 Hints for Parameter Adjustment when Exchanging Spare Parts .......... 136.1 Capacitor Board ........................................................................................................ 13

6.2 Fan .................................................................................................................... 13

6.3 EEPROM .................................................................................................................. 13

7 List of Spare Parts.................................................................................... 14


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1 Event Logging MCB ΙΙName : ________________ Number of runs :Date : ________________Loc . : ________________ Actual Time / Day

< Test = 2> < Part = 4 > <Test = 2 > < Self = 3 > <GO ON>EEP EPROM RAM

EPROM ________________Version _____30158______Package Duty ______kW /____V /____A /

Remarks:__________________________________________________________________________________________________________________________________________________________________________________________________________

< Test = 2 > < DataLog = 5 >

Direction - Up tcr up tcr do xxx xxx xxx I S PGN Slip I % % 2 t

Fcomp ( .01% ) _____________ Fred ( 0.1% ) _____________Direction - Down tcr up xxx xxx xxx tcr do I S PGN Slip I % % 2 t

Fcomp ( .01% ) _____________ Fred ( 0.1% ) _____________


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Abs Operat Time Abs Cap Board in use ____ : ____ : ___ ___ ___ Day : ____ Year : ____ (time) (days) (years) Abs No. of Runs <Test = 2> , <Maint = 8>, Fan in use _________ <Status = 1> , <GO ON> ____ : ____ : ___ ___ ___ (time) (days) (years) E2P Write Cycle _________

For „actual“- (<M> <2> <2> <1>) and „saved ” (<M> <2> <2> <2>) eventsPlease fill the chart in case of an error.

0 34 68SYS: Warmstart not used not usedFATAL ERROR

1 35 69SYS: Shut Down not used DRV: PVT FailFATAL ERROR FATAL ERROR

2 36 70SYS: DDP not used DRV: Speed MsmtFATAL ERROR ERROR

3 37 71SYS: E2P missing M C: EMERGNCY DRV: >SpeedFATAL ERROR ST FATAL ERROR

FATAL ERROR4 38 72SYS: E2P written M C: Command

LstDRV: <Speed

Information ERROR FATAL ERROR

5 39 73SYS: E2P Default M C: FR w/o Learn DRV: Open LoopInformation ERROR ERROR

6 40 74SYS: E2P UnvPara M C: WT F DRV: Rollb StartWARNING SWITCH ERROR

WARNING7 41 75SYS: Inputs Lost M C: MC + DRV: Rollb StopERROR SafetyCh ERROR

FATAL ERROR8 42 76SYS: PckgTst Err M C: U/D lost DRV: Encoder DirERROR FATAL ERROR ERROR

9 43 77SYS: Power Fail M C: SafetyChain DRV: Phase DownFATAL ERROR FATAL ERROR FATAL ERROR

10 44 78SYS: <24V Supply M C: Chk SW Sig DRV: Over LoadFATAL ERROR FATAL ERROR FATAL ERROR


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11 45 79SYS: <15V Supply M C: Chk DBD Sig not usedFATAL ERROR FATAL ERROR

12 46 80SYS: Inv-Relay M C: Chk RDY Sig not usedFATAL ERROR FATAL ERROR

13 47 81SYS: Int O_Flow not used not usedWARNING

14 48 82SYS: Calc Time not used not usedWARNING

15 49 83SYS: 1LS + 2LS not used not usedERROR

16 50 84SYS: ADC Offset not used not usedERROR

17 51 85SYS: HSO Buf Ful MLS: <Acc Dist not usedERROR WARNING

18 52 86not used MLS: <Dec Dist LRN: Learn abort

WARNING FATAL ERROR

19 53 87not used MLS: Stop in LS LRN: < Mag Len

WARNING FATAL ERROR

20 54 88not used MLS: /T <> IP LRN: > Mag Len

WARNING FATAL ERROR

21 55 89INV: >Heat Packg MLS: Inp Error LRN: Mag Len VarFATAL ERROR ERROR FATAL ERROR

