Fusion Catalog - 2010-04

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manufacturingman

Fusion Fluid Equipment,

LLC is a rapidly growing

designer, manufacturer and

supplier of mixers,

impellers and mixing

accessories for industrialmixing, chemical mixing,

sanitary mixing, and

pharmaceutical mixing

applications. We realize

that every application is

different, so we offer

customized solutions for

those who have specific

process needs. Through

our use of modern design

and manufacturing

techniques, there is not

much that we can’t offer.

We pride ourselves in

being able to develop

complete custom packages

with better price and

delivery than our

competitor’s “standard”

offerings.

CAPABILITIES

3D Modeling

CNC Machining

Laser Cutting

WaterJet Cutting

Mechanical Forming

MIG & TIG Welding

ElectroPolishingPolishing

Passivation

Coatings

Fusion Fluid EquipmentDesign and Manufacturing Capabilities

www.fusionf luid .com

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Fusion Fluid EquipmentMixer Lines and Options


8/3/2019 Fusion Catalog - 2010-04


Fusion Fluid EquipmentMixer Lines and Option


GearBoxOptions

TankSeals

Clamp Mount

HighlyAdjustable

Portable Mount

ElectricTEFC

Painted

StainlessAir Motor

Parallel Shaftwith Helical

Gears

FDA-compliantRulon Lipseal

PassivationProcessing

Cold Tar Epoxy

Coating

Cup Mount

HighlyAdjustable

Fixed Mount

ElectricTENV

Painted

PaintedAir Motor

Right Anglewith HelicalBevel Gears

Viton Lipseal(food grade

versionsavailable)

MechanicalPolishing

Kynar Coating

Plate Mount

Vibration

DampeningFixed Mount

Electric

WashdownDuty

Painted

Inverter

Duty

Right Angle

with WormGears

EPDM Lipseal

(food gradeversionsavailable)

ElectroPolishing

(EP)

Halar

Coating

Angle Risers

Add to PlateMount for

Optimal MixingAngle

Chem Duty(ChemicalResistant)

DCElectric

Stainless SteelConstruction

High or LowPressure

Stuffing Box

Natural Rubber Coating

PFA TeflonCoating

Beam Mount

Very RobustOpen Tank

Fixed Mount

ElectricExplosion

Proof

Painted

50 HzElectric

Synthetic Lube(Lubed for Life)

MechanicalSeal

ChlorbutylRubber Coating

ETFE TeflonCoating

ANSI Flange Mount

Very RobustClosed TankFixed Mount

StainlessElectric

WashdownDuty

575 VoltElectric

FDA-compliantLube

DoubleMechanical

Seal

PVCCoating

HTFE TeflonCoating

TriClamp Mount

Quick ChangeClosed TankFixed Mount

Fusion Mixer Options Overview

Motor OptionsShaft and Impeller

Surface TreatmentsMounts

Many other options are available.If it exists and we can get our hands on it, we'll work with it.

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MOUNTING OPTIONS:

D E S I G N I N T E N T

Lightweight, but rugged,

this mixer series features

a one-piece, investment-

cast aluminum bearinghousing with two

oversize bearings for

high performance and a

long service life.

E X A M P L E

A P P L I C AT I O N S

Chemical ProcessingPetroleum

Ethanol

Biofuel

Industrial Blending

Industrial Mixing

Waste Water

Treatment

Inks and Dyes

and Much More!!!

SPECS

Direct Drive: ¼ - 5HP

870-1750 RPM

Gear Drive ¼ - 5HP

175-350 RPM

Batch: 5 to 3,000

Gallons

Shaft Length:

Up to 120 ”FMB

Fusion Pro SeriesPortable and Fixed Mount Mixers

Mixers are available to fit open or closed tanks in top and side entryconfigurations.

Mixer-duty TEFC or TENV electric motors are available in a variety of sizes,phases, and voltages chosen based on your need. Washdown duty andexplosion proof motors are optional. Air motors are also available.

Complete line of gearboxes and accessories provide a wide range of mixingspeeds to match your application. Gearboxes on gear drive units come standard

with synthetic lubrication (lubed for life).One piece, aluminum investment-cast bearing support housing with integratedclamp provides enhanced strength for tough applications. Dual bearing designprovides strength and durability. Disassembles and re-assembles in justminutes! Pro Series Mixers are very easy to maintain.

