6
National N-55 This load chart has been adapted from the original manufacturer’s load chart for use in the NCCER Mobile Crane Certification Examination. It is not to be used for calculating loads, planning lifts, or for any other purpose. LOAD CHARTS for Use With WRITTEN EXAMINATIONS Manitowoc Crane Group, by providing pages of one of its manuals, is not providing a substitute for training on a Manitowoc crane. These pages are reproduced for illustration only and not as a substitute for reviewing the entire manual for a particular crane. Make sure that you are fully trained on, and review the entire manual for, every crane you operate.

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Page 1: for Use With

National N-55

This load chart has been adapted from the original manufacturer’s load chart for

use in the NCCER Mobile Crane CertificationExamination. It is not to be used for calculating

loads, planning lifts, or for any other purpose.

LOAD CHARTSfor Use With

WRITTEN EXAMINATIONS

Manitowoc Crane Group, byproviding pages of one of its

manuals, is not providing asubstitute for training on a

Manitowoc crane.These pages are reproduced for

illustration only and not as asubstitute for reviewing the entire

manual for a particular crane.Make sure that you are fully

trained on, and review the entire manual for, every

crane you operate.

Page 2: for Use With

SA

FE

TY

IN

EQ

UIP

ME

NT

MA

INT

EN

AN

CE

A

ND

IN

SP

EC

TIO

N

Saf

e op

erat

ions

dep

ends

on

you,

the

con

ditio

n of

yo

ur m

aint

enan

ce,

and

insp

ectio

n pr

oced

ures

. T

he s

ingl

e m

ost

impo

rtan

t fa

ctor

in

the

prev

entio

n of

equ

ipm

ent

failu

re a

nd

acci

dent

s is

a p

ositi

ve a

ttitu

de t

owar

ds s

afet

y. T

he h

abit

of a

ntic

ipat

ing

poss

ible

pro

blem

s no

rmal

ly p

reve

nts

man

y ac

cide

nts

from

occ

urrin

g.

Insp

ectio

n ch

ecks

are

not

to

be o

v erlo

oked

. B

elo

w a

re l

iste

d se

vera

l im

port

ant

insp

ectio

ns t

hat

shou

ld b

e pe

rfor

med

bef

ore

and

durin

g op

erat

ion

of t

he u

nit.

Fur

ther

det

aile

d in

spec

tion

req

uire

men

ts a

re l

iste

d in

the

M

aint

enan

ce S

ectio

n.

• C

hass

is –

che

ck t

he o

il le

vel,

batte

ry,

light

s an

d br

akes

. •

Tire

s –

chec

k fo

r pr

oper

inf

latio

n, c

uts,

loo

se w

heel

nut

s.

• S

afet

y ac

cess

orie

s –

chec

k fo

r pr

oper

fun

ctio

n, o

il le

vel,

leak

s, e

tc.

• H

ydra

ulic

oil

rese

rvoi

r –

chec

k fo

r pr

oper

oil

leve

l, le

aks.

Str

uctu

rals

– v

isua

lly i

nspe

ct c

ompl

ete

cran

e fo

r da

mag

e es

peci

ally

fo

r cr

acks

in

wel

dmen

ts.

• F

aste

ners

– c

heck

all

pins

, sh

eave

s, r

etai

ners

, bo

lts a

nd n

uts.

Che

ck

for

pres

ence

and

pro

per

tight

ness

. •

She

aves

– c

heck

for

rop

e w

ear,

cra

cks

and

bear

ing

cond

ition

(if

equi

pped

w

ith o

ptio

nal

win

ch)

• H

ose/

fittin

gs –

che

ck f

or l

eaks

, ab

rasi

on a

nd l

oose

cla

mps

.

• C

rane

hoo

ks –

che

ck h

ook

for

safe

ty c

atch

, tw

ist

and

open

ing

of

hook

thr

oat.

• C

over

s an

d ga

urds

– c

heck

for

pro

per

inst

alla

tion.

Ope

ratin

g pl

acar

ds a

nd s

afet

y si

gns

– ch

eck

for

mis

sing

, ill

egib

le

defa

ces

sign

s an

d pl

acar

ds.

AT

A M

INIM

UM

YO

UR

CR

AN

E M

US

T

CO

NT

AIN

IN

FO

RM

AT

ION

ON

TH

E D

EC

ALS

SH

OW

N O

N P

AG

ES

7

TH

RO

UG

H 9

. IF

TH

ES

E D

EC

ALS

AR

E N

OT

PR

ES

EN

T O

R N

OT

LE

GIB

LE,

CO

NT

AC

T N

AT

ION

AL

CR

AN

E I

MM

ED

IAT

ELY

TO

O

RD

ER

TH

EM

.

