Part of the futur e

FREE FORMprec is ion too ls

WORKSTATION I & II

FREE FORM A/S

FREEFORM A/S leads the market in developing unique, ­efficient­and­cost­effective­solutions­for­a­wide­range­of­pack-aging­applications.

Since­ our­ start­ in­ 2000,­ we­ have­ experienced­ a­ rapid­ and­continuous­growth­designing­and­manufacturing­high­preci-sion­vacuum­tools­for­automatic­packaging­machines.We­have­recently­moved­into­new­modern­facilities,­covering­1.600­m2

Machine and Foil departmentIn­2013­we­expanded­our­line­of­business,­when­we­acquired­the­exclusive­rights­to­manufacture­the­most­advanced­half­automatic­rotary­form­and­seal­packaging­machine,­available­on­the­market.Our­machine­and­foil­department­resides­in­a­nearby­sepa-rate­ dedicated­ facility­ covering­ 600­m2,­ optimized­ for­ pro-duction­to­the­medical­industry

Worldwide netAll­solutions­supplied­by­FREEFORM­are­based­on­our­funda­mental­ packaging­ and­ production­ expertise,­ personalized­consultation,­and­our­experienced­worldwide­net­of­profes-sional­sales­­and­service­partners.

FREEFORM WorkStation Series

For­blister­packing­of­small­to­medium­production­quantities­FREEFORM­ A/S­ presents­ the­ 525­ and­ 725­ Workstations­ I­and­II.

Just-In-Time manufacturing Besides­the­possibility­of­just­in­time­blister­production,­the­FREEFORM­A/S­Workstations­enables­our­customers­to­ben-efit­from­an­innovative­stainless­steel­design,­maximum­reli-ability,­and­the­flexibility­to­add­options­that­meet­individual­needs­in­terms­of­technical­demands,­productivity­and­opera-tor­friendly­ergonomics.­

Low start-up costsThe­FREEFORM­A/S­Workstations­ efficiently­ produce­opti-mal­blister­packs­at­very­low­start­up­costs.­As­the­machines­are­ capable­ of­ both­ forming­ and­ sealing­ blisters,­ stocks­ of­preformed­blisters­are­no­longer­necessary

CE-documented safetyThe­compact­machines­have­very­small­footprints­and­incor-porate­industry­leading­design,­innovative­technology,­unsur-passed­quality,­and­CE­documented­safety.

Highlights » 2­station­rotary­machines­for­combined­ blister­forming­and­sealing

» Capable­of­separate­forming­or­sealing­operation

» ­Designed­for­low­to­medium­blister­production­quantities­ (up­to­1.­mio­packages­a­year)

» Innovative all Stainless/Aluminum and CE­approved­industrial­design

» ­Operator­and­service­friendly­construction­and­ergonomics

» Flexible­ergonomic­options­for­operator­protection

» ­Quick­change­of­form/seal­tools­and­ form/seal­plates­from­the­front

» ­All­production­parameters­saved­in­easy­accessible­programs

» Programmable­password­protection­of­program­data

» Two­sizes­:­525­x­325­­mm­/­725­x­425­mm

» Option­for­mould­cooling

» ­Option­for­different­forming­/­sealing­temperatures­ and pressures

» Cleanroom­and­validation­ready

WorkStation I WorkStation II

The FREEFORM WorkStation I 525/725­ is­ our­ top­of­ the­line,­semi­automatic­rotary­form­&­seal­packaging­machine.The­WorkStation­ I­ is­ the­preferred­choice­ for­ the­medical/medico­ community,­ and­ sets­ the­ bar­with­ a­wide­ range­ of­

standard­features­and­optional­features­that­covers­all­needs­for­fx.­data­logging­and­a­100%­­PLC­controlled­touch­inter-face­of­all­working­and­production­parameters.

WORKSTATION I

Standard features for the WorkStation I » Programmable­logic­control­(Parker)­ » ­Built­in­intelligent­system­for­all­production­data­to­be­

saved in multiple programs » ­Two­hand­START/STOP­system­for­Manual­and­Auto­

Mode » Emergency­STOP­push­buttons­(2) » Multicolor­light­signal­for­operator­info » Dual­high­power­pneumatic­main­cylinders » Servo­driven­semi­automatic­180°­reversing­turntable » Possibility­of­1­station­production » ­Proportional­valves­installed­for­controlling­vacuum­and­blowing­pressures

» Filter, Regulator & Pressure gauge installed on airline » ­Programmable­proportional­valve­to­adjust­heated­plate­

pressure » Rotary­table­perimeter­soft­protection » ­Easy­access­through­front­of­machine­for­tooling­changeover­or­maintenance

» CE­certified

Color touch screen operator interface (Proface) includes: » Manual / Auto mode » ­Auto­page­showing­program­number,­temperatures,­counter,­current­and­next­operation

» ­Counter­displays­number­of­performed­forming­and­sealing­cycles,­

» ­Full­forming­and­sealing­production­data­storage­with­memory­for­up­to­75­different­programs

» ­Digital­temperature­controller­on­screen­display­in­degrees­Fahrenheit­or­Celsius­with­alarms

» ­Programmable­forming­and­sealing­temperatures,­air­pressures and timers

» Password­protection­of­program­data » ­Complete­manual­control­of­all­individual­functions­for­easy­set­up­and­production­change

» Turntable­jog » Low­air­pressure­sensor­with­alarms » ­System­start­up­activates­machinery­in­sequences­during­

initial start » ­On­screen­system­errors­machine­diagnostics­for­troubleshooting

» ­On­screen­alarms.­­Alarm­icon­launches­and­flashes.­Alarm­data­may­be­accessed­from­the­touch­screen.