Sealed tank configurations can be achieved through the use of various Lipseals,Low and High Pressure Stuffing Boxes, and various Mechanical Seals.

ALL mounting components are 300 series stainless steel! Ball and socket styleclamp mount provides portability and flexibility while giving a wide range of

adjustability that allows optimal positioning.

FEATURES AND BENEFITS:


Top or Side Entry

Cup Clamp Plate Plate with ANSI TriClampAngle Risers Flange

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This all stainless steel

version of our Pro Series

mixer is also lightweight

and rugged. The one-piece, investment-cast

stainless steel bearing

housing has two

oversize bearings for

high performance and a

long service life.

E X A M P L E


BiopharmaceuticalFood and Beverage

Chemical Processing

Industrial Blending

Industrial Mixing

Waste Water

Treatment in Corrosive

Conditions

and Much More!!!

SPECS


870-1750 RPM

Gear Drive ¼ - 2HP

175-350 RPM

Batch: 5 to 3,000

Gallons

Shaft Length:

Up to 120”FMB


Fusion Pro Stainless SeriesPortable and Fixed Mount All Stainless Mixers

Top or Side Entry


Stainless steel mixers are available to fit open or closed tanks in top and sideentry configurations.

Stainless steel Mixer-duty TEFC or TENV electric motors are available in avariety of sizes, phases, and voltages chosen based on your need. Washdownduty and explosion proof motors are optional. Air motors are also available.

Complete line of stainless steel gearboxes and accessories provide a wide rangeof mixing speeds to match your application. Gearboxes on gear drive units come

standard with food-grade lubrication (lubed for life).

One piece, 300 series stainless steel, investment-cast bearing support housingwith integrated clamp provides enhanced strength for tough applications. Dualbearing design provides strength and durability. Disassembles and re-assemblesin just minutes! Pro Series Mixers are very easy to maintain.

Sealed tank configurations can be achieved through the use of FDA-compliantLipseals, Low and High Pressure Stuffing Boxes, and various Mechanical Seals.

ALL mounting components are also made with 300 series stainless steel! Balland socket style clamp mount provides portability and flexibility while giving awide range of adjustability that allows optimal positioning.

MOUNTING OPTIONS:

Cup Clamp Plate Plate with ANSI TriClampAngle Risers Flange

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With their clean and

simple design, these

clave-capable, all

stainless steel, sanitary

mixers are designed to

meet your FDA, 3A,

USP-VI, or BPE

requirements.

E X A M P L E


Pharmaceutical

BiotechnologyFood Preparation

Beverage

Corrosive Conditions

and Much More!!!

SPECS


1150-1750 RPM

Gearmotor: 1/8 – ½HP

Up to 350 RPM

Batch: 5 to 500

Gallons

Shaft Length:

Up to 42”FMB

Fusion Pure Clave SeriesSmall Batch, Ultra-Clean Sanitary Mixers

Stainless steel sanitary mixers are available to fit sealed tanks with top entryconfigurations.

Ultra-clean mixer design allows easy disassembly for clave sanitationprocesses. Housings are standard in 300 series stainless steel. All wetted partsare standard in 316 stainless steel.

Mixer-duty TEFC or TENV electric motors are available in a variety of sizes,

phases, and voltages chosen based on your need. Washdown duty andexplosion proof motors are optional. Air motors are also available.

Complete line of stainless steel gearboxes and accessories provide a widerange of mixing speeds to match your application.

Multiple connection options are available, including ANSI flange and sanitaryTriClamp mounts.

A wide variety of lip seal options can be used, including FDA Rulon lipseal,EPDM lip seal, Viton lipseal, and more.

Choose from a wide variety of stainless steel impeller types and sizes matchedto your situation.



ANSI TriClampFlange Flange

MOUNTING OPTIONS:Top Entry

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These heavy duty, all

stainless steel, sanitary

mixers are designed to

meet your sanitary

requirements for

medium-sized batches

or in applications where

higher pressures exist.

E X A M P L E


Pharmaceutical

BiotechnologyFood Preparation

Beverage

Corrosive Conditions

and Much More!!!

SPECS


1150-1750 RPM

Gearmotor: ¼ – ¾ HP

Up to 350 RPM

Batch: 5 to 1,000

Gallons

Shaft Length:

Up to 72”FMB


Stainless steel sanitary mixers are available to fit sealed tanks with top entryconfigurations.

