FIBEROPTICCABLE PLACINGEQUIPMENT MANUAL - Sherman…sherman-reilly.com/wp-content/uploads/2014/12/product_media-cable... · Do not attempt to op erate Sherman & Reilly equipment without

SHERMAN & REILLY, INC.P.O. Box 11267 • 400 West 33rd StreetChattanooga, TN 37401 USAPhone 423•756•5300Fax No. 423•756•2948Toll-free 800•251•7780Web Site www.sherman-reilly.com

© Copyright December 8, 2011 Sherman & Reilly, Inc.

FIBER OPTIC CABLEPLACING EQUIPMENT

MANUAL

December 8, 2011 I

INTRODUCTIONImportant Information . . . . . . . . . . . . . . . . . . . . . 1.1Cablejet Terms You Need To Know . . . . . . . . . . . 1.2Superjet Terms You Need To Know . . . . . . . . . . . 1.3

SAFETYImportant Information . . . . . . . . . . . . . . . . . . . . . 2.1Warning Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1Operator Safety Precautions . . . . . . . . . . . . . . . . . 2.2

OPERATIONSet-up of Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1Hydraulic Superjet Set-up. . . . . . . . . . . . . . . . . . . 3.2Using HRC-10 Hydraulic Remote Control . . . . . 3.9Starting Intermediate Superjets . . . . . . . . . . . . . . 3.11End of Duct System . . . . . . . . . . . . . . . . . . . . . . 3.11Slack Coil Locations . . . . . . . . . . . . . . . . . . . . . . 3.12Pneumatic Superjet Set-up . . . . . . . . . . . . . . . . . 3.13Starting Intermediate Pneumatic Superjets . . . . . 3.17End of Duct System . . . . . . . . . . . . . . . . . . . . . . 3.17Cascading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.19DC-10 Coupler Installation . . . . . . . . . . . . . . . . 3.21

SERVICEGeneral Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1Important Information . . . . . . . . . . . . . . . . . . . . . 4.1Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 4.2Tools Required to Disassemble/Assemble . . . . . . . 4.2Superjet Service Requirements . . . . . . . . . . . . . . . 4.3Cablejet Service Requirements . . . . . . . . . . . . . . . 4.4Lower Gear Case Disassembly . . . . . . . . . . . . . . . 4.5Lower Gear Case Assembly . . . . . . . . . . . . . . . . . . 4.6Chain Assembly Instructions . . . . . . . . . . . . . . . . 4.7Upper Cable Feeder Disassembly . . . . . . . . . . . . . 4.8Upper Cable Feeder Assembly . . . . . . . . . . . . . . . 4.9Cablejet Disassembly . . . . . . . . . . . . . . . . . . . . . 4.10Drive Motor Disassembly . . . . . . . . . . . . . . . . . . 4.11Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . 4.12Counter Removal . . . . . . . . . . . . . . . . . . . . . . . . 4.13Battery Replacement . . . . . . . . . . . . . . . . . . . . . . 4.13Resetting the Meters . . . . . . . . . . . . . . . . . . . . . . 4.13Indicator Reassembly . . . . . . . . . . . . . . . . . . . . . 4.14Testing the Distance Counter . . . . . . . . . . . . . . . 4.14Resetting Distance Indicator . . . . . . . . . . . . . . . . 4.14

TROUBLESHOOTINGTroubleshooting Chart . . . . . . . . . . . . . . . . . . . . . 5.1

PARTSWater Separator Assembly. . . . . . . . . . . . . . . . . . . 6.2Lubricator Assembly . . . . . . . . . . . . . . . . . . . . . . . 6.411⁄4" and 2" Air Cutoff Valve . . . . . . . . . . . . . . . . . 6.61", 11⁄4", 11⁄2", 2" Air Cutoff Valve . . . . . . . . . . . . . 6.8Base Plate and Air Motor Assembly . . . . . . . . . . 6.10Air Inlet and Drive Roller Assembly . . . . . . . . . . 6.12Upper Gear Case Assembly (DF21 Style) . . . . . . 6.14Lower Gear Case and Chain (DF21 Style) . . . . . 6.16Upper Gear Case Assembly (DF22 Style) . . . . . . 6.18Lower Gear Case and Chain (DF22 Style) . . . . . 6.20Chain Wheel Set. . . . . . . . . . . . . . . . . . . . . . . . . 6.22Hydraulic and Pneumatic Pressure Tube

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.23Pneumatic Motor and Air Fittings . . . . . . . . . . . 6.24Air Inlet Chamber Assembly. . . . . . . . . . . . . . . . 6.26Footage Counter/Speed Indicator . . . . . . . . . . . . 6.28Exhaust Chamber Upper and Lower. . . . . . . . . . 6.30Air Control Module Controls . . . . . . . . . . . . . . . 6.32Water Separator Assembly

(ACM-10 Control Module) . . . . . . . . . . . . . 6.34Lubricator Assembly

(ACM-10 Control Module) . . . . . . . . . . . . . 6.36Air Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . 6.38Filter/Regulator/Lubricator Assembly (AC-10) . . 6.40Air Cooler Controls (551535) . . . . . . . . . . . . . . 6.42HRC-10 Hydraulic Remote Control (370403) . 6.44Control Valve Assembly . . . . . . . . . . . . . . . . . . . 6.46Oil Cooler/Air Supply Fittings . . . . . . . . . . . . . . 6.47Hydraulic Oil Cooler Assembly . . . . . . . . . . . . . 6.48Hydraulic Fluid Reservoir, Power Pack 5.5 . . . . . 6.50Frame Assembly, Power Pack 5.5 . . . . . . . . . . . . 6.51Reservoir and Frame Assembly, Power Pack 8/9 . 6.52Engine/Pump Assembly, Power Pack 5.5 . . . . . . 6.53Engine/Pump Assembly, Power Pack 8/9 . . . . . . 6.54Cable Sealing Inserts and Cable Seals . . . . . . . . . 6.55Duct Sealing Inserts . . . . . . . . . . . . . . . . . . . . . . 6.56Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . 6.57Sonic Head Assembly . . . . . . . . . . . . . . . . . . . . . 6.58Tools and Accessories . . . . . . . . . . . . . . . . . . . . . 6.60Bundle Jetting Kit Track Configurations. . . . . . . 6.64

Table of Contents

II

Cablejet SP Drive Roller Assemblyfor MicroCables . . . . . . . . . . . . . . . . . . . . . . 6.65

ASKC-10 Air Support Kit (553109). . . . . . . . . . 6.66MDPK 10-12 Air Pressuring Kit (555044) . . . . 6.68Pressuring Kit Single 10mm (553802) . . . . . . . . 6.70Pressuring Kit Single 12mm (553825) . . . . . . . . 6.72Pressuring Kit Single 16mm (555076) . . . . . . . . 6.74ASM Coiled Pressure Hose 10mm (555074) . . . 6.76ASM Coiled Pressure Hose 12mm (554531) . . . 6.77ASM Coiled Pressure Hose 16mm (550559) . . . 6.78MDP-10-12 Proofing Kit (550685) . . . . . . . . . . 6.79QDPK 10-12mm Duct Prep Kit (550196) . . . . 6.80Duct Sealing Inserts Complete Sets . . . . . . . . . . 6.81

Cable Sealing Inserts . . . . . . . . . . . . . . . . . . . . . . 6.81Cable Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.81Duct Sealing Insert Individual Parts . . . . . . . . . . 6.82Superjet & Cablejet Standard

Tools & Accessories . . . . . . . . . . . . . . . . . . . 6.83Sonic Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.85S&R Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 6.85S&R DC-10 Couplers . . . . . . . . . . . . . . . . . . . . 6.86S&R DC-10 Transition Couplers . . . . . . . . . . . . 6.87S&R Push-2-Connects . . . . . . . . . . . . . . . . . . . . 6.89S&R MicroJet Accessories. . . . . . . . . . . . . . . . . . 6.89S&R MicroJet Couplers & End Stops . . . . . . . . 6.90Y-Branch Connectors . . . . . . . . . . . . . . . . . . . . . 6.90

1.1

SUPERJET

CABLEJET

INTRODUCTION

IMPORTANT INFORMATION

Publication of this manual and the safety precautionsin it does not in any way represent an all inclusive list.It is the operator’s responsibility to make sure themachine is operated in accordance with all state andlocal safety requirements and codes, including allapplicable OSHA (Occupational Safety and HealthAct) and ANSI (American National Standards Institute)regulations.

Should a problem or unsafe condition arise, shutthe machine down using the normal shut-downprocedure. In the event of an emergency, use theemergency stop procedure. Notify the properauthority or follow your employer’s prescribed proce-dure for an emergency situation.

Sherman & Reilly strongly recommendsthat only persons literate and under-standing the English language be con-sidered as operators or service person-nel for Cablejet/Superjet equipment.

1.2

INTRODUCTION

1.2

Exhaust Chamber

Drive Roller Cover/Air Inlet Chamber

HalfFlangeUnder

Half Flange Upper

Exhaust Chamber/Footage Counter

Lubricator DripFeed Adjustment

Air Motor PressureAdjustment

WaterSeparator

Lubricator

CABLEJETTERMS YOU NEED TO KNOW

SUPERJETTERMS YOU NEED TO KNOW

1.3

INTRODUCTION

Air InletChamber

Half FlangeUnder

Pressure Tube(Hydraulic or Pneumatic)

Motors(Hydraulic orPneumatic)

Upper Gear Case

Exhaust Chamber/Footage Counter

Lower Gear Case

1.4

INTRODUCTION


It is very important to all of us at Sherman & Reillythat every machine is operated in a safe manner. Wehave taken every precaution to guard against the pos-sibility of an accident. To properly, safely operate thismachine, it is necessary and important that operatorsand service people read and understand the informa-tion in this and the engine manufacturer’s manual.ANYONE working around the machine shouldread the safety precautions in the manuals. Be awareeach warning and precaution is to help protect againstneedless injury. Taking unnecessary risks and ignoringwarnings is the primary cause of personal injury andfatal accidents in the work place. If you have any ques-tions regarding operation or safety of a procedure orsituation, contact the Sherman & Reilly CustomerService Manager at 1-800-251-7780.

This manual was prepared to help the operator useand service the machine in a safe manner. Responsi-bility for safety during operation and service rests withthe person(s) doing the work. Be alert, observe, andpractice all safety measures, including OSHA require-ments and ANSI standards, to help prevent the possi-bility of an accident.

This manual is of no value if the operator does notread and understand the instructions and precautions(before starting and trying to operate themachine). The operator must be awareof the capacities and limitations of themachine. It is the operator’sresponsibility to watch forsituations and conditionswhich could affect thenormal performance ofthe machine and safetyin the work area.

2.1

SAFETY

WARNING TERMS

Signal words in this manual call the operator’s atten-tion to safety concerns.

The word DANGER indicates the information relatesto a specific immediate hazard which, if disregarded,will result in severe personal injury or death.

The word WARNING indicates the informationrelates to a specific immediate hazard or unsafe prac-tice which, if disregarded, could result in personalinjury or death.

The word CAUTION indicates the information per-tains to a potential hazard or unsafe practice which, ifdisregarded, may result in minor personal injury orequipment damage.

The word NOTE indicates the information is impor-tant to the correct operation or maintenance of themachine.

2.2

SAFETY

2.2

OPERATOR SAFETY PRECAUTIONS

Do not place any part of the body into a potentialpinch point. The machine must be turned off andlocked out in accordance with OSHA regulationsbefore attempting to correct a problem, working on themachine, or performing regularly scheduled service.

� Do not attempt to operate Sherman & Reillyequipment without proper instruction, includingreading and understanding the manual.

� Obey and enforce all warnings including OSHArequirements and ANSI standards.

� Always wear proper safety equip-ment as required by employer.A respirator or particle mask isalso recommended.

� Never bypass safety switches or operateequipment with faulty safety devices.

� Be sure all guards and access covers are secure inplace when the machine is being operated.

� Be aware of people in the work area who may be atrisk during operation.

� Know all emergency shutdown procedures.

� Refer to the engine manufacturer’s manual for allinformation regarding the safe operation of theengine, including starting, operation and service.

� Be sure all air and hydraulic hoses and fittings aresecure.

� Safety clip or wire air fittings after connected.

� Ensure communications are working at all stationsand that start and stop signals are understood.

� Always warn downstream personnel when air is tobe sent through the system.

� Stay clear of exit end of duct when under pressure.

� Keep hands clear of hydraulic pusher while operat-ing.

� Never operate equipment while under the influ-ence of any substance which could impair operatorability or judgement. This presents a safety hazardin the work place.

� Do not operate equipment if work ability isimpaired by fatigue, illness, or other causes.

� Avoid contact with power unit engine andhydraulic fittings during operation and after use,until the unit has had time to cool.

� Do not refuel unit while the engine is running.

� Cable Route Construction• Use quality pre-lubricated duct with a duct tocable ratio of 2:1 if possible.

� • Do not kink or overstress duct during installa-tion.

� • Use only air tight couplers such as S&R DC-10couplers at duct splice points.

� • Plug ends of duct to keep water, mud and otherdebris out.

� • Remove plugs immediately prior to installation.

� Equipment Settings for Maximum Efficiency� • Air compressor sized to fit installation parameters

(185 CFMminimum, 750 CFMmaximum) 375CFM average requirement for 11⁄4" ID duct.

� • Air pressure at compressor (110 to 175 PSI).� • Air pressure at Superjet (100 to 175 PSI).

� Keep all body parts, head, and limbs away from allmoving parts.

� Know location and function of all controls, gauges,instruments, and protective devices.

� Never use controls or hoses for hand holds.

� Do not exceed unit specifications andlimitations for weight.

� Know where to get help in theevent of an emergency or injury.

3.1

OPERATIONSET-UP OF INSERTS

3.2

OPERATIONHYDRAULIC SUPERJET SET-UP

� Measure the duct. Select proper size duct clampand secure with screw. Use a duct clamp that isequal to or smaller than the duct to insure a goodmechanical connection.

Do not tape around duct in the duct clamp area.

� Select proper duct sealing insert. Make sure thelower one has the groove for the small rubber gas-ket and secure with proper screw in lower half of airinlet chamber. If duct diameter is in between ductsealing inserts, use the next larger size and applytape just to the end of the duct for a snug fit. Installthe large round rubber gasket and trim with sharpknife.

Duct Clamp should be smaller than the outsidediameter of the duct.

Duct Sealing Insert should be larger than the out-side diameter of the duct.

DUCT SEALING INSERTSMetric Inch25 0.9832 1.2634 1.3437 1.4640 1.5742 1.6548 1.8950 1.9560 2.3663 2.48

COMPRESSOR SIZESDuct Size (I.D.) Compressor.625" to 1.00" 185 CFM1.00" to 1.25" 250 CFM1.25" to 1.50" 375 CFM1.50" to 2.00" 450 CFM

2.00" 600 to 700 CFM

DUCT CLAMPSMetric Inch25 0.9832 1.2634 1.3437 1.4640 1.5742 1.6548 1.8950 1.9560 2.3663 2.48

DuctClamp

Screw

DuctSealingInsert

LargeRoundRubberGasket

3.3

OPERATION

� Measure the diameter of the cable. Install correctsize threaded cable end cap by screwing it on theend of the cable. Sometimes it is necessary to trima little of the cover at the end of the cable.

� Select proper size cable sealing insert and securewith screw in lower half of air inlet chamber. Use acable sealing insert that is just larger than the cableto insure the cable slides free.

� Install two correct size half round seals. Careshould be taken that the open “V” should be facingthe direction of air flow open to the duct side. Usea cable seal that is just larger than the cable toinsure the cable slides free.

� Place small round rubber gasket in the groove inthe cable sealing insert and along the sides of thebottom section of the air inlet chamber and intothe duct sealing insert.

Cable Sealing Inserts should be larger than the outsidediameter of the cable. It may be necessary to go to thenext larger size seal or insert in cases of borderlinecable or insert diameters

Cable Seals should be larger than the outside diameterof the cable (usually within 1mm). It may be necessaryto go to the next larger size seal or insert in cases of bor-derline cable or insert diameters.