22 56 90INV: >Volt DC MLS: 1LS Ini Dec LRN: <Floor DistFATAL ERROR WARNING FATAL ERROR

23 57 91INV: Link Down MLS: 2LS Ini Dec LRN: >Floor DistERROR WARNING FATAL ERROR

24 58 92not used MLS: Event Miss LRN: Too many LVERROR WARNING FATAL ERROR

25 59 93INV: U_DC Meas MLS: SL Missed not usedERROR FATAL ERROR


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26 60 94not used MLS: LV Missed not usedERROR FATAL ERROR

27 61 95INV: >Curr Motor MLS: LV lost not usedFATAL ERROR FATAL ERROR

28 62 96INV: Temp meas. MLS: LV Count Err not usedERROR WARNING

29 63 97INV: brake chopp MLS: LV Trig Err not usedFATAL ERROR WARNING

30 64 98INV: UDC ELGA not used not usedERROR

31 65 99INV: Err undefnd not used SYS: Msg LostERROR INFORMATION

32 66not used not used

33 67not used not used


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2 List of ParametersLocation: _________________________ SW-version: __________________________

Name: _________________________ Date: __________________________

-------------------------------------- Adjusted Parameters --------------------------------------------

Contract-Parameter (<M> <3> <1>)NOM FREQ [0,1Hz] __________ (500) CON SPE [0,01m/s] ___________ (100)N SYN MOTOR [rpm] __________ (1500) ENCODER PULSES ___________ (0)ENCODER TRACES __________ (1) 2LV ___________ (0)DDP [s] __________ (20) CONTR TYP ___________ (0)ACC PRECTR __________ (6) SLIP LOAD [0,1%fn] ___________ (80)TOP FLOOR __________ (1) FLOORS IN 1LS ___________ (1)

Drive-Parameter (<M> <3> <2>)INS SPE [0,01m/s] __________ (50) NOM SPE [0,01m/s] ___________ (100)SHR SPE [0,01m/s] __________ (0) REL SPE [0,01m/s] ___________ (0)CRE SPE [0,01m/s] __________ (8) ACC [0,01m/s2) ___________ (100)DEC [0,01m/s2] __________ (100) JERK [0,01m/s3] ___________ (133)

Vane-Parameter (<M> <3> <3>)IPU DLY [mm] __________ (120) IPD DLY [mm] ___________ (120)LV DLY UP [mm] __________ (50] LV DLY DOWN [mm] ___________ (50)1LS DLY [mm] __________ (50) 2LS DLY [mm] ___________ (50)SLU DLY [mm] __________ (50) SLD DLY [mm] ___________ (50)

Start / Stop-Parameter (<M> <3> <4>)LFT BK DLY [10ms] __________ (0) PREMAG PER [10ms] ___________ (5)PRET FREQ [0,1Hz] __________ (2) PRET SLOP ___________ (10)RMP DWN T2 [10ms] __________ (50) DRP BK DLY [10ms] ___________ (45)EL HLT PER [10ms] __________ (20) DEMAG PER [10ms] ___________ (5)

Control-Parameter (<M> <3> <5> <1>)N CTR : kp [%] __________ (60) N CTR : Ti [10ms] ___________ (10)N CTR : Td [10ms] __________ (10) SLIP LIMIT [%fn] ___________ (22)Red I1 Limit [%] __________ (195)

U/f-Parameter (<M> <3> <5> <2>)Ustart [0,1%Un] __________ (20) Uacc [0,1%Un] ___________ (1100)Uslip [0,1%Un] __________ (150) Udc [V] ___________ (600)


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3 Shut Down Error Handling

Following events course a "Shut Down" (immediate stop) through which in addition to oc-cured error the inverter will block immediately or only after repeated appearance in se-quence.