Sanitary mixer design utilizes 300 series stainless steel housing with bearingsupport allowing reduced vibrations and longer shaft lengths (up to 72”FMB).Housing provides easy access and quick maintenance of seal components.

The enhanced variety of seal options in this series help to address special

demands of your application. Seal options include FDA Rulon lipseal, EPDM lipseal, Viton lip seal, mechanical seals, and more.

Mixer-duty electric and air powered motors are available with a wide variety ofsizes, phases, voltages and special features, including explosion proof,washdown duty, DC electric, inverter duty, and many more.

Multiple connection options are available, including ANSI flange and sanitaryTriClamp mounts.

Complete line of stainless steel gearboxes and accessories provide a wide rangeof mixing speeds to match your application.

All wetted parts are standard in 316 stainless steel. Choose from a wide varietyof stainless steel impeller types and sizes to match your application.


Fusion Pure HD SeriesMedium Batch, Heavy-Duty Sanitary Mixers

MOUNTING OPTIONS:

ANSI TriClampFlange Flange

Top Entry

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Heavy-duty and

extremely flexible, the

Flow Series Parallel

Shaft mixers aredesigned to meet the

needs of your large

scale industrial, chemical

or sanitary mixing

applications.

E X A M P L E


Industrial Mixing &

BlendingLarge Scale Sanitary

and BioPharm

Reaction Tanks

Low or High Viscosity

Blending

Large Scale Waste

Treatment

and Much More!!!

SPECS

Gear Drive: ¼ - 100HP

3-400 RPM

Batch: 50 to 1,000,000

Gallons

Shaft Length:

Up to 360” FMB

(That’s 30 feet!)

Fusion Flow Series – Parallel ShaftFlexible Large Scale Mixers


Top or Side Entry

Mixer-duty TEFC or TENV electric motors are available in a variety of sizes,phases, and voltages chosen based on your need. Other options includewashdown duty, inverter duty, DC electric, and explosion proof motors. Airmotors are also available.

Complete line of double-helical, parallel shaft gearboxes ensures quiet andefficient operation while providing hundreds of gear ratio choices to meetapplication requirements. Gearboxes on gear drive units come standard withsynthetic lubrication (lubed for life). Minimum of 1.5 mechanical service factorson all gearing and bearings.

Virtual drywell and heavy-duty output bearing on large units allows reducedvibrations and longer shaft lengths. Rigid in-tank couplings used as required.

Closed Tank configurations are available with vapor seals, stuffing box glands(up to 150 PSI) and single or double mechanical seals (300+ psi). Optional in-tank shutoff mechanism allows seal changes without emptying the tank.

ANSI flange mount, TriClamp mount, beam mount, and many other custommounting arrangements to fit your specific needs.

Stainless Steel components, Steel- It™ USDA– compliant paint, polished shaftsand various shaft coatings are available for sanitary applications and chemicalresistance.

Choose from a wide variety of impeller typesand sizes matched to your situation.


MOUNTING OPTIONS:

ANSI TriClamp BeamFlange Flange

PARALLEL SHAFTDRIVE MIXER

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Heavy-duty and flexible,

the Flow Series Right

Angle mixers are

designed to meet theneeds of your large

scale mixing

applications.

E X A M P L E


Industrial Mixing &

BlendingLarge Scale Sanitary

and BioPharm

Reaction Tanks


Blending

Large Scale Waste

Treatment

and Much More!!!

SPECS

Gear Drive: ¼ - 100HP

3-450 RPM

Batch: 50 to 1,000,000

Gallons

Shaft Length:

Up to 360” FMB

(30 feet!!!)


Fusion Flow Series – Right Angle DrivFlexible Large Scale Mixer

Mixer-duty electric motors are available in a wide array of sizes, phases, voltages,and speeds to meet your process demands. Other options include washdownduty, inverter duty, DC electric, and explosion proof motors.

A broad selection of right angle gearbox options are available to meet yourprocess needs while requiring less space in restricted areas.

Worm drive gearboxes with single or double reduction worm gear arrangementsallow high shock loading and economical design. Choose from 13 gear ratios tomatch process requirements.

