Ganesha Ecosphere Limited

Converting pet bottle waste into recycled polyester staplefiber.

PET BOTTLE RECYLING CAPACITY

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We recycle more than 2.42billion PET bottles annuallysaving 0.3 million cubic yards ofland filling space, 87 millionpounds of crude oil and 65million kgs of carbon emission.

PRODUCTION PROCESS OF RPSF

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Raw material storage• Input raw material - Used

PET bottles in compressed state

Sorting & Washing• Sorting bottles to remove

non- PET materials. Shredding PET Bottles to convert into Flakes

Dryer Section• Vacuum drying in the dryer to

remove the moisture from the flakes

Spinning Winding & Can collection• Heating, melting & extruding

to form filament

Fiber Line• Drawing, Spinning, Finishing,

Crimping , Cutting for final fiber

Storage & Dispatch• Bale storage and loading

trucks as per the sale

Ganesha Ecosphere Ltd

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Pet bottle in bale form used as raw material

BALE OPENER

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PROCESS AFTER OPENING OF BALE

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CLEANING OF BOTTLES BY USE OF HOT WATER

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DRYING OF CHIPS

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PROCESS OF REMOVAL OF POWDER FROM CHIPS

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WASHED PET FLAKES

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THE CHIPS ARE TRANSPORTED TO FIBER MANUFACTURING DEPARTMENT BY VENTURY

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MATERIAL THAT COMES VIA VENTURY ARE LOADED IN HOPPER

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FLAKES BEING LOADED IN VACCUM DRYER FOR REMOVAL OF MOISTURE

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VACCUM DRYER

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FROM VACCUM DRYER MATERIAL BEING SENT TO MELT SPINNING

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FIBER BEING EXTRUDED THROUGH EXTRUDER PROCESS

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MELT SPINNING

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CANE FILLING – EXTRUDED FIBER BEING FILLED IN CANES

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DRAW LINE –FIBER DRWAING PROCESS THROUGH DRAW LINE FOR ELONGATION OF FIBER

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CRIMPER FOR FIBER SYNCHRONISATION

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RHS DRYER FOR REMOVAL OF MOSTURIZATION

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BAILING TO CONVERT THE FIBER INTO BALES FOR TRANSPORTATION

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Finished product – RPSF along with its applications

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Applications of RPSF

Finished Product – Dyed yarn and its applications

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…into Resources