Embed Size (px)
Citation preview
Final Assembly Project book
Festo Recommended Products
2 www.festo.com
Project book FAE
Version 4.0 Version 4.0 August 2019 James Orolim GKAM 1441 W. Long Lake Rd Suite 110 Troy, MI 48098 e-mail: [email protected] phone: +1 810 858 0866 Unauthorized use and/or duplication of this material without express and written permission from the Festo AG & Co. KG is strictly prohibited. Copyright © 2018 Festo AG & Co. KG, Postfach, D-73734 Esslingen
3 www.festo.com Version 4
Content 1 Festo Ford Customer Team ................................................................................................................................................ 4 2 Remarks ............................................................................................................................................................................. 9
2.1 Sources ....................................................................................................................................................................... 9 2.2 Change history ........................................................................................................................................................... 9 2.3 Stars in Pneumatic ................................................................................................................................................... 10 2.4 EPLAN macros .......................................................................................................................................................... 10
3 Components ..................................................................................................................................................................... 11 3.1 Air preparation ......................................................................................................................................................... 11
3.1.1 Drip Leg Drain .................................................................................................................................................... 11 3.1.2 On-off valves ..................................................................................................................................................... 11 3.1.3 Soft-start valves ................................................................................................................................................ 13 3.1.4 Safety soft-start/quick exhaust valves .............................................................................................................. 13 3.1.5 Filter and Filter regulators ................................................................................................................................. 14 3.1.6 Pressure regulators ........................................................................................................................................... 15 3.1.7 Pressure gauges ................................................................................................................................................ 16 3.1.8 Silencers ............................................................................................................................................................ 18 3.1.9 Rotary Coupler................................................................................................................................................... 18
3.2 Valves ....................................................................................................................................................................... 19 3.2.1 Safety Solenoid valves ...................................................................................................................................... 19 3.2.2 Single valves ..................................................................................................................................................... 19 3.2.3 Valve terminal CPX/VTSA .................................................................................................................................. 22 3.2.4 Check valves ...................................................................................................................................................... 26 3.2.5 Other valves ...................................................................................................................................................... 26 3.2.6 Mechanically Operated Valves .......................................................................................................................... 27 3.2.7 Flow control valves ............................................................................................................................................ 27 3.2.8 Proportional valves ........................................................................................................................................... 28
3.3 Actuators .................................................................................................................................................................. 28 3.3.1 Grippers ............................................................................................................................................................. 28 3.3.2 Standard cylinders ............................................................................................................................................ 29 3.3.3 Guided Cylinder ................................................................................................................................................. 31 3.3.4 Linear guides ..................................................................................................................................................... 31 3.3.5 Flat cylinders ..................................................................................................................................................... 32 3.3.6 Cylinders with end locks .................................................................................................................................... 32 3.3.7 Cylinders Mechanical Rod Lock ......................................................................................................................... 33 3.3.8 Swing Clamps .................................................................................................................................................... 33 3.3.9 Escapement ....................................................................................................................................................... 33
