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2015 LanzaTech. All rights reserved. Flying a Carbon Smart Future! 2017 LanzaTech. All rights reserved.

Flying a Carbon Smart Future! - IATA - Home · Recycling Carbon Industrial Off Gas Steel Refining Ferroalloy Gas Feed Stream Compression Fermentation Recovery Product Tank Proprietary

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2015 LanzaTech. All rights reserved.

Flying a Carbon Smart Future!2017 LanzaTech. All rights reserved.

Recycling Carbon

Industrial Off Gas

Steel

Refining

Ferroalloy

Gas

Feed

Stream

Compression Fermentation Recovery Product

Tank

Proprietary

Microbe

China

16M gpy

2017

Belgium

21M gpy

2018

Industrial Off Gases

South Africa

15M gpy

2019

India

13M gpy

2019

4

Carbon Cycle in Bioethanol Production

Shortening the carbon cycle!

Gas fermentation technology

converts C-rich gases to fuels

and chemicals

CO -> ethanol from off-gas: 60% efficiencyCO2 -> ethanol by plants: 0.2% efficiency

6 CO + 3 H2O EtOH + 4 CO2Steel Mill Gas

Demonstrated at scaleCO

5.4 H2+ 1.4 CO2 + 0.6 CO + 0.6 H2O EtOH + 3 H2O

4 H2 + 2 CO2 Acetate + 2 H2OCO2 + H2

CO + H2

CO + H2 + CO2

4 H2 + 2 CO EtOH + H2O

Stoichiometry of Ethanol Production with Different Gas Compositions

CO + H2

Syngas (e.g. MSW)Demonstrated at scale

CO + H2 + CO2

5 H2 + CO + CO2 EtOH + 2 H2O

3 CO + 3 H2 EtOH + CO2

1:5

1:9

High H2 SyngasDemonstrated at pilot, allows

CO2 fixing in products

1:2

1:1

1:0

CO:H2 ratio

Primarily Acetate production

Asia

MSW Syngas

Demonstration Scale

2013-2017

8M gpy

Biomass Syngas

2019

Lanzanol(Ethanol)

From Waste to Wing

Jet &Diesel

Ethanol

FractionationDehydration Oligomerization Hydrogenation

Jet range hydrocarbons (C8-C16) selectively built

from smaller molecules

7

Jet Fuel Production at Freedom Pines R&D Facility

• Demonstrated feedstock flexibility

– 1,500 gal from

waste gas ethanol (Lanzanol)

– 2,500 gal from

Grain Ethanol

• Waste gas ethanol (Lanzanol)

produced in an RSB-certified

demonstration facility

– Shougang-LanzaTech 100,000

gpy China demonstration plant

LanzaTech Produced…4000 gallons Jet 600 gallons Diesel

0

5

10

15

20

25

7 8 9 10 11 12 13 14 15 16 17 18

LT/PNNL ATJ

Jatropha HEFA

Jet A (POSF 10325)

Iso-

para

ffins

by

GC

xGC

, mas

s%

Carbon number

Neat Fuel Comparison

Carbon number range similar to

conventional jet fuel and other SPK’s

Neat fuel primarily isoparaffins

with <0.2% aromaticsMeets or Exceeds Critical Jet Fuel Specifications

Fuel Property Jet A-1

50/50 Blend with

Jet A

LT/PNNL Demo Neat

Jet

Freeze Point , C -47 max -51 -61

Energy Density, MJ/kg

42.8 43.7 44.4

Thermal Stability Baseline Excellent Excellent

Viscosity @ -40C mm2/sec

12 max 9.9 7.0

Hydrogen % 13.4 14.5 15

Aromatics % 8 min,25 max

8.8 nil

Sulfur, ppm 15 mg/kg <1 <1

9

Fuel Properties Summary

Goal:

Qualify C2 alcohol (ethanol) as starting material to

produce Synthetic Paraffinic Kerosenes for Jet Fuel

in Aviation Turbines

Currently only C4 alcohol (isobutanol) allowed in

Annex A5, Alcohol-to-Jet Synthetic Paraffinic

Kerosene (ATJ-SPK) of ASTM D7566

Completed

LanzaTech Research Report on Ethanol Based ATJ-SPK Submitted September 2016

Step 3 Positive OEM feedback received – no Tier 3 or 4 testing required

Addressed OEM Feedback

Updated Report for Step 7 OEM Review September 2017

Ballot Status

ASTM Ballot to incorporate ethanol based ATJ-SPK in Annex A5 D7566

Ballot Passed Aviation Fuel J ASTM Subcommittee November 9th 2017

• Ballot Liquid Fuel D2 ASTM Main Committee at next opportunity, February 2018

Ethanol to Jet Aviation Fuel Next Steps

Current Status

11

DOE Demo Project Overview

Diesel

Jet Fuel

Gasoline

Lanzanol

Sugars(beet, corn, cellulosic)

Fermentation Ethanol

~2 million gpy

Alcohol to Jet

~3 million gpy

Integrated biorefinery will begin producing significant quantities

of low carbon aviation fuel for offtake in Q4 2019

IndustrialOffgases

(steel, refinery)Gas

Fermentation

US Department of Energy providing up to 50% of project costs for

first demonstration of industrial off-gas to sustainable aviation fuel

Demonstrate conversion of ethanol from multiple sustainable feedstocks into low carbon aviation fuel

Develop process and operational parameters for commercial alcohol-to-jet units

Produce sufficient jet fuel for multiple commercial flights per week

Phase 1 – develop full engineering and business package (2017 – 2018)

Phase 2 – construct, commission, operate and produce fuel (2018 – 2020)

Abundant, Regional Resources

Steel Mill OffgasGas fermentation

~ 25M gpy facilities

Refinery OffgasGas fermentation

18-25M gpy facilities

Ethanol: Available globally via sustainable supply chains linked to regional resources

Cellulosic ResiduesFermentation of Syngas or

Cellulosic Sugars, FT~ 8-10 M gpy facilities

Municipal Solid WasteFisher Tropsch (FT) or

Fermentation of Syngas or Cellulosic Sugars,

8-10 M gpy facilities Ethanol

Ethanol

Abundant

Low Cost

Drives down Ethanol and ATJ costs $

Regional

Resources

Production

Jobs

$

Licensing Business Model

Build technology…Raise money…

Change the world…

Enables rapid deployment of technology without the need

to raise project capital for each plant

LanzaTech’s focus remains on building technology, not on

plant operations

That’ll Never Work

2006 CAAFI formed

2009 FT-SPK approved

2011 HEFA-SPK approved

2015 FT-SPK/A approved

2016 ATJ-SPK approved

2009 First alternative fuel

test flight

2017 16 pathways in

preparation for approval Commercial plants built

22+ airlines have flown thousands of

commercial flights on blends of alternative

jet

Multi-stakeholder groups working

together for global deployment=volumes are being produced!

2009ATAG Beginners

Guide to Aviation Biofuels

Ease

of

fun

din

g

Evolution

Applied R&D

Engineering Development

Pilot and Demonstration

Discovery

Diffusion

Adapt and adopt from others

Continuous improvement at scale

15

Crossing the Valley of Death

First Commercial

Image courtesy of Pawel Sisiak/AI Revolution.