FinnischeBesucher BETA 2016 03 18 MK … 03 18_MK...PP fiber or PET-Bico fibers Blends of glass and naturala fibers strengthen the performance of resin bonded molded felts: BORGERS

1 Comfort for your carFilename: e_Comfort_for_your_car_FINAL_2015_01_02.ppt

Printdate: 21.03.2016

BORGERS AG

150 years – one family

actual date: 21 March 2016, presented from Michael Kalweit, HOD-IDI

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BORGERS was founded 1866 and is still a 100 % family-owned

and family-managed company

Content:

The company worldwide

Products for passenger cars and products for commercial vehicles

Engine compartment

Passenger compartment

Luggage compartment

Exterior parts



The company

A. The company – past



• 100 % privately owned by 43 family share

holders

• managed by the 5th generation of the

Borgers family

Johann Borgers

BORGERS was founded 1866 and is still a 100 % family-owned

and family-managed company

Founder and structure of ownership



At the time of its foundation, BORGERS produced upholstery

cotton wool for coaches from recycled textiles

• 150 years of recycling

• 150 years of vehicle supply

- History -

+

Daimler Patent-Motorwagen no.1, 1887

Mercedes Benz 24/100/140 PS, 1926

Recycled Cotton Fiber from cloth (shoddy)



The company

B. The company – present and future



USA

With 24 plants BORGERS is represented in six European

countries, the USA and China – We go wherever you need us...

BORGERS plants

Europe

project-oriented partnerships with renowned companies

Nagoya

Pretoria

Brazil SouthAfrica

Japan

Curitiba

São Paulo

Halle

BerlinBocholt

/

Telford

Madrid

Gothenburg

Sindelfingen

Bremen

Ghent

HoloubkovVolduchyBrasy-StupnoRokycanyHrádek

BocholtDingden Berlin

Breitscheid

Maintal

EllzeeKrumbach

USAVance (AL)

Norwalk (OH)

Ningbo

Langfang

Shenyang

China



Today the BORGERS AG has its focus on the automotive

industry

Distribution of financial turnover by companies / business divisions 2014

Olbrich, R+S Technik

• machines and production lines for web materials

• machines, cutting and moulding tools Borgers

• textile components for the automotive industry

Others

• acoustic insulations for domestic appliances

2%

16%

82%



As a manufacturer of special machinery, the subsidiary Olbrich

has its own market and simultaneously supplies BORGERS

Business divisions Olbrich

business division product customers

converting • coating devices for the production of

- medical appliances- duct tapes- PVC floor coverings- tarpaulins

• wallpaper screen printing machines

• engineering ("Olbrich-solutions")

international

customers

automation engineering

• special machinery

• waterjet installations

BORGERS

and its customers

cutting and moulding tools

• models, laminates

• control gauges

• tools

BORGERS

and its customers

au

tom

oti

ve

syste

ms

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BORGERS develops and produces textile components for the

interior and exterior of passenger cars and commercial vehicles (1)

BORGERS-product range for passenger cars

floor carpet systems

headliners

rear package trays

luggage compartment trims & NVH

backrest trims

acoustic absorbers and insulations (NVH)

textile outer wheel arch liners

textile undershield

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headliners

side panels

rear panels

acoustic absorbers and insulations (NVH)

consoles

supports for bunk bed

curtains

gear- and engine tunnel insulations

floor carpet systems*

BORGERS develops and produces textile components for the

interior and exterior of passenger cars and commercial vehicles (2)

BORGERS-product range for commercial vehicles

*) in development



4,100 Hood liners

11,800 Dash insulations outer

8,300 Floor carpet systems

8,900 Rear package trays

21,300 Luggage compartment trims

44,700 Textile outer wheel arch liners

2,600 Textile Undershilds

1,500 Truck cabin trims

Its great innovation power made BORGERS a leading supplier of

textile components for the automotive industry

Daily outputs of chosen products

12/2015



With its extensive internal development facilities BORGERS is

able to realise tailor-made solutions

Research and development

• acoustic laboratory

• chemical/physical department

• process engineering

• construction/design shops

• tooling/machine construction



BORGERS supplies almost all major OEM

a choice of BORGERS’ customers



In 2014 BORGERS has reached a turnover of € 672 million,

obtained by 6,007 employees

Development of turnover and staff

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BORGERS contributes to the reduction of consumption and CO2-

emission with LowMass and sustainable Recycling

lessCO2-

emission

Lessconsumption

RecyclingLightweight construction

BORGERS

Customer´s benefit of the BORGERS-products

OEM


21.03.2016

Vegetable fibers are suitable for the lightweight construction

because of their specific characteristics

Natural fibers vegetable origin

Bast fibers Stiff fibers

Cotton

Kapok

Flax

Hemp

Jute

Kenaf

Sisal

Coconut

Seed fibers

Overview of the structure building natural fibers for application in automobile


21.03.2016

Recyclate fibers are used in structure- as well as binding fibers

� Structure building fibers:

- Glass (residual materials of the glass fiber processing industry)

- PET (Recyclate of PET-bottles)

- Cotton (Recyclate of convection sections)

� Binding fibers (matrix-building):

- PP (Recyclate of PP-textures, mat etc.)