CABLE SEALSMetric Inch Insert#10 .36 to .39 9 to 11#12 .40 to .47 11 to 12.5#14 .48 to .55 12.5 to 14#15 .56 to .59 14 to 15.5#16 .60 to .62 15.5 to 18#18 .63 to .70 17.5 to 22#19 .71 to .74 15.5 to 18#20 .75 to .76 17.5 to 22#22 .79 to .86 17.5 to 22#23 .87 to .90 22 to 24#25 .91 to .98 24 to 28#28 .99 to 1.10 24 to 28#30 1.11 to 1.18 28 to 32#32 1.19 to 1.25 28 to 32#35 1.26 to 1.37 32 to 36#38 1.38 to 1.49 32 to 36

CABLE END CAPSReorder Number

CEC-41CEC-49CEC-54CEC-60CEC-67CEC-74CEC-88CEC-92CEC-101

CABLE SEALING INSERTSMetric Inch6 to 9 .24 to .359 to 11 .35 to .43

11 to 12.5 .43 to .4912.5 to 14 .49 to .5514 to 15.5 .55 to .6115.5 to 18 .61 to .7117.5 to 22 .69 to .8722 to 24 .87 to .9424 to 28 .94 to 1.10

28 to 32 1.10 to 1.2532 to 36 1.25 to 1.41

ThreadedCableEnd Cap

HalfRoundSeal

CableSealingInsert

Groove

RoundRubberGasket

Air InletChamber

3.4

OPERATION

� Repeat seal installation procedure for the upperportion of the air inlet chamber. The upper ductsealing and cable sealing inserts do not have thesmall rubber gasket grooves.

� Insert lower guide for the counter in the lower por-tion of the exhaust chamber. Secure in place withlocking screws.

� Lubricate the duct. Pour Cablejet Lube in the endof the duct (see chart for quantities), then insertJetCoat Spreader “foam plug” (see chart for sizes).

� Secure the duct in the duct clamp with the end ofthe duct firmly seated in the duct sealing insert.Insert the white or green dummy cable plug incable groove.

Duct Qty. perI.D. 1000 ft.1 inch 3 fl. oz.

1.25 inch 4 fl. oz.1.5 inch 5 fl. oz.2 inch 6 fl. oz.

Reorder Duct I.D.Number to Fit

JCS-10-100 .75" to 1.125"JCS-10-125 1.25" to 1.50"JCS-10-150 1.50" to 2.00"

LowerGuide

3.5

OPERATION

The wire grip “catch” must be installed over the exitof the duct before pressurizing the system.

� Place top half of duct clamp and secure with bolts.Place top half of air inlet chamber and secure withbolts. Connect compressor air hose being sure toinsert both safety pins.

� Make sure air inlet valve is in closed position (hor-izontal). Start compressor. Open compressor airvalve. Wait for pressure to build to 100 psi mini-mum at the Superjet. Then open air inlet valve.This will advance foam plug at approximately 100feet per second in the duct. Be sure foam plug isout of duct before proceeding.

� After advancing the plug to the end of the ductrun, be sure to turn off the air valve on the com-pressor as well as the Superjet. In some instances itmay be necessary to shut the compressor off as well.Now, slowly open the valve at the Superjet to“bleed off” the air in the line, then return the valveat the Superjet to the “off position” before recharg-ing the line. The air valve handle on the compres-sor should be perpendicular to the valve in order toshut the valve off.

� Take top off of air inlet chamber. Remove dummycable plug. Insert cable guides in grooves of air inletchamber. Insert cable. Advance cable by hand intoduct 5 feet. Replace top of air inlet chamber.

3.6

OPERATION

� Be sure cable is resting in caterpillar tracks and thatit is centered in the cable guide opening. If not,adjust air inlet chamber by loosening the three nutsand center the air inlet chamber.

Pneumatic Superjet operators skip to page 3.13 forfinal set-up and operating instructions.

See page 4.3 for Superjet service requirements.

� Place the top of the cable pusher and tighten all theway until handle will not tighten anymore.

� Install the counter distance/speed indicator andtighten the four bolts. Reset the counter. Hold inplace until it shows zero.

� Connect the remote kill switch (when applicable)to the hydraulic power pack. Connect hydraulichoses from Superjet to hydraulic source usingquick disconnect couplings.

3.7

OPERATION

Do not exceed 800 PSI hydraulic pressure when jet-ting small dielectric cables under .60 inches O.D.There are some applications for cables under .50inches, do not exceed 500 PSI or use a Cablejet. Usea maximum of 1200 PSI when jetting larger, morerigid armored cables.

� Close hydraulic flow control handle (vertical posi-tion). “Back off” hydraulic pressure control (fullcounter clockwise position).

� Start engine. Engine should run at maximumRPM. Adjust the throttle control if necessary.Advance hydraulic pressure to pre-determined set-ting by rotating pressure control in the clockwisedirection. 800 PSI is recommended for dielectriccables under .6" diameter. Maximum of 1200 PSIfor larger and more rigid cables.

� Without air pressure, slowly advance the hydraulicflow control counter clockwise toward the horizon-tal position. At this point air compressor should berunning with the indicated pressure at the SUPER-JET at least 100 psi.

3.8

OPERATION

� Watching the distance indicator, at 150 feet startair flow by rotating the air inlet valve at theSuperjet to the vertical position.

� At intermediate position, all of the above steps areto be accomplished as outlined. The only differencewill be that the exhaust manifold will be fitted withthe proper size duct clamp in both bottom and top(See page 3.19 for cascading units).

� Duct sealing insert is secured in place in both thelower and upper sections. It is not necessary toplace the round rubber gasket in the exhaust man-ifold. Place the duct in the clamp and properly seatit in the duct sealing insert. Tighten the bolts onthe duct clamp.

� Place the exhaust module and tighten the bolts.The top of the pusher is left off until after the cablearrives.

DuctSealingInsert

ExhaustModule

3.9

OPERATION

� Connect hydraulic hoses from hydraulic powersource to the power source connections on theremote control. Connect hydraulic hoses from theSuperjet to the Superjet connections on the remotecontrol.

� Close hydraulic flow control handle (back to the“off” position). “Back off” hydraulic pressure con-trol (full counter clockwise position).

Do not exceed 800 PSI hydraulic pressure when jet-ting small dielectric cables under .60 inches O.D.There are some applications for cables under .50inches, do not exceed 500 PSI or use a Cablejet. Usea maximum of 1200 PSI when jetting larger, morerigid armored cables.

� Start hydraulic power source. Advance hydraulicpressure to pre-determined setting by rotating pres-sure control in the clockwise direction. 800 PSI isrecommended for dielectric cables under .6" diam-eter. Maximum of 1200 PSI is recommended forlarger and more rigid cables.

� Without air pressure, slowly advance the hydraulicflow control (pushing forward toward the “fast”position) until the cable moves freely. After 150 feetof cable has been installed, start the air flow on theSuperjet. Follow standard installation procedures.

USING HRC-10 HYDRAULIC REMOTE CONTROL

3.10

OPERATION

� Cable should be allowed to advance approximately100 feet before calling for a stop by the lead unit.

� The top is then placed on the pusher and tightenedall the way down to a stop. Then restart will beaccomplished at the instruction given by the oper-ator of the lead unit. The air compressor should beon with reading at the Superjet at 100 PSI mini-mum and the hydraulic power ready with the pres-sure set at the pre-determined setting. Informupstream Superjets you are “ready to go.”

See page 3.11 for starting intermediate Superjets.

� After use and as units are disassembled, it is veryimportant that all components are carefully cleanedwith the air gun provided. Depending on theamount of dirt or mud or other foreign matter thatmight be present, it might be necessary to thor-oughly wash at a service center with high pressurewater. Make sure the chain and sprockets are ade-quately lubricated after each wash. Use white lithi-um grease for lubrication.

See page 4.3 for Superjet service requirements.

� Caterpillar chain tension is pre-set at the factory.Tensioning nuts should be finger tight, thensecured with the outer lock nut.

Do not overtighten the chain.

3.11

OPERATIONSTARTING INTERMEDIATE SUPERJETS

See page 3.19 for a detailed start-up while cascading.

Lead Superjet confirms that all concerned downstreamSuperjets have air flow and that the pressure controlvalve is set at the appropriate pressure. On commandfrom lead Superjet, intermediate Superjets will openthe hydraulic flow control valve. When the leadSuperjet opens its flow control valve, cable shouldmove forward. If not, lead Superjet may instruct allunits to set hydraulic pressure slightly higher repeatingthis procedure until cable moves.

Possible Problems• If the caterpillar tracks tend to slip, stop immedi-ately and decrease the hydraulic pressure. Check tosee if the tracks or cable are covered with cablelubricant. Clean if necessary with alcohol.

• Stoppages can be caused by overheating of eitherthe cable, the duct, or accessories. In this case,shield exposed components from direct sunlightand allow to cool down. Once cooled, apply a lit-tle extra lubricant in the duct.

• Also, if stoppage occurs for no apparent reason, tryadding a small amount of lubricant in the ductand resume operation.

• For other problems see the troubleshooting charton Pages 5.1 and 5.2.

Never help the cable by pulling it, even to obtain thefinal 10 to 15 feet. Start the Superjet cascade fash-ion, working downstream to upstream, taking com-mands from the lead Superjet. Only start an inter-mediate point when the airflow is coming fromupstream.

Starting up after a pause. Same as outlined.

END OF DUCT SYSTEM

As the cable emerges, make sure to let it advanceenough to allow for splicing, before holding it back byhand and giving orders to stop jetting.

Nothing is more frustrating than having stopped alittle too soon and re-starting for just a few feet.

3.12

OPERATIONSLACK COIL LOCATIONS

Starting at the end of the run and at the last pointwhere slack is required, remove the coupler or Superjetat that manhole location to “open” the duct. Instructall Superjets upstream to go at a slow speed in and feedthe desired amount of slack out of the open duct. Torepeat this process, continue as before working back-wards, upstream from slack location to slack location,working one manhole at a time until all locationrequirements are met. The Number One Superjetlocation will be the last location to finish, at whichpoint if slack is desired, it will be taken from the cablereel.

� Place cable to end of run.

� Working from the end to the front, remove thecoupler or superjet where slack coils are needed andfeed the cable to each location.

Superjets are placed at approximately 3,000 to6,000 foot intervals.

EXAMPLE OF PLACEMENT OF SLACK COILS

3.13

OPERATIONPNEUMATIC SUPERJET SETUP

� Place the top of the cable pusher on the machineand tighten all the way until the handle will nottighten anymore.

� Place the counter/speed indicator on the machineand tighten the four bolts. Reset the counter. Holdin place until the counter shows zero.

� Connect the compressed air source hose (with 1"Chicago or Dixon fittings) to the air inlet on the aircontrol module.

� Connect the 1⁄2" air hose from the air control mod-ule to the Superjet connection.

3.14

OPERATION

� “Back off” the air motor pressure control knob(full counter clockwise) to zero PSI. (Pull the knobup to the unlocked position to adjust the air pres-sure.)

� At this point the air compressor should be runningwith the indicated pressure at the Superjet air inletchamber reading at least 100 PSI.

� Rotate the air motor pressure control knob “clock-wise” to set pre-determined motor pressure. 70 PSIis the recommended maximum pressure for dielec-tric cables under .60".

� With NO air pressure to the duct, advance thecable by pushing down and turning clockwise theair control valve. Cable speed should be deter-mined by proper field practice while staying with-in your guidelines for your particular cable.

3.15

OPERATION

� Watching the distance indicator, at 150 feet startthe air flow by rotating the air inlet valve at theSuperjet to the vertical position.

� At the intermediate position, all of the steps are tobe accomplished as outlined. The only differencewill be that the exhaust manifold will be outfittedwith proper size duct clamp in both the bottomand the top (See page 3.19 for cascading units).

� Duct sealing insert is secured in place in both thelower and upper sections. It is not necessary toplace the round rubber gasket in the exhaust man-ifold. The air exhaust gate should be in place and inthe closed position. Place the duct in the clamp andproperly seat it in the duct sealing insert. Tightenthe bolts on the duct clamp.

� Place the exhaust module and tighten the bolts.The top of the pusher is left off until after the cablearrives. When the cable is approaching the inter-mediate unit, the cable should be allowed toadvance approximately 100 ft. before calling for astop by the lead unit.

DuctSealingInsert

3.16

OPERATION

� The top is then placed on the pusher and tightenedall the way down to a stop. Then restart will beaccomplished, as outlined, at the instruction givenby the operator of the lead unit. Air compressorshould be on with the air control valve open, withreading at the Superjet at 100 PSI minimum andthe air motor pressure setting at the pre-deter-mined setting. Inform upstream Superjets that youare “ready to go.”

� When operating the unit, (on older models) checkthe water separator for condensation. If necessary,“bleed off” the excess water by turning the valve onthe bottom of the reservoir counter-clockwise.When unit is stopped and there is NO air pressureon the system, remove the reservoir and empty.Reconnect the reservoir and continue.

Keep fingers clear of the air stream.

� While operating, check to be sure the drip feed onthe oil reservoir is set for 1 to 2 drops per minute.Increase or decrease by turning the clear lubricatorknob. The clear knob also acts as a drip viewer.

Be sure the reservoir never runs dry.

Use Texaco Regal Oil R&O 32 (premium grade) orconsult the operator’s manual for alternates.

3.17

OPERATIONSTARTING INTERMEDIATEPNEUMATIC SUPERJETS

See page 3.19 for a detailed start-up while cascading.

Lead Superjet confirms that all concerned downstreamSuperjets have air flow and that the air motor pressurecontrol valve is set at the appropriate pressure.Intermediate unit pressures should be 2 to 5 PSI belowthat of preceding units when “in-line”. On commandfrom lead Superjet, intermediate Superjets will openair motor control valve. When lead Superjet opens itsflow control valve, cable should move forward. If not,lead Superjet may instruct all units to set air motorpressure slightly higher, repeating this procedure untilcable moves.

Possible Problems• If the caterpillar tracks tend to slip, stop immedi-ately and decrease the air motor pressure. Check tosee if the tracks or cable are covered with cablelubricant. Clean if necessary with alcohol.

• Stoppages can be caused by overheating of eitherthe cable, the duct, or accessories. In this case,shield exposed components from direct sunlightand allow to cool down. Once cooled, apply a lit-tle extra lubricant in duct.

• Also, if stoppage occurs for no apparent reason, tryadding a small amount of lubricant in duct andresume operation.

• For other problems see the troubleshooting charton Pages 5.1 and 5.2.

Never help the cable by pulling it, even to obtain thefinal 10 to 15 feet. Start the Superjets cascade fash-ion, working downstream to upstream, taking com-mands from lead Superjet. Only start an interme-diate point when the airflow is coming fromupstream.

Starting up after a pause. Same as outlined.

END OF DUCT SYSTEM

As the cable emerges, make sure to let it advanceenough to allow for splicing, before holding it back byhand and giving orders to stop jetting.

Nothing is more frustrating than having stopped alittle too soon and re-starting for just a few feet.

3.18

OPERATION

� After use and as units are disassembled, it is veryimportant that all components are carefully cleanedwith the air gun provided. Depending on theamount of dirt or mud or other foreign matter thatmight be present, it might be necessary to thor-oughly wash at a service center with high pressurewater. Make sure the chain and sprockets are ade-quately lubricated after each wash. Use white lithi-um grease for lubrication.

Keep grease and cable lubricants off of the rubbertracks as they may cause the cable to slip in thetracks, especially at intermediate positions. Rub-bing alcohol (Isopropyl) may be used to wipe sili-cone based lubricants and grease off of the rubbertracks.

� Caterpillar chain tension is pre-set at the factory,however, if the chain ever needs to be adjusted, thetensioning nut should only be finger tight.

Do not overtighten the chain.

� Pneumatic Superjet Set-up. Superjet pneumaticcontrols may be operated on the ground, in a man-hole, or secured to the case with the mounting rodsupplied.

3.19

OPERATIONCASCADING

Cascading In Line Below GroundSet-up of Intermediate Positions

� Check duct integrity and lubricate prior to cablearrival at intermediate position.

� Connect exhaust module and flexible hose whennecessary.

� Wait for #1 control to inform you of cable locationas it approaches #2 location with top of pusherremoved, but unit in place.

� Guide cable through unit and into duct. Let go 30to 100 feet and ask for stop.

� Place top on unit and await order from #1 to start.

� Turn on air full, start power pack.

� Unit #1 will instruct what hydraulic pressure to set,follow instruction, and proceed.

� For all successive Superjets follow same procedure.

Cascading Above Ground with Duct Loop

� Set up intermediate unit(s) above ground behindmanhole or handhole.

� Bring upstream inner duct above ground and forma loop so duct can be installed in duct clamp andexhaust module at rear of unit.

� Bring downstream inner duct above ground andplace in front duct clamp as in regular set-up pro-cedure.

� Follow same operating procedure as Cascading inline.

When cascading above ground, it may be necessaryto make extension tubes of spare inner duct and anairtight coupler. After the installation, the extensiontube may be stripped off and slack cable exposed.

