Floor Stadi Warm ir Heater PKE SPORT - ApenGroup S.p.a...Kiwa Cermet Italia S.p.A 0476 PIN 0476CT2224 La presente dichiarazione di conformità è rilasciata sotto la responsabilità

1 code HG0150.06GB ed.A-1802APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation

User, Installation and Maintenance Manual

Floor Standing Warm Air Heater PKE SPORTUser, Installation and Maintenance Manual

Capacities from 100 to 550 kW

Efficiency up to 102.4%

Reduction of Thermal Stratification

PKE-K and PKE-R SPORT

NEW HIGH-EFFICIENCY VERSION

ErP2018Compliant EU/2016/2281

2

Floor Standing Warm Air Heater PKE SPORT

code HG0150.06GB ed.A-1802APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation





VER. 00.00.2017

CODE SERIAL NUMBER

Dichiarazione di Conformità Statement of Compliance

APEN GROUP S.p.A. 20060 Pessano con Bornago (MI) Via Isonzo, 1 Tel +39.02.9596931 r.a. Fax +39.02.95742758 Internet: http://www.apengroup.com Il presente documento dichiara che la macchina: With this document we declare that the unit: Modello: Model:

Generatore a basamento PK PKA‐N, PKA‐K, PKA‐R, PKE‐N, PKE‐K, PKE‐R Floor Standing Heater PK PKA‐N, PKA‐K, PKA‐R, PKE‐N, PKE‐K, PKE‐R

è stata progettata e costruita in conformità con le disposizioni delle Direttive Comunitarie: has been designed and manufactured in compliance with the prescriptions of the following EC Directives:

Regolamento Apparecchi a Gas 2016/426/UE Gas Appliance Regulation 2016/426/UE

Direttiva Bassa Tensione 2014/35/UE Low Voltage Directive 2014/35/UE

Regolamento ErP 2016/2281/UE ErP Regulation 2016/2281/UE

Valido solo per gli accoppiamenti generatore‐bruciatore indicati dal costruttore (vedere manuale) Valid only for the heater‐burner matching specified by the manufacturer (see manual)

è stata progettata e costruita in conformità con le norme: has been designed and manufactured in compliance with the standards:

EN1020:2009 2017/C 229/01 EN60335‐1 EN60335‐2‐102

Organismo Notificato:

Notified body: Kiwa Cermet Italia S.p.A 0476 PIN 0476CT2224

La presente dichiarazione di conformità è rilasciata sotto la responsabilità esclusiva del fabbricante This declaration of conformity is issued under the sole responsibility of the manufacturer Pessano con Bornago 01/03/2018

Apen Group S.p.A. Un Amministratore

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INDEX

SECTION 1. GENERAL CAUTIONS ................................................................ 5 SECTION 2. SAFETY INSTRUCTIONS ............................................................ 5 2.1 Fuel ................................................................................................ 5 2.2 Gas Leaks ...................................................................................... 5 2.3 Power Supply ................................................................................. 6 2.4 Operation ...................................................................................... 6 2.5 Air Vents ........................................................................................ 6 2.6 Maintenance .................................................................................. 6 2.7 Transport and Handling......................................................... ....... 7 2.8 Packaging ............................................................... .................... 7 2.9 how to Identify the Heater .............................................................. 7 SECTION 3. TECHNICAL FEATURES ............................................................. 8 3.1 Main Components .......................................................................... 8 3.2 PK SPORT Technical Data Table ................................................... 9 3.3 Noise .............................................................................................. 13 3.4 Dimensions of PK SPORT Heater ................................................. 14 SECTION 4. USER INSTRUCTIONS ................................................................ 16 4.1 Maintenance and Faults ................................................................ 17 SECTION 5. INSTALLATION INSTRUCTIONS ................................................ 18 5.1 Where to install the heater ............................................................. 18 5.2 Wiring to Power Supply ................................................................. 19 5.3 Electrical Connections ................................................................... 20 5.4 Wiring the Burner ........................................................................... 21 5.5 Continuous Ventilation ................................................................... 22 5.6 Emergency Unit ............................................................................. 22 5.7 Optional Accessories ..................................................................... 23 SECTION 6. SERVICING INSTRUCTIONS ...................................................... 33 6.1 Electrical Wiring and Diagrams ...................................................... 33 6.2 Burner Matching ............................................................................ 39 6.3 Gas Burners ................................................................................... 40 6.4 Burner Matching Tables ................................................................. 41

SECTION 7. MAINTENANCE ........................................................................... 48 7.1 Controls at First Start Up ............................................................... 48 7.2 Routine Maintenance ..................................................................... 49 7.3 Spare Part List ............................................................................... 50

SECTION 8. RECOMMENDATIONS FOR INSTALLATION OF CONNECTION HOSES TO THE BUILDING ......................................................... 60




1. GENERAL CAUTIONS

This manual is an integral part of the product and must always accompany it. Should the equipment be sold or passed on to someone else, always make sure that this manual is supplied with the equipment for future reference by the new owner and/or installer.The manufacturer shall not be held civilly or criminally responsible for injuries to people or animals or damages to things caused by incorrect installation, calibration and maintenance or by failure to follow the instructions contained in this manual or by operations carried out by unqualified staff.This product must be used only for the applications for which it was designed or approved. Any other use must be regarded as hazardous.During the installation, operation and maintenance of the equipment described in this manual, the user must always strictly follow the instructions given in all the chapters of this use and instruction manual.

The condensing warm air heater must be installed in compliance with current regulations, according to the manufacturer's instructions and by qualified staff, technically specialised in the heating field.

APEN GROUP commercial organisation has an extensive network of authorised Service Centres. For any information see Internet site www.apengroup.com or directly contact the manufacturer.The warranty conditions are specified on the warranty certificate supplied with this equipment.

2. SAFETY-RELATED WARNINGS

This section contains safety rules to be followed for installation room and air vents.

2.1 FuelThe heater must be matched to a suitable burner, using the fuel chosen for the equipment.The burner shall use the type of fuel it is set for, which is specified on the equipment plate and in technical specifications in burner’s Manual.In case of a gas burner, the pressure of the gas supplying the burner and the combustion head must be within the range of values indicated in the manual.Before starting the burner/heater, check that:• gas supply specifications match those written on the

rating nameplate;• the combustion air is supplied in such a way as to avoid

even partial obstructions of the intake grille;• the gas seal of the feeding system has been tested and

approved in compliance with the applicable standards;• the heater burner is supplied with the same type of fuel

it has been designed for;• the unit is correctly sized to match required flow rate,

indicated in the manual, and includes all safety and control devices required by the law;

• the inside of the gas pipes and air distribution ducts for ducted heaters has been thoroughly cleaned;

• the fuel flow rate is suitable for the power required by the heater;

• the fuel supply pressure is between the range specified on the nameplate.

2.2 Gas LeaksIf you smell gas:• do not operate electrical switches, the telephone or any

other object or device that can cause sparks;• immediately open doors and windows to ventilate the

room;• close the gas valves;• call for qualified staff.

6




2.3 Power SupplyThe heater must be correctly connected to an effective earthing system, fitted in compliance with current legislation. Cautions:

• Check the efficiency of the earthing system and, if required, call out a qualified engineer.

• Check that the mains power supply is the same as the power input stated on the equipment nameplate and in this manual.

• Do not reverse live and neutral; the heater can be connected to the mains power supply with a plug-socket only if the latter does not allow live and neutral to be swapped.

• The electrical system and, more specifically, the cable section, must be suitable for the equipment maximum power input, shown on the nameplate and in this manual.

• Do not pull electric cables and keep them away from heat sources.

NOTE: It is compulsory to install, upstream of the power cable, a fused multi-pole switch with contact opening wider than 3mm. The switch must be visible, accessible and placed at a distance lower than 3 metres from the control compartment; any electrical operation (installation and maintenance) must be performed by qualified staff.

2.4 UseDo not allow children or inexperienced people to use any electrically powered equipment.The following instructions must be followed:• do not touch the equipment with wet or damp parts of your

body and/or with bare feet;• do not leave the equipment exposed to the elements (rain,

sun etc...) unless it is adequately protected;• do not use the gas pipes to earth electrical equipment;• do not wet the heater with water or other fluids;• do not place any object over the equipment;• do not touch the moving parts of the heater.Avoid contact with hot heater surfaces. Such surfaces, generally located near the flame, overheat during operation and remain hot for some time after the burner has stopped.If the equipment is not to be used for a certain period of time, open the main electrical switch of the thermal station and close the manual valve on the duct which brings the fuel to the burner. If, instead, the equipment is not to be used any more, perform the following operations:• a qualified person shall disconnect the power supply cable

from the main switch;• close the manual valve on the duct supplying fuel to the

burner by removing or locking the control handwheel.

2.5 Air VentsThe room where gas fired heater will be installed must be provided with one or more air vents. These vents must be made flush to the ceiling for gases with a density lower than 0.8; flush to the floor for gases with a density higher than or equal to 0.8. The air vents must be fitted to walls facing the open air. The sections must be sized according to the heat output installed. In case of doubt, measure the CO2 with the burner working at maximum output rate and the room ventilated only through the air vents for the burner and then measure again with the door closed. C02 value must be the same under both conditions. If in the same room there are several burners or aspirators that can work together, measure with all the equipment working at the same time.Do not obstruct the room air vents, the burner fan intake opening, any air ductwork and intake or dissipation grilles, avoiding in this way:• stagnation in the room of any toxic and/or explosive mixture; • smouldering combustion: dangerous, expensive, pollutant.The heater, if not built for outdoor installation, shall be sheltered from rain, snow, frost. If air is pulled from outdoor, the intake must be protected by a rain deflector or similar device that prevents water from penetrating into the heater.The room where the heater-burner group is installed must be clean and deprived of volatile substances that can be drawn by the fan and obstruct burner inner hoses or combustion head. Dust itself can be a problem if it is left depositing on fan blades, thus reducing fan flow rate and making combustion polluting. Moreover dust can deposit on the back of flame stability disk in combustion head, degrading air-fuel mixing ratio.

2.6 MaintenanceBefore carrying out any cleaning and maintenance operations, isolate the boiler from the mains power supply using the switch located on the electrical system and/or on the shut-out devices.If the heater is faulty and/or incorrectly operating, switch it off and do not attempt to repair it yourself, but contact our local Technical Service Centre. All repairs must be carried out by using genuine spare parts. Failure to comply with the above instructions could compromise the safety of the equipment and invalidate the warranty.




HG0150 C3 001

2.7 Transport and HandlingThe heater is supplied complete with feet and hooks for lifting.Unload the heater from the truck and move it to the site of installation by using means of transport suitable for the shape and for the weight of the load.Any lifting and transport operations must be carried out by skilled staff, adequately trained and informed on the working procedures and safety regulations. Instructions in this Manual shall have to be followed when handling the exchanger.Based on their weight and dimensions, heaters can be lifted with lift trucks or wheel-mounted crane.

2.9 How to Identify the HeaterPK warm air heaters can be identified using their nameplate, stuck on the front of the unit, inside the burner casing.The nameplate shows all the data needed for identifying the heater model. When required by Service Centre, read the heater model and serial number on the nameplate, which identify your unit.

The nameplate shows also main thermal, aeraulic and electrical parameters of the heater, together with Manufacturer’s data and the country the equipment was built for.

In the first case, use fork extensions as long as heater width, paying attention to the shutters if fitted on the heater.

2.8 PackagingThe unpacking operation must be carried out by using suitable tools or safety devices where required. Recovered packaging materials must be separated and disposed of according to applicable regulations in the country of use.While unpacking the unit, check that the unit and all its parts have not been damaged during transport and match the order. If damages have occurred or parts are found to be missing, immediately contact the supplier.The manufacturer is not liable for any damages occurred during transport, handling and unloading.

HG0150 C3 001

HG0150 C3 002

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3. TECHNICAL FEATURES

3.1 Main ComponentsWarm air heaters include:• stainless steel heat exchanger• frame and body• centrifugal fan and electrical motor• control panel and settings• safety devices and controls

Stainless steel heat exchangerThe innovative design and large surface of the combustion chamber and heat exchanger pipes ensure optimum efficiency and durability.Combustion chamber and flue gas collectors are completely made of AISI 441 stainless steel with low carbon content, as well as the surfaces in contact with flue gases (tube bundle) in order to ensure a high resistance to corrosion.Tube bundle design is patented.

Characteristics of steel types usedThe following table shows naming correspondence of the steel types used to manufacture our exchangers:USA -AISI EN - No. CompositionAISI 441 1.4509 X2 CrTiNb 18Heater’s heat exchanger can work also under conditions that lead to condensation (if equipped with the necessary accessories) only if the relevant burner is supplied with gaseous fuel.

Frame and bodyThe frame consists of solid anodised aluminium bars. The frame is assembled with demountable parts allowing, in special cases such as door crossing, to disassemble and reassemble the heater completely.Body panels are formed by:- on the exchanger side: double-layered panels with inner

galvanized steel sheet, high-density glass fibre insulation, external painted galvanized steel sheet, all riveted to allow an easy and safe removal of the panel during maintenance.

