GB Hafa Webb

Product Catalogue 2006

Industrial Doors

Docking Systems

Service & Upgrading

Prod

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Crawford-Hafa Ltd, 7 Churchill Way, 35A Business Park, Chapeltown, Sheffield, S35 2PYTel: 0114 257 4330 [email protected] www.crawforddoor.com

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Leading the world

in industrial doors,

docking systems

and service

Middle EastUSA South East Asia

Crawford sales- and service companies

Distributors

Production

Main Spare part centres

Europe

More than 1000 sales- and service points worldwide

We reserve the right to make appropriate technical modifications/replacements without prior notice.Colour guides: Colour differences may occur due to different printing methods.

Printed in 2005.

1

Docking Systems .............................60

Introduction .......................................2

Contents

Overhead Sectional Doors ....................6Crawford 542 ..............................8Crawford 542 - Logistic door ......14Crawford 242 ............................16 Crawford 240 ............................22

Folding Doors ....................................26 Crawford 520 ............................28

Crawford 220 ............................28Crawford 220 Carwash ..............29Crawford 521 ............................29

High Speed Doors ..............................32Crawford 855 ............................34Crawford E500 ...........................36

Crawford E500 Hygiene .............36Crawford E1000 .........................37Crawford E1200 .........................37Crawford E1500 .........................38Crawford E2000 .........................38

Crawford Megadoor ..........................40Megadoor Standard Doors .........44Megadoor Special Doors ............46Megadoor Hangar Doors ............48

Access and Automation ....................50Crawford Operators ...................54Crawford Accessories .................56

Dock Levellers ...................................62Hafa SwingDOCK .......................62Hafa TeleDOCK ..........................64Hafa PACKAGES .........................66Hafa CombiDOCK ......................68Hafa IsoDOCK ............................70Hafa UniDOCK ...........................72Standard and Pre-Installed Frames ....................74Drawbridge and Mobile Dock Plates .....................76

Dock Shelters .....................................78Curtain .....................................78Inatable ...................................80Special Solutions .......................82

Hafa LoadHOUSE ...............................84

Equipment Options ...........................86

Hafa SuperVISION ..............................88

Industrial Doors .................................4

Service and Upgrading ...................90 Service and Repair ..............................91

Maintenance Agreement ...................92

Equipment Upgrading ........................94

Contacts .........................................100

Crawford, Megadoor, hafa, EconoRoll, MobiGuard and MobiOpener Wose are registered trademarks owned by The Crawford Group

2 www.crawforddoor.com

Your Solution Provider

All industrial operations, big or small,

have some common, basic demands on

products installed in and around the

door opening: they shall be safe, efcient,

reliable and provide accurate security

against intruders.

Different needs same supplier!

A small workshop with a limited number of door opening cycles can do with a manual door perhaps with a built-in pedestrian door to facilitate such access.

A large, international Logistics Centre operator requires complete, centrally con-trolled dock loading systems, where doors, levellers and shelters are integrated with IT-based supervision programs, providing a vital function in the intensive logistic flow. Demands on customer-designed solutions require a supplier able to provide the same

products, repair and maintenance capacity regardless of country with a key-account approach.Once installed, the products must provide reliable and trouble-free performance under all circumstances. Should a break-down occur, e.g. after a collision, a repair service must be available before the close of the working day.

Unlimited possibilitiesProduction methods with an intense ow of goods, such as Just-In-Time or Lean Production, might need high speed doors or especially robust doors. High demands on truck bed utilization often require a dock leveller with telescopic lip. Operations in particularly harsh conditions, or where very large door openings are in use, may require doors in special materials.

Only a supplier in full control of the whole process from product development

and design to manufacture, installation and service can promise to meet such high requirements.

Crawford can offer you a full product portfolio and almost unlimited solutions provided by trained experts!

Continuous product developmentWithin Crawford, product development is a continuous process.

Although our Product Catalogue is reg-ularly updated, new products are constant-ly being introduced. Please contact us for the latest information, or visit www.craw-forddoor.com.

Welcome to Crawford your solution provider in and around the door opening!

3

Leading the world in industrial doors, docking and serviceCrawford has a world leading position

as solution provider in and around in-

dustrial door openings.

The extensive program of doors and dock

loading equipment, combined with an

incomparable service offer is the main

reason why more than a million custom-

ers have chosen one supplier for efcient

and trouble-free operations.

Global presence local expertiseCrawford is close to you. Our products are marketed by subsidiaries and distribu-tors in some 30 European countries, as well as in Asia, USA and the Middle East. Local sales and service teams provide you with the right solutions.

Flexible manufacturing short delivery times

Efcient manufacturing units are strategi-cally located to serve our customers with high quality products, custom-made solu-tions and short delivery times.

Our plants are located in Sweden, Den-mark, the Netherlands, Germany, USA, China and Saudi Arabia.

Quality in focus

The most important manufacturing and sales units are certied under the ISO 9000and 9002 quality assurance systems. They are also gradually being environmental-ly certied in accordance with ISO 14000and 14001.

Your partnerCrawford is part of the Swedish, public engineering group Cardo, which has an annual turnover of close to 850 million euro and a strong international position in the ar-eas of Doors, Docking and Pumps.

With some 2 million industrial doors and docking systems sold worldwide and with 3,000 dedicated specialists, Crawford is able to help you nd the solution most suitableto your situation, as well as modicationsand upgrading when needs are changing.

Quick and reliableDamages and other malfunctions must be repaired quickly and professionally. Regular maintenance secures functionality, increases product lifetime and reduces oper-ational costs. Crawford provides service on its own products as well as on all other ma-jor brands. More than 1,000 skilled service engineers rapidly take care of urgent repairs as well as scheduled maintenance. We there-fore make continuous investments in the most extensive service organisation within the industry.


Industrial Doors

OVERHEAD SECTIONAL DOORS 6

FOLDING DOORS 26

HIGH SPEED DOORS 32

MEGADOOR 40

ACCESS AND AUTOMATION 50

5

A quality door solution for every useThe Crawford Industrial Doors product

programme offers an extensive selection of

door models to be used in several different

environments. It includes doors for both

outside and inside applications, like pro-

duction plants, waste handling, warehouses,

distribution centres, shipyards, airports,

supermarkets and car dealers.

All industrial door models offer several different options enabling you to have a door that can meet all the needs and requirements of your facility.

Crawford doors for industrial use are designed to be exposed to demanding opera-tions and to meet high quality standards.

Trafc intensity, eet variation, handlingequipment and access control are some of the most common factors inuencing your door choice. As your needs change or evolve, we offer a wide range of possibilities for upgrading your doors. The right choice of door has an impact on the annual user cost.

A basic door can have a higher annual user cost. An enhanced door design can, due to its construction, have a considerably lower user costs. The right door and operation at the right place have considerable effect on the cost efficiency of your site.

Crawford is dedicated to offering you optimal solutions to your needs.


Overhead Sectional DoorsIndustrial Doors

7

Crawford offers a complete range of over-

head sectional doors Crawford 542/242/

240. The Crawford 542, an insulated

sandwich panel door, and Crawford 242,

a glazed frame door, are both traditional

sectional overhead doors, meaning that

the entire door blade is moved during

the opening process. The Crawford 240

offers a different opening technol-

ogy. When opened, the door sections

are stacked on top of each other on the

Manual doors are delivered with a Manu-facturers Declaration, conrming that thedoor is prepared for upgrading with Craw-ford electric operators. The Crawford 240 is always supplied with electrical operation.

New European Safety -StandardsThe European Commission has issued a number of Directives concerning door function and safety.

The European Standardization Com-mittee, CEN, has worked out new stand-ards based on the Construction Products Directive.

These standards are mandatory within the European Union as from May, 2005.

The Crawford 542, 242 and 240 doors fulll the above requirements.

ReliabilityAll parts of the Crawford 542, 242 and 240 are designed by and produced for Crawford, providing total quality control and optimal functioning. Sections can be individually exchanged if damaged.

The manufacturing units are certiedin accordance with the ISO 9001 Qual-ity Assurance System and the ISO 14001 Environmental Management System.

ConvenienceThe Crawford 542 and 242 are easy to open and close manually because the weight of the door is balanced by springs, individu-ally made to order. The Crawford 240 is always supplied with electrical operation.

Crawford develops and manufactures its own electrical door operators. Com-plete sets are delivered comprising motor, cabling and individual control units.

All Crawford manual doors can be up-graded to electric operation.