- PET Bicomponent fibers (melting points 110 – 180 deg cel)

Overview of the recyclate fibers for application in automobile

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BORGERS was founded 1866 and strong in fiber recycling

application:

Regeneratfasern

- Viscose fiber base: cellulose

- Modal fiber base: cellulose

- Acetat fiber base: celluloseacetate

- PLA base: starch

• Recyclingfasern

- PET fiber base: drinking bottles

- PP fiber base: consumer waste

Reused- and Recycling Fiber

Comfort for your car20Filename: MotorFahrgastKofferraum_FINAL_2007_11_15.ppt


BORGERS is developing and producing textile parts for the

interior and exterior of cars and trucks (1)

A. Engine compartment

B. Passenger compartment

C. Luggage compartment

D. Exterior

Example: Sedan

21 Comfort for your carFilename: Fiat_BETA_2015_03_06.ppt


Technologies

triflexadvanced

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Interior parts made of triflex can only be porduced in a two-shot

process so far

natural fibres(self-replenishing)

raw materials manufacturing

product

Kleberantrag

laminatingand

tailoring

glue application

semi-cured material moulding andpinching

binding agent (synthetic resin))

PET plastic waste

Granulierenund Spinnen

recycledPET fibres

recyclable componente. g. rear package tray

heatingcross-lappingcarding

mechanical fleece formation

step 1 step 2





Example: 4door Sedan




D. Exterior



composition: Composite of

Cotton /offcuts, shoddy

Thermoset resin /Novolak-Hexa

Noise absorbent fibers strengthen the performance of resin

bonded molded felts:

BORGERS themoset resin bonded parts: Triflexadvanced

coverfelt:

resin bonded felt:

Triflexadvanced

honeycomb structure



composition: Composite:

Cotton / offcuts - shoddy

Thermoset resinNovolak-Hexa

Supplemental heat deflecting aluminum shields strengthen the

performance of resin bonded molded felts:

BORGERS heat deflecting shields in combination: Triflexadvanced

coverfelt:

resin bonded felt:

Triflexadvanced

air gap inbetween aluminum

and resin bonded felt

supplemental aluminum heat

shield

Comfort for your car26Filename: Fiat_BETA_2015_03_06.ppt

21.03.2016



Example: Interior




D. Exterior



Composition: Composite:

Cotton /A-side face fabric offcuts - shoddy

Thermoset resin:Novolak - Hexa

Moisture absorbent fibers strengthen the performance of resin

bonded molded felts:

BORGERS Truck and Commercial vehicles: Triflexadvanced

Resin bonded felt:

Triflexadvanced



Composition: Propylat TRIM Compo

site:

Fibers / Flax / Hemp

Thermoplastic fibersPP fiber or PET-Bico fibers

Blends of glass and naturala fibers strengthen the performance

of resin bonded molded felts:

BORGERS car headliners: Propylat TRIM (commercial vehicles)

Face

Sandwich structurePropylat

PUR foam layer

Propylat

29 Comfort for your carFilename: Fiat_BETA_2015_03_06.ppt


Technologies

Propylat TRIM



granulatingand spinning

Das Bild kann zurzeit nicht angezeigt werden.

PP-waste

PP-fibres

shredding

recycled

natural fibres

Das Bild kann zurzeit nicht angezeigt werden.


PES-fibres

+textile industry

off-cuts

PET-waste

Recycled materials as basis for Propylat

Propylat is an innovative material which combines several

advantages in terms of recyclability, price, and acoustics



Interior parts made of PropylatTRIM allow production in a one-shot

process


PP plastic waste

natural fibres(self-replenishing)

alternativ:

glass fibres

recycledPP fibres

semi-cured material

raw materials manufacturing

needlingcross-lappingcarding

mechanische Vliesbildung

product

moulding

and laminating

recyclable componente. g. rear package tray

cutting(variants)