• Li

fting

rop

e/sl

ings

– c

heck

rop

e an

d sl

ings

for

fra

yed

edge

s, b

roke

n st

rand

s, k

inks

fla

t sp

ots

and

end

atta

chm

ents

for

uns

afe

cond

ition

s.

• S

heav

es (

on c

rane

s eq

uipp

ed w

ith

win

ches

) –

chec

k fo

r ro

pe w

ear,

cr

acks

, an

d be

arin

g co

nditi

on.

National N-55 Page 1 of 5

Page 3: for Use With

CO

NT

RO

LS

CA

B C

ON

TR

OLS

P

ower

Tak

e-of

f M

anua

l S

hift

Con

trol

– T

he P

TO

’s a

re e

ngag

ed

whe

n th

e kn

obs

on

dash

or

floor

are

pul

led

out

and

dise

ngag

ed w

hen

the

knob

s ar

e pu

shed

in.

T

he t

ruck

gea

r sh

ift l

ever

mus

t be

in

neut

ral

and

the

clut

ch d

epre

ssed

w

hene

ver

knob

s ar

e re

mov

ed.

All

Shi

ft C

ontr

ol –

The

PT

O i

s en

gage

d w

hen

the

switc

h is

mov

ed

to a

pply

air

to P

TO

and

dis

enga

ged

whe

n sw

itch

is i

n of

f po

sitio

n. T

he t

ruck

ge

ar s

hift

leve

r m

ust

be i

n ne

utra

l an

d cl

utch

dep

ress

ed

whe

n sw

itch

is

mov

ed.

Ele

ctric

al S

hift

Con

trol

– F

ull

torq

ue e

lect

ric s

hift

PT

O’s

are

co

ntro

lled

by a

sw

itch.

To

oper

ate,

dis

eng

age

the

clut

ch,

shift

to

four

th o

r fif

th g

ear

and

oper

ate

the

switc

h do

wn

to e

ngag

e th

e P

TO

or

up t

o di

seng

age

the

PT

O.

Ret

urn

the

gear

shift

to

neut

ral

and

enga

ge t

he c

lutc

h.

If th

e ve

hicl

e is

equ

ippe

d w

ith a

utom

atic

tra

nsm

issi

on,

the

pow

er t

ake-

off

may

be

enga

ged

by p

laci

ng t

he t

rans

mis

sion

sel

ecto

r le

ver

in a

ny d

rivin

g po

sitio

n an

d th

en e

ngag

ing

the

PT

O.

The

tra

nsm

issi

on s

elec

tor

leve

r m

ust

be t

urne

d to

“N

” fo

r st

atio

nary

veh

icle

ope

ratio

n. T

he p

ow

er t

ake-

off

may

be

dise

ngag

ed

whi

le i

n an

y tr

ansm

issi

on r

ange

pro

vide

d th

at t

he l

oad

has

first

be

en r

emov

ed f

rom

the

PT

O.

Par

k B

rake

T

he t

ruck

bra

ke m

ust

be f

irmly

set

bef

ore

leav

ing

cab

to b

egin

ope

ratio

n. I

f th

e gr

ound

sur

face

is

icy

or s

lick

or i

s sl

oped

, yo

u m

ay b

e re

quire

d to

hel

p im

mob

ilize

the

tru

ck w

ith

whe

el c

hock

s.

CR

AN

E C

ON

TR

OLS

T

he u

nit

is e

quip

ped

with

con

trol

sta

tions

on

each

sid

e of

the

mai

n fr

ame.

P

laca

rds

on c

ontr

ol k

nobs

or

next

to

the

leve

r in

dica

te t

he d

irect

ion

to

actu

ate

the

cont

rols

for

the

var

ious

uni

t fu

nctio

ns.

Eac

h st

atio

n is

com

plet

e an

d pr

ovid

es c

ompl

ete

cont

rol

of

boom

rot

atio

n, b

oth

elev

atio

n, b

oom

ex

tens

ion,

w

inch

, ou

trig

gers

, an

d en

gine

foo

t th

rottl

e.

Con

trol

Fun

ctio

ns

The

uni

t is

equ

ippe

d w

ith c

ontr

ol s

tatio

ns o

n ea

ch s

ide

of t

he m

ain

fram

e.

Pla

card

s on

the

con

trol

kno

bs o

r ne

xt t

o th

e le

ver

indi

cate

the

dire

ctio

n to

ac

tuat

e th

e co

ntro

ls f

or t

he v

ario

us u

nit

func

tions

. E

ach

stat

ion

is c

ompl

ete

and

prov

ides

com

plet

e co

ntro

l of

boo

m r

otat

ion,

boo

m l

ift,

boom

fol

d, b

oom

ex

tens

ion,

w

inch

and

out

rigge

rs.