Service and RepairRegular maintenance is needed on all doors regardless of application, simply to ob-tain optimal functionality and safety at all times and to reduce the number of unneces-sary repairs.

Crawfords service organisation takes care of urgent problems in an efcient waywith a minimum of delay for the customer.

H i s t o r y s p o t

The overhead sectional door concept has long been the preferred choice among architects, building contractors and industrial purchasers. The over-head sectional door, introduced by Crawford on the US market more than 70 years ago, disappears up under the roof when opened, thereby giving free space in and around the door opening. In 1960, Crawford introduced the overhead sectional door for industrial and commercial use on the European market. To date Crawford has sold almost 1.5 million doors for Industrial use in Europe.

inside, above the door opening. All door

types are designed to save as much space

as possible around the door opening.

They integrate with all industrial and

commercial buildings. The doors provide

good tightness and insulation. They can

be supplied as fully covered or semi-glazed

versions or fully glazed for optimal

daylight inlet or exposure possibilities.

Safety in useAll Crawford overhead sectional doors comply with national safety regulations and applicable European Directives, and are CE-marked. The electrically operated doors have double safety functions.


Crawford 542

Overhead Sectional Doors Industrial Doors

9

Modern panel design The Crawford 542 sandwich panel has a microrilled design, which in combination with a glossy colour nish gives the door amodern, attractive and unique appearance.

ColoursThe Crawford 542 is available in 12 standard colours (see page 11).

The inside standard colour is off-white (RAL 9002). Optional colours are available on request.

GlazingGlazing alternatives vary from full-vision panels to individual windows in a rectangular or oval shape. The windows are available in acrylic (frosted or tinted) or hardened glass.

Fixed sectionsDoor openings are often changed to comply with new demands.

Customer needs in focusThe Crawford 542 is an overhead sectional door designed to be used in applications like warehouses, logistics centres and all kinds of production plants. The design is optimal for customers who need robust, well-insulated and space-saving doors in the outer walls of industrial premises.

The sectional door slides up under the roof when opened, allowing free space around the door opening and leaving it completely free.

A high quality, 42 mm thick, sandwich panel provides good insulation values and corrosion protection. This, together with a number of operational options, means that the Crawford 542 meets practically every individual demand.

In addition, the Crawford 542 is de-signed to meet all operational and safety requirements in the European Directives and the standards issued by the European Standardization Committee, CEN.

Polyester coating

Primer

Corrosion protection (Zinc-Aluminium coating, 255 gr/m)

Steel/Alu sheet

Primer

Polyurethane

Unnecessarily large door openings can advantageously be lled with xed sandwich panels. The erected xed sections areexcellent for the positioning of pass-doors.

Pedestrian trafcFor safety reasons we recommend separating pedestrian and vehicle trafc by installing a pass-door next to the overhead door.

Should building space not permit such a separation, an integrated pass-door is available.

Low friction side seals (pat. pend.)

Lockable rollers (pat. pend.) to increase installation precision

New! Aluminium door leaf is now available for extended lifetime in demanding environment.

Technical data

Max size (W x H)1 8000 x 6000

Panel thickness 42 mm

Colour outside 12 standard see page 11

Colour inside RAL 9002

Windows, optional see page 12

Pass-door, optional see page 12

Access and Automation, optional see page 50

Wind load, EN12 4242 Class 3 < 4250 x 4500 Class 2 > 4250 x 4500

Thermal transmittance3, EN12 428 Full panel door 0,8 W/(m2K) With windows and pass-door 1,25 W/(m2K)

Water penetration, EN12 4254 class 2

Air permeability, EN12 4264 class 21 Other sizes on request 2 Higher wind load classification on request 3 Door size 4000 x 4000 4 Door size 4000 x 4000 with pass-door and windows


SecurityThe Crawford 542 is equipped with a lock bolt, prepared for a padlock, as standard. Cylinder locks as well as various other security features are available as options.

Inside no protruding partsThe inside of the Crawford 542 has no protruding parts where tools could be misplaced, causing injuries when the door is opened.

When inside reinforcements are re-quired, e.g. when a pedestrian pass-door is integrated in the main door, the design of the reinforcement is made in such a way that the risks above are reduced.

Finger pinch protectionThe horizontal joints between the door sections are designed in such a way that ngers cannot be pinched during doormovement.

Crawford offers different solutions to avoid pinch risks in the wall tracks e.g. roller shields and track covers.

Drop-down protectionCrawford 542 is equipped with two special anti-drop devices as standard. They prevent the door from coming down in case of a spring or cable break.

HardwareHardware is the collective name for the wall and roof tracks. Different types of hardware are available to accommodate the best installation at your site.

Standard lift is suitable for most buildings. Vertical and high lift designs utilise excess height of the wall above the door opening to save internal height in the building. Low lift is suitable for doors with limited headroom above the door opening.

Access and automationAccess to a building can be arranged in different ways: general or limited per-manent or temporary.

A number of manual and automatic control systems for opening and closing commands are manufactured and supplied by Crawford.

The safety level in these systems is deter-mined by the environment in which they shall be installed.

Push button

Pull rope

Remote controlMagnetic loops Photocells Radar

Industrial Doors

Access & Automation, see page 50

Mobile phone

Crawford 542

Vertical lift

High lift

Standard lift

Low lift

11

Panel designFinger pinch protection Roller shield Spring break device Cable break device

Improved working environmentThe top seal, bottom seal, low friction side seals (pat. pend.) and intermediate seals between the door sections provide good tightness, thus lowering energy costs and improving the inside working environment.

ColoursThe Crawford 542 is available in 12 standard colours. The inside standard colour is off-white (RAL 9002) Optional special colours are made to order.

Lock bolt

Colour guide


Door viewerTo be used on doors without windows, enabling the user to see outside.

Inspection windowsTo be used on doors without windows, making it possible to see more of the outside compared to the door viewer. Available with or without shutter.

Protective gratingAdditional set of gratings to improve the security level.

Industrial Doors

Crawford 542Options

Pass-doorAn integrated pass-door is available in the same colours as for the Crawford 542. Windows can be inserted. The pass-door can be equipped with various types of cylinder locks.

Full vision panels with windowsSeveral different types of windows in single or double acrylic (frosted or tinted) or hardened glass are available.

WindowsSeveral variations of windows in different materials with burglar resistant frames

are available.

13

Track covers and roller coversAdditional safety options. Preventing pinch risk in the wall tracks.

Assisted manual operationTwo different types of chain hoist are available, depending on door weight. More about Access and Automation, see page 50.

Track protectionProtecting the side tracks from being run into.

Roller coverTrack cover

Cable break deviceAdditional safety equipment preventing the door from coming down in case of cable break.

Cylinder/Electrical LocksComplete lock including handle and cylinder for both sides or inside only.Any door equipped with an electrical lock can be remotely locked by means of a switch or via a PC. Lock mode can be monitored.

VentilatorVentilators are available to increase air ex-change in the building.

Cylinder Electrical


Crawford 542 Logistic Door


15

Technical data

Max size (W x H) 3000 x 3300

Panel thickness 42 mm

Colour outside 12 standard see page 11

Colour inside RAL 9002

Windows, optional see page 12

Access and Automation see page 50

Wind load, EN12 4241 class 3

Thermal transmittance, EN12 428 Full panel door 0,8 W/(m2K)


Air permeability, EN12 426 class 21 Higher wind load classification on request

Offering complete Dock Loading solutions

Crawford provides you with complete Dock Loading solutions, including the new Logistic Door, Dock Levellers and Shelters, Load Houses and the control systems adherent to them. More information about the Crawford Dock Loading Systems can be found in a separate chapter. The Crawford 542 Logistic Door is a strong and durable door, developed to meet the high demands in logistic applications.

High SecurityLogistic facilities are the heart of the distribution network. Security is vital. Crawford offers a number of security options - from small door viewers to complete locking programs.

High safety is standardUser safety is a main concern at Crawford. Our doors are equipped with special anti-drop devices and nger pinch protection. Increased safety means improved working environment and thereby higher efciency.

Automation offers long term benetsCrawford doors can be run manually or electrically. An electrical operator considerably extends the door lifetime and makes handling easier.

Safety and security options

Protective grating for full-size windowsIncreases burglar resistance.

WindowsNarrow windows to prevent burglary.

Anti lift deviceStops un-authorised, manual opening of power operated doors.

LocksElectrical - For remote locking and control Cylinder - Increases building -security.


