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EPC - The Leader in eGaN ® FETs | Efficient Power Conversion Corporation The eGaN ® FET Journey Continues GaN Transistors for Efficient Power Conversion Alex Lidow CEO

GaN Transistors for Efficient Power Conversion - EPC · 2016. 1. 10. · EPC ©2012 Efficient Power Conversion Corporation- The Leader in eGaN ® FETs | 34 . 4 7 25 100 250 400. 1.00

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  • EPC - The Leader in eGaN ® FETs |

    Efficient Power Conversion Corporation

    The eGaN® FET Journey Continues

    GaN Transistors for Efficient Power Conversion Alex Lidow

    CEO

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    • Overview of eGaN FET Technology

    • Improving Power Conversion Efficiency

    • What is in the future?

    2

    Agenda

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 3

    Overview of eGaN® FET Technology

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 4

    Dielectric

    GaN - - - - - - - - - - - - - - -

    Si

    AlGaN Electron Generating Layer

    Aluminum Nitride Isolation Layer

    D G S - - - -

    eGaN® FET Structure

    Two Dimensional Electron Gas (2DEG)

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    SEM of an eGaN® FET

    eGaN® Is A Registered Trademark Of The Efficient Power Conversion Corporation 5

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Flip-Chip LGA Construction

    Printed Circuit Board

    Copper Trace

    eGaN FET Silicon Solder

    Bar

    Absolute Minimum Lead Resistance and Inductance!

    6

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Size Comparison

    D-PAK

    eGaN® FET

    Drawn To Scale

    5.76 mm²

    65.3 mm²

    7

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 8

    Opportunity to Improve DC-DC Efficiency

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Integrated Gate Driver Solution

    LM5113 from Texas Instruments

    9

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Buck Converter

    Advantage: • High power density

    and high efficiency

    10

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Efficiency vs Frequency

    62%

    64%

    66%

    68%

    70%

    72%

    74%

    76%

    78%

    80%

    82%

    84%

    86%

    88%

    90%

    92%

    300 400 500 600 700 800

    Effi

    cien

    cy (%

    )

    Switching Frequency (kHz)

    MOSFET @ 12Vin

    MOSFET @ 24Vin

    MOSFET @ 48Vin

    eGaN FET @ 12Vin

    eGaN FET @ 24Vin

    eGaN FET @ 48Vin

    1.2 Vout / 5A

    11

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Parallel FET Buck Converter Efficiency at 1 MHz

    12 VIN – 1.2 VOUT

    12

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Isolated Full Bridge Converter

    Advantage: • Isolation and high power

    density at high power 36~75 V 12 V 15 A 180 W

    ~48 V ~53V

    700 W 2-phase

    13

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Isolated Full Bridge Converter

    14

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    84%

    86%

    88%

    90%

    92%

    94%

    96%

    0 2 4 6 8 10 12 14 16

    Effi

    cien

    cy

    Output Current (A)

    36 V eGaN FET

    36 V MOSFET

    48 V eGaN FET

    48 V MOSFET

    60 V eGaN FET

    60 V MOSFET

    eGaN FET @ 333 kHz vs MOSFET @ 250 kHz

    Isolated Full Bridge Converter

    15

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    PoE-PSE Full Bridge Converter

    16

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    88%

    89%

    90%

    91%

    92%

    93%

    94%

    95%

    96%

    97%

    98%

    0 2 4 6 8 10 12 14

    Effic

    ienc

    y

    Output Current (A)

    38 V eGaN FET 38 V MOSFET

    48 V eGaN FET 48 V MOSFET

    60 V eGaN FET 60 V MOSFET

    PoE-PSE Full Bridge Converter

    140 kHz MOSFET

    250 kHz eGaN FET

    550 W

    700 W

    17

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    PoE-PSE Full Bridge Converter

    88%

    89%

    90%

    91%

    92%

    93%

    94%

    95%

    96%

    97%

    98%

    0 2 4 6 8 10 12 14

    Effic

    ienc

    y

    Output Current (A)

    38 V Two phase 38 V Single phase

    48 V Two phase 48 V Single phase

    60 V Two phase 60 V Single phase

    18

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 19

    What is in the Future?

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Breaking Down the Barriers

    • Does it enable significant new capabilities?

    • Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?

    20

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Breaking Down the Barriers

    21

    • Does it enable significant new capabilities?

    • Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Applications for eGaN® FETs

    –Power Over Ethernet –Wireless power transmission –RF DC-DC “Envelope Tracking” –RF Transmission –Network and Server Power Supplies –Solar Microinverters –LED Lighting –Class D Audio –Notebook Power Supply

    22

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    In China Today

    23

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Application Success Story

    24

    Control

    4x Frequency

    75% Reduction

    Faster Transient Response

    http://media.digikey.com/Photos/EPC/EPC9005.jpg�

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Another Success Story

    25

    Magnetron 500 MHz

    RF Power – Medical Radiation

    eGaN FET PA 1GHz

    http://en.wikipedia.org/wiki/File:Graduate_School_Project_(2870679632).jpg�

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Wireless Power

    26

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    RF Envelope Tracking

    27

    Fixed Supply Voltage

    Transmitted

    Dissipated as Heat Supply Voltage Dissipated as

    Heat

    Transmitted

    Without Envelope Tracking With Envelope Tracking

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Breaking Down the Barriers

    28

    • Does it enable significant new capabilities?

    • Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    It’s just like a MOSFET

    Is it easy to use?

    except

    The high frequency capability makes circuits using eGaN FETs sensitive to layout

    The lower VG(MAX) of 6 V makes it advisable to have VGS regulation in your gate drive circuitry

    The ultra-small LGA increases the concentration of heat on the PCB

    29

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Breaking Down the Barriers

    30

    • Does it enable significant new capabilities?

    • Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?

  • EPC - The Leader in eGaN ® FETs |

    Silicon vs eGaN® FET Wafer Costs

    Starting Material

    Epi Growth

    Wafer Fab

    Test

    Assembly

    OVERALL

    2010 2015

    same same

    higher

    same

    same

    lower

    lower

    same

    lower

    ~same?

    lower! higher

    31

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Breaking Down the Barriers

    32

    • Does it enable significant new capabilities?

    • Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    eGaN® FETs are Reliable

    33

    00.20.40.60.8

    11.21.41.61.8

    2

    0 200 400 600 800 1000

    Nor

    mal

    ized

    Rds

    on

    Stress Hours

    EPC2001 RDS(ON) after 100VDS HTRB at 125oC

    00.20.40.60.8

    11.21.41.61.8

    2

    0 200 400 600 800 1000

    Vth

    (V)

    Stress Hours

    EPC2001 VGS(TH) after 100VDS HTRB at 125oC

    0.0E+00

    1.0E-04

    2.0E-04

    3.0E-04

    4.0E-04

    5.0E-04

    0 200 400 600 800 1000

    Idss

    @40

    V (A

    )

    Stress Hours

    EPC2015 Idss after 40V H3TRB at 85oC/85%RH

    datasheet spec: 500uA max

    0.9

    0.95

    1

    1.05

    1.1

    0 1000 2000 3000

    Nor

    mal

    ized

    Effic

    ienc

    y

    Stress Hours

    EPC9001 Efficiency after Op Life Test at 85oC TJ

    board a

    board b

    board c

    board d

    board e

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    34

    47

    25

    100

    250400

    1.00

    10.00

    100.00

    1000.00

    0 200 400 600 800 1000 1200 1400

    Rat

    ed R

    DS(

    ON

    )m

    Rated VDSS(MAX)

    2009

    2011

    2012

    Beyond 600 Volts

    200 mΩ 5x6mm PQFN

    400 mΩ 5x6mm PQFN

    250 mΩ 5x6mm PQFN

    150 mΩ 8x8mm PQFN

    90 mΩ 8x8mm PQFN

    LGA Package

    34

  • EPC - The Leader in eGaN ® FETs |

    Driver On Board

    Beyond Discrete Devices

    Full-Bridge with Driver and Level Shift

    Discrete FET with Driver

    35

  • ©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |

    Summary

    • eGaN FETs are easy to use but care must be taken due to the higher switching speeds compared with power MOSFETs

    • eGaN FETs will replace silicon power MOSFETs in power conversion applications with a low-cost and higher efficiency solution

    • Higher voltage devices and the integration of analog plus power will enhance the performance and cost-effectiveness of eGaN FETs

    36

  • EPC - The Leader in eGaN ® FETs |

    The end of the road for silicon…..

    is the beginning of

    the eGaN FET journey!

    Slide Number 1��Slide Number 3Slide Number 4SEM of an eGaN® FETFlip-Chip LGA ConstructionSize ComparisonSlide Number 8Slide Number 9Slide Number 10Efficiency vs FrequencyParallel FET Buck ConverterSlide Number 13Slide Number 14Slide Number 15PoE-PSE Full Bridge ConverterPoE-PSE Full Bridge ConverterPoE-PSE Full Bridge ConverterSlide Number 19Breaking Down the BarriersBreaking Down the BarriersApplications for eGaN® FETsIn China TodaySlide Number 24Slide Number 25Slide Number 26Slide Number 27Breaking Down the BarriersSlide Number 29Breaking Down the BarriersSilicon vs eGaN® FET Wafer CostsBreaking Down the BarriersSlide Number 33Slide Number 34Slide Number 35SummarySlide Number 37