3.4 Process automation .................................................................................................................................................. 34 3.5 Pneumatic fitting system ......................................................................................................................................... 35
3.5.1 Standard outside diameter (O.D.) tubing .......................................................................................................... 35 3.5.2 Fittings .............................................................................................................................................................. 36 3.5.3 Quick Disconnect ............................................................................................................................................... 36
3.6 Sensors and other equipment .................................................................................................................................. 36 3.6.1 Proximity sensors .............................................................................................................................................. 36 3.6.2 Pressure and vacuum sensors ........................................................................................................................... 37
Festo Recommended Products
4 www.festo.com
Project book FAE
1 Festo Ford Customer Team
FORD Motor Company – Global
James Orolim Festo Corporation 1441 W. Long Lake Rd Suite 110 Global Key Account Manager Troy, MI 49098 (USA) FORD Motor Company Phone: +1 (810) 858-0866 Mail: [email protected]
Thorsten Weiß Festo AG & Co. KG Ruiter Straße 82 International Project Support D - 73734 Esslingen (DE) Phone: +49(711)347-2030 Mail: [email protected]
Joachim Werner Festo AG & Co. KG Ruiter Straße 82 Key Account Manager D - 73734 Esslingen (DE) FORD of Europe Phone: +49 (711) 347-53018 Mob: +49 162 2329875 Mail: [email protected]
Robin Wang Festo Ltd. China 1156 Yunqiao Rd. Jin Qiao Exp Key Account Manager Processing Zone FORD Asia 201206 Pudong,Shanghai (China) Phone: +86 (21) 6081-5282 Mob: +86 (185) 21003325 Mail: [email protected]
5 www.festo.com Version 4
Scott Holmes Festo Corporation USA 1441 W. Long Lake Rd, Ste 110 National Key Account 48089 Troy, MI (USA) Manager FORD PTME USA Phone: +1 (248) 840-7120 Mail: [email protected]
Joshua Bond Festo Corporation USA 1441 W. Long Lake Rd, Suite 110 National Key Account Troy, MI 48098 (USA) Manager FORD VOME USA Phone: +1 (248) 639-8878 Mail: [email protected]
USMCA
Juan Carlos Festo Pneumatic, S.A. Av. Industrial 932 Fracc. Valle National Key Account Dorado 78399 San Luis Potosi, S.L.P Manager FORD VOME MX Phone: +52(444) 223-6587 Mail: [email protected] Robert Leader Festo Corporation Canada 5300 Explorer Drive Key Account L4W5G4 Mississauga Manager FORD VOME CA Phone: +1 (226) 218-2022 Mail: [email protected]
Festo Recommended Products
6 www.festo.com
Project book FAE
Cesar Ricardo Automotive Manager FORD Brazil Festo Brasil Ltda. R. Giusepe Cresppi, 76 04183-080 Sao Paulo (BR) Phone: +55 (11) 5013-1879 Mail: [email protected]
Ericson Fagnani Festo Brasil Ltda. R. Giusepe Cresppi, 76 Sales Engineer 04183-080 Sao Paulo (BR) FORD Taubaté Phone: +55 (12) 997445943 Mail: [email protected]
Anderson Galerani Festo Brasil Ltda. R. Giusepe Cresppi, 76 Sales Engineer 04183-080 Sao Paulo (BR) FORD Sao Bernardo Phone: +55 (11) 996225019 Mail: [email protected]
Walter Saborido Festo S.A. Argentina Edison 2392 Sales Engineer B1640HRV Martinez (AR) FORD Pacheco Phone: +54 (11) 1549794766 Mail: [email protected]
Rodrigo Oliviera Sales Engineer FORD Camaçari Festo Brasil Ltda. R. Gilvan Fernandes, Lote 22 Phone: +55 (71) 999574009 Mail: [email protected]
South America – Brazil and Argentina
9 www.festo.com Version 4
2 Remarks
2.1 Sources This Festo project book was designed as a foundation for all projects. The components that are listed in this document conform with the following sources:
Ford VOFAS (Vehicle Operations Final Assembly Standards)
2.2 Change history
Version Date Remark Author Chapter / Pages
3.0 02.1.2019 Updated James Orolim all
4.0 August, 2019 Changed VT example to reflect internal pilot supply James Orolim 22 & 24
Festo Recommended Products
10 www.festo.com
Project book FAE
2.3 Stars in Pneumatic A promise of success: Cylinders with piston rod, swivel cylinders, valves, service units, sensors and connection technology from the core product range. Look for the star when selecting products in the catalogue . Over 2,200 products that are:
• Worldwide: always in stock • Superb: Festo quality at an attractive price • Easy: just a few clicks to place an order online
Ready for dispatch from the Festo factory in 24 hours
Ready for dispatch from the Festo factory in 5 days or less
Stars in Pneumatic
2.4 EPLAN macros Design and document circuit diagrams quickly and easily With the macro libraries created by Festo, design in the E-CAD software EPLAN Electric P8 2.1 (or higher) is quite easy.
Macros for EPLAN
The following EPLAN data with all macros are available for download. Created in EPLAN P8 version 2.1, 2.3 and 2.4
Complete package contains:
• Article database with over 35,000 products • Function macros for 24,000 products • 2D graphics macros for 8,900 products
LINK to EPLAN Macros
11 www.festo.com Version 4
3 Components
3.1 Air preparation
3.1.1 Drip Leg Drain
Name Order Code Remarks Picture Links
Drip Leg ZDL Series
ZDL
G port 3/8 – 2” TSSA Approved
Catalogue
Ball Valve Non-Vented/Non-Locking
QH-3/8 9542 Ball Valve Drain
3.1.2 On-off valves On-off valves, manually operated
Name Order code Remarks Picture Links
MS6-EM MS6-EM-…
Port G1/4, G3/8, G1/2, G3/4 Flow rate 3000 ... 8700 l/min Special version with red handle!
Catalogue Documentation
Catalogue
Catalogue
MS9-EM MS9-EM-…
Connection: G1/2, G3/4, G1, G1 1/4, G1 1/2 Flow rate: 8000 ... 18000 l/min Special version with red handle!
MS12-EM MS12-EM-…
Port G1, G1 1/4, G1 1/2, G2 Flow rate 25000 ... 32000 l/min Special version with red handle!
On-off valves HE-LO HE-LO
Connection: G1/8, G1/4, G3/8, G1/2, G3/4, G1 Pressure: 0 ... 16 bar Flow rate: 1000 ... 10000 l/min
Voltage: 12, 24, 42 V DC, 24, 48, 110, 230 V AC
Catalogue Documentation
Part no. Order code Name Links
571429 MS6-EM1-1/2-SA241043C On-off valve
1542176 MS9-EM-G-GR-SA244130A On-off valve 571521 MS12-EM-G-GR-SA242625A On-off valve 197134 HE-G1/2-LO Shut-off valve 197136 HE-G1-LO Shut-off valve 197135 HE-G3/4-LO Shut-off valve 197133 HE-G3/8-LO Shut-off valve
Festo Recommended Products
12 www.festo.com
Project book FAE
On-off valves, electrically operated
Name Order code Remarks Picture Links
MS6-EE MS6-EE-… Port G1/4, G3/8, G1/2, G3/4 Flow rate 2600 ... 7000 l/min Special version without manual override