- on the fan side: painted galvanized steel sheet with inner layer for thermal and sound isolation, securely fastened to steel panel.

All panels feature a gasket for a perfect sealing against air leaks.

Centrifugal FanStandard centrifugal fans installed are made of galvanised steel sheet with forward curved blades and low noise of operation. Fans are fixed on hermetic ball bearings which are self-aligned and assembled inside rubber dampers. Two types of fan are used:• fans for rectangular duct: driven by means of fixed

diameter pulleys and belts, three-phase motor, models up to PKE250N-P00

• fans for square duct: same as previous, they are used on heaters from PKE320N-P00 upward.

No lubrication is required on standard fans. For special fans, check specific requirements.

Operating Temperatures:- belt drive -20°C +85°C The following fans are available on demand:• backward curved blades• plug fan, directly driven by the motor and controlled through

inverter• fans for temperatures lower than -20°CElectrical MotorAll motors used have the following features:Supply 400Vac - Three-phase - 50 HzStructure B3 - with terminal board aboveProtection degree IP55Isolation level cl.FEfficiency IE3 For more model-related information on motors, see further in this Manual.If required, motors with the following characteristics can be supplied:• higher efficiency class• various supply voltages, electrical features and physical

shapes;• motors for low temperatures (below -30°C)• motors with class H isolation • tropicalised motors• motors with internal heat protection, thermostat, or PT100

or PTC probe.

Control Panel and SettingsStandard control panel includes:• oven-varnished metal box• quadripolar switch-disconnector, padlockable, with door

lock• protection from overheat and short circuit for each motor• fuse-protected wiring board to control heater, safety devices

and burner.• For motors with an output from 5.5 kW onward, a soft starter

is built in. For motors with lower output, soft starters are available on demand.

The standard panel does not allow room temperature setting. The setting the user can ask for depends on the burner installed. The following types are available: ON-OFF, two-stage, high/low flame, modulating.

Safety Devices and ControlsAll heaters are supplied with the following thermostats:• STB safety thermostat with manual reset. It immediately

stops the burner. The activation is signalled by a red lamp lit on the panel.

• TR fan start-up thermostat. It postpones fan switch on and off as referred to the burner. It prevents cold air to be blown into the room at start up and allows the exchanger to be cooled down.

• TW burner's limit thermostat. It stops the burner operation before STB safety thermostat triggers.




3.2 PK SPORT Technical Data TableHeat input and efficiency data of PKE-N heatersAll PK vertical heaters, up to 320N included, are supplied as a single unit with assembled burner casing.

Model PKE140N PKE190N PKE250NType of appliance B23

EC approval 0476CT2224

NOx Class NOx LOW NOx GAS BURNERS: CLASS 3 (<80 mg/kWh) according to EN676

MIN >91% MAX MIN >91% MAX MIN >91% MAX

Furnace Heat Input Pmin;Pated,h

kW 96.0 131.4 195.0 115 202.5 230.0 154.0 252.0 310.0

Useful Heat Output kW 90.2 120.3 171.0 108.1 184.7 205.9 145.0 230.2 275.0

Combustion Efficiency ηpl;ηnom

% 94.0 91.4 87.7 94.0 91.2 89.5 94.0 91.3 88.7

Seasonal energy efficiencyof heating system ηs,h % According to the chosen burner: see table in Par. 6.4

Output efficiency ηs,flow % According to the chosen burner: see table in Par. 6.4

Chimney loss - Burner ON % 6.0 8.6 12.3 6.0 8.8 10.5 6.0 8.7 12.3

Chimney loss - Burner OFF % < 0.1 <0,1 <0,1

Casing losses Fenv % 1.26 1.16 1.17

Combustion Chamber pressure Pa 13 28 50 10 32 40 10 36 50

Combustion Chamber volume m3 0.37 0.52 0.76

Model PKE320N PKE420N PKE550NType of appliance B23



MIN >91% MAX MIN >91% MAX MIN >91% MAX


kW 185.0 309.0 380.0 260 398 508 320 515 670

Useful Heat Output kW 173.9 282.1 335.9 245 364 450 301 471 592


% 94.0 91.3 87.7 94.4 91.5 88.6 94.3 91.5 88.4



Chimney loss - Burner ON % 6.0 8.7 12.3 5.6 8.5 11.4 5.7 8.5 11.6

Chimney loss - Burner OFF % < 0.1 < 0.1 < 0.1


Combustion Chamber pressure Pa 15 45 60 28 85 120 21 80 110


10




Model PKE100K PKE140K PKE190K PKE250KType of appliance B23



MIN MAX MIN MAX MIN MAX MIN MAX


kW 26.5 114.0 38.0 152.0 48.0 200.0 61.0 270

Useful Heat Output kW 27.1 105.4 38.5 40.8 48.3 185.2 61.6 248.9


% 102.4 92.5 101.2 92.6 100.5 92.6 101.1 92.2



Chimney loss - Burner ON* % - 8.6 - 8.6 - 8.8 - 8.7

Chimney loss - Burner OFF % < 0.1 < 0.1 <0,1 <0,1

Casing losses Fenv % 1.81 1.26 1.16 1.17

Combustion Chamber pressure Pa 14 100 13 140 10 130 10 175

Combustion Chamber volume m3 0.37 0.37 0.52 0.76

Model PKE320K PKE420K PKE550KType of appliance B23



MIN MAX MIN MAX MIN MAX


kW 74.0 347.0 83.0 455.0 95.0 595.0

Useful Heat Output kW 74.8 319.8 83.8 419.4 96.1 549.1


% 101.0 92.2 101.0 92.2 101.2 92.2



Chimney loss - Burner ON* % - 8.7 - 8.5 - 8.5



Combustion Chamber pressure Pa 15 225 28 275 21 365


Heat input and efficiency data of PKE-K and PKE-R high-efficiency heaters




Model PKE100R PKE140R PKE190R PKE250RType of appliance B23


NOx Class NOx LOW NOx GAS BURNERS: CLASS 3 (<80 mg/kWh) according to EN676MIN MAX MIN MAX MIN MAX MIN MAX


kW 26.5 90.0 38.0 122.0 48.0 162.0 61.0 217.0

Useful Heat Output kW 27.1 84.8 38.5 113.4 48.3 150.6 61.6 205.5


% 102.4 94.1 101.2 94.2 100.5 94.5 101.0 94.7

Seasonal energy efficiencyof heating system ηs,h According to the chosen burner: see table in Par. 6.4

Output efficiency ηs,flow According to the chosen burner: see table in Par. 6.4

Chimney loss - Burner ON* % - 7.5 - 7.4 - 7.4 - 7.8

Chimney loss - Burner OFF % < 0.1 < 0.1 <0,1 < 0.1

Casing losses Fenv % 1.81 1.26 1.16 1.17

Combustion Chamber pressure Pa 14 100 15 140 15 130 19 175

Combustion Chamber volume m3 0.24 0.37 0.52 0.76

Model PKE320R PKE420R PKE550RType of appliance B23



MIN MAX MIN MAX MIN MAX


kW 74.0 275.0 83.0 345.0 95.0 450.0

Useful Heat Output kW 74.8 256.5 83.8 325.8 96.1 430.1


% 101.0 94.9 101.0 95.2 101.2 95.3

Seasonal energy efficiencyof heating system ηs,h According to the chosen burner: see table in Par. 6.4

Output efficiency ηs,flow According to the chosen burner: see table in Par. 6.4

Chimney loss - Burner ON* % - 7.6 - 7.8 - 7.7



Combustion Chamber pressure Pa 23 225 30 275 40 365


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Model PKE100 PKE140 PKE190 PKE250 PKE320 PKE420 PKE550

Version P00 P00 P00 P00 P00 P00 P00

Air Flow Rate - 15°C m3/h 7,000 9,800 13,400 18,200 21,800 30,000 35,000

Available Head Pressure Pa 300 300 300 300 300 300 300

Heat drop Min and Max ** K 10.9 - 46.7 11.1 - 44.5 10.3 - 42.8 9.6 - 42.5 9.7 - 45.6 7.9 - 43.5 7.8 - 48.7

Power supply V 400T

Frequency Hz 50

Motor Max. capacity*** kW 3.0 4.0 4.0 7.5 7.5 11 15

Max. Absorbed power**** kW 3.51 4.61 4.61 8.45 8.45 12.19 16.48

Protection Rating IP PKE heater = IP24; PKE control panel = IP55

Operating Temperature °C from -20°C to + 40°C (check running temperature of matching burner)

Air flow rate technical data, head pressure and installed power supply

* Chimney losses at minimum power for PK-K and PK-R heaters are zero because the efficiency, calculated on LVC (Low Calorific Value of natural gas) exceeds 100%.** Minimum heat drop is referred to minimum heat input, while maximum heat drop refers to maximum heat input *** Max. capacity refers to the maximum power delivered by the motor; as for the heater, the power actually delivered by the motor depends on the fan working position with respect to the air distribution system’s drops (system drops)**** Maximum absorbed power refers to the maximum power delivered by the motor considering the supplied motor efficiency (efficiency IE3); the power absorbed by the matching burner must be add to the value indicated in the table.




3.3 Noise

DUCTED HEATERS

The following table shows sound power values, LwA, and sound pressure values, LpA, issued by PK-SPORT heaters. The value refers to heaters with ducted intake and delivery and when the heater is installed outdoor.For these applications the values of fan sound power, intake and delivery are added up, the resulting value is properly reduced by the sound insulation value ensured by sandwich panels. The values in the table refer to power, LwA, which passes through the heater sandwich panels.

For the values of fan noise in ducts for air intake and delivery, contact the Technical Support.

Heater with ducted delivery and intake

MODELLwA - Sound Power Level [dB(A)] LwA distance LpA

63 125 250 500 1000 2000 4000 8000 dB(A) metres dB(A)PKE100 57.3 63.4 66.1 67.4 71.5 71.4 69.0 61.2 76.9 6 56.4PKE140 55.1 61.5 65.5 70.2 72.4 72.9 71.0 63.4 78.3 6 57.8PKE190 59.6 61.1 66.4 68.2 72.2 72.4 70.3 60.9 77.7 6 57.2PKE250 62.3 64.9 69.9 73.6 78.6 78.0 76.9 68.9 83.6 6 63.1PKE320 69.5 67.4 68.2 71.3 72.3 71.7 67.9 60.0 78.7 6 58.1PKE420 75.7 72.3 70.2 74.8 74.0 72.6 68.4 60.8 81.6 6 61.1PKE550 74.3 70.2 71.8 72.7 75.1 72.5 67.8 59.0 81.1 6 60.5

HG0150 C3 003

14




HG0150 C2 001

3.4 Dimensions of PK SPORT Heater

ModelOverall dimensions Intake Delivery Chimney Burner Weight

L B H LG LV E G HB BA HA BM HM N ØR S ØT kgPKE100 1,955 800 2,120 1,455 500 875 290 540 500 800 500 800 1,760 180 1,190 190 445PKE140 2,170 920 2,180 1,570 600 990 290 540 500 800 500 800 1,800 180 1,155 190 525PKE190 2,480 1,060 2,330 1,750 730 1,070 340 540 600 800 600 800 1,960 250 1,190 190 650PKE250 2,760 1,140 2,430 1,960 800 1,180 390 540 700 800 700 800 2,020 250 1,180 190 845PKE320 3,110 1,140 2,610 2,310 800 1,430 440 540 800 800 800 800 2,040 250 1,180 230 990PKE420 3,310 1,340 3,100 2,460 850 1,205 500 700 900 1,100 900 1,100 2,780 300 1,740 230 1,200

PKE550 3,600 1,340 3,270 2,600 1,000 1,600 500 745 900 1,190 900 1,190 2,900 300 1,830 230 1,450

Integrated ModelsAll PK vertical heaters, up to 320 included, are supplied as a single unit with assembled burner casing.

Three-Assembly ModelsFrom 420 model onward, heaters consist of three assemblies: fan, exchanger, and burner casing. The first two assemblies are to be installed one on top of the other without any fixing. Fan assembly includes slots for sliding the two parts into place. To install burner casing onto the heater, do the following:• lay transparent silicone on the edges of burner casing• lift the burner casing, resting it against the heater and

matching aluminium bars. • fix the support, on the casing, to the heater bars using the

supplied screws. Then fill any gaps in joint areas with silicone, in order to protect all internal parts (control panel, burner,etc.) from water.USE the supplied polarised connector for the electrical connection between exchanger (thermostats) and control panel.

Air intake and deliveryStandard ambient air intake and air delivery are on the right side of the heater (seen from the burner). External air intake and smoke protection shutter (if any) are always positioned on the opposite side with respect to air delivery.Upon request, it is possible to order the heater with ambient air intake and air delivery on the left side.