Crawford 242


17

Customer needs in focusThe Crawford 242 is a glazed sectional overhead door, designed to be used when there is a need for light, exposure, or vision. Typical applications are show-rooms, re stations, or other applications where optimal daylight inlet and/or exposure pos-sibilities are desirable.

The sectional door slides up under the roof when opened, allowing free space around the door opening and leaving it completely free.

The glazed sections are made of extrud-ed, anodised or painted aluminium and are equipped with single or double acrylic win-dows (frosted or tinted) or hardened glass.

In addition, the Crawford 242 is de-signed to meet all operational and safety requirements in the European Directives and the standards issued by the European Standardization Committee, CEN.

Modern section designThe aluminium frames of the Crawford 242 are anodised or painted. The door can be fully glazed or delivered with a mi-cro-rilled bottom panel which gives the door a modern, attractive and unique ap-pearance.

Glazing

The frame construction can be lled withwindows or sandwich panels.

The bottom section is available either as a sandwich panel or frame construction.

Fixed sectionsDoor openings are often changed to com-ply with new demands.

Unnecessarily large door openings can advantageously be lled with xed doorsections. The erected xed sections are excellent for the positioning of a pass-door.

Pedestrian trafcFor safety reasons we recommend separat-ing pedestrian and vehicle trafc by install-ing a pass-door next to the overhead door.

Should building space not permit such a separation, an integrated pass-door is avail-able.

Corrosion resistant aluminium frame.

Sandwich bottom panel (Crawford 542). Fully framed door optional.

Technical data

Max size (W x H)1 7250 x 6000

Frame thickness 42 mm

Filling thickness 27 mm

Bottom section thickness 42 mm

Colour Standard anodised aluminium Optional Unlimited

Windows Single or double in acrylic or hardened glass

Pass-door, optional see page 20



Thermal transmittance3 EN12 428 3.4 W/(m2K)


Air permeability, EN12 4263 class 21 Other sizes on request 2 Higher wind load classification on request 3 Door size 4000 x 4000 with pass-door.

Low friction side seals (pat. pend.)

Lockable rollers (pat. pend.) to increase installation precision


Push buttonPull rope

Remote controlMagnetic loops

PhotocellsRadar

Industrial Doors


Mobile phone

Crawford 242Security

The Crawford 242 is equipped with a lock bolt, prepared for a padlock, as standard. Cylinder locks as well as various other secu-rity features are available as options.

Inside no protruding partsThe inside of the Crawford 242 has no protruding parts where tools could be mis-placed, causing injuries when the door is opened.

When inside reinforcements are re-quired, e.g. when a pedestrian pass-door is integrated in the main door, the design of the reinforcement is made in such a way that the risks above are reduced.

Finger pinch protectionThe horizontal joints between the door sections are designed in such a way that ngers cannot be pinched during doormovement.

Crawford offers different solutions to avoid pinch risks in the wall tracks, e.g. roller shields and track covers.

Drop-down protectionCrawford 242 is equipped with two or more special anti-drop devices as standard. They prevent the door from coming down in case of a spring or cable break.

HardwareHardware is the collective name for the wall and roof tracks. Different types of hard-ware are available to accommodate the best installation at your site.

Standard lift is suitable for most buil-dings. Vertical and high lift are designed to utilise excess height of the wall above the door opening to save internal height in the building and low lift for premises with lim-ited headroom above the door opening.

Access and automationAccess to a building can be arranged in dif-ferent ways: general or limited permanent or temporary.

A number of manual and automatic control systems for opening and closing commands are manufactured and supplied by Crawford.

The safety level in these systems is deter-mined by the environment in which they shall be installed.

Vertical lift

High lift

Standard lift

Low lift

19

Hinge designFinger pinch protection Roller shield Spring break device Lock boltCable break device

Improved working environmentThe top seal, bottom seal, low friction side seals (pat. pend.) and intermediate seals between the door sections provide good tightness, thus lowering energy costs and improving the inside working environment.

ColoursThe outside and inside standard colour of the Crawford 242 fully glazed sections is anodised aluminium. The choice of optional colours is unlimited.

Colour guide


Industrial Doors

Crawford 242Options

Pass-doorAn integrated pass-door is available in the same colours and windows as for the Crawford 242. The pass-door can be equipped with various types of locks, electrical and cylinder.

WindowsDifferent types of windows in single or double acrylic (frosted or tinted) or hardened glass are available.

With sandwich bottom panel

Frame door with pane llings in bottom section Fully glazed frame door with xed sections

Alternative window solutions

21

Assisted manual operationTwo different types of chain hoist are available depending on door weight. More about Access and Automation, see page 50.

Track protectionProtecting the side tracks from being run into.

Cable break deviceAdditional safety equipment preventing the door from coming down in case of cable break.

Cylinder LocksComplete lock including handle and cylinder for both sides or only inside.

Track covers and roller coversAdditional safety options, preventing the pinch risk in the wall tracks.

VentilatorVentilators are available to increase air ex-change in the building.

Inside Outside

Roller coverTrack cover


Overhead Sectional Folding DoorsIndustrial Doors

Crawford 240

23

Customer needs In focusThe Crawford 240 is an overhead sectional folding door. When opened, the door sec-tions are stacked on top of each other inside and above the door opening. The 240 is the alternative when the space above the door opening does not allow the installation of a traditional overhead sectional door.

The Crawford 240 requires a minimum clearance in height and depth above the door opening. When the door is opened, it is completely out of the way.

The door is always supplied with electri-cal operation thus easy to open and close.There are several automatic control systems to choose from.

Covered sections, in one or more col-ours, can be freely combined with glazed sections. The sections can be individually exchanged.

DesignEvery Crawford 240 is made to order.The anodized aluminium frame construction can be lled with windows or sandwichpanes. The window frames allow a large number of glass variations and combina-tions: coloured, acrylic, frosted or hard-ened. The sandwich panes and aluminium frames can be delivered in various colours.

Safety and securityThe Crawford 240 is designed for user safety. The doors are equipped with two spring break devices as standard. In order to ensure high security, the doors are delivered with a lock bolt - prepared for padlock. Cylinder locks are available as an option. Crawford also supplies various, optional security packages for burglary protection.

Improved working environmentEffective top and bottom seals as well as intermediate section seals reduce energy losses. Ventilators can be installed to im-prove the airow through the building.Glazed window sections give a high day-light inlet and good visibility.

Technical data

Max size (W x H)1 5000 x 5000

Frame thickness 42 mm

Filling thickness 27 mm

Bottom section thickness 42 mm

Colour Standard anodised aluminium Optional Unlimited

Windows Single or double in acrylic or hardened glass



Thermal transmittance3 EN12 428 3.4 W/(m2K)


Air permeability, EN12 4263 class 21 Other sizes on request 2 Higher wind load classification on request 3 Door size 4000 x 4000


Pass-doorThe construction of the Crawford 240 does not permit a pass-door to be built into the door.

From a safety point of view, we recom-mend that pedestrian and vehicle trafcstreams are separated and that a pass-door is installed in a xed section next to the in-dustrial door. Crawford offers pass-doors that match the door colour and align-ment.

Fixed sectionsDoor openings are often changed to com-ply with new demands.

Unnecessarily large door openings can be lled with xed door sections. Theseerected, xed sections are excellent forthe positioning of pass-doors. Pedestrian and vehicle trafc are separated, promot-ing safety and access. The design of the xed door sections matches the main door design.

Crawford 240Industrial Doors


Access and automationAs standard Crawford 240 is delivered with an operator with the impulse opening and closing function.

Access to a building can be arranged in different ways: general or limited - perma-nent or temporary.

A number of automatic control systems for opening and closing commands are manufactured and supplied by Crawford. The safety level in these systems is deter-mined by the environment in which they shall be installed.

Push button

Pull rope

Remote control Magnetic loopsPhotocells

Radar

Mobile phone

25

ColoursThe outside and inside standard colour of a Crawford 240 is anodised aluminium. Sandwich lling panels are available in 12 standard colours

The optional choice of colours is un-limited.

HardwareThe Crawford 240 is available in two dif-ferent hardware types: FSL, the standard lift, that requires a minimum depth (D) of 900 mm and FLL, the low lift to reduce the lintel height (h).

FSL FLL

DW max 5000 mm 5000 mm

DH max 5000 mm 5000 mm

h (lintel) 700-1000 mm 550-850 mm

D (depth) 900 mm 1200 mm

SP (side place) 120 mm 120 mm

DH

DW

SP SP

DH

h

D D

DH

h

FLL FSL

Colour guide


Folding DoorsIndustrial Doors

27

ReliabilityCrawford designs all parts of the doors, providing optimized quality control and function.

