Fitting ZSF-P4 Series Speed Control Valve Elbow Type SC3F ... · Main features Introduced PP resin (polypropylene) for secondary battery manufacturing equipment with limitation of

Main features Introduced PP resin (polypropylene) for secondary battery manufacturing equipment with limitation of copper material use, semiconductor, which dislikes particle occurrence due to corrosion, and FPD manufacturing equipment, and adopted SUS304 (stainless steel) for metal main body section materials

A wide series variationWide variety available for each type of pneumatic pressure piping

Ecological productsAll substances that can adversely affect the environment have been eliminated from the materialsRoHS directive compliant product

CONTENTS Fitting (ZSF-P4) ………………………………………………………………… Page 1 Speed control valve Elbow type (SC3F-P4) …………………………………… Page 7 Speed control valve Line type (SCLF-P4) …………………………………… Page 11

New ProductsPP (Polypropylene Resin) Type

Fitting ZSF-P4 SeriesSpeed Control Valve

Elbow Type SC3F-P4 SeriesLine Type SCLF-P4 Series

Read"Safety precautions" on pages 14 to 16 before starting use.CC-1035A

ID1550

テキストボックス

Available soon

1

PP (polypropylene resin) type Fitting

ZSF-P4 Series For blow circuit Grease free specification Port size M3, M5, R1/8 to R1/2 Applicable tube ø4 to ø12

Specifications Relationship diagram between working temperature and max. working pressure

Working fluidMax. working pressure MPaWorking vacuum kPaWithstanding pressure MPaAmbient temperature range °C

Air (Note 1)1.0 (Note 2)

-1001.5 (Note 3)

0 to 60 (No freezing) (Note 4)

Descriptions ZSF-P4

* Refer to the section for model number in the dimensions pages (pages 2 to 5) to find the combination of model numbers.

Note 1: When " " is tube size, Select from the list of " ".

* Sales unit is 10.

Internal structure and parts list

Note 1: Rubber EPDM material is used, so this product cannot be used with fluids that contain mineral oil.

Note 2: The value for the max. working pressure is when the temperature is at 20°C. When using the valve in different temperature regions, refer to the right diagram, "Relationship diagram between working temperature and max. working pressure".

Note 3: The value of the withstanding pressure is when the temperature is at 20°C. Withstanding pressure becomes 1.5 times of the max. working pressure.

Note 4: Freezing could occur by adiabatic expansion depending on air character (dew point).

CULVBEGDY

EGXWBPMPJ

StraightUnion straightElbowUnion elbowTeeUnion teeDifferent diameter union straightBranch teeUnion Y branchDifferent diameter union teeBranch YDifferent diameter union Y branchPlugBulk head unionReducer

ShapeA

How to order

A B

B

C

C

ZSF C 4 6 P4

4681012

ø4ø6ø8ø10ø12

Applicable tube outer diameterB

M3M5681015

M3 × 0.5M5 × 0.8R1/8R1/4R3/8R1/2

Piping size Note 1C

No. Parts name Material123456789

Resin bodyMetal body　*1O ringRubber sleeveLock ringLock jawGuide ringRelease ringGasket

PolypropyleneStainless steel (SUS304)Ethylene propylene diene rubberEthylene propylene diene rubberStainless steel (SUS304)Stainless steel (SUS301)Stainless steel (SUS304)PolypropyleneStainless steel (SUS304), Ethylene propylene diene rubber

*1: R screw is a type with screw sealant.

The durability of the ZSF-P4 Series packing (material: EPDM) is susceptible to mineral oil, so it cannot be used to pipe general pneumatic components. Please use ZSP Series for piping general pneumatic components.

CAUTION9

87654

3

1

2

Meter screw type

1.2

1.0

0.8

0.6

0.4

0.2

0.00 10 20 30

Working temperature (°C)40 50 60

Usable range

Not available

Max

. wor

king

pre

ssur

e (M

Pa)

2

DimensionsZSF Series

Straight ZSF-C - -P4

Union straight ZSF-G - -P4

Elbow ZSF-L - -P4

Union elbow ZSF-V -P4

Dimensions

ZSF-C4-M3-P4ZSF-C4-M5-P4ZSF-C4-6-P4ZSF-C4-8-P4ZSF-C6-M5-P4ZSF-C6-6-P4ZSF-C6-8-P4ZSF-C6-10-P4ZSF-C8-6-P4ZSF-C8-8-P4ZSF-C8-10-P4ZSF-C10-8-P4ZSF-C10-10-P4ZSF-C12-10-P4ZSF-C12-15-P4

Applicable tube O.D. øModel no.

4

6

8

10

12

MM3×0.5M5×0.8R1/8R1/4M5 × 0.8R1/8R1/4R3/8R1/8R1/4R3/8R1/4R3/8R3/8R1/2

A2.538113811128111211121215

L20.220.121.121.122.222.724.723.727.926.623.930

29.532.134.1

G17.717.117.115.119.218.718.717.423.920.617.624

23.225.825.9

C9.99.99.99.911.811.811.811.813.813.813.816.816.819.819.8

B15151515

17.117.117.117.118.218.218.220.920.923.523.5

H101010141212141714141717172121

Effective sectional area

mm2

0.91.95.35.31.9

12.512.512.520202035355959

Weight g5.568

158.58.51625

14.514.521.518.524

32.546

ZSF-U4-P4ZSF-U6-P4ZSF-U8-P4ZSF-U10-P4ZSF-U12-P4

Applicabletube O.D. øModel no.

