Flexible Innovation for Public Transportation. Market leading brands with first class business support

Flexible Innovation for Public Transportation

Market leading brands with first class business support

CMG is a global company, with our head office and manufacturing sites in the UK. We have sales offices in the USA and Australia and sales in another 52 countries. We design, develop and manufacture engineered solutions for the protection of critical power and data cables in the most demanding environments. We draw on over 60 years experience of working with metallic and non metallic conduit systems for rail, OEM machinery, construction and hazardous (Ex zone) markets. We provide easy to use, cost effective, high performance, durable and reliable cable protection systems developed to meet our customers specific requirements.

OUR CAPABILITY

WHO WE ARE• CMG’s history can be traced back to 1923 with the Elkay product range. • Now a global business, employing nearly 200 people across three continents.• Our brands have recognition around the world.• Kopex brand formed in 1947 - conduit systems for hazardous area markets.• Adaptaflex brand was formed in 1974 – conduit systems designed for rail, OEM and construction markets.• Harnessflex brand 1994 – conduit and backshell systems protecting wiring and connectors controlling emissions on off high way vehicles and engines.• Elkay brand – a range of switches and controls for energy management.

WHAT WE DO

• We manufacture a comprehensive range of highly engineered components and conduit systems.• At our principal manufacturing site in Coleshill, Birmingham, we have 6,500 sq metres of production facilities.• We produce over 14 million metres of conduit and 4 million turned metal parts. • At our 3,500 sq metre injection moulding manufacturing plant in Newtown, Mid-Wales, we produce over 40 million moulded parts per annum. • Our core focus across the business is based around successfully meeting and exceeding customers’ requirements.

Market Sectors• Commercial contracting• Machine tool• Rail• Marine• Automation• Security/CCTV• Data cabling• Critical power• Construction

World leader in flexible conduit systems

Adaptaflex is the market leading flexible conduit system brand in Europe and is rapidly becoming a leading global player.

We supply leading organisations in technically demanding markets.

With over 6,000 products, the range includes metallic and non-metallic flexible conduit.

The brand combines innovative design with dedicated manufacture.

Offering customers the widest possible selection of critical cable protection systems.

• The recently launched Adaptalok ATS is the most advanced conduit system available on the market today. • Adaptalok ATS is the result of extensive, ground-breaking research and development, an evolution of our proven Adaptalok technology• Adaptalok ATS is an evolutionary, one-piece moulded fitting, providing ultimate performance in the most demanding wet or dry conditions. • Adaptalok ATS has been embraced by customers in a number of industry sectors all over the world.

www.adaptaflex.com

•We believe that working with CMG brings confidence. •All of our products have been rigorously tested internally.•All of our products are tested and certified by independent third party

agencies. •Our products meet and exceed, international and industry standards. •Our brands have become international quality marques, ensuring smooth,

trouble free distribution of our products worldwide. •We have many International Approvals to our name and actively

participateon leading technical standards committees. •We are able to use our technical experience and knowledge to ensure

safety and quality levels are maintained both now and in the future.

BRANDS YOU CAN TRUST


Third Party Testing & Approvals

• IEC61386 Performance Classification StandardWe were the first major conduit manufacturer to achieve third party accreditation to the EN50086/IEC 61386 Standard from the British Standards Institution (BSI). • IEC61386 conformance guarantees that our products meet performance

specifications for fatigue life, operating temperature, non-flame propagation and IP ratings amongst other criteria. IEC61386 fully replaced EN50086 in 2005.

• BSI Kitemark We are the only major conduit manufacturer to achieve third party accreditation through the BSI Kitemark scheme.


• ISO9001 Quality Standard We conform to ISO 9001:2000, the internationally recognised standard for Quality Management Systems. This standard reflects the procedures and management processes throughout the whole of the company. • BS EN ISO14001 Environmental Standard Controlling the impact of manufacturing activities on the environment is a major challenge. Again we lead the way by being the first conduit manufacturer to comply with this Standard.


• SNCF Approval

Approval to NF F 16/101 - CompleteApproval to SNCF 478 - Testing in progress

- Completion expected 30th April 2010 Fully engaged with:Direction Déléguée Qualité FournisseursPôle Méthodes Organisation

In addition to our business accreditations, all of our individual brands have achieved a number of industry standards relevant to their sector. Some of the leading accreditations are listed below.