Catalogue Documentation
Catalogue
Catalogue
186581 MSSD-EB-24-LED-M12 Use with MS6-EE size!
Plug socket for solenoid coils. M12 connector (to ISO 20401) 24VDC LED indicator
MS9-EE MS9-EE-… Connection: G1/2, G3/4, G1, G1 1/4, G1 1/2 Flow rate: 8000 ... 18000 l/min Special version without manual override
MS12-EE MS12-EE-… Port G1, G1 1/4, G1 1/2, G2 Flow rate 25000 ... 32000 l/min Special version without manual override
Part no. Order code Name Links
558326 MS6-EE-1/2-V24-SA214825 On-off valve
13114755 MS9-EE-G-V24P-VS-US-CS On-off valve 13114754 MS12-EE-G-V24P-US-CS On-off valve
13 www.festo.com Version 4
3.1.3 Soft-start valves
Name Order code Remarks Picture Links
MS6-DL MS6-DL-… Port G1/4, G3/8, G1/2, G3/4 Flow rate 2800 ... 6450 l/min
Catalogue Documentation
Catalogue
MS12-DL MS12-DL-… Port G1, G1 1/4, G1 1/2, G2 Flow rate 25000 ... 42000 l/min
3.1.4 Safety soft-start/quick exhaust valves
Name Order code Remarks Picture Links
MS6-SV MS6-SV-1/2-C-… Size 6 Connection G1/2 Pressure 3.5 ... 10 bar Flow rate 4300 l/min Voltage 24 V DC solenoid actuated Pressure gauge with bar, psi, MPa 3/2-way valve Normally closed Performance Level C, Category 1, 1-channel acc. EN ISO 13849-1 M12 adapter #186581 MK cover plate for manual override
Catalogue Documentation
Catalogue
MS9-SV MS9-SV-G-C-… Size 9 Connection G3/4, G1, Pressure 3.5 ... 16 bar Flow rate 16000 l/min Voltage 24 V DC, 110 V AC, 230 V AC solenoid actuated 3/2-way valve Normally closed Performance Level C, Category 1, 1-channel acc. EN ISO 13849-1 M12 adapter #186581 MK cover plate for manual override
Part no. Order code Name Links
548713 MS6-SV-1/2-C-10V24P-AG-MK Soft-start/quick exhaust valve 562176 MS9-SV-1-C-10V24P-VS Soft-start/quick exhaust valve
Festo Recommended Products
14 www.festo.com
Project book FAE
3.1.5 Filter and Filter regulators FORD configuration: - metal bowl (U) - automatic drain (V)
Name Order code Remarks Picture Links
Filter regulator MS6…-LFR-…-U-V MS9…-LFR-…-U-V MS12…-LFR-…-U-V
Connection G1/4, G1/2, G1, G2 Degree of filtration 5 µm and 40 µm Flow rate: MS6: 2200 ... 7200 l/min MS9: 3600 ... 21500 l/min MS12: 11000 ... 17000 l/min FORD configuration: - metal bowl (U) - automatic drain (V)
Catalogue Documentation
Filter MS6…-LF-…-U-V MS9…-LF-…-U-V MS12…-LF-…-U-V
Degree of filtration: 40 µm, 5 µm Connection: G1/4, G3/8, G1/2, G3/4, G1, G1 1/4, G1 ½, G2 Flow rate: MS6: 2000 ... 4100 l/min MS9: 6000 ... 16000 l/min MS12: 11,500 ... 16000 l/min FORD configuration: - metal bowl (U) - automatic drain (V)
Catalogue Documentation
Fine and micro filter MS6…-LFM-…-U-V MS9…-LFM-…-U-V MS12…-LFM-…-U-V
Connection G1/4, G1/2 Flow rate 140 ... 3000 l/min. Degree of filtration: 0.01 µm, 1 µm Flow rate: MS6: 140 ... 3000 l/min MS9: 325 ... 10000 l/min MS12: 700 ... 23000 l/min FORD configuration: - metal bowl (U) - automatic drain (V
Catalogue Documentation
15 www.festo.com Version 4
3.1.6 Pressure regulators
Name Order code Remarks Picture Links
MS4-LR MS4-LR-… Port G1/8, G1/4, G3/8 Flow rate 1000 ... 2100 l/min
Catalogue Documentation
Catalogue
Documentation
Catalogue
Documentation
Catalogue
Documentation
MS6-LR
MS6-LR-… Port G1/4, G3/8, G1/2, G3/4 Flow rate 2200 ... 7500 l/min
MS9-LR
MS9-LR-… Connection: G1/2, G3/4, G1, G1 1/4, G1 1/2 Flow rate: 5000 ... 26500 l/min
MS12-LR
MS12-LR-...
Port G1, G1 1/4, G1 1/2, G2 Flow rate 12000 ... 22000 l/min
Precision regulator MS6-LRP
MS6-LRP-...
Port G1/4, G3/8, G1/2, G3/4 Flow rate 800 ... 5000 l/min
Catalogue Documentation
Part no. Order code Name Links
527690 MS4-LR-1/4-D6-RG-AS Pressure regulator 527663 MS6-LR-1/4-D6-RG-AS Pressure regulator 562530 MS9-LR-1-D6-RG-AS Pressure regulator 535021 MS12-LR-G-D6-AS Pressure regulator
Festo Recommended Products
16 www.festo.com
Project book FAE
3.1.7 Pressure gauges
Name Order code Remarks Picture Links
Pressure gauges MA MA-…-RG Connection: G1/8, G1/4 In-line installation with indicating range of 0 ... 25 bar Display units: - bar DIN EN 837-1 Adjustable red-green area Screen with red-green scale can be ordered for fine filter separately
Catalogue Documentation
Vacuum gauges VAM/FVAM VAM/FVAM Connection: G1/8, G1/4, R1/8, R1/4 Front panel mounting, in-line installation Indicating range: -1 ... 9 bar Display units: - bar - psi - inHG DIN EN 837-1
Catalogue Documentation
Pressure gauges PAGN for valve terminals
PAGN-… Connection for QSP-10 Indicating range 0 ... 10 bar, 0 ... 16 bar Display units - bar - psi DIN EN 837-1
Catalogue Documentation
Part no. Order code Name Links
525725 MA-40-10-R1/8-E-RG Pressure gauge 525726 MA-40-16-R1/8-E-RG Pressure gauge 546963 MA-40-2,5-R1/8-E-RG Pressure gauge 525728 MA-50-10-R1/4-E-RG Pressure gauge 525729 MA-50-16-R1/4-E-RG Pressure gauge 525727 MA-50-2,5-R1/4-E-RG Pressure gauge 719963 Red-green screen diameter 40 Screen with rotary red area 719962 Red-green screen diameter 50 Screen with rotary red area
Any Gauges destine for China must comply with unit of measure Standards (kPa or Mpa) See parts list at the end of this document to meet this requirement.
17 www.festo.com Version 4
Software tool – Air consumption of cylinders With this software tool the air consumption of cylinders can be calculated. For the right dimensioning of an air preparation
unit the air consumption is crucial.
LINK to the software tool „Air consumption of cylinders“
Festo Recommended Products
18 www.festo.com
Project book FAE
3.1.8 Silencers
Name Order code Remarks Picture Documentation
Silencer AMTE AMTE-… Metal variant Connecting threads M3, M5, G1/8, G1/4, G3/8, G1/2, G3/4, G1 Sound pressure level 71 ... 95 dB(A).