Con

trol

Fun

ctio

ns

T

urn

– R

aise

the

lev

er t

o ro

tate

the

boo

m i

n a

cloc

kwis

e di

rect

ion.

Lo

wer

the

lev

er t

o ro

tate

the

boo

m i

n a

coun

terc

lock

wis

e di

rect

ion

as v

iew

ed

from

the

top

of

the

cran

e.

B

oom

Lift

– L

ower

the

lev

er t

o lo

wer

the

inn

er b

oom

. R

aise

the

le

ver

to r

aise

the

inn

er b

oom

.

Boo

m F

old

– Lo

wer

the

lev

er t

o fo

ld t

he o

uter

boo

m u

nder

and

do

wn.

Rai

se t

he l

ever

to

fold

the

out

er b

oom

out

and

up.

Boo

m T

eles

cope

– L

ower

the

lev

er t

o re

trac

t th

e hy

drau

lic

exte

nsio

ns.

Rai

se t

he l

ever

to

exte

nd t

he h

ydra

ulic

ext

ensi

ons.

O

utrig

ger

Sel

ecto

r –

Rai

se t

he l

ever

for

driv

er’s

sid

e ou

trig

ger

oper

atio

n. L

ower

lev

er f

or p

asse

nger

’s s

ide

outr

igge

r op

erat

ion.

Pos

ition

le

ver

in C

EN

TE

R t

o m

ove

outr

igge

rs i

nwar

d an

d ou

twar

d.

Out

rigge

rs –

Rai

se t

he l

ever

to

rais

e th

e ou

trig

ger

legs

or

retr

act

horiz

onta

l be

ams.

Low

er t

he l

ever

to

low

er t

he o

utrig

ger

legs

or

exte

nd

horiz

onta

l be

ams.

Han

d T

hrot

tle (

Driv

er’s

Sid

e O

nly)

– P

ull

the

hand

thr

ottle

out

to

acce

lera

te t

he t

ruck

eng

ine

spee

d an

d ro

tate

cou

nter

cloc

kwis

e to

loc

k.

Incr

easi

ng t

ruck

spe

ed i

ncre

ases

ope

ratin

g sp

eed.

Unl

ock

and

push

in

to

retu

rn t

o id

le s

peed

.

Cap

acity

Cha

rt –

Thi

s ch

art

sho

ws

capa

citie

s of

cra

ne a

t va

rious

op

erat

ing

hook

poi

nts.

National N-55 Page 2 of 5

Page 4: for Use With

OP

ER

AT

ING

PR

OC

ED

UR

ES

EQ

UIP

ME

NT

FA

MIL

IAR

IZA

TIO

N

Mem

bers

of

the

cre

w s

houl

d be

com

e th

orou

ghly

fam

iliar

w

ith t

he l

ocat

ion

and

oper

atio

n of

con

trol

s, t

he c

orre

ct o

pera

ting

proc

edur

e, t

he m

axim

um

liftin

g ca

paci

ties

and

safe

ty p

reca

utio

ns a

pplic

able

to

the

unit

befo

re

oper

atin

g. T

his

cran

e is

a c

ompl

ex

piec

e of

equ

ipm

ent

and

can

be

over

load

ed i

n m

any

way

s. C

aref

ully

fol

low

the

ope

ratin

g pr

oced

ures

out

lines

be

low

.

EQ

UIP

ME

NT

CH

EC

KS

P

erfo

rm t

he f

ollo

win

g ch

ecks

prio

r to

pla

cing

the

uni

t in

ope

ratio

n:

• In

spec

t fo

r an

y un

usua

l co

nditi

ons

such

as

poo

ls o

f hy

drau

lic f

luid

or

lub

ricat

ion

oil

unde

r th

e ch

ass

is,

any

outr

igge

r w

hich

may

hav

e cr

ept

dow

n or

any

sig

ns o

f da

mag

e or

im

prop

er m

aint

enan

ce.

• C

heck

tha

t th

e tir

es a

re i

nfla

ted

to t

he p

rope

r pr

essu

re.

• C

heck

the

lev

el o

f th

e hy

drau

lic r

eser

voir.

Che

ck f

or l

oose

and

mis

sing

bol

ts.

• C

heck

pin

s fo

r pr

oper

ins

talla

tion

and

reta

iner

sec

uren

ess.

Che

ck f

or d

amag

ed s

truc

tura

l m

embe

rs a

nd w

elds

. •

Che

ck t

o se

e an

ti-tw

o bl

ock

wor

ks c

orre

ctly

(if

equi

pped

w

ith

optio

nal

win

ch).

