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8/11/2019 Fuel Injectors Sales Kit Final Version .pdf
http://slidepdf.com/reader/full/fuel-injectors-sales-kit-final-version-pdf 1/13
Cat
®
RemanFuel Injectors
8/11/2019 Fuel Injectors Sales Kit Final Version .pdf
http://slidepdf.com/reader/full/fuel-injectors-sales-kit-final-version-pdf 2/13
A Well-earned Reputation for Dependability
Keeping your Cat engines running efficiently is a top priority for you and
Caterpillar. Cat Reman Fuel Nozzles and Injectors give you the quality you
can rely on to keep your equipment — and your operation — up and
running. They feature same-as-new quality at a fraction-of-new cost.
8/11/2019 Fuel Injectors Sales Kit Final Version .pdf
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Why Cat Reman?
Cat Reman Products are a cost-effective solution for keeping your
equipment operating at peak efficiency because they:
• Have quality, reliability and value built right in
• Are built to exacting standards established by Cat engineers
• Meet all new part specifications and performance standards
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8/11/2019 Fuel Injectors Sales Kit Final Version .pdf
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The Cat Reman Process
• Every component is completely disassembled,cleaned and carefully inspected:
– Before the 1st wash, the core is
demagnetized to remove small pieces ofmetal which otherwise could not beremoved
– Precision Inspection example is - eachnozzle check angle is inspected to insurenew part quality
– Cameras and probes are used to magnifycomponents to detect the smallest defects
• Worn-out or damaged parts are replaced withnew Cat parts
– All seals and O-rings are replaced
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The Cat Reman Process
• Advanced manufacturing systems are used
– For example: Laser metal deposition is used tosalvage injector nozzle cases
• Valve and check travel within the nozzle areindividually set at assembly for each injector
• 5 stage final cleaning: chemicals are audited once aday for proper cleanliness
• Assembly of components is done in a climatecontrolled room with positive air pressure to keepout dust and contaminants
– This is necessary because injectors havetolerances down to the micron level
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Testing to ensure same-as-new quality
Every Reman Injector is rigorously tested on machines using a high speed
data link. All test benches are then analyzed against original production test
benches. The result is incredible consistency in every fuel nozzle and injector.
• Performance tests: valve opening pressure, injection timing and pressure
• Clearance tests: plunger and body, barrel interface, poppet/body in valve andtip/guide
• Test accuracy can only be achieved by Caterpillar- the company that designed
and maintains the original specifications
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When you’re working hard, let Cat Reman be
your “Technician in a Box”Downtime is a killer and many times your resources are tied up in your
operation. Cat Reman Injector Products minimize your turnaround time and
lower costs because of their quality and availability.
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Summary of Offerings
Injector Family 3 1 1 4 ,
3 1 1 6
3 5 0 8 ,
3 5 1 2 ,
3 5 1 6 ,
3 5 2 4
3 6 0 6 ,
3 6 0 8 ,
3 6 1 2 ,
3 6 1 6 ,
3 6 1 8
3 2 0 8
3 3 0 4 ,
3 3 0 6
3 4 0 6 ,
3 4 0 8 ,
3 4 1 2
3 1 7 6 ,
3 1 9 6
C - 1 0
C 1 2
C 1 1
C 1 3
3 4 0 6 E ,
3 4 5 6
C - 1 5
C 1 5
C 1 6
C 1 8
3 1 2 6
C 7
C 9
3 4 0 8 E ,
3 4 1 2 E
l
l
l
Direct Injection Fuel Nozzle l l l
l l l
l l
l l l l l
l
l l l
l l
l
l l
l
l
MEUI-C Product
Electronic Product
Mechanical Unit Injector
Hydraulic Product
Common Rail Product
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Core Acceptance Criteria
Full Core Refund• Fully assembled and complete
• No excessive rust or corrosion
• Acceptable Caterpillar part number
No Core Refund
• Unacceptable part number
• Non-operational damage
Core Acceptance Criteria may differ depending on the type of injector.
The example on this slide is for Electronic Unit Injectors.
Please refer to the current core acceptance criteria which is posted on the internet for complete instructions.
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Repair Options: Stanadyne
Example: 3408/12 Electric Power Application
Reman Replace with New
Quantity Description Price
1 Nozzle As. 136.00$
Total Parts 136.00$
Quantity Description Price
1 Nozzle As. 68.99$
Total Parts 68.99$
Labor 0.5 hrs
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Repair Options:
Hydraulic Electronic Unit Injection (HEUI)
Example: 3408/12 Electric Power Application
Reman Replace with New
Quantity Description Price
1 HEUI (Injector) 400.08$
Total Parts 400.08$
Labor 0.5 hrs
Quantity Description Price
1 HEUI (Injector) 600.25$
Total Parts 600.25$
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Repair Options: Assumptions
• 0.5 hours per component for unpacking,preparation, and clean up
• Full core refund assumed
• All prices are current Consumer List
• Warranty – Parts: standard Caterpillar new parts
warranty – Labor: repairing entity assumes risk
(i.e. dealer or customer)
• Items show 100% replacement
• All prices are current Consumer List
• Warranty – Parts: standard Caterpillar new parts
warranty – Labor: repairing entity assumes risk
(i.e. dealer or customer)
Reman Replace with New