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FWM Project Ball Bearing Study- Steel Balls –vs- Ceramic Balls

FWM Project Ball Bearing Study- Steel Balls – vs- Ceramic Balls

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Page 1: FWM Project Ball Bearing Study- Steel Balls – vs- Ceramic Balls

FWM Project

Ball Bearing Study- Steel Balls –vs- Ceramic Balls

Page 2: FWM Project Ball Bearing Study- Steel Balls – vs- Ceramic Balls

FWM Project- Surface

Ball Bearing Contact SurfacesSurface Roughness:Raceway~ 3AABall ~ 0.1- 1.0 AA

Surfaces are ground, honed and lapped.

Page 3: FWM Project Ball Bearing Study- Steel Balls – vs- Ceramic Balls

FWM Project- ContactGeneralized Hertz Contact Case

distancesdirection principle arey andx

,

12

3 2

122

where

b

y

a

x

ab

Q

2

22*

3

1

2

22*

3

1

2

22*

11

2

3

,

11

2

3

11

2

3

EE

Q

lyadditional

EE

Qbb

and

EE

Qaa

II

I

I

II

I

I

II

I

I

Steel-Steel Cermic-Steel

Page 4: FWM Project Ball Bearing Study- Steel Balls – vs- Ceramic Balls

• Ball Bearings are referred to as “anti-friction” bearings because of the small amount of friction.

• Discuss sources of friction and relative amounts (effect of lubrication)

• Wear will not occur if there is proper lubrication• Discuss contact fatigue, Weibul charts and

method to calculate the L10 life of ball bearings

FWM Project- Friction, Wear, Contact Fatigue

Page 5: FWM Project Ball Bearing Study- Steel Balls – vs- Ceramic Balls

• Discuss the differences in the minimum film thickness required for each material (based on composite surface roughness)

FWM Project- Elastohydrodynamic Lubrication

Page 6: FWM Project Ball Bearing Study- Steel Balls – vs- Ceramic Balls

• Discuss the differences found between steel-steel and ceramic-steel contacts

• Compare with industry test results

• Make determinations on why the predictions do or do not match test results

FWM Project- Summary