• Uniquely able to work across international markets. • Our products are used by specifiers and installers.• Markets are: Rail and Transportation; Industrial Machinery; The Construction Industry; Hazardous Areas; Automation; Marine; Offshore Equipment; Mining; Chemical Processing; Food; Pharmaceutical; Engine Manufacturers and the thriving sector of energy management.

MARKETS WE OPERATE IN

• Our products lead through innovation, technical superiority and quality. • We can meet large increases in demand quickly• We have the most comprehensive ranges of products available within our market sectors.• We work with major blue chip companies across the world including Alstom, CAF, Siemens,

BP, GE, Shell, Rolls Royce and Johnson Controls. • Working with such prestigious clients and understanding their needs and expectations places us in a leading position so that we are specified across national borders.


Our commercial offer to Bombardier Transportation

•The lowest total installed system cost.• Overall inventory cost reduction.• Reduction in total number of Stock Keeping Units.• Global agreed fixed pricing.• Global supply and product availability.• An environmentally responsible and accredited company.


Our technical offer to Bombardier Transportation

•The fastest fit conduit system.• Simplified specification and versatility across multiple applications.• Assured durability and reliability.• Highest IP rated one piece connector available.• Fully compliant to the highest rail specifications.• Independently tested and approved.• Innovative product design.• Recyclable materials.

ConduitsNylon PA6 Flame Retarded

Type PA • Standard Limited Fire

Hazard• Standard and

Heavyweight• Low Smoke & Low Toxicity• DIN5510 – S4, SR2 ST2• NF F 16/101 - I3 F3 Rating• LOI 28%

Type PR• Enhanced Limited Fire Hazard• Standard weight (Heavyweight

available on request)• Low Smoke & Low Toxicity• DIN5510 – S4, SR2 ST2• NF F 16/101 – I2 F2 Rating• LOI 38%

ConduitsNylon PA11 & Polyester Flame Retarded

Type PI• Highly Flexible• High Impact Resistance at low

temperatures• Standard Limited Fire Hazard• Standard and Heavyweight• Low Smoke & Low Toxicity• DIN5510 – S4, SR2 ST2• NF F 16/101 – I4 F2 Rating• LOI 24%

Type CP• Highly Flexible• High Impact Resistance at low

temperatures• Standard Limited Fire Hazard• Medium Weight• Very Low Smoke & Low Toxicity• DIN5510 – S4, SR2 ST2• NF F 16/101 – I4 F1 Rating• LOI 30%

ConduitsHi-Specification Conduits

Type PK• Almost zero toxicity, only CO2, H2O,

CO gas species• No acid gas emission• High oxygen index >35%• Low heat release ISO 5660: 223

kW/m2

• Light weight & high crush strength • Low smoke & fume emission

• High radiation resistance• High operating temperature 2600C

continuous.• High Impact resistance at low

temperatures• DIN5510 – S4, SR2 ST2• NF F 16/101 – I2 F1 Rating• BS6853 Ao = 0.003

Adaptalok ATS Fittings

1-piece manufactured component• Rapid fit product - time saving• Very easy to install• No parts to lose• Seal and washer permanently fitted• Highly visible for inspections• Safe installation - Tool required for disassembly• Rapid disassembly with simple tool when

required• Low Smoke - Zero Halogen

IP66, 67, 68 & 69k• Fit and Forget• Easier selection• Reliability & Integrity in application

ATS Fittings

Features and Benefits

Nylon 66 body

Internal elastomer conduit seal

guaranteed fit, cannot be lost, no assembly,

protects wires

Proven clip design, pitch independent

Integral Face seal washer, guaranteed fit, cannot be

lostno assembly

3 visible confirmation points of seal being in place

Visual aid to correct

fitting

IP66,67,68 & 69kPerformance asstandard

One piece ‘out of the tool’ fitting, no customer

assembly

ATS FittingsCurrent Catalogue Range

Fixed Nylon Threads

Straight

Swept 90° elbow

45° Elbow

Big bore Large metric thread Replacement for PG threads No bore restriction

ATS FittingsCurrent Catalogue RangeNylon Flange and Coupler

Swivel flange straight

Swivel flange 90° elbow

Swivel flange 45° Elbow

Swivel Couplers


Swivel Nickel Plated Brass Threads

Straight Male SA

Swept 90° elbow Male CS90

45° Elbow S45

Straight Female SFA

Swept 90° elbow Female CSF90

45° Elbow Female SF45


Swivel UNEF Aluminium Threads

Straight

Swept 90° elbow

45° Elbow

CMG Technical Proposal

ATS Multi Outlet FittingsT Pieces & Y Pieces

• Standard equal outlets with corrugated conduits• Multiple configurations – no reducers needed• IP68 4 bar 30 minutes• All sizes from 13 to 54mm• Glass filled nylon impact resistant body