– The choice of the medical community

The FREEFORM WorkStation 525/725 II­ is­our­price­wor-thy,­semi­automatic­rotary­form­&­seal­packaging­machine.It­is­similar­to­the­WorkStation­I­in­basic­construction,­work-ing­principles­and­quality.

FREEFORM­has­developed­the­WorkStation­II,­as­an­answer­to­the­demand­for­a­high­quality­blister­packaging­solution,­without­ the­need­ for­ the­more­advanced­ functions­and­pa-rameter­controls­of­the­WorkStation­I.

WORKSTATION II

– Value packed performance

Standard features for the WorkStation II » Programmable­logic­control­ » ­Built­in­intelligent­system­for­setting­of­ temperatures­and­timers.

» Easy­manual­adjustment­of­forming­and­sealing­pressures » Process­cycle­lamps » ­Possibility­for­production­on­one­mould­station­ (requires­1­mould­only)

» Emergency­STOP­push­button » Filter, Regulator & Pressure gauge installed on airline » Heated­forming­/­sealing­plate » ­Choice­of­dual­or­single­high­power­pneumatic­ main­cylinders

» Rotary­table­perimeter­soft­protection » ­Easy­access­through­front­of­machine­for­ tooling­changeover­or­maintenance

» CE­certified

Color touch screen operator interface includes: » Manual / Auto mode » ­Auto­page­showing­program­number,­temperatures,­counter,­current­and­next­operation

» ­Counter­displays­number­of­performed­forming­and­sealing­cycles,­

» Programmable­forming/sealing­temperatures­and­timers » ­Digital­temperature­controller­on­screen­display­in­degrees­Fahrenheit­or­Celsius­with­alarms

» ­Complete­manual­control­of­all­individual­machine­functions­for­set­up

» Low­air­pressure­sensor­with­alarms » ­System­start­up­activates­machinery­in­sequences­

during initial start » Process­cycle­lamps » ­Possibility­for­production­on­one­mould­station­ (requires­1­mould­only)

» ­On­screen­system­errors­machine­diagnostics­for­troubleshooting

» ­On­screen­alarms.­ (Alarm­icon­launches­and­light­flashes).­ Alarm­data­may­be­accessed­from­the­touch­screen.

Other options :FREEFORM­A/S­delivers­complete­solutions.­This­means­we­are­able­to­deliver­any­kind­of­equipment­needed­for­setting­up­an­optimal­complete­production­solution.

Other­options­include­: » ­Full­Beckhoff­Control­System­(PLC,­Servo­drive,­ 12”­Touch­Screen,­Direct­Ethernet­access­aso.)

- ­Connection­for­Production­Data­Logging*­(Data­delivered­in­*.csv­file)­*requires­full­Beckhoff­system

- ­Connection­for­external­storage­of­programs­ (I/O­Ethernet­or­USB)­*requires­full­Beckhoff­system

» I­/O/D/P­Qualification­and­Validation » ­Second­heating­plane­for­different­form/seal­temperatures­and­fitted­sealing­edge.

» Cleanroom­option » Centralized­pneumatical­exhaust­for­clean­room­outtake » MAP­Gas­flushing­systems » MAP­headspace­gas­analysers » Material­cutters­and­punchers » Roller­die­cutters » Speed­loaders­for­filling­blisters » Printing solutions » Compressors » Peel,­Leak­and­Burst­testers » Casters­with­locking­wheels » Camera­detection » Barcode­readers » Data­exchance­with­SAP­or­similar

Custom features quoted on request...

Optional highlights » ­Optional­built­in­mould­cooling­connection

» ­Mould­platen­with­integrated­cooling­

» Quick­change­connection » ­Boe­Therm­integrated­3.6­KW­Chilling­unit Optional ergonomic lift system » Improvement­of­operator­ergonomics » Variable­adjustment­of­working­height » Work­from­a­standing­or­sitting­position

Optional integrated shelf system » ­Easy­operator­acces­to­materials­and­products

» ­Ergonomic­and­multi­adjustable

Optional pneumatic puncher » Punching­of­EURO­hole » ­Punching­of­other­holes­

and shapes » For mounting on integrated­shelf­system­or­ as a stand-alone unit

OPTIONS

Width Depth Height

525 W.S. I 1140 1005 1630

725 W.S. I 1350 1185 1630

525 W.S. II 1132 1132 1620

725 W.S. II 1342 1170 1620

Dimensions are subject to change without notice. Neither FREEFORM A/S nor our distributors are responsible for typographical errors.

