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Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
1 Creative Engineers & Consultants
FEASIBILITY REPORT
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
2 Creative Engineers & Consultants
CONTENTS
CHAPTER NO. PARTICULARS PAGE NO
PRE - FEASIBILITY REPORT
I EXECUTIVE SUMMARY 4
II INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
11
III PROJECT DESCRIPTION 19
IV SITE ANALYSIS 33
V PLANNING BRIEF 38
VI PROPOSED INFRASTRUCTURE 40
VII REHABILITATION & RESETTLEMENT (R&R) PLAN 40
VIII PROJECT SCHEDULE & COST ESTIMATES 40
IX ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 41
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
3 Creative Engineers & Consultants
LIST OF FIGURES
FIGURE NO.
PARTICULARS PAGE NO
1. LOCATION MAP 15
2. LEASE PLAN 16
3. GEOLOGICAL PLAN 24
4. GEOLOGICAL CROSS SECTION 25
5. SURFACE LAYOUT PLAN 26
6. MINE POSITION AT THE END OF PRESENT PLAN PERIOD 27
7. CONCEPTUAL PLAN 28
8. CONCEPTUAL CROSS SECTION 29
9. STUDY AREA WITHIN 10 KM RADIUS 35
LIST OF ANNEXURES
ANNEXURE NO.
PARTICULARS
PAGE NO
1 MINE GO COPY FOR G.O. (3D) No. 154 43
2 COPY OF RENEWAL APPLICATION IN FORM-J AND ITS ACKNOWLEDGEMENT IN FORM-D
49
3 MININIG PLAN APPROVAL LETTER 55
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
4 Creative Engineers & Consultants
CHAPTER I
EXECUTIVE SUMMARY
1.0 INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
M/S. The India Cements Limited (ICL) is having four mining leases in Talaiyuthu
limestone mine in TirunelveliTaluk and District. They are:
Sl.No. G.O No./Date Village Extent
Classification Hec.
1. 154/24-12-1998 Gangaikondan 22.305 Non-forest Patta
2. 628/11-09-1989 Talaiyuthu 17.44 Non-forest Patta
3. 148/18-6-1999 Talaiyuthu 96.71 Reserve Forest
4. 546/11.08.1989 Talaiyuthu 02.58 Poramboke
All the infrastructural facilities at Talaiyuthu Limestone Mineare commonly
used for these leases. This report is prepared for getting environmental clearance for
G.O.(3D) No.154 over an area of 22.305 Hectares (55.12 Acres).
Limestone from this mine will be supplied to the India Cement’s Sankarnagar plant
located about 2.7 km(By Road),South of the mine site. The lease boundaries are shown
below:
The lease boundaries are shown below:
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
5 Creative Engineers & Consultants
The mining lease was originally granted vide G.O.Ms.No.1622 dated 23.03.1965 for
a period of 20 years from 21.09.1965 to 20.09.1985 and the first renewal was granted vide
G.O.Ms.No.570 dated 22.08.1989 for a period of 10 years from 21.09.1985 to 20.09.1995.
Subsequently the second renewal was granted vide G.O. (3D) No.154 dated 24.12.1998 is
enclosed as Annexure– 1. The second renewal was granted for a period of 20 years and
the mining lease validity was expired on 20.09.2015. The mining lease renewal application
has been filed in Form –J and the renewal process is under consideration of Government of
Tamilnadu. The copy of Form-J and the acknowledgment of application in Form-D are
enclosed in Annexure - 2. As per MMDR Amendment Act 2015 the validity of mining lease
is up to 31.03.2030.
For obtaining environmental clearance, as per MoEF&CC Notification of September
2006, Form I and Feasibility report have to be submitted along with proposed Terms of
reference (TOR) for prescribing TOR for the project by MoEF&CC / SEIAA.
The mining lease area is less than 50 hectares and the declared Gangaikondan
Spotted Deer Sanctuary is located within 5Km from the mine site, hence this project
falls under category A as per MoEF&CC Notification.