Duct

Air Hose

Power Pack

Superjet

DC-10

Duct

Air Hose

Power Pack

Superjet

3.20

OPERATION

Cascading Above Ground with Cable Loop

� Set up intermediate unit above ground behindmanhole or handhole.

� With this method, the duct clamps on the exhaustend of the Superjet are not needed and should beremoved.

� Bring upstream inner duct up to top of manholeaway from any obstructions, i.e. ladders, otherducts, cables, etc.

� Bring downstream inner duct up above ground andconnect to front duct clamp as in regular set-upprocedure.

� To operate:� (a) Each unit will now operate independent of each

other.� (b) When #1 unit feeds cable, intermediate units

will form a slack cable loop.

� Monitor the loop size and adjust individual speedaccordingly to increase or decrease the diameter ofthe slack loop. This method is ideal for use at “slackcoil locations.”

End of Installation

� When cable reaches the end point, do not stopuntil all slack has been taken.

� Stop cable by holding at inner duct end or stoppingSuperjets by command.

Cable

Air Hose

Power Pack

Superjet

DC-10

3.21

OPERATIONDC-10 COUPLER INSTALLATION

If installing the DC-10 Coupler on externallyribbed duct, shave the ribs flush with the outer ductwall with a pocket knife or similar tool.

� Place each end of duct in clamp, butting the endsof duct together in the center. (Be sure duct endsare cut clean and square to insure a good seal.)

� Place one wrap of the rubber sealing materialaround the seam where duct ends meet, butting theends together. (Do not overlap the foam tape.)

� Hold bottom half of coupler in place and be sure ofproper fit. Be sure to mate the marked end (markedwith a black line) of the coupler for an exact fit.

� With bottom half of coupler in place, install tophalf with the four self-tapping bolts. Tighten untilsnug, then remove duct coupler clamp.

The 551482 Duct Holder/Clamp is not absolutelynecessary, however it does allow for both of theinstaller’s hands to be free to install the coupler veryeasily. To order additional couplers, sealing materi-al, or holders, call 1-800-251-7780.

3.22

OPERATION

4.1

SERVICEGENERAL SERVICE

Close attention to proper preventive measures and ser-vice procedures will ensure and extend trouble-freeoperation of equipment. Proper lubrication and care-ful attention to the hydraulic system suction filter aretwo vital areas. The objective of scheduled serviceshould be to anticipate and prevent operational prob-lems before they require extended shutdown forrepairs.


The service guidelines outlined in this manual areeffective methods. These guidelines are not all inclu-sive. Anyone who performs service or repair on aSherman & Reilly machine must be completely sat-isfied that no one’s safety will be jeopardized andtake responsibility for these actions.

This manual will guide you in disassembling yourHydraulic or Pneumatic Superjet for repairs or routinemaintenance. If there are any questions about safety,procedure or precautions, contact Sherman & Reillyat 800-251-7780 before attempting to do the work.

Service should be scheduled to allowadequate time so the procedure canbe completed correctly. It must bedone by skilled, trained servicepersonnel with a good basicknowledge of equipment, pro-cedures, and safety practices.Accurate records should be keptof all service and repairs.

SUPERJET

CABLEJET

4.2

SERVICESAFETY PRECAUTIONS

� Make sure the machine is locked out in accordancewith OSHA requirements.

� Make sure that all precautions are taken to supportcomponents before loosening or removing bolts.

� When working on any hydraulic connection orpart:

� • Be sure there is no pressure on fluid at the loca-tion of the work.

� • Make sure nothing will move or drop when loos-ening a connection.

� • Collect all the hydraulic fluid which will drainfrom the loosened connection.

� • Use oil-dry or some absorbentmaterial to soak up any fluidspills to keep working surfacesfrom becoming slippery.

� • Cover all open connectionsto prevent loss and contam-ination to the hydraulicsystem.

TOOLS REQUIRED TO DISASSEMBLE/ASSEMBLE SUPERJET AND CABLEJET

• 13mm T-handle Allen Wrench• 17-22mm Open End Wrench• 10mm Open End Wrench• 4mm T-handle Allen Wrench• 5mm T-handle Allen Wrench• Needle Nose Pliers• Circle Clip Pliers• Small Hammer• Adjustable Wrench• Flathead Screw Driver• Phillipshead Screw Driver• White Lithium Grease

� Take all fire prevention safetymeasures before using a welderor cutting device, includinggrinders. Have a fully chargedfire extinguisher near thelocation of the work.

� Be sure everyone involved in the maintenance, ser-vice or repair process understands what is beingdone and all of the safety precautions which needto be taken during the procedure.

� Make sure all lifting devices, chains, slings, andhooks are in good condition and have the ratedcapacity to do the job. Use guide lines when neces-sary for control during the lifting process.

� Always wear proper protectiveclothing and equipment whenperforming service: gloves,safety glasses, etc.

4.2

4.3

SERVICESUPERJET SERVICE REQUIREMENTS

� • Keep the Superjet clean and well lubricated.

� • Replace any worn or broken parts with factoryoriginal parts as soon as they are detected.

DAILY SERVICE REQUIREMENTS

Follow daily service procedures when unit is in con-stant use.

� Hydraulic Superjet� • Thoroughly pressure wash (with soap) both

chains, inlet and exhaust chambers (excludingthe footage counter) after each use. Running theunit at a low speed will aid in cleaning thechains. Allow to dry.

� • Check for proper chain tension: 1⁄4" to 1⁄2" slack atthe center of the chains.

� • Grease the chains, slide pads and sprockets withwhite lithium grease. The grease can be spreadmore evenly if the unit is running at a low rate ofspeed.

� • Spray a light lubricant (WD-40) on the toptightening screw, the tension adjusting linkageand rod, and the top and bottom of the cham-bers tightening nuts and bolts.

� • Note the condition of the drive chains.� • Remove any dirt or debris from the quick cou-

plers.� • Check oil, fuel and hydraulic fluid levels in the

power pack. See operating instructions for powerpack maintenance.

� Pneumatic Superjet� • Thoroughly pressure wash (with soap) both

chains, inlet and exhaust chambers (excludingthe footage counter) after each use. Running theunit at a low speed will aid in cleaning thechains. Allow to dry.

� • Check for proper chain tension: 1⁄4" to 1⁄2" slack atthe center of the chains.

� • Grease the chains, slide pads and sprockets withwhite lithium grease. The grease can be spreadmore evenly if the unit is running at a low rate ofspeed.

� • Spray a light lubricant (WD-40) on the toptightening screw, the tension adjusting linkageand rod, and the top and bottom of the cham-bers tightening nuts and bolts.

� • Note the condition of the drive chains.� • Remove any dirt or debris from the quick cou-

plers.� • Check the air control module for water and

empty as necessary.� • Check the air control module lubricator reser-

voir oil level. Oil must be maintained in thereservoir at all times or serious damage will occurto the air motors if not oiled properly.

� • Check the drip feed for the oiler and make surethe motors are getting at least 1 to 2 drips perminute. If not, adjust as necessary. Air motorsare expensive!

� • Check the air motor mufflers. If the mufflers areclogged or dirty, poor performance can beexpected.

EVERY 100 HOURS OF SERVICEHydraulic and Pneumatic Superjet� • Repeat Daily service requirements.� • Loosen the chains, inspect the slide pads and

make sure the chain rollers turn freely. Replacepads and chain if necessary.

EVERY 500 HOURS OF SERVICEHydraulic and Pneumatic Superjet� • Repeat Daily and 100-Hour service require-

ments.� • Remove the chains, inspect, thoroughly clean,

and check that the idler sprocket turns freely.Replace any item showing accelerated wear.Grease and reassemble.

4.4

SERVICECABLEJET SERVICE REQUIREMENTS

� • Keep the Cablejet clean and well lubricated.

� • Replace any worn or broken parts with factoryoriginal parts as soon as they are detected.

DAILY SERVICE REQUIREMENTS

Follow daily service procedures when unit is in con-stant use.

� • Thoroughly pressure wash (with soap) both thetop and base of the Cablejet, especially the driveroller assembly in the base and the air inletchamber.

� • Check the condition of the drive washers andreplace as necessary. Worn out drive washerscause poor performance.

� • Grease the drive roller assembly thoroughly withwhite lithium grease.

� • Spray a light lubricant (WD-40) on the top andbottom of the chambers tightening nuts andbolts.

� • Check the water separator for water and emptyas necessary. On certain occasions during opera-tion, the water separator may need to be emptiedevery 15 to 20 minutes.

� • Check the motor lubricator reservoir oil level.Oil must be maintained in the reservoir at alltimes or serious damage will occur to the airmotor if not oiled properly.

� • Check the drip feed for the oiler and make surethe motors are getting at least 1 to 2 drips perminute. If not, adjust as necessary. Air motors forthe Cablejet are expensive!

EVERY 100 HOURS OF SERVICE� • Repeat Daily service requirements.� • Remove the air motor and the drive roller assem-

bly from both the top and base of the Cablejetand thoroughly clean with soap and water.


� • Check the condition of the drive roller assemblysprockets as well as the air motor sprocket.

� • Grease the drive roller assembly thoroughly withwhite lithium grease and reassemble.

EVERY 500 HOURS OF SERVICE� • Repeat Daily and 100-Hour service require-

ments.� • Remove the air hoses, air motor, and the drive

roller assembly, from both the top and base ofthe Cablejet and thoroughly clean with soap andwater.

� • Completely disassemble the four driver rollerassemblies and clean all parts.

The assembly is under a preload of about 22 lbs.


� • Check the condition of the drive roller assemblysprockets as well as the air motor sprocket.

� • Grease the drive roller assembly with white lithi-um grease.

� • When reassembling the drive roller assembly inthe top and base of the Cablejet, inspect thenylatron housing for excessive wear. If the driveroller assembly has a lot of play in the base ortop, it may be necessary to replace the nylatrontop or base or both.

4.5

SERVICELOWER GEAR CASE DISASSEMBLY

� Disconnect hoses from drive motors.� Remove the exhaust section from the main body of

the Superjet by removing three 13mm nuts.� Completely remove upper cable feeder assembly.

� Line up master link with idler sprocket.

The master link is marked with an infinity sym-bol and color-coded black.

� Loosen chain adjustment nuts.� Remove master link from the drive chain.� Remove the chain by sliding it back in the direction

of the air inlet chamber.

� Remove four phillips head screws and slide pad.� Remove eight allen head screws and slide pad chan-

nel from the Superjet main body.� Remove the circle clip and washer from one side of

the idler sprocket shaft.� Slide the tightening fork forward and remove the

fork, idler sprocket, bearings and spacers.

� Expose the sprocket by removing the plug.� Using a 10mm wrench, remove the bolt, lockwash-

er and disc.� Pry the drive sprocket off the motor shaft, note key.� Remove three 4mm allen head screws and the

motor flange to remove the motor.

Exhaust Sectionw/Counter

Drive Motors

SuperjetMain Body

Upper CableFeeder Assembly

Master LinkDriveChain

SlidePad

Slide PadChannel

Tightening Fork

Idler Sprocket

Idler Sprocket Bearing

Spacers

Circle Clip

Idler Sprocket Shaft

Washer

Plug

Lockwasher

Disc

Bolt

Drive Motor

Drive Motor Shaft

Drive Sprocket

MotorFlange

Screw

Key

Circle ClipSlide Chain ThisDirection to Move

4.6

SERVICELOWER GEAR CASE ASSEMBLY

� Bolt the motor to the main body using three 4mmallen head screws and the motor flange.

� Place the key in the motor shaft and mount thedrive sprocket to the motor.

� Secure the sprocket with the disc, bolt and lockwasher.

� Insert the plug into the main body.

� Position the tightening fork in the main body.

� Put the idler sprocket bearings in the sprocket,position the sprocket and spacers inside the tight-ening fork.

� Insert the idler sprocket shaft through the bearingsand secure with washers and circle clips.

� Insert the slide pad channel into the main body,and belt in place with eight allen head screws.

� Put the slide pad inside the channel and secure withfour phillips head screws.

� Slide the drive chain in place in the slide pad.

� Connect the chain with the master link.

The master link is marked with an infinity symboland color-coded black.

� Install both chain adjustment nuts on the tighten-ing fork threaded rod.

� Tension the chain by rotating the chain manually asyou tighten the chain tightening fork with the nutuntil the chain will not move. Loosen the nut 11⁄4revolutions. This will give you the proper chaintension on the upper gear case.

Overtightening the chain will cause excessive pre-mature wear. Leaving the chain too loose maycause the chain to bind or lock up.

Plug

Lockwasher

Disc

Bolt

Drive Motor

Drive Motor Shaft

Drive Sprocket

MotorFlange

Screw

Key

Tightening Fork

Idler Sprocket


Spacers

Circle Clip

Idler Sprocket Shaft

Washer

Master LinkDriveChain

SlidePad

Slide PadChannel

Circle ClipSlide Chain ThisDirection to Move

4.7

SERVICE

� Install the upper cable feed assembly.

� Attach the exhaust section to the main body withthree 13mm nuts.

� Connect drive motor hoses.

CHAIN ASSEMBLY

� Position the chain so the connector can be startedin the two end links.

� Insert and align spacer links. The center spacer linkwill be one thick spacer or two thin spacers; theoutside spacer link will always be one thin spacer.

� Push connector through the center spacer link(s).Continue pushing connector until you are able toattach the outside spacer link to the connector.Both chain ends should be connected with connec-tor and spacer links in place.

� Align master link over the assembled connector.Push the master link down on the connector. Thiswill require some effort to get the master link tosnap over and hold the connector. Make sure theoutside spacer link is captured and held into placeby the master link. The two pins on the connectorshould be aligned with the holes on the master linkon both sides of the chain.


Exhaust Sectionw/Counter

Drive Motors

SuperjetMain Body

Upper CableFeeder Assembly

Master LinkConnector

Center Spacer Link

Outside Spacer Link

4.8

SERVICEUPPER CABLE FEEDER DISASSEMBLY

� Disconnect drive motor hoses.

� Line up the master link with the idler sprocket.


� Loosen and remove chain adjustment nuts andwasher.

� Remove the master link from the drive chain.

� Slide the drive chain back and remove.

� Remove four phillips head screws and the upperslide pad.

� Remove the 5mm allen head screw and the slidepad pivot bushing, allowing the slide pad pivot tobe removed.

� Remove the circle clip and washer from one side ofthe idler sprocket shaft.

� Slide the tightening fork forward and remove thefork, idler sprocket bearings and spacers.

� Remove the plug to expose the sprocket.

� Use a 10mm wrench to remove the bolt, lockwash-er and disc.

� Pry the drive sprocket from the motor shaft notekey.

� Remove three 4mm allen head screws and motorflange to remove the motor.

Slide Pad Pivot

5mm Allenhead

Pivot Bushing

Slide Pad

FrameUpper Cable Feeder

Master Link

Drive Chain

Upper Cable Feeder Cable Adjustment Nuts

Idler Sprocket


Spacer

IdlerSprocket

Shaft

Washer

CircleClip

Tightening

Plug

Lockwasher

Disc

Bolt

Drive Motor

AllenheadScrew

MotorFlange

Key

DriveSprocket

Upper Cable Feeder

4.9

SERVICEUPPER CABLE FEEDER ASSEMBLY

� Attach the motor to the frame with three 4mmallen head screws and the motor flange.

� Put the key on the motor shaft and mount the drivesprocket to the motor.

� Secure the sprocket with the disc, bolt and lockwasher.

� Insert the plug into the frame.

� Position the tightening fork in the frame.

� Put the idler sprocket bearings into the sprocketand position the sprocket and spacers inside thetightening fork.

� Insert the idler sprocket shaft through the bearingsand secure with washers and circle clips.

� Insert the slide pad pivot into the frame with thepivot pushing and bolt in place with 5mm allenhead screw.

� Attach the slide pad to the slide pad pivot with fourphillips head screws.

� Slide the drive chain in place.� Connect the chain with the master link.� Lubricate unit.

The master link is marked with an infinity symboland color-coded black.

� Install both chain adjustment nuts on the tighten-ing fork threaded rod.

� Tension the chain by rotating the chain manually asyou tighten the chain tightening fork with the nutuntil the chain will not move. Loosen the nut 11⁄4revolutions. This will give you the proper chaintension on the upper gear case.

Overtightening the chain will cause excessive pre-mature wear. Leaving the chain too loose may causethe chain to bind or lock up.