Reason Error no. Blocking ofinverter after

"x"sequencesA Temperature Error

temperature of heat link larger than 85 °C(error message 30 appears already from 80°C)

22 1

B Voltage Error24V od. 15V power supply defective

1011

2*2*

C Error in Power Part of PackageOverload current IGBTOverload current motorOvervoltage input circuitUndervoltage input circuitError in brake-IGBT

2527212329

442*6*4**

D Speed ErrorsOverspeedUnderspeed

7172

44

E LV-Signal missed 60 8F Overweight 78 4G Motor phase missing 77 3H Motion Commands with coded interface are

absent (only CONTR TYPE = 2 or 4)38 5

I DDP 2 1

The errors B upto H don't already cause at first appearance the blocking of inverter insteadonly after repeated appearance.

The errors A and I cause blocking immediately.

* These errors cause complete switch off of inverter after corresponding number of ap-pearances .

** Faults of „Brake“-IGBT bring a complete switch off of inverter if they occur during still-stand for longer time. By that a overheating of brake resistor should be prevent.

In case the inverter had been blocked due to errors B upto H it is possible to compensatethe inverter blockage by means of Service Tool.

Connect the Service Tool and after push of <M> the following error message will display:


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First line: SUPPPLY (error B)INVERTER (error C)SPEED (error D)LV (error E)OVERLOAD (error F)PHASE (error G)MCOMMAND (error H)

Second line: clear? (<Shift> <5>)

Push <Shift> <5> simultaneous for about 10 sec to cancel the error. The inverter is readyagain.

Attention!

Before starting the drive again the cause for error have to found and eliminated onthe other hand the inverter can be distroyed.

4 Preventive Maintenance

The preventive replacement of spare parts, such as capacitor board, fan and EEPROM, issupported by the Service Tool.

Maintenance menu: < M > < 2 > < 8 >1 Shows time of use of the package, capaci-

tor board, fan and EEPROM2 Allows to change the time of use of the

spare parts

Test = 2Maint = 8Status = 1

Displays the absoulte oper-ating time

↓ < GO ON > ↓

0000000 =absolute numberof runs

↓ < GO ON >

↓

Be carefulwhen usingg this feature!

(see chapter 4)

Status = 1 Set = 2

Status = 1 Set = 2 Abs Operat Time hh:mm:ss dddyy

Abs No. of Runs 00000000


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↓Displays the time of use ofthe capacitor board

↓ < GO ON > ↓

Displays the time of use ofthe fan

↓ < GO ON > ↓ xxxxx : number of EEPROM write cycles

5 Replacement of Spare Parts

The OVF20 package requires preventive maintenance. The components that should bepreventatively replaced have the following proposed life times:

• Capacitor board: 8 years• Fan: 20000 hours• EEPROM: 65500 write cycles

When the end of life time of a spare part is comin up, then the Service Tool displays severalinstructions. After pressing <M><2><8> one or more messages will appear:

<M><2><8>

↓< GO ON >

↓

When the lifetime of a spare part has ended, one or more messages will appear:

<M> <2> <8>

↓< GO ON >

CHANGE „SPAREPART“lifetime exceed

Status = 1 Set = 2

CHANGE „SPAREPART“ Day: ddd

“SPAREPART”:CAP BOARDE2PFAN

ddd: days of the spare part’s rest lifetime

Cap Board in use Day: ddd Year: yy

Fan in use hh:mm:ss dddyy

E2P Write Cycle xxxxx

hh: number of hoursmm: number of minutesss: number of secondsddd: number of daysyy: number of years


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↓

After replacing a spare part, the time of use in the maintenance service menu has to bechanged.

Caution!These parameters should normally not be changed.

These parameters have to be written only if either the capacitor board, fan orEEPROM has been replaced.

Parameters can’t be changed when the car is running.

< M > < 2 > < 8 >

< 2 > →

↓< GO ON >

↓ hh : hours mm : minutes New package time of use ss : seconds ddd : days ↓ yy : years < GO ON >

↓

New absolute number ofruns

↓< GO ON >

↓New capacitor board timeof use (0 for a new CB)

↓< GO ON >

↓New fan time of use(0 for a new fan)

Status = 1 Set = 2

Status = 1 Set = 2 !! SENSITIVE !!!! PARAMETERS !!