Frequent quality controls guarantee the Crawford quality. Our manufacturing units are certified in accordance with the ISO 9001 Quality Assurance System and the ISO 14001 Environmental Management System.

Low maintenance costsThe Crawford folding doors contain few moving parts, which means less wear and tear and, consequently, less maintenance.

Electrically operated doors have a soft start and stop function which extends prod-uct lifetime and reduces service demands.

High safety and securityCrawford makes no compromises when it comes to user safety.

The folding door program fullls all requirements in the harmonized European standards.

The entire door opening process is vis-ible, reducing the risk for unnecessary col-lisions. The doors also have an auto-lock function in open or closed position.

Horizontally moving folding doors are

intended for premises with limited space

around the door opening. They minimise

the roof space required inside the building.

The entire opening process is visible, mak-

ing passages safer. There are few moving

parts, which contributes to high reliability.

Crawfords new folding door program in-

cludes models for use in normal industrial

environments as well as special applica-

tions. The Crawford 520, 521 and 220 are

all well insulated, tight and robust.

Focus on facade impressionsThe new Crawford door program has been developed with focus on both per-formance and aesthetics. And for the rsttime, it is now possible to combine different door concepts in the same facade and keep a harmonized look! Two of the new fold-ing doors have the same surface design as the Crawford sectional overhead doors, giving the exibility to choose the besttechnical solution!

A pedestrian pass-door can be integrated in any section of the main door. The pass-door can be equipped for emergency exits.Manual doors are supplied with integrat-ed Cremone lock bolt and handle inside as standard. Cylinder locks are available as options.

Working environment and ergonomicsThe safety features together with a high insulation value, contribute to a safe and good working environment. Manual doors are easy to operate, thanks to the ergonom-ic design in the small details.

Crawford Service your operational partner

Doors, like machines, require regular main-tenance for optimal functionality, safety and product lifetime.

Crawford Service is your professional partner for maintenance, repair and upgrade.

Needs of the individual user are often dened and agreed in the form of a ServiceContract the best way of limiting opera-tional disturbances to a minimum!


Crawford 520 for normal industrial applications

Crawford 220 for daylight inlet and product exposure The Crawford 220 is an insulated, frame-built and glazed alu-minium door for use in premises with high daylight inlet de-mands or buildings used for product exposure, e.g. showrooms.

It is designed for installation in outer walls alone or in combination with Crawford 242 overhead sectional doors, since the outside look of both door models is harmonized.Several glazing alternatives are available.

The Crawford 520 is an insulated, strong and reliable folding door for use in normal industrial applications.

It is designed for installation in outer walls alone or in combination with Crawford 542 overhead sectional doors, since the outside look of both door models is harmonized.

A number of window solutions are available.

Technical data Crawford 520Max size (W x H) 8000 x 6000Thickness 42 mmColours standard 8 optional UnlimitedWindows Oval Rectangular/alu. frameThermal transmittance EN12428 2,2 W/m2KWind load EN12424 Class 2Air permeability EN12426 Class 2Water penetration EN12425 Class 2

Technical data Crawford 220Max size (W x H) 8000 x 6000Thickness Frame 44 mmFilling Acrylic/glass/panelsColours frame standard Anodized RAL 9006 optional Unlimited panel fillings standard 8 optional UnlimitedThermal transmittance EN12428 4,5 W/m2KWind load EN12424 Class 2Air permeability EN12426 Class 2Water penetration EN12425 Class 2


29

Crawford 521 for demanding, industrial applications

Crawford 220 Carwash the ideal door for car washes

The Crawford 521 is a robust door. With extra strong frame construction and the thick, insulated door panels, it is suit-able for use in more demanding industrial environments.

The Crawford 220 Carwash is a door especially designed to cope with the harsh and humid environment in car wash halls or similar applications. Made in an insulated and frame-built, anodised aluminium design with special anti-corrosive features and glazing alternatives, it offers excellent functionality and look-through possibilities. The side-going movements eliminates dripping. Power operated doors can be connected to the washing machine.

Technical data Crawford 521Max size (W x H) 8000 x 6000Thickness 50 mmColours standard 8 optional UnlimitedWindows Rectangular in 3 different sizesThermal transmittance EN12428 1,7 W/m2KWind load EN12424 Class 2Air permeability EN12426 Class 2Water penetration EN12425 Class 2

Technical data 220 CarwashMax size (W x H) 5000 x 5000Thickness Frame 45 mmFilling Glass/panelsColours Anodized RAL 9006Thermal transmittance EN12428 4,5 W/m2KWindload EN12424 Class 2Air permeability EN12426 Class 2Water penetration EN12425 Class 2


RAL 9010

RAL 9002

RAL 6005

RAL 3002

RAL 9006

RAL 7016

RAL 5010

RAL 1021


Electrical operation increases efciencyThe Crawford folding doors can be oper-ated manually or electrically. By adding an operator to the door, the efciency in thelogistic ow can be increased. A new, 230V1-phase operator has been developed for simplied operations.

Access and AutomationCrawford offers a comprehensive range of opening and closing solutions for electri-cally operated doors. From push button and pull ropes to for low frequency pas-sages to remote control and magnetic loops with automatic closing for high trafc in-tensity. Building access can be made gen-eral or limited, depending on individual needs. Existing solutions can be upgraded or altered as needs change.


Colour guide

Push button

Pull rope


PhotocellsRadar

Mobile phone

31

Daylight width Leaf arrangement 520/521/220

1020 - 2460 2+0*

2461 - 3750 2+1*

3+0

3751 - 5020 2+2*

3+1

4+0*

5021 - 6320 3+2

4+1*

5+0

6321 - 7590 3+3

4+2*

5+1

6+0

7591 - 8000 4+3

5+2

6+1

7+0

4+4*

8+0

* Can be electrically operated

Optimal exibility in door leaf combination

All Crawford folding doors offer optimal flexibility in the combination of door leaf sections. With widths up to 8 meters, they are suitable in most industrial door openings.

Pedestrian trafcA pedestrian pass-door can be integrated in any section of the main door. The pass-door can be equipped for emergency exits. Manual doors are supplied with integrated Cremone lock bolt and handle inside as standard. Cylinder locks are available as options.

Daylight width Leaf arrangement 520/521/220

1020 - 2460 2+0*

2461 - 3750 2+1*

3+0

3751 - 5020 2+2*

3+1

4+0*

5021 - 6320 3+2

4+1*

4+2*

5+0

6321 - 7590 3+3

4+2*

5+1

6+0

7591 - 8000 4+3

5+2

6+1

7+0

4+4*

8+0

Daylight width Leaf arrangement 220 Carwash

2200 - 5020 2+2*


High Speed DoorsIndustrial Doors

33

High speed doors are intended for indus-

tries with an intense trafc ow.

Crawford offers an extensive collection

of high speed doors designed for a wide

range of applications - outside, inside as

well as special solutions.

The high opening speed also minimises the risk of collisions with the door.

Safe operationA high safety level when using the door is vital and Crawford does not compromise on safety. For personnel safety, all high speed doors have a built in sensor in the bottom seal. At the slightest contact with an obstacle the door stops and reverses. All Crawford high speed doors comply with the demands in the European harmonized standards and are CE-marked.

Can take a hit Even high speed doors are occasionally hit by vehicles. Normally, this would cause downtime and repairs. However, all Craw-ford high speed doors are equipped with a break-away system - and the Crawford 855 even with a self repairing system. This means, that after an impact by a vehicle, the doors will always by reset, manually or automatically, in a few minutes. This offers a smooth run and secures an efcient traf-c ow.

High reliabilityThe Crawford high speed doors are directly driven by an operator. The construction is simple, robust and reliable. In the event of a power failure, all high speed doors can be opened manually.

Quality all the wayCrawford high speed doors are produced in manufacturing units certied in accordancewith ISO 9001 Quality Assurance System and ISO 14001 Environmental Manage-ment System.

Service and RepairRegular maintenance is needed on all doors, regardless of application, simply to obtain optimal functionality at all times and to reduce the number of unnecessary repairs. Crawfords service organisation will take care of urgent problems in an ef-cient way with a minimum of delay for the customer.

Customer needs in focusMany customers have a need for high ef-ciency in production and distribution.Intensive material ows require short doorpassage times and thereby fast, safe and reliable doors. The Crawford high speed doors are designed to meet these demands. Some applications, like the food processing industry, have special needs - consequently a special high speed door model is available.