Hence, Form – 1, proposed ToR and feasibility report have to be submitted to
MoEF&CC, for prescribing TOR and according EC after submission of EIA/EMP report to
them.
This feasibility report for G.O. (3D) No. 154 is prepared in line with the
guidelines issued by MoEF&CC, vide their letter dated 30th September 2010 for the
peak usable limestone production of2.09 LTPA (Lakh Tonnes per annum) for
obtaining TOR from MoEF&CC towards getting environmental clearance for the total
ML area of 22.305 Ha.
This feasibility report is prepared based on the mining plan submitted for the period
2015-16 to 2019-20 and was approved by IBM vide letter No – TN/TNL/MP/LST-1955-MDS,
dated 13.10.2015 (Annexure – 3).
1.1 LOCATION DETAILS OF PROJECT:
The project is located in Gangaikondanvillage, TirunelveliTaluk,Tirunelveli district of
Tamilnadu. The district Headquarters, Tirunelveli is about 13 km (road)away from Project
and the nearest railway station, Talaiyuthu which is about 4.3 km (road) away from project.
Mining operations are commenced in this area by the project proponent right from the
year 1965 onwards. Entire land is non-forest Patta land. The lease area falls between
latitude N8° 49’ 00.0” to N8° 49’ 24.5” and Longitude from E77°43’ 49.0” to E77°43’ 59.10”
and falls in Survey of India Toposheet No. 58 H/9.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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2.0 PROJECT DESCRIPTION:
2.1 BRIEF PROJECT PROFILE:
1. Name of Mine project : Talaiyuthu Limestone mine – G.O.(3D) No. 154
2. Project proponent : The India Cements Limited (ICL)
3. Extent : 22.305 Ha.
4. Type of Land : Non-forest Patta land.
5. Location : Gangaikondan village, TirunelveliTaluk& District, Tamilnadu
6. Topography : Sloping terrain with working RL ranging from 66 m to 114 m
AMSL.
7. Production capacity : Peak usable limestone production of 2.09 lakhtonnes per
annum
8. Total balance mineable
Reserves as on 01.09.2015
: Limestone - 4.9 lakhs tonnes
Magnesia Limestone - 9.1 lakh tonnes
Total -14.0 lakh tonnes
9. Balance Waste as on
1-9-2015
: Development waste -35.07 lakh tonnes
Interstitial waste -5.75 lakh tonnes
Total -40.82 lakh tonnes
10. Limestone to OB / waste
Ratio (T:T basis)
: Average of 1 : 2.89
11. Method of Mining : Mechanised mining method with conventional drilling and
blasting is being adopted in the mine. Whenever secondary
breaking is necessary hydraulic excavator attached with rock
breaker is engaged. Hydraulic excavators are engaged for
excavation of Limestone and waste rock. Tippers of 20Ts
capacity are deployed for transportation of Limestone to
factory & also for hauling waste rocks in to waste dump.
12. Bench parameters Height : 10m
Width : 10m
Ultimate pit slope : 450
Bench slope angles : 600
13. Ore end use : For captive use in cement plant of ICL at Sankarnagar
about 2.7kms – S, (by road) away.
14. Waste management : The waste materials generated in the mine are development
waste and interstitial waste. The entire waste material
generated in the mine will be dumped in the waste dump
located in the eastern part of lease area. It is proposed to
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
7 Creative Engineers & Consultants
advance the dump towards South and east during the Plan
period.
15. Life of mine : About 10 years
16. Water courses : No major water course in Mining lease area. Thamirabarani
River flows 5.4 km away from the SE direction of the lease
area.
17. Ecologically sensitive
features
: Gangaikondan Spotted Deer Sanctuary is situated about
2.2km (NE) from the project site.
18. Other industries in the area : Mining leases of Krishna mines, South India mines &
Minerals and other mining leases of M/s. ICL, SIMMINDS,
blue metal quarries, Gangaikondan SIPCOT, Wolkem India
Limited are situated in nearby and surrounding areas. ICL
cement factory is 2.7kms away (by road) from this project.
