CAPABILITIES STATEMENT

FOAM DEMANDS – AND REWARDS – PRECISION.

0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731

(WBENC) Certified Woman-Owned Business

Certification Number

2005128756

NAICS Codes: 326150:

Urethane and other foam products

(except polystyrene)

326199: All other plastics

product manufacturing.

DUNS: 07-132-4479

ITAR Registered Code M35304

Cage Code: 1T579

EIN: 61-0865119

IS0-9001:2008 & AS9100C Registration #C2015-00023

Federal Government System for Award Management (SAM)

8 year recipient of the GOLD Boeing Supplier Excellence Award

12 year Orbital ATK Growth Supplier Award for Outstanding Performance

5 year Small Business Supplier of the Year award for General Dynamics Ordnance and Tactical System Large Caliber Ammunition

On-Time Delivery. Every Time.

Foam Design offers solutions for all facets of today’s ever changing

commercial and industrial landscape. From start-ups to established

industries, we work relentlessly to exceed your requirements.

Founded in 1974, Foam Design has been converting foam and

surpassing our clients expectations for over 42 years.

Five-Axis Water Jet Cutting

Five-Axis Milling

Horizontal Wire Profile Cutting

Vertical Wire Profile Cutting

Die Cutting

Post Molding Cross-Linked PE

Foam Convoluting

RIM Urethane Molding

Reticulated PU Fabrication

Slitting and Skiving

Foam Tube Forming

Lamination – Heat/Adhesive

MANUFACTURING CAPABILITIES

HEADQUARTERSLexington, Kentucky125,000 Sq/Ft Facility

0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731

PRECISION PARTSOur conversion capabilities and design expertise provide defense and aerospace customers with foam solutions for mission critical devices that require intricate parts cut to precise tolerances.

DEFENSE AND AEROSPACEFoam Design specializes in designing and fabricating foam components used in aerospace and munitions industries. Every solution is customized by a high level of expertise in design, knowledge of materials and process.

AVIATION PRODUCTSAdvanced composite aircraft depend on precision manufactured foam pieces. From fuel tank protection to sound abatement, we build the foam parts that support next generation aerospace.

Reticulate Foams

Rigid Urethane Molding

Melamine Foam

HDPE

UHMW

100% Compostable Packing

Acoustical Foam

Water Filtration Foam

Petroleum Absorbing Foams

Rubber and Neoprene

Ethafoam

Military Grade Ethafoam

Zotefoams

Crosslink (XLPE)

Plastic Corrugated

Expanded Polypropelene

Expanded Polyethylene

Expanded Polystyrene

EVA cross-linked foams

Polyurethane

FEATURED MATERIALS

0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731

444 Transport Ct Lexington Ky 40511

42 YEARS OF MILITARY CUSHIONING EXCELLENCEOur experienced and knowledgeable engineers can create custom foam interiors to fit any plastic or metal containers – from the most basic container models to the latest design. Based on your products weight, fragility factor, shock and vibration allowance, we strategically match each product to a certain foam density to optimize its fit, shock absorption and the overall weight of the package. We specialize in custom manufacturing to your print’s exact specifications.

Case Services & Capabilities

Custom Manufacuring

Design Custom Inserts

Die Cutting

Water Jetting

Wire Cutting

Engraving

Assembling

CNC Milling

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