Model 1- square-round fitting 2 - fire damper 3 - air shutter

at intake4 - external air

shutter

4 - overpressure

shutter

5 - flue gas discharge

shutter

6 - single wall flue exhaust

7 - double wall flue exhaust

code L1 code L2 code L3 code L4 code L4 code L5 code codePKE100

G12833 450 G12830 680 G12834 125 G12831 125 G12831-SP 125 G12832 125 G04065-180 G04065-180-DPPKE140

PKE190 G12843 450 G12840 680 G12844 125 G12841 125 G12841-SP 125 G12842 125G04560-250 G04065-250-

DPPKE250 G12853 450 G12850 680 G12854 125 G12851 125 G12851-SP 125 G12852 125PKE320 G12863 450 G12860 680 G12864 125 G12861 125 G12861-SP 125 G12862 125PKE420 G12873 600 G12870 510 G12874 125 G12871 125 G12871-SP 125 G12872 125

G04560-300 G04065-300-DPPKE550 G12883 600 G12880 635 G12884 125 G12881 125 G12881-SP 125 G12882 125

AccessoriesPK-SPORT heaters have been designed to be combined with a wide range of accessories to allow the customer to choose the optimal configuration depending on the needs of the system to which the heater must be added.

The table below lists the dimensions and codes of the main accessories available. The relevant section (Para. 5.7) will describe in detail the complete range of accessories available depending on the building.

LEGEND1. Square-round fitting kit2. Fire damper kit3. Intake air adjustment shutter kit4. External air adjustment shutter kit or as an alternative

overpressure shutter kit5. Flue gas discharge shutter kit6.-7 Single wall flue gas drainage kit or as an alternative

double wall flue gas drainage kit

HG0150 C3 004

16




4. USER’S INSTRUCTIONS

IMPORTANT: Read Safety Warning on pages 7-8 to discover useful information on how to safely use your equipment.

User's operations on the heater are limited to regulating controls on room thermostat (optional). Installation of a room thermostat on a heating system is mandatory. A scheduler can be included in room thermostat.

Control panel The following controls and/or alerts are available on control panel:

IG Door lock disconnector - On Ø (zero), the whole unit is powered off.

C1 Summer/0/Winter switch - It allows choosing the running mode you want.

L1 Green lamp - If lit, the control panel is powered.L2 Red lamp - Safety thermostat or fire damper, if

installed, has triggered. The user has to manually reset devices.

L3 Yellow lamp - The electrical protector of the motor has triggered. The user has to open the control panel and manually reset the device. This feature is installed (but not used) on heaters with single phase supply.

ThermostatsThe heater features a 3-function thermostat consisting of the following thermostats with the following functions:

STB safety thermostat - When activated, it immediately stops the burner and issues an alert (red lamp on control panel). Reset is manual (see figure below).TW: The TW thermostat is installed on thermostat series of the burner. If triggered, it turns burner off when the temperature inside the burner exceeds threshold. This thermostat is similar to a safety control but should not be used as a regulation thermostat.TR fan ON/OFF thermostat - It delays starting the fan with respect to burner start up, thus avoiding blowing cold air into the room. When turning the system off, the fan is stopped after the burner, so it can cool down the exchanger.N.B.: For generators used in pressostatic building systems this thermostat is provided with a circuit.

OPERATIONSummer In summer mode, only the fan works to ventilate

the room. The user must start up and turn off the fan manually.

Winter In winter mode, the burner and the fan are started to blow warm air into the room.

In winter mode, room thermostat makes the burner start and, when the temperature set on TR thermostat is reached, fans are started.

STANDARD contactor for fan motor control is self-holding. This prevents that during start-up, cold air flows cool down TR thermostat and keep stopping the fan. When set room temperature is reached, the room thermostat stops the burner. The fan keeps working until room temperature lowers below TR (FAN) thermostat value.During cooling, the fan may be re-started if air temperature inside the heater increases because of the exchanger temperature. The burner restarts when a heat request is issued by room thermostat.If C1 switch is turned on Ø (zero), the heater continues to be powered and fans keep cooling the exchanger, provided that TR thermostat is closed. Under these conditions, do not perform on the heater any maintenance or any other operation, since the fans can restart while the heater is powered.

STB SAFETY THERMOSTAT

When the burner is on, do not turn off the equipment by cutting the power to the whole heater, since the lack of exchanger cooling reduces its service life and voids the warranty.The STB safety thermostat triggers to stop the heater when abnormal overheat occurs. In order to reset it, push RESET command.This thermostat triggers in exceptional conditions, thus revealing a fault. This may be caused by several reasons: a surplus of heat input because the burner has been wrongly set up, insufficient air flow because air grids and filters are clogged, wrong pipe sizing, or wrong fan rotation. If the problem is not solved after several reset attempts, turn the IG main switch to Ø position (OFF) and contact the authorised Service Centre.N.B.: For generators used in pressostatic building systems, ventilation must be continuous; see the instructions of electrical wiring, Para. 5.5.

KG0100 C3 035

RESET COMMAND: PRESS TO RE-SET THE LIMIT THERMOSTAT (STB)




4.1 Maintenance and FaultsThe heater and burner have to undergo a full maintenance cycle at least once a year in order to continue assuring top reliability and lowest running cost. Only specifically trained personnel can service the unit.In case of abnormal noises when the heater or the burner are running, contact the technical service.At the end of any repairing or maintenance call by technical service, a dated and signed report shall be issued. The report shall be filed with other documents concerning the equipment.If the system is left unused for a long period, turn IG main switch IG on Ø (OFF) and shut fuel supply valve.

In case of burner fault and/or malfunction, do not attempt any repairs, power off the machine and contact qualified staff.Any repair of the burner must be performed only by a manufacturer’s Service Centre. Failure to follow above instructions could compromise the safety of burner and heater.

L3

L2

L1IG

C1

REG

CONTROL PANEL HEATER

THREE-FUNCTION THERMOSTAT (STB/TR/TW)

KG0100 C2 009

LEGENDC1 SUMMER/0/WINTER SWITCHIG MAIN SWITCH L1 LINE LAMP (GREEN)L2 HEAT PROTECTION ACTIVATED WARNING LAMP (RED)L3 THERMAL RELAY ACTIVATED LAMP (YELLOW)REG 2-STAGE BURNER REGULATOR (OPTIONAL)

CONTROL PANEL AND THERMOSTATS

18




Connecting Air DuctworkDucts for air delivery and intake shall be sized based on aeraulic performance of the unit (shown in “TECHNICAL DATA” section of this Manual). A vibration damping joint should be installed on air delivery duct so as to prevent vibration transmission from the heater to ductworkSpecial attention must be paid to the noise conditions required for the room, dimensioning and installing, where necessary, silencers in the ductwork.

Connecting Fuel SupplyFuel connection shall be performed by qualified personnel only. Follow instructions in User Manual of the burner installed on the heater and comply with existing regulations.

5. INSTRUCTIONS TO THE INSTALLER

5.1 Where to install the heaterThe person in charge of the system project or a competent person shall establish where to install the heater, taking into account technical needs and existing Standards and Regulations of the place where the machine is to be installed; usually, specific authorisations must be obtained (i.e.: urban, architectonic and fire-prevention plans, plans to reduce environmental pollution,etc.) Therefore, before installing the heater, check that all authorisations are available or have them issued.Install the heater on a flat surface that can firmly and safely bear the weight. Minimum safety distance for correct air circulation shall be kept all around the unit. This will also ease maintenance and control operations.Fuel and power supplies shall be easily accessible. All the heater’s connecting and assembling operations must be performed only by qualified staff that is skilled for the operations required to start it.

THE heater shall not be modified in any part without the manufacturer’s written authorisation.

HG0150 C3 003

For a correct installation it is mandatory to insert a mesh or another device that prevents duct shrink-age during machine operation




KG0100 IM 001

N T 1 T 2 T 3

5.2 Wiring to Power SupplyWarm air heaters come with a main switch with door lock (IG) shown in the figure.Wire power supply directly to that switch.All the heaters of PK-SPORT series are provided with 400V +N three-phase power supply. Wiring must be carried out as follows:

Three-phase

400V+N Wire three phases to T1, T2, and T3 terminals and Neutral to N terminal

GROUND wire is mandatory. Connect it to relevant terminal.

NOTE: In order to access terminals, unscrew white cover on the upper part of the switch. When finished, reinstall protection cover.

Electrical Protections

IMPORTANT: A main switch must be installed before the control panel of the heater. This switch must include a protection (fuses or automatic) and must comply with existing regulations.

Fuse type, if used, must be rapid. If automatic switch are used, the characteristic curve for their triggering must be of type "K" or “D" or "C".Automatic switches with "A" or "B" trigger curve are not allowed since they are not suitable for electrical motor protection.

CABLES

Use flexible, flame-retardant, double-coating cables for the wiring. The size of the cable section must be suitable for the equipment power consumption and the distance between the heater and the connection point.

PKE Model C

ode

Mot

or

Mot

or k

W

Rat

ed

Cur

rent

In

Bre

akaw

ay s

tart

ing

curr

ent

Is/In

Cab

le

sect

ion

mm

2

A p

rote

ctio

n

100 G01260-IE3 3.0 6.9 7 4x1.5 10140/190 G00137-IE3 4.0 8.7 7 4x2.5 16250/320 G01022-IE3 7.5 17.1 2-4* 4x4.0 25420 G00837-IE3 11.0 23.8 2-4* 4x6.0 40550 G01973-IE3 15.0 31.5 2-4* 4x10.0 63

Notes: determine cable section in compliance with EN60204-1 and IEC60364-5-2/20001 specifications; PVC insulation; room temperature 30°C; surface temperature <70°C; length below 20m.Rated current: current absorbed by gas or gas oil burner.Add ground cable to the number of cables.* Models with soft starter: breakaway starting current depends on soft starter settings.

CHECKS

All APEN GROUP heaters are electronically tried and tested. Also safety devices are tested. At first start up of three-phase models, the following checks are mandatory:- fan rotation sense. If two fans are installed, both have to be

checked.- actual absorption of each motor. It must be lower than rated

absorption (see values in “Technical Data” section).- adjust trigger threshold of thermal relay to the absorption

measured. Increase value by 5-10% over measured value. Never exceed motor rated value.

20




FIREDAMPER

ROOMTHERMOSTAT

TIMERPROGRAMMER

REGULATORHIGH/LOW

FLAME

HILOW

SRV

1

2 3

SHUTTER SERVOMOTOR

DISCHARGE

KG0100 C2 045

HG0150 C2 007

1

5.3 Electrical WiringAll PK-SPORT warm air heater control panels use a wiring electronic board which allows an easy and safe connection of parts that are usually used in warm air heating systems such as:• Fire Damper• Room thermostat, timer, and high/low flame control of the burner, if installed.

TimerWire timer contact in series with room thermostat to terminals 41 and 42 of CN7 connector of heater control card.The timer starts the burner at scheduled time intervals.

Discharge ShutterConnect the servomotor present in the discharge shutter kit to terminals no. 51 and 53 of CN6 as shown in the figure. The servomotor must open the shutter when the contact between N and 53 of CN6 (fitted in series with contact 52-51 for smoke prevention) opens.

Fire DamperWire microswitch (NC contact with activated damper) to terminals 51 and 52 of CN6 connector on the heater control card.If microswitch triggers, the burner stops while the fan keeps working to cool down the exchanger. Heat in excess will be dispersed through a discharge shutter. When the heater is installed outdoor and no shutter is installed, and if the fan needs to be stopped, install a relay that powers off fan motor.

Room ThermostatWire room thermostat to terminals 41 and 42 of CN7 connector on the heater control card.This thermostat starts the burner only when room temperature lowers under set value.

High/Low Flame ControlWire this control to terminals 43, 44, and 45 of CN7 connector of heater control card.

Important: if no fire damper is installed, create a jumper on terminals 51, 52 of CN6 connector. THE installation of a room thermostat is mandatory. The burner works only if terminals 41 and 42 are closed. High/low flame wiring is required only if a two-stage burner is installed. If you have no two-stage regulator but do have a two-stage burner, create a jumper on 43, 45 terminals of CN7 connector. NOTE: In case of special configurations (with accessories) refer to the dedicated technical sheet and wiring diagram.




B5 T6 T7 T8L1 L2 L3 L1 T N T1 T2 S3 B4

X7X3 X4

SC

IA

KG0100 C2 046

5.4 Wiring the Burner

A specific connector (CN2) on wiring card is dedicated to connecting the burner.CN2 connector shows standard numbering for one- or two-stage burners. You only need to wire the burner respecting numbering. If the burner terminal board is different from the standard one, carry out the following connections:

Line - 230V From terminals L1, NThermostat series From terminals T1 and T2

Lock signal To terminal S3 Operationburner*

To terminal B4

High/low flame To terminals T6 (common), T7 (low flame), T8 (high flame)

* If no connection is provided for “burner operation”, the self-holding function of the fan is not enabled. Therefore, at start-up or when room air is cold, the fan could repeat multiple ON/OFF cycles (for tensostatic buildings only).