Plug

Lockwasher

Disc

Bolt

Drive Motor

AllenheadScrew

MotorFlange

Key

DriveSprocket

Upper Cable Feeder

Upper Cable Feeder Cable Adjustment Nuts

Idler Sprocket

Idler Sprocket Bearing Spacer

IdlerSprocket

Shaft

Washer

CircleClip

Tightening

Slide Pad Pivot

5mm Allenhead

Pivot Bushing

Slide Pad

FrameUpper Cable Feeder

Master Link

Drive Chain

4.10

SERVICECABLEJET DISASSEMBLY

� Remove air inlet and exhaust chamber upperhalves.

� Remove all air lines by pressing in on blue lockingrings and pulling the hose out of the fitting.

� Remove hex screws, pillow cover and motor fromthe frame under. With hex screws removed, pullmotor. It may require some force to unseat theassembly.

� Remove the cover.

� Gently pry the drive roller assemblies away fromthe “frame upper” and “frame under”.

� Clean all components thoroughly.

� Remove the circle clip from the gear end of thedrive roller assembly.

The drive roller assembly is under a spring load.

� Use the gear puller to remove the gear wheel fromthe drive shaft.

� Inspect the drive roller assembly and replace wornparts as necessary.

� Remove three T-10 torx head screws to remove thedrive washer from the brass drive roller.

� Check drive washers for excessive wear. Check shaftand brass driving roller for wear, movement orloose fit.

Air Inlet Chamber

Exhaust Chamber

Base Plate

Pillow Cover

Pneumatic Motor

Frame Under

HexScrew

Cover

O-Ring

Frame UpperO-Ring

Cover

HexScrew

Drive Roller Assembly

4.11

SERVICE

� Check bearings for wear and movement.

� Check all gear wheels for tooth wear. The wheelshould move with very little play.

When reassembling the drive roller assembly, useholding clamps to contain the parts and compres-sion springs while inserting circle clips.

Check for movement when inserting the drive rollerassembly into the frame upper/frame under. If thefit is loose the Nylatron Frame may need to bereplaced.

DRIVE MOTOR DISASSEMBLY

� Remove the sock-screw, spring washerand washer from motor shaft end.

� Use gear puller to remove gear wheelfrom motor shaft (note key).

� Unscrew the motor from the pillowcover.

Circle Clip

Washer

Socket, Green

Brass Driving Roller

Brass Driving Roller

Oil Seal

Socket, Green

Washer Circle Clip

Washer

Leaning Socket

Compression Spring

Driving Washer

Drive Shaft

Driving Washer

Compression Spring

Gear Wheel

Bearing

Sock-screw

Spring Washer

Washer

Gear Wheel

Key

Washer

Hex Screw

Pillow Cover

Pneumatic Motor

Pivot

Sock-screw

Spring Pin

4.12

SERVICEDRIVE MOTOR ASSEMBLY

� Screw the motor into the pillow cover.

� Insert key on motor shaft and install gear wheel.

� Position washer, spring washer and secure the gearwheel to the motor shaft with sock-screw.

When reassembling the drive motor assembly andframe under, take care to line up teeth on the gearwheel to prevent damage to the unit when the boltsare tightened.

� Check the water separator filter and wash or replaceit as necessary. Make sure the o-ring is on top of thereservoir during reassembly.

Pillow Cover

Pneumatic Motor

Frame Under

HexScrew

Check

Filter

O-Ring

Reservoir

4.13

SERVICECOUNTER REMOVAL� The Footage Counter

and Speed Indicatorcounters are locateddirectly behind the rec-tangular cover on theindicator. Use the3mm allen wrenchprovided with the stan-dard tool package toremove the two sockethead cap screws on thecorners of the cover.

� The counters are nowexposed.

BATTERY REPLACEMENT(Meter batteries — Use Eveready E-CR2032, 3 voltlithium or equal)

� In order to expose the battery, the socket on theback of the countersmust be removed bysliding them up-ward.

� Remove the cover onthe back of the counterby inserting a coin andturning counterclock-wise.

� Remove the old batteryand insert a new onewith the positive (+)pole facing upward.

� Replace the cover.

BATTERY REPLACEMENT(Transmitter battery — Use Energizer A23 or anyequal alkaline 12 volt battery)

� Remove the fourscrews from the bot-tom of the footagecounter using the TorxDriver provided withthe standard tool pack-age.

� Remove the cover byturning a flat headscrew driver counter-clockwise.

� Remove the old batteryand insert a new onewith the positive (+)pole facing outward.

� Replace the cover withthe four screws.

RESETTING THE METERS� Push the AC button on

the back of the meterto clear and reset thecomputer. The ODOdisplay will appearwith a zero (0) figure.

� Press and hold the redbutton until a fourdigit number appearswith the last numberflashing.

� Press the yellow button to increase and decrease theflashing number and the red button to change theposition.

Distance Counter in feet (left) 0526Speed Counter in feet (right) 0876

Distance Counter in meters (left) 1596Speed Counter in meters (right) 1596

� Press the red button several times until returning to

4.14

SERVICEa screen with only (1) zero and the letters ODO inthe bottom left corner.

� Press the yellow button (4) times. The letters DSTshould appear in the bottom left corner.

INDICATOR REASSEMBLY

� Reverse the steps fol-lowed in sections 1 and2.

� Be sure to place thetwo washers under thecover plate.

TESTING THE DISTANCE COUNTER

� In order to test the distance counter for accuracy aftersetting, put a mark on the counter wheel and rotate it20 times. The distanceshould increase by tenfeet (20 rotations equalsten feet). If the distancedoes not increase by tenfeet after 20 or 21 revo-lutions of the wheel, goback and reset the counter and check the setting val-ues.

RESETTINGDISTANCEINDICATOR

� Press and hold down thered button on the top ofthe outside cover.

If the counter stands idle on a job, the display willblank out. The footage number is in memory and willshow up again when the counter is used the next time.

5.1

TROUBLESHOOTINGPROBLEM POSSIBLE CAUSE(S) REMEDY

No Cable Movement • Obstruction in duct • Remove obstruction and repair duct asnecessary.

• Cable in bind in Superjet • Remove cover, realign cable, install cover.

• Duct needs lubricating • Add proper amount of lubricant to ductand re-start.

• Air leakage in duct causing • Check duct splice points (couplers)loss of energy in system • and repair as necessary.

Slow Cable Movement • Overheating of cable, (due to • Shield cable reel from direct sunlightexposure), duct or equipment • Allow duct or equipment to cool,

• lubricate and resume.

• Low air inlet pressure • Increase compressor pressure or getshould be 100 PSI minimum • another compressor.

Caterpillar Tracks Slip • Overdriving the system • Decrease the hydraulic or pneumaticmotor pressure.

• Lubricant on tracks • Remove with rag, use proper amount oflubricant.

• Tracks are loose • Tighten adjusting nuts on track mecha-nism. Chain should be firm and fingertight but not overtight.

• Too low of compression setting • Adjust cylinder to higher setting.Hydraulic Superjet only.

Air Leakage at Air • Improper size duct sealing insert • Check diameter of duct for proper ductInlet Chamber • sealing insert size. See chart inside of

Superjet case or in manual and installproper size.

• Duct is in between duct sealing • If duct is slightly smaller than closest• insert sizes • insert size, place a few wraps of vinyl tape

around duct for proper seal.

• Sealing materials not properly • Check rubber cord in air inlet chamber.installed, or worn • Check rubber cord at duct sealing inserts.

Be sure ends are cut flush.• Check that cable seals are in place.• Replace cords and seals when necessary.

• No cable or dummy cable plug • Insert cable thru Superjet and into plugsealing air inlet chamber • duct, or use dummy cable plug to seal

chamber.

5.2

TROUBLESHOOTINGPROBLEM POSSIBLE CAUSE(S) REMEDY

Slow Motor Speed • Low hydraulic or air motor pressure • Increase to proper level.

• Obstruction or restriction • Check under tracks for debris, foreign• in caterpillar unit • objects, etc. Remove and restart.

• Low RPM on power-pack • Set throttle full. Hydraulic Superjet only.

• Dirt in caterpillar tracks/ • Pressure wash, lubricate, check chain• need for lubrication • tension/restart.

• Worn slide pads • Check under chains for wear and• replace if necessary.

• Excess water in system • Drain water trap and filter.

• Obstruction in exhaust port • Remove obstruction.

Pressure Loss or Decrease • Faulty compressor • Check for proper flow and pressureat Air Inlet Gauge • and repair as necessary.

• Leakage in duct system • Check duct, splice points, couplers, etc.and repair as necessary.

• Duct section may be shorter than • None, if performance is normal.normal creating pressure drop.

Pressure Rise or Increase • Obstruction in duct • Remove and repair as necessary.at Air Inlet Chamber

• Severe restriction in duct, • Repair to airtight and proceed.• crushed or kinked duct

• Water in duct system • Blow air thru system, then follow withfoam plugs until only a mist remains.Lubricate and begin installation.

PARTS

Water Separator Assembly. . . . . . . . . . . . . . . . . . . 6.2Lubricator Assembly . . . . . . . . . . . . . . . . . . . . . . . 6.411⁄4" and 2" Air Cutoff Valve . . . . . . . . . . . . . . . . . 6.61", 11⁄4", 11⁄2", 2" Air Cutoff Valve . . . . . . . . . . . . . 6.8Base Plate and Air Motor Assembly . . . . . . . . . . 6.10Air Inlet and Drive Roller Assembly . . . . . . . . . . 6.12Upper Gear Case Assembly (DF21 Style) . . . . . . 6.14Lower Gear Case and Chain (DF21 Style) . . . . . 6.16Upper Gear Case Assembly (DF22 Style) . . . . . . 6.18Lower Gear Case and Chain (DF22 Style) . . . . . 6.20Chain Wheel Set. . . . . . . . . . . . . . . . . . . . . . . . . 6.22Hydraulic and Pneumatic Pressure Tube

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.23Pneumatic Motor and Air Fittings . . . . . . . . . . . 6.24Air Inlet Chamber Assembly. . . . . . . . . . . . . . . . 6.26Footage Counter/Speed Indicator . . . . . . . . . . . . 6.28Exhaust Chamber Upper and Lower. . . . . . . . . . 6.30Air Control Module Controls . . . . . . . . . . . . . . . 6.32Water Separator Assembly

(ACM-10 Control Module) . . . . . . . . . . . . . 6.34Lubricator Assembly

(ACM-10 Control Module) . . . . . . . . . . . . . 6.36Air Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . 6.38Filter/Regulator/Lubricator Assembly (AC-10) . . 6.40Air Cooler Controls (551535) . . . . . . . . . . . . . . 6.42HRC-10 Hydraulic Remote Control (370403) . 6.44Control Valve Assembly . . . . . . . . . . . . . . . . . . . 6.46Oil Cooler/Air Supply Fittings . . . . . . . . . . . . . . 6.47Hydraulic Oil Cooler Assembly . . . . . . . . . . . . . 6.48Hydraulic Fluid Reservoir, Power Pack 5.5 . . . . . 6.50Frame Assembly, Power Pack 5.5 . . . . . . . . . . . . 6.51Reservoir and Frame Assembly, Power Pack 8/9 . 6.52Engine/Pump Assembly, Power Pack 5.5 . . . . . . 6.53

Engine/Pump Assembly, Power Pack 8/9 . . . . . . 6.54Cable Sealing Inserts and Cable Seals . . . . . . . . . 6.55Duct Sealing Inserts . . . . . . . . . . . . . . . . . . . . . . 6.56Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . 6.57Sonic Head Assembly . . . . . . . . . . . . . . . . . . . . . 6.58Tools and Accessories . . . . . . . . . . . . . . . . . . . . . 6.60Bundle Jetting Kit Track Configurations. . . . . . . 6.64Cablejet SP Drive Roller Assembly

for MicroCables . . . . . . . . . . . . . . . . . . . . . . 6.65ASKC-10 Air Support Kit (553109). . . . . . . . . . 6.66MDPK 10-12 Air Pressuring Kit (555044) . . . . 6.68Pressuring Kit Single 10mm (553802) . . . . . . . . 6.70Pressuring Kit Single 12mm (553825) . . . . . . . . 6.72Pressuring Kit Single 16mm (555076) . . . . . . . . 6.74ASM Coiled Pressure Hose 10mm (555074) . . . 6.76ASM Coiled Pressure Hose 12mm (554531) . . . 6.77ASM Coiled Pressure Hose 16mm (550559) . . . 6.78MDP-10-12 Proofing Kit (550685) . . . . . . . . . . 6.79QDPK 10-12mm Duct Prep Kit (550196) . . . . 6.80Duct Sealing Inserts Complete Sets . . . . . . . . . . 6.81Cable Sealing Inserts . . . . . . . . . . . . . . . . . . . . . . 6.81Cable Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.81Duct Sealing Insert Individual Parts . . . . . . . . . . 6.82Superjet & Cablejet Standard

Tools & Accessories . . . . . . . . . . . . . . . . . . . 6.83Sonic Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.85S&R Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 6.85S&R DC-10 Couplers . . . . . . . . . . . . . . . . . . . . 6.86S&R DC-10 Transition Couplers . . . . . . . . . . . . 6.87S&R Push-2-Connects . . . . . . . . . . . . . . . . . . . . 6.89S&R MicroJet Accessories. . . . . . . . . . . . . . . . . . 6.89S&R MicroJet Couplers & End Stops . . . . . . . . 6.90Y-Branch Connectors . . . . . . . . . . . . . . . . . . . . . 6.90

Table of Contents

December 8, 2011 6.1

6.2

PARTS

Water Separator Assembly554517

550579

551084

554978

550994

553316

T72BJ12000

552443

554125

552055

554946

550114

509668

554978

T76FF00309

6.3

New Part # Old Part # Description Qty.