Catalogue Documentation
Catalogue
Silencer U
U-…-B Threaded connection M5, G1/2, G1/4, G1/8, G3/8, G3/4, G1 Noise level 65 ... 84 dB(A). METAL
Silencer UOS
UOS-1 Port G1 for soft start and exhaust valves MS6-SV, MS Series
LFU Port 1/4, 3/8, 1/2, 1 Grade of filtration: 1 µm Supply pressure 0 ... 16 bar Flow rate relative to atmosphere 4000 ... 12500 l/min Noise reduction by 40 dB Cleaning exhaust air of oil and other contaminants by 99.99%
Manual rotary condensate drain
Catalogue
3.1.9 Rotary Coupler
Name Order code Remarks Picture Documentation
Coupler/Rotary
GF Connection 1/8, ¼,3/8, ½ Operating pressure- 0.95-10Bar 4 outlets or 2 axial and radial outlets Speed 300… 3000 rpm
Catalogue
19 www.festo.com Version 4
3.2 Valves
3.2.1 Safety Solenoid valves
Name Order code Remarks Picture Documentation
Soft Start Quick Exhaust Valve
MS6-SV-E-…
Port G1/4,G3/8,G1/2,G3/4 Flow Rate 4300 l/min Preferred Part Numbers: 548715 No Silencer MS6-SV-1/2-E-10V24-AG 548717 Includes Silencer MS6-SV-1/2-E-1024-SO-AG Category 3 or 4 Safety Possible
Catalogue
Control Block
VOFA
Port G1/4 Flow Rate: Standard up to 1050 l/min Exhaust up to 2650 l/min 5/2 and 5/3 variants available Conforms to EN 13849-1
Catalogue
3.2.2 Single valves Directional valves – Pneumatically operated Applications with over 4 valves in one location must use fieldbus!
Name Order code Remarks Picture Documentation
Directional valves according to ISO 15407-1
VSPA-...
ISO size 18mm (ISO 02) ISO size 26mm (ISO 01) Flow rate 500 ... 1000 l/min Sub-base valve - Pneumatically actuated
Catalogue Documentation
Directional valves according to ISO 5599-1
J-... VL-...
ISO1 ISO2 ISO3 Flow 1 200 ... 6 000 l/min Voltage Sub-base valve - Electrically actuated, piloted - Pneumatically actuated Sub-bases Manifold sub-bases Throttle plates Intermediate pressure regulator plates.
Catalogue Documentation
Festo Recommended Products
20 www.festo.com
Project book FAE
ISO 02 (18mm – 450 - 550 l/min)
Part no. Order code Name Links
546724 VSPA-B-B52-A2 Pneumatic valve 546725 VSPA-B-D52-A2 Pneumatic valve 546727 VSPA-B-M52-M-A2 Pneumatic valve 546729 VSPA-B-P53E-A2 Pneumatic valve 546728 VSPA-B-P53U-A2 Pneumatic valve
ISO 01 (26mm – 1.000 - 1.100 l/min)
Part no. Order code Name Links
546714 VSPA-B-B52-A1 Pneumatic valve 546715 VSPA-B-D52-A1 Pneumatic valve 546717 VSPA-B-M52-M-A1 Pneumatic valve 546719 VSPA-B-P53E-A1 Pneumatic valve 546718 VSPA-B-P53U-A1 Pneumatic valve
ISO 1 (42mm – 1.200 l/min)
Part no. Order code Name Links
151007 J-5/2-D-1-C Pneumatic valve 151014 VL-5/2-D-1-FR-C Pneumatic valve 151012 VL-5/3B-D-1-C Pneumatic valve 151011 VL-5/3E-D-1-C Pneumatic valve
ISO 2 (54mm – 2.300 l/min)
Part no. Order code Name Links
151846 J-5/2-D-2-C Pneumatic valve 151844 VL-5/2-D-2-FR-C Pneumatic valve 151850 VL-5/3B-D-2-C Pneumatic valve 151849 VL-5/3E-D-2-C Pneumatic valve
ISO 3 (65mm – 4.500 – 4.600 l/min)
Part no. Order code Name Links
151865 J-5/2-D-3-C Pneumatic valve 151863 VL-5/2-D-3-FR-C Pneumatic valve 151869 VL-5/3B-D-3-C Pneumatic valve 151868 VL-5/3E-D-3-C Pneumatic valve
21 www.festo.com Version 4
Accessories to single valves according to ISO 15407-1
Name Order code Remarks Picture Documentation
Manifold sub-bases NAW-…
Catalogue Documentation
Individual sub-bases NAS-…
Accessories to single valves according to ISO 5599-1
Name Order code Remarks Picture Documentation
Sub-base side ported
NAS-… pneumatic port from the side
Catalogue Documentation
Sub-base bottom ported
NAV-… pneumatic port from bottom of the valve
Sub-base side ported
NAVW-… pneumatic port from the
End plate kit for manifold sub-bases
NEV-…
Catalogue Documentation
Festo Recommended Products
22 www.festo.com
Project book FAE
3.2.3 Valve terminal CPX/VTSA
Valve terminal kit VTSA with CPX (Type44), ISO 15407-2, ISO5599-2
Name Order code Remarks Picture Documentation
VTSA with CPX-Terminal Ident code 1 Ident code 2
Control via fieldbus or control block Max. 32 valve positions/max. 32 solenoid coils Max. 10 electrical modules - Digital inputs/outputs - Analogue inputs/outputs - Parameterization of inputs and outputs - Convenient, integrated diagnostics - Preventive maintenance concepts Connecting thread: G.
Catalogue Documentation
Part no. Order code Name Links
539217 (*) VTSA-FB Valve manifold
(*) configurable product
Example configuration: This is only an example; actual configurations will be based on tooling requirements.
