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Homeowners Guide 2016 Buildings Foundation Movement Stabilisation & Underpinning

FEG 2016 Homeowners Guide Booklet - Buildings Foundation Movement Stabilisation & Underpinning 10.06.42 am_Optimize

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Homeowners  Guide  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

     2016  

 

   

             

 

             

 

 

 

               

Buildings  Foundation  Movement  Stabilisation  &  Underpinning  

Buildings  Foundation  Movement  Stabilisation  &  Underpinning    

Compiled  by  Foundation  Engineering  Group  (FEG)  being  Screwpile  Australia,  Fondex  Constructions,  Foundation  Engineering  Consulting  Engineers,  certifying  specialist  in  foundation  design  &  construction.  

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ver   time   your   house   foundations  move.  Where  movement  exceeds  footing  design  limits,  excess  

stress  will   be   applied   to   the   footings   causing   them  to   bend,   crack   and   or   rotate.     This   stress   will   be  transferred   to   any   concrete   slab   or   wall   above,  causing   masonry   cracks   and   in   severe   cases  compromise  your  homes  structural  integrity.    To  an  engineer   experienced   in   building   settlement   the  nature  of  the  cracks  can   indicate  the  type  of  stress  load  and  why  it  occurred.    

   

The  Usual  Causes  

Hairline   plasterwork   and   concrete   cracks   are  shrinkage  issues  and  are  purely  a  cosmetic  issue  and  should   be   treated   accordingly.     Long,   zigzag   or  stepped  masonry  and  concrete  cracks  are  a  concern  and   need   immediate   investigation   before   bigger  problems  develop.      

They  are  generally  caused  by:  

1. Poor  Construction  Methods  2. Changing  Environmental  Conditions  3. Building  Alterations  and  Additions  4. Old  Age  of  Building  

1.  Poor  Construction  Methods  

Assuming  a  qualified  engineer  designed  your  homes  foundation   system   and   construction   was   in  accordance  with  ABC  (Australian  Building  Code)   it’s  unlikely   the   design   or   construction   method  contributed   to   a   problem   causing   the   cracks   to  appear.     When   the   Code   is   not   followed,   sub-­‐

standard  workmanship  and  or  materials  are  usually  to   blame.     The   Code   specifies   the   design   life   for   a  residential  dwelling  is  to  be  a  minimum  of  50  years.    Reputable   and   experienced   builders   understand  shortcuts   in   foundation   construction   lead   to   hefty  remedial   costs   during   his   construction   guarantee  period  and  impact  on  their  reputation.  

 

Unless  a  builders  building  contract  allows  for  latent  ground  conditions,   (conditions  other   than   that  was  known   or   to   be   reasonably   expected),   he   or   his  contractor  will  incur  increased  building  costs.    A  less  reputable   builder/contractor   might   be   tempted   to  take   shortcuts   to   offset   these   costs   and   that’s  where   foundation   settlement   and   movement  problems  often  start.  

 

When  changes  to  WA’s  Council  Building  Regulations  occurred   in  1982  self-­‐regulation  became  the  norm.    No   longer   did   Council   or   Design   Engineers   site  inspect   foundation   construction.     Checks   and  balances   by   qualified   individuals   that   were  compulsory   were   now   removed   by   legislation.    

O  

Buildings  Foundation  Movement  Stabilisation  &  Underpinning    

Compiled  by  Foundation  Engineering  Group  (FEG)  being  Screwpile  Australia,  Fondex  Constructions,  Foundation  Engineering  Consulting  Engineers,  certifying  specialist  in  foundation  design  &  construction.  

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Many,   including   some   on   the   legislation   review  panel  and  design  engineers  like  us,  think  that  was  a  mistake.  

2.  Changing  Environmental  Conditions  

Man   made   or   natural   environmental   changes   can  impact   on   a   foundations   performance.     Buildings  that   were   originally   constructed   on   a   piled  foundation   system   such   as   screw  piles   or   concrete  piles  are  unlikely  to  be  impacted.    A  slab  on  ground  footing   system   can   be   affected   by   the   following  changes  to  environmental  conditions:  

• Changes  to  soil  moisture  content  • Changes  to  water-­‐table  levels  • Removal  of  large  nearby  trees  • Adjacent  excavations  (old  and  new)  • Close  proximity  to  dewatering  activities  or  

water-­‐bore  use.  

Problems   associated   with   foundation   movement,  walls,   basements,   cellars   or   swimming   pools  cracking,  may  not  be  evident  until  years  later  as  the  soil   under   footings   slowly   moves   (consolidates)  horizontally   towards   any   nearby   filled,   but   un-­‐compacted   excavation   that  might   have   been   done  previously.  