509668 N270.143 Pipe and O-Rings 1

— O-Rings 2

550114 T76FF00302 Filter-Pressure Red-Valve NL 2 1

550579 T76FF00310 Pressure Control Knob Assembly 1

550994 P270.358 Holder, Plate 1

551084 C58LD21220 Elbow 1⁄4" Con 1

552055 T76FF00308 Filter Element Holder 1

552443 T72BJ02000 Distributor 4 NL 2 1

553316 C57BC22010 Plug R1/4 6

554125 T76FF00307 Filter Element 1

554517 C66CF01610 Pressure Gauge 2

554946 C32CC03020 O-Ring 30x2 1

554978 T76WA00020 Screw, Clip, O-Rings and Bracket 2

— Clip 2

— O-Rings 2

T72BJ12000 Distributor 4 NL 2 1

T76FF00309 Drain Valve 1

PARTS

Water Separator Assembly

6.3

6.4

PARTS

Lubricator Assembly554517

551368

C58UB00820

509669

554978

554946

509668

553922

554978551084

552443

PARTS

Lubricator Assembly

6.5


509668 N270.143 Pipe and O-Rings 1

— O-Rings 2

509669 A410G01305 Washers 2

551084 C58LD21220 Elbow 1⁄4" Con 1

551368 P270.058 Holder, Plate 1

552443 T72BJ02000 Distributor 4 NL 2 1

553922 T76LF01402 Lubricator NL 2 1

554517 C66CF01610 Pressure Gauge 1

554946 C32CC03020 O-Ring 30x2 1

554978 T76WA00020 Screw, Clip, and O-Rings 2

— Clip 2

— O-Rings 2

C58UB00820 Coupling 1

6.6

PARTS

11⁄4" and 2" Air Cutoff Valve

551618

555755

553375

550932

553375

551618

552787

552354

555012

555012

555012

552354

554032

6.7


550932 5-340-004 Clip, Safety, Air King No. AC1 8

551618 5-339-004 Coupling, Universal Air, Air King No. AM-12 3

552354 5-722-004 Coupling, Universal Air 2", Air King 3

552787 1-474-004 Bushing, 11⁄4" NPT Male – 1" NPT Female Brass 1

553375 C58VJ02000 Large Rubber Grommets 3

554032 4-394-004 Valve, Ball w/Lever Handle, 11⁄4" 90° Open, NPT 1

555012 5-723-004 Nipple, 11⁄4" NPT x Close Brass 2

555755 4-238-004 Valve, Ball w/Lever Handle, 1" 90° Open, 1" NPT 1

PARTS

11⁄4" and 2" Air Cutoff Valve

6.8

PARTS

1", 11⁄4", 11⁄2", 2" Air Cutoff Valve

551618

553947

552905

553375

550932

555755

554317

552787

554466

552250555012

554032553088

552905

553947

550932551332552354

552250555012

6.9


550028 5-756-004 Air Valve Assembly, 2" (11⁄2") 1

550932 5-340-004 Clip, Safety, Air King No. AC1 2

551332 5-716-004 Coupling, Universal Air 2", Air King AM-23 1

551618 5-339-004 Coupling, Universal Air, Air King No. AM-12 1

551706 5-755-004 Air Valve Assembly, 2" (11⁄4") 1

551919 5-754-004 Air Valve Assembly, 1" 1


552354 5-722-004 Coupling, Universal Air 2", Air King No. AM-18 1

552787 1-474-004 Bushing, 11⁄4" NPT Male - 1" NPT Female Brass 1

552905 2-529-004 Elbow, 1⁄8" NPT 45 1

553088 5-717-004 Ball Valve, w/Lever Handle, 11⁄2" 90° Open NPT 1

553375 C58VJ02000 Large Rubber Grommet 1

553947 5-414-004 Gauge, Air Monnier 13524, 1-160 PSI, 1.5" Face, 1⁄8" NPT 1

554032 4-394-004 Ball Valve, w/Lever Handle, 11⁄4" 90° Open NPT 1

554317 5-431-004 Nipple, 1" NPT x Close Brass 1

554466 5-719-004 Bushing, 11⁄2" NPT Male - 11⁄4" NPT Female Brass 1


555755 4-238-004 Ball Valve, w/Lever Handle, 1" 90° Open, 1" NPT 1

PARTS

1", 11⁄4", 11⁄2", 2" Air Cutoff Valve

6.10

PARTS

Base Plate and Air Motor Assembly555175

554488

553537

550994550096

509673

551964

554138

509671

551635

553037550693 550693

551545

551315

553164

551084

551084

553764

550025

554547

551084

550462

555784

550462

554038

550926

509670

552594

552594552125

552748

509672

559306

552963

550693

550796

552179

KEY

550017

553835

6.11


509670 A120C08008 Hex-Screw M8x8 2

509671 A121B08080 Hex-Screw M8x80/22 1

509672 A530C03012 Spring-Pin 3x12 1

509673 A852A12120 Tight-Ring 12/12 1

550017 A115B08030 Screw-Stud M8x30 Sock Set+H-dog 1

550025 A131C05035 Sock-Screw M5x35/22 2

550096 A120C05010 Hex-Screw M5x10 1

550462 P270.443 Hex-Nut 1

550693 A130C06016 Sock-Screw M6x16 14

550796 A402D00616 Washer 6,4/18x1,6 1

550926 N270.112 Pneumatic Motor 224 with Key 1

550994 P270.358 Holder, Plate 1

551084 C58LD21220 Elbow 1⁄4" Con 4

551315 A430B00408 Spring-Washer 4/7,6x0,8 13

551545 P270.111 Holder, Pivot 2

551635 P270.116 Holder, Pivot 1

551964 A430B00510 Spring-Washer 5/9,2x1 1

552125 P270.077 Pillow, Cover 1

552179 P270.202 Gear Wheel Z:15 1

552594 A410C00801 Washer 8,4/16x2,3 2

552748 P270.109 Pivot 1


553037 P270.115 Holder, Pivot 1

553164 A130C04008 Sock-Screw M4x8 13

553537 P270.072 Holder 1

553764 T72JJ01100 Control Valve 5w2pos 1

553835 Cablejet Tubing

554038 P270.114 Stud 1

554138 P270.103 Pivot, Support 1

554488 A400B00408 Washer 4,3/9x0,8 13

554547 A131C05030 Sock-Screw M5x30/22 1

555175 C61DS65208 Handle 1

555784 P270.244 Clamp-Screw 13

559306 A131C04030 Sock-Screw M4x30/20 1

PARTS

Base Plate and Air Motor Assembly

6.12

PARTS

Air Inlet and Drive Roller Assembly

552660

553098

509676

509679

553671

550711

509675

559483551010

555409

509677

509677

555409555404

559483551010

509675

550711

553671

550394

553098

552660

509676

554818

550684

550693

509678

509674

552503

552477

550462

554495

509680

552631

554569

550842

551309

551624

551084

550684

6.13


509674 A130C06030 Sock Screw M6x30 2

509675 A153A03006 CSK Screw 6

509676 A420A01011 Washer 10/22 2

509677 C30BC01410 Oil Seal 2

509678 C32CG02327 O-Ring 23,81x2,62 1

509679 P270.070 Leaning Socket 1

509680 P270.435 Cover (New Style) 1

550394 P270.100 Gear Wheel Z:21 1

550462 P270.443 Clamp-Nut M8h12 (New Style) 4

550684 C32CV04000 Cord, 4mm, 10 feet 1

550693 A130C06016 Sock Screw M6x16 2

550711 P270.003 Compression Spring 2

550842 P270.076 Cover 1

551010 N270.122 Driving Washer, Screw and Seal 8

551084 C58LD21220 Elbow 1⁄4" Con 1

551309 A124B08040 Hex Screw M8x40 2

551624 P270.080 Frame, Under 1

552477 A153A03008 Screw M3x8 4

552503 C61DQ11400 Handle 1

552631 C32CC05930 O-Ring 59x3 1

552660 A650B01010 Circle Clips 2

553098 C01BP01012 Bearing 2

553671 P270.073 Socket, Green 2

554495 P270.432 Block 17/3x27 6

554569 P270.078 Frame, Upper 1

554818 N270.193 Drive Roller Assembly, Single 4

555404 P270.071 Shaft, Drive Roller 1

555409 P270.074 Driving Roller, Brass 2

559483 P270.249 Pinch Wheel (only) 2

*See page 6.69 for 7-9mm Drive Roller Assembly

PARTS

Air Inlet and Drive Roller Assembly


509681 P270.309 Chain-Wheel Z:12 1

550080 P265.145 Hex Screw M8x55/22 2

550506 A131B06060 Sock-Screw M6x60/24 1

550573 A401B00816 Washer 8,4/15x1,6 1

550699 N265.042 Chain Wheel, Set 1

550720 A120C06016 Hex Screw M6x16 1

550748 C33KK02410 V-Seal 24-27/W4x9 1

6.14

PARTS

Upper Gear Case Assembly (DF21 Style)

554134

554827

554424

554316

554134 552747

553599 554134

553599552747

554539

552492

552279

551070

509681

552279551070

552123

552492 551307 550080555094

550748

553333

551588

553398551869

551588

550573

554333

551609550506

552963

550936

552963

550720

553770

552830555594

553708554489

552187553968

551062

554229

551206554238551558

6.15


550936 A410B00702 Washer 7/25x1,8 1

551062 P265.141 Spacing-Bushing 1

551070 C01BP01510 Ball Bearing 15/32x9 2rs 2

551206 P265.201 Washer 2

551307 A430A00816 Spring-Washer 8/14,9x1,6 2


551588 C61DF03530 Spheric Handle 35/10 2

551609 P265.215 Gear-Case, Upper 1

551869 P265.144 Barrel 1

552123 P265.116 Slide-Bar 2

552187 A150B05012 CSK Screw M5x12 Cross 4


552492 A152A06018 CSK Screw M6x18 Sock Head 10

552747 5-343-004 Quick Connect 3⁄8" Female ANV-38-NPT-F 3

552830 P270.309 Chain Wheel Z:12 Hydraulic Superjet Only 1


553333 P265.165 Adjusting-Nut 1

553398 P265.167 Tightening Fork 1

553599 5-342-004 Quick Connect 3⁄8" Male ANV-38-NPT-M 3

553708 A600A05520 Flat Key 5/5x20A Pneumatic Superjet Only 1

553770 C37BD06320 Plug 1

553968 P265.195 Chain-Guide 1

554134 5-413-004 Hose Assy #6JIC Female Swivel Both Ends x60" long 2

554229 P265.122 Holder, Guiding, Upper 1

554238 P265.202 Washer 2

554316 5-412-004 Hose Assy #6JIC Female Swivel Both Ends x25" long 1

554333 A300C00800 Hex Nut M8 2

554424 5-411-004 3⁄8" British Standard Pipe Male w/O-Ring #6JIC Male 4

554489 P265.203 Key Hydraulic Superjet Only 1

554539 P265.213 Flange, Hydraulic Motor Only 2

554827 T08RE19331 Hydraulic Motor Danfoss OMM32 2

555094 P265.119 Block-Guide 1

555138 5-753-004 Extension Hose Assembly Complete w/Fittings, 10' 2

555594 P270.309 Chain Wheel Z:12 Pneumatic Superjet Only 1

PARTS

Upper Gear Case Assembly (DF21 Style)

6.16

PARTS

Lower Gear Case and Chain Assembly (DF21 Style)


304873 SJ-1 Stabilizing Foot 2

509681 P265.133 Chain-Wheel Z:12 1

550573 A401B00816 Washer 8,4/15x1,6 1

550699 N265.042 Chain Wheel, Set 1

550720 A120C06016 Hex Screw M6x16 1

550936 A410B00702 Washer 7/25x1,8 1

552321

552279

551941

551070

509681

553987

554852

552187 553968

552953

550573

554333

553398

552279

551070

550955

555217

552492

555711

553525555300

553708554489

552830553770

550720

552963

550936

552344

555002554686

553251

554169 555045

555270

554944

304873553246

555412

551715

6.17


550955 A100B00811 Stud M8x35/10/22 3

551070 C01BP01510 Ball Bearing 15/32x9 2rs 2

551715 Connecting Link

552187 A150B05012 CSK Screw M5x12 Cross 4

551941 P265.117 Slide 1


552321 N265.049 Chain 2 12,7/7,75x8,51-63, with Master Link 1

552344 P265.089 Fork, Guiding 1

552492 A152A06018 CSK Screw M6x18 Socket Head 4

552830 P270.309 Chain Wheel Z:12, Hydraulic Superjet Only 1

552953 P265.164 Rope Guide, Green 2


553246 P265.214 Gear-Case, Under 1

553251 5-466-004 Screw 12mm x 30 2

553525 A430A00510 Spring-Washer 5/9,2x1 8

553398 P265.167 Tightening Fork 1

553708 A600A05520 Flat Key 5/5x20A Pneumatic Superjet Only 1

553770 C37BD06320 Plug 1

553968 P265.195 Chain-Guide 1

553987 T53LS22612 Snap-On V-Shaped Rubber 1

554169 Circle Clip 15 x 1

554333 A300C00800 Hex Nut M8 2

554489 P265.203 Key, Hydraulic Superjet Only 1

554686 A100B00820 Stud 3

554852 A120F05008 Hex Screw M5x8 8

554944 5-353-004 Bumper, Rubber Stud, McMaster 9377 K42 4

555002 A305B00800 Hex Nut M8 3

555045 Washer 15/28 x 2.5

555217 P265.115 Slide-Bar 2

555270 3-651-004 Nut, HH Lock, 5⁄16" UNC, STL, Pltd 4

555300 A130C05010 Sock Screw M5x10 Head Cap 8

555412 P265.209 Rope Guide, Hydraulic and Pneumatic Superjet 1

555594 P270.309 Chain Wheel Z:12, Pneumatic Superjet Only 1

555711 P265.166 Holder, Guiding, Under 1

PARTS

Lower Gear Case and Chain Assembly (DF21 Style)

6.18

PARTS

Upper Gear Case and Chain (DF22 Style)

555094

550080

550748

551307

553333

551588551869

509683

554873555519

552738

552123

555469

509684

555388

550720

552963

550936

552830

551277

551516

555770

550239

553968

509681

551070

553876

554169

551203

509682

552594

552490

552321

553987


509681 P265.133 Chain Wheel 1

509682 A311B00800 Nut 1

551715

6.19

PARTS


509683 P265.272 Upper Gear Case 2

509684 P265.276 Spacer 2

550080 P265.145 Screw 1

550239 P572.136 Axle 2

550720 A120C06016 Screw 2

550748 C33KK02410 Seal 1

550936 A410B00702 Washer 1

551070 C01BP01510 Bearing 2

551203 P265.277 Axle 1

551277 A152A05010 Screw 1

551307 A430A00816 Washer 1

551516 P265.324 Chain Guide 1

551588 C61DF03530 Knob 1

551715 Connecting Link

551869 P265.144 Handle 1

552123 P265.116 Slide Bar 2

552321 N265.049 Chain with Master Link 1

552490 P265.280 Chain Tightener Fork 1

552594 A410C00801 Lockwasher 1

552738 P150.281 Plug 1

552830 P265.151 Chain Wheel 1

552963 A430B00613 Lockwasher 1

553333 P265.165 Adjusting Nut 1

553876 P265.225 Spacer 2

553968 P265.195 Chain Guide 1


554169 A650B01510 Snap Ring 2

554873 A121B08060 Bolt 1

555094 P265.119 Guide Block 1

555388 P265.273 Support 1

555469 A311A00800 Nut 4

555519 A651C06220 Snap Ring 2

555770 A650C00808 Snap Ring 1

Upper Gear Case and Chain (DF22 Style)

6.20

PARTS

Lower Gear Case and Chain (DF22 Style)

552963

555217

554944

552882

550720

552492

551761

509686

553251

304873

554686

555270 555519

552738

509684

555388

550720

552963

550936

552830

509685

553968

552953

551761551070

553876

554169

551203

555469

552594552490

509681

551941

552321

553987

551715

6.21

PARTS


304873 SJ-1 Stabilizer 2

509681 P265.133 Chain Wheel 1

509684 P265.276 Spacer 2

509685 A139B04010 Screw 1

509686 P265.271 Lower Gear Case 1

550720 A120C06016 Screw 2

550936 A410B00702 Washer 1

551070 C01BP01510 Bearing 2

551203 P265.277 Axle 2

551715 Connecting Link 1

551761 P265.278 Guard 3

551941 P265.117 Slide 1

552321 N265.049 Chain with Master Link 2

552490 P265.282 Chain Tightener Fork 1

552492 A152A06018 Screw 1

552594 A410C00801 Lockwasher 1

552738 P150.281 Plug 1

552830 P265.151 Chain Wheel 1

552882 P265.282 Stop 3

552953 P265.164 Rope Guide 1

552963 A430B00613 Lockwasher 2

553251 5-466-004 Hex Head Cap Screw 2

553876 P265.225 Spacer 1

553968 P265.195 Slide Pad 1


554169 A650B01510 Snap Ring 1

554686 A100B00820 Stud 3

554944 5-353-004 Rubber Bumper 4

555217 P265.115 Slide Guide 1

555270 3-651-004 Nut 8

555388 P265.273 Support 4

555469 A311B00800 Nut 2

555519 A651C06220 Snap Ring 2

Lower Gear Case and Chain (DF22 Style)