Che

ck a

ll ro

pe g

uide

s an

d ca

ble

keep

er (

if eq

uipp

ed

with

opt

iona

l w

inch

).

• C

heck

all

shea

ves

for

free

tur

ning

(if

equi

pped

w

ith o

ptio

nal

win

ch).

Che

ck t

he l

oadl

ine

cabl

e fo

r ki

nks,

bro

ken

stra

nds

or o

ther

dam

age

in a

ccor

danc

e w

ith i

nstr

uctio

ns i

n th

e “L

ubric

atio

n &

Mai

nten

ance

” se

ctio

n (if

equ

ippe

d w

ith o

ptio

nal

win

ch).

Che

ck t

o se

e th

at t

he h

ydra

ulic

hos

es a

nd f

ittin

gs a

re i

n go

od

cond

ition

and

sho

w n

o si

gns

of l

eaki

ng.

The

hos

es s

houl

d be

fre

e fr

om c

uts

and

abra

sion

s an

d th

ere

shou

ld b

e no

evi

denc

e of

bi

ndin

g. A

ny d

amag

e or

lea

kage

sho

uld

be r

epai

red

imm

edia

tely

.

NO

TE

: C

ON

SU

LT T

RU

CK

MA

NU

FA

CT

UR

ER

’S M

AN

UA

L F

OR

V

EH

ICLE

CH

EC

KS

.

WO

RK

SIT

E P

OS

ITIO

N

Alw

ays

seek

the

bes

t po

ssib

le w

ork

site

w

hen

park

ing

the

cran

e. A

n id

eal

park

ing

loca

tion

at a

job

site

is

firm

, le

vel,

dry

grou

nd o

r pa

vem

ent

loca

ted

in

clos

e pr

oxim

ity t

o th

e w

ork

stat

ion.

Avo

id u

neve

n, r

ocky

or

mud

dy t

erra

in,

stee

p gr

ades

or

loca

tions

w

ith u

nnec

essa

ry o

verh

ead

obst

ruct

ions

. Lo

catio

n sh

ould

be

sele

cted

suc

h th

at o

utrig

gers

can

be

fully

ext

ende

d ho

rizon

tally

an

d ve

rtic

al l

eg c

omes

dow

n on

firm

lev

el

surf

ace.

Par

ticul

ar c

are

mus

t be

ta

ken

in s

elec

ting

site

pos

ition

to

the

loca

tion

of o

verh

ead

pow

er l

ines

so

that

pr

oper

cle

aran

ce c

ondi

tions

can

be

ma

inta

ined

. Id

eally

, on

e sh

ould

sel

ect

a

loca

tion

at

whi

ch t

he b

oom

cou

ld n

ot c

ome

with

in t

he m

inim

um

reco

mm

ende

d di

stan

ce o

f th

e po

wer

lin

es.

It is

bes

t to

sel

ect

a lo

cati

on o

n th

e si

te s

uch

that

mos

t of

the

lift

ing

can

be

done

ove

r th

e ou

trig

ger

supp

ort or

rea

r of

the

tru

ck.

BE

FO

RE

LE

AV

ING

TH

E C

AB

1.

S

et t

he t

ruck

han

d br

ake

secu

rely

and

tur

n th

e fr

ont

whe

els

into

the

cu

rb,

if ap

plic

able

. W

heel

cho

cks

may

be

requ

ired

unde

r ce

rtai

n co

nditi

ons.

2.

W

ith t

he g

ear

shift

in

neut

ral,

depr

ess

clut

ch (

if eq

uipp

ed

with

a

man

ual

tran

smis

sion

), a

nd e

ngag

e th

e po

wer

tak

e-of

f by

pul

ling

out

the

shift

ing

knob

. 3.

B

ring

the

hydr

aulic

sys

tem

up

to

oper

atin

g te

mpe

ratu

re (

oil

rese

rvoi

r w

arm

to

the

touc

h) b

y al

low

ing

the

syst

em t

o op

erat

e w

ith

all

cont

rols

at

neut

ral.

SE

TT

ING

TH

E O

UT

RIG

GE

RS

1.

B

efor

e co

nduc

tion

any

boom

ope

ratio

ns,

exte

nd b

oth

outr

igge

rs t

o fu

ll ho

rizon

tal

then

dow

nwar

d to

mak

e fir

m c

onta

ct

with

the

gro

und.