                   

3.  Building  Alterations  and  Additions  

When   adding   an   extension   to   your   existing   house  the  proposed  design  must  consider  any   impact   the  new  work  will  have  on  existing  foundations.  

The  new  structure  may  have  foundations  located  at  a   lower   level,   having   the   potential   to   expose   or  compromise  your  existing  foundations.      

If   you   are   adding   another   level   to   your   home  existing   foundations   may   need   to   be   upgraded   to  accommodate  any  additional  building  load.  

 

4.  Age  of  Building  

Since   the   early   1900   foundation   technology   has  come  a  long  way.    In  Western  Australia  older  houses  (pre-­‐1950’s)  located  on  sand  sites  were  constructed  on   simple   foundations   of   “brick   on   flat”,   which  consisted  of  a  double   row  of  bricks   laid   flat  on   the  sand  with  walls  built  directly  on  top.      

Another  method  was   the   laying   of   large   limestone  blocks   with   double   cavity   brick   walls   constructed  above.     Both   created   a   very   rigid   structure   and  assumed  virtually  no  soil  movement  would  occur.  

 

Whilst  many  houses   in  excess  of  100  years  are  still  standing   strong  at   some  point   the   foundations  will  move  and  walls  will   crack.     Sometimes   these   crack  just  need  Spakfilla  to  close  them  up.    Then  you  can  

Buildings  Foundation  Movement  Stabilisation  &  Underpinning    

Compiled  by  Foundation  Engineering  Group  (FEG)  being  Screwpile  Australia,  Fondex  Constructions,  Foundation  Engineering  Consulting  Engineers,  certifying  specialist  in  foundation  design  &  construction.  

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wait  another  100  years  before  you  have  to  do  it  all  over  again.  

One   of   the   biggest   problems   associated   with   an  older   building   is   environmental   change,   such   as  changes  to  ground  moisture  content,  or  where  tree  removal  or  close  proximity  excavation  has  occurred.  

From   the   1970’s   concrete   strip   footings   or   beams  with  a  concrete  slab  on  top  were  constructed.    This  system   is   still   used   today.     A   number   of   design  configurations  are  used  to  suit  the  buildings  design  and  type  of  ground  conditions.  

 

Remedial  Works  (What  Can  Be  Done)  

The  first  indication  of  foundation  movement  can  be  when  doors  or  windows   start   to  or   rub  excessively  or   jam   when   being   opened   or   closed.   The   second  can   be   the   appearance   of   a   fine   crazed   crack  appearing  on  the  wall  from  the  corner  of  a  door  or  window.  

If   you   are   concerned   or   you   think   your   house   is  moving   you   should   act   as   soon   as   possible.     To  ignore   the   cracks   and   not   investigate   their   cause  may   result   in   increasing   the   cost   of   repairs   later.    Early  monitoring  and  recording  of  movement  is  vital  to  a  successful  outcome,  as  it  usually  tells  an  expert  what   is  happening  and  why.  The  procedures  below  allow  for  the  accurate  monitoring  of  movement:  

1. Place  a  numbered  telltale  immediately  next  to  each  side  of  a  crack  or  gap.    A  telltale  can  consist   of   a   piece   of   tape   or   plastic   ruler  etc.  

2. Mark  the  exact  position  of   the  edge  of   the  crack  on  each  telltale.  

3. Measure   and   record   the   date   &   actual  distance  between  the  telltale  marks.  

4. Take  weekly  measurements  to  monitor  any  further  movement.  

5. Record  any  rain  or  soil  saturation  events.  

         

Any   continuing   movement   will   be   evident.     If   you  are  not  confident  about  conducting  the  monitoring  we  at  FEG  can  do  it  for  you  but  remember  the  more  you   do   yourself   the   less   expensive   the   whole  process  will  be.    Be  sure  to  keep  accurate  and  clear  records.     The   engineer   will   not   rely   upon   poorly  maintained   records.    He  may  have   to  do   it  all  over  again…  

Note:   Where   circumstances   show   obvious  structural  movement   it  may   be  more   appropriate  for   remedial   works   to   be   completed   quickly   to  avoid   further   structural   damage   and   expense.     If  you   have   immediate   concerns   please   urgently  contact  FEG  and  discuss  your  concerns  with  us.    We  will  respond  and  act  immediately.  