550699 N265.042 Chain Wheel Set 1

*Included in set

6.22

PARTS

Chain Wheel Set*

*

*

6.23

550305

550305

555230

555230

551344

551344

555836

552461

554921

553393 555230

550305

551344

551344

551344

555230

551344550305

550716

552666

509687

550053


509687 T76SB00410 Damper G 1⁄8" 1

550053 P265.205 Lever, Right 1

550305 P265.137 Screw M10x22 2

550716 T44DC05050 Pneumatic Thruster 2-Action 50x50 1

551344 P265.134 Screw 4

552461 P265.127 Lever, Left 1

552666 5-460-004 1⁄8" NPT Male, 3⁄8" OD Tee 1

553393 P265.123 Lever, Right 1

554921 P265.127 Lever, Left 1

555230 P265.146 Washer 12/18x0,5 2

555836 N265.034 Pressure Tube 1

PARTS

Hydraulic and Pneumatic Pressure Tube Assembly

6.24

PARTS

Pneumatic Motor and Air Fittings

555270

552199

554944

553613

551031

553613

551942

555002550624

553190

555412

554654

554753

553613

551623

554115

509688

KEY

6.25


509688 P270.359 Flange, Air Motor 2


551031 5-458-004 1⁄4" NPT Female Tee 1

551623 5-563-004 3⁄8" OD Plastic Tubing 3ft

551942 5-456-004 Coupling, Quick Connect 1

552199 5-457-004 1⁄2" NPT Male, 1⁄4" NPT Male, Straight Adapter 1

553190 P270.318 Holder 1

553613 5-459-004 1⁄4" NPT Male, 3⁄8" OD Tube 90° 4

554115 5-462-004 Air Muffler, Allied Witan No. B28 2

554654 A130C06012 Sock-Screw M6x12 8

554753 N270.232 Pneumatic Motor 226 (Key Included) 2

554944 5-353-004 Bumper, Rubber Stud, McMaster C 9377 K42 4

555002 A305B00800 Hex Nut M8 3

555270 3-651-004 Nut, HH Lock, 5⁄16" UNC, STL, Pltd 4

555412 P265.209 Rope Guide, Hydraulic and Pneumatic Superjet 1

PARTS

Pneumatic Motor and Air Fittings

6.26

PARTS

Air Inlet Chamber Assembly

553777

555784

509689

551972

550684

554366

552477

550462

554495

555535

551153

553240

550257

554654

554083

553351

552855

551478

550693

553164

551315

554488

550058

6.27


509689 P270.138 Holder 1

550058 P270.409 Holder, Rope-Guide, Under 1

550257 A374D00609 Threaded Socket

550462 P270.443 Clamp-Nut M8h12 4

550684 C32CV04000 Cord 4 NBR70SH A (10 feet) 1

550693 A130C06016 Sock-Screw M6x16 2

551153 C32CG01526 O-Ring 15,08x2,62 4


551478 P270.437 Half Flange, Upper (New Style) 1

551972 P270.140 Pivot Holder 1

552477 A153A03008 Screw M3x8 4

552855 P270.084 Half Flange, Under 1

553164 A130C04008 Sock-Screw M4x8 6

553240 P270.085 Holder, Rope Guide, Upper 1

553351 C66CP01600 Pressure Gauge 16 Bar 1

553777 P270.137 Connection 1

554083 P270.407 Protection, Gauge 1

554366 C32CC05740 O-Ring 57x4 1

554488 A400B00408 Washer 4,3/9x0,8 6

554495 P270.432 Block 17/3x27 4

554654 A130C06012 Sock-Screw M6x12 HD Cap 2


555784 P270.244 Clamp-Screw (Sold four per pack) 4

PARTS

Air Inlet Chamber Assembly

6.28

PARTS

Footage Counter/Speed Indicator

A141B05010

P270.510

A131C04040

554495

552477

550693

553083

559818

A115B06016

P270.212

A116C06010

P270.213

P270.211

P270.246

555770 C15HD01251

E451010003

P270.512

C01BN00810

P177.659

550462

P270.511

6.29

PARTS


550462 P270.443 Clamp Nut 4

550693 A130C06016 Socket Screw 4

552202 N270.268 Conversion Kit for VL-10

552477 A153A03008 Screw 4

553083 P270.436 New Style Top Cover

553694 N270.267 New VL-10 Footage Counter Complete

554495 P270.432 Block 4

555770 A650C00808 Snap Ring 4

559504 CR126005E 3V Lithium Battery 1

559818 N403.000 Counter VL110 1

A115B06016 Screw 1

A116C06010 Screw 1

A131C04040 Screw 4

A141B05010 Screw 4

C01BN00810 Bearing Bushing 2

C15HD01251 Bearing Bushing 2

E451010003 Magnet 2

P177.659 Spring 1

P270.211 Spacer Bushing 1

P270.212 Pivot Pin 1

P270.213 Frame 1

P270.246 Spindle 1

P270.510 Adapter 2

P270.511 Lever 1

P270.512 Sensor Roller 1

Footage Counter/Speed Indicator

6.30

PARTS

Exhaust Chamber, Upper and Lower

509690

550773

552477

550462

554495

550693

550058

554366555784

551478

552855

509689

551972

550693

553164

551315554488

554357

553240

555535

6.31


509689 P270.138 Holder 1

509690 P270.010 Connection, Exhaust 1

550058 P270.409 Holder, Rope Guide, Lower 1

550462 P270.443 Clamp-Nut M8h12 4

550693 A130C06016 Sock-Screw M6x16 2

550773 P270.011 Exhaust Tube 1

— O-Ring (Included with Item 550773) 1

— Lower Mount (Included with Item 550773) 1


551478 P270.437 Half-Flange, Upper 1

551972 P270.140 Pivot Holder 2

552477 A153A03008 Screw M3x8 4

552855 P270.084 Half Flange, Under 1

553164 A130C04008 Sock-Screw M4x8 6

553240 P270.085 Holder, Rope Guide, Upper 1

554357 A501C06050 Cylinder Pin 4

554366 C32CC05740 O-Ring 57x4 1

554488 A400B00408 Washer 4,3/9x0,8 6

554495 P270.432 Block 17/3x27 4


555784 P270.244 Clamp-Screw (Sold four per pack) 6

PARTS

Exhaust Chamber, Upper and Lower

6.32

PARTS

Air Control Module Controls

551863

550434554290

551718

555042

554958

552136

551994

554865

550570

553560

550776

555263

550625

6.33


550434 5-382-004-I Oil Fill Plug 31512A3

550570 5-382-004-D Allen Nut 22204

550625 5-382-004-G Sight Level Assembly 21538

550650 5-382-004 Air Control Module – Controls Only

550776 5-382-004-F Metal Bowl 31710

551718 5-382-004-L Bowl Seal O-Ring 80135

551863 5-382-004-Z Safety Lockout Valve Assembly 20-604A1

551994 5-382-004-H Adjusting Tee Assembly 11529

552136 5-382-004-J Sight Dome Assembly 31535

553560 5-382-004-M Auto Drain 21575

554290 5-382-004-K Dowel Pin 13167

554865 5-382-004-X Filter/Regulator Assembly 92-293

554958 5-382-004-N O-Ring 80021

555042 5-382-004-Y Lubricator Assembly 93-038

555263 5-382-004-E Surface Mount Pressure Gauge 13561

PARTS

Air Control Module Controls

6.34

PARTS

Water Separator Assembly (ACM-10 Control Module)

F4-550350

F4-550349

551372

F4-550390

F4-551186

304875

555633

555250

554262

F4-551501

304874

6.35


304874 CS-4 Control Stand Weldment 1

304875 CS-7 Control Stand Rod 1

555633 5-382-004-C Regulator, Filter with Float #703-W3000-10N 1

554262 5-385-004 T-Bracket Assembly 2

555250 5-386-004 Air King AMB-3⁄8" NPT Male 1

551372 5-946-004 F4-550678 Flout Drain 1

F4-550349 O-Ring, Bowl 1

F4-550350 Element, Standard 5 Micron 1

F4-550390 Bowl, Poly 1

F4-551186 Bowl, Guard 1

F4-551501 Pressure Gauge 1

PARTS

Water Separator Assembly (ACM-10 Control Module)

6.36

PARTS

Lubricator Assembly (ACM-10 Control Module)

551430

F3-550349

F3-550330

F3-551220

Fill Plug

F4-550091

553894 550278

554907

550278

550703

Adjusting Dome

6.37


550278 5-388-004 Hose 1

550703 5-384-004 Valve, Lock Out, Miller #703-V3010-10N 1

551430 5-383-004 Lubricator, Miller #703-L3000-10N 1

553894 5-389-004 Connect, Quick, Faster Male #TNL-08-NPT-M 1

554907 5-387-004 Fitting 1

F3-550330 Bowl, Poly 1


F3-551220 Bowl, Guard

F4-550091 O-Ring, Fill Plug 1

— Adjusting Dome 1

— Fill Plug 1

PARTS

Lubricator Assembly (ACM-10 Control Module)

6.38

PARTS

Air Cooler Assembly304878

304877

304876

553967

552523

550207

552196

550957

552193

550345

553298303580

300816

552343

303581/303582

550450555022

551886

550009

304879

553437

555441

554780

6.39


300816 AC-2 Filter/Regulator/Lubricator Mount 1

303580 AC-5 Leg Assembly 2

303581 AC-4 Leg Assembly with Axle Mount (Left) 2

303582 Leg Assembly with Axle Mount (Right) 2

304876 AC-3 Thermal Transfer Guard 1

304877* ACD-3* Handle 1

304878* ACD-7* Handle Crossbar 1

* Handle with Crossbar (304877 & 304878) 1

304879 ACD-10 Handle Bracket (4 required) 1

Two Wheeler Tube Bracket, 1⁄4"

Two Wheel Tube Bracket, 3⁄8"

550009 3-242-004 3⁄4"–10 Lock Nut 2

550207 5-326-004 Thermal Transfer 1

550345 5-337-004 11⁄2" MP - 1" FP Bushing 1

550450 5-545-004 Tire and Wheel Assembly 2

550957 5-338-004 11⁄2" Close Nipple, NPT 1

551886 5-809-004 3⁄4"–10 x 8" Hex Head Capscrew 2

552193 5-327-004 Separator, Water 1

552196 5-336-004 2" MP - 11⁄2" FP Bushing, NPT 1

552343 5-333-004 1⁄4" MP – #8 M-JIC 1

552523 2-041-004 Detent Pin 8

553298 5-328-004 Float Drain 1

553437 5-954-004 Air Muffler, ATO 1

553967 5-335-004 2" MP - 1" FP Bushing, NPT 1

554780 4-517-004 Nipple, Close, 1⁄2" 1

555022 4-117-004 3⁄4" Flat Washer 2

555441 5-510-004 Adapter, 1⁄4" MP – #8 MJ, 90° 1

PARTS

Air Cooler Assembly

6.40

PARTS

Filter/Regulator/Lubricator Assembly (AC-10)

552482

F4-551186

F4-550349

F4-550350

554957

552902

554262

F4-551501

551430

552902

552305

554780

F4-550091

F3-550349

F3-550330

F3-551228

Adjusting Dome

6.41


551778 5-329-004-C Filter/Regulator/Lubricator Assembly, Complete *

551430 5-383-004 Lubricator, Miller 703-L3000-10 N 1

551535 5-329-004 Complete New Filter, Regulator, Lubricator Assy 1

552305 5-330-004 Valve, Brass Ball with Lever Handle 1⁄2" 1

552482 5-331-004 3⁄8" 100R2, #8FS-JIC, #8FS-JIC, 17" 1

554780 4-517-004 #8 Close Nipple, NPT 1

552902 5-334-004 8MP, 8MJ 90° 2

554262 5-385-004 “T” Bracket Assembly 2

554957 5-332-004 3⁄8" 100R2, #8FS-JIC, #8FS-JIC, 20" 1

F3-550330 Bowl, Lubricator 1


F3-551228 Guard, Bowl 1

F4-550091 O-Ring, Fill Plug 1


F4-550350 Element, 5 Micron 1

F4-551186 Guard, Bowl 1

F4-551501 Gauge, Pressure 1

Dome, Adjusting 1

PARTS

Filter/Regulator/Lubricator Assembly (AC-10)

6.42

PARTS

Air Cooler Controls (551535)

551863554290

550434

555263

555042

554958

550601

550570

553560

551718

550776

551778

550625551994

552136

6.43


550434 5-382-004-I Oil Fill Plug 31512A3

550570 5-382-004-D Allen Nut 22204

550601 5-329-004-B Regulator Assembly 91-294

550625 5-382-004-G Sight Level Assembly 21538

550776 5-382-004-F Metal Bowl 31710

551535 5-329-004 Air Cooler Controls Only

551718 5-382-004-L Bowl Seal O-Ring 80135

551778 5-329-004-C Filter Assembly 92-294

551863 5-382-004-Z Safety Lockout Valve Assembly 20-604A1

551994 5-382-004-H Adjusting Tee Assembly 11529

552136 5-382-004-J Sight Dome Assembly 31535

553560 5-382-004-M Auto Drain 21575

554290 5-382-004-K Dowel Pin 13167

554958 5-382-004-N O-Ring 80021

555042 5-382-004-Y Lubricator Assembly 93-038

555263 5-382-004-E Surface Mount Pressure Gauge 13561

PARTS

Air Cooler Controls (551535)

6.44

PARTS

HRC-10 Hydraulic Remote Control (370403)

SpeedAdjustmentHandle

530036

555795

550030 550030

550055

551184

RS2-1

552290

553599

552747552290

552481

RS2-6

555742

551184

555431

555447

554166

554944

555270

553599

551151

552747

550444

555238

552672

552732551237

552556

6.45


370403 HRC-10-5, Complete 1

530036 1-020-002 Hand Knob for AIA Machined for PP & HRC-10 1

550030 4-220-004 Screw, Set 10-32x1⁄4" Cup Point 2

550055 5-728-004 Relief Cartridge, HRC-10-5, DF-FCP-00-5.0 1

550444 5-348-004 Nipple, Black Pipe 3⁄8" NPT x 5" Long 1

551151 5-347-004 Nipple, Black Pipe 3⁄8" NPT x 31⁄2" Long 1

551184 5-350-004 Hose, 10" Long 1

551237 3-279-004 Bolt, 1⁄4" NF x 21⁄4" Long 2

551862 5-352-004 Decal Package - ID Products No. HRC-10 1

552290 5-344-004 Adapter, Straight 3⁄8" NPT Male-3⁄8" NPT Male 2

552481 Screw 1

552556 120-004 Nut, Hex Head, 1⁄4"-20 UNC, Steel Plated 2

552672 5-727-004 Flow Splitter Only, HRC-10-5, DF-FCP-00-5 1

552732 175-004 Washer, Lock 1⁄4" Steel Plated 2

552747 5-343-004 Quick Connect, 3⁄8" Female, ANV-38 NPT-F 2

553599 5-342-004 Quick Connect, 3⁄8" Male, ANV-38 NPT-M 2

554166 5-349-004 Valve, Steel Ball, 3⁄8" NPT Female 1

554944 5-353-004 Bumper, Rubber Stud, McMaster C9377 K42 4

555238 Handle Knob 1

555270 3-651-004 Nut, Hex Head Lock, 5⁄16" UNC, STL, PLTD 4

555431 5-345-004 Plug, Hex Head 3⁄8" NPT 2

555447 5-346-004 Fitting, 3⁄8" NPT Male-3⁄8" NPT Male 90° 1

555742 5-341-004 Manifold, HRC-10 1

555795 5-351-004 Gauge, Pressure, 0-2000 PSI, Wika 1

RS2-1 Housing Weldment 1

RS-6 Housing Cover Weldment 1

— Speed Adjustment Handle 1

HRC-10 Hydraulic Remote Control (370403)

PARTS

6.46

PARTS


530056 1-020-002 Hand Knob 1

550020 5-399-004 Fitting, 3⁄8" MP x #6 MJ 2

550030 4-220-004 Screw, Set 10-32 x 1⁄4" Cup Point 2

550204 5-404-004 Hose, 3⁄8" x 10" Long (5.5HP) 1

550947 5-400-004 Fitting, 3⁄8" FP x 3⁄8" FP x 3⁄8" FP Tee 1

551118 5-689-004 Hose, 3⁄8" x 26" Long (8HP & 9HP) 1

551286 5-684-004 Relief Cartridge, Delta DE-RVD 00-2000 1

551591 5-291-004 Bushing, 3⁄8" MP x 1⁄4" FP 1

552183 5-394-004 Valve Body, Delta 30102006 1

552290 5-344-004 Adapter, 3⁄8" MP - 3⁄8" MP 2

552674 5-405-004 Hose, 3⁄8" x 181⁄2" Long (5.5HP) 1

552732 175-004 Washer, Lock 1⁄4" 2

553599 5-342-004 Quick Connect, 3⁄8" ANV - 38 NPT-M 1

553768 5-218-004 Fitting, 3⁄8" MP x 6 MJ 90° 1

554031 5-688-004 Hose, 3⁄8" x 15" Long (8HP & 9HP) 1

554166 5-349-004 Valve, Steel Ball with Lever, 3⁄8" NPT 1

554750 2-282-004 Bolt, HHCS 1⁄4" NF x 2" 2

555335 5-393-004 Gauge, Pressure, 0-2000 PSI 1

555447 5-346-004 Fitting, 3⁄8" MP x 3⁄8" MP 90° 2

552674(5.5HP)

553768

550947

551591

555335

552290

550204(5.5HP)

550020

552183

530056

550030

551286

554166

552290 555447

552732 553599

554750

Control Valve Assembly

551118(8HP & 9HP)

554031(8HP & 9HP)