Short passage timesThe Crawford high speed doors have an opening speed up to 2.5 m/s, which ensures:

- Short passage time

- High work efciency

- Energy savings

Door selection guide - Crawford High Speed Doors E500 E500 Hygiene E1000 E1200 E1500 E2000 855

Inside application

Outside application

Maximum size, mm (WxH) 3000 x 3000 x 4000 x 4000 x 3500 x 3500 x 6000 x (other sizes on request) 3000 3000 4375 4375 3625 4500 6000

Opening speed, m/s 1 1 1.2 1.2 1.2 1.2 2,5

Max wind speed, m/s 9 9 11 11 9 5 28

Max wind load, N/m2 (Pascal) 55 55 80 80 55 15 450

Transparent

Standard colours 16 blue/ 5 orange

Break-away system

Self-repair system

WOSE


High Speed DoorsCrawford 855 outside application

Industrial Doors

35

Technical data

SizeMin dimension (W x H)Max dimension (W x H)

3000 x 30006000 x 6000

Opening speed 1-2.5m/s

Closing speed 0.5m/s

Operator power supply 230 V AC 1-phase 50/60 Hz

Colours See page 39

5 standard

Construction Self-supporting

Wind load EN 12424 Class 2 (28 m/s)

Temperature range -20C to +60C

Installation Inside and outside

Soft start and stop function Standard

Self-repairing Standard

Counter Standard

Service indicator Standard

Wireless safety edge system Standard

The Crawford 855 offers new opportuni-

ties to increase safety in the material ow

process. By adapting the opening and clos-

ing speed to individual needs, energy costs

can be reduced and working environment

improved.

There are several upgrading possibilities

as needs change.

Short opening timeThe Crawford 855 is available with an opening speed of up to 2.5 m/s.

High safety is standardLike all our doors, the Crawford 855 meets the demands in the harmonized European standards and has several safety features.

For example, damage is minimised since the door is designed to withstand demanding use and collisions. The integrated window sections make obstacles behind the door visible and allow light into the premises.

Wireless Optical Safety Edge - WOSEOn Crawford 855, our new generation of high speed door, the safety spiral cable be-tween the bottom beam and the control unit has been replaced by a wireless system, WOSE. The result is improved safety and efciency.

Life expectancy and reliabilityThe Crawford 855 has an electric open-ing and closing system with a soft start and stop function, which prolongs the life of the door. The door can have a battery back-up added as well as a range of automatic

opening options, depending on the level of access required. In addition, the door withstands high wind loads, which makes it ideal for outside use.

Self-repairing system as standardIf the bottom bar is knocked out of its guide rails, the door stops immediately. It then automatically reverses to its starting posi-tion and repositions itself correctly in the guide rails. The door is ready to use again!

Day & Night SolutionCrawford 855 can easily be combined with a Crawford Folding door or Crawford Overhead Sectional Door in order to have the most optimal solution with low passage time during work hours and burglar protec-tion during nighttime.

Options

Chain hoist opening possible from ground level

Windows, size 700 x 700 mm

Side columns and header box painted in chosen RAL colour

Increased corrosion protection

Battery-backup. UPS

Protective covers for the header box

Increased opening speed up to 2.5 m/s


Crawford E500

Area of use: Inside

Max size (W x H): 3000 x 3000 mm

Wind load: 55 N/m2

Colours: Transparent with warning stripes available in 16 colours. See page 39

Speed: Opening: 1.0 m/s Closing: 0.9 m/s

Break-away: Standard

Access and automation: See page 50

Options: Drum cover

Other sizes and colours on request

The Crawford E500 is designed for small inside door open-ings and for normal applications.

The Crawford E500 door leaf of transparent PVC gives good visibility and a safe working area. The Crawford E500 requires very limited side- and headroom and ts in small dooropenings. The door is delivered with a steel installation frame.


Inside Applications

Crawford E500 Hygiene

Area of use: Inside with high demands for hygiene


Wind load: 55 N/m2


Speed: Opening: 1.0 m/s Closing: 1,0 m/s



Options: IP-Protection for operators in class 65 and for control box in class 66. Drum cover

The Crawford E500 Hygiene is specially designed for small inside door openings and applications with high demands for hygiene.

In order to cope with the cleaning demands, the compo-nents are either well enclosed or made of PVC or stainless steel.

37

Crawford E1000The Crawford E1000 is designed for medium sized inside door openings with wind loads up to 11 m/s.

The door leaf of Crawford E1000 is made of strong, 0,8 mm thick polyester fabric with integrated aluminium ribs, giving resistance to air pressure and moderate wind forces. All panels, including the full width vision panel, are replaceable.

Area of use: Inside


Wind load: 80 N/m2

Colours: 16 colours. See page 39




Options: Drum cover

Other sizes on request

Area of use: Inside


Wind load: 80 N/m2





Options: Drum cover


Crawford E1200The Crawford E1200 is designed for medium sized inside door openings with wind loads up to 11 m/s and where high visibility is required.

The door leaf of Crawford E1200 is made of 1.5 mm thick PVC which is fully transparent except for the warning stripes made of reinforced vinyl. The transparency provides excel-lent visibility, contributing to a safe working environment. The door leaf has integrated aluminum ribs, giving resist-ance to air pressure and moderate wind forces. All panels are replaceable.


Crawford E2000The Crawford 2000 is designed for medium sized inside door openings in applications where noise reduction is required.

The door leaf of Crawford 2000 is made of 2 mm thick reinforced double layer polyester, giving high noise reduction and extremely silent operations.

Area of use: Inside


Wind load: 15 N/m2

Colours: Blue or orange with vision panels




Options: Drum cover



Crawford E1500The Crawford 1500 is designed for medium sized inside door openings in applications where high visibility is required.

The door leaf of Crawford 1500 is made of 3 mm thick PVC and is fully transparent except for the warning stripes. The transparency provides excellent visibility contributing to a safe working environment.

Area of use: Inside


Wind load: 55 N/m2





Options: Drum cover


Inside Applications

39

Access and AutomationA number of manual and automatic control systems for opening and closing commands are designed and manufactured by Craw-ford. Photocells are always recommended as optional safety equipment in door areas used by pedestrians. Please consult our sales ofce for further information.


RAL 5003

RAL 9003RAL 6002 RAL 6005

RAL 7037RAL 7038

RAL 1023 RAL 2004

RAL 9005RAL 8017

RAL 9022

RAL 1015

RAL 5002

RAL 3002

RAL 5007 RAL 5012

Colour guide


As efciency demands grow, the need for faster materials and componenthandling increases. Since doors are a vital factor in industrial logistics pro-cesses, the need for higher opening and closing speeds accelerated -during the 80s. Crawfords rst fast acting roller door for interior use, the CrawfordExpress, was the answer to those requirements. Since then, a comprehensive fast acting door program, has gradually been developed.

RAL 3002 RAL 5010

RAL 1021

RAL 7036

RAL 2004

E500, E500H, E1000, E1200, E1500 855

Colour guide

Push button

Pull rope


Photo cells

Radar

Mobile phone


Crawford Megadoor Industrial Doors

41

The Crawford Megadoor is a vertical fab-

ric folding door with very high reliability

and minimal need for maintenance. The

safety level is high with a built-in safety

monitoring system. The Megadoor is ex-

tremely wind resistant due to its unique

design and structure.

The product range includes Standard

doors, Special doors and Hangar doors

where there are almost no size limitations

thanks to the Megadoor swing-up-mullion

system.


The Megadoor vertical fabric folding door is a unique door concept. It was originally developed for a very rough and corrosive industrial environment timber drying kilns. With temperature differences between the inside and outside of those buildings of up to more than 100 degrees Celsius, traditional industrial doors simply could not cope with normal performance require-ments. The Megadoor is thus well suited for other harsh industrial environ-ments. By introducing the multiple mullion solution, the Megadoor can be built in almost unlimited sizes, making it an ideal door for very large openings like aircraft hangars and shipyard docks.

The Megadoor ConceptMegadoor vertical fabric folding doors are designed for industrial environments where doors are exposed to moisture, cold and dust or where the door opening is very large. Megadoor is particularly suitable in steel and melting industries, mineral processing, shot blasting and paint facilities, recycling, energy plants, garbage handling, shipyard docks, pulp and paper plants, crane ways and aircraft hangars.