Helical-bevel gearboxes with double or triple reduction gear arrangementsprovide quiet operation and extended life. Hundreds of gear ratios are available.

Virtual drywell and heavy-duty output bearing on large units allows reducedvibrations and longer shaft lengths (available with Helical-Bevel gearboxes). Rigidin-tank couplings used as required.

Minimum of 1.5 mechanical service factors on all gearing and bearings.

Closed Tank configurations are available with vapor seals, stuffing box glands (upto 150 PSI) and single or double mechanical seals (300+ psi). Optional in-tankshutoff mechanism allows seal changes without emptying the tank.

ANSI flange mount, TriClamp mount, beam mount, and many other custommounting arrangements to fit your specific needs.

Stainless Steel components, Steel- It™ USDA– compliant paint, polished shaftsand various shaft coatings are available for sanitary

applications and chemical resistance.

Top or Side Entry


MOUNTING OPTIONS:

ANSI TriClamp BeamFlange Flange

WORM DRIVEMIXER WITH

SANITARY MOTOR

HELICAL-BEVELDRIVE MIXER

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Fusion Bulk Series Drum

mixers are designed for

quick setup and

enhanced portabilitywhile providing uniform

drum mixing. Standard

and custom designs are

available to meet your

needs.

E X A M P L E


Industrial Drum Mixing

& BlendingMaterial Storage

Chemical Drum Mixing


Blending

Your Custom Drum

Mixing Application

and Much More!!!

SPECS

Direct Drive: ½ - 3HP

1150-1750 RPM

Gear Drive: ½ - 3HP

230-350 RPM

Batch: 55 gallons

(typically)

Shaft Length:

30’ FMB (std)

(36” max)

Fusion Bulk SeriesDrum Mixers

These simple mixers are versatile, light-weight, stable, and provide uniform drummixing.

Bung Mount mixers enter through and attach directly to the 2”NPT Bung that iscommon to most drums. Fusion has developed a version that accepts Viton,EPDM, and FDA Rulon lipseals to provide additional protection for your product.

Drum Lid Mount mixers are mounted directly to a standard 22” steel drum lid and

can be moved from drum to drum.Mixer-duty TEFC electric motors are available in a variety of sizes, phases, andvoltages chosen based on your need. TENV, washdown duty and explosionproof motors are optional. A wide variety of air motors are also available.

Complete line of gearboxes and accessories provides a wide range of mixingspeeds to match your application. Gearboxes are not recommended for use on bung mount mixers .

Single or dual 316 stainless steel folding impellers are positioned on a 316stainless steel shaft. Other impeller options are available for your application.

All stainless steel versions are also available.

Custom drum mixers can be designed and built to your specifications. If youhave a special application and are sick of being herded into their standardizedproduct lines, contact Fusion Fluid Equipment. We can provide custom-engineered solutions at off-the-shelf prices.



2” NPT BUNG MO UNTDRUM MIXER

CUSTOM HIGHVISCOSITY DRU

LID MIXER

Top Entry

2” NPT BUNG MO UNTDRUM MIXER with LIPSEAL

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Fusion Bulk Series Tote

mixers are designed for

quick setup and

enhanced portabilitywhile providing uniform

tote mixing. Standard

and custom designs are

available to meet your

needs.

E X A M P L E


Industrial Tote Mixing

& Blending

Material Storage

Small Systems

Chemical Tote Mixing


Blending

Your Custom Tote

Mixing Application

and Much More!!!

SPECS

Direct Drive: ½ - 3HP

1150-1750 RPM

Gear Drive: ½ - 3HP

230-350 RPM

Batch: 275 to 575

gallons

Shaft Length:

32’ FMB (std)

(36” max)


These simple mixers are versatile, light-weight, stable, and provide uniform totemixing.

Bridge Mount Tote mixers adjust to attach across the top rails of cage style tote(up to 52” wide) providing an ultra stable platform for aggressive tote mixing.

Cap Mount Tote mixers mount directly to a Schutz style 6” screw cap . Our tierod mounting kit is included and provides additional stability to support intense

mixing.

Mixer-duty TEFC electric motors are available in a variety of sizes, phases, andvoltages chosen based on your need. TENV, washdown duty and explosionproof motors are optional. A wide variety of air motors are also available.

Complete line of gearboxes and accessories provides a wide range of mixingspeeds to match your application.

