5
STEP 3: Mount Strand to surface with #6 Screws (by others). STEP 4: Connect units with UL rated Butt Splice Connectors FXLM-SPLICE-CONN. Copyright © 2013 Tivoli 10.15.13–Page 1 of 5 Tivoli, LLC • 15602 Mosher Ave Tustin, CA 92780 • ph 714 957-6101 fx 714 427-3458 • www.tivolilighting.com • [email protected] FLEXLUM LED MODULAR LIGHTING 7170650 INSTALLATION INSTRUCTIONS Modular, linear LED system for straight or curved applications ( up to 6 ft. radius ) to create continuous illumination with three different fixture styles. Option 1: Module Strand Module Strands are the recommended choice for mounting in hidden from view spaces (ie coves or backlighting). Product is field cuttable and can be shipped in specific lengths or as 50 module (19 ft) standard roll lengths ( see max run on pg 4 ) . STEP 1: Measure area where system is to be installed. STEP 2: Set modules to desired positions and / or spacing with double sided tape (included on back of each module). INSTALLATION INSTRUCTIONS: Please verify the contents of the packages! Please read instructions entirely before starting installation. Be sure power is turned off before installing or modifying the system. Call Tivoli, LLC tech support with questions. Caution: Flexlum LED is designed to work with listed 24V Class II DC transformers only. Use of any other power source will cause damage, shorten the life of the fixture and may void the warranty. Consult any and all applicable local and national codes for installation. Do not conceal or extend exposed conductors through a building wall except per local electrical code. Warning: With any luminaire for any application, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injuries. Module Strand Module Module strands are manufactured with 4½" OC spacing, but can be installed as close as 2 7 /8" OC. Module Strand with Flex Channel or linear Straight Channel and optional Diffuser Lens Optional segmented Flex and Straight Channel fixtures are manufactured with Module Strand inserted at 2 7 /8" OC spacing. MODULE STRAND SYSTEM FLEXIBLE AND STRAIGHT CHANNEL SYSTEMS 5 / 16" 3 / 4" 15 / 16" 2 9 / 16" MAX 4 1 /2" MIN 2 7 / 8 " 15 / 16" 1 3/8" 1 11/16" 4½" 1 11 / 16" 1 13 / 16" Dia .130 Hole For #6 Screw Lead Wires Male Connectors Trail Wires Female Connectors #6 mounting screws supplied by others IP65

FLEXLUM LED - alatx.com INSTALLATION... · Tivoli Flexlum 0V-10V Dimming control connect directly to DIM-OT 0V-10V Dimming control can connect as 1 zone to all circuits or separately

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Page 1: FLEXLUM LED - alatx.com INSTALLATION... · Tivoli Flexlum 0V-10V Dimming control connect directly to DIM-OT 0V-10V Dimming control can connect as 1 zone to all circuits or separately

STEP 3: Mount Strand to surface with #6 Screws (by others).

STEP 4: Connect units with UL rated Butt Splice Connectors FXLM-SPLICE-CONN.

Copyright © 2013 Tivoli 10.15.13–Page 1 of 5

Tivoli, LLC • 15602 Mosher Ave Tustin, CA 92780 • ph 714 957-6101 fx 714 427-3458 • www.tivolilighting.com • [email protected]

FLEXLUM™ LED MODULAR LIGHTING

7170650INSTALLATION INSTRUCTIONS

Modular, linear LED system for straight or curved applications (up to 6 ft. radius) to create continuous illumination with three different fixture styles.

Option 1: Module StrandModule Strands are the recommended choice for mounting in hidden from view spaces (ie coves or backlighting). Product is field cuttable and can be shipped in specific lengths or as 50 module (19 ft) standard roll lengths (see max run on pg 4).

STEP 1: Measure area where system is to be installed.

STEP 2: Set modules to desired positions and / or spacing with double sided tape (included on back of each module).

INSTALLATION INSTRUCTIONS:

Please verify the contents of the packages!

Please read instructions entirely before starting installation.Be sure power is turned off before installing or modifying the system.Call Tivoli, LLC tech support with questions.Caution: Flexlum LED is designed to work with listed 24V Class II DC transformers only. Use of any other power source will cause damage, shorten the life of the fixture and may void the warranty.