468

1012

L31

35.237.843.848.2

C210

12.514.517.521

C19.9

11.813.816.819.8

B15

17.118.120.423.6


mm2

5.312.5203559

Weight g4

5.581319

ZSF-L4-M5-P4ZSF-L4-6-P4ZSF-L4-8-P4ZSF-L6-M5-P4ZSF-L6-6-P4ZSF-L6-8-P4ZSF-L6-10-P4ZSF-L8-6-P4ZSF-L8-8-P4ZSF-L8-10-P4ZSF-L10-8-P4ZSF-L10-10-P4ZSF-L12-10-P4ZSF-L12-15-P4

Applicable tube O.D. øModel no.

4

6

8

10

12

MM5 × 0.8R1/8R1/4

M5 × 0.8R1/8R1/4R3/8R1/8R1/4R3/8R1/4R3/8R3/8R1/2

A38113811128111211121215

L120.323.326.3222528

29.82831

32.836373942

G22.324.325.325.327.328.229.731.332.233.738.739.443.244.3

C19.99.99.911.811.811.811.813.813.813.816.816.819.819.8

C2101010

12.512.512.512.514.514.514.517.517.52121

B151515

16.916.916.916.918.118.118.120.420.423.623.6

L218.118.118.119.919.919.919.922.722.722.726.426.429.629.6

H1010141212141714141717172121

Effectivesectional area

mm2

1.54.24.21.5101010

16.516.516.530304747

Weight g7

1018.511

12.5203316

21.535

30.538

45.560

Note) The L dimension of taper screw type is the reference dimension after screw tightening.


ZSF-V4-P4ZSF-V6-P4ZSF-V8-P4ZSF-V10-P4ZSF-V12-P4


468

1012

C19.9

11.813.816.819.8

C210

12.515

17.521

B1517

18.120.923.6

L17

20.222.426.429.6

N6.58

101214

E3.23.24.24.24.2

F10

12.515.618.221.7


mm2

4.210

16.53047

Weight g4.5691420

0.3

M

B

AG

L

Gasket

GLA

H (o

ppos

ite s

ide

of h

exag

on)

0.3

H (opposite side of hexagon)

Meter screw type

Meter screw type

Gasket

L1A

G

M

L2

A

L1G

B

L2-B

2-N

2-L2-B

F

øC

øC1

øC2

2-øC

1

øC1

øC2 2-øC1

E

3

ZSF Series

Tee ZSF-B - -P4

Union tee ZSF-E -P4

Different diameter union straight ZSF-G - -P4

Branch tee ZSF-D - -P4

Dimensions

ZSF-B4-M5-P4ZSF-B4-6-P4ZSF-B4-8-P4ZSF-B6-M5-P4ZSF-B6-6-P4ZSF-B6-8-P4ZSF-B6-10-P4ZSF-B8-6-P4ZSF-B8-8-P4ZSF-B8-10-P4ZSF-B10-8-P4ZSF-B10-10-P4ZSF-B12-10-P4ZSF-B12-15-P4

Model no.

4

6

8

10

12

MM5 × 0.8R1/8R1/4

M5 × 0.8R1/8R1/4R3/8R1/8R1/4R3/8R1/4R3/8R3/8R1/2

A38

1138

11128

111211121215

L120.223.226.2232629

30.826.329.331.136373942

G22.224.226.526.328.529.531

29.830.832.338.739.443.244.3

L2171717

20.320.320.320.322.422.422.425.425.428.628.6

L3343434

40.640.640.640.644.844.844.850.850.857.257.2

C19.99.99.911.811.811.811.813.813.813.816.816.819.819.8

C210101013131313151515

17.517.52121

B151515

17.117.117.117.118.418.418.420.420.423.123.1

H1010141212141714141717172121

1.54.14.11.5101010

16.516.516.530304747

Weight g9

1220.514

15.523

35.519.525

37.536.544

54.569

ZSF-E4-P4ZSF-E6-P4ZSF-E8-P4ZSF-E10-P4ZSF-E12-P4

Model no.468

1012

L117

20.222.225.428.4

L217

20.222.225.428.6

L334

40.444.450.857.2

E3.23.23.24.24.2

N16.5891214

N21316182428

C19.911.813.816.819.8

C2101315

17.521

B15

17.118.119.823.1

F101315

17.521.7

5.312.5203559

Weight g6.59132130


Note) The L1 and L2 dimension of taper screw type is the reference dimensions after screw tightening.

ZSF-G6-4-P4ZSF-G8-6-P4ZSF-G10-8-P4ZSF-G12-10-P4

A sideApplicable tube O.D, ø

Model No.

681012

B side46810

L

34.638

43.348

C1

11.813.816.819.8

C2

9.911.813.816.8

B1

17.118.120.423.6

C3

12.514.517.521

B2

1517.118.420.4

Effective sectional

areamm2

5.312.52035

Weightg

5.57

1218

ZSF-D4-M5-P4ZSF-D4-6-P4ZSF-D4-8-P4ZSF-D6-M5-P4ZSF-D6-6-P4ZSF-D6-8-P4ZSF-D6-10-P4ZSF-D8-6-P4ZSF-D8-8-P4ZSF-D8-10-P4ZSF-D10-8-P4ZSF-D10-10-P4ZSF-D12-10-P4ZSF-D12-15-P4

Applicable tube O.D. ø



Model no.

