Field Wire Conversion Module for Modicon B804-116 to 1756-OA16 orB824-016 to 1756-OB16E(Cat 1492-CM800-LD002)

10000021853 (Version 00)Printed in Germany

Local language (French, Italian, German & Spanish) versions of this document can be downloaded by going to www.ab.com. In the left margin click on Publications Library and Literature Library. In the Search Area (right margin), Search by Catalog Number and in the Search box type in the catalog number of the conversion system component.

I. Module Description

The 1492-CM800-LD002 conversion module provides field wire signal conversion from a Modicon® B804-116, 80 to 130Vac , 16-pt output module to a ControLogix 1756-OA16, 74 to 265Vac , 16-pt output module or a B824-016, 20 to 28Vdc, 16-pt output module to a 1756-OB16E, 10-31.2Vdc, 16-pt electronically fused output module. The conversion module provides the mating connections to the B804-116 or B824-016 swing-arm (terminal block) with its attached field wires. It routes those signals via its 20-pin connector and a 1492-CABLEX pre-wired cable to compat-ible terminals of the 1756-OA16 or 1756-OB16E (refer to the Wiring Diagrams on pages 2 and 3 for details).

II. Module Installation

The 1492-CM800-LD002 conversion module must be installed in a 1492 conversion base-plate and cover-plate assem-bly. The installation of the module into the assembly is explained in the Installation Manual that ships with the conversion assembly. For a list of compatible assemblies refer to Appendix A.

III. Conversion Module Compatibility Matrix

This is the cable length in meters and tenths of meters (e.g. 015 = 1.5 meters). Recommended cable length is 003 (00.3 meters).

20-Pin Connector for 1492-CABLEX

Mating Connector forB800 Terminal Block

Conversion Module Compatible 800Output Module

Compatible 1756Output Module

Required 1492 Cable

1492-CM800-LD002 B804-116 1756-OA16 1492-CABLEX1492-CM800-LD002 B824-016 1756-OB16E 1492-CABLEX

De-energize and lockout any and all power to all I/O field devices connected to the Modicon 800 I/O housing, and the power to the 800 I/O housing itself. Ensure all power is de-energized and locked out to any device in the control cabinet where the conversion is to be performed. Ensure work is performed by qualified personnel.

WARNING

1492-CM800-LD002 Conversion Module

Refer to conversion module Specifications Section: Maximum Operating Voltage

(2)10000021853 (Version 00)

IV. Conversion Module Wiring Diagram

The following diagrams show the connections from the existing B804-116 or B824-016 swing-arm, through the conversion module, 1492 cable and to the 1756-OA16 or 1756-OB16E output module. The diagrams can be used as an aid in possible system troubleshooting.

Conversion Module Installation and Application Considerations The B804-116 module output current limits versus 1756-OA16 limits are as follows: B804-116 1756-OA16 w/ 1492-CABLE003Xa) Current/Point 2A 0.5Ab Current/Group 6A 2Ab) Current/Module 12A 4Ac) Surge Current/Pt 50A for 1 cycle 5A for 43ms

1756-OA161492-CABLE003X

1492-CM800-LD002

Conversion: B804-116 to 1756-OA16 with 1492-CM800-LD002

B804-116 Swing Arm

The 1492-CABLE003U current is limited to 2A per pin. Refer to your B804-116 and 1756-OA16 Installation Manual wiring schematics and diagrams for more details. Ensure 1756 output module ratings are not exceeded. [Reference Doc: 41170-751 (Version 03)]

10L1-0

OUT-01

OUT-12

OUT-23

OUT-34

OUT-45

OUT-56

OUT-67

OUT-78

OUT-811

OUT-912

OUT-1013

OUT-1114

OUT-1215

OUT-1316

OUT-1417

OUT-1518

Black

WhiteRed

Green

Orange

Blue

White/Black

Red/BlackGreen/Black

Orange/BlackBlue/Black

Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

10 19 21 32 43 54 65 76 87 98 1011 1112 1213 131415 1516 1617 1718 1820 1919 20

14

Red/GreenL1-1

20

9L2-0

19L2-1

LOAD

L1

L2

Hot Grp 1

Output 13

Output 15Output 14

Output 16

Neutral Grp 2

Output 5

Output 7Output 6

Output 8

Output 1

Output 3Output 2

Output 4

Output 9

Output 11Output 10

Output 12

Hot Grp 2

Neutral Grp 1

There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and output module). Read and understand these considerations before installation. In addition, refer to the current draw requirements of the existing loads for this configuration to ensure they are within the current ratings of the 1756 output module.