P

rovi

de b

lock

s, i

f ne

cess

ary,

to

leve

l th

e un

it on

slo

ping

gro

und

or

bear

ing

pads

if

the

outr

igge

rs t

end

to s

ink

into

sof

t te

rrai

n or

hot

as

phal

t. S

ome

conc

rete

or

asph

alt

surf

aces

are

rel

ativ

ely

thin

and

ca

nnot

with

stan

d ou

trig

ger

load

ing.

Con

cret

e ca

n br

eak

thro

ugh

and

caus

e in

stab

ility

. 2.

A

ll ou

trig

gers

sha

ll be

ext

ende

d fu

lly o

ut t

hen

dow

n to

a f

irm

surf

ace.

Par

k th

e ve

hicl

e on

lev

el

fron

t to

bac

k an

d us

e ou

trig

gers

as

nec

essa

ry t

o le

vel

the

truc

k si

de t

o si

de.

If th

e ou

trig

gers

are

not

vi

sibl

e at

the

ope

rato

r’s s

tatio

n, a

sig

nal

pers

on s

houl

d be

use

d to

be

sur

e th

e ou

trig

gers

are

set

saf

ely.

It is

not

rec

omm

ende

d to

rem

ove

all

the

vehi

cle

wei

ght

from

whe

els.

E

xtre

me

caut

ion

mus

t be

use

d w

hen

oper

atin

g in

are

as a

roun

d th

e tr

uck

not

supp

orte

d by

out

rigge

rs b

ecau

se o

f cu

shio

n of

tire

s an

d sp

rings

. A

lso,

w

hen

swin

ging

loa

ds f

rom

are

as s

uppo

rted

by

outr

igge

rs t

o ar

eas

not

supp

orte

d by

out

rigge

rs,

extr

eme

caut

ion

mus

t be

use

d be

caus

e of

a p

oten

tial

sudd

en

shift

ing

of t

he s

uppo

rt p

oint

. A

lway

s ke

ep t

he l

oad

as c

lose

to

the

grou

nd a

s po

ssib

le

whe

n op

erat

ing.

National N-55 Page 3 of 5

Page 5: for Use With

BO

OM

UN

ST

OW

ING

PR

OC

ED

UR

E

1.

Pus

h th

e fo

ld c

ontr

ol l

ever

dow

n,

rais

e th

e ou

ter

boom

as

high

as

it w

ill g

o.

2.

Rai

se t

he l

ift c

ylin

der

cont

rol

leve

r w

hich

w

ill c

ause

the

inn

er b

oom

to

lift

. R

aise

it

to a

pos

ition

tha

t w

ill a

llow

the

out

er b

oom

to

unfo

ld.

3.

Rai

se t

he f

old

cont

rol

leve

l an

d un

fold

the

out

er b

oom

. 4.

B

efor

e us

ing

the

cran

e, u

nhoo

k th

e lo

ad h

ook

from

its

slo

w p

in s

o th

at t

he h

ydra

ulic

ext

ensi

ons

may

be

exte

nded

and

ret

ract

ed.

BE

FO

RE

MA

KIN

G T

HE

LIF

T

1.

Che

ck a

ll co

ntro

ls f

or p

rope

r op

erat

ion

by o

pera

ting

each

sys

tem

th

roug

h on

e co

mpl

ete

cycl

e. T

his

is p

artic

ular

ly i

mpo

rtan

t af

ter

the

unit

has

been

ser

vice

d or

rep

aire

d. I

f an

y ab

norm

al o

pera

tions

are

de

tect

ed,

corr

ect

the

cond

ition

bef

ore

cont

inui

ng.

2.

D

urin

g al

l op

erat

ions

, th

e co

ntro

ls s

houl

d be

met

ered

w

hen

begi

nnin

g or

ter

min

atin

g a

mov

emen

t to

pre

vent

sud

den

star

ting

or

stop

ping

w

hich

im

pose

s un

due

shoc

k lo

ads

on t

he e

quip

men

t. T

his

met

erin

g ca

n be

per

form

ed b

y m

eter

ing

the

cont

rol

leve

r.

3.

Che

ck t

he o

pera

ting

area

for

ele

ctric

po

wer

lin

es.

RE

AD

ING

AN

D U

ND

ER

ST

AN

DIN

G T

HE

CA

PA

CIT

Y C

HA

RT

T

he s

truc

ture

s an

d co

mpo

nent

s of

you

r un

it ar

e de

sign

ed t

o pr

ovid

ed

satis

fact

ory

serv

ice

if th

e un

it is

not

loa

ded

in e

xces

s of

the

max

imum

ca

paci

ties

spec

ified

on

the

capa

city

cha

rt.

Ove

rload

ing

can

crea

te s

erio

us

pote

ntia

l sa

fety

haz

ards

and

can

als

o s

hort

en t

he s

ervi

ce l

ife o

f yo

ur u

nit.