4

6

8

10

12

MM5 × 0.8

R1/8R1/4

M5 × 0.8R1/8R1/4R3/8R1/8R1/4R3/8R1/4R3/8R3/8R1/2

A38113811128111211121215

L137.240.243.243.346.349.351.150.453.455.261.462.467.870.8

G134.236.237.240.342.343.344.846.447.448.955.456.161.562.6

B151515

17.117.117.117.118.118.118.120.420.423.123.1

L2171717

20.220.220.220.222.222.222.225.425.428.428.4

G217.219.220.2202223

24.524.225.226.730

30.732.934

C19.99.99.9

11.811.811.811.813.813.813.816.816.819.819.8

C210101013131313151515

17.517.52121

H1010141212141714141717172121


mm2


mm2


mm2

1.95.35.31.9

12.512.512.520202035355959

Weight g912

20.514

15.523

35.520

25.538

36.544

54.569

0.3

Gasket

A

L1G


M

2-BL2

L3

A

GL1

Meter screw type

Meter screw type

2-FL1

N2

N1

3-BL2

L3

0.3


M

Gasket

L1

AG

2G

1

L2

2-B

AG

2

L1G

1

LB2

øC2

2-øC

1

øC3

øC1

B1 2-øC2

3-øC

1

3-øC

2

2-øC

2

2-øC

1

2-øE

A side B side

4

DimensionsZSF Series

Union Y branchò ZSF-Y£-P4

Union teeò ZSF-EG£-£-P4

Branch Yò ZSF-X£-£-P4

Dimensions

Different diameter union Y branchò ZSF-W£-£-P4

ZSF-Y4-P4ZSF-Y6-P4ZSF-Y8-P4ZSF-Y10-P4ZSF-Y12-P4

Model no.4681012

L3338

42.448.855.2

C19.9

11.813.816.819.8

C2 C310131518

21.5

1012.514.51821

B15

17.118.120.923.6

P1112141820

E3.43.43.44.54.2

N14.215.917.219.722.4

F10

12.514.51821

4.210

16.52738

Weight g6.59

132231

ZSF-EG6-4-P4ZSF-EG8-6-P4ZSF-EG10-8-P4ZSF-EG12-10-P4

Model no.

68

1012

11.813.816.819.8

4.110.319.632.5

912

19.528

Q1468

10

Q2 C1

9.911.813.816.8

C2

1315

17.521

C3

17.118.119.823.1

B1

1517

18.120.9

B2

20.222.225.428.6

L2

40.444.450.857.2

L3

3.23.24.24.2

E

89

1214

N1

16182428

N2

19.622.424.928.2

L1

13.515

17.521.7

FEffective sectional

areamm2

Weight g

ZSF-X4-M5-P4ZSF-X4-6-P4ZSF-X4-8-P4ZSF-X6-M5-P4ZSF-X6-6-P4ZSF-X6-8-P4ZSF-X6-10-P4ZSF-X8-6-P4ZSF-X8-8-P4ZSF-X8-10-P4ZSF-X10-8-P4ZSF-X10-10-P4ZSF-X12-10-P4ZSF-X12-15-P4

Applicable tube O.D.ø

Applicable tube O.D.ø

Model no.

4

6

8

10

12

NG EPC1 C2 B FH Effective sectional area

mm2


mm2

1.54.24.21.510101016.516.516.530303737

Weight g9.512.520.514

15.52321

20.525.524.538

45.556.571


LA38

1138

11128

111211121215

37.740.743.741.544.547.549.348.751.753.558.559.564.767.7

34.736.737.738.540.541.543

44.745.747.252.553.258.459.5

9.99.99.911.811.811.811.813.813.813.816.816.819.819.8

101010

12.512.512.512.514.514.514.518182121

151515

17.117.117.117.118.118.118.120.920.923.623.6

1111111212121214141418182020

3.43.43.43.43.43.43.43.43.43.44.54.54.24.2

14.214.214.215.915.915.915.917.217.217.219.719.722.422.4

1010141212141714141717172121

101010

12.512.512.512.514.514.514.518182121

MM5 × 0.8

R1/8R1/4

M5×0.8R1/8R1/4R3/8R1/8R1/4R3/8R1/4R3/8R3/8R1/2


ZSF-W6-4-P4ZSF-W8-6-P4ZSF-W10-8-P4ZSF-W12-10-P4

Model no.

