Frontline LED and Medlock were engaged by Janssen Biologics to carry out a survey and supply of replacement lighting for their walk-on ceiling across two manufacturing floors at their facility in Co. Cork.

The existing luminaires consisted of 120w and 170w PL luminaires which were providing maintenance challenges and consuming significant energy in the plant.

Janssen Biologics wanted to address the following concerns;

• Lower the energy consumption taken up from existing lighting

• Lower the ambient heat emission from the luminaires

• Ensure that light levels were retained and met SOP on site

• Offer additional savings through daylight harvesting and intelligent sensoring where applicable

• Offer a solution to fit into existing luminaire openings despite their non-standard size.

Frontline LED and Medlock delivered a solution which eliminated 300,000 KwH per year - a 55% reduction in consumption. Additionally, maintenance on the lighting in both suites will be significantly lower than the high-maintenance PL luminaires. The absence of UV light from the LED spectrum also provides more stability for epoxy flooring in the clean production environment.

Each of the luminaires was replaced with a customized panel from our FL-L Series of LED panels to meet the needs of Janssen Biologics. These were designed, measured, piloted and signed off and customized to each luminaire type in the suites.

The FL-L series are an outstanding range of clean-production luminaires, designed and certified for clean production environments.

Results:

Janssen Biologics

Frontline LED and Medlock Delivered:

DesignA full design of our LED light panels for the production facility in Cork, complete with 3D simulation so the client can judge the effectiveness of the light before committing to the project.

Energy SavingOver 55% reduction in energy use.

Maintenance SavingThe long lifetime of Frontline LED’s light panels delivers years without lamp replacements. This is a huge improvement on half-yearly fluorescent re-lamping due to overheating.

Health and Safety SavingsAs non-toxic and shatterproof light sources, Frontline LED’s light panels are more suited to the H&S needs of food, pharma and industrial clients.

Ideal for Clean ProductionThe FL-L Series are outstanding luminaires for clean production. They emit little heat, are IPA resistant and are significantly more efficient offering better light quality than traditional fluorescent.

Custom BuiltDespite a non-standard ceiling recess, Frontline LED manufactured our solution especially to meet Janssen Biologics’ specification and enable them to save substantially across the facility.

VerificationA lighting survey, design scheme and pilot trial before ensured conformity with the client’s requirements and the delivery of a best in class LED lighting solution.

Janssen Biologics

FL-L6060 / FL-L6060EMFrontline LED’s update to the revolutionary FL-L series completely re-define what is possible with LED luminaires. The lighting revolution, designed to replace recessed modular fluorescent fittings now performs at 94 lm/w and inredible lux values and colour consistency. Customers can save even more than 50% in many use cases.

Maintained version allows professional, office, commercial and retail clients to install our energy-saving, long-life light panels and meet their emergency lighting obligations.

LED Direct Connect from Frontline LED guarantees an easy direct-to-mains installation. No extra drivers required.

Designed for clean production areas, the FL-L are IPA resistant, low heat emitting and ultra-long-life.

DesignSlim, edge lit panels take advantage of advanced materials for gorgeous design, polished finish and great uniformity.

LightThe unique ceramic-LED design emits an even light from the entire tile, covering a larger area with a better quality of light. Cool or Warm white available.

DimensionsPanels Available in the following sizes:

FL-L6060600 X 600mm (To fit 595 X 595mm grid)

FL-L12301200 X 300mm

SavingsConsumption savings of 50%-70%. LED’s 50,000 hour lifetime is 3x longer than fluorescent. LED lifetime not affected by repeated switching.

Maintained Emergency VersionThe first integrated maintained LED Light panels with 3 hours backup in the event of AC failure from integrated backup kit.

Specifications

Order Codes

Options

Accessories

FL-L Series Light Panels

Models FL-L6060 FL-L1230Size 600 x 600mm 1200 x 300mmConsumption 43w / 53wColour 3000k / 4000k / 4700k / 5500kInput 100v - 240v ACLumen (lm) 3800 (43w) / 4980 (53w)CRI 80 - 85raLifetime 50,000 HoursWeight 6kg

Integrated Emergency VersionFL-XXX / E - pre-assembled

Add -2100 to the order code.

External Emergency Backup Unit (FL-EPSLP) - for assembly on site

211111

Concrete Ceiling Mount(Req. to install to concrete ceiling)

600 X 600 - 2111121200 X 300 - 211113

Dali Dimmable Panels Add -2114 to the order code

Suspension Kit for LED Panels(1m drop standard)

210450(order separately as required)

Consump.&

Colour

FL-L6060 FL-L1230 FL-L6060 FL-L1230

43w / 3000k 210211 210231 210201 21022143w / 3000k 210212 210232 210202 21022243w / 3000k 210213 210233 210203 21022353w / 3000k 210214 210234 210204 21022453w / 3000k 210215 210235 210205 21022553w / 3000k 210216 210236 210206 210226

SurfaceModel

RecessedModel

Surface model suitable for suspension.

Installation should not exceed 10 units per radial circuit in accordance with RECI Wiring Regs.

Light panels also available in 300 X 300mm and 420 X 420mm.15w and 30w respectively.

Medlock Electrical DistributorsKinsale Road Industrial EstateCork CityCo. CorkIrelandTel: (021) 497 1110