It is

im

port

ant

that

you

kno

w t

he w

eigh

t of

any

loa

d th

at y

ou a

re a

ttem

ptin

g to

ha

ndle

. T

his

shou

ld b

e do

ne b

y us

e of

a d

ynam

omet

er o

r by

con

tact

ing

your

su

perv

isor

. O

verlo

adin

g a

cran

e ca

n ca

use

man

y ty

pes

of f

ailu

re d

epen

ding

on

the

conf

igur

atio

n an

d w

orki

ng p

ositi

on o

f th

e cr

ane,

i.e

. st

ruct

ural

dam

age

to

alm

ost

any

part

of

the

cran

e, w

inch

or

cabl

e fa

ilure

and

tip

ping

ove

r th

e un

it.

The

cap

acity

cha

rt s

how

s th

e m

axim

um r

ated

lo

ads

incl

udin

g lo

ad (

wei

ght

bein

g lif

ted)

, lo

ad

hand

ling

equi

pmen

t su

ch a

s sl

ings

, bu

cket

s,

and

dow

nhau

l w

eigh

ts,

etc.

whi

ch c

an b

e ha

ndle

d by

the

cra

ne a

nd t

he w

inch

. T

he

wei

ght

of t

he l

oad

hand

ling

equi

pmen

t an

d bo

om a

ttach

men

ts m

ust

be d

educ

ted

from

the

m

axim

um l

oad

ratin

g sh

own

on t

he c

apac

ity

char

t to

det

erm

ine

the

payl

oad

whi

ch c

an

be l

ifted

. A

dditi

onal

red

uctio

n m

ay

be n

eces

sary

to

mak

e al

low

ance

for

su

ch f

acto

rs a

s th

e ef

fect

s of

fre

ely

susp

ende

d lo

ads,

win

d, g

roun

d co

nditi

ons,

out

-of-

leve

l co

nditi

ons

and

oper

atin

g sp

eeds

.

The

rat

ings

sho

wn

on t

he c

apac

ity c

hart

are

bas

ed o

n th

e st

ruct

ural

int

egrit

y of

the

cra

ne a

nd w

inch

and

rep

rese

nt a

st a

bilit

y tip

ping

fac

tor

of 8

5%

whe

n:

1.

All

outr

igge

rs a

re e

xten

ded

with

pos

itive

con

tact

on

firm

, le

vel

surf

ace.

2.

The

pro

per

amou

nt o

f co

unte

rwei

ght

has

been

ins

talle

d, i

f re

quire

d.

3.

The

uni

t is

mou

nted

in

acco

rdan

ce

with

fac

tory

ins

truc

tions

on

a ve

hicl

e w

ith p

rope

r sp

ecifi

catio

ns.

4.

Tire

s ar

e in

flate

d to

the

pro

per

pres

sure

. 5.

T

he w

eigh

t of

loa

d ha

ndlin

g de

vice

s is

con

side

red

as a

par

t of

the

lo

ad b

eing

lift

ed.

6.

Adv

erse

env

ironm

enta

l co

nditi

ons

such

as

win

d ar

e no

t pr

esen

t. 7.

T

he o

pera

tor

cont

rols

the

load

s sm

ooth

ly.

A s

tabi

lity

test

sho

uld

have

bee

n pe

rfor

med

on

this

cra

ne a

nd c

an b

e re

peat

ed b

y a

refe

renc

e to

the

ins

tal la

tion

Sec

tion

of t

he O

pera

tion

and

Mai

nten

ance

man

ual.

Thi

s cr

ane

is r

efer

red

to a

s a

“hoo

k po

int

mac

hine

” w

hen

disc

ussi

ng

capa

citie

s. T

hat

is,

the

capa

citie

s ar

e sh

ow

n on

the

cap

acity

cha

rt a

s th

e ca

paci

ties

at s

peci

fic h

ook

poin

ts r

athe

r th

an a

s at

spe

cific

loa

ds r

adiu

s or

co

mbi

natio

ns o

f bo

om a

ngle

s an

d bo

om l

engt

hs.

Bec

ause

thi

s is

a h

ook

poin

t m

achi

ne,

a lo

ad c

an b

e lif

ted

if th

e lo

ad f

alls

w

ithin

the

cap

acity

of

the

part

icul

ar h

ook

poin

t us

ed t

o po

sitio

n th

e lo

ad.