68

1012

468

10

NP EC1 C2 C3 C4 B1 B2 FEffective sectional

areamm2

4.2101727

Weight g

8.511.518.528.5

37.442.648.355

11.813.816.819.8

9.911.813.816.8

131518

21.5

12.514.51821

17.118.120.923.6

1517.118.220.4

12141820

3.43.44.54.2

15.417.419.222.2

12.514.51821

LQ1


Q2

øE

2-øC3

øC2

3-øC1

F

NL

P

3-B

2-F

B2L1

3-øC

3

2-øC

1

N2

N1

2-B1

øC2

2-øE

L2L3

F

0.3

Gasket

AL G

M


A

LG

N 2-B

P2-øC1

øE

2-øP2

Meter screw type

Q2 Applicable tubeouter diameter

2-Q1 Applicable tube outer diameter

2-øC1

øE

øC3

øC1

2-øC4N

L

B1

2-B

2

P

F

2-Q2 Applicable tube outer diameter

Q1 Ａpplicable tube outer diameter

5

ZSF Series

Plug ZSF-BP -P4

Bulk head union ZSF-MP -P4

Dimensions

Reducer ZSF-J - -P4

Applicable pipe

Connecting fitting side

ZSF-MP4-P4ZSF-MP6-P4ZSF-MP8-P4ZSF-MP10-P4ZSF-MP12-P4


468

1012

B C D31.635.838.443.448.8

9.39.910.713.213.4

1215

15.518.520.5

1012.314.217.521

1517.118.120.923.6

1417192427

69

8.51113

LM12 × 1.5M14 × 1.5M16 × 1.5M20 × 2M24 × 2

M A EH Effective sectional area mm2

4.210.719.139.647.6

Weight g7.210.214.324.430.4

ZSF-J6-4-P4ZSF-J8-4-P4ZSF-J8-6-P4ZSF-J10-6-P4ZSF-J10-8-P4ZSF-J12-8-P4ZSF-J12-10-P4

Applicable tube O.D.

øFitting

port sizeøModel no.

44668810

68810101212

L1

37.840.340.943.943.749.750.2

L2

1515

17.117.118.118.120.4

B

1515

17.117.118.118.120.4

C1

9.99.911.811.813.813.816.8

C2

1012.512.512.514.514.517.5

2.43

3.23.64.75.47.9

54.511.511.522.523

31.5

Effective sectional

areamm2

Weightg

ZSF-BP4-P4ZSF-BP6-P4ZSF-BP8-P4ZSF-BP10-P4ZSF-BP12-P4


4681012

L

27.532.536.54244

B

1517

18.120.223.4

C1

5791113

C2

33456

0.50.512

2.5

Weightg

55666

G

Body material: Polypropylene resin

øC2

øC1

B

L

øC

2-DM

L

B

G

A

2-H

E (max)

L1

L2 BøC2

øC1

Note When fixing, tighten with the specified recommended tightening torque by using the bulk head section. (Refer to page 16 to find the recommended tightening torque and cautions for fixing)

6

7

PP (polypropylene resin) type Speed control valve Elbow

SC3F-P4 Series For air operated components Port size M3, M5, R1/8 to R1/2

Specifications

Applicable tube outer diameter mmWorking fluidMax. working pressure MPaMin. working pressure MPaWithstanding pressure MPaAmbient temperature range °CPort size RcProduct weight gNumber of needle turn

Air1.0 (Note 1)

0.11.5 (Note 2)

0 to 60 (No freezing) (Note 3)

ø4ø4

M37.8

ø6 ø4 ø6 ø8 ø6 ø8 ø10 ø6 ø8 ø10 ø12 ø10 ø12

M5

7 and over

R1/8 R1/441

12 and over

R3/87 8 18 19 22 38 44 67 69 71

13 and over74

R1/2109

Model no.Descriptions

SC3F-P4SC3F-M5SC3F-M3 SC3F-6 SC3F-8 SC3F-10 SC3F-15

0.9 (Note 1)

1.35 (Note 2)

106

Note 1: The value for the max. working pressure is when the temperature is at 20°C. When using the valve in different temperature regions, refer to page 9, "Relationship diagram between working temperature and the max. working pressure".

Note 2: The value of the withstanding pressure is when the temperature is at 20°C. Withstanding pressure becomes 1.5 times of the max. working pressure. Note 3: Freezing could occur by adiabatic expansion depending on air character (dew point).

How to order

Model no.

A Port size

B Applicable tube outer diameter

C Option

ø4ø6ø8ø10ø12

4681012

Port sizeApplicable tube outer diameterB

SC3F 8 8 I P4M3M5681015

M3 × 0.5M5 × 0.8R1/8R1/4R3/8R1/2

Port sizeASymbol Description

BlankI

Meter-out controlMeter-in control (Custom order)

Control methodC

M5ò

ò

M3ò

6ò

ò

ò

8

ò

ò

ò

10

ò

ò

ò

ò

15

ò

ò

are not available.

Flow and effective sectional area

Applicable tube outer diameter mmFree flow

Controlledflow

ø4ø4400.665

0.95

ø6 ø4 ø6

1502.2

ø8 ø63905.8

ø8

2704

ø10 ø66008.85508

ø8 ø10 ø1284012.4

ø10

145021.5

ø12

160023.5

550.8701.0

2003

4005.9

92013.5

80012

2303.4

85012.5

138020.5

Model no.Descriptions

SC3F-P4SC3F-M5SC3F-M3 SC3F-6 SC3F-8 SC3F-10 SC3F-15

Note 1: The flow is the atmospheric pressure conversion value at pressure 0.5 MPa. Note 2: For the effective sectional area, corresponding value from the flow is written.

