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EPC - The Leader in eGaN ® FETs |
Efficient Power Conversion Corporation
The eGaN® FET Journey Continues
GaN Transistors for Efficient Power Conversion Alex Lidow
CEO
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
• Overview of eGaN FET Technology
• Improving Power Conversion Efficiency
• What is in the future?
2
Agenda
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 3
Overview of eGaN® FET Technology
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 4
Dielectric
GaN - - - - - - - - - - - - - - -
Si
AlGaN Electron Generating Layer
Aluminum Nitride Isolation Layer
D G S - - - -
eGaN® FET Structure
Two Dimensional Electron Gas (2DEG)
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
SEM of an eGaN® FET
eGaN® Is A Registered Trademark Of The Efficient Power Conversion Corporation 5
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Flip-Chip LGA Construction
Printed Circuit Board
Copper Trace
eGaN FET Silicon Solder
Bar
Absolute Minimum Lead Resistance and Inductance!
6
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Size Comparison
D-PAK
eGaN® FET
Drawn To Scale
5.76 mm²
65.3 mm²
7
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 8
Opportunity to Improve DC-DC Efficiency
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Integrated Gate Driver Solution
LM5113 from Texas Instruments
9
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Buck Converter
Advantage: • High power density
and high efficiency
10
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Efficiency vs Frequency
62%
64%
66%
68%
70%
72%
74%
76%
78%
80%
82%
84%
86%
88%
90%
92%
300 400 500 600 700 800
Effi
cien
cy (%
)
Switching Frequency (kHz)
MOSFET @ 12Vin
MOSFET @ 24Vin
MOSFET @ 48Vin
eGaN FET @ 12Vin
eGaN FET @ 24Vin
eGaN FET @ 48Vin
1.2 Vout / 5A
11
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Parallel FET Buck Converter Efficiency at 1 MHz
12 VIN – 1.2 VOUT
12
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Isolated Full Bridge Converter
Advantage: • Isolation and high power
density at high power 36~75 V 12 V 15 A 180 W
~48 V ~53V
700 W 2-phase
13
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Isolated Full Bridge Converter
14
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
84%
86%
88%
90%
92%
94%
96%
0 2 4 6 8 10 12 14 16
Effi
cien
cy
Output Current (A)
36 V eGaN FET
36 V MOSFET
48 V eGaN FET
48 V MOSFET
60 V eGaN FET
60 V MOSFET
eGaN FET @ 333 kHz vs MOSFET @ 250 kHz
Isolated Full Bridge Converter
15
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
PoE-PSE Full Bridge Converter
16
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
88%
89%
90%
91%
92%
93%
94%
95%
96%
97%
98%
0 2 4 6 8 10 12 14
Effic
ienc
y
Output Current (A)
38 V eGaN FET 38 V MOSFET
48 V eGaN FET 48 V MOSFET
60 V eGaN FET 60 V MOSFET
PoE-PSE Full Bridge Converter
140 kHz MOSFET
250 kHz eGaN FET
550 W
700 W
17
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
PoE-PSE Full Bridge Converter
88%
89%
90%
91%
92%
93%
94%
95%
96%
97%
98%
0 2 4 6 8 10 12 14
Effic
ienc
y
Output Current (A)
38 V Two phase 38 V Single phase
48 V Two phase 48 V Single phase
60 V Two phase 60 V Single phase
18
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs | 19
What is in the Future?
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Breaking Down the Barriers
• Does it enable significant new capabilities?
• Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?
20
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Breaking Down the Barriers
21
• Does it enable significant new capabilities?
• Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Applications for eGaN® FETs
–Power Over Ethernet –Wireless power transmission –RF DC-DC “Envelope Tracking” –RF Transmission –Network and Server Power Supplies –Solar Microinverters –LED Lighting –Class D Audio –Notebook Power Supply
22
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
In China Today
23
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Application Success Story
24
Control
4x Frequency
75% Reduction
Faster Transient Response
http://media.digikey.com/Photos/EPC/EPC9005.jpg�
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Another Success Story
25
Magnetron 500 MHz
RF Power – Medical Radiation
eGaN FET PA 1GHz
http://en.wikipedia.org/wiki/File:Graduate_School_Project_(2870679632).jpg�
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Wireless Power
26
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
RF Envelope Tracking
27
Fixed Supply Voltage
Transmitted
Dissipated as Heat Supply Voltage Dissipated as
Heat
Transmitted
Without Envelope Tracking With Envelope Tracking
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Breaking Down the Barriers
28
• Does it enable significant new capabilities?
• Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
It’s just like a MOSFET
Is it easy to use?
except
The high frequency capability makes circuits using eGaN FETs sensitive to layout
The lower VG(MAX) of 6 V makes it advisable to have VGS regulation in your gate drive circuitry
The ultra-small LGA increases the concentration of heat on the PCB
29
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Breaking Down the Barriers
30
• Does it enable significant new capabilities?
• Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?
EPC - The Leader in eGaN ® FETs |
Silicon vs eGaN® FET Wafer Costs
Starting Material
Epi Growth
Wafer Fab
Test
Assembly
OVERALL
2010 2015
same same
higher
same
same
lower
lower
same
lower
~same?
lower! higher
31
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Breaking Down the Barriers
32
• Does it enable significant new capabilities?
• Is it easy to use? • Is it VERY cost effective to the user? • Is it reliable?
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
eGaN® FETs are Reliable
33
00.20.40.60.8
11.21.41.61.8
2
0 200 400 600 800 1000
Nor
mal
ized
Rds
on
Stress Hours
EPC2001 RDS(ON) after 100VDS HTRB at 125oC
00.20.40.60.8
11.21.41.61.8
2
0 200 400 600 800 1000
Vth
(V)
Stress Hours
EPC2001 VGS(TH) after 100VDS HTRB at 125oC
0.0E+00
1.0E-04
2.0E-04
3.0E-04
4.0E-04
5.0E-04
0 200 400 600 800 1000
Idss
@40
V (A
)
Stress Hours
EPC2015 Idss after 40V H3TRB at 85oC/85%RH
datasheet spec: 500uA max
0.9
0.95
1
1.05
1.1
0 1000 2000 3000
Nor
mal
ized
Effic
ienc
y
Stress Hours
EPC9001 Efficiency after Op Life Test at 85oC TJ
board a
board b
board c
board d
board e
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
34
47
25
100
250400
1.00
10.00
100.00
1000.00
0 200 400 600 800 1000 1200 1400
Rat
ed R
DS(
ON
)m
Ω
Rated VDSS(MAX)
2009
2011
2012
Beyond 600 Volts
200 mΩ 5x6mm PQFN
400 mΩ 5x6mm PQFN
250 mΩ 5x6mm PQFN
150 mΩ 8x8mm PQFN
90 mΩ 8x8mm PQFN
LGA Package
34
EPC - The Leader in eGaN ® FETs |
Driver On Board
Beyond Discrete Devices
Full-Bridge with Driver and Level Shift
Discrete FET with Driver
35
©2012 Efficient Power Conversion Corporation EPC - The Leader in eGaN ® FETs |
Summary
• eGaN FETs are easy to use but care must be taken due to the higher switching speeds compared with power MOSFETs
• eGaN FETs will replace silicon power MOSFETs in power conversion applications with a low-cost and higher efficiency solution
• Higher voltage devices and the integration of analog plus power will enhance the performance and cost-effectiveness of eGaN FETs
36
EPC - The Leader in eGaN ® FETs |
The end of the road for silicon…..
is the beginning of
the eGaN FET journey!
Slide Number 1��Slide Number 3Slide Number 4SEM of an eGaN® FETFlip-Chip LGA ConstructionSize ComparisonSlide Number 8Slide Number 9Slide Number 10Efficiency vs FrequencyParallel FET Buck ConverterSlide Number 13Slide Number 14Slide Number 15PoE-PSE Full Bridge ConverterPoE-PSE Full Bridge ConverterPoE-PSE Full Bridge ConverterSlide Number 19Breaking Down the BarriersBreaking Down the BarriersApplications for eGaN® FETsIn China TodaySlide Number 24Slide Number 25Slide Number 26Slide Number 27Breaking Down the BarriersSlide Number 29Breaking Down the BarriersSilicon vs eGaN® FET Wafer CostsBreaking Down the BarriersSlide Number 33Slide Number 34Slide Number 35SummarySlide Number 37