51E-F36GCQCNMKBNMKBNMKB-S 44P-N-V1-SM-4B-8J
Example configuration Internal Pilot: is Standard V or V1 is accepted
23 www.festo.com Version 4
Identcode Describtion
51E- CPX - Electrical part
F36GCQC Fiedlbus node for ETHERNET/IP (M12), with power supply 7/8" 4 PIN CIP
NMKB Input module 16 digital inputs, diagnostic, with connection block 8xM12, 5-PIN, double, metal design
DKA Input module 8 digital inputs, diagnostic, with connection block 4xM12, 5-PIN, double, metal design
AKA Output module 4 digital outputs á 1A, with connection block 4xM12, 5-PIN, metal design
LKA Output module 8 digital outputs á 0,5A, with connection block 4xM12, 5-PIN, double, metal design
-S CPX Pneumatik-Interface to VTSA
+BA M12 cover caps (necessary for unused M12 ports (IP65))
Festo Recommended Products
24 www.festo.com
Project book FAE
Part number Order code Name Ident code Links
CPX Electrical part (51E-...)
550212 CPX-M-EPL-EV End plate left --- 560837 VABA-S6-1R-G34 End plate right ---
1912451 CPX-M-FB36 Fieldbus node for ETHERNET/IP F36 568956 CPX-M-GE-EV-S-7/8-CIP-4P Interlinking block with system power supply, 7/8” 4 PIN CIP QC 550208 CPX-M-GE-EV-S-7/8-5POL Interlinking block with system power supply, 7/8” 5 PIN QP 550206 CPX-M-GE-V Interlinking block --- 550202 CPX-M-16DE-D 16x digital input module with channel diagnosis NM 541480 CPX-8DE-D 8x digital input module with channel diagnosis D 195754 CPX-4DA 4x digital output module A 541482 CPX-8DA 8x digital output module L 549335 CPX-M-AB-8-M12X2-5POL Connection block 8xM12, 5-PIN, metal KB 549367 CPX-M-AB-4-M12X2-5POL Connection block 4xM12, 5-PIN, metal KA 2721419 CPX-M-BG-VT-2X Mounting bracket AW
25 www.festo.com Version 4
Part number Order code Name Ident code Links
VTSA Pneumatic part (45P-...)
550663 VABA-S6-1-X2 CPX Pneumatic-Interface VTSA S
18mm (ISO 02) - 550 l/min
539224 VABV-S4-2S-G18-2T2 Manifold sub-base for 2 bistable valves A 539185 VSVA-B-M52-MZD-A2-1T1L 5/2-way valve, single-solenoid, with spring return O 539182 VSVA-B-B52-ZD-A2-1T1L 5/2-way valve, double solenoid J 539186 VSVA-B-P53U-ZD-A2-1T1L 5/3-way valve, mid-position pressurized B 539187 VSVA-B-P53E-ZD-A2-1T1L 5/3-way valve, mid-position exhausted E 539213 VABB-S4-2-WT Vacant position (cover plate) L 26mm (ISO 01) – 1.100 l/min
539220 VABV-S4-1S-G14-2T2 Manifold sub-base for 2 bistable valves B 539159 VSVA-B-M52-MZD-A1-1T1L 5/2-way valve, single-solenoid, with spring return O 539156 VSVA-B-B52-ZD-A1-1T1L 5/2-way valve, double solenoid J 539160 VSVA-B-P53U-ZD-A1-1T1L 5/3-way valve, mid-position pressurized B 539161 VSVA-B-P53E-ZD-A1-1T1L 5/3-way valve, mid-position exhausted E 539212 VABB-S4-1-WT Vacant position (cover plate) L 42mm (ISO 1) – 1.300 l/min 542458 VABV-S2-1S-G38-T2 Manifold sub-base for 1 bistable valves B 543696 VSVA-B-B52-ZD-D1-1T1L 5/2-way valve, single-solenoid, with spring return O 543699 VSVA-B-M52-MZD-D1-1T1L 5/2-way valve, double solenoid J 543701 VSVA-B-P53E-ZD-D1-1T1L 5/3-way valve, mid-position pressurized B 543700 VSVA-B-P53U-ZD-D1-1T1L 5/3-way valve, mid-position exhausted E 543186 VABB-S2-1-WT Vacant position (cover plate) L 52mm (ISO 2) – 2.900 l/min 560841 VABV-S2-2S-G12-T2 Manifold sub-base for 1 bistable valves B 560818 VSVA-B-B52-ZD-D2-1T1L 5/2-way valve, single-solenoid, with spring return O 560821 VSVA-B-M52-MZD-D2-1T1L 5/2-way valve, double solenoid J 560823 VSVA-B-P53E-ZD-D2-1T1L 5/3-way valve, mid-position pressurized B 560822 VSVA-B-P53U-ZD-D2-1T1L 5/3-way valve, mid-position exhausted E 560845 VABB-S2-2-WT Vacant position (cover plate) L 65mm (ISO 3) – 4.000 l/min
18841 VIGI-04-D-3 Manifold sub-base for 1 bistable valves M 151863 VL-5/2-D-3-FR-C 5/2-way valve, single-solenoid, with spring return O 34934 MUH-ZP-D-3-24G Intermediate plate (O valve) --- 151865 J-5/2-D-3-C 5/2-way valve, double solenoid J 34935 MUHX2-ZP-D-3-24G Intermediate plate (J valve) --- 151869 VL-5/3B-D-3-C 5/3-way valve, mid-position pressurized B 151868 VL-5/3E-D-3-C 5/3-way valve, mid-position exhausted E 36121 IAP-04-D-3 Vacant position (cover plate) L
End plates, accessory, sealings, etc.
560837 VABE-S6-2R-G34 Right-hand end plate, with supply air/exhaust air, internal pilot air supply G3/4
V1
539231 VABF-S6-1-P1A7-G12 Supply plate to the left upstream, joint exhaust 3/5 X/U 541010 VAMC-S6-CH Cover for manual override, non-detenting (10 pcs) N 541011 VAMC-S6-CS Cover for manual override, blocked (10 pcs) V 539228 VABD-S6-10-P3-C Duct separation 1, 3, 5 S 539227 VABD-S6-10-P1-C Duct separation 1 T 539229 VABD-S6-10-P2-C Duct separation 3, 5 R
Festo Recommended Products
26 www.festo.com
Project book FAE
3.2.4 Check valves
Name Order code Remarks Picture Documentation
Piloted check valves HGL HGL-… Use only in combination with manual override HAB!