Flow /min (ANR)Effective sectional area mm2

Flow /min (ANR)Effective sectional area mm2

Meter-out control¢ Control method

JIS

sym

bol

Male thread side

Meter-in control

Male thread side

JIS symbol

8

Flow characteristicsSC3F Series

Pressure (MPa)

Pressure (MPa)

Pressure (MPa)

Pressure (MPa)

Flow

/min(

ANR)

Flow

/min(

ANR)

Flow

/min(

ANR)

Flow

/min(

ANR)

Flow

/min(

ANR)

at 0

.5 M

Pa

Flow

/min(

ANR)

at 0

.5 M

PaFl

ow/m

in(AN

R) a

t 0.5

MPa

Flow

/min(

ANR)

at 0

.5 M

Pa

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

Effe

ctiv

e se

ctio

nal a

rea

(mm

2 )

0

10

20

30

40

50

60

70

80

0 2 4 6 71 3 5

0.2

0.4

0.6

0 0

50

100

150

200

250

300

0.8

1.0

1.2

3

1

2

0

4

0

100

200

300

400

500

600

700

800

900

1000

0 2 4 6 8 10 12

3

6

0 0

200

400

600

800

1000

1200

1400

1600

1800

9

12

15

20

10

15

0

25

5

Number of needle turn (times) Number of needle turn (times)

Number of needle turn (times)Number of needle turn (times)0 2 4 6 8 10 12

0 4 8 122 6 10

0

500

1000

1500

2000

2500

3000

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

30

20

0

10

0

200

400

600

800

1000

1200

1400

1600

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

SC3F-10-8/10

SC3F-8-8/10

SC3F-10-10/12SC3F-15-10/12

SC3F-10-6

SC3F-M3-4, SC3F-M5-*

[Free flow]

SC3F-6-*, SC3F-8-*

Flow characteristics

SC3F-10-* SC3F-15-*

SC3F-6-4/10

SC3F-10-10/12 SC3F-15-12

SC3F-15-10SC3F-10-8

SC3F-10-6

SC3F-M3-4, SC3F-M5-*

[Controlled flow]

SC3F-6-*, SC3F-8-*

SC3F-10-* SC3F-15-*

SC3F-8-6

SC3F-6-8

SC3F-6-4/6

SC3F-M5-*

SC3F-M3-4

SC3F-M3-4

SC3F-M5-*

SC3F-8-6

SC3F-6-*

0102030405060708090

100110120

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

0.2

0.4

0.6

0

1.0

0.8

1.2

1.4

1.6

1.8

0

100

200

300

400

500

600

700

800

900

1000

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

9

3

0

6

12

15

9

SC3F Series

Meter screw type Meter-out control

Meter-in control

Internal structure and parts list

7

8

91

2

3

4

5

6

78

6

15

10 11 12

13 14

1.2

1.0

0.8

0.6

0.4

0.2

0.00 10 20 30

Working temperature (°C)40 50 60

Usable range

Not available

Max

. wor

king

pre

ssur

e (M

Pa)


10

11

12

13

14

15

Knob

Rubber sleeve

Lock ring

Guide ring

Lock jaw

Release ring

Gasket

Stainless steel (SUS304)

Hydrogenerated nitrile rubber




Polypropylene

Stainless steel (SUS304), Hydrogenerated nitrile rubber


2

3

4

5

6

7

8

Needle

Lock nut

O ring

Resin body

Metal body *1

Basket

Check packing seal

Inner ring




Polypropylene


Polyethylene terephtalate



Relationship diagram between working temperature and max. working pressure

*1: R screw is a type with screw sealant.

SC3F-15-* only

10

DimensionsSC3F Series

E

C

H

BGasket

R

A

G

øP1

øD øZ

øP2 R

L2

Meter screw type

L1 L1

StampA Meter-out control

Control method

Meter-in controlB

A

Identification method

SC3F-M3-4-P4

SC3F-M5-4-P4

SC3F-M5-6-P4

SC3F-6-4-P4

SC3F-6-6-P4

SC3F-6-8-P4

SC3F-8-6-P4

SC3F-8-8-P4

SC3F-8-10-P4

SC3F-10-6-P4

SC3F-10-8-P4

SC3F-10-10-P4

SC3F-10-12-P4

SC3F-15-10-P4

SC3F-15-12-P4

Model no.Symbol øD tube

outer diameter

ø4

ø4

ø6

ø4

ø6

ø8

ø6

ø8

ø10

ø6

ø8

ø10

ø12

ø10

ø12

R

M5 × 0.8

R1/8

R1/4

R3/8

R1/2

A

3

8

11.1

13.2

16

BMAX MIN

L1MAX MIN

29.7

40.5

47.6

53.5

59.1

27

34.4

41.4

46.5

52.3

26.7

36.5

41.6

47.1

50.9

24

30.4

35.4

40.1

44.1

L2

7.1

8.3

10.7

10.9

11.9

12.2

13.2

14.8

15.4

15.4

16.7

18.4

18

19.7

øP1

9.9

12.4

10

12.4

14.4

12.4

14.4

17.6

14.4

14.4

17.6

21

17.6

21

øP2

9.8

14.4

18.4

22

28

C

15

17.1

15

17.1

18.1

17.1

18.1

20.4

17.1

18.1

20.4

23.6

20.4

23.6

E

20

24.1

21.5

23.6

26.9

25.6

28.4

31.1

29.1

28.9

31.4

37.1

33.8

36.6

Opposite side of H

8

12

16

21

27

øZ

9.8

11.8

9.8

11.8

13.8

11.8

13.8

16.8

11.8

13.8

16.8

19.8

16.8

19.8

* The L1 and L2 dimensions of taper screw type is the reference dimensions after screw tightening.