Legend of Burner plugX7 7-pole plug for burner connection:

L1 line supply (230V); T ground; N neutral; T1,T2 series of thermostats; S3 lock signal; B4 ON signal;

X4 4-pole plug for high/low flame connection: B5 High flame lit signal; T6,T7,T8 high/low flame thermostat. SC heater wiring cardIB 3-phase burner switchX3 3-phase burner terminal board

Three-phase BurnerOn control panels of models from PKA/E 250N onward, an automatic switch is installed that controls 3-phase burner power supply. 3-phase burners always have two supplies:- 400V three-phase for electrical motor- 230V single-phase for the control section.With 3-phase motors, remember to verify that rotation sense of burner motor is correct.Three-phase motor electrical connection must be taken from below the switch. Installed switch has the following characteristics:Magnetic protection 6.3 AUnlatch current 78 ABreaking capacity 100 KVA

IB

Single-phase burner with separate motor supplyFor single-phase burners which are separately powered:- take a phase from IB burner switch and bring it on the burner

terminal board, letting the other phases of IB switch free;- take the neutral from the control panel main switch.

22




5.5 Continuous Ventilation

In case of heater combination with pressostatic buildings that require continuous ventilation for building maintenance, it is necessary to create a jumper between terminals 7-8 of CN5 terminal board present on the wiring board contained in the control panel. The jumper between these contacts inhibits FAN function of TR thermostats (see thermostat wiring on page 41)

°C

FAN

2040

6080

100 120

°C

FAN

2040 60 80

100120

5.6 Emergency Unit

In case of heater combination with systems that require the use of emergency units for building maintenance, it is possible to use the contacts available on KM1 contactor present inside the control panel.When KM1 heat protection is triggered, the contact between terminals 13-14 (NO) closes whereas the contact between terminals 21-22 (NC) opens. (see motor connection, Para. 6.1.).

Starter and additional block scheme LUA1-C11 (thermal)




5.7 Optional Accessories

APEN GROUP has provided a set of accessories to facilitate the installation of heaters according to the system requirements.

TENSOSTATIC BUILDINGS

For tensostatic buildings, the accessories required for the correct implementation of building-plant system are as follows:• no.2 square-round fitting• no.1 or 2 delivery and/or intake fire damper kit depending

on the intended use of the building to which the heater is coupled

• no.1 external air adjustment shutter kit (including the manual shutter control)

• no.1 flue gas drainage shutter (mandatory if a fire damper is installed)

• no. single wall flue gas drainage kit or as an alternative no.1 double wall flue gas drainage kit

LEGEND1. Square-round fitting kit2. Fire damper kit4. External air adjustment shutter kit5. Flue gas discharge shutter kit6 or 7. Single wall or double wall flue gas drainage kit

Further optional accessories for tensostatic buildings are:• dry-system kit to control humidity in the environment• servocontrols for air shutters: manual, code G17745 ON/OFF, code G06642 modulating, code G07240• controller for two-stage burner, code G09921-AM with no.2

wire temperature probes per duct, code G17675; this controller acts on the burner depending on the air delivery temperature and room temperature detected. One of the two wire probes can be replaced with one room probe code G07202

• ON/OFF room thermostat, code G11280 • snow kit, code G05440 that activates the burner when external

temperature and humidity conditions indicate probable snowfalls. The burner activation allows the snow not to easily deposit on the building tarp, preventing its overload.

Model Dry system

PKE100G12835

PKE140PKE190 G12845PKE250 G12855PKE320 G12865PKE420 G12875

PKE550 G12885

24




HG0150 C3 004

PRESSOSTATIC BUILDINGSFor pressostatic buildings, the accessories required for the correct implementation of building-plant system are as follows:• no. 1 inverter for air regulation/air pressure• no. 1 ON/OFF servomotor, code G06642 for intake air

adjustment shutter• no. 1 pressure controller including probe and potentiometer,

code G12420• no.2 square-round fitting• no.1 fire damper kit with delivery and/or intake depending

on the intended use of the building to which the heater is coupled

• no.1 intake air adjustment shutter kit (including the manual shutter control)

• no.1 overpressure shutter kit• no.1 flue gas drainage shutter (mandatory if a fire damper

is installed)• no. single wall flue gas drainage kit or as an alternative

no.1 double wall flue gas drainage kit

LEGEND1. Square-round fitting kit2. Fire damper kit3. Intake air adjustment shutter kit4. Overpressure shutter kit5. Flue gas discharge shutter kit6. or 7. Single wall flue gas drainage kit or Double wall flue gas drainage kit

Optional accessories for pressostatic buildings are:• servocontrols for air shutters: manual, code G17745 ON/OFF, code G06642 modulating, code G07240• controller for two-stage burner, code G09921-AM with

no.2 wire temperature probes per duct, code G17675; this controller acts on the burner depending on the air delivery temperature and room temperature detected. One of the two wire probes can be replaced with one room probe, code G07202

• ON/OFF room thermostat, code G11280 • snow kit, code G05440 that activates the burner when

external temperature and humidity conditions indicate probable snowfalls. The burner activation allows the snow not to easily deposit on the building tarp, preventing its overload.

• anemometer kit, code G05430 that controls the fans by requesting more internal pressure to counteract the external wind pressure, preventing an excessive overload of the horizontal forces and possible “tears” of the building from the ground.

Model Inverter

PKE100 VVPK100-P00PKE140 VVPK140-P00PKE190 VVPK190-P00PKE250 VVPK250-P00PKE320 VVPK320-P00PKE420 VVPK420-P00

PKE550 VVPK550-P00




EXTERNAL AIR ADJUSTMENT SHUTTER KIT

The external air adjustment shutter kit consists of an adjustment shutter fitted on the side opposite to the heater intake opening.

All the shutters feature a “motorisable” control that allows the application of a manual control or, as an alternative, of a motorised control with servomotor; the manual control is supplied with the equipment, whereas the motorised control must be ordered separately.

BP

100 H

KG0100 C3 012

Square-Round fitting kitModel Code B H P F D Ø

fitting [mm] [mm] [mm] [mm] [mm]PKE100 G12833 500 800 450 30 600PKE140 G12833 500 800 450 30 600PKE190 G12843 600 800 450 30 700PKE250 G12853 700 800 450 30 700PKE320 G12863 800 800 450 30 800PKE420 G12873 900 1,070 600 35 900PKE550 G12883 900 1,170 600 35 1,000

External air adjustment shutter kitModel Code B H P Fv* Fh**

shutter [mm] [mm] [mm] [mm] [mm]PKE100 G12831 500 800 125 35 30PKE140 G12831 500 800 125 35 30PKE190 G12841 600 800 125 35 30PKE250 G12851 700 800 125 35 30PKE320 G12861 800 800 125 35 30PKE420 G12871 900 1,100 125 35 30PKE550 G12881 900 1,200 125 35 30

Intake air adjustment shutter kitModel Code B H P Fv* Fh**

shutter [mm] [mm] [mm] [mm] [mm]PKE100 G12834 500 800 125 35 30PKE140 G12834 500 800 125 35 30PKE190 G12844 600 800 125 35 30PKE250 G12854 700 800 125 35 30PKE320 G12864 800 800 125 35 30PKE420 G12874 900 1,100 125 35 30PKE550 G12884 900 1,200 125 35 30

INTAKE AIR ADJUSTMENT SHUTTER KIT

The intake air adjustment shutter kit consists of an adjustment shutter fitted on the heater intake opening and a duct section with the same cross-section and depth fitted on the delivery opening.

All the shutters feature a “motorisable” control that allows the application of a manual control or, as an alternative, of a motorised control with servomotor; the manual control is supplied with the equipment, whereas the motorised control must be ordered separately.

SQUARE - ROUND FITTING KITSquare-Round fitting kit allows adapting delivery or intake square cross-sections of the heater to a round cross-section for textile duct mouth.

- screws for duct fastening.

N.B.: Square-Round accessory kits are always supplied

Fv*: Vertical flange sizeFh*: Horizontal flange size

N.B.: adjustment shutter accessory kits are always suppliedfitted to the heater.

This kit consists of: - a galvanised sheet shaped duct- tarp clamps

HG0150 C3 005

Fv*: Vertical flange sizeFh*: Horizontal flange size

N.B.: adjustment shutter accessory kits are always supplied fitted to the heater.

26




NOT fitted to the heater.

FIRE DAMPER KITFire damper kits can be fitted both at intake and at delivery as the dimensions of the two cross-sections are identical. Fire dampers consist of a galvanised iron sheet frame, the compartmentalisation and sealing blade and the blade closing device. All dampers have the following specifications:- reaction to fire EI120S- thermal cut-out with fuse set on 72°C;- microswitch, IP55, supplied as a standard and installed on damper- supplied dampers are certified.

800 mm high dampers have a single blade (PKE100-320),

Fire damper kitModel Code B H P L F

shutter [mm] [mm] [mm] [mm] [mm]PKE100 G12830 500 800 510 170 35PKE140 G12830 500 800 510 170 35PKE190 G12840 600 800 510 170 35PKE250 G12850 700 800 510 170 35PKE320 G12860 800 800 510 170 35PKE420 G12870 900 1,070 510 - 35PKE550 G12880 900 1,170 510 125 35

those higher than 800 mm have a double blade (PKE420/550).The open damper is as deep as the blade height: dampers higher than 510 mm project from both sides for a length equal to the height minus the depth (510 mm for all models) divided by two. In 800 mm high fire dampers with single blade the shutter projects 145 mm on both sides, for 1,070 mm high dampers with double blade the shutter does not project and for 1,170 mm high dampers with double blade the shutter projects 25 mm per side.When required, fire damper kits are supplied complete with spacer pipe (L length) to allow fitting between fire damper and heater or shutter. The geometry of square-round fitting kit always allows installing it downstream of the fire damper. For all the other types of installation it is necessary to provide a spacer pipe with “L” length downstream of the fire damper so that the blade can

rotate completely.N.B.: fire damper accessory kits are always supplied fitted

HG0150 C3 005

INSTALLATION OF FIRE DAMPER ON RIGID WALL1. prepare in the wall an opening with both base and height increased by 85 mm with respect to the nominal dimensions of the damper; for walls made of concrete blocks or bricks it is recommended to provide a strengthening beam above the opening;

2. insert the damper in the opening so that the fixing flange

rests on the wall surface; 3. fasten the damper to the wall through the holes present in the fixing flange using self-tapping screws or screw anchors with 6 mm diameter;

For further information, refer to the manual supplied with

to the heater.

1 2 3HG0150_C3_010




FLUE GAS DISCHARGE SHUTTER KIT

Flue gas discharge shutters must be used together with the fire damper kit and allow discharging flue gases outside the heater. The tabs, connected to one another by internal lever mechanisms, are kept in closed position by a servomotor electrically supplied by the wiring board (see electrical wiring on page 24). In case of fire damper activation the servomotor forces the Flue gas discharge shutter kit

Model Code B H P Fv* Fh**shutter [mm] [mm] [mm] [mm] [mm]

PKE100 G12832 500 310 125 35 30PKE140 G12832 500 310 125 35 30PKE190 G12842 600 310 125 35 30PKE250 G12852 700 310 125 35 30PKE320 G12862 800 310 125 35 30PKE420 G12872 900 310 125 35 30PKE550 G12882 900 310 125 35 30

Fh*: Horizontal flange sizeN.B.: flue gas discharge shutter accessory kits are always supplied fitted to the heater.

tabs to quickly open the damper.The frame and the tabs are made of extruded aluminium. Fv*: Vertical flange size

the dampersUSE OF FIRE DAMPER

To activate the damper rotate the control lever counter-clockwise.To release the damper press the button highlighted in the figure.

IMPORTANT: pay attention to the direction of rotation of the lever: in case of vigorous rotation in the wrong direction the closing device may break.

IMPORTANT: After installation, check that there are no obstacles for the correct blade rotation.

OVERPRESSURE SHUTTER KIT

Overpressure air shutters are positioned on the external air intake side as an alternative to the external air shutter. They do not adjust the air flow rate, but are used to ensure air renewal from the outside as long as the fans are working; when ventilation stops overpressure shutters close hermetically by gravity

Overpressure shutter kitModel Code B H P F Fh**

shutter [mm] [mm] [mm] [mm] [mm]PKE100 G12831-SP 500 800 125 35 30PKE140 G12831-SP 500 800 125 35 30PKE190 G12841-SP 600 800 125 35 30PKE250 G12851-SP 700 800 125 35 30PKE320 G12861-SP 800 800 125 35 30PKE420 G12871-SP 900 1,100 125 35 30PKE550 G12881-SP 900 1,200 125 35 30

KG0100 C3 012BP

100 H

KG0100 C3 012

Fv*: Vertical flange sizeFh*: Horizontal flange sizeN.B.: overpressure shutter accessory kits are always sup-plied fitted to the heater.

BP

100 H

BP

100 H

KG0100 C3 012

HG0150_C3_011

28




SERVOCONTROLS FOR AIR SHUTTERS

The supplied air shutters are of motorised type, with manual control.