Consult any and all applicable local and national codes for installation.Do not conceal or extend exposed conductors through a building wall except per local electrical code.Warning: With any luminaire for any application, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injuries.

Module Strand

Module

Module strands are manufactured with 4½" OC spacing, but can be installed as close as 27/8" OC.

Module Strand with Flex Channel or linear Straight Channel and optional Diffuser Lens

Optional segmented Flex and Straight Channel fixtures are manufactured with Module Strand inserted at 27/8" OC spacing.

MODULE STRAND SYSTEM

FLEXIBLE AND STRAIGHT CHANNEL SYSTEMS

5/16"3/4"

15/16"

2 9/16"

MAX 4 1/2" MIN 2 7/8"

15/16"

1 3/8"

1 11/16"

4½"

111/16"

113/16"Dia .130 Hole For #6 Screw

Lead Wires Male Connectors Trail Wires Female

Connectors

#6 mounting screws supplied by others

LM79

IP66

IP65

LM79

IP66

IP65

Page 2: FLEXLUM LED - alatx.com INSTALLATION... · Tivoli Flexlum 0V-10V Dimming control connect directly to DIM-OT 0V-10V Dimming control can connect as 1 zone to all circuits or separately

STEP 2: Position Channel with Lead End (Male Connectors) towards feedpoint. Mount first unit to desired surface with #4 screws (by others).

STEP 3: Connect Female Leads from the 16 ft Wire (FXLM-LEAD-16) to the Male Ends on the Channel.

STEP 4: Connect Transformer to the opposite end of 16 ft wire. If a run longer than 16 feet is required, connect a J-Box at the end of the 16 Foot Wire. Locate the transformer up to 50 feet (linear wire length) away using 12 ga wire to connect the Transformer to the J-Box.

Channel

J-Box*

Tivoli24V DC

PowerSupply

Male

Male

STEP 1: Measure area where system is to be installed.

*Must be outdoor weather-proofbox if located out-doors.

Copyright © 2013 Tivoli 10.15.13–Page 2 of 5

Tivoli, LLC • 15602 Mosher Ave Tustin, CA 92780 • ph 714 957-6101 fx 714 427-3458 • www.tivolilighting.com • [email protected]

FLEXLUM™ LED MODULAR LIGHTING 7170650

INSTALLATION INSTRUCTIONS

Lead Wire Installation: Flexlum Module Strands with Flex or Straight Channel with Diffuser Lens with FXLM-LEAD-16 16 ft, 2 conductor, 16 ga lead wire with female connector

MOUNTING ACCESSORIES

FXLM-ECFlexlum Endcap

INSTALLATION INSTRUCTIONS:

FXLM-ICFlexlum interconnectunit for seamless runs

FXLM-LEAD-1616 ft, 2 conductor, 16 ga. lead wire with female connector

FXLM-SPLICE-CONNUL wet butt splice connector

FXLM-LEAD-1616 ft, 2 conductor, 16 ga lead wire with female connector

STEP 5: Add Diffuser Lens, if required. The edge of the lens should overhang the edge of the channel by 1/8". Insert towards Trail End, leaving last 1 ft not inserted if additional lengths are to be connected.

1/8"

STEP 6: Attach End Cap. Flexlum Module Strands with Flex or Straight Channel with Diffuser Lens can use FXLM-EC End Cap. Fill inside of End Cap with outdoor weather-proof clear silicon adhesive.

Option 2: Flexlum Module Strands with Flex or Straight Channel and optional Diffuser Lens application

STEP 7: Insert another Endcap at the Trail End of the Channel. Fill inside of End Cap FXLM-IC with outdoor weather-proof clear silicon adhesive. Refer to STEP 15 for instructions to cut the trailing end wires.

Page 3: FLEXLUM LED - alatx.com INSTALLATION... · Tivoli Flexlum 0V-10V Dimming control connect directly to DIM-OT 0V-10V Dimming control can connect as 1 zone to all circuits or separately

STEP 10: Connect Leads (Male/Female).

STEP 11: Secure the 2 removed modules and slide connect-ed wires and connectors under the module with Black under one side and Red under opposite side.