M3×0.5 2.5 24.5 26.5 26.7 24 7.1 9.9 9.8 15 20 8 9.8

Dimensions

14

Safety informationAlways read this section before starting use.

When designing and manufacturing a device using CKD products, the manufacturer is obligated to check that device safe-ty mechanism, pneumatic control circuit, or water control circuit and the system operated by electrical control that controls the devices is secured.It is important to select, use, handle, and maintain the product appropriately to ensure that the CKD product is used safely.Be sure to observe the description given under DANGER, WARNING and CAUTION to assure safety of the equipment.Check that device safety is ensured, and manufacture a safe device.

1 This product is designed and manufactured as a general industrial machine part.It must be handled by an operator having suffi cient knowledge and experience in handling.

2 Use this product in accordance of specifi cations.This product must be used within its stated specifi cations. Do not attempt to modify or additionally machine the product.This product is intended for use as a general-purpose industrial device or part. It is not intended for use outdoors or for use under the following conditions or environment.(Note that this product can be used when CKD is consulted prior to use and the customer consents to CKD product specifi cations. The customer must provide safety measures to avoid risks in the event of problems.)

Use for special applications requiring safety including nuclear energy, railroad, aviation, ship, vehicle, medical equip-ment, equipment or applications coming into contact with beverage or food, amusement equipment, emergency shutoff circuits, press machine, brake circuits, or for safeguard.Use for applications where life or assets could be adversely affected, and special safety measures are required.

3 Observe corporate standards and regulations, etc., related to the safety of device design and control, etc.ISO 4414, JIS B 8370 (pneumatic system rules)JFPS2008 (Principles for pneumatic cylinder selection and use)Including High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws, other safety rules, body standards and regulations, etc.

4 Do not handle, pipe, or remove devices before confi rming safety.Inspect and service the machine and devices after confi rming safety of the entire system related to this product. Note that there may be hot or charged sections even after operation is stopped. When inspecting or servicing the device, turn off the energy source (air supply or water supply), and turn off power to the facility. Discharge any compressed air from the system, and pay attention to possible water leakage and leak-age of electricity. When starting or restarting a machine or device that incorporates pneumatic components, make sure that the sys-tem safety, such as pop-out prevention measures, is secured.

5 Observe warnings and cautions on the pages below to prevent accidents.

WARNING

The safety cautions are ranked as"DANGER""WARNING" and "CAUTION"in this section.

DANGER: When a dangerous situation may occur if handling is mistaken leading to fatal or serious injuries, or when there is a high degree of emergency to a warning.

WARNING: When a dangerous situation may occur if handling is mistaken leading to fatal or serious injuries.

CAUTION: When a dangerous situation may occur if handling is mistaken leading to minor inju-ries or physical damage.

Note that some items described as “CAUTION” may lead to serious results depending on the situation.In any case, important information that must be observed is explained.

Disclaimer

1 Term of warranty"Warranty Period" is one (1) year from the fi rst delivery to the customer.

2 Scope of warrantyIn case any defect attributable to CKD is found during the Warranty Period, CKD shall, at its own discretion, repair the defect or replace the relevant product in whole or in part, according to its own judgment.Note that the following faults are excluded from the warranty term:(1) Product abuse/misuse contrary to conditions/environment recommended in its catalogs/specifi cations(2) Failure caused by other than the delivered product(3) Use other than original design purposes.(4) Third-party repair/modifi cation(5) Failure caused by reason that is unforeseeable with technology put into practical use at the time of delivery(6) Failure attributable to force majeure.In no event shall CKD be liable for business interruptions, loss of profi ts, personal injury, costs of delay or for any oth-er special, indirect, incidental or consequential losses, costs or damages.

3 Compatibility confi rmationIn no event shall CKD be liable for merchantability or fi tness for a particular purpose, notwithstanding any disclosure to CKD of the use to which the product is to be put.

15

Do not use the product in the environment where it is exposed to drugs or other solvents. Damage of main body, parts dropping, tube coming off, leakage could occur. Confirm that PTFE can be used.The sealant contains PTFE (polytetrafluoroeth-ylene resin) powder. Check that this poses no problem during use.● Consult with CKD for using the product in the special environment.

Use within the product’s specific specification range.Consult with CKD when using the product outside specifications or for special applications.

Use with exceeding the specifications range may result in nsufficient performance, and safety can not be secured.

This product may not be used in special applications and environment.For example, use for special applications including nuclear energy, railway, aircraft, marine vessel, ve-hicle, medical equipment, equipment, or applications coming into contact with beverage or food, amuse-ment equipment, emergency shutoff circuits, press machine, brake circuits, or for safeguard.

CAUTION EPDM (packing seal material) is not suitable for piping within the general pneumatic circuit due to lack of resistance to mineral oil.

CAUTION This valve cannot be used as a stop valve, which should not have leakage.Due to structure, a few leakage could occur. This valve cannot be used for negative pressure.

Select correct piping tube. Use CKD soft nylon tube or urethane tube for piping material. When using the tube of the other company's brand , make sure that the tolerance of outer diameter meets the specifica-tion as descried in the table 1. Please contact CKD regarding the other polyolefin tube and fluoride resin tube.

Safety precautions

Always read before starting use.Refer to "Pneumatic, vacuum and auxiliary components CB-24SA".