6.47

PARTS


550932 5-340-004 Clip, Safety Air King –

551618 5-339-004 Coupling, Universal Air King 1" MP 4

1" Rubber Grommet –

552354 5-722-004 Coupling, Universal 2" Air King 2

2" Rubber Grommet –

552632 6-036-004 Hose Assembly

553364 5-724-004 11⁄4" FP – 11⁄4" FP – 11⁄4" FP Tee 1

554986 3-525-004 16 FP – 16 FP – 16 FP Tee 1

555012 5-723-004 Nipple, 11⁄4" NPT Close, Bypass 2

550932

551618

554986

552354

555012

555012

552354

553364

551618

550932

551618

Oil Cooler/Air Supply Fittings

6.48

PARTS

Hydraulic Oil Cooler Assembly

304881

553599

304882

555038

552119

554436

555475

554953

553768

552747

553727

555099

552039

304883

304880

6.49

PARTS


304880 OC-6 5.5 HP/Clamp Mount 2

304881 OC-9 Cooler Cover Weldment 1

304882 OC-12 Fin Cover Plate 1

304883 OC-13 8HP/Clamp Mount 1

552039 5-657-004 Heat Exchanger 1

Rubber Mount 2

Bolt, HHCS, 5⁄16" x 5" NF 2

Washer, Square 2

552119 5-663-004 Quick Connect, 1⁄4" Male 1

552747 5-343-004 Coupler, Quick Connect, 3⁄8" Female 1

553599 5-342-004 Coupler, Quick Connect, 3⁄8" Male 1

553727 5-664-004 3⁄8" MP – 3⁄8" MP, 45° 1

553768 5-218-004 3⁄8" MP – #6 MJ, 90° 1

554436 5-667-004 Adapter, 1⁄4" MP – 1⁄4" MP 1

554953 5-666-004 Adapter, 3⁄8" MP – 1⁄4" MP 1

555099 5-665-004 Bushing, 3⁄8" FMP – 1⁄2" MP 1

555475 5-659-004 Ball Valve, Brass with Lever, 1⁄4" 1

555038 5-660-004 Regulator, 1⁄4" 1

Gauge 1

Vent Block

Hydraulic Oil Cooler Assembly

6.50

PARTS

Hydraulic Fluid Reservoir, Power Pack 5.5


304886 PP-14 Hydraulic Fluid Reservoir Weldment 1

550204 5-404-004 3⁄8" 100R2, #6FS-JIC, #6FS-JIC Hose 10" 1

552747 5-343-004 Quick Connect 3⁄8" Female 1

552852 5-896-004 Female Dripless Fitting 1

553066 1-499-004 Filler/Breather Cap Assembly 1

553558 5-615-004 3⁄4" MP – #8 MJ Adapter 1

553984 5-603-004 #6FP – #6FP – #6MP Tee 1

554338 5-895-004 Male Dripless Fitting 1

555447 5-346-004 3⁄8" MP – 3⁄8" MP Adapter, 90° 1

555559 5-602-004 #6MP – #6 MJ, 45° 1

555778 5-403-004 Bushing 12MP – 6 FP 1

304886

553066

553558

550204

553984

555559

555778

555447

552747

6.51

PARTS

Frame Assembly, Power Pack 5.5


304884 PP-9 Upper Frame Assembly 1

304885 PP-13 Base 1

544584 3-705-004 Washer, 1⁄4" 4

550692 1-669-004 Bolt, HHCS, 1⁄4" x 11⁄4" NF 4

552662 1-696-004 Nut Lock, 1⁄4" 4

554944 5-353-004 Bumper, Rubber Stud 4

555138 5-753-004 Hose Assembly with Quick Connect, 10 feet 1

555270 3-651-004 Nut Lock, 5⁄16" NC 4

555303 5-752-004 Hose Assembly with Quick Connect, 20 feet 1

555138

554944

555270

552662

304885

550692

304884

555303

544584

6.52

PARTS


304887 9PP-1 Reservoir 1

304888 9PP-2 Power Pack Frame 1

550194 5-658-004-A Filter Element 1

550722 5-691-004 12MP – 12FP – 12FP Street Tee 1

552747 5-343-004 Quick Connect 3⁄8" Female 1

553066 1-499-004 Filler/Breather Cap Assembly 1

553530 5-658-004 Filter Assembly 1

553896 4-284-004 Magnetic Plug 1

554031 5-688-004 3⁄8" 100R2, #6FS-JIC, #6FS-JIC Hose, 171⁄2" 1

554424 5-399-004 6MP – 6MJ Nipple 1

554616 5-687-004 3⁄4" MP – #10 MJ Adapter 1

554944 5-353-004 Bumper, Rubber Stud 4

555447 5-346-004 6 MP – 6 MP 90° 2

555778 5-403-004 Bushing, 12MP – 6 FP 2

555270 3-651-004 Nut, Lock 5⁄16" NC .4

555447

550194

554031

555447

554944

552747

304887

304888

555270

553530

555778

550020

555778

550722

553896

554616

Reservoir and Frame Assembly, Power Pack 8/9 hp

553066

6.53

PARTS


551137 911-004 Bolt, HHCS 5⁄16" x 4 4

551572 5-469-004 Fitting, 3⁄8" MP x #8 MJ 1

551651 5-397-004 Coupling, 7⁄16" x 3⁄32" 1

551737 540-004 Bolt, HHCS, 5⁄16" x 1" .4

551985 5-390-004 Pump, Mount 1

552674 5-405-004 Hose, 3⁄8" x 181⁄2" 1

552706 5-391-004 Engine, Honda 5.5 HP with Pull Start 1

552788 5-392-004 Pump 1

552907 113-004 Washer, Lock 5⁄16" 1

554218 4-816-004 Coupling, Insert, Flexible 1

554424 5-399-004 Fitting, 3⁄8" MP x #6 MJ 1

555281 4-944-004 Coupling, Flex, 3⁄4" Bore, 3⁄16" Key 1

555491 5-406-004 1⁄2" 100R1, #8FS-JIC, #8FS-JIC, 90°, 21" 1

555281

551651

554218

551737

552907

551985

552788

552706

555491

551572

551137

552674

554424

Engine/Pump Assembly, Power Pack 5.5 hp

6.54

PARTS

Engine/Pump Assembly, Power Pack 8/9 hp


550034 5-681-004 Pump Mount 1

550287 5-709-004 Engine, Honda 8 HP with Electric Start –

550310 5-682-004 Engine, Honda 9HP with Pull Start –

550954 5-683-004 Pump, 5 GPM 1

551117 5-075-004 Coupling, Flex 5⁄8" Bore 1

551118 5-689-004 3⁄8" 100R2, #6FS-JIC, #6FS-JIC, 26" 1

551305 5-685-004 6MB-6MJ-90° 1

552391 5-076-004 Coupling, Insert 1

553256 5-690-004 5⁄8" 100R2, #10FS-JIC, #10FS-JIC 90°, 24" 1

553581 5-686-004 4MP-10MJ Nipple 1

553974 5-434-004 Coupling, Flex 1" Bore 1

552391

550034

553974

551117

550954 553256

551118

551305

553581

550310550287

6.55

PARTS

Cable Sealing Inserts and Cable Seals

New Inserts Used Inserts

Cable Cable CableInsert Part # Qty. Insert Part # Seal Part # Qty.

6-9mm 554126 6-9mm 550486 #7 554713

#8.5 551280

#9 552432

#10B 555473

9-11mm 551170 9-11mm 554285 #10 552983

11-12.5mm 552295 11-12.5mm 550183 #12 550251

#13 553371

12.5-14mm 550178 12.5-14mm 552230 #14 550568

14-15.5mm 553870 14-15.5mm 551421 #14 550568

#15 551429

15.5-18mm 551107 15.5-18mm 555302 #16 553761

#17 552892

#19 553274

17.5-22mm 552532 17.5-22mm 552239 #18 551909

#20 553822

#21 550864

#22 552941

22-24mm 553842 22-24mm 553159 #23 550297

#24 552888

24-28mm 553266 24-28mm 551440 #25 554814

#26 552085

#27 554344

28-32mm 554267 28-32mm 554869 #28 553182

#30 550165

32-36mm 551388 32-36mm 552775 #32 551190

#35 554546

#38 551246

Cable Sealing Insert (Red)& Cable Seal

Rope Guide, OuterInsert (Black)

6.56

PARTS

Duct Sealing Inserts

USED Duct Clamp Duct Sealing Insert (Red) Exhaust Duct Complete SetDuct Inserts (Silver) Top Half Bottom Half Insert (Blue) (Excluding Blue)

Diameter

25mm 555731 550629 550282 553067 554899

32mm 555139 551369 555159 551904 552600

34mm 550885 555218 550292 550979 555457

37mm 552956 555668 551809 550607 551398

40mm 550646 555816 555614 555028 552220

42mm 554349 550687 555821 552497 552374

48mm 550340 551397 553052 555176 551619

50mm 552470 555216 555772 551163 555775

60mm 551671 554992 555008 554222 553986

63mm 552396 555146 554912 553532 555786

NEW Duct Clamp Duct Sealing Insert (Red) Exhaust Duct Complete SetDuct Inserts (Silver) Top Half Bottom Half Insert (Blue) (Excluding Blue)

Diameter

25mm 554867 552777 550815 552768 550249

32mm 553562 552579 554505 552636 550066

34mm 555144 554156 554610 553796 553931

37mm 550808 554107 553949 551518 552438

40mm 551330 554573 551436 555178 553450

42mm 553910 553193 554106 553320 555472

48mm 553474 551662 552976 550863 552619

50mm 554577 550324 553522 553044 552929

60mm 551614 554028 554248 551074 553973

63mm 554159 550289 555534 550401 552367

Duct Clamp (Silver) Air Inlet Duct Sealing Insert (Red) Exhaust Duct Sealing Insert (Blue)

6.57

PARTS

Miscellaneous Parts


550684 N270.118 4mm Small Rubber Cord (Air Inlet Chamber) 10ft.

551055 P270.260 Small Cable Guide (Half Tube) 2

551142 P270.234/3 3mm Green Spacers for Drive Rollers (Bag of 8) 8

551295 P270.234/1 1mm White Spacers for Drive Rollers (Bag of 8) 8

551315 A430B00408 Spring Washer 4/7,6x0,8 3

551957 N270.119 6mm Large Rubber Cord (Duct Sealing Inserts) 10ft.

552186 Large Cable Guides (Half Tube) – Short

552365 P270.234/5 5mm Black Spacers for Drive Rollers (Bag of 8) 8

553164 A130C04008 Socket Screw 4mm M4x8 3

553199 P270.228 Large Closing Plug 1

553442 P270.201 Large Cable Guide (Half Tube) 2

554488 A400B00408 Washer 4,3/9x0,8 3

554905 P270.227 Small Closing Plug 1

555618 Small Cable Guides (Half Tube) – Short

555693 A132C06016 Socket Screw 4mm Allen 30

553199

550684

551957

551315

554488

553164

552365551142

551295

555693

554905

553442551055

6.58

PARTS

Sonic Head Assembly

A116C06006

P271.028

P271.029

P271.040

P271.027

P271.074

P271.073

P271.026

A116C06008

P271.036

P270.039

P271.034

P271.076

P271.075

P271.033

P271.071

P271.028

A116C06008

A116C06006

P271.035

P271.047

P271.050

P271.045

P271.044

P271.072

P271.046

A116C06008

A116C06006

P271.035

N271.004

N271.003

N271.005


A116C06006 Set Screw M6x6 Sock Set+cup 6

A116C06008 Set Screw M6x8 Sock Set+cup 6

551960 Hex Socket-wrench 3 1

6.59

PARTS


C86TF00341 Box 185 x 140 x 80 1

C86TF00343 Box 136 x 87 x 55 1

N271.003 Sonic Head, 32-40mm, N271.000 –

N271.004 Sonic Head, 26-32mm, N271.001 –

N271.005 Sonic Head, 40-51mm, N271.002 –

P271.026 Nut 3

P271.027 Piston 1

P271.028 Cable Fixation 1

P271.029 Frame, Air Shaft 1

P271.033 Nut 1

P271.034 Piston 1



P271.039 Compression Spring 1


P271.045 Piston 1




P271.051 Label Sonic Head 26-32mm 1


P271.055 Label sonic Head 40-51mm 1

P271.071 Collar 40/19mm (32-40mm Sonic Head) 3









P290.019 Fork Wrench 24 1



Sonic Head Assembly

6.60

PARTS

Tools and Accessories

550272

Safety Basket

553772

555191

554076

550571

CEC-(size)

552436

552572

554829

551482554640

555610

552549

550187552113

DC-20-(size)

DC-10-(size)

550967

6.61

PARTS


302230 Cable End Cap, .82" (CEC-82) 1

302231 Cable End Cap, .49" (CEC-49) 1

302232 Cable End Cap, 1.01" (CEC-101) 1

302233 Cable End Cap, .88" (CEC-88) 1

302234 Cable End Cap, .41" (CEC-41) 1

302239 Cable End Cap, .92" (CEC-92) 1

302241 Cable End Cap, .60" (CEC-60) 1

302242 Cable End Cap, .74" (CEC-74) 1

302243 Cable End Cap, .67" (CEC-67) 1

302244 Cable End Cap, .54" (CEC-54) 1

550187 FT-50 Foam Tape – 50 Ft. Roll 1

550272 RSB-1 Replacement Blade for 555191 Cutter 1

550464 Jet Coat Spreaders (JCS-10-150) 1

550571 RSB-2 Replacement Blade for 554076 Cutter 1

550876 AMOWG-10 Air Motor Oil Winter Grade, 16 oz.

550967 6-016-004 ALIS Advanced Longitudinal Interduct Slitter 1

551482 DH-10 Duct Holder Tool 1

552113 CJL-1032 Cablejet Lube Quart 1

552436 5-416-004 9" Rubber Straps 4

552549 AMO-10 Air Motor Oil – 16 Oz. Bottle 1

552572 4-659-004 ALIS Double-Sided Replacement Blade for Slitter 1

553772 CAL-6 6" Digital Calipers 1

554076 RS-2 Duct Cutters for up to 2.37" OD 1


554640 5-677-004 Grease Gun 1

554829 4-658-004 Duct Slitter (Longitudinal Cutting) 1

554969 Super Jet Box 1

555191 RS-1 Duct Cutters for up to 1.66" OD 1


555610 5-678-004 Grease Replacement Cartridges (2-pack) 1

DC-10-(size) Duct Coupler for 1.06" to 1.97" OD Ducts 1

DC-20-(size) Duct Coupler for 2.24" to 2.45" OD Ducts 1

Safety Basket 1


6.62

PARTS


*550455

551273

554997

552508

*551224

*552711 555784

*552097

552730

551960

551885

553003

552224

552520

554903

553103

553313

6.63

PARTS


550455 C86JE01010 Circle Clip Pliers 1

551224 P290.003 Spacer Tool 1

551273 C86ES05000 5mm Allen T-Handle 1

551885 C86FH02100 Torx Driver T-10 1

551960 C86EI03000 3mm Allen Wrench 1

552097 6-009-004 4" Flat Head Screwdriver 1

552224 P290.016 Aluminum Accessory/Tool Box 1

552508 C86CS01355 13mm Hex Socket T-Handle 1

552520 N270.116 Air Spray Gun 1

552711 6-002-004 Needle Nose Pliers 1

552730 C86ES04000 4mm Allen T-Handle 1

553003 C86CQ01315 13mm to 17mm Open End Wrench 1

553103 P290.016-05 Foam Tray for Tools and Seals, Top 1

553313 P290.016-03 Foam Tray for Air Gun/Oil, Center 1

554903 P290.016-02 Foam Tray for Inserts, Bottom 1

554997 P290.002 Insert Removal Tool 1

555784 P270.244 Clamp Screw (Sold four per pack) 2

*Cablejet Only


6.64

PARTS

Bundle Jetting Kit Track Configurations

All componentsincluded in each kit


N271.052 5x10mm Bundle Jetting Kit 1






Entry Guide

Closing PlugGuiding Plate

Tightening Fork

Tightening Fork

Metal BundleJetting Chain

Sealing Guide

Cable Sealing Insert

Micro DuctEnd Cap Cable Seals

N271.06510x7 mm

N271.0525x10 mm

N271.1187x10 mm

N271.0693x12 mm

N271.1464x12 mm

N271.1475x12 mm

6.65


509729 P271.157 12/32mm Rubber Molded Insert Only 1

550526 N271.130 16/32mm MicroDuct Clamp and Insert Set 1

550704 N270.148 6-9mm Drive Roller Set 1


554528 N270.266 7-9mm Driver Roller Set 1


PARTS

Cablejet SP Drive Roller Assembly for MicroCables

6-9 mm Drive Rollers550704

7-9 mm Drive Rollers554528

55519912/32 Duct Clamp

and Insert


and Insert


and Insert

6.66

PARTS

ASKC-10 Air Support Kit (553109)555313

555277

552633

554287555136

555277

554509

552245

555739

551618

555006

551618

554986

553154550554

550753

552633

553041

555277555099

552305

NA-3

553775

NA-1554953

555605

550421

554780

NA-2 554436

552633

555277 555313

550932

6.67

PARTS


550421 5-665-004 1⁄2" x 1⁄4" Reducer Bushing 1

550554 BB-12 Test BB #12/10 Microduct (per full box)

550753 6-575-004 BB Catcher (hose with screen) 1

550932 5-340-004 Safety Pin 6

551618 5-339-004 AM12 Coupling 3

552245 6-574-004 Storage Bag 1

552305 5-330-004 1⁄2" Brass Ball Valve 1

552633 5-662-004 1⁄4" Female Quick Connect 21

553041 6-547-004 Pressure Gauge 1

553109 6-576-004 Air Supply Kit, Complete 1

553154 BB-10 Test BB #10/8 Microduct (per full box)

553775 6-545-004 Manifold Block 1

554287 6-554-004 12mm Quick Connect 5

554436 5-667-004 1⁄4" NPT Nipple 5

554509 6-556-004 1⁄4" x 25' Hose 250 PSI 1

554780 4-517-004 1⁄2" Close Nipple 1

554953 5-666-004 3⁄8" x 1⁄4" Male Nipple 1

554986 3-525-004 1⁄2" Female T 1

555006 5-464-004 AM1 Coupling 1

555099 6-549-004 1⁄2" x 3⁄8" Reducer Bushing 1

555136 6-555-004 10mm Quick Connect 5

555277 6-551-004 Foster Plug 16

555313 6-553-004 1⁄4" x 25' Coil Hose 10

555605 6-550-004 1⁄2" NPT Female T 1

555739 6-552-004 1⁄4" Ball Valve 5

NA-1 1⁄2" NPT Plug 1

NA-2 1⁄4" NPT Plug 1

NA-3 1⁄4" NPT Street El 1

ASKC-10 Air Support Kit (553109)

6.68

ACCESSORIES

MDPK 10-12 Pressurizing Kit (555044) (Complete)For SLMDT 648/54

555313

555277

552633

554509

555739

551618

555006

551618

554986

552633

555313

550932

6.69

ACCESSORIES

MDPK 10-12 Pressurizing Kit (555044) (Complete)New Part # Old Part # Description Qty.