New System Time? hh:mm:ss dddyy

New No. of Runs? xxxxxx

New CB Time? Day: ddd Year: yy

New Fan Time? Day: ddd Year: yy


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6 Hints for Parameter Adjustment when Exchanging Spare Parts

6.1 Capacitor Board1. Replace the capacitor board2. Press <M><2><8><2><GO ON>... until “New CB Time?” appears.3. If the capacitor board is a “new” part (never used before) then set “Day” and “Year” to

zero (press “0” 5 times”). If the capacitor board is not a “new” part, then enter theamount of days and years that it has already been running.

4. Press <ENTER>.5. Press <M><2><8><1>

The new used-lifetime of the capacitor board is now shown in the maintenance statusmenu.

6.2 Fan1. Replace the fan.2. Press <M><2><8><2><GO ON>... until “New Fan Time?” appears.3. If the fan is a “new” part (never used before) then set “Day” and “Year” to zero (press

“0” 5 times”). If the fan is not a “new” part, then enter the amount of days and years thatit has already been running.

4. Press <ENTER>.5. Press <M><2><8><1>

The new used-lifetime of the fan is now shown in the maintenance status menu.

6.3 EEPROM1. Press <M><2><8><1>2. Press <GO ON> and note the following values:

- Abs Operat Time- Abs No. of Runs- Cap Board in use- Fan in use

3. Replace the EEPROM after switching off.4. Press <M><2><8><2>5. Press <GO ON> and enter the noted values (from step 2) into the Service Tool:

New System Time? <- Abs Operat TimeNew No. of Runs? <- Abs No. of Runs

(fill in the higher denominations with zeroes)New CB Time? <- Cap Board in useNew Fan Time? <- Fan in use

(only the number of days and years is required)6. Press <M><2><8><1>

The new parameters are now shown in the maintenance status menu.


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7 List of Spare Parts

Package OVF20- Voltage 220 V Voltage 480 Vwithout APD with APD without APD with APD

Power GBA 21150...3 kW ... E10 ... EL10 ... A10 ... AL105 kW ... F10 ... FL10 ... B10 ... BL109 kW ... G10 ... GL10 ... C10 ... CL1015 kW open open ... D10 ... DL10

APD APDLFilters Voltage 220V Voltage 480V Voltage 220V Voltage 480V

Power GAA 657... GAA 605...3 kW ... A10 ... A10 ... L10 ... L105 kW ... A20 ... A10 ... L10 ... L109 kW ... G10 ... A20 open ... L1015 kW open GBA 657 A30 open open

CHF Voltage 220V Value Voltage 480V Value

Power GO...GAA 2343 kW open ... R20 6,5 A / 19,5 mH5 kW open ... S20 10,0 A / 9,0 mH9 kW open ... T20 16,0 A / 5,0 mH15 kW open ... AL10 26,0 A / 2,9 mH

Spare Part on MCB ΙΙ Spare Part No.

MCB ΙΙ GBA 26800 H1EPROM GAA 30158 AAD1EEPROM GO 616 BP6

Capacitor Board CB Voltage220V

Voltage 480V

Power GBA 26800...3 kW ... S10 ... R105 kW ... S10 ... R109 kW ... AG10 ... K1015 kW open ... N10


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Main Relays GAA 638 ...Inverter Relay INV ... AG7Charge Relay CHRG ... R2

Fan Voltage 220V Voltage 480V

Power GAA 713...3 kW ------ ------5 kW ------ ... A19 kW ... A2 ... A315 kW open ... A2

Resistor Box Voltage 220V Voltage 480V

Power GAA 9673...3 kW ... GV 21 ... GV 45 kW ... GV 22 ... GV 29 kW ... GV 23 ... GV 615 kW open ... GV 20

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GBA 26800 H III Service_handling