Safety precautions

Design & Selection

Installation & Adjustment

WARNING Use within the product’s specific specification range. This product is for industrial use only. Must not be used in components or circuits for medical equipment or components that involve human lives. The maximum working pressure for this product differs depending on the ambient temperature range. Refer to the "relationship diagram of working temperature range and maximum work-ing pressure and use the product within the specified range. Resin could deteriorate if exposed to direct sun-light or ultraviolet rays. Do not continue holding down and burden the release ring of the push-in fitting.

The tube may become unable to be grasped. Do not have a posture to keep holding down the release ring

while transporting the product for assembly.

CAUTION Do not use this valve in circuits where ozone is generated intentionally.Ozone resistance is sufficient for naturally generated ambi-ent ozone. Packing deteriorates if ozone levels are high.

This product is used with compressed air. Do not use this unit for fluids. Rubber parts deteriorate and life is shortened if ultra dry air is used. Corrosion of product differ depending on the working environment Prior to use, perform evalu-ation of introduction according to the working conditions. Damage of main body, coming out of tube, leakage could occur depending on the working condition.

WARNING Avoid using this product in hot or, humid places, outdoors, or where it is exposed to direct sun-light.

CAUTION Avoid installing where vibration or impact occurs.

Securing maintenance space Secure sufficient space for maintenance and inspection.

Use within the recommended tightening torque range.

1. COMMON

1. COMMON

2. Fitting

3. Speed control valve

[Recommended tightening torque]Port thread Tightening torque N·m

M3 0.7M5 1.0 to 1.5

R1/8 7 to 9R1/4 12 to 14R3/8 22 to 24R1/2 28 to 30

16

ZSF/SC3F/SCLF SeriesCautions

Tolerance of tube outer diameterType of tube Tolerance of dimensionsUrethane tube Nominal diameter ±0.15

Nylon tube Nominal diameter ±0.1

Securely insert the tube to the tube end, and make sure that the tube cannot be pulled off.

Cut the tube at a right angle using the dedicated cutter and make sure that there is no scratch on the outer diameter of the tube and the tube is not shaped like an ellipse.

Remove all swarf and foreign materials generated dur-ing piping and tube insertion before starting use.

Provide sufficient allowance in the tube so that it does not bent suddenly.

Do not reuse a tube that could be deteriorated and de-formed.

Flush and wash pipes to be used. Dirt or foreign materials in piping will lower product performance.

Use an insert ring for the tube internal diameter of the mounting side when a soft tube is used for push-in fitting. If not, the tube could come off or leakage could occur. When supplying compressed air after piping is completed, make sure that there is no leakage on the all pipe connections.Apply a leakage detection agent on pipe connections with a brush, and check for air leaks. Pipe so that piping connections do not become dislocated due to device movement, vibration, or tension. Securely insert the tube until it contacts the joint's tube end, and check that it does not come off the joint. Do not tighten while pressure is applied. Avoid use in applications involving continuous turning or swaying.

Otherwise the joint could be damaged. Cut the tube when the hard tube is repeatedly mounted and removed and used. The surface of the tube tends to scar easily due to the dif-ference in surface hardness, which could cause leakage. Do not repeatedly mount and remove the resin plug. The surface tends to scar easily and could cause leakage. Do not use a metal plug, which causes trouble.

CAUTION

Mounting and removal of the tube becomes tight-er than the standard type due to the grease free specification. Make sure that the tube is inserted all the way to the end of the tube before use. Ap-plying liquid which does not cause problems with use improve the installation effectiveness. Tighten the mounting nut of the bulkhead union with the fol lowing recommended t ightening torque. When used for a long time or in the high temperature environment, the screw could get loosen due to change in creep shape. Regular-ly inspect and retighten with the recommended tightening torque. If retightening did not improve the looseness, replace it with a new one.[Recommended tightening torque]

Port thread

Tightening torque N·m

M12 0.5 to 0.7M14 0.7 to 0.9M16 0.8 to 1.0M20 1.5 to 1.9M24 2.2 to 2.8

CAUTION Check that lock nuts are not loose. Check the number of turns for the needle valve used.

The needle valve has dislocation prevention that could bite or break if the needle is turned too far. Check the number of rotation for the product used.

Ful ly close the needle, and open to adjust speed.

The needle opens when turned to the right and closes when turned to the left.

Install an air filter in front of the circuit.The flow varies depending on clogging or foreign matters adhered in the orifice. Check the flow direction and connect correctly.

Do not tighten while pressure is applied. Although installation by rotating arbitrary direction is enabled, do not use for the purpose of constant rota-tion and vibration.

If the product has a lock nut, securely tighten the nut by hand instead of using a tool. The lock nut or main unit could be damaged if the lock nut is tightened with a tool. If the lock nut is not accu-rately tightened, it could loosen and cause initial settings to deviate.

3. Speed control valve

2. Fitting

CAUTION During maintenance, stop supplying flow and check that no residual pressure remains. Storage

Do not leave the product in a hot or highly humid at-mosphere or outside of the specified range for a long time. This causes deterioration of resin and rubber.

Consult with CKD when storing this unit outside specifications.

During Use & Maintenance

WARNING Use within the maximum service pressure and maximum working pressure difference range.

1. COMMON

17

MEMOMEMOMEMOMEMO

18

ZSF/SC3F/SCLF SeriesRelated products

Catalog No.CC-947A

Catalog No.CC-1012 (Jpn.)

Related products

We offer a wide range components for the safe manufacturing process of secondary batteries.