Single or dual 316 stainless steel folding impellers or marine impellers arelocated on a 316 stainless steel shaft. Additional impeller options are availableto suit your application.

All stainless steel versions are also available.

We love custom mixers! Custom tote mixers can be designed and built to yourspecifications. We can provide custom-engineered solutions at off-the-shelfprices.

Fusion Bulk SeriesTote Mixe


BRIDGE MOUNT TOTE MIXER

CAP MOUNTTOTE MIXER

Top Entry

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Our Specialized Lab Mixer

Line contains no

standardized lab mixers.

Every design is producedspecifically for you, which

provides flexibility that you

won't find in an off-the-

shelf lab mixer.

E X A M P L E


Lab MixersDispersers

High Speed Mixers

High Shear Mixers

Homogenizers

Dissolvers

and Much More!!!

SPECS

Direct Drive: 1/40-1.5HP

870-3600 RPM

Gear Drive: 1/20- ½HP

4-500 RPM

Batch: As Req’d

Shaft Length:

Up to 36”FMB

Fusion Lab MixersSpecialized Lab Mixers for Specific Applications

At Fusion, we realize there are hundreds of suppliers of off-the-shelf lab

mixers. However, not all situations and applications can be handled with this

cookie-cutter approach. This is why we are pleased to offer specialized labmixing solutions for those who have specific needs that cannot be addressed

with a catalog and a credit card.

Through our design expertise, extensive network of suppliers, 3D modeling,

CNC machining, laser cutting, waterjet cutting, polishing, and many other

custom fabrication techn iques, there is not much that we can’t offer. We pride

ourselves in being able to develop complete custom packages with better

price and delivery than our competitor’s “standard” offerings. Give us a call!



SPECIALIZED AIR MIXERWITH SIMPLE STAND

CUSTOM LABMIXER

WITH STAND

Top Entry

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We realize that every

application is different. We

also realize that not all

applications can behandled with standard

mixers. This is why we are

pleased to offer customized

solutions for those who

have specific process

needs.

E X A M P L E


Lab Mixers

Dispersers

High Speed Mixers

High Shear Mixers

Homogenizers

Dissolvers

and Much More!!!

SPECS

Direct Drive: 1/40-100H

870-3600 RPM

Gear Drive: 1/20- 100HP

4-720 RPM

Batch: As Req’d

Shaft Length:

Up to 360”FMB

(30 feet!)


Fusion Custom SolutionsCustom Mixers for Specific Applications

Are you looking for somebody that makes mixers engineered specifically to

meet your needs? Look no further than our Custom Mixers. Fusion offers a

wide range of customization. From highly customized mixers, to standard

mixers that have been customized and accessorized, to mixers specialized to fit

a budget; we're proud to offer the highest levels of customer specified

customization in the mixer market.

Through our design expertise, extensive network of suppliers, 3D modeling,

CNC machining, laser cutting, waterjet cutting, polishing, and many other

custom fabrication techniques, there is not much that we can’t offer.

Let us assemble the right equipment and accessories for the job. Properly sized

valves, controls, and fittings are important to ensure optimal performance,

safety, efficiency, and longevity of your equipment.

It is no secret that every market sector is becoming more and more cost

sensitive and competitive every day. Fusion is happy to offer competitive pricing

and special projects with your budget in mind. Give us a call and we can put a

design together that will allow you to optimize your process and save money at

the same time.

Top or Side Entry

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Impellers by FusionImpeller Options to Meet your Process Needs


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Put our resources to

work on your special

fabrication project. We

love the challenge of

offering solutions to

interesting problems.

E X A M P L E


Tank Specific Anchor

(Paddle) Impellers

Custom Fittings and

Adapters

Custom Mounts or

Braces

Custom Mixing Stands

Process Specific

Tools and Gizmos

And Much More…

CAPABILITIES

3/D Modeling

CNC Machining

Laser Cutting

WaterJet Cutting

Mechanical Forming

MIG & TIG Welding

ElectroPolishing

PolishingPassivation

Coatings

Are you looking for somebody to make that custom piece that you need and

nobody else makes? Look no further than Fusion Fluid Equipment. We’ll put

our resources to work for you. Through our design expertise, extensive networkof suppliers, 3D modeling, CNC machining, laser cutting, waterjet cutting,

polishing, and many other custom fabrication techniques, there is not much that

we can’t off er.