Copyright © 2013 Tivoli 10.15.13–Page 3 of 5

Tivoli, LLC • 15602 Mosher Ave Tustin, CA 92780 • ph 714 957-6101 fx 714 427-3458 • www.tivolilighting.com • [email protected]

FLEXLUM™ LED MODULAR LIGHTING

7170650INSTALLATION INSTRUCTIONS

1/2"

INSTALLATION INSTRUCTIONS: Option 2 Continued

Interconnect: Flexlum Module Strands with Straight or Curved Channel with Diffuser Lens can be connected with FXLM-IC.

STEP 9: Remove Screws from one module on each unit to access wiring channel. Pull back Diffuser Lens, if installed.

STEP 12: Apply silicon to the inside of the Interconnect Unit FXLM-IC and insert over the uplifted end of the Diffuser Lens. Press Interconnect into place between the two Strands while pushing Diffuser all the way down into Channel. Make sure the legs of the Interconnect go into the proper openings of the Diffuser.

STEP 8: Mount next unit at ½” distance.

STEP 16: Insert another Endcap at the end of the run. Fill inside of End Cap FXLM-IC with outdoor weather-proof clear silicon adhesive.

CUT

CUT

STEP 15: Cut off trailing connectors from the final unit. Stagger cut the wires making one wire at least 1/8” shorter. Cap off the wire ends.

FXLM-ICFlexlum interconnect

Unit with red connector

Unit with black connector

STEP 13: Install Diffuser Lens. Secure Diffuser by pushing all the way down. Position under the edge of the Interconnect Unit. Make sure the legs of the Interconnect go into the proper openings of the Diffuser Lens.

Step 14: Repeat Steps 6 through 11 to mount any additional Flexlum Module Strands.

Page 4: FLEXLUM LED - alatx.com INSTALLATION... · Tivoli Flexlum 0V-10V Dimming control connect directly to DIM-OT 0V-10V Dimming control can connect as 1 zone to all circuits or separately

20 ‘ MAX RUN 20 ‘ MAX RUN

Copyright © 2013 Tivoli 10.15.13–Page 4 of 5

Tivoli, LLC • 15602 Mosher Ave Tustin, CA 92780 • ph 714 957-6101 fx 714 427-3458 • www.tivolilighting.com • [email protected]

FLEXLUM™ LED MODULAR LIGHTING 7170650

INSTALLATION INSTRUCTIONS

REQUIRED POWER SUPPLIES OPTIONSPART NO PRIMARY AND SECONDARY TOTAL WATTAGE /

AMPERAGE PER BREAKERLISTING DIMENSIONS W X L X D ELECTRONIC OR

AC MAGNETICDIMMABLE (Y OR N)

ADUL-100-1-4-24-D 85-264V AC / 24V DC 100 / 1X4A UL/ETL 10" X 10" X 4" Electronic Y: C, FADUL-300-3-4-24-D 85-264V AC / 24V DC 300 / 3X4A UL/ETL 10” X 10” X 4” Electronic Y: C, FADNM-100-1-4-24-D 85-264V AC / 24V DC 100 / 1X4A UL/ETL 10" X 10" X 4" Electronic Y: C, FADNM-300-3-4-24-D 85-264V AC / 24V DC 300 / 3X4A UL/ETL 10” X 10” X 4” Electronic Y: C, FJT-100-1-4-24-D 120V AC / 24V DC 100 / 1X4A ETL 4.25” X 11” X 4” Magnetic Y: A, B, C, FJTH-100-1-4-24-D 277V AC / 24V DC 100 / 1X4A ETL 4.25” X 11” X 4” Magnetic Y: A, B, C, FJT-300-3-4-24-D 120V AC / 24V DC 300 / 3X4A ETL 8.50” X 16”X 4.5” Magnetic Y: A, B, C, FJTH-300-3-4-24-D 277V AC / 24V DC 300 / 3X4A ETL 8.5”X 16”X 4.5” Magnetic Y: C, D, E, FQT-300-3-4-24-D 120V AC / 24V DC 300 / 3X4A ETL 14.5”X 8” X 4" Magnetic Y: A, B, C, FQTH-300-3-4-24-D 277V AC / 24V DC 300 / 3X4A ETL 14.5” X 8” X 4” Magnetic Y: C, D, E, FQT-600-6-4-24-D 120V AC / 24V DC 600 / 6X4A ETL 14.5” X 8” X 4” Magnetic Y: B, CQTH-600-6-4-24-D 277V AC / 24V DC 600 / 6X4A ETL 14.5” X 8” X 4” Magnetic Y: C, E