19. Combined Manpower : Direct – About 17, Indirect - About 100
20. Combined Water Requirement &
source
: About 17.0 m3/ day met from Bore well & mine sump
(Combined for G.O. 628& G.O. 154)
21. Site services : Common site services like mine office, first aid room, rest
shelters, toilets, already existing in the mines. The proponent is having centralized workshop
facilitiesat mines maintenance division. Licensed Magazine located at Ramayanpattiand
Talaiyuthuvillage is used commonly for Talaiyuthu Limestone Mines for storage of
explosives. There will not be any storage of explosives at site.
22. End use of the product : Mined out limestone is being and will be used for
Cement manufacturing unit of ICL at Sankarnagar.
23. Mineral Transport : The limestone is being transported through dedicated road
to cement manufacturing unit of ICL at Sankarnagar.
24. CSR activities : For various CSR activities, M/s. The India Cements Limited
spent about Rs. 261.70 Lakhs in the period of 2010 – 2016.
Future plan of action estimated for next five years period
includes Rs.50 Lakhs. For all the mining leases of Talaiyuthu
Limestone Mines. Rs. 10 lakhs per year will be spent under
CSR.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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2.3 LAND USE PATTERN:
The present land use pattern, at the end of plan period and the post mining land use
pattern is shown below.
Sl.No. Head
Area of Land Use (Ha)
As on date
At the end of plan period
At the end of life of the mine
1 Area excavated 9.422 10.921 12.164
2 Storage for top soil 0.000 0.000 0.000
3 Overburden Dump 3.647 6.690 7.456
4 Mineral Storage(Low Grade fines) 0.000 0.000 0.000
5 Infrastructure 0.000 0.000 0.000
6 Roads 0.241 0.241 0.241
7 Railways 0.000 0.000 0.000
8 Green Belt 0.000 0.500 1.000
9 Tailing Pond 0.000 0.000 0.000
10 Effluent Treatment Plant 0.000 0.000 0.000
11 Mineral Separation Plant 0.000 0.000 0.000
12 Township area 0.000 0.000 0.000
13 Others (Area for future mining) 8.995 3.953 1.444
Total 22.305 22.305 22.305
3.0 PROJECT LAYOUT IN RELATION TO IMPORTANT NATURAL FEATURES:
The mining lease area is devoid of declared ecologically sensitive features like
national parks, biospheres, sanctuaries, etc., as mentioned earlier. No forest land is involved
in the lease area. The area also does not come under CRZ category.
In the 10km buffer zone,the following features are observed:
S.No Particulars Details
1. Nearest villages Talaiyuthu - 1.7 km - S
Thenkulam – 3.2 km – W
Pudur - 3.0 km - NW Tatanuttu- 1.5 km - SE Nallammalpuram - 3.2 km – NW Pallikkottai - 4.2 km - N Gangaikondan – 6.3 km – NE Rajapathi – 5.2 km NE
2. Nearest Major water bodies Tamirabarani River –5.4 km - SE Chittar River – 6.4 Km - NE
3. Notified Archaeologically important
places, Monuments Nil within 10km radius
4. Local Places of Historical and Tourism
Interest Nil within 10km radius
5. Environmental sensitive areas, Gangaikondan Spotted Deer Sanctuary in
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
9 Creative Engineers & Consultants
Protected areas as per Wildlife
Protection Act, 1972 (Tiger reserve,
Elephant reserve, Biospheres, National
parks, Wildlife sanctuaries, community
reserves and conservation reserves)
Tirunelveli (G.O.TN.No. 150 dated 01.10.2013) is
notified under Wild Life Protection Act, 1972
situated within the 5km (2.2 km) radius from the
project site.
6. Reserved / Protected Forests Talaiyuthu R.F – The mining lease area falls
adjoining to the Reserved forest area, where the
proponent has applied for renewal of mining lease
which is pending for forest clearance.