Reducer options

• Each outlet can be reduced by one size• One piece fittings - no reducers needed – stockholding

reduced• No parts to lose • IP68 maintained



Threaded outlet options

• Metric, PG, NPT, and UNEF threads for connection directly to bulkhead bolts or circular connectors

• Male or Female threads • Multiple thread outlet options • Special threads made to order



Threaded outlet options

• Swivel threaded fittings for ease of connection• Thread attachment can be in any or all positions• Allows attachment to other conduit systems

e.g. Steel or coated steel systems• Configured to requirements - Any combinations of

threads and conduit systems

ATS FittingsATS Multi Outlet FittingsIn-Line Reducer Type TL

• Standard equal oultets with corrugated conduits• Twin outlets can be by one size as standard• Multiple Configurations – no reducers needed• IP68 4 bar 30 minutes• All Sizes from 13 to 54mm• Glass filled nylon impact resistant body


ATS Multi Outlet FittingsIn-Line Reducer Type TL

• Major outlet can have a threaded outlet• Male or Female Thread• Metric, PG, NPT, and UNEF threads for connection directly

to bulkhead bolts or circular connectors• Special threads made to order


ATS Multi Outlet FittingsIn-Line Reducer Type TL

• IP68 seal maintained • Allows attachment to other conduit systems

e.g. Steel or coated steel systems• Swivel threaded fittings for ease of connection• Configured to requirements


Half Shell Protectors

• Protection against torsion• Protection against abrasion• Strain relief• Easy fix and positioning via clip arrangement


Stackable Clip System

• Mounting Rail DIN 3015• Stackable – multiple configurations• Easy conduit pre-assembly• Different sizes link together • Self Supporting• High Strength - Impact Resistant • Used with support bars for added strength• Pitch independent• Multi-variable combinations

ATS Fittings

Strain Relief Proposed Range

• Using existing ATS SFA type fitting• Nickel plated brass • Nylon support / compression ring• CR (neoprene seals)• Straight 90 and 45 elbows available• Long and short thread options• Wide Cable sealing range options• Metric as standard - other threads on request• Special inserts for cable available on request (e.g. double hole, square and flat cable)• IP68 4 bar 30 minutes• EMC version available


Conduit / Cable Gland System

• IP68 4 Bar for 30 minutes • Metric and PG threads• Long and short thread options• Multiple cable diameters• High pull out strength


Conduit / EMC Cable Gland System

• IP68 4 bar for 30 minutes.• Continuous Screen through two tapered rings

and stainless steel spring• Brass/nickel plated body, TPE-V seal• -40°C to +135°C• Metric and PG threads


Conduit / EMC Cable Gland System

• TYPE A - Stripped Cable Sheath. Allowing the outer sheath to be completely stripped from the cable.

• TYPE B - Continuous Cable Sheath. Allowing for a ring of outer sheath only to be stripped.


Fire Blocking Gland System

• Prevent fire transmission from zones• Uses ATEX ExD potting compound• Tried tested safe secure system• Multiple cables can be used• Fitting re-usable with new pot


Internal Braid System

• Tinned Copper• High EM Screening (90-106dB at 10MHz)• Supplied on PVC flexible former• Minimum 90% coverage• Wide range of cable sizes• Fitting maintains screening

http://www.adaptaflex.com/products.asp?ID=93

Testing

Fire TestingExisting

• NFF16-101/102 Valid reports for all conduits and fittings

• DIN5510 Currently under re-test to latest 2009 version including Toxicity reports

• BS6853Valid reports for all conduits

• CEI 11170Valid reports for CP conduit

Future• TS DD/CEN 45545 Part 2

All Conduits being assessed to this Technical Specification in readiness for the future EN standard

Documents

Flexible Innovation for Public Transportation. Market leading brands with first class business support