550932 5-340-004 Safety Pin 6

551618 5-339-004 AM12 Coupling 3


554287 6-554-004 12mm Quick Connect Coupling 4

554509 6-556-004 1⁄4" x 25' Hose 250 PSI 1

554986 3-525-004 1⁄2" NPT Female T 1

555006 5-464-004 AM1 Coupling 1

555044 6-568-004 MDPK-10-12 Pressurizing Kit for SLMDT 648/54 1


555277 6-551-004 Foster Plug 12

555313 6-553-004 1⁄4" x 25' Coil Hose 8

555739 6-552-004 1⁄4" Ball Valve 4

6.70

ACCESSORIES

Pressurizing Kit Single 10mm (553802)555313

555277

552633

555136

554509

555739

551618

555006

551618

554986

552633

555313

550932

6.71

ACCESSORIES

Pressurizing Kit Single 10mm (553802)New Part # Old Part # Description Qty.

550932 5-340-004 Safety Pin 6

551618 5-339-004 AM12 Coupling 3


553802 6-903-004 Pressurizing Kit Single 10mm 1

554509 6-556-004 1⁄4" x 25' Hose 250 PSI 1

554986 3-525-004 1⁄2" NPT Female T 1

555006 5-464-004 AM1 Coupling 1


555277 6-551-004 Foster Plug 3

555313 6-553-004 1⁄4" x 25' Coil Hose 2

555739 6-552-004 1⁄4" Ball Valve 1

Pressurizing Kit Single 12mm (553802)555313

555277

552633

554287

554509

555739

551618

555006

551618

554986

552633

555313

550932

6.72

ACCESSORIES

6.73

ACCESSORIES


550932 5-340-004 Safety Pin 6

551618 5-339-004 AM12 Coupling 3




554509 6-556-004 1⁄4" x 25' Hose 250 PSI 1

554986 3-525-004 1⁄2" NPT Female T 1

555006 5-464-004 AM1 Coupling 1

555277 6-551-004 Foster Plug 3

555313 6-553-004 1⁄4" x 25' Coil Hose 2

555739 6-552-004 1⁄4" Ball Valve 1

555313

555277

551804

550426

554509

555739

551618

555006

551618

554986

552633

555313

550932

6.74

ACCESSORIES

Pressurizing Kit Single 16mm (555076)

552633

6.75

ACCESSORIES



550932 5-340-004 Safety Pin 6

551618 5-339-004 AM12 Coupling 3



554509 6-556-004 1⁄4" x 25' Hose 250 PSI 1

554986 3-525-004 1⁄2" NPT Female T 1

555006 5-464-004 AM1 Coupling 1

555017 6-646-004 Adapt All Adapter (not pictured) 1


555277 6-551-004 Foster Plug 3

555313 6-553-004 1⁄4" x 25' Coil Hose 2

555739 6-552-004 1⁄4" Ball Valve 1

6.76



555074 6-534-004 ASM Coiled Pressure Hose – 10mm 1


555277 6-551-004 Foster Plug 3

555313 6-553-004 1⁄4" x 25' Coil Hose 2

555739 6-552-004 1⁄4" Ball Valve 1

ACCESSORIES

ASM Coiled Pressure Hose 10mm (555074)

555313

555277

555739

555136

552633

555313

555277

552633

6.77





555277 6-551-004 Foster Plug 3

555313 6-553-004 1⁄4" x 25' Coil Hose 2

555739 6-552-004 1⁄4" Ball Valve 1


ACCESSORIES

555313

555277

555739

554287

552633

555313

555277

552633

6.78





555277 6-551-004 Foster Plug 3


555017 6-646-004 Adapt All Adapter (not pictured) 1

555313 6-553-004 1⁄4" x 25' Coil Hose 2

555739 6-552-004 1⁄4" Ball Valve 1

ACCESSORIES


555313

555277

555739

550426

551804

555313

555277

552633

6.79

ACCESSORIES


550554 BB-12 Test BB #12/10 Microduct with Box (per full box) 1

550685 6-569-004 MDP-10-12 Proofing Kit 1

550753 6-575-004 BB Catcher (hose with screen) 1

552113 CJL-1032 Cablejet Lube (1 quart) 9

553527 6-479-004 Micro Duct Cutter 1

554233 6-500-004 12mm Micro Spreaders (bag of 20) 10

554641 6-498-004 Microjet Lube (8 oz) 3

552113

554233

553527

550753

MDP-10-12 Proofing Kit (550685)

550554

554641

6.80


302229 DEC-12 12mm Microduct End Caps 10

550196 6-576-004 QDPK-10-12mm Duct Preparation Kit 1

550730 6-502-004 Microduct Ring Cutter 1

551853 6-492-004 12mm End Stops 50

551996 6-482-004 12mm Straight Couplers 100

553527 6-479-004 Microduct Cutter 1

554829 4-658-004 Duct Slitter 1

555191 RS-1 Duct Cutter (up to 1.66) 1

QDPK 10-12mm Duct Preparation Kit (550196)

555191

554829

553527

550730

302229551853

551996

ACCESSORIES

6.81

Part # Description Qty.

Duct Sealing Insert Complete Sets

550249 25mm duct sealing insert (excludes exhaust-blue)










Cable Sealing Inserts

554126 6-9mm set of Cable Sealing Inserts


552295 11-12.5mm set of Cable Sealing Inserts

550178 12.5-14mm set of Cable Sealing Inserts

553870 14-15.5mm set of Cable Sealing Inserts







Cable Seals

554713 7mm cable seals (20-half seals)

551280 8.5mm cable seals (20-half seals)


555473 10Bmm cable seals (20-half seals)





PARTS

Tools & Accessories

6.82

PARTS

Tools & AccessoriesPart # Description Qty.

Cable Seals (continued)



















Duct Sealing Insert Individual Parts

554867 25mm half duct clamp

552777 25mm bottom half duct sealing insert (red)

550815 25mm top half duct sealing insert (red)

552768 25mm half duct sealing insert (blue)










6.83

PARTS


Duct Sealing Insert Individual Parts (continued)




























Superjet & CableJet Standard Tools & Accessories

550684 4mm Small Rubber Cord (for air inlet chamber)

551957 6mm Large Rubber Cord (for duct sealing inserts)

551960 3mm Allen Wrench

552730 4mm Allen t-handle

6.84

PARTS


Superjet & CableJet Standard Tools & Accessories (continued)

551273 5mm Allen t-handle

553003 17-13mm open end wrench

552508 13mm Hexagon Socket t-handle

551885 T-10 Screw Driver

554997 Insert Removal Tool

551224 Spacer Tool

552029 Flat head screwdriver

552097 Needle nose pliers

554905 Small Closing plug

553199 Large Closing plug

555618 Small Cable Guide (half tube)-short

552186 Large Cable Guide (half tube)-short

551055 Small Cable Guide (half tube)-long

553442 Large Cable Guide (half tube)-long

551295 1mm White Spacers for Drive Rollers (per spacer)

551142 3mm Green Spacers for Drive Rollers (per spacer)

552365 5mm Black Spacers for Drive Rollers (per spacer)

552520 Air Spray Gun

552549 Air motor oil (for Pneumatic Superjet)

550876 Air motor oil winter grade(for Pneumatic Superjet)

552224 Aluminum Box (Accessories)

553103 Foam Tray for Tools & Seals (top)

553313 Foam Tray for Air Gun & Oil (middle)

554903 Foam Tray for Inserts (bottom)

552436 9" Rubber Straps

555610 White lithium grease for chain

553375 Large Rubber Gromets for compressor hose

555693 4mm Hex Head Screw for Inserts

550462 Clamp Nut (with purchased unit)

555784 Clamp Screws (sold 4 per pack)

6.85

PARTS


Sonic Heads

554133 Sonic Head 26-32mm



Sherman & Reilly Accessories

554829 Longitudinal duct slitting tool (Petrocom)

552572 Replacement blades for slitting tool

550967 ALIS Tool

555191 Reed Duct Cutters for up to 1.66" OD

554076 Reed Duct Cutters for up to 2.37" OD

550272 Replacement Blade for RS-1 duct cutter

550571 Replacement Blade for RS-2 duct cutter

555610 White Lithium Grease for drive chain (2 Pack)

552549 Air Motor Oil (16 oz. Bottle)

550876 Air Motor Oil Winter Grade (16 oz. Bottle)

551482 Duct holder for use in installing DC-10 couplers

550187 50ft. roll of foam sealing material for DC-10 couplers

302234 .41" Cable end cap









302232 1.01" Cable end cap

552113 Cablejet Lube (1 qt.)

553772 6" Digital Calipers for measuring duct & cable

554230 JetCoat Spreaders for .75” - 1.25” duct (bag of 10)

555466 JetCoat Spreaders for 1.25” - 1.50” duct (bag of 10)

550464 JetCoat Spreaders for 1.50” - 2.00” duct (bag of 10)

554640 Grease Gun

6.86

PARTS


Sherman & Reilly DC-10 Couplers

700991 DC-10-1.06 (minimum of 20 couplers)

700959 DC-10-1.062

700794 DC-10-1.14

700027 DC-10-1.19

700954 DC-10-1.23

700557 DC-10-1.28

554191 DC-10-1.26

700999 DC-10-1.30

700990 DC-10-1.33

701070 DC-10-1.34

700138 DC-10-1.35

700676 DC-10-1.38

700210 DC-10-1.40

700635 DC-10-1.42

701030 DC-10-1.45

701118 DC-10-1.47

700695 DC-10-1.50

701079 DC-10-1.52

700773 DC-10-1.55

700063 DC-10-1.57

701032 DC-10-1.61

701073 DC-10-1.64

701095 DC-10-1.66

701026 DC-10-1.68

700109 DC-10-1.70

700250 DC-10-1.76

700443 DC-10-1.80

700753 DC-10-1.82

700297 DC-10-1.88

701013 DC-10-1.90

700282 DC-10-1.94

701128 DC-10-1.97

700216 DC-10-2.10

6.87

PARTS


Sherman & Reilly DC-10 Couplers (continued)

700998 DC-10-2.24

700927 DC-10-2.35

700365 DC-10-2.38

700469 DC-10-2.45

701068 DC-10-2.875

Sherman & Reilly DC-10 Transition Couplers

700498 DC-10-1.06/1.23 (minimum of 20 couplers)





700042 DC-10-1.19/1.30

700526 DC-10-1.20/1.61

700607 DC-10-1.21/1.60

701076 DC-10-1.23/1.30

701065 DC-10-1.23/1.35

700965 DC-10-1.23/1.40

701054 DC-10-1.23/1.42

700384 DC-10-1.23/1.50

700751 DC-10-1.23/1.57

700543 DC-10-1.23/1.61

700904 DC-10-1.23/1.66

700142 DC-10-1.30/1.35

700026 DC-10-1.30/1.38

700402 DC-10-1.30/1.40

700881 DC-10-1.30/1.50

700451 DC-10-1.30/1.57

700094 DC-10-1.30/1.60

700512 DC-10-1.30/1.61

701059 DC-10-1.30/1.66

701133 DC-10-1.30/1.90

700107 DC-10-1.34/1.47

6.88

PARTS


Sherman & Reilly DC-10 Transition Couplers (continued)

700483 DC-10-1.35/1.40

700719 DC-10-1.35/1.47

700015 DC-10-1.35/1.52

700610 DC-10-1.35/1.57

700231 DC-10-1.35/1.61

700948 DC-10-1.35/1.66

700082 DC-10-1.40/1.47

700417 DC-10-1.40/1.50

701075 DC-10-1.40/1.61

700309 DC-10-1.40/1.66

701091 DC-10-1.45/1.66

700918 DC-10-1.47/1.57

700906 DC-10-1.47/1.64

700887 DC-10-1.47/1.66

700043 DC-10-1.47/1.70

700134 DC-10-1.50/1.66

701137 DC-10-1.50/1.70

700162 DC-10-1.50/1.76

700531 DC-10-1.50/1.80

700081 DC-10-1.51/1.66

700175 DC-10-1.52/1.61

700564 DC-10-1.52/1.66

700534 DC-10-1.52/1.90

700511 DC-10-1.52/2.38

700129 DC-10-1.56/1.70

700530 DC-10-1.57/1.61

700281 DC-10-1.57/1.66

700910 DC-10-1.57/2.45

700164 DC-10-1.60/1.66

701042 DC-10-1.61/1.66

700525 DC-10-1.61/1.88

700734 DC-10-1.61/1.90

700490 DC-10-1.61/2.35

6.89

Part # Description Qty.

Sherman & Reilly DC-10 Transition Couplers (continued)

700222 DC-10-1.64/1.89

700006 DC-10-1.66/1.88

701124 DC-10-1.66/1.90

700688 DC-10-1.66/1.97

700331 DC-10-1.66/2.35

700712 DC-10-1.66/2.38

700165 DC-10-1.66/2.45

700177 DC-10-1.88/2.35

700540 DC-10-1.88/2.38

700726 DC-10-1.90/1.97

700229 DC-10-1.90/2.35

700193 DC-10-1.90/2.38

700074 DC-10-2.35/2.64

700510 DC-10-2.35/3.53

Sherman & Reilly Push-2-Connects

553259 Push-2-Connect 1.58

554019 Push-2-Connect 1.66

551756 Push-2-Connect Transition 1.58/1.66

Sherman & Reilly MicroJet Accessories

554641 MicroJet Lube (8 oz. bottle)

550044 7mm MicroDuct Spreaders



550654 7mm MicroDuct End Caps




553527 MicroDuct Cutters

550730 MicroDuct Ring Cutters

Replacement Blades for Cutter

552521 MicroDuct Coupler Quick Release Tool

PARTS

Tools & Accessories

6.90

PARTS


Sherman & Reilly MicroJet Couplers & End Stops

552764 5mm MicroDuct Airtight Coupler



555373 8.5mm MicroDuct Airtight Coupler



552015 12.7mm MicroDuct Airtight Coupler



550999 5mm-7mm MicroDuct Transition Airtight Coupler




553478 12mm-12.7mm MicroDuct Transition Airtight Coupler

552346 7mm MicroDuct End Stops




553421 12.7mm MicroDuct End Stops


Y-Branch Connectors

555564 40mm-40mm-25mm Y-Branch Connectors





553321 50mm-32mm Y-Port Reducers

550088 60mm-40mm Y-Port Reducers

SHERMAN & REILLY, INC.P.O. Box 11267 • 400 West 33rd StreetChattanooga, TN 37401 USAPhone 423•756•5300Fax No. 423•756•2948Toll-free 800•251•7780Web Site www.sherman-reilly.com

Manual No. SuperjetCablejetMicrojet Printed in the U.S.A. by Rogers Printing Solutions

Documents

FIBEROPTICCABLE PLACINGEQUIPMENT MANUAL - Sherman…sherman-reilly.com/wp-content/uploads/2014/12/product_media-cable... · Do not attempt to op erate Sherman & Reilly equipment without