Industrial Doors

Crawford Megadoor

Limit switch

Intermediatesection

Unique belt system

Direct drive motor

Aluminiumclamp strip

Heavy duty bottom section with rubber seal

Safety edge

Safety arrester

Aluminium guide rail

Double PVC-coated polyester fabric

Aluminium guide railAluminium guide rail

43

Basic construction Crawford Megadoor is an electrically op-erated vertical fabric folding door. Two sheets of PVC-coated polyester fabric are supported by horizontal, extruded alumi-num sections, which are tted to the fabricwith aluminum clamp strips. The door is constructed with solid, heavy duty and cor-rosion resistant components and a reliable electric system. The Megadoor complies with the requirements in the harmonized European standards.

FunctionThe Megadoor slides up and down in weather-sealed vertical guides, which are attached to the building structure. It oper-ates by lifting the bottom section upwards,

Multiple Door Systems For certain applications and very large openings, it may be advantageous to split the door opening into two or more smaller openings using the Megadoor swing-up mullion system.

This multiple door system offers increased exibility in many building designs.

Service and RepairRegular maintenance is needed on all doors regardless of application, simply to obtain optimal functionality at all times and to reduce the number of unnecessary repairs.

Crawfords service organisation will take care of maintenance as well as urgent repairs in an efcient way with a minimum of delay for the customer.

This hangar door is controlled by a PLC based control system.

Each door leaf is lifted by 2 gear motors. The fabric is white on the inside and grey on the outside. Door leaves are 290 mm thick. Thanks to the Megadoor mullion system the door can be partially or fully opened, depending on the actual need.

thereby stacking the intermediate sections one on top of the other. The fabric folds into pleats on both sides. Opening and closing speed is dependent on model and varies between 0.1-0.6 m/s. The Megadoor is designed with few moving parts and requires very little maintenance. Thanks to the unique design it is particularly suitable for environments with strong winds - the horizontal sections transfer the wind load to the vertical guides, which are attached to the building structure. The door can there-fore be designed to withstand almost any wind load by varying the size and spacing of the intermediate sections.


Standard Doors

Industrial Doors

Crawford Megadoor

45

Megadoor System 800 and 1000 are

standardised door systems for medium and

large openings in industrial environments

where doors are exposed to moisture, cold,

heavy wind loads or dust. They comply

with the requirements in the harmonized

European standards.

Megadoor S-800 Megadoor S-1000

Door controlA reliable PLC based control system with self-diagnostic functions.

Option examplesA number of manual and automatic control systems for opening and closing are available.

The door leaf can be provided with different fabrics for extreme heat, cold, sound reduction or security.

Vision panels, stainless steel parts for extremely corrosive environments, etc.

DimensionsDoor leaf thickness 100 mm. Designed for daylight width up to 8.7 m and daylight height up to 12 m.

Opening and closing speed0.2 - 0.3 m/s. Double opening speed availa-ble as option (0.4-0.6 m/s).

DimensionsDoor leaf thickness 160 mm.Designed for daylight width up to 16 m and daylight height up to 20 m.

Opening and closing speed 0.2 - 0.3 m/s.

Standard coloursWhite, blue, red, grey, yellow, tan, green and translucent white.

Customer benets Reliable in operation Minimum of maintenance Works in tough environments High air tightness Long lifetime High safety level Easy to repair Low operating costs No floor tracks


RAL 5005

TRANSLUCENT

RAL 7004

RAL 1003

RAL 6009

RAL 9016 RAL 1001

Waste handling/recycling is a suitable appli-cation for the Megadoor. This photo is from a power plant that uses garbage for energy and electricity production.

Colour guide

RAL 3001


Special Doors

Industrial Doors

Crawford Megadoor

47

Megadoor Special Doors are designed for individual customer needs, such as big opening size requirements. Typical appli-cations are shipyards, heavy mechanical industries and crane ways.

The doors can be dimensioned for almost any wind load. In multiple door design, dimension possibilities are almost unlimited. Numerous reference objects are available on request. The Megadoor Special Doors comply with the requirements in the harmonized European standards.

DimensionsDoor leaf thickness 290 and 580 mm. Almost no limitation to size or congu-ration. In multiple door design daylight widths are unlimited.

Opening and closing speedUp to 0.2 m/s.

Standard coloursWhite, blue, red, grey, yellow, tan, green and translucent white, see page 45.

Option examplesA number of manual and automatic con-trol systems for opening and closing are available.

The door leaf can be provided with dif-ferent fabrics for extreme heat, cold, sound reduction or security. Vision panels, stain-less steel parts for extremely corrosive envi-ronments, etc.

Customer benets Reliable in operation Minimum of maintenance Works in tough environments High air tightness Long lifetime High safety level Easy to repair Low operating costs Withstands high wind load Flexible door opening No oor tracks


Hangar Doors

Industrial Doors

Crawford Megadoor

49

Opening and closing speedUp to 0.2 m/s.

Standard coloursWhite, blue, red, grey, yellow, tan, green and translucent white, see page 45.

Options examplesA number of manual and automatic -control systems for opening and closing are availa-ble.

The door leaf can be provided with dif-ferent fabrics for extreme heat, cold, sound reduction or security.

Other options are vision panels, pass-doors, self-diagnostic PLC control systems, stainless steel parts for extremely corrosive environments and more.

Customer benets Reliable in operation Minimum of maintenance Works in tough environments High air tightness Long lifetime High safety level Easy to repair Low operating costs Withstands high wind load Flexible door opening No oor tracks

Shaped HangarsWith Megadoor Multiple Door Systems it is possible to shape the hangar around the aircraft and so reduce the oor area byup to 30% and the volume by up to 50% in comparison to a conventional hangar. The cost savings are substantial.

Megadoor Hangar Doors are designed for individual customer needs, normally extreme size requirements. The simple, compact design and light weight of the Megadoor reduces the size and structural requirements of the building, thus dramat-ically reducing the overall building costs. The exibility allows innovative hangardesign.

The construction of a hangar can be reduced to a minimum around the aircraft shape (shaped hangar design). The doors can be dimensioned for almost any wind load. In multiple door design, dimension possibilities are almost unlimited 3 mul-tiple Megadoor systems delivered for one single maintenance hangar in China had the dimensions: width 96/144/95 m and maximum height 26 m. Numerous refer-ence objects from civil aviation, military aviation and the aerospace industry are available on request.

The Megadoor Hangar doors comply with the requirements in the harmonized European standards.

DimensionsDoor leaf thickness 290 and 580 mm, depending on size, windload etc. Almost no limitation to size or conguration. Inmultiple door design daylight widths are unlimited.


Access and Automation Industrial Doors

51

Customer needs in focusThe demand for efcient logistic ow isone of the most important factors in the manufacturing and distribution industry. With a remote control, radar or other ac-cess options, drivers do not have to leave their vehicles. This increases the efciencyof the material handling process.

The smooth action of doors also extends door lifetime by reducing mechanical wear and tear and contributes to a pleasant working environment. Automated opening of bigger doors means preventing exposure of the human body to unnecessary strain. Automation also reduces energy costs by limiting the time the door is open to the absolute minimum.

An investment in doors equipped with remote control, radar or other access op-tions quickly pays off. Not only does it save money, it improves the working environment and increases safety as well as efciency.

All manual Crawford doors can be up-

graded with operators and automation.

To facilitate quick access, a wide range

of options are available, such as push

buttons, pull ropes, transmitters, magnetic

loops, photocells, radar, automatic closing

or mobile phones.

Door economyElectrically operated doors save money. Doors equipped with remote control, ra-dar or other access options are a valuable investment. Not only do they save money, they improve the working environment and increase safety as well as efciency.Very often, the purchase price is brought into focus while less attention is paid to the user cost.

The user cost can be broken down into: - oor area costs - down time costs - maintenance costs - repair costs - passage costs - costs for heat losses - capital costs

Of these costs, the passage costs represent

of power-driven doors has resulted in an extensive and well-tested safety systems.

A series of safety devices for stopping, reversing, locking, monitoring and con-trolled operating ensures high safety when the door is in use.

Crawford has a number of solutions for limiting access. Our automation program allows the user to choose any level of ac-cess, from low-level applications to highly restricted entry, with a personal code open-ing procedure.

In the event of a power cut, the operator unit can easily be disengaged and the door operated manually.

Quality AssuranceAll electrically operated products made by Crawford are CE-marked in accordance with the applicable European Directives and produced under an ISO 9001 certiedquality management system as well as an ISO 14001 environmental management system.

