Upload
others
View
8
Download
0
Embed Size (px)
Citation preview
CONTIMOLDISSOLVING
PROCESS ENHANCEMENT
• Accurate Brix determination and control
• Low wear and high reliableness
• Continuous monitoring
• Recording of production data
• Existing CIP integration
• Easily integrated into existing equipment
RECOMMENDED BEVERAGES
• Carbonated Drinks
• Near water
CONTIMOL – the continuous sugar dissolver to produce
sugar syrup (simple syrup) with constant quality and con
-centration. The unit complements a continuous production
process and supports a minimization of production costs,
not only due to its high degree of automation.
The CONTIMOL can be customized to individual needs
regarding potential product output and based on usage and
availability of energy.
BENEFITS
• High degree of automation
• Jet-Mix-System
• Short start-up phase
• Constant sugar concentration
• Continuous process and thus reduced tank need
• Compact design
• Manufactured using high quality material
CIPMOLCLEANING
BENEFITS
• High energy efficiency
• High degree of automation
• Recovery of water and detergents
• Inline-Dosig-System
• Standard system, customized on request
• Compact design
• Manufactured using high quality material
PROCESS ENHANCEMENT
•
Accurate determination and control of
cleaning process
• Low wear and high reliableness
• Continuous monitoring
• Recording of production data
• Easily integrated into existing equipment
RECOMMENDED USAGE
Applicable for all cleaning processes
in the beverage industry
CIPMOL – the process amendment for efficient cleaning of
all parts of your standard or customized process equipment
provides a variety of cleaning procedures using di�erent
cleaning substances. The CIPMOL handles efficiently the
di�erent steps of the cleaning mode, cleaning substances
are recovered and can be used several times.
BENEFITS
• Short payback period compared to
conventional systems
• High degree of automation
• Efficient usage of raw materials
• Low production costs and less waste material
• Compact design
• Manufactured using high quality material
PROCESS ENHANCEMENT• Closed and safe system, no risk of
recontamination
• Low wear and high reliableness
• Continuous monitoring
• Recording of production data
• Existing CIP integration
• Easily integrated into existing equipment
RECOMMENDED BEVERAGES
• Carbonated Drinks
• Near-Water
DECOMOLFILTRATION/DECOLORIZATION
DECOMOL – the sugar decolorization system for pro -
ducing a clean and clear sugar syrup. The unit uses
an ion exchanger and, if necessary, filters to end up
with a clear product. The DECOMOL can be custom -
ized to individual needs, the cleaning process can be
structured in several steps.
MIXMOLMIXING
BENEFITS
• Compact design with low need for space
• High degree of automation
• Reliable metering accuracy
• Continuous process and thus reduced tank need
• Manufactured using high quality material
PROCESS ENHANCEMENT
• Accurate Brix determination and control
• Efficient use of CO 2
• Low wear and high reliableness
• Continuous monitoring
• Recording of production data
• Existing CIP integration
• Easily integrated into existing equipment
The MIXMOL produces the final beverage, adding
several components, including water, together.
For carbonated drinks, the system also adds CO 2
to the beverage. This automated, continuous inline
metering and mixing unit delivers a reliable final
product, which will be transferred directly to the
filling line.
RECOMMENDED BEVERAGES
• Carbonated Drinks
• Non-Carbonated Drinks
• Water and Near-Water
THERMOLTHERMAL TREATMENT
BENEFITS
• Efficient usage of energy through heat recovery
• Minimized product losses
• Enables high quality treatment of the produced product
• High degree of automation
• Compact design
• Manufactured using high quality material
PROCESS ENHANCEMENT
•
Thermal treatment aligned with the
process
• Low wear and high reliableness
• Continuous monitoring
• Recording of production data
• Existing CIP integration
• Easily integrated into existing equipment
RECOMMENDED BEVERAGES
• Carbonated Drinks
• Non-Carbonated Drinks
• Near-Water
THERMOL – the process solution for thermal
treatment of the product at various stages of the
production process. The unit is manufactured for
several applications, from pasteurization to ultra
heat treatment (UHT). Depending on the treated
product, THERMOL can be constructed on the
basis of a plate heat exchanger or on a tubular
heat exchanger.
TECHNICAL DATA
Nominal Capacity (Standard) 6,000 – 40,000 l/h
Range of Capacity 40 – 100 % of nominal capacity
Dissolving Temperature 20 – 85 °C
Product Concentration Up to 80 °Brix
Filtration Chamber Modular construction
Brix Reading Laserrefractometer
Measuring Accuracy ± 0.01 °Brix
Software VDM application software
Power Requirement 1.1 W/l (1)
Material (Product Wetted) AISI 304 or optional AISI 316L
Control, Operation and Visualization
Siemens S7 and TIA Portal / Allen-Bradley
Size L/W/H 2.4 m / 1.7 m / 2.0 m (2)
(1) quantified, using a nominal capacity of 25,000 l/h and a product concentration of 60 °Brix
(2) based on a Nominal Capacity of 25,000 l/h
CONTIMOLDISSOLVING
VAN DER MOLENProcess Systems
TECHNICAL DATA
Nominal Capacity (Standard) 20,000 – 60,000 l/h
Number of Tanks Up to 6 (Standard Version)
Number of Circulation Systems Up to 4 (Standard Version)
Software VDM application software
Material (Product Wetted) AISI 304 or optional AISI 316L
Control, Operation and Visualization
Siemens S7 and TIA Portal / Allen-Bradley
CIPMOLCLEANING
VAN DER MOLEN
TECHNICAL DATA
Nominal Capacity (Standard) 4,000 – 40,000 l/h
Range of Capacity 40 – 100 % of nominal capacity
Decolorization Temperature 60 – 70 °C
Product Concentration Up to 67 °Brix
Decolorization Capacity (Raw Sugar)
Max. 500 ICUMSA
Software VDM application software
Material (Product Wetted) AISI 304 or optional AISI 316L
Control, Operation and Visualization
Siemens S7 and TIA Portal / Allen-Bradley
DECOMOLFILTRATION/DECOLORIZATION
TECHNICAL DATA
Nominal Capacity (Standard) 20,000 – 40,000 l/h
Range of Capacity 40 –100 % of nominal capacity
Measuring System Mass �ow meter
Mixing System Static mixers
Brix Reading Laserrefractometer
Measuring Accuracy ± 0.025 °Brix
Software VDM application software
Material (Product Wetted) AISI 304 or optional AISI 316L
Control, Operation and Visualization
Siemens S7 and TIA Portal / Allen-Bradley
MIXMOLMIXING
TECHNICAL DATA
Nominal Capacity (Standard) 2,000 – 40,000 l/h
Range of Capacity 40 –100 % of nominal capacity
Pasteurization Up to 85 °C
Holding Period Pasteurization Up to 6 min
Ultra Heat Treatment (UHT) Up to 150 °C
Holding Period UHT Up to 6 s
Software VDM application software
Material (Product Wetted) AISI 304 or optional AISI 316L
Control, Operation and Visualization
Siemens S7 and TIA Portal / Allen-Bradley
THERMOLTHERMAL TREATMENT
Van der Molen Process Technology GmbH · Bahnhofsallee, 1· 86438 Kissing · GermanyTel.: +49 (0)8233 7927 160 · [email protected] · www.van-der-molen.com
VAN DER MOLEN