Port M5, G1/8, G1/4, G3/8, G1/2 Flow rate 130 ... 1600 l/min Shut-off valve - Pneumatic piloted non-return valve
Catalogue Documentation
Catalogue
Manual overrides HAB-...
Hand lever Manual overrides.
PO Check, FC w/manual Rls VFOF-LE-BAH Port 1/8,1/4 Tube size 6 & 8mm Flow rate 0… 870 l/min PO Check, Flow Control with manual release
Catalogue
PO Check w/manual release VBNF Port 1/8,1/4 Tube size 6 & 8mm Flow rate 0… 870 l/min PO Check & Manual Release Only
3.2.5 Other valves
Name Order code Remarks Picture Documentation
Shuttle valve OS OS Flow rate 100 ... 5000 l/min Barbed connector for 3 mm I.D. tubing M5, G1/8, G1/4, G1/2 OR function.
Catalogue Documentation
Quick Exhaust Valve VBQF Connection 1/8, 1/4 Flow 350 ... 2500 l/min
Catalogue
Quick Exhaust Valve SE SEU
Connection 1/8, 1/4, 3/8, 1/2. 3/4 Flow 300 ... 6480 l/min
Catalogue
27 www.festo.com Version 4
3.2.6 Mechanically Operated Valves
Name Order code Remarks Picture Documentation
Hand lever valves VHER VHER-… Connection M5, G1/8, G1/4, G1/2, also available with NPT thread Flow rate 170 ... 3800 l/min
Catalogue Documentation
Manually operated valves VHEF-L VHEF-ES VHEF-HS
Connection 1/8,1/4 Vacuum, pressure to 10bar Various Function types Flow rate up to 1200 l/min
Catalogue
Documentation
Swivel lever valve
RW/0-3-1/8 Connection 1/8 Vacuum, pressure to 8bar Flow rate 0-140 l/min
Catalogue
Documentation
Roller lever valve RS-…-1/8 R-3-… R-5-… L-3-… L-5-…
Connection M5 Vacuum, pressure to 8bar Flow rate 0-80 l/min
Catalogue
Stem actuated valve VMEF-S… VMEF-R… VMEF-K…
Connection 1/8,1/4 Vacuum, pressure to 10bar Flow rate up to 1200 l/min
Catalogue
Foot Valve F-3-… F-5-…
Connection ¼ Vacuum, pressure to 10bar Flow rate 550 l/min
Catalogue
3.2.7 Flow control valves
Name Order code Remarks Picture Documentation
One-way flow control valves GRLA, GRLZ
GRLA-… GRLZ-…
Connection M3, M5, G 1/8, G 1/4, G 3/8, G 1/2, also available with NPT thread Plug connector 3, 4, 6, 8, 10, 12 mm Flow rate 0 ... 1,400 l/min Non-return and flow control valve.
Catalogue Documentation
In-line installation GR GR-...
GRA-...
Connection M3, M5, G1/8, G1/4, G3/8, G1/2, G3/4 Push-in connector 3, 4, 6, 8 mm Flow 0 ... 3 300 l/min Non-return and flow control valve.
Catalogue Documentation
Festo Recommended Products
28 www.festo.com
Project book FAE
3.2.8 Proportional valves
Name Order code Remarks Picture Documentation
Proportional-pressure regulators VPPM
VPPM-...
Connection G1/8, G1/4, G1/2 Flow rate: 380 ... 7000 l/min. 3-way proportional pressure regulators Choice of 3 regulator settings (fast, universal, precise) Display available as option
Catalogue Documentation
3.3 Actuators 3.3.1 Grippers
Name Order code Remarks Picture Documentation
Parallel Gripper
DHPS Size 6, 10, 16, 20, 25, 35mm Stroke length 2 ... 12.5 mm per gripper jaw Force 15 ... 450 N per gripper jaw Position sensing,
Catalogue
Documentation
Parallel Gripper HD
HGPL Size 16, 20, 25, 35, 40, 50, 63, 80 mm Stroke length 3 ... 20 mm per gripper jaw Force 53 ... 3150 N per gripper jaw Position sensing
Catalogue
Documentation
3 Point Gripper
DHDS Size 16, 32, 50 mm Stroke length 2.5 ... 6 mm per gripper jaw Force 29 ... 280 N per gripper jaw
Position sensing.
Catalogue
Documentation
Heavy Duty 3point Gripper
HGDT Size 25, 35, 40, 50, 63 mm Stroke length 3 ... 10 mm per gripper jaw Force 69 ... 864 N per gripper jaw Position sensing
Catalogue
Radial Gripper
DHRS DHWS
Size 10, 16, 25, 32, 40 mm Torque 15 ... 725 Ncm DHRS Torque 30 ... 1497 Ncm DHWS Position sensing.
Catalogue
Catalogue
Radial Gripper
HGRT Size 16, 20, 25, 32, 40, 50 mm Torque 158 ... 8424 Ncm Position sensing.
Catalogue
Swivel Gripper
HGDS Size 12, 16, 20 mm Stroke length 2.5 ... 7 mm per gripper jaw Force 26 ... 65 N per gripper jaw Swivel angle 220° Position sensing Flexible cushioning rings/pads at both ends Shock absorbers.