1-5 5-10 10-15 > 15 Door size m2 openings/day openings/day openings/day openings/day

0-10 Manual/operator Manual/operator Operator Operator + automation

10-20 Manual/operator Operator Operator + automation Operator + automation

> 20 Geared hoist/operator Operator Operator + automation Operator + automation

Guideline for selection of operators and automation

between 30-50% while costs for heat losses and capital account for a much smaller part. Automation is the major cost cutting factor in door economy and an investment with rapid payback time.

Safety and accessDoors equipped with automation options offers a high level of safety and an improved working environment as every operation is controlled. Crawford s long experience

Increase your efciency, safety and comfort!



Push button

Pull rope


PhotocellsRadar

Mobile phone

Push buttonThe most widely used method of operating the doors. A variety of types are available including key control. Can be tted withprogrammed automatic closing and to-gether with photocells. Various access level possibilities.

Pull ropeThe pull rope allows vehicle drivers to operate the door from a more convenient position. The pull rope generally hangs from a bracket extending approximately 3 meters from the wall. Can be tted with a programmed automatic closing and to-gether with photocells. Unlimited access.

Remote controlA modern, simple and safe system. A radio transmitter is used to control the door. Access is limited to those having the trans-mitter. The system allows more restricted

access, if required. One transmitter can op-erate any number of doors. Can be ttedwith programmed automatic closing and together with photocells.

Fixed transmitterSame system as remote control but with the transmitter mounted in the vehicle.

Magnetic loopThe door is opened or closed by vehicles activating a magnetic loop in the ground. Can be tted with programmed automaticclosing and together with photocells. Un-limited access for vehicles.

PhotocellsThe opening and closing of the door is controlled by a photocell placed outside and/or inside the door opening. Can be tted with programmed automatic closing.Unlimited access.

RadarThe door is opened by people or vehicles approaching the radar beams. Normally tted with automatic closing. Unlimitedaccess.

Mobile phoneCrawford MobiOpener is a system devel-oped by Crawford. It enables a door to be opened by using remote access. A GSM unit is connected to the door control box, storing the telephone numbers that are authorised to open the door. Access is obtained by phoning the GSM unit, which will recognise and verify your number. The system enables limited access under short -periods of time. Normally the door closes automatically after a few seconds.

The system is easy to operate, cost effec-tive, easily administrated via the Internet and can be installed on all new and existing electrically operated Crawford doors.

53

Automatic closingThe door is automatically closed after pas-sage by a timer.

Safety warning lightsFlashing red lights to warn before and during door movement.

Trafc lightsTo increase trafc safety, vehicles can be directed by trafc lights.

Two Speed OperatorFor customers having an intensive trafc ow or for other reasons requiring increased opening speed, an operator for double open-ing speed and normal closing speed is avail-able to selected parts of our door range.

Reduced OpeningSometimes the door does not need to be fully opened to allow passage. Such demand is solved by a reduced opening option. Reduced opening contributes to energy savings since the airow throughthe door opening is reduced.

24hr Control functionCrawford MobiGuard is a system developed by Crawford. It enables automatical function control of your door, 24 hours a day. A GSM transmitter connected to your door will au-tomatically call our service department if your door does not function properly. It will also give a signal when a predened numberof cycles has been reached, to indicate that maintenance is necessary.

Crawford MobiGuard is designed to monitor all facilities, from single door buildings up to 100-door and larger facili-ties, all depending on the structure of your building. The transmitted information will tell our service department what action to take. For more information about Mo-biGuard, see page 59.

Tailor-made solutions For special customer needs, we provide tailor-made solutions. Contact us to dis-cuss your specic requirements.

UpgradingTrafc ow increases or decreases, newor more vehicle types are being used, more drivers require access. When -customer needs change, Crawfords operators and control systems can easily be modied or upgraded.


CDM9Supply voltage: 230V 1-phase voltage.

Door weight: 400kg

Opening speed: 0.25m/s

Degree of protection: IP55

Hz: 50/60Hz

Temperature range: -20 +60C

Control Units for CDM9ECS 920 Impulse UP and dead mans grip DOWN or dead

mans grip UP and DOWN.ECS 930 Primary functions: Impulse UP and DOWN with

supervised pinch guard. Automatic Closure:

Programmable 5-60 seconds.ECS 930A Primary functions: Impulse UP and DOWN with

supervised pinch guard. Automatic Closure:

Programmable 5-110 seconds.

The quiet and smooth running universal operator


CDM9 FDSupply voltage: 230V 1-phase voltage.

Door weight: Door size 42m2

Opening speed: 0.25 - 0.5m/s


Hz: 50/60Hz

Temperature range: -20 +60C (optional -30)

Control Units for CDM9 FDECS 930A Primary functions: Impulse OPENING and CLOSING with supervised pinch guard. Automatic Closure: Programmable 5-110 seconds.

Crawford Operators

The operator for folding doors

55

CDM5 For heavy doorsSupply voltage: 230V /400 AC 3-phase voltage.

Door weight: 1150kg



Hz: 50/60Hz


Control Units for CDM5ECS 410 The basic version with dead mans grip UP and

DOWN.ECS 420 Impulse UP and dead mans grip DOWN. ECS 430 Impulse UP and DOWN. ECS 430P Impulse UP and DOWN with supervised pinch

guard. Processor operated.

CDM6 The classic operator Supply voltage: 230V /400 AC 3-phase voltage.

Door weight: 350kg



Hz: 50/60Hz


Control Units for CDM6ECS 410 The basic version with dead mans grip UP and

DOWN.ECS 420 Impulse UP and dead mans grip DOWN. ECS 430 Impulse UP and DOWN. ECS 430P Impulse UP and DOWN with supervised pinch

guard. Processor operated.

The design of all control units is based on modules, and it is possible to upgrade or downgrade any module to one with more or less safety and more or less automation. Additional kits such as magnetic loop, photocells, radar, radio and reduced door opening height are available.



Crawford Accessories

Supply voltage: 24V(AC)

Temperaturerange: -30C to +80C

Degree ofprotection: IP23

Installation: In the ground 700 mm from the door.

Settings: Adjustable, sensitivity

Distance loop to door position: Up to 50m




Installation: In the side colums of the door and/or in the door area.

Settings: Indication AUTOMATIC CLOSING

Detection 7 m (standard)width: 15 m (option)




Installation Height betweenheight: 3,5 7 m

Settings: Remote control

Detection 7 m (standard)width: 15 m (option)

Detection 4 m width x 5 m depth area: for a mounting height

of 5 m.

Magnetic LoopMagnetic loops can be used together with different types of industrial doors. They are often used on sites with forklift trafc andare placed in the ground or in the oor infront of the door. Regular maintenance is not needed.

PhotocellsPhotocells can be used for both opening commands and as an extra safety device on all types of industrial doors. The pho-tocells are normally installed in the door wall tracks. Automatic closing and warning lights are common safety equipment com-bined with photocells.

Radar Radar can be used to open all different types of Industrial doors. It can be used for both outside and inside

installation. Adjustments and settings are easily done

with a remote control.

57


Temperature range: -30C to +60C


Installation: On both sides of the door

Settings: Various combinations of steady or flashing lights available.

Warning lightsFlashing red warning lights to warn before and during door movement.

Supply voltage: 12/24V(AC)



Installation: Receivers inside installation

Detection range: 50-100 m

Remote ControlThis radio system can be used together with all different types of industrial doors. There are a number of different transmitters avail-able. The receivers can handle 10 different individual codes. Modern design and easy to program.



Degree of IP44 - IP55protection: (depending on type)

Installation: Outside and/or inside

Push Button BoxIf required, an additional opening and closing Push Button Box can be supplied for Installa-tion on the outside or Inside of the building. Available with or without locks.


Crawford Accessories



Temperature range: +15C to +60C


Installation: Inside installation

Battery Back-UpIn case of a power supply break-down, a battery operated emergency power func-tion is available. This allows the door to be operated a limited number of times. Avail-able for door models Crawford 542, 242 and 855, 220, 520, 521 and 220 Carwash.

Trafc LightsRed and green trafc lights can be used together with all different types of Indus-trial doors. Designed for Inside or outside Installation. A number of trafc lightscombinations set-ups are available.





Pull RopeA Pull Rope can be Installed on all new as well as existing electrically operated doors. The pull rope allows the driver to operate the door from a more convenient position. Can be combined with automatic closing.