If a motor-assisted control is installed, a control is needed in addition to servomotor. This control can be of the following types:

ON-OFFThe control can be made with a simple switch/diverter that, based on the position, opens or closes the shutter (divisions can be performed with the mechanical limit switches on the servomotor).230V power supply.

ModulatingThe modulating control is provided with a controller that regulates the shutter based on the output (0-10 Vdc signal) from a value such as temperature, humidity, air flow rate, and so on. As an alternative, you can also use a potentiometer (0-10 Vdc), to manually set the shutter based on your needs.24V power supply.

FLUE EXHAUST KIT Components supplied for flue system are made of stainless steel AISI316L. They are suitable for indoor or outdoor installation.Flue exhaust kits consist of:- a Tee joint- two straight sections with L=1,000 each- a windproof cover- a condensate collection module - tie rods for fastening to the upper part of the heater.

Components have male/female rotating facing. Clamps are only required for chimneys longer than 2 metres. Silicone rubber seals are supplied.

Servomotor: this picture is for reference only. Brand and model of supplied de-vice can change without notice.

Flue exhaust kitModel Code D Ø

single wall double wall [mm]PKE100-140 G04065-180 G04065-180-DP 180PKE190-320 G04065-250 G04065-250-DP 250PKE420-500 G04065-300 G04065-300-DP 300

Running temperature with dry/wet operation and negative pressure is 400°C. In case of wet operation under pressure, it is 250°C. Chimneys are suitable for working either under pressure or negative pressure. Maximum pressure allowed is 1,000 Pa.

Flue exhaust kits can be supplied both with single wall chimney and with double wall chimneys.

If necessary, it is possible to complete the flueexhaust kit with a single-hole flue extraction module or with one or more straight sections with length of 1,000 mm each.

N.B.: flue exhaust accessory kits are always supplied NOT fitted to the heater.

Single-hole flue exhaust module Model Code D Ø


Straight chimney L=1,000 mmModel Code D Ø





INVERTERApplications that require variable air flow rates can also be met by supplying heaters with fan control through Inverter.The use of heaters with inverter is explained in the special technical data sheets supplied with the machine.

NOTES:- With standard motors, minimum speed must be higher than 22 Hz to guarantee cooling down motor coil. If this threshold is too high, special motors are available and can be requested to APEN GROUP Technical Support.

- The main switch protecting the heater through an inverter must have a residual current to the ground of 0.3A (300 milliampere). Switches with residual current of 0.03A (30 milliampere) are not suitable.

Note: If motors with inverter are used, it is mandatory to install a two-stage or modulating burner with flame mode control depending on fan speed.

SOFT STARTERAPEN GROUP supplies soft starters as a standard for motors with an output equal or higher than 5.5 kW that ensures the following benefits:- In installations where air distribution ducts are made of textiles (or similar), it prevents the initial splash effect and guarantees longer life to ducts.

- It balances motor breakaway starting current- It helps reducing belt wear and extending the life of motor and fan bearings.

A soft starter for 3-phase motors with capacity below 5.5 kW is also available. The use of heaters with soft starter is explained in the special technical data sheets supplied with the machine.

ON/OFF ADJUSTER TOOM THERMOSTAT G11280Kit G11280 consists of an electronic room thermostat complete with NTC temperature probe. The temperature probe must be positioned on the air intake in the heater intake opening. Electrical wiring of thermostat and probe must be carried out as explained in the special technical data sheets supplied with the machine.

HG0150 C3 006

Inverter: this picture is for reference only. Brand and model of supplied device can change without notice.

Start up timedefault=C

Start-up voltagedefault=C

LED power on

LED end of cycle

30




TEMPERATURE SETTING G09921-AMA digital electronic regulator is available for air temperature control. The regulator is supplied connected, tested and fitted on the front side of the control panel.

Depending on the installation, the adjuster is completed by a room or duct probe.Such adjuster can be used only if coupled with a two-stage burner.IT is possible to control both delivery temperature and (room) intake temperature.

The following probes to be combined with the regulator are available:Code Features Temperature RangeG07202 NTC - Room -10°C to 60°CG07203 NTC - Duct -10°C to 90°CG17675 NTC - wire-operated -50°C to 105°C G16170 PT100 - Ø6x100 -50°C to 250°CG16195 PT100 - Ø6x100 -50°C to 450°C

The use of heaters with temperature adjuster is explained in the special technical data sheets supplied with the machine.

DRY-SYSTEM KIT

The Dry System kit is an accessory that allows controlling room humidity through the adjustment of recirculation air and external air.

This accessory consists of:- a Carel adjuster model IR32DR3W - two ON/OFF servomotors- an adjustment shutter on air intake- a humidity and room temperature probe

IMPORTANT: the Dry-System kit must always be combined with the external air shutter kit (to be ordered separately)

N.B.: Dry-System accessory kits are always supplied tested and fitted to the heater. The installer must connect the room humidity probe according to the instructions given in the special technical data sheets supplied with the machine.

POSITION OF TEMPERATUREREGULATOR ON MAIN PANEL

(230) (0)

SUPPLY OUT1 OUT2

DIG.INPUT

PROBE(M) (+10) (OUT)

6 7 1 2 3 10 11 12 13 14 15 8 9 10

TEMP.-NTC

KG0100 C2 052




ACCESSORIES FOR THE CHIMNEYComponents supplied for flue system are made of stainless steel AISI316L. They are single walled and suitable for indoor or outdoor installation.If required, double-walled stainless steel chimneys can be supplied.Components have male/female rotating facing. Clamps are only required for chimneys longer than 2 metres. Silicone rubber seals are supplied. Running temperature with dry/wet operation and negative pressure is 400°C. In case of wet operation under pressure, the temperature is 250°C.Chimneys are suitable for working either under pressure or negative pressure. Maximum pressure allowed is 1,000 Pa.Flue sampling element is 300 mm long and it includes a thermometer.

All components are certified in compliance with EN 1856-1 and EN1856-2 standards. They are identified by an ID plate showing their features. Below are some examples.

0694-CPR-52976 1856-2 T600 N1 D V2 L50050 O500694-CPR-52977 1856-1 T200 P1 W V2 L50050 O70

Certificate no.Number of the StandardTemperature level: T80/T100/T120/T140/T160/T200/T250/T300/T400/T450/T600Pressure level: N=Negative,P=Positive, H=High Pressure, 1 and 2 indicate allowed loss. 1 is the most restrictive valueCondensate Resistance Class: D = dry use, W = wet useCorrosion Resistance Class:V1 - gaseous fuels, natural gas, LPG, and manufactured gas ≤50 mg/m³;V2 - liquid fuels, natural gas, LPG and manufactured gas >50 mg/m³;V3 - solid fuels, natural gas, LPG and manufactured gas >50 mg/m³, gas oil with sulphur >0.2%Vm - resistance category without test, only with minimum thickness of materialMaterial and thickness: If STAINLESS AISI316 steel 0.5 mm thick is used, category is L50050 i.e. L50=STAINLESS AISI316, 050=0.4mm thick Inner resistance to fire (G=Yes, O=No) and distance (in mm) from combustible materials

CALCULATING THE FLUE GAS WEIGHTBelow are the equations for calculating the flue gas weight according to kW for natural gas combustion.

x = combusted kWy = flue gas weight in kg.

G20 - Natural gas y = 1.566x - 2*10-13

These equations are valid for:• N series: flue gas temperature of approx. 270°C and efficiency of approx. 89%;• K series: flue gas temperature of approx. 190°C and efficiency of approx. 92%;• R series: flue gas temperature of approx. 140°C and efficiency of approx. 94%.

32




IF AN OIL BURNER IS MATCHED, IT IS MANDATORY TO PREVENT ANY CONDENSATE.

ACID CONDENSATE TREATMENT KIT Apen has acid condensate treatment kits:• G14303 for heaters up to PKE100• G05750 for heaters from PKE140 to PKE550

Draining using a Siphon [G14551]If the heater is installed indoor and a condensate drain system is provided, the siphon must mandatorily be smoke proof.G14551 siphon, available upon request, includes an internal float that prevents any flue gas leaks, even when the siphon is empty. Fill manually the siphon with water at first start-up.

ACCESSORIES FOR CONDENSATE HANDLINGIf a heater with modulating and/or two-stage burner is installed, high air flow rates and low heat drop can result in condensate production. It is necessary to drain this condensate from the exchanger using a suitable system.All PKE-N-SPORT heaters do not include a kit for condensate drain.No condensate should form into front manifold because the gaskets installed are not waterproof. In order to avoid this, burner heat input should be adjusted to a value at least equal to heater minimum heat input (see table with technical data).If condensation is not drained from the exchanger, it could seriously damage it. The warranty of the exchanger does not cover damages caused by condensate.The picture below shows examples of horizontal and vertical installation. In both cases, it is better to install the heater with a slight inclination in order to ease condensate drain. Standard installation of condensate drain has its outlet on chimney side.

Materials to be used for condensate drainAny plastics should be avoided for condensate drain system since flue gas temperature is too high. Suitable materials are stainless steel and aluminium (only outside the heater). Galvanized steel is not recommended since it can be corroded by acid condensate.KIT code is G00740-xxx-V Replace xxx with heater size code.

N.B.: PKE-K and R heaters are provided as standard with front condensate drain

REAR VERTICAL CONDENSATE DRAIN




pagina 1 di 1

KG0100 C2 056

6. INSTRUCTIONS TO SERVICE STAFF

These instructions provide information on electrical wiring, thermostat settings and checks on motor electrical absorption.

6.1 Electrical Wiring and DiagramsThe use of an electronic wiring card eases and makes consistent the wiring scheme of all models.The card includes the following connectors:

Connector Function

CN1Power supply inlet; L2 and N terminals are reserved to single-phase burners with separate supply to the motor

CN2 Connector reserved for the burnerCN3 Connector for wiring contactors of fan motorsCN4 Connector for control panel wiring

CN5Connector for STB, TG, and TR thermostat wiring (these thermostats are installed into the heater)

CN6 Connector reserved for the fire dampers

CN7 Connector for room thermostat, high/low flame thermostat and/or temperature regulator wiring

CN8 Connector for room or delivery air sensor wiring (when temperature regulator is installed)

CN9 Connector for remote control of alarms or operation status signals (power-free contacts)

NOTE: In case of special configurations (with accessories) refer to the dedicated technical sheet and wiring diagram.

REMOTELY CONTROLLING FUNCTIONS - CN9 CONNECTOR

This connector is useful to remotely control alarms and the status of various components of heater and burner. As you can see in the drawing, the connector is not powered and the user can choose to use low tension (24V) or high tension (230V).The following signals are available:

Terminal Meaning when contact is closed31 Common32 Fan working33 Thermal relay OK. If the contact is open, thermal

relay alarm is triggered.34 Locked burner35 Burner working36 Damper OK. If contact is open, damper is alarmed

and closes37 Safety thermostat (STB) OK. If contact is open,

thermostat has triggered. CONTROL PANEL - CN4 CONNECTOR

34




-H1

X2

-H2

X2

-H3

X2

CN4-G10050

21

22

23

24

25

26

27-N

28

29

1 0 2

-S1

23 14

CN2CN1

CN9

CN6 CN7 CN8

CN5

CN4

CN3

L N

-SCH1

KG0110 C2 055

Control panel is wired to CN4 connector as follows:

Terminal Function21

S1

Summer control: it starts the fan22 Common Winter / 0 / Summer switch23 Winter control: it starts the burner24 H3 Red lamp. STB or Fire Damper alarm 25 H2 green lamp. Line signal26 H1 Yellow lamp. Thermal relay alarm27-N - Neutral28 and 29

- Terminals for isothermal motor

S1 selector allows choosing required operation mode:Summer it starts the fan directlyWinter if room thermostat is closed, it starts the burner and, when

fan thermostat (TR or FAN) closes, it starts the fan.Note: when the switch is turned on "0", if fan thermostat is closed, the fan will keep working. Before accessing the fans the operator must, for safety reasons, cut the power to the heater; bringing the switch to the “0” position is not sufficient.THERMOSTAT WIRING - CONNECTOR CN5




PKE-P00 models are equipped with two thermostats: the TR+TW+STB three-function thermostat present in the upper part of the heater inside the burner casing, and the TW + TR bi-function thermostat positioned at delivery.- STB: The STB (or Limit) thermostat, (safety thermostat with manual reset) stops the burner if the exchanger reaches an excessive temperature. If STB thermostat triggers, it has to be manually reset following procedures describes in User section of this Manual. This thermostat cuts the power to the burner by controlling KAS relay of wiring card.- TW: The TW thermostat is installed on thermostat series of the burner (T1 - T2). If triggered, it turns burner off when the temperature inside the burner exceeds threshold. This thermostat is similar to a safety control but should not be used as a regulation thermostat.- TR: The TR thermostat allows the fan to start only when air temperature threshold is reached. When burner turns off, it allows cooling down the exchanger.