Moreover, different material concepts make Propylat a highly

flexible solution – example: acoustics

PropylatTRIM PropylatISOFELT*

- porous systems

- single layer structure:

comparatively low sound

insulation

- very high airborne sound

absorption

tailor-made acoustics through concept-variation

Examples of material concepts for wheel arch liners

- isolating systems

- high sound insulation

- airborne sound absorption

adjustable as required (sheet

metal side, outer side or

bilateral)

*) i.e. a Propylat concept with an additionalair-/watertight layer, e.g. foil or foam



Sandwich: Composition:

Fiber / Cottonoffcuts – shoddy

Thermoplastic binder:PP fiber

Moreover, different material concepts make Propylat a highly

flexible solution – example: acoustics

BORGERS dash inner: Propylat NVH

Heavy layer

Propylat NVH



This concept is applied in the Volkswagen Golf floorcarpet

system in the 3rd generation, benefiting acoustics and weight

Replacement of heavy-layer by Propylat NVH



In the multi-functional floor carpet made of PropylatTRIM features

like cup-holder and storage compartments are integrated

Self-supporting carpet with integrated storage pocktes and plane absorbers



Replacing heavy layer by Propylat

BORGERS’ acoustic philosophy: absorption instead of insulation

(where possible) and replacement of heavy layer

Comfort for your car37Filename: Rundumschalg_Motorraum2007_05_02.ppt


Excursus:

The Automatic Moulding Process (AMP) for PropylatNVH-Parts

1. density controlled filling with fibres 2. moulding in suction-tool

3. finished part

exact mould contour,

even density

suction

cold air cycle

hot air cycle



Blends of diff. natural fibers withPAC binder (Epoxide- or Acrylicresin)

or bond with melting fibers:

PP fiber

Composite structures made of natural and blands of natural

fibers:

BORGERS instrument panel / boards

Face

Board:top: Duroptex

Base: PropylatTRIM

Composition: Sandwich constructions:



Composition: Composite of:

Natural Fibers:Bast or blend with cotton

Thermoset resin:Novolak-Hexa

Composite structures made of natural and blands of natural

fibers:

BORGERS seat back: Triflexadvanced

Face

BoardTriflexadvanced

Comfort for your car40


Example: Luggage compartment system for a SUV

Filename: e_Comfort_for_your_car_FINAL_2016_01_19.ppt

Luggage compartment systems made by BORGERS meet high

demands on functionality, capacity, stability and convenience



Particularly in estate cars and SUVs, inner wheel arch liners

become demanding, multifunctional components

Inner wheel arch liner SUV



PropylatTRIM

flat needle felt

Advantages:

• high airborne sound absorption

• no clattering

• robust surface

• textile character

The flexible and innvoative Propylat-concept has become an

universally applied material all over the luggage compartment (1)

Examples: Underloadfloors made of PropylatTRIM

Renault Mégane Volvo XC90BMW 3 Series



Due to different elaborate add-on components, rear package

trays have become complex systems

Package tray systems








D. Exterior

45 Comfort for your carFilename: UBV_RLS_BETA_2015_01_30.ppt


Exterior products

A. Outer textile wheel arch liner



First textile outer wheel arch liner worldwide:

Ford Fiesta and Courier

4,000 pieces/day

BORGERS invented the textile outer wheel arch liner which

is used in most cars today – from small car to luxury class

Breakthrough of the textile wheel arch liner

Today applied in all types of cars:

Citroën C3 up to Bentley

48,800 pieces/day

1995 today

47 Comfort for your carFilename: UBV_RLS_BETA_2015_01_30.ppt


Produkte Exterieur

B. Textile undershield

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Particular advantages of the textile undershield are weight

reduction and acoustical performance – to name but a few

References textile undershields

*) successorRef.: Q4/2015

Audi Q5

BMW 1er (3 & 5 doors)*

X1, X1 China,

X1 new brand China

Fiat Alfa Romeo*

Ford Focus*

Mercedes-Benz E-Class

Mini 3 & 5 doors

Cabrio

Clubman

Countryman

new Mini Sedan China

Porsche Macan

Panamera 2

Toyota Avensis Sedan

Avensis Wagon

VW Passat CC

Comfort for your car49Filename: Hyundai_KIA_Presentation_FINAL_2009_08_18.ppt


• advantages over conventional material concepts regarding functionality, economy, and ecology

- corrosion protection

- acoustics

- cost efficiency

- weight reduction

- recyclability

• serial use from 2008 on

Deriving from the textile wheel arch liner, the textile undershield

offers various advantages

The innovative solution for vehicle underbodies

Textile undershield



Thank you for your kind attention!

Documents

FinnischeBesucher BETA 2016 03 18 MK … 03 18_MK...PP fiber or PET-Bico fibers Blends of glass and naturala fibers strengthen the performance of resin bonded molded felts: BORGERS