Catalogue
Documentation
Parallel Gripper
GPAL Size 40, 100, 200 Force 578 ... 1961 N per gripper jaw Suitable for harsh environments Position sensing
Catalogue
Gripper
Magnum Size 130, 450 Force 130 ... 450 N per gripper jaw Suitable for harsh environments Position sensing
Catalogue
Heavy Duty Gripper
XRAY-S Size 2200 Force 2200 … 4400 N per gripper jaw Power off brake option Suitable for harsh environments Position sensing
Catalogue
29 www.festo.com Version 4
3.3.2 Standard cylinders
Name Order code Remarks Picture Documentation
Standard cylinder DSBC ISO 15552
DSBC-… Diameter: 32, 40, 50, 63, 80, 100, 125 mm Stroke length: 1 ... 500 mm Force: 19 - 295 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning
Catalogue Documentation
Large bore cylinder ISO 15552
DSBG-... Diameter 160, 200, 250, 320 mm Stroke length 10 ... 2000 mm Force 12064 ... 48250 N Double-acting Position sensing Fixed/adjustable cushioning Male thread Numerous variants
Catalogue
Round cylinders DSNU ISO 6432
DSNU-… Diameter: 8, 10, 12, 16, 20, 25 mm (standard) Stroke length: 1 ... 500 mm Force: 19 ... 1870 N Double-acting Position sensing Fixed/adjustable/self-adjusting cushioning Mounting flange
Catalogue Documentation
Compact cylinder ADN ISO 21287
ADN-…
Diameter: 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125 mm Stroke length: 1 ... 500 mm Force: 51 ... 7363 N Double-acting Fixed/self-adjusting cushioning
Catalogue Documentation
Festo Recommended Products
30 www.festo.com
Project book FAE
Name Order code Remarks Picture Documentation
Compact cylinder AEN Single-acting
AEN-… Diameter: 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length: 1 ... 25 mm Force: 59 ... 4510 N Single-acting, pushing/pulling Fixed cushioning
Catalogue Documentation
Round cylinders ESNU Single-acting
ESNU-… Diameter: 8, 10, 12, 16, 20, 25 mm (standard) Diameter: 32, 40, 50, 63 mm Stroke length: 1 ... 50 mm Force: 24 ... 1763 N Single-acting, pushing Position sensing Fixed cushioning Mounting flange
Catalogue Documentation
Software tool – Simulation of pneumatic actuators With this software tool you can simulate pneumatic systems. As result of this tool you receive information about cycle time, speed, acceleration and other values.
LINK to the software tool „Simulation of pneumatic drives“
31 www.festo.com Version 4
3.3.3 Guided Cylinder
Name Order code Remarks Picture Documentation
Guided drives DFM, metric DFM-… Diameter 12, 16, 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 400 mm Force 51 ... 4712 N Position sensing Fixed/adjustable cushioning Plain-bearing guide Recirculating ball bearing guide Variants available.
Catalogue Documentation
Mini slide DGSL, metric DGSL-… Size 4, 6, 8, 10, 12, 16, 20,
25 Diameter 6, 8, 10, 12, 16, 20, 25, 32 mm Stroke length 10 ... 200 mm Force 17 ... 483 N Position sensing Fixed/adjustable cushioning Ball bearing cage guide
Catalogue Documentation
3.3.4 Linear guides
Name Order code Remarks Picture Documentation
Guide units FEN, metric
FEN-… For Diameter 8, 10, 12, 16, 20, 25 mm Stroke length 1 ... 250 mm Plain-bearing guide Recirculating ball bearing guide.
Catalogue Documentation
Guide units FENG, metric
FENG-… For Diameter 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 500 mm Plain-bearing guide Recirculating ball bearing guide.
Catalogue Documentation
Guide axes FDG-KF
FDG-…-KF-… Size 18, 25, 40, 63 mm Stroke length 1 ... 4 500 mm Recirculating ball bearing guide.
Catalogue Documentation
Festo Recommended Products
32 www.festo.com
Project book FAE
3.3.5 Flat cylinders
Name Order code Remarks Picture Documentation
DZH
DZH-…
Diameter: 16, 20, 25, 32, 40, 50, 63 mm Stroke length: 1 ... 1000 mm Force: 104 ... 1870 N Double-acting Non-rotating piston rod Position sensing Adjustable cushioning
Catalogue Documentation
Flat cylinder DZF, metric
DZF-…
Diameter: 12, 18, 25, 32, 40, 50, 63 mm Stroke length: 1 ... 320 mm Force: 68 ... 1870 N Double-acting Non-rotating piston rod Position sensing Fixed cushioning
Catalogue Documentation
3.3.6 Cylinders with end locks
Name Order code Remarks Picture Documentation
DSBC standard cylinder with end locks
DSBC-…-E1-…
Configurable via the standard cylinder DSBC
Catalogue Documentation
ADN compact cylinder with end locks
AND-…-EL
Configurable via the compact cylinder ADN
33 www.festo.com Version 4
3.3.7 Cylinders Mechanical Rod Lock
Name Order code Remarks Picture Documentation
Cylinder w/Rod Lock ISO 15552 Standard
DSBC-C
Diameter 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 2800 mm Force 415 ... 4712 N Double-acting Position sensing Fixed/adjustable cushioning Male thread Numerous variants
Catalogue
Documentation
Compact Cylinder w/Rod Lock ISO 21287
ADN-KP
Diameter 20, 25, 32, 40, 50, 63, 80, 100 mm Stroke length 10 ... 500 mm Force 188 ... 4712 N Double-acting Position sensing Fixed cushioning Female thread Male thread
Catalogue
Round Line Cylinder w/Rod Lock ISO 6432
DSNU-KP
Diameter 8, 10, 12, 16, 20, 25 mm Stroke length 1 ... 500 mm Force 19 ... 295 N Double-acting Position sensing Fixed/adjustable cushioning Female thread Male thread
Catalogue
3.3.8 Swing Clamps
Name Order code Remarks Picture Documentation
Swing Clamp
CLR-
Diameter 12, 16, 20, 25, 32, 40, 50, 63 mm Stroke length 10 ... 50 mm Force 51 ... 1 682 N Swivel angle 90° Position sensing Fixed cushioning.