If th

e lo

ad i

s w

ithin

the

ca

paci

ty o

f th

e ho

ok p

oint

tha

t is

use

d to

rai

se t

he l

oads

, th

e lo

ad c

an b

e po

sitio

ned

anyw

here

the

hoo

k ar

c pe

rmits

. T

he c

apac

ity c

hart

is

loca

ted

near

the

ope

rato

r’s s

tatio

n fo

r qu

ick

refe

renc

e co

ncer

ning

loa

ds

whi

ch c

an o

r ca

nnot

be

hand

led.

The

fol

low

ing

proc

edur

e is

a t

ypic

al m

etho

d w

hich

mus

t be

use

d to

de

term

ine

the

cran

e’s

abili

ty t

o ha

ndle

a l

oad:

1.

Det

erm

ine

the

wei

ght

of t

he l

oad

and

load

han

dlin

g eq

uipm

ent.

2.

Det

erm

ine

the

radi

us f

rom

cen

ter l

ine

of c

rane

rot

atio

n to

pos

ition

of

load

. 3.

D

eter

min

e th

e ra

dius

fro

m c

ente

rlin

e of

cra

ne r

otat

ion

to c

ente

r of

po

int

whe

re l

oad

is b

eing

mov

ed t

o.

4.

Ref

er t

o C

apac

ity C

hart

for

cra

ne a

nd d

eter

min

e w

hat

hook

poi

nt

will

be

used

to

insu

re t

hat

the

load

doe

s no

t ex

ceed

the

cap

acity

of

the

hook

poi

nt.

5.

Ref

er t

o C

apac

ity C

hart

for

win

ch,

if

equi

pped

, to

ins

ure

the

load

do

es n

ot e

xcee

d th

e w

inch

cap

acity

.

National N-55 Page 4 of 5

Page 6: for Use With

WIN

CH

SY

ST

EM

OP

ER

AT

ION

(OP

TIO

NA

L)

The

win

c his

mou

nted

onth

ere

arbo

ttom

ofth

eou

ter

boom

.It

has

capa

citie

sto

tally

inde

p end

ent

ofth

ere

stof

the

cran

ean

dca

nno

rmal

lypu

llm

ore

than

the

cran

eit s

elf

can

with

sta n

d.T

here

fore

,ca

rem

ust

beta

ken

toin

sure

that

the

load

bein

gli f

ted

isw

ithin

boom

ratin

g.T

olif

tso

me

ofth

ehe

a vie

rlo

ads

o nth

eca

p aci

tych

art,

itw

illbe

nece

ssar

yto

mul

tiple

-par

tre

eve

the

win

chbl

ock

toin

crea

seth

elif

ting

capa

city

ofth

ew

inch

(the

spee

dis

pro p

ortio

nate

lysl

ow

er)

a nd

rem

ain

inth

est

reng

thlim

itati

ons

ofth

ew

inch

and

wire

rope

.

The

win

chlo

adra

ting

char

ton

each

mac

hine

prov

ides

the

info

rmat

ion

for

pull

limita

tions

onth

ew

inch

with

vario

usap

plic

able

part

reev

ings

.T

hese

ratin

gsar

eba

sed

onpr

ovid

ing

the

prop

erop

erat

ing

safe

tyfa

ctor

onth

ew

irero

pesu

pplie

dw

ithth

em

achi

ne.

The

refo

re,

any

repl

acem

ent

rope

mus

tm

eet

the

rope

spec

ifica

tions

for

size

,c

onst

ruct

ion

and

stre

ngth

asou

tline

din

spec

ifica

tion

sect

ions

ofth

ism

anua

l.

GE

NE

RA

LR

ULE

SW

HE

NO

PE

RA

TIN

GW

INC

H

1.A

lway

sop

erat

eth

ew

inch

cont

rol

topa

yout

the

load

line

whi

leex

tend

ing

the

boom

.T

his

will

mai

ntai

ncl

eara

nce

betw

een

the

boom

tipan

dlo

adlin

eho

ok.

2.D

ono

tpu

lllo

adbl

ock

into

boom

tipex

cept

whe

nte

stin

gan

ti-tw

obl

ock

syst

em.

3.M

ake

cert

ain

the

win

chca

ble

isno

ttw

iste

dor

kink

edan

dth

atca

ble

ispr

oper

lyse

ated

onth

edr

uman

din

the

shea

ves.

4.B

efor

elif

ting

alo

ad,

alw

ays

mak

ece

rtai

nth

atth

ree

full

wra

psof

rope

will

rem

ain

onth

edr

umat

all

times

thro

ugho

utth

elif

t.5.

Do

not

drag

load

sin

any

dire

ctio

nw

ithth

ew

inch

.6.

Nev

erat

tem

ptto

lift

load

sw

hic

har

eno

tlo

ose

and

free

,i.e

.fr

ozen

dow

nm

ater

ial

orpo

les

out

ofgr

ound

.7.