Introduced push-in fitting SUS303 equivalent product with use of stainless steel in the metal body section for secondary battery manufacturing equipment with limitation of copper material use, semiconductor, which dislikes particle occurrence due to corrosion, and FPD manufacturing equipment A wide variety of models

Wide variation available for each type of pneumatic pressure piping Ecological products

All substances that can adversely affect the environ-ment have been eliminated from the materials

RoHS directive compliant product

Components for secondary battery production P4* Series

Fitting stainless type ZW-P4 Series

Components for Secondary Battery ProductionP4* Series

Building a sustainable future with technology

CC-947A 7

Applicable components from clean air components to actuators.

Applicable components from clean air components to actuators.

Tried, tested and used in our winding machinesTried, tested and used in our winding machines

CKD’ s Li-ion battery winding machine Wide range of additional components!!

● Specifications are subject to change without notice.

The goods and their replicas, or the technology and software in this catalog are subject to complementary export regulations by Foreign Exchange and Foreign Trade Law of Japan.If the goods and their replicas, or the technology and software in this catalog are to be exported, laws require the exporter to make sure they will never be used for the development or the manufacture of weapons for mass destruction.

2011.8.CACCKD Corporation 2011 All copy rights reserved.©

U.S.A.CKD USA CORPORATION● HEADQUARTERS

4080 Winnetka Avenue, Rolling Meadows, IL 60008 USAPHONE +1-847-368-0539 FAX +1-847-788-0575

EUROPECKD EUROPE BRANCH

De Fruittuinen 28 Hoofddorp 2132NZ The NetherlandsPHONE +31- (0) 23-5541490 FAX +31- (0) 23-5541491

MalaysiaM-CKD PRECISION SDN.BHD.● HEADQUARTERS

Lot No.6,Jalan Modal 23/2, Seksyen 23, Kawasan, MIEL,Fasa 8, 40300 Shah Alam,Selangor Darul Ehsan, MalaysiaPHONE +60- (0) 3-5541-1468 FAX +60- (0) 3-5541-1533

ThailandCKD THAI CORPORATION LTD.● SALES HEADQUARTERS-BANGKOK OFFICE

Suwan Tower, 14/1 Soi Saladaeng 1, North Sathorn Rd., Bangrak, Bangkok 10500 ThailandPHONE +66- (0) 2-267-6300 FAX +66- (0) 2-267-6305

SingaporeCKD SINGAPORE PTE. LTD.

No.33 Tannery Lane #04-01 Hoesteel Industrial Building Singapore 347789 PHONE +65-67442623 FAX +65-67442486

CKD CORPORATION BRANCH OFFICENo.33 Tannery Lane #04-01 Hoesteel Industrial Building Singapore 347789 PHONE +65-67447260 FAX +65-68421022

TaiwanTAIWAN CKD CORPORATION

16F-3,No.109,Sec.1Jhongshan RD.,Shinjhuang Dist., New Taipei City, 24250,Taiwan(R.O.C)PHONE +886- (0) 2-8522-8198 FAX +886- (0) 2-8522-8128

ChinaCKD (SHANGHAI) CORPORATION● SALES HEADQUARTERS / SHANGHAI OFFICE

Room 601,Yuan Zhong Scientific Reseach Building,1905 Hongmei Road,Shanghai, 200233, ChinaPHONE +86- (0) 21-61911888 FAX +86- (0) 21-60905356

KoreaCKD KOREA CORPORATION● HEADQUARTERS

3rd FL, Sam Young B/D, 371-20Sinsu-Dong, Mapo-Gu, Seoul, 121-110, KoreaPHONE +82- (0) 2-783-5201 to 5203 FAX +82- (0) 2-783-5204

OVERSEAS SALES ADMINISTRATION DPT.OVERSEAS BUSINESS DIV. 2-250 Ouji Komaki, Aichi 485-8551, JapanPHONE +81-(0)568-74-1338 FAX +81-(0)568-77-3461

Website http://www.ckd.co.jp/

TAIWAN CKD CORPORATION● HSINJHU OFFICE

M-CKD PRECISION SDN.BHD.

CKD USA CORPORATION

CKD UK OFFICE

CKD EUROPE BRANCH

CKD GERMAN OFFICE

CKD CZECH OFFICE

CKD KOREA CORPORATION

CKD SINGAPORE PTE. LTD.CKD CORPORATION BRANCH OFFICE

● CINCINNATI OFFICE● SAN ANTONIO OFFICE● SAN JOSE OFFICE

● JOHOR BAHRU OFFICE● MELAKA OFFICE● PENANG OFFICE

● SUWON OFFICE

CKD THAI CORPORATION LTD.● RAYONG OFFICE● NAVANAKORN OFFICE● EASTERN SEABORD OFFICE● LAMPHUN OFFICE● KORAT OFFICE● AMATANAKORN OFFICE

CKD CORPORATIONINDIA LIAISON OFFICE(Bangalore,Delhi)

: Distributors

● SHANGHAI OFFICE● BEIJING OFFICE● TIANJIN OFFICE● WUXI OFFICE● NANJING OFFICE● CHONGQING OFFICE

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Documents

Fitting ZSF-P4 Series Speed Control Valve Elbow Type SC3F ... · Main features Introduced PP resin (polypropylene) for secondary battery manufacturing equipment with limitation of