Once  movement  has  been  confirmed  an  assessment  of   the   buildings   foundation   system   needs   to   be  done   by   one   of   our   qualified   structural   engineers.    Inspections   of   the   building   and   ground   will   take  place  and  a  structural  engineers  report  detailing  the  problem   and   remedial   work   options   to   rectify   the  problem  will  be  prepared  for  your  and  a  foundation  repair  contractors  consideration.  You  should  advise  the   engineer   of   any   known   relevant   historical  

Buildings  Foundation  Movement  Stabilisation  &  Underpinning    

Compiled  by  Foundation  Engineering  Group  (FEG)  being  Screwpile  Australia,  Fondex  Constructions,  Foundation  Engineering  Consulting  Engineers,  certifying  specialist  in  foundation  design  &  construction.  

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events  concerning  the  building  and  the  surrounding  area.  

 

There   are   a   number   of   foundation   stabilisation  methods  available  to  an  engineer  including:  

• Microfine  Cement  Grout  Soil  Injection  • Screwpile  Underpins  • Concrete  Bored  Piles  • Traditional  Underpinning  • Ground  Moisture  Injection  Systems  

The   most   appropriate   method   will   depend   on   the  nature  of  the  problem,  site  access  and  your  budget.  

 

It   is   possible,   though   more   expensive   to   jack   a  foundation   and   a  wall   back   to   its   original   position.    In   some   cases   jacking   can   relocate   the   wall   back,  closing  all  gaps  though  this  cannot  be  a  guaranteed  part   of   the   process.     Some   crack   filling   remedial  work  will  still  be  necessary  after  the  jacking.  

Hydraulic   jacking   is   conducted   after   piles   are  installed   below   the   effected   footings.     Any   jacking  void   is   then   incased   in   concrete   to   eliminate   all  voids  and  seal  in  the  jack.  

 

Costs  

A   Structural   Engineers   Report   cost   can   vary   from  $500.00   through   to   $3,000.00   depending   on   the  extent  and  complexity  of   the  problem,  the  amount  of  investigation  and  geotechnical  testing  required.      

A   “typical   report”   for   the  most   common   causes   is  generally   between   $1,200.00   and   $1,500.00.     The  report   from   Foundation   Engineering   will   include  recommended   cost   effective   solutions   to   conduct  the  remedial  works  for  your  consideration.  

The   type   of   remedial   work   recommended   will  depend   on   a   number   of   factors   including   ground  conditions,   site   access   and   general   disruptions   to  frequently  used  areas  etc.  

 

Issues  such  as  the  need  to  jack  a  building  back  to  its  original   position   are   key   contributors   to   costs.    Minor   works   might   only   cost   $1,500.00   whereas  

Buildings  Foundation  Movement  Stabilisation  &  Underpinning    

Compiled  by  Foundation  Engineering  Group  (FEG)  being  Screwpile  Australia,  Fondex  Constructions,  Foundation  Engineering  Consulting  Engineers,  certifying  specialist  in  foundation  design  &  construction.  

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whole  houses  can  cost  anywhere  up   to  $50,000.00  plus.  

 

The   most   important   point   is   do   not   leave   your  concerns   unaddressed.     Delays   can   result   in   any  problems  just  getting  worse  plus  increased  costs.  

Five  Point  Action  Plan  

1. Advise   the   insurers   of   your   Building  Insurance  Policy,  you  may  have  identified  a  structural  problem  with  your  home.  

2. Commence   monitoring   and   recording   any  cracks   in   your  house  you  have  noticed  and  concern  you.  

3. Initiate   a   telephone   conversation  with   one  of   our   helpful   expert   staff   for   some   free  advice  on  telephone  number  08  9371  7711.  

4. Arrange  for  one  of  our  engineers  to  inspect  your   home   or   provide   us   with   your  insurance  companies  details.  

5. Don’t  stress.    We’re  here  to  help.  

For   more   information   on   soil   and   building  stabilisation  and  many  more   topics  please  visit  our  website  at  www.fegroup.net.au  

 

 

Handy  Telltale  Ruler  Cutouts  (NTS)  

 

   

 

 

 

 

 

 

Buildings  Foundation  Movement  Stabilisation  &  Underpinning    

Compiled  by  Foundation  Engineering  Group  (FEG)  being  Screwpile  Australia,  Fondex  Constructions,  Foundation  Engineering  Consulting  Engineers,  certifying  specialist  in  foundation  design  &  construction.  

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 www.foundationengineering.com.au  

Telephone:  9272  6779  

 

 www.fondex.com.au  Telephone:  9471  9142  

 

 www.screwpile.com.au  Telephone:  9371  7711