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Department of Chemical Engineering University of Notre Dame Reliable Computation of Solid-Supercritical Fluid Equilibria Using Interval Analysis Gang Xu, Joan Brennecke, and Mark Stadtherr a Department of Chemical Engineering University of Notre Dame Notre Dame, IN, 46556 AIChE Annual Meeting, 1999 a Author to whom all correspondence should be addressed. Fax:(219)631-8366; E-mail: [email protected] AIChE 1999 1

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Page 1: Fluid Equilibria Using Interval Analysis Reliable ...markst/dallas99/slides115f.pdfsolid-fluid-liquid equilibrium, test for stability with interval method The final result will be

Department of Chemical Engineering University of Notre Dame'&

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Reliable Computation of Solid-Supercritical

Fluid Equilibria Using Interval Analysis

Gang Xu, Joan Brennecke, and Mark Stadtherra

Department of Chemical Engineering

University of Notre Dame

Notre Dame, IN, 46556

AIChE Annual Meeting, 1999

aAuthor to whom all correspondence should be addressed. Fax:(219)631-8366; E-mail:

[email protected]

AIChE 1999 1

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Motivation� Industrial applications of Supercritical Fluids for extraction of

solutes from solids are important;

� Challenges remain for the measurement and modeling of phase

behavior at supercritical conditions;

� Need methodology for reliably computing Solid-Supercritical

Fluid Equilibria (SSFE).

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A typical binary solvent-solute system

T

P

SLVS

LVLCEP

UCEP

TA TB TC TD TE

Figure 1: The pressure-temperature projection of a typical binary solvent-solute system

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Difficulties� Equifugacity Equation

– Multiple roots may exist, but this may not be realized by the

modeler

� Equifugacity is a necessary but not sufficient condition for SSFE

– Need a global thermodynamic phase stability test that is

guaranteed to be reliable : no such method has yet appeared

in SSFE research area

� These difficulties have led in some cases to misinterpretation of

experimental SSFE data (e.g., CO2/Naphthalene in McHugh and

Paulaitis, 1980)

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New Reliable Strategy for Modeling SSFE� Here we provided a new general-purpose method for reliably

computing SSFE at constant T and P.

� Based on this method, a totally clear understanding of SSFE

phase behavior can be drawn from a model.

� This understanding may improve the design of processes that

use supercritical fluids to selectively extract solid solutes.

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Interval Analysis� Definition of a real interval

X = [a; b] = fx 2 < j a � x � bg; a; b 2 <, and a � b (1)

� Definition of interval vector

X = (Xi) = (X1; X2; : : : ; Xn)T (2)

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Interval Analysis – Continued� Definition of interval operators ( if we have intervalsX = [a; b],Y = [c; d] )

X+Y = [a+ c; b+ d] (3)

X�Y = [a� d; b� c] (4)

X�Y = [min(ac; ad; bc; bd);max(ac; ad; bc; bd)] (5)

X�Y = [a; b]� [1=d; 1=c]; 0 =2 Y (6)

For other interval operators (log, sin, etc), see Interval Arithmetic

Specification, Chiriaev and Walster, Sun Microsystems, 1998.

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Interval Analysis – Continued� Root inclusion test for solving f(x) = 0 by interval Newton/generalized

bisection (IN/GB).

F0(X(k))(N(k) � x(k)) = �f(x(k)) (7)

GivenX(k) solve forN(k).

– X(k) is the current box, and x(k) is a point inside the current box.

– F0(X(k)) is the interval extension of the Jacobian of f(x).

– N(k) is the image of current box,X(k).

– The relation betweenX(k) andN(k) gives information about the roots of

f(x) = 0.

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� IfX(k) \N(k)= ;, then there is no root inX(k).

x1

x2

X(k) N

(k)

� IfN(k) � X(k), then there is exactly one root inX(k), and this root is also inN(k).

x1

x2

X(k)

N(k)

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� IfX(k) \N(k) 6= ;, then any solutions inX(k) are in the intersection ofX(k) and

N

(k)

x1

x2

X(k)

N(k)

If the intersection is sufficiently small, repeat root inclusion test; otherwise bisect the

result of the intersection and apply root inclusion test to each resulting subinterval.

� For mathematical proofs, see Kearfott, Rigorous Global Search: Continuous

Problems, Kluwer (1996)

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Modeling of SSFE – Equifugacity Eq.� Single component solvent (1), pure solute (2)

ln fS2 = ln fF2 (y1; y2; v) (8)

y1 + y2 = 1

EOS(y1; y2; v) = 0 (Peng-Robinson)

Initial interval y2 2 [0; 2], (0 < 2 < 1)

2 is the overall mole fraction in solid-fluid system

y1 2 [0; 1]

v 2 [bmin;2RT

P

]

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Tangent Plane Distance Analysis – TPDA

y2

gm0

S2g

Figure 2: Single root for equifugacity eq. (Solid-Fluid-Equilibrium.)

gS2 = RT ln fS2 =fF

2

gS2 indicates the molar Gibbs energy of the pure solid phase relative to a pure fluid phase

(y2 = 1) at given T and P.