Gangaikondan P.F – 2.2km –E
7. Defence Installations Nil within 10km radius
8. Seismic Zone Zone – II (Least Active)
9. Other Industries in the area Mining leases of Krishna mines, South India
mines & Minerals and other mining leases of M/s.
ICL, SIMMINDS, blue metal quarries,
Gangaikondan SIPCOT, Wolkem India Limited
are situated in nearby and surrounding areas. ICL
cement factory is 2.7 km away (by road) from this
project.
4.1 GREEN BELT PROPOSALS:
The area experiences only very scanty rainfall during monsoon period.In the absence
of copious ground water only dry plants are grown in this area.It was proposed to plant 100
numbers of trees per annum during the last plan period and now they are in preparation of
site for planting 250 trees and the plantation will be done prior monsoon season.During the
present plan period it is proposed to plant 500 numbers of trees within the mining lease area
of 0.500 Ha.
5.0 REHABILITATION AND RESETTLEMENT PLAN (R&R PLAN)
The mining lease is being operated right from the year 1965 onwards. The entire
lease area is non-forest Patta land.As such, the question of (R&R) plan formulation does not
arise. There is absolutely no dislocation of any persons.
6.0 PROJECT SCHEDULE AND COST ESTIMATES.
This mining lease is in operation from the year 1965 onwards. The entire mined out
limestone from this mine is being used captively in cement manufacturing unit of ICL at
Sankarnagar and it proves to be economically viable in all respects.
7.0 ANALYSIS OF PROPOSAL
The entire output from the mine is for captive usage of cement manufacturing plant at
Sankarnagar. Cement, being an infrastructural core industry, enabling infrastructural
development in the country and the Region, for which sector Government of India has
earmarked project financial outlays to the tune of US dollars one Trillion, in the 12 th five year
plan, this project contributes to GDP growth of the country, in a big way.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
10 Creative Engineers & Consultants
As limestone from the project is mostly used for cement manufacture, the project in
its own minor role is making contribution to infrastructural betterment of the country.
ICL has already carried out various social welfare measures and peripheral
developmental activities with a good social outreach, so as to enhance the life style, income
generation opportunities and educational levels of the local community in a big way. It has
been involved in developing health, education, skill development, environment and spiritual
development of the society.
Setting up of mines and the cement factory has resulted in overall development of
the region due to provision of direct & indirect employment, improvement in the general living
standards and knowledge sharing, improved wage level and the living standard of the local
people and continual improvements of the local amenities for the local society.
ICL will also ensure that bigger financial outlays are earmarked in future for social
outreach purposes which will enhance the life style, income levels educational and medical
services and infrastructural services of the local area and local community.
Financially, the local community will have benefits like increased income levels,
better life styles etc. Besides, the local panchayats, State and Central Governments will also
benefit due to receipt of taxes, cess, royalty etc., from the project proponent.
In the context of accrual of tangible benefits on all fronts arising from project
operations, the project is worthy of approval for improving the infrastructural, social and
financial status of the region, the State and the country, as a whole.
* * * * * * * *
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
11 Creative Engineers & Consultants
CHAPTER II
INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION
2.0 GENERAL:
M/S. The India Cements Limited (ICL) is having four mining leases in Talaiyuthu
limestone mine in TirunelveliTaluk and District. They are:
Sl.No. G.O No./Date Village Extent
Classification Hec.
1. 154/24-12-1998 Gangaikondan 22.305 Non-forest Patta
2. 628/11-09-1989 Talaiyuthu 17.44 Non-forest Patta
3. 148/18-6-1999 Talaiyuthu 96.71 Reserve Forest
4. 546/11.08.1989 Talaiyuthu 02.58 Poramboke
All the infrastructural facilities at Talaiyuthu Limestone Mine are commonly
used for these leases. This report is prepared for getting environmental clearance for
G.O.(3D) No.154 over an area of 22.305 Hectares (55.12 Acres).