MACHINE DIMENSIONS

Width D/Plane2 H/Lift

525 W.S. I 1140 1256 1530­1800

725 W.S. I 1350 1436 1530­1800

525 W.S. II 1132 1240 1530­1800

725 W.S. II 1342 1420 1530­1800

Standard WorkStation I-II WorkStation­I­II­with­all­options

SPECIFICATIONS

Electric,­standard­(Options­available) 400­Volts­/­3­PH­/­16­Amps­

Compressed­air: 8­bar­/­116­psi­at­500­L/min­(Peak)

Recommended­min.­compressed­air­tank­size 150­L

Control 24­Volts­AC

Heating­system­(525) Cartridges­4­x­500­W

Heating­system­(525­w.­optional­heating­plane­2) Cartridges­8­x­500­W

Heating­system­(725) Cartridges­6­x­350­W

Heating­system­(725­w.­optional­heating­plane­2) Cartridges­12­x­350­W

Optional­dual­pneumatic­main­cylinder­(525­+­725) 1­2­cylinders­Ø­200­mm

Temperature­range­for­forming­and­sealing­(std.) 50­180°C

Maximum­mould­size­(525) 525­mm­(20,6”)­x­325­mm­(12,8”)­x­130­mm­(5,1”)

Maximum­mould­size­(725) 725­mm­(28,5”)­x­425­mm­(16,7”)­x­130­mm­(5,1”)

Maximum­forming­and­sealing­area Same­as­max.­mould­size

Max­blister­depth 120mm­(4,7”)

Cycle­speed­(Forming­and­Sealing) 100­180­cycles­/­hour­(x­number­of­mould­cavities)

Working­height­standard­(+­tooling­height) 75cm­(30”)

Working­height­with­lift­option­(+­tooling­height) 65­cm­(26”)­to­100­cm­(36”)­

Weight­WS­I­­(depending­on­options) 525:­485­585kg,­725:­525­625kg

Weight­WS­II­(depending­on­options) 525:­430­530kg,­725:­490­560kg

The FREEFORM AdvantageFREEFORM­ is­ continuously­ working­ with­ various­ leading­packaging­material­manufacturers­all­over­the­world,­to­create­solutions­covering­our­customer´s­needs­and­requirements.­Our­ability­to­design,­build,­CNC­machine­and­test­function-ality­in­house,­gives­our­customers­real­value­for­money­solu-tions.­

3D printed prototypesWe­have­the­capability­to­3D­print­blister­prototypes­in­house­at­the­lowest­possible­cost.­

In­ close­ cooperation­ with­ our­ customers,­ all­ projects­ are­viewed­from­the­standpoints­of­overall­cost,­functionality­and­aesthetics.We­believe­ that­ a­ commercially­ successful­ and­ inexpensive­design­is­one­of­the­key­factors­when­bringing­a­new­product­to­the­market.The­design­should­meet­customer­requirements­by­both­min-imizing­manufacturing­costs,­be­functional­and­eye­catching.All­ solutions­supplied­by­FREEFORM­A/S­are­based­on­our­fundamental­ packaging­ and­ production­ expertise­ and­ per-sonalized­consultation­

SOLUTIONS­AND­INNOVATION

FREEFORM­DELIVERS­SOLUTIONS

Film & Foil

Tooling Machinery Blister­design

PrototypingSOLUTIONS

Hjulmagervej­1­­|­­DK­7100­Vejle­­|­­Tel.:­+45­7585­2625­­|­­info@free­form.dk­­|­­www.free­form.dkPart of the futur e

FREE FORMprec is ion too ls

We­ have­ at­ FREEFORM­ established­ a­ brand­ new­ produc-tion­facility,­for­the­manufacturing­of­pre­cut­foil­and­lidding­­material.­We­ship­pre­cut­material­all­over­the­world,­at­very­competi-tive­price­levels.­We­ will­ happy­ to­ prove­ our­ competitive­ price­ levels­ and­­industry­leading­quality,­by­forwarding­a­non­binding­offer­for­your­specific­needs.The­clean­room­is­purpose­build­for­punching­and­cutting­con-sumables­in­a­controlled­environment.

Material certificatesOur­entire­stock­of­raw­material­has­100%­traceability­back­to­the­original­manufacturer­of­the­raw­material!We­are­happy­to­issue­material­certificates­on­all­our­deliver-ies­if­inquired.

Materials Available We­keep­an­extensive­range­of­consumables­in­stock,­ready­for­immediate­processing­and­shipmentWe­can­also­supply­other­consumables­on­request

Blister­Material » Blue­Tinted­PET­G,­from­0.2mm­up­to­0,9mm » Clear­PET­GAG,­from­0,2mm­up­to­0,9mm » PVC­from­0,25mm­up­to­0,9mm

Lidding­Material » TYVEK,­Coated » Medical­Paper,­Coated » Alu­foil,­Punch­through » Alu­foil,­Peel » ­We­can­also­supply­a­wide­variety­of­other­lidding­

materials on request

Packaging Depending­on­customer­requirements­we­can­offer­standard­single­bagging,­or­double­bagging­for­clean­room­use.We­package­the­processed­foil­and­lidding­material­according­to­customer­request.

FOIL­DEPARTMENT