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Tangent Plane Distance Analysis – TPDA

y2

gm0

S2g

Figure 3: Multiple roots for equifugacity eq. (Solid-Fluid-Equilibrium)

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Tangent Plane Distance Analysis – TPDA

y2

gm0

S2g

Figure 4: Multiple roots for equifugacity eq. (Solid-Liquid-Equilibrium)

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Tangent Plane Distance Analysis – TPDA

y2

gm0

S2g

Figure 5: Multiple roots for equifugacity eq. (Solid-Fluid-Liquid-Equilibrium)

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Assuming solid-fluid-equilibrium,solve equifugacity equation with interval method

Assuming single fluidphase (y2=ψ2), testfor stability with interval method

Test each root for stability with interval method

The single fluidphase (y2=ψ2) is the answer

Compute multi-fluid-phase equilibrium, testfor stability with interval method

solid-fluid , orsolid-liquid , orsolid-fluid-liquidequilibrium

Compute solid-fluid-liquid equilibrium, test for stability withinterval method

The final result will bemulti-fluid-phase equilibrium,without solid phase

The final result could besolid-fluid-liquid equilibrium,or multi-fluid-phase equilibriumwithout solid phase

rootsno root

stable not stable at least oneis stable

none is stable

Figure 6: Calculation strategy for SSFE

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Results from our method� Systems studied are CO2/caffeine, CO2/anthracene,

CO2/naphthalene, and CO2/biphenyl;

� Samples like caffeine and anthracene that have

melting points far away from UCEP have only one root to the

equifugacity equation; if 2 ! 1, this root is stable SSFE;

� Samples like naphthalene and biphenyl that have

melting points near to UCEP show multiple roots for equifugacity

equation near UCEP region. Those roots need to be tested with

stability analysis.

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Results

0 50 100 150 200 250 300 350

10−9

10−8

10−7

10−6

10−5

10−4

10−3

Pressure (bar)

Sol

ubili

ty

T=313.15 KT=333.15 KT=353.15 K

Figure 7: Calculated solubility of caffeine in supercritical CO2

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Results

0 50 100 150 200 250 300 350 40010

−4

10−3

10−2

10−1

100

Pressure (bar)

Sol

ubili

ty

McHugh and Paulaitis, 1980Stable Equifugacity Roots Equifugacity Roots Vapor−Liquid Equilibrium

Figure 8: Solubility of naphthalene in supercritical CO2 at 65oC

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Analysis of Fig. 8� Experimental data of McHugh and Paulaitis (1980) was reported as

Solid-Fluid-Equilibrium; Yet, our method finds that their data does not

correspond to the stable fluid phase in equilibrium with the solid;

� Later studies by McHugh and Yogan (1984) and Lamb and coworkers (1986)

measured the UCEP of CO2/naphthalene, and realized that the

measurements by McHugh and Paulaitis (1980) were VLE without solid

phase;

� To replicate computationally the experiments of McHugh and Paulaitis, we

performed calculations at 338:05 K with

– pressure up to 400 bar with 2 ! 1;

– both 2 = 0:05 and 2 = 0:0001 at 150 bar.

� We found the stable Solid-Fluid-Equilibrium, and explained in which condition

the solid phase is absent.

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Modeling of Multi-component-solvent� Multi-component-solvent (1,3,4,. . . ), pure solute (2)

ln fS2 = ln fF2 (y1; y2; : : : ; ync; v) (9)

Pnci=1 yi = 1

EOS(y1; y2 : : : ; ync; v) = 0

y1 = ajyj j = 3; : : : ; nc

The last equation here is the material balance equation, which refers to the

fixed ratio of solvent species.

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The material balance equation for ternary system

Naphthalene

CO2 Ethane

Figure 9: The blue line is the material balance equation (CO2/ethane= 5 : 1)

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Overall Strategy for Multi-Component-Solvent SSFE� Same as figure 6.

� If the final equilibrium is solid-fluid equilibrium, then the fluid

phase is on the material balance (MB) line.

� If the final equilibrium involves a solid phase and

multi-fluid phases, then those fluid phases may not be on the MB

line.

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Sample Result

0 20 40 60 80 100 120 140 160 180 20010

−4

10−3

10−2

10−1

100

P bar

y2

Stable phase along MB line Multiphase region away from MB line

Figure 10: Calculated solubility of naphthalene in CO2/ethane (5:1) at 328.15 K

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Sample Result

121.5 122 122.5 123 123.5 12410

−3

10−2

10−1

100

Pressure (BAR)

y 2

Figure 11: Close-up of Solid-Fluid-Liquid region in Fig. 10 (328.15 K)

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Pressure values from Fig. 12 at multi-phase region

Assuming 3=4 mole Naphthalene and 1=4 mole mixed solvents in overall mixture

with CO2/ethane 5 : 1 at 328.15 K

Pressure 122.25 bar 122.75 bar 123.5 bar

Fluid Phase Frac. 0.24680 0.15605 0.02641

Naphthalene 0.00708 0.00723 0.00748

Ethane 0.16517 0.15935 0.15112

CO2 0.82776 0.83342 0.84140

Liquid Phase Frac. 0.00841 0.16134 0.37908

Naphthalene 0.41134 0.41067 0.40966

Ethane 0.10748 0.10414 0.09939

CO2 0.48117 0.48519 0.49096

Solid Phase Frac. 0.74479 0.68261 0.59451

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Summary� This is the first application of interval analysis to SSFE problems.

� Results can be used to correctly interpret the experimental data

from previous studies.

� Our new method for computing SSFE will be very useful in

process design involving solids and supercritical fluids.

� Our methodology is general purpose and can be applied to a

wide variety of problems.

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Acknowledgments� DOE Grant DE-FG07-96ER14691

� EPA Grants R826-734-01-0 and R824-731-01-0

� NSF Grants CTS-9522835 and EEC97-00537-CRCD

� University of Notre Dame Provost’s Fellowship

� The donors of The Petroleum Research Fund, administered by

the ACS, under Grant 30421-AC9

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