Limestone from this mine will be supplied to India Cement’s Sankarnagar plant
located about 2.7 km (By Road), South of the mine site. The lease boundaries are shown
below:
The lease boundaries are shown below:
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
12 Creative Engineers & Consultants
The mining lease was originally granted vide G.O.Ms.No.1622 dated 23.03.1965 for
a period of 20 years from 21.09.1965 to 20.09.1985 and the first renewal was granted vide
G.O.Ms.No.570 dated 22.08.1989 for a period of 10 years from 21.09.1985 to 20.09.1995.
Subsequently the second renewal was granted vide G.O. (3D) No.154 dated 24.12.1998 is
enclosed as Annexure– 1. The second renewal was granted for a period of 20 years and
the mining lease validity was expired on 20.09.2015. The mining lease renewal application
has been filed in Form –J and the renewal process is under consideration of Government of
Tamilnadu. The copy of Form-J and the acknowledgment of application in Form-D are
enclosed in Annexure - 2. As per MMDR Amendment Act 2015 the validity of mining lease
is up to 31.03.2030.
For obtaining environmental clearance, as per MoEF&CC Notification of September
2006, Form I and Feasibility report have to be submitted along with proposed Terms of
reference (TOR) for prescribing the TOR for the project by MoEF&CC / SEIAA.
The mining lease area is less than 50 hectares and the declared Gangaikondan
Spotted Deer Sanctuary is located within 5.0 Km from the mine site, hence this project
falls under category A as per MoEF&CC Notification.
Hence, Form – 1, proposed ToR and feasibility report have to be submitted to
MoEF&CC, for prescribing TOR and according EC after submission of EIA/EMP report to
them.
This feasibility report for G.O.No. 154 is prepared in line with the guidelines
issued by MoEF&CC, vide their letter dated 30th September 2010 for the peak usable
limestone production of2.09 LTPA (Lakh Tonnes per annum) for obtaining TOR from
MoEF&CC towards getting environmental clearance for the total ML area of 22.305 Ha.
This feasibility report is prepared based on the mining plan submitted for the period
2015-16 to 2019-20 and was approved by IBM vide letter No – TN/TNL/MP/LST-1955-MDS,
dated 13.10.2015 (Annexure – 3).
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT:
The India Cements Ltd (ICL) was established in 1946 and the first plant was setup at
Sankarnagar in Tamilnadu in 1948. Since then it has grown in stature to many plants spread
over Tamilnadu, Andhra Pradesh,Telangana Maharashtra & Rajasthan.
ICL is one of the market leader in cement technology, cement manufacture and
marketing and because of its high quality standards of final product, it has attained a reputed
brand acceptability in southern India as well as all over the country.
The Company is the market leader with a market share of 28% in the South. It aims
to achieve 35% market share in the near future. The Company has access to huge
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
13 Creative Engineers & Consultants
limestone resources and plans to expand capacity by de-bottlenecking and optimization of
existing plants as well as by acquisitions.
The Company has well established brands- Sankar Super Power, Coromandel Super
Power and Raasi Super Power.
The company has cement plants / grinding units at the following locations.
TAMIL NADU
i.. At Sankarnagar, Tirunelveli District -2.05 MTPA
ii. At Sankari, Salem District – 0.86 MTPA
iii. At Dalavoi,Perambalur District – 1.85 MTPA
iv. Grinding unit at Ponneri, Tiruvallur District, Chennai- 1.1 MTPA
ANDHRA PRADESH
i. At Chilamkur, Cuddapah district – 1.46 MTPA
ii. At Yerraguntala, Cuddapah district – 0.73 MTPA
TELANGANA
i. At Vishnupuram, Nalgonda district – 2.50 MTPA
ii. At Malkapur, Renga Reddy District - 2.4 MTPA
RAJASTHAN
i. Banswara, Rajasthan – 1.5 MTPA
MAHARASHTRA
i. Parli, Maharashtra – 1.1 MTPA
Sankarnagar Plant is one of the oldest cement plant in South India. The company
modernized by adopting latest dry process technology in the year 1990. In view of huge
financial investment made for modernizing the plant, the company requires necessary raw
material to run the plant for which there must be an assured supply of limestone of
acceptable quality. At present the requirement of limestone is being supplied by various
department mines as well as various supplier mines. Entire limestone produced from this
lease is supplied to Sankarnagar cement Plant.