Settings: Various combinations possible

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Crawford MobiOpenerMobiOpener is a system developed by Crawford. It enables a door to be opened by using a mobile phone.

A GSM unit is connected to the door control box, storing the telephone numbers that are authorised to open the door. Access is obtained by calling the GSM unit, which will recognise and verify your number.

The system is easy to operate, cost effective and easily administrated via the In-ternet. It can be installed on all new and ex-isting electrically operated Crawford doors.

Crawford MobiGuardMobiGuard is a system developed by Crawford. It enables automatic function control of your door, 24 hours a day.

A GSM transmitter connected to your door will automatically call our service de-partment if your door does not function properly. It will also give a signal when a predened number of cycles has beenreached, to indicate that maintenance is necessary.

MobiGuard is designed to monitor all facilities, from single door buildings up to 100-door and larger facilities, all depend-ing on the structure of your building. The transmitted information will tell our serv-ice department what action to take.

Reduced openingFor big doors sometimes it is not needed to fully open the door and this option enables to open half of the door height or fully open.

Supply voltage: 24 V(AC)




Docking Systems

DOCK LEVELLERS 62

DOCK SHELTERS 78

LOADHOUSE 84

EQUIPMENT OPTIONS 86

CONTROL SYSTEMS 88

Crawford is Europes leading supplier of dock loading equipment, which consists of dock levellers, shelters and load houses. The products provide a work environment for loading and unloading that is rational, energy efcient and protected from the weather.

Crawfords centre of expertise for docking technology is situated in Germany. In some markets, Hafa is used as the product brand for Crawford Docking Systems.

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Docking an important, integrated part in the logistic processWith 50 years of experience and more

than 200,000 loading bay installations

worldwide, Crawford is Europes leading

supplier of docking systems. We are able

to help you nd the solution most suitable

to your need.

A docking system is part of a comprehen-sive logistic process, which in turn puts high demands on the products facilitating it. Making the optimal decision at an ear-ly stage will contribute to considerable cost savings for the user. Our experts can help you to specify the optimal solution for your particular needs.

The different modules of our Docking Sys-tem contributes to efcient handling ofgoods and a safe and comfortable working environment.

Dock leveller bridges the distance between vehicle and bay, thus eliminat-ing the the differences between truck bed and oor.Dock shelter tightens around the vehicle and eliminates draughts and rain.Loadhouse optimises oor area utilisa-tion by permitting loading and unloading outside the building.Industrial door Crawford 542 Logistic seals off the building, giving protection and energy savings.

Crawford is able to meet the demands of all potential customers, from small sized companies with only one or a few loading bays to central warehouses with more than 100 loading bays and a non-stop 24-hour operation.


Hafa SwingDOCK

Dock Levellers Docking Systems

Application

The SwingDOCK is the standard solution in general industry applications and easy to operate. The dock-in process has to be exact because of the dened length of the swing lip.

The SwingDOCK system meets the standard demands of most loading operation and complies fully with all rules and regula-tions of the European Standard EN 1398.

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Mode of operation The operation of a SwingDOCK with a steel or an aluminium lip is based on an elec-tro hydraulic swinging mechanism which bridges the last centimetres between the building and the vehicle bed. When the dock leveller is raised, the lip swings out and then when lowered lays down safely onto the lorry bed. After loading or unload-ing, the leveller is raised again by the push of a button and automatically returns to its parking position, i.e. to ramp level. To en-able the handling of vehicles with different widths, the swing lips are available in differ-ent congurations: square, shaped or withfold down segments.

Technical information Steel or high-strength Hafa AluLIP SafeGUARD system with 2 safety

cylinders SuperVISION 105 (Basic) / 105A

(Classic) control systems with Hafa memory, service interval indicator and infrared interface

SuperVISION i400 top control system (Advanced and Super) including LCD display and networking option

Built-in compact design with self-support-ing frame and 6 mm/8 mm tear plate

Load capacity: 60 kN dynamic load, 90 kN static load

Choosing the right material

Steel SwingLIP SwingDOCK with a lip made of steel rep-resents the standard solution. Bent swing lip prevents material handling

equipment from grounding out. Limited contact area with the vehicle

bed due to reinforcement element under the lip.Swing lips in different congurations

SafeGUARD emergency stop with two cylinders

Available as steel or aluminium swing lip

Optimal swing lip dimensions for safe positioning on the vehicle bed

Bent swing lip prevents material handling vehicles from grounding out

Installation in the warehouse oor as a com-pact unit

Aluminium SwingLIPThe SwingLIP made of high-strength alu-minium offers many advantages over the steel SwingLIP. Larger contact area between vehicle bed

and dock leveller for optimal and safe positioning on the vehicle bed.

The aluminium lip is extremely at, resulting in smoother passages between leveller and truck bed. It is ergonomic as well as economical.

Advantages due to reduced chock loads for people and less wear and tear on the material handling equipment.

Bevelled lip

Vehicle bed

Extremly at lip

Vehicle bed

SwingDOCK Dimensions (mm)

Length Width

2000

2500 1750

3000 2000

3500 2200

4000 for all lengths

4 500


Hafa TeleDOCK

Docking Systems

Dock Levellers

Application

The TeleDOCK, i.e. the dock leveller with a telescopic lip, is the universal and most exible docking system. It is suitable forevery loading situation regardless of its complexity. The main advantage compared to other levellers is the movable telescopic

lip which can be precisely positioned on the vehicle bed, thus giving optimal load utilisation of the whole vehicle bed area. The TeleDOCK meets all possible user demands and complies with the rules and regulations of the European EN 1398 Standard.

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Mode of operation It is the Hafa TeleDOCK technology that has really optimized dock leveller systems regarding their safety and user-friendliness. The TeleDOCK can be positioned on the vehicle bed with the utmost precision. Even inaccurately docked vehicles do not cause any problems. Retracting tongues provide exibility for different vehicle widths. In itsparking position the lip is under the level-ler platform. The telescopic lip is available either in steel or in aluminium.

Technical information Steel or high-strength Hafa AluLIP SafeGUARD system with 2 safety

cylinders SuperVISION 205A (Classic) control

system with auto button, Hafa mem-ory, service interval indicator and infrared interface

SuperVISION i400 top control system (Advanced and Super) including LCD display and networking option

Built-in compact design with self-support-ing frame and 8 mm/10 mm tear plate

Load capacity: 60 kN dynamic load, 90 kN static load.

Innitely variable high-precision telescopic technology

Ergonomic aluminium telescopic lip

Extremely smooth passage to the vehicle bed

Choosing the right material

Steel TeleLIP The TeleDOCK with a steel lip offers most of the advantages of the telescopic lip tech-nology. However, since the steel lip needs a reinforcement element under the lip, the steel TeleLIP has less exibility than the aluminium TeleLIP.

Bevelled lip

Vehicle bed

Aluminium TeleLIP The TeleDOCK with a high-strength aluminium lip is the optimal choice for cus-tomers who value quality, efciency, exi-bility and ergonomics. Larger contact area between vehicle bed

and dock leveller for optimal and safe positioning on the vehicle bed.

The aluminium lip is extremely at resulting in smoother passages between leveller and truck bed. It is ergonomic as well as economical.

Advantages due to reduced chock loads for people and less wear and tear on the material handling equipment.

Extremly at lip

Vehicle bed

1. Extend

2. Retract/Adjust

3. Lower

TeleDOCK Dimensions (mm)

Length Width

2000 1750

2500 2000

3000 2200

3500 2400

4000 for all lengths

4500


Hafa PACKAGES

Docking Systems

Dock Levellers

Application

With this new package structure Crawford sets new standards for user-friendliness and easy operation. All components of the four packages are exactly tailored to the different requirements of the loading business. They have a modular structure and include

variation possibilities from different control systems right through to lip types and the required safety standards. Thus, the customer gets the possibility to economically tailor the investment in the individual loading bay exactly to the specic requirements.

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BASIC CLASSIC

ADVANCED SUPER

BASIC

CLASSIC

ADVANCED

SUPER

Economic solution for standard loading situations. Easy-to-ope rate with a high safety standard.

basic operational requirements high safety standard thanks to Hafa SafeGUARD high reliability thanks to new service and memory functions with service interval indicator Hafa memory

Compared to the Basic version the Classic Package offers additional control functions. The Hafa AluLIP is available as an option.

high efficiency thanks to auto button integrated door control system optimised safety

This package stands for intelligent supervision and comprises a sophisticated control technology with LCD display for the whole loading bay includin

Documents

GB Hafa Webb