MT-100-1-4-24-D 100-240V AC / 24V DC 277V AC / 24V DC 100 / 1x4A UL 2.5” X 12.32” X 1.56” Electronic N

Installer calculates wire size between load and power supply to avoid voltage drop.The wire sizing from the transformer to the light strings must be carefully calculated in order for low voltage circuits to operate properly. Tivoli recommends to locate the transformer as close to the light string as possible. Use 12 gauge wire and keep the transformer within 50 ft of the fixture.

Wiring Size:

WIRING FOR RUNS EXCEEDING THE MAXIMUM FEET PER CIRCUIT

PRODUCT SPECIFICATION GUIDE

FLEXLUM MAX FEET PER CIRCUIT (STRAND)

MAX FEET PER CIRCUIT (CHANNEL)MODULES AT 2 7/8" OC

White, Blue, Green

35': 105 Modules at 4 ½" OC 20': 105 Modules at 2 7/8" OC

Red, Yellow 70': 210 Modules at 4 ½" OC 40': 210 Modules at 2 7/8" OC

Attach a second set of wires to the transformer for an additional maximum length run. Run the wires inside the grooves on the back side of the channel until the end of the first run is reached. Attach the connectors to the lead unit of the second strand.

Maximum wire length per circuitTivoli 24VDC power supply

Tivoli 24VDC power supply

Tivoli Flexlum

J-boxup to 50 ft (linear wire length) with 12 ga Strand wire

Tivoli 16 ft power lead

Primary line voltage input

L N

Page 5: FLEXLUM LED - alatx.com INSTALLATION... · Tivoli Flexlum 0V-10V Dimming control connect directly to DIM-OT 0V-10V Dimming control can connect as 1 zone to all circuits or separately

L

Copyright © 2013 Tivoli 10.15.13–Page 5 of 5

Tivoli, LLC • 15602 Mosher Ave Tustin, CA 92780 • ph 714 957-6101 fx 714 427-3458 • www.tivolilighting.com • [email protected]

FLEXLUM™ LED MODULAR LIGHTING

7170650INSTALLATION INSTRUCTIONS

OPTIONAL DIMMERSSELECTOR DIMMER TYPE CONTROL

SIGNALINPUT VOLTAGE

OUTPUT VOLTAGE

MAX LOAD BREAKER RATING DIMENSIONS

A N-600 AC Magnetic N/A 120 VAC 120 VAC 450W N/A Recessed Single Gang Box

B N-1000 AC Magnetic N/A 120 VAC 120 VAC 800W N/A Recessed Dual Gang Box

C DIM-24V-8A DC Digital N/A 24 VDC 24 VDC 188W 8A* Single Gang Box

D NH-600 AC Magnetic N/A 277 VAC 277 VAC 450W N/A Recessed Single Gang Box

E NH-1000 AC Magnetic N/A 277 VAC 277 VAC 800W N/A Recessed Dual Gang Box

F DIM-OT-1-4-24-D Control Interface 1-10 VDC 24 VDC 24 VDC 96W 4A 6 ¾ L X 1 5/8 W X 3/4 H

*AD & QT Series secondary outputs would be limited to 4 amps

Dimmers A, B, D, E wiring

Dimmer F wiring single circuit Dimmer F wiring multicircuits

Dimmer C wiringTivoli 24VDC power supply

Tivoli 24VDC power supply

Primary line voltage input

Primary line voltage input

L N

N

Tivoli 24VDC power supply

Primary line voltage inputL N

NN VV VV

NV V NV V

Tivoli 24VDC power supply

L

L L

Tivoli Flexlum

Tivoli Flexlum

0V-10V Dimming control connect directly to DIM-OT

0V-10V Dimming control can connect as 1 zone to all circuits or separately to each circuit for zone control

Tivoli Flexlum

Tivoli Flexlum

Primary line voltage input

L N

L