5
Page 1 of 5 Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002) 2012 - On Important: Please read these instructions carefully prior to installation. Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations. Check the contents of kit before commencing fitment and report any discrepancies. Place these instructions in the vehicle’s glove box after installation is complete. Maximum carrying capacity: 150kgs This product has been designed, tested and approved for ADR72/00. When fitted in accordance with the manufactuers fitting instructions this side step will not affect the deployment of the vehicles side curtain airbag in the event of an accident. Do not modify or repair the product and / or its mounting brackets in any way. These changes may effect the proper operation of the airbag resulting in serious injury. Always use genuine Rhino-Rack accessories for replacement parts. - Do not use on any other motor vehicle other than which it it designed. - Always use the same mounting locations as shown in this instruction. - To avoid damage it is advisable to seek assistance from another person when installing. Safe Use: Always ensure safe practice when using your side steps. Always have one arm in contact with your car for stability. When side steps are wet they may not be as grippy. Avoid standing on polished stainless steel as you may loose your footing. Never travel on the side step while vehicle is in motion. Care Maintanence : Always wash with a carwash approved detergent. Never use abrasive brushes as these may scuff or mark the polished stainless steel finish. Stubborn dirt can be removed with kerosene. Recommendations: Make sure vehicle is on a flat, even surface before installing side steps. It is essential that all bolt connections be checked after driving a short distance when you first install your side steps. Bolt connections should be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also inspect the side steps for damage. Do not use if they are dagamed in any way. Contact your nearest Rhino-Rack distributor for parts replacement. Load Ratings Maximum permissible load is 150kgs in a stationary position. Jumping or travelling on side step while vehicle is in motion is prohibited. Only one person should be using the side step at a time. Ensure you are holding on securely with hands while using the side step. Note for Dealers and Fitters: It is your responsibility to ensure these fitting instructions are given to the end user or client. Rhino-Rack 3 Pike Street, Rydalmere, NSW 2116, Australia. Document No: R385 (Ph) (02) 9638 4744 Prepared By: Kayle Everett Issue No: 01 (Fax) (02) 9638 4822 Authorised By: Chris Murty Issue Date: 14/02/14 These instructions remain the property of Rhino-Rack Australia Pty Ltd and may not be used or changed for any other purpose than intended. Important Information

Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002 ...vpm.cdn.rhinorack.com.au/Instructions/Accessories/SS002.pdf · Place these instructions in the vehicle’s glove box after

Embed Size (px)

Citation preview

Page 1: Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002 ...vpm.cdn.rhinorack.com.au/Instructions/Accessories/SS002.pdf · Place these instructions in the vehicle’s glove box after

Page 1 of 5

Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002) 2012 - On Important: Please read these instructions carefully prior to installation. Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations. Check the contents of kit before commencing fitment and report any discrepancies. Place these instructions in the vehicle’s glove box after installation is complete.

Maximum carrying capacity: 150kgsThis product has been designed, tested and approved for ADR72/00. When fitted in accordance with the manufactuers fitting instructions this side step will not affect the deployment of the vehicles side curtain airbag in the event of an accident. Do not modify or repair the product and / or its mounting brackets in any way. These changes may effect the proper operation of the airbag resulting in serious injury. Always use genuine Rhino-Rack accessories for replacement parts.

- Do not use on any other motor vehicle other than which it it designed.- Always use the same mounting locations as shown in this instruction.- To avoid damage it is advisable to seek assistance from another person when installing.

Safe Use:Always ensure safe practice when using your side steps. Always have one arm in contact with your car for stability. When side steps are wet they may not be as grippy. Avoid standing on polished stainless steel as you may loose your footing. Never travel on the side step while vehicle is in motion.Care Maintanence :Always wash with a carwash approved detergent. Never use abrasive brushes as these may scuff or mark the polished stainless steel finish. Stubborn dirt can be removed with kerosene.Recommendations:Make sure vehicle is on a flat, even surface before installing side steps. It is essential that all bolt connections be checked after driving a short distance when you first install your side steps. Bolt connections should be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also inspect the side steps for damage. Do not use if they are dagamed in any way. Contact your nearest Rhino-Rack distributor for parts replacement.Load RatingsMaximum permissible load is 150kgs in a stationary position. Jumping or travelling on side step while vehicle is in motion is prohibited. Only one person should be using the side step at a time. Ensure you are holding on securely with hands while using the side step. Note for Dealers and Fitters:It is your responsibility to ensure these fitting instructions are given to the end user or client.Rhino-Rack3 Pike Street, Rydalmere, NSW 2116, Australia. Document No: R385 (Ph) (02) 9638 4744 Prepared By: Kayle Everett Issue No: 01(Fax) (02) 9638 4822 Authorised By: Chris Murty Issue Date: 14/02/14These instructions remain the property of Rhino-Rack Australia Pty Ltd and may not be used or changed for any other purpose than intended.