The three thermostats installed in the box are set to the following temperature values:• TR is set to 40°C;• TW is set to 90°C;• STB default setting is 100°C.To change settings for TR and TW thermostats, turn regulating screws.

The adjustment of TW+TR bi-function thermostat located on the heater delivery duct in carried out by opening the box containing the thermostats and turning the screw with the screwdriver.TW thermostat is calibrated at 65°C and, connected in series to TW thermostat of the three-function thermostat, turns the burner off to prevent fire damper activation.TR thermostat is calibrated at 40°C and is connected in parallel to TR thermostat of the three-function thermostat. This thermostat turns off the fans when the delivery temperature is lower than 40°C.

Note: Jumpers must be installed between terminals 3 and 4 to operate the burner correctly. This contact (230V) can be used to connect a device that, if opened, stops the burner by disconnecting power supply. (This is wired in series to STB thermostat and it has the same function - red lamp ON).

NOTE: these thermostats are NOT fitted when regulator G09921-AM is present

HG0150_C3_012

KG0100 C3 035

STB + TW + TR

TW + TR

THERMOSTATSDELIVERY

CONTINUOUS VENTILATIONTo activate continuous ventilation, create a jumper on TR thermostat, terminals 7-8 of CN5

1 2 3 4 5 6

TW + TR

THERMOSTATSDELIVERY

°C

FAN

2040

6080

100 120

°C

FAN

2040 60 80

100120

STB: black cables TR: brown cablesTW: green cables

BROWN

BROWN

BLACKBLACK

TWTR

GREEN

GREEN

SETTING SCREWS THERMOSTATS

TR TW STB

HG0150 C3 009

36




MOTOR WIRING - CONNECTOR CN3Three-phase Motors - Direct start upIn PK-SPORT heaters with tree-phase motors, power lines output from main switch and directly feed KM1 starter and the wiring card, which is protected by F1 fuse (6.3A - 250V - Rapid). Motor is directly connected to KM1 contactor.Fan logical control comes from CN3 connector and has the following outputs:

Terminal Function11 - 12 Thermal relay. If two motors are installed, thermal

relays are wired in series.13 - 14 This terminal of KM1 contactor has a withholding

function to prevent repeated STOP & GO cycles of the fan at first start

15-N Neutral16 Fan start-up control. If two motors are installed,

coils are wired in parallel.17 Fan start-up control if motor is isothermal

The starter used by APEN in its control panels is "TeSys Model U" by Schneider Electric. It helps protecting against short circuits and overheat.3-phase motors in standard PK-SPORT heaters have 230/400V power supply up to 4 kW included. Over 4 kW, supply is 400/690V.Therefore, for motors up to 4 kW, a star connection is required, while from 5.5 kW onward, a delta connection is required.

LEGEND:Q1 Door lock main switch;KM1 Fan motor contactor 1;

Starter and additional block scheme LUA1-C11 (thermal)

MOTOR DELTA CONNECTION

MOTOR STAR CON-NECTION

HG0150 C2 004

M1 Fan motor 400V/3F/50Hz;SCH1 Heater management electronic card;F1 Card protection fuse - 5x20 - 6.3A (rapid)

EMERGENCY UNITTo activate the emergency unit, use contacts 13-14 (NO) or 31-22 (NC) of KM1 contactor




Three-phase Motors with Soft StarterIn PK-SPORT heaters with motors over 5.5 kW, power lines output from main switch and directly feed KM1 starter and the wiring card, which is protected by F1 fuse (6.3A - 250V - Rapid). Motor is directly wired to soft starter, which is wired to the starter.Fan logical control comes from CN3 connector and has the following outputs:

Terminal Function11 - 12 Thermal relay13 - 14 This terminal of KM1 contactor has a withholding

function to prevent repeated STOP & GO cycles of the fan at first start;

15-N Neutral16 Fan start-up control17 Fan start-up control if motor is isothermal

The starter used by APEN in its control panels is "TeSys Model U" by Schneider Electric. It helps protecting against short circuits and overheat.ATS01N2 by Schneider Electric is the soft starter used. Its start-up time and voltage value can be set through its front potentiometers. The only wiring required by this soft starter is a jumper between terminals LI+ and LI2.Three-phase motors for PK-SPORT heaters, supplied as standard with soft starter, are provided with 230/400V power supply, thus motor connection must be of “star” type (up to 190 kW). The connection of motors with 400/690V power supply is of “delta” type.

LEGEND:Q1 Door lock main switch;KM1.2 Fan motor contactor 1 and 2;M1.2 Fan motor 400V/3F/50Hz;A1, 2 Soft starter of motors 1 and 2SCH1 Heater management electronic card;F1 Card protection fuse - 5x20 - 6.3A (rapid)

HG

0150

C2

005

38




Wiring diagram - PK-SPORT sheet - code G10050

LEGEND

F1 6.3 A FUSE

KAV FAN CONTROL RELAY

KAR THERMAL RELAY CONTROL

KAB BURNER LOCK RELAY

KAF BURNER OPERATION RELAY

KAT FIRE DAMPER RELAY CLOSED

KAS STB RELAY CLOSED (SAFETY THERMOSTAT)




X

TP

E

B

A

C

M

D

Type X ØT P A B ØC ØD ØM E

KG

0100

ET

011

PKE min max max[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

100 150 220 135 150 270 382 133 170 M8 120140 270 350 190 175 414 454 140 175 M8 124190-250 270 350 190 175 414 454 160 223 M8 158320 270 350 230 230 464 484 160 223 M8 158420-550 270 350 230 230 464 484 190 269 M8 190

KG0100 C3 005

6.2 Burner Matching

The burner nosepiece must penetrate for a length not exceeding min and max values of X.

Important. Nosepiece length must be greater than "X" min value. Shorter nosepieces could damage the exchanger and void the guarantee.

The value of ØT indicates maximum nosepiece diameter for a specific heater. If the installed nosepiece is larger, the exchanger will have to be changed at an extra cost.

Contact Apen Group Customer Service if you need to use a low NOx rate burner with flue gas recirculation outside the combustion head.Standard heaters supplied include standard burner plates sized as shown in the table below. If standard burner plate is not suitable for the burner to be installed, a plate with custom holes can be ordered (specify burner brand and model).If the hole of the gasket on the back of the burner plate is not wide enough for the assembly, it can be cut to the size required by the installer.

40




Table of PKE-N model gas flow rates in the heater work range

6.3 Gas BurnersPK heaters must be matched to gas burners certified by an EC mark as compliant to Gas Directive (2009/142/EC). Heaters can work either with natural gas, G20, G25, and G25.1, or with L.P.G., G30, and G31 gas.All models are designed, manufactured and tested to match the burners produced by main burner manufacturers on the market.

First start up shall be executed exclusively by authorized service centres complying with relevant laws existing in the Country where the unit is installed.The first start-up also includes a combustion analysis, which is compulsory.

Table PKE-K model gas flow rates in the heater work range

Table of PKE-R model gas flow rates in the heater work range

TYPE OF GAS G20 - Cat. E-H

TYPE OF MACHINE 100 140 190 250 320 420 550max max max max max max max

SUPPLY PRESSURE [mbar] according to the burnerGAS CONSUMPTION (0°C-1013mbar) [Nm3/h] 11.4 15.2 20.1 27.1 34.8 45.6 59.7

CARBON DIOXIDE -CO2 CONTENT* [%] 9.3 9.3 9.3 9.3 9.3 9.3 9.3

FLUE GAS TEMPERATURE [°C] 183 179 178 192 184 186 187FLUE GAS MASS FLOW RATE [kg/h] 178.5 238.0 313.2 422.8 543.4 712.5 931.8


TYPE OF MACHINE 100 140 190 250 320 420 550max max max max max max max

SUPPLY PRESSURE [mbar] according to the burnerGAS CONSUMPTION (0°C-1013mbar) [Nm3/h] 9.0 12.2 16.2 21.8 27.6 34.6 45.1

CARBON DIOXIDE -CO2 CONTENT* [%] 9.3 9.3 9.3 9.3 9.3 9.3 9.3

FLUE GAS TEMPERATURE [°C] 151 146 142 135 130 125 125FLUE GAS MASS FLOW RATE [kg/h] 140.9 191.1 253.7 339.8 430.7 540.3 704.7

* Refer to Para. 7 Combustion control


TYPE OF MACHINE 140 190 250 320 420 550max max max max max max

SUPPLY PRESSURE [mbar] according to the burnerGAS CONSUMPTION (0°C-1013mbar) [Nm3/h] 19.6 23.1 31.1 38.1 51.0 67.2

CARBON DIOXIDE -CO2 CONTENT* [%] 9.3 9.3 9.3 9.3 9.3 9.3

FLUE GAS TEMPERATURE [°C] 273 230 270 285 270 270FLUE GAS MASS FLOW RATE [kg/h] 305.4 360.2 485.5 595.1 795.5 1049.2




6.4 Burner Matching TablesThe following pages contain the matching between PK-SPORT heaters and gas burner models of the main European manufacturers.We remind you that the burner must have the EC mark valid for the country of destination, must be certified for the type of gas you intend to use and have the documentation in the language of the country of destination.Some burner models are undersized with respect to the maximum heat input of the matched exchanger, always check burner manufacturer data.We remind you that the burner nosepiece length must be as indicated in the table of Para. 6.2 and that the delivered heat output must always be lower than the maximum heat output of the heater.

Burner matching has been performed according to the following criteria:• burner in class 3 for NOx, with emissions of less than 80 mg/kWh;• if PK heaters are to be installed outdoor or in a place different from the served one;• compliance with ErP2018 requirements;• compliance with ηs seasonal efficiency calculated according to standard prEN 17082:2017 that implements the European Commission's communication 2017-C229/01.

The tables below indicate the burners that meetErP2018 with ηs greater than 72%; burners with ηs greaterthan 78% meet also ErP2021 requirements.The ηs seasonal efficiency has been calculated using, for the indicated burners, the suitable regulation:• ON/OFF regulations for single-stage burners;• two-stage regulations for two-stage burners;• modulating regulations for modulating burners.

42




Heater Riello Weishaupt

Model PK-N

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

140

RielloBS3/M 72.3 89.17 96 195 WG20N/1-C ZM-LN 72.8 89.17 96 195

190

RielloBS3/M 73.4 91.05 115 195 WG20N/1-C Z-LN 73.1 90.99 115 200RielloBS3D 72.6 90.99 115 200 WG20N/1-C ZM-LN 74.0 90.99 115 200RielloBS4/M 73.6 90.62 115 230 WG30N/1-C ZM-LN 74.2 90.62 115 230RielloBS4D 72.6 90.62 115 230

250

RielloBS4/M 73.2 91.30 154 250 WG30N/1-C ZM-LN 74.2 90.77 154 310RielloBS4D 72.4 91.30 154 250 WG40N/1-A ZM-LN 74.2 90.77 154 310

BLUE RielloRS 25/E 73.7 90.77 154 310BLUE RielloRS 25/M 73.7 90.77 154 310

320

BLUE RielloRS 25/E 73.6 90.79 185 370 WG30N/1-C ZM-LN 74.0 90.94 185 350BLUE RielloRS 25/M 73.6 90.79 185 370 WG40N/1-A ZM-LN 74.1 90.72 185 380BLUE RielloRS 35/E 73.6 90.72 185 380BLUE RielloRS 35/M 73.6 90.72 185 380

420

BLUE RielloRS 35/E 73.7 90.73 260 480 WG30N/1-C ZM-LN 73.2 91.41 260 350BLUE RielloRS 35/M 73.7 90.73 260 480 WG40N/1-A ZM-LN 74.2 90.58 260 508BLUE RielloRS 45/E 73.8 90.58 260 508BLUE RielloRS 45/M 73.8 90.58 260 508

550

BLUE RielloRS 45/E 73.1 90.38 320 550 WG40N/1-A ZM-LN 73.4 90.38 320 550BLUE RielloRS 45/M 73.1 90.38 320 550 WM-G10/3-A ZM-LN 73.1 89.82 320 670BLUE RielloRS 55/E 73.1 89.82 320 670BLUE RielloRS 55/M 73.1 89.82 320 670




Heater Baltur CIB

Model PK-N

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

140

BalturBTG 20 ME 72.2 89.17 96 195 NGX280_M-.MD.L.IT.A.0.xx 72.4 89.26 96 190NGX280_M-.MD.L.IT.A.1.xx 72.4 89.26 96 190NGX280_M-.PR.L.IT.A.0.xx 72.4 89.26 96 190NGX280_M-.PR.L.IT.A.1.xx 72.4 89.26 96 190

190

BalturTBG 35 P 72.5 90.62 115 230 NGX280_M-.AB.L.IT.A.0.xx 72.7 91.10 115 190BalturTBG 35 ME 73.5 90.62 115 230 NGX280_M-.MD.L.IT.A.0.xx 73.5 91.10 115 190