Mai

ntai

nte

nsio

non

the

load

lines

atal

ltim

esto

prev

ent

the

cabl

efr

ombe

com

ing

twis

ted

orki

nked

orim

prop

erly

seat

edon

the

win

chdr

umor

shea

ves.

8.T

hew

inch

and

shea

vecl

ocks

mus

tbe

rigge

das

show

nin

the

oper

ator

’sm

anua

l.9.

Ifan

ti-tw

obl

ock

syst

emis

onth

em

achi

neit

mus

tbe

rigge

dan

dte

sted

for

oper

atio

npr

ior

tous

ing

the

win

ch.

LIF

TIN

GT

HE

LOA

D

Afte

rth

eve

hicl

ean

dcr

ane

have

been

prop

erly

set

upan

dit

has

been

dete

rmin

edth

elo

adto

belif

ted

isw

ithin

the

ratin

gsof

the

cran

ean

dw

inch

reev

ing

syst

em,

ifeq

uipp

ed,

agai

nch

eck

the

wor

kar

eafo

rel

ectr

icpo

wer

lines

and

othe

rob

stru

ctio

nsso

that

prop

ercl

eara

nces

can

bem

aint

aine

d.

(See

Saf

ety

Rul

es.)

Iflo

adis

not

visi

ble

toop

erat

orth

roug

hout

lift,

ape

rson

mus

tbe

appo

inte

dto

use

hand

sign

als

assh

own

onth

ela

stpa

geof

this

sect

ion.

Pro

ceed

with

liftin

gth

elo

ad.

1.S

eten

gine

spee

das

requ

ired,

then

rota

te,

exte

ndor

mov

ebo

omup

ordo

wn

until

boom

tipis

dire

ctly

over

the

load

.2.

Mos

tcr

anes

are

equi

pped

with

390°

rota

tion

stop

.It

isim

port

ant

that

you

beaw

are

ofth

epo

sitio

nof

the

stop

bef o

relif

ting

inor

der

toas

sure

max

imum

rota

tion

and

prev

ent

exce

ssiv

eha

ndlin

gof

the

load

.3.

Dur

ing

oper

atio

ns,

the

cont

rols

shou

ldal

wa

ysbe

met

ered

whe

nbe

ginn

ing

orte

rmin

atin

gm

ovem

ent

topr

even

tsu

dden

star

ting

orst

oppi

ng,

whi

chim

pose

sun

due

shoc

klo

ads

onth

eeq

uipm

ent.

Thi

sis

espe

cial

lytr

uew

hen

hand

ling

heav

ylo

ads.

The

cont

rol

shou

ldbe

slig

htly

actu

ated

tobe

gin

mov

emen

tan

dth

ensl

ow

lyin

crea

sed

tode

sire

dop

erat

ing

spee

d.4.

Low

erbo

omtip

and

atta

chlo

ad.

5.C

ontr

ollo

adby

use

ofa

non-

cond

uctiv

eta

glin

e.6.

Whe

nlif

ting

max

imum

load

s,op

erat

ew

ithth

eou

ter

boom

slig

htly

fold

edin

rela

tions

hip

toth

ein

ner

boom

for

the

grea

test

liftin

gpo

wer

.

ST

OW

ING

PR

OC

ED

UR

E

The

follo

win

gpr

oced

ure

outli

nes

t he

step

-by-

step

proc

ess

that

shou

ldbe

follo

wed

whe

nst

owin

gan

dun

stow

ing

the

boom

.1.

Ret

ract

all

man

ual

and

hydr

aulic

exte

nsio

ns.

Ifth

eun

itis

equi

pped

with

anop

tiona

lw

inch

,cl

am,

grap

ple,

orpe

rson

nel

buck

et,

the

optio

nat

tach

men

tbr

acke

tm

ust

bere

mov

edfr

omth

ebo

omtip

prio

rto

stow

ing

the

boom

.2.

With

the

lift

cylin

der,

rais

eth

ein

ner

boom

toap

prox

imat

ely

horix

onta

l.3.

Rot

ate

cran

eun

tiltu

rnst

ow

arro

ws

are

inal

ignm

ent

onba

seof

mas

t.4.

Use

the

fold

oper

atio

nun

tilth

efo

ldcy

linde

ris

fully

retr

acte

d.5.

The

inne

rbo

omis

low

ered

until

the

sto

wpi

nsw

ings

dow

nan

don

toth

est

owbr

acke

t.6.

To

stow

the

boom

,re

vers

eth

eab

ove

proc

edur

e.

National N-55 Page 5 of 5