Important Information

Page 2: Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002 ...vpm.cdn.rhinorack.com.au/Instructions/Accessories/SS002.pdf · Place these instructions in the vehicle’s glove box after

Ford Ranger / Mazda BT-50 Side Steps Kit (SS002)

No. ID Description Qty1 RF Front Right Bracket 12 RM Middle Right Bracket 13 RR Rear Right Bracket 14 LF Front Left Bracket 15 LM Middle Left Bracket 16 LR Rear Left Bracket 17 LH and RH 2m Side Step Bar 28 B004 M10 x 30mm Hex Bolt 129 W023 M10 x 30mm Flat Washer 1210 - M10 Spring Washer 1211 B101 M8 x 25mm Hex Bolt 1212 W019 M8 Spring Washer 1213 - M8 x 24mm Flat Washer 1214 R385 Instruction 1

Parts List:

Tools Required

13mm Socket

Tape Measure

PW00814101-4 OVAL STRAIGHT SIDE BAR FOR FORD RANGER 12+ DOUBLE CABWEIGHT:

A1

SHEET 1 OF 1SCALE:1:10

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR ANDBREAK SHARPEDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:

LINEAR:ANGULAR:

Q.A

MFG

APPV'D

CHK'D

DRAWN

SCALE 1 : 2

PW00814101-4 OVAL STRAIGHT SIDE BAR FOR FORD RANGER 12+ DOUBLE CABWEIGHT:

A1

SHEET 1 OF 1SCALE:1:10

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR ANDBREAK SHARPEDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:

LINEAR:ANGULAR:

Q.A

MFG

APPV'D

CHK'D

DRAWN

SCALE 1 : 2

PW00814101-4 OVAL STRAIGHT SIDE BAR FOR FORD RANGER 12+ DOUBLE CABWEIGHT:

A1

SHEET 1 OF 1SCALE:1:10

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR ANDBREAK SHARPEDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:

LINEAR:ANGULAR:

Q.A

MFG

APPV'D

CHK'D

DRAWN

SCALE 1 : 2

PW00814101-4 OVAL STRAIGHT SIDE BAR FOR FORD RANGER 12+ DOUBLE CABWEIGHT:

A1

SHEET 1 OF 1SCALE:1:10

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATESIGNATURENAME

DEBUR ANDBREAK SHARPEDGES

FINISH:UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES:

LINEAR:ANGULAR:

Q.A

MFG

APPV'D

CHK'D

DRAWN

SCALE 1 : 2

A. B. C.

2,53,6 1,4

9.

8.10.

11.12.13.

11.12.13.

9.

8.10.

9.

8.10.

11.12.13.

7.

Page 3: Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002 ...vpm.cdn.rhinorack.com.au/Instructions/Accessories/SS002.pdf · Place these instructions in the vehicle’s glove box after

Ford Ranger / Mazda BT-50 Side Steps Kit (SS002) Ford Ranger / Mazda BT-50 Side Steps Kit (SS002)

8.

10.

9.

1

2

3

Remove both caps underneath the car at 305mm back from the front mud flap.

Place Front Right Bracket over holes and bolt onto vehicle using items 8,9 and 10. With a

17mm Socket Wrench, fix as shown.

Remove caps from fixture point 670mm back from the Front Bracket.

Page 4: Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002 ...vpm.cdn.rhinorack.com.au/Instructions/Accessories/SS002.pdf · Place these instructions in the vehicle’s glove box after

Ford Ranger / Mazda BT-50 Side Steps Kit (SS002)

8.

10.

9.

4

5

6

Place Middle Bracket onto the exposed fixture points. Using item 8,9 and 10 fix the bracket in place with a 17mm Socket Wrench as shown.

Remove caps from the rear fixture point, 885mm back from the Middle Bracket.

Place Rear Bracket onto the exposed fixture points. Using item 8,9 and 10 fix the bracket in place with a 17mm Socket Wrench as shown.

8.

10.

9.

Page 5: Ford Ranger / Mazda BT-50 D/Cab Side Steps Kit (SS002 ...vpm.cdn.rhinorack.com.au/Instructions/Accessories/SS002.pdf · Place these instructions in the vehicle’s glove box after

Ford Ranger / Mazda BT-50 Side Steps Kit (SS002) Ford Ranger / Mazda BT-50 Side Steps Kit (SS002)

7

8

9 Check all bolts are securely fastened.

11

12

13

Place the side step onto the brackets as shown. Using items 11, 12 and 13 fasten allbrackets to the side step.

1. Check the Side Step is level and adjust accordingly. 2. Tighten all fastenings to 13Nm on the side step with a 13mm socket wrench.

1. 2.

Repeat step 1-8 for the opposing side.