WARNING

(3)10000021853 (Version 00)

IV. Conversion Module Wiring Diagram (Continued)

1756-OB16E1492-CABLE003X

1492-CM800-LD002

Conversion: B824-016 to 1756-OB16E with 1492-CM800-LD002

B824-016 Swing Arm

10 19 21 32 43 54 65 76 87 98 1011 1112 1213 131415 1516 1617 1718 1820 1919 20

14

24 VDC

Output 13

Output 15Output 14

Output 16

Common Grp 2

Output 5

Output 7Output 6

Output 8

Output 1

Output 3Output 2

Output 4

Output 9

Output 11Output 10

Output 12

24 VDC

Common Grp 110

DC-0+

OUT-01

OUT-12

OUT-23

OUT-34

OUT-45

OUT-56

OUT-67

OUT-78

OUT-811

OUT-912

OUT-1013

OUT-1114

OUT-1215

OUT-1316

OUT-1417

OUT-1518

Black

WhiteRed

Green

Orange

Blue

White/Black

Red/BlackGreen/Black

Orange/BlackBlue/Black

Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

Red/GreenDC-1+

20

9RTN OUT-0

19RTN OUT-1

+

-

LOAD

Conversion Module Installation and Application Considerations The B824-016 module output current limits versus 1756-OB16E limits are as follows: B824-016 1756-OB16E w/ 1492-CABLE003Xa) Current/Point 2A 1Ab) Current/Group 6A 2Ac) Current/Module 12A 4Ad) Surge Current/Pt 5A for 10ms 2A for 10ms

The B824-016 provided a single mechanical fuse per group. The 1756-OB16E is electronically fused per group. Refer to the 1756-OB16E Installation Manual for electronic fusing details. The 1492-CABLE003X current is limited to 2A per pin. Refer to your B824-016 and 1756-OB16E Installation Manual wiring schematics and diagrams for more details. Ensure 1756 output module ratings are not exceeded. [Reference Doc: 41170-757 (Version 03)]

There are several key application considerations and system specifications (bottom of drawing) when using these components (conversion module, cable and output module). Read and understand these considerations before installation.

WARNING

10000021853 (Version 00)Printed in Germany

Article No. 4351850000

V. 1492-CM800-LD002 Conversion Module Specifications

(Operating specifications are when installedin the Conversion System base / cover-plate assembly)

VI. Appendix A - 800 Housing to 1756 Chassis Conversion System Selection Process

1) Determine the number of 800 I/O modules actually used in the 800 I/O Housing to be converted to 1756 I/O.2) Review the data in Column 5 from the below table, and select a 1756 I/O Chassis which meets your conversion

needs from Step 1. Ensure the information from the I/O Conversion module table is reviewed first since in some cases, two 1756 modules are needed to replace one 800 I/O module.

3) Once the 1756 Chassis is selected, refer to Column 7 and select the Conversion Assembly.

One chassis slot required for the ControlLogix processor or a remote I/O adapter type module. The footprint and mounting dimensions of the 1492 Conversion Assembly (base plate and cover plate) match those of the

Modicon I/O Housing. Width dimension includes the 1756 Chassis power supply. Surplus Chassis width as compared to the 800 I/O Housing is divided equally when mounting it on the Conversion Assembly. Mounting holes for the 1756 I/O Chassis are pre-drilled and pre-tapped into the Conversion Assembly cover-plate.Modicon is a Registered Trademark of Group Schneider.

Specification Value Dimensions 288.9 mm (height) x 139.7 mm (depth) x 44.5 mm (width)

11.37 in. (height) x 5.5 in. (depth) x 1.75 in. (width) Approximate Shipping Weight 300g (0.66 lbs) (includes carton) Storage Temperature -40 to +85°C (-40 to +185°F) Operating Temperature 0 to 55°C (32 to 131F) Operating Humidity 5 to 95% at 55°C (non-condensing) Shock Non-operating Operating

50g 30g

Operating Vibration 2g @ 10-500Hz Maximum Operating Voltage 125 Vac at 47 to 63Hz or 150 Vdc Max. Module Operating Current Per Point: Per Module:

2 Amps (1492-CABLE connection pins are limited to 2A per pin) 12 Amps

Agency Certifications

UL Classified: Under UL File Number E113724 CSA CE: compliant for all applicable directives

Pollution Degree 2 Environmental Rating IP20

AS-H810-xxx

AS-H819-103

AS-H819-209

AS-H819-100

AS-H827-103

AS-H827-209

AS-B827-100

Modicon 800 I/O Housing Cat Number

1492-MUA4-MB3

1492-MUA7-A10-MB4679

1492-MUA10-A13-MB81011

Conversion AssemblyCatalog Number

3

4

6

7

8

10

11

10.25”

17.5”

17.5”

17.5”

27.1”

27.1”

27.1”

10.25”A7 = 14.49”

A10 = 19.02”A7 = 14.49”

A10 = 19.02” A7 = 14.49”

A10 = 19.02”A10 = 19.02”

A13 = 23.15”A10 = 19.02”

A13 = 23.15”A10 = 19.02”

A13 = 23.15”

1756 ChassisWidth Dimension

3

A7 = 6, A10=9

A7 = 6, A10=9

A7 = 6, A10=9

A10 = 9, A13=12

A10 = 9, A13=12

A10 = 9, A13=12

1756 I/O ChassisCatalog Number

1 72 3 654

1756-A4

1756-A7or

1756-A10

1756-A10or

1756-A13

Max. Numberof 800 Housing

Slots for I/O

800 HousingWidth

Dimension

Max. Numberof 1756 Chassis

Slots for I/O

Refer to the Wiring Diagram(s) for current limits for a specific configuration.

NOTICE

CONFIDENTIAL AND PROPRIETARY INFORMATION. THIS DOCUMENT CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF

ROCKWELL AUTOMATION, INC. AND MAY NOT BE USED, COPIED OR DISCLOSED TO OTHERS, EXCEPT WITH THE AUTHORIZED WRITTEN

PERMISSION OF ROCKWELL AUTOMATION, INC.

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