NGX280_M-.MD.L.IT.A.1.xx 73.5 91.10 115 190NGX280_M-.PR.L.IT.A.0.xx 73.5 91.10 115 190NGX280_M-.PR.L.IT.A.1.xx 73.5 91.10 115 190NGX350_M-.MD.M.IT.A.0.xx 73.8 90.62 115 230NGX350_M-.MD.M.IT.A.1.xx 73.8 90.62 115 230NGX350_M-.PR.M.IT.A.0.xx 73.8 90.62 115 230NGX350_M-.PR.M.IT.A.1.xx 73.8 90.62 115 230

250

BalturTBG 35 P 72.7 90.77 154 310 NGX350_M-.MD.M.IT.A.0.xx 73.5 91.21 154 260BalturTBG 35 ME 73.7 90.77 154 310 NGX350_M-.MD.M.IT.A.1.xx 73.5 91.21 154 260

NGX350_M-.PR.M.IT.A.0.xx 73.5 91.21 154 260NGX350_M-.PR.M.IT.A.1.xx 73.5 91.21 154 260NGX400_M-.MD.M.IT.A.0.xx 73.9 90.77 154 310NGX400_M-.MD.M.IT.A.1.xx 73.9 90.77 154 310NGX400_M-.PR.M.IT.A.0.xx 73.9 90.77 154 310NGX400_M-.PR.M.IT.A.1.xx 73.9 90.77 154 310

320


NGX400_M-.PR.M.IT.A.0.xx 73.7 90.94 185 350NGX400_M-.PR.M.IT.A.1.xx 73.7 90.94 185 350NGX550_M-.MD.L.IT.A.0.xx 73.6 90.72 185 380NGX550_M-.MD.L.IT.A.1.xx 73.6 90.72 185 380NGX550_M-.PR.L.IT.A.0.xx 73.6 90.72 185 380NGX550_M-.PR.L.IT.A.1.xx 73.6 90.72 185 380

420

BalturTBG 45 P 72.7 90.89 260 450 NGX550_M-.MD.L.IT.A.0.xx 73.8 90.68 260 490BalturTBG 45 ME 73.5 90.89 260 450 NGX550_M-.MD.L.IT.A.1.xx 73.8 90.68 260 490BalturTBG 60 P 72.7 90.58 260 508 NGX550_M-.PR.L.IT.A.0.xx 73.8 90.68 260 490

BalturTBG 60 ME 73.7 90.58 260 508 NGX550_M-.PR.L.IT.A.1.xx 73.8 90.68 260 490LX60_M-.AB.L.IT.A.0.XX 72.1 90.58 260 508LX60_M-.MD.L.IT.A.0.XX 73.6 90.58 260 508LX60_M-.MD.L.IT.A.1.XX 73.6 90.58 260 508LX60_M-.PR.L.IT.A.0.XX 73.6 90.58 260 508LX60_M-.PR.L.IT.A.1.XX 73.6 90.58 260 508

550

BalturTBG 60 P 72.2 90.15 320 600 LX60_M-.AB.L.IT.A.0.XX 72.2 89.82 320 670BalturTBG 60 ME 73.1 90.15 320 600 LX60_M-.MD.L.IT.A.0.XX 73.3 89.82 320 670

BalturTBG 80 LX ME 73.2 89.82 320 670 LX60_M-.MD.L.IT.A.1.XX 73.3 89.82 320 670LX60_M-.PR.L.IT.A.0.XX 73.3 89.82 320 670LX60_M-.PR.L.IT.A.1.XX 73.3 89.82 320 670

44





Model PK-K

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

100

RielloBS2 72.5 86.16 91 91 WG10N/1-D Z-LN 83.0 94.50 26 110RielloBS2/M 85.3 94.95 26 91 WG10N/1-D ZM-LN 85.5 64.50 26 110RielloBS2D 81.9 93.87 35 91 WG20N/1-C Z-LN 82.0 93.32 35 114RielloBS3/M 80.9 91.63 48 114 WG20N/1-C ZM-LN 84.2 93.32 35 114RielloBS3D 76.9 89.33 65 114

140RielloBS3/M 82.9 93.59 48 152 WG20N/1-C Z-LN 84.7 94.48 35 152RielloBS3D 79.4 92.04 65 152

190

RielloBS3/M 84.1 94.92 48 195 WG20N/1-C Z-LN 82.0 94.86 48 200RielloBS3D 80.6 93.76 65 200 WG20N/1-C ZM-LN 84.5 94.86 48 200

250

RielloBS4/M 84.4 94.91 68 250 WG30N/1-C ZM-LN 85.1 95.06 61 270RielloBS4D 80.0 92.88 110 250

BLUE RielloRS 25/E 84.5 95.06 61 270BLUE RielloRS 25/M

320

BLUE RielloRS 25/E 84.3 94.85 74 347 WG30N/1-C ZM-LN 84.8 94.85 74 347BLUE RielloRS 25/M 84.3 94.85 74 347

420

BLUE RielloRS 35/E 85.0 95.50 83 455 WG40N/1-A ZM-LN 85.4 95.50 83 455BLUE RielloRS 35/M 85.0 95.50 83 455

550

BLUE RielloRS 45/E 85.1 95.45 95 550 WG40N/1-A ZM-LN 85.5 95.45 95 550BLUE RielloRS 45/M 85.1 95.45 95 550 WM-G10/3-A ZM-LN 84.0 94.51 125 595BLUE RielloRS 55/E 84.5 95.11 100 595BLUE RielloRS 55/M 84.5 95.11 100 595




Heater Baltur CIB

Model PK-K

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

100

NGX120_M-.AB.L.IT.A.0.20 81.6 93.32 35 114NGX200_M-.AB.L.IT.A.0.xx 81.0 92.68 40 114NGX200_M-.MD.L.IT.A.0.25 82.8 92.68 40 114NGX200_M-.PR.L.IT.A.0.25 82.8 92.68 40 114

140BalturBTG 20 P 79.8 92.50 60 152 NGX200_M-.AB.L.IT.A.0.xx 81.7 94.34 40 150

BalturBTG 20 ME 81.3 92.50 60 152 NGX200_M-.MD.L.IT.A.0.25 84.2 94.34 40 150NGX200_M-.PR.L.IT.A.0.25 84.2 94.34 40 150

190

BalturBTG 20 P 80.8 94.09 60 200 NGX280_M-.AB.L.IT.A.0.xx 81.1 94.21 60 190BalturBTG 20 ME 83.1 94.09 60 200 NGX280_M-.MD.L.IT.A.0.xx 83.3 94.21 60 190BalturTBG 35 P 79.4 92.77 80 200 NGX280_M-.MD.L.IT.A.1.xx 83.3 94.21 60 190

BalturTBG 35 ME 80.9 92.77 80 200 NGX280_M-.PR.L.IT.A.0.xx 83.3 94.21 60 190NGX280_M-.PR.L.IT.A.1.xx 83.3 94.21 60 190

250



320


NGX400_M-.PR.M.IT.A.0.xx 84.0 94.22 90 347NGX400_M-.PR.M.IT.A.1.xx 84.0 94.22 90 347NGX550_M-.MD.L.IT.A.0.xx 81.4 92.52 132 347NGX550_M-.MD.L.IT.A.1.xx 81.4 92.52 132 347NGX550_M-.PR.L.IT.A.0.xx 81.4 92.52 132 347NGX550_M-.PR.L.IT.A.1.xx 81.4 92.52 132 347

420

BalturTBG 35 P 82.7 95.75 83 410 NGX550_M-.MD.L.IT.A.0.xx 83.6 94.10 132 455BalturTBG 35 ME 85.2 95.75 83 410 NGX550_M-.MD.L.IT.A.1.xx 83.6 94.10 132 455BalturTBG 45 P 82.1 95.05 100 450 NGX550_M-.PR.L.IT.A.0.xx 83.6 94.10 132 455

BalturTBG 45 ME 84.6 95.05 100 450 NGX550_M-.PR.L.IT.A.1.xx 83.6 94.10 132 455

550

BalturTBG 60 P 81.8 94.63 120 595 NGX550_M-.MD.L.IT.A.0.xx 84.6 94.83 132 490BalturTBG 60 ME 84.3 94.63 120 595 NGX550_M-.MD.L.IT.A.1.xx 84.6 94.83 132 490

NGX550_M-.PR.L.IT.A.0.xx 84.6 94.83 132 490NGX550_M-.PR.L.IT.A.1.xx 84.6 94.83 132 490

LX60_M-.AB.L.IT.A.0.XX 80.8 93.51 165 595LX60_M-.MD.L.IT.A.0.XX 83.2 93.51 165 595LX60_M-.MD.L.IT.A.1.XX 83.2 93.51 165 595LX60_M-.PR.L.IT.A.0.XX 83.2 93.51 165 595LX60_M-.PR.L.IT.A.1.XX 83.2 93.51 165 595

46





Model PK-R

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

100 RielloBS2/M 85.5 94.92 26 90 WG10N/1-D ZM-LN 83.6 94.92 26 90RielloBS2D 82.1 93.85 35 90

140

RielloBS3/M 82.9 94.06 48 122 WG10N/0-D ZM-LN 82.6 96.08 38 50RielloBS3D 79.5 92.51 65 122 WG10N/1-D LN 74.4 88.35 110 110

WG10N/1-D Z-LN 83.0 95.15 38 110WG10N/1-D ZM-LN 85.0 95.15 38 110WG20N/1-C Z-LN 82.8 94.95 35 122

WG20N/1-C ZM-LN 85.1 94.95 38 122

190

RielloBS3/M 84.4 95.28 48 162 WG20N/1-C Z-LN 82.6 95.28 48 162RielloBS3D 81.1 94.18 65 162 WG20N/1-C ZM-LN 85.0 95.28 48 162

250

RielloBS3 74.1 88.63 200 200 WG20N/1-C LN 74.5 88.63 200 200RielloBS3/M 85.2 95.68 61 195 WG20N/1-C Z-LN 83.3 95.63 61 200RielloBS3D 82.7 95.44 65 200 WG20N/1-C ZM-LN 85.6 95.63 61 200RielloBS4/M 84.5 95.15 68 217 WG30N/1-C ZM-LN 85.7 95.48 61 217RielloBS4D 80.2 93.13 110 217

320

RielloBS4 73.5 88.08 250 250 WG30N/1-C ZM-LN 85.6 95.33 74 275RielloBS4/M 85.1 95.51 74 250RielloBS4D 81.4 94.08 110 250

BLUE RielloRS 25/E 85.0 95.33 74 275BLUE RielloRS 25/M 85.0 95.33 74 275

420

BLUE RielloRS 25/E 85.8 96.04 83 345 WG30N/1-C ZM-LN 86.3 96.04 83 345BLUE RielloRS 25/M 85.8 96.04 83 345

550

BLUE RielloRS 35/E 85.8 95.85 95 450 WG40N/1-A ZM-LN 86.2 95.85 95 450BLUE RielloRS 35/M 85.8 95.85 95 450




Heater Baltur CIB

Model PK-R

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

Model ηs%

ηflow%

Qmin.speedkW

Qmax.speedkW

100 NGX120_M-.AB.L.IT.A.0.20 82.1 93.85 35 90

140

NGX120_M-.AB.L.IT.A.0.20 82.4 94.98 38 120NGX120_M-.TN.L.IT.A.0.20 72.9 87.17 120 120NGX200_M-.AB.L.IT.A.0.xx 82.2 94.77 40 122NGX200_M-.MD.L.IT.A.0.25 84.4 94.77 40 122NGX200_M-.PR.L.IT.A.0.25 84.4 94.77 40 122

190

BalturBTG 20 P 81.3 94.51 60 162 NGX200_M-.AB.L.IT.A.0.xx 82.4 95.42 48 150BalturBTG 20 ME 83.2 94.51 60 162 NGX200_M-.MD.L.IT.A.0.25 84.6 95.42 48 150

NGX200_M-.PR.L.IT.A.0.25 84.6 95.42 48 150NGX200_M-.TN.L.IT.A.0.xx 73.7 88.45 150 150NGX280_M-.AB.L.IT.A.0.xx 81.5 94.51 60 162NGX280_M-.MD.L.IT.A.0.xx 83.4 94.51 60 162NGX280_M-.MD.L.IT.A.1.xx 83.4 94.51 60 162NGX280_M-.PR.L.IT.A.0.xx 83.4 94.51 60 162NGX280_M-.PR.L.IT.A.1.xx 83.4 94.51 60 162

250

BalturBTG 20 P 82.8 95.59 61 205 NGX350_M-.MD.M.IT.A.0.xx 84.9 95.29 65 217BalturBTG 20 ME 85.2 95.59 61 205 NGX350_M-.MD.M.IT.A.1.xx 84.9 95.29 65 217BalturTBG 35 P 81.7 94.58 80 217 NGX350_M-.PR.M.IT.A.0.xx 84.9 95.29 65 217

BalturTBG 35 ME 83.5 94.58 80 217 NGX350_M-.PR.M.IT.A.1.xx 84.9 95.29 65 217NGX400_M-.MD.M.IT.A.0.xx 83.0 94.10 90 217NGX400_M-.MD.M.IT.A.1.xx 83.0 94.10 90 217NGX400_M-.PR.M.IT.A.0.xx 83.0 94.10 90 217NGX400_M-.PR.M.IT.A.1.xx 83.0 94.10 90 217