Catalogue
3.3.9 Escapement
Name Order code Remarks Picture Documentation
Parts Feeder
HPV Diameter 10, 14, 22 mm Stroke length 10 ... 60 mm Force 45 ... 225 N
Position sensing
Catalogue
Festo Recommended Products
34 www.festo.com
Project book FAE
3.4 Process automation
Name Order code Remarks Picture Documentation
Pinch Valve VZQA-C-M22C VZQA-C-M22U
Normally Closed Normally Open ¼ - 1 G or NPT
Catalogue Documentation
Quarter Turn Actuators DFPD-… Size 10 ... 480 Torque 10 ... 480 Nm Swivel angle 0 ... 90°, 0 ... 180° Flange hole pattern to ISO 5211 NAMUR connection pattern for solenoid valves/sensor boxes to VDI/VDE 3845
Catalogue Documentation
VAPB Ball Valves VAPB-… Port Rp 1/4, Rp 3/8, Rp 1/2,
Rp 3/4, Rp1, Rp1 1/4, Rp1 1/2, Rp2, Rp2 1/2, Rp3, Rp4 Flow rate 2000 ... 23500 l/min Flange hole pattern to ISO 5211 Mechanically actuated Corrosion and acid-resistant designs 2-way ball valve
Catalogue Documentation
Angle Seat Valve VZXF
Connection 1/2, 3/4, 1, 1 1/4, 1 1/2, 2 Flow rate 3000 ... 36100 l/min Inline valve - Pneumatically actuated
Catalogue Documentation
35 www.festo.com Version 4
3.5 Pneumatic fitting system
3.5.1 Standard outside diameter (O.D.) tubing
Name Order code Remarks Picture Documentation
PUN-H Standard
PUN-H-… Outside diameter: 2 ... 16 mm Internal diameter: 2.1 ... 11 mm Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -35 ... 60° C Operating medium - Compressed air - Vacuum - Water
Catalogue Documentation
Catalogue
Catalogue
PEN Chemical resistance (Chemicals)
PEN-… Outside diameter: 4 ... 16 mm Internal diameter: 2.7 ... 10.8 mm Temperature-dependent operating pressure: -0.95 ... 10 bar Ambient temperature: -30 ... 60° C Operating medium - Compressed air - Vacuum
PLN PLN-… Outside diameter: 4 ... 16 mm
Internal diameter: 2.9 ... 12 mm Temperature-dependent operating pressure: -0.95 ... 14 bar Ambient temperature: -30 ... 80° C Operating medium - Compressed air - Vacuum - Water
Attribute comparison – Plastic tubing, standard O.D. Documentation (page 5)
+++ Very well suited 1) Applies for black color
++ Well suited
+ Limited suitability (upon request)
-Unsuitable
Typ
Co
mp
ress
ed
air
, va
cuu
m
Wa
ter
Min
era
l o
il
Fo
od
-sa
fe
Ma
teri
al
fire
te
st
An
tis
tati
c
Ha
log
en
-fre
e
Co
nta
ct w
ith
ele
ctri
cal
cab
les
Su
ita
ble
fo
r ch
ain
lin
k
tru
nk
ing
Ap
pro
ved
by
TÜ
V
Ma
riti
me
cla
ssif
ica
tio
n
Ch
em
ica
ls
Mic
rob
es
UV
ra
dia
tio
n
Hy
dro
lysi
s
Fle
xib
ilit
y
PUN-H
▪ - - ▪
- - ▪ ▪ ++ - - + ++ ++1) ++ +++
PAN-V0
▪ ▪ ▪ - UL94
V0 - - ▪ ++ - - + ++ ++ ++ ++
PEN
▪ ▪ - - - - ▪ ▪
+++ ▪ - ++ ++ ++1) +++ ++
PLN
▪ ▪ - ▪
- - ▪ ▪ - ▪
- ++ ++ ++1) +++ +
Festo Recommended Products
36 www.festo.com
Project book FAE
3.5.2 Fittings
Name Order code Remarks Picture Documentation
Push to lock fittings
QS NPQH (Metal Fittings)
Connection M3, M5, M7, 1/8, 1/4, 1/2, 3/8 Diameter 4, 6, 8, 10, 12, 16 mm screw connection - G thread with sealing ring Suitable for a vacuum Push-in fittings Push-in connectors
Catalogue
3.5.3 Quick Disconnect
Name Order code Remarks Picture Documentation
Pneumatic Quick Disconnect
KD Connection M3, M5, 1/8, 1/4, 3/8, 1/2 Diameter 2, 3, 4, 6, 9, 13 mm Threaded connection - Metric thread with sealing ring - G thread with sealing ring Shut-off on one side Shut-off on both sides
Safety coupling to ISO 4414.
Catalogue
KS Connection M3, M5, 1/8, 1/4, 3/8, 1/2 Diameter 2, 3, 4, 6, 9, 13 mm Threaded connection - Metric thread with sealing ring - G thread with sealing ring Shut-off on one side Shut-off on both sides
Safety coupling to ISO 4414
Catalogue
3.6 Sensors and other equipment
3.6.1 Cylinder and proximity sensors
Name Order code Remarks Picture Documentation
SMT-8M-A for T-slot SMT-10M
SMT-8M-… SMT-10M
Electronic PNP, NPN Configurable Electrical connection M8, M12, open cable end ATEX 3GD 5 ... 30 V DC Voltage: 24 V DC Connection plug M12 Electric
- Non-contacting PNP
Catalogue Documentation
Catalogue
Documentation
37 www.festo.com Version 4
3.6.2 Pressure and vacuum sensors
Name Order code Remarks Picture Documentation
Pressure sensors SPAU-...
Pressure measuring range -1 to 16 bar Voltage 20 ...30 V DC Switching output 2x PNP or 2x NPN selectable Electrical output 0.1 ... 10 V, 1 ... 5 V, 4 ... 20 mA Pneumatic connection G1/8, R1/8, R1/4, NPT1/8, M5, M7, push-in connector 4 mm, 6 mm, 5/32" Pressure switch Vacuum switch
Catalogue Documentation
Pressure sensor SPAW-… Pressure range -1 … +1 -1 … +10, 0 – 2,6,10,16,25,50,100 Bar 2x PNP, NPN 4-20mA, 0-10V IP67, 320 rotatable housing -20 … 85C
Catalogue
Documentation
39 www.festo.com Version 4
www.festo.com/automobil
You are always in the fast lane. You create technological trends. We set your machines in motion. → WE ARE THE ENGINEERS OF PRODUCTIVITY.