Other OfferingCustom Fabrication

www.fusionf luid .co

8/3/2019 Fusion Catalog - 2010-04


F I X E D M O U N T W I T H

B A F F L E S

Optimal for top entry.

Mount mixer vertically in

the center of the tank.

Three or four baffles

should be spaced evenly

around tank. Four baffles

are preferred. (top left)

Tank manufacturer should

determine baffle thickness

and mounting.

S I D E E N T RY

Optimal for side entry.

Mount mixer horizontally.

There are two preferred

mountings – offset and

angled. (top right)

All mounting bolts on

flange should “straddle

center”.

O T H E R TO P E N T RY

C O N F I G U R AT I O N S

Mixers without bafflesshould be oriented 15º

from vertical for optimal

flow pattern.

Mixers without baffles

should be offset to the

right of center (as shown)

to prevent vortexing.

For large applications,

use a vertical offset mount

where mixer is orientedvertically and offset from

tank center by ¼ of the

tank diameter (T), as

allowed by the impeller

diameter (D).

FIXED MOUNT WITHOPTIMAL BAFFLES SIDE ENTRY MOUNT

FIXED MOUNT MIXERS WITHOUT BAFFLES

CLAMP MOUNT MIXERS WITHOUT BAFFLES

Reference DataMixer Mounting Guidelines


FIXED ENTRY – NO BAFFLESCYLINDRICAL TANK

FIXED ENTRY – NO BAFFLESSQUARE TANK

FIXED ENTRY – NO BAFFLESRECTANGULAR TANK

CLAMP MOUNT – NO BAFFLESCYLINDRICAL TANK

CLAMP MOUNT – NO BAFFLESSQUARE TANK

CLAMP MOUNT – NO BAFFLESRECTANGULAR TANK

15° 15° 15°

15° 15° 15°

45°

TANKDIAMETER (T)

W W

W L1/6 X T

1/4 X W1/3 X W

1/3 X L

TANKDIAMETER (T)

1 X D

W W

W L

1/4 X W

D = IMPELLER DIAMETER D = IMPELLER DIAMETER

1 X D1/4 X W

C/L C/L

C/L

C/L

C/L

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Mixing Application Data Form

Contact Information:Name: Company:Title: Address:Email: City: State: Zip:Phone: Fax:

Vessel Information: Basic Shape: (Check One)

Cylindrical Rectangular HorizontalCylinder

55 gallon drum IBC Tote

- Denotes required dimension for that shape.

Basic Dimensions: (inches)

Volume: gallons

Dish/Cone Depth:(if present)

Other Attributes:(Check All That Apply) Conical TopConical BottomConical EndsDish TopDish BottomDish EndsInternal BafflesOther ________________Other ________________

Mixer Opening Location:Top EntrySide Entry

Vessel Type:Open TankClosed (Sealed) Tank

Entry Type (Size):ANSI Flange (_ _ ”)TriClamp ( _ ”)

Open Face of VesselBung ( _ ”)Other (Describe Below)

Mixer Information: Powered by: Electrical Power Compressed Air / Pneumatic Power If electrical power, then complete this section: Voltage:

110V/220V230V/460V380V

Phase:Single PhaseThree PhaseDC

Cycles:60Hz (US)50Hz (Intl.)

Key Attributes:Explosion ProofWashdown DutyInverter Duty

______________

Stainless SteelTENVTEFC

_______________ Seal Required? Yes NoPreferred Style: Lipseal Stuffing Box

Mechanical Other: _____________________

Pressure (psi)?Vacuum (psi)?

Process Information: Fluid Viscosity (Cp): Fluid Specific Gravity:Particulate Settling Rate (ft/min): Desired Agitation Level: Mild Medium Aggressive Violent Process Description and Other Notes:

Is this mixing application already being performed?Batch Size (gallons):Mixer Power (HP):Shaft Speed (RPM):

Impeller Type:Impeller Size (diameter in inches):Satisfactory Results? Yes No

Fax to 231-292-1027 or Scan & e-mail to: [email protected]


8/3/2019 Fusion Catalog - 2010-04


Please direct inquiries to:

[email protected]

or231.292.1025877.812.7573

Catalog #2010-04

www.fusionfluid.com

©2010 All Rights Reserved

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