320



420


NGX400_M-.PR.M.IT.A.0.xx 85.8 95.84 90 345NGX400_M-.PR.M.IT.A.1.xx 85.8 95.84 90 345

550

BalturTBG 35 P 83.6 96.04 95 410 NGX550_M-.MD.L.IT.A.0.xx 83.8 95.64 132 345BalturTBG 35 ME 86.1 96.04 95 410 NGX550_M-.MD.L.IT.A.1.xx 83.8 95.64 132 345

BalturTBG 45 72.4 86.42 450 450 NGX550_M-.PR.L.IT.A.0.xx 83.8 95.64 132 345BalturTBG 45 P 83.2 95.73 100 450 NGX550_M-.PR.L.IT.A.1.xx 83.8 95.64 132 345

BalturTBG 45 ME 85.7 95.73 100 450

48




7. MAINTENANCE

7.1 Controls at First Start UpDuring first start-up, the following items need to be checked:

Electrical ChecksSupply voltageFan rotation directionMotor absorption and air flow rate

CombustionLength of burner nosepieceFuel capacity of the burnerCombustion parameters

Safety ChecksCheck if STB+TG or LIMIT safety thermostat triggersMicroswitch for fire dampers (if installed)Room thermostat controlTR or FAN thermostat control

Electrical ControlsBefore powering the unit on, make sure actual voltage matches the rated voltage specified.In 3-phase units it is mandatory to check fan rotation direction. If the heater has two fans, check both rotate in the required direction.Verify each motor’s absorption with a suitable amperometric analyser.The table in Para. 5.2 shows maximum absorption values for each heater. The table in Para.7.3 shows absorption values for each motor.An absorption rate lower (<15%) than max value means that air flow rate is lower than rated. If necessary, restore air flow rate by changing one of the pulleys to increase number of fan revs or by reducing pressure drops in air distribution system.A higher absorption than rated value means that aeraulic circuit resistance is lower than expected. To restore rated value, local pressure drops should be created to reduce electrical absorption by the motors.

Combustion ChecksWe recommend checking that burner nosepiece is suitable for use (see relevant paragraph).A fuel capacity check must be performed:- at the meter, in case of a gas burner;- by comparing nozzle capacity/pressure with values in specific tables, in case of a gas oil burner.When fuel capacity cannot be measured, adjust the burner by checking combustion parameters. Reference values are included in tables of Paragraph 6.3.CO2 values shown above can surely be improved without producing unburned products. However, a high quantity of excess air should be maintained in order to balance possible working variations in time.To define the heat input refer to tables of Paragraph 6.3.

Checks on Safety ControlsAll heaters and their safety devices have been electrically tested before delivery. However, their correct operation depends on how they are actually wired and installed.WHEN first starting the appliance, the following checks must be performed:

STB + TW SAFETY THERMOSTAT A red lamp on control panel indicates that STB safety thermostat has triggered.

Fire Dampers If fire dampers are installed, you need to check that the damper closure actually stops the burner. A red lamp indicates that the damper has triggered.

Room ThermostatMake sure that room thermostat and/or the timer turn off ONLY the burner, not the cooling fan. The fan shall stop only when the exchanger has cooled down.

TR or FAN Thermostat Make sure the thermostat starts the fan on time, before the safety thermostat triggers, and that it prevents blowing cold air from louvres at turn off.

Delivery temperature control.Check that delivery air temperature does not exceed 65°C and therefore there is not the risk that safety devices trigger (fire dampers, flue gas discharge shutter) during full-power operation of the heater.




X

pagina 1 di 1

KG

0100

C3

030

7.2 Routine MaintenanceWe recommend execute maintenance operations using the following schedule:

Air Filter clean it every 30 days

Belts after 8 hours from first start-up. Then, every 60 days.

Electrical Motor check electrical absorption - every 90 days

Fan check cleaning - every 90 days

Combustion Analysis once per season

Safety thermostat at the beginning of each season

Fire Damper at the beginning of each season

Cleaning the Exchanger see paragraph

Cleaning the shutters every year

Cleaning the fan (clay tennis courts)

every 90 days

By using a pressure regulator for the filters, an air flow switch or similar controls, you can check air filter and belts every 90 days.

Checking Transmission BeltsAbout 7÷8 hours after first start up, check tension and state of belts between motor and fan. If belts are loose, stretch them. To check correct belt tensioning, verify that in the central area between the two pulleys, belt oscillation does not exceed 20÷30mm. To tension belts and align pulleys, adjust belt tensioner screws. Turn clockwise to tighten and counter-clockwise to loose.During the tensioning operation, verify if pulleys are aligned using a straight rod long enough to join the pulleys.

Checking the exchanger cleanlinessCorrect operation and long life of the exchanger depend on its design but also on proper maintenance.

THE following checks must be performed at regular intervals:

• Check of burner combustion• Check of safety device operation• Inspecting the exchanger• Check that heat exchanger is clean

Check burner combustion valuesCheck at least once a year burner combustion values.Parameters to check are CO2 content, flue gas temperature and CO value. Note these values at first start up and at every subsequent maintenance check. If consistent changes occur, investigate on the causes.For gas oil and LPG burners, also smoke density must be analysed. The test should return a value below 2 on Baccarat scale. An increase in smoke density value would require cleaning the exchanger.

Checking Safety Device StatusCheck every year that safety devices are working properly.See procedures to follow in the page next to "Safety Controls” section.

Inspecting the exchangerInspect every year the exchanger to make sure no component is overheated and/or damaged.If you see any overheated areas, investigate on possible causes:- insufficient or badly distributed ventilation- dirty air filters- partially closed dampers- burner capacity higher than exchanger specificationsIf any of the exchanger parts is damaged, it should be repaired and the cause of the damage removed.

Cleaning the ExchangerIt is hard to specify the period after which the exchanger must be cleaned.A safe method to determine exchanger cleaning degree is to note the pressure value in the combustion chamber at first start up, after completing all burner settings. Near the peep-hole, a tapping point is available to make this measure.The resulting value already includes pressure drops in the chimney, if any.Repeat this measure every year during combustion check and compare the result with the initial value: if they differ by more than 35%, the exchanger is to be cleaned.Generally, if natural gas burners are installed, cleaning is not required for 5-6 years. If burners are fuelled with gas oil and/or LPG, the cleaning should occur every 3 years.

50




7.3 Spare Part ListSpare parts for electrical panel and bi-function thermostat

HG0150 C3 007

KG0100 C3 035

STB + TW + TR




TABLE OF CONTROL PANEL COMPONENTS

Description Code Regulation Use

1 Main switchdoor lock

G10067 32A from PKE100 to PKE320 G10068 63A PKE420 and PKE550 models

2 Disconnector Neutral

G10074 20/40A from PKE100 to PKE320G10075 63/80A PKE420 and PKE550 models

3 Wiring card G10050 Any heaters, any models4 Card fuse X02150 6.3A Any heaters, any models5 1 pole selector G10065 Ø 22 Any heaters, any models6 Green lamp G14991.01 230V Any heaters, any models7 Red lamp G14992.01 230V Any heaters, any models8 Yellow lamp G02756 230V Any heaters, any models9 Autoswitch 3P G10078 6.3A All models from 250 to 550

10Starter LUB12 G02215 5.5 kW All models with 3-phase motor up to 5.5 kW includedStarter LUB32 G02225 15 kW All models with 3-phase motor from 7.5 kW to 15 kW

11Thermal relay LUCA12 G02217 3-12 A All models with 3-phase motor from 2.2 kW to 5.5 kW includedThermal relay LUCA18 G02218 4.5-18A All models with 7.5 kW 3-phase motor Thermal relay LUCA32 G02219 8-32 A All models with 3-phase motor (9.2, 11 & 15 kW)

12 LUA1C20 contact G02271 NO + NO All models13 Soft starter block G10076 - All Models with soft starter

14 Soft starter

G02801 3 kW Special models on demandG02801 4 kW Special models on demandG18034 5.5 kW Special models on demandG18035 11 kW from PKE250 to PKE420G18043 15 kW Model PKE550

15 Temperature regulator G10760 IR33 Optional for all models

16 JUMO three- funct ion thermostat

G04750 - All models

17 Bi-function thermostat connection plug

G03486 - All models

18Delivery bi-function thermostat TG + FAN

G10165 - All models

MotorkW

Current In400V-50Hz

Efficiency%

Number of rpm

ThermalRelay

G02325-IE3 1.1 2.6 84.1 1,440G02216 1.2-5A

G01430-IE3 1.5 3.6 85.3 1,440G01490-IE3 2.2 4.5 86.7 1,450

G02217 3-12AG01260-IE3 3.0 6.4 87.7 1,450G00137-IE3 4.0 8.0 88.6 1,450G01261-IE3 5.5 10.6 89.6 1,460G01022-IE3 7.5 14.1 90.4 1,460 G02218 4.5-18AG07371-IE3 9.2 17.1 89.5 1,460

G02219 8-32AG00837-IE3 11.0 20.4 91.4 1,465G01973-IE3 15.0 27.3 92.1 1,465

Thermal relay setting

52




4

563

2

1

6 TRANSMISSION BELT5 DRIVEN PULLEY4 FAN 3 DRIVING PULLEY2 ELECTRICAL MOTOR1 SADDLE

REFERENCE DESCRIPTIONHG0150 C3 008

HeaterModel

Fancode No.

Driven pulley Electrical Motorcode

Driving pulley Belt Saddlepulley shell pulley shell code No. code No.

PKE100 G02324

1

G07232 G07406 G01260-IE3 G00393 G00392 G00579 2 X04045

1

PKE140 G01440 G00708 G07406G00137-IE3

G00419 G00392 G00391 2 X04045PKE190

G04133G00419 G00392 G01619 G07406 G00696 2 X04045

PKE250 G00878 G01468G01022-IE3

G07356 G01954 G00496 2 X04228PKE320 G07260 G01990 G01906 G00834 G01954 G01888 3 X04228PKE420 G00731 G01955 G01957 G00837-IE3 G01904 G00130 G01933 3 X04231PKE550 G01893 G00711 G01027 G01973-IE3 G01959 G00130 G12093 3 X04231

TABLE OF VENTILATION SPARE PARTS

Ventilation Spare Parts




HeaterModel

Fancode No.

Driven pulley Electrical Motorcode

Driving pulley Belt Saddlepulley shell pulley shell code No. code No.

PKE100 G02324

1

G07232 G07406 G01260-IE3 G00393 G00392 G00579 2 X04045

1

PKE140 G01440 G00708 G07406G00137-IE3

G00419 G00392 G00391 2 X04045PKE190

G04133G00419 G00392 G01619 G07406 G00696 2 X04045

PKE250 G00878 G01468G01022-IE3

G07356 G01954 G00496 2 X04228PKE320 G07260 G01990 G01906 G00834 G01954 G01888 3 X04228PKE420 G00731 G01955 G01957 G00837-IE3 G01904 G00130 G01933 3 X04231PKE550 G01893 G00711 G01027 G01973-IE3 G01959 G00130 G12093 3 X04231

TABLE OF EXCHANGER SPARE PARTS

Exchanger Spare Parts

POS. Description Code Use1 Flue system gasket X01415 Any heaters, any models; in metres

2 Burner plate gasketG01190 Model 100G07819 From model 140 to model 290 includedG08119 From model 250 to model 550 included

3 Flame peep-hole G02317 Any heaters, any models4 Peep-hole gasket X00397 Any heaters, any models5 Peep-hole locknut X01822 Any heaters, any models6 Combustion chamber pressure inlet C00060 Any heaters, any models7 Flue inspection gasket G14242 From model 100 to model 550 included8 Flue inspection panel G11142.08 From model 100 to model 550 included

5

4

3

6

2

1

7

8

3 G07816-R PANX GP140 P.BRUC. FØ140 IØ180 18 G11142.08 Pann. ispezione fumi coperchio

posteriore Plus 4

7 G14242 GUARN. PLS SILIC. ESP. SCARICO FUMI P032/54 4

6 C00060 PRESA PRESSIONE D-1/8"GAS 15 X01822 DADO D.1"G SEDE PIANA TUBO 22 14 X00397 Guarnizione KLIN/SIL/AC13600 23 G02317 VETRINO PNS IN PIREX 12 G07819 GUARN.GP140 450X410X5 21 X01415 GUARN.GP NASTRO CER.+INCON. 50X5 1

Articolo num. Codice Descrizione Quantità

KG0100 C3 027

54



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56




It is forbidden to totally or partially copy or reproduce this document for disclosure to third parties without written consent by Apen Group S.p.A.

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Floor Stadi Warm ir Heater PKE SPORT - ApenGroup S.p.a...Kiwa Cermet Italia S.p.A 0476 PIN 0476CT2224 La presente dichiarazione di conformità è rilasciata sotto la responsabilità