2.2 LOCATION DETAILS OF THE PROJECT:
The mining lease is located in Gangaikondan village, TirunelveliTaluk, Tirunelveli
district of Tamilnadu. The district Headquarters, Tirunelveli is about 13 km (road)away from
Project and the nearest railway station, Talaiyuthu which is about 4.3 km (in the South) away
from project.
Entire land is non-forest Patta land. As such, there are no habitations in this area.
Mining operations in this lease commenced in year 1965.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
14 Creative Engineers & Consultants
The latitude and longitude of the mine lease area are as follows:
Location Latitude Longitude
South west end 08º49’04.41”N 77º43’49.45”E
North East end 08º49’22.13”N 77º44’02.00”E
South East end 08º49’00.00”N 77º43’59.10”E
North West end 08º49’24.5”N 77º43’49.0”E
The project area falls in Survey of India Toposheet No. 58 H/9
The location details are shown in Figure No - 1.
2.3 Mining lease details:
Brief history of the mining lease is given below:
SI.No. Particulars GO.No. / Date Period of
Lease
From To Extent
(Ha)
1 Original Lease 1622/23.03.1965 20 years 21.09.1965 20.09.1985 22.305
2 First renewal 570/22.08.1989 10 years 21.09.1985 20.09.1995 22.305
3 Second renewal 154/24.12.1998 20 years 21.09.1995 20.09.2015 22.305
Now, the mining lease renewal application has been filed in Form –J and the acknowledgment of
application in Form-D (Annexure – 2). However as per MMDR Amendment Act, 2015 the validity of
mining lease is extended up to 31.03.2030.
Lease map of the area is given as Figure No - 2.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
15 Creative Engineers & Consultants
Figure No - 1 LOCATION PLAN
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
16 Creative Engineers & Consultants
Figure No - 2 LEASE PLAN
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
17 Creative Engineers & Consultants
2. 4 BRIEF PROJECT PROFILE:
1. Name of Mine project : Talaiyuthu Limestone mine – G.O.(3D) No. 154
2. Project proponent : The India Cements Limited (ICL)
3. Extent : 22.305 Ha.
4. Type of Land : Non-forest Patta land.
5. Location : Gangaikondan village, TirunelveliTaluk& District, Tamilnadu
6. Topography : Sloping terrain with working RL ranging from 66 m to 114 m
AMSL.
7. Production capacity : Peak usable limestone production of 2.09 lakhtonnes per
annum
8. Total balance mineable
Reserves as on 01.09.2015
: Limestone - 4.9 lakhs tonnes
Magnesia Limestone - 9.1 lakh tonnes
Total -14.0 lakh tonnes
9. Balance Waste as on
1-9-2015
: Development waste - 35.07 lakh tonnes
Interstitial waste - 5.75 lakh tonnes
Total - 40.82 lakh tonnes
10. Limestone to OB / waste
Ratio (T:T basis)
: Average of 1 : 2.89
11. Method of Mining :Mechanised mining method with conventional drilling and
blasting is being adopted in the mine. Whenever secondary
breaking is necessary hydraulic excavator attached with rock
breaker is engaged. Hydraulic excavators are engaged for
excavation of Limestone and waste rock. Tippers of 20Ts
capacity are deployed for transportation of Limestone to
factory & also for hauling waste rocks in to waste dump.
12. Bench parameters Height : 10m
Width : 10m
Ultimate pit slope : 450
Bench slope angles : 600
13. Ore end use : For captive use in cement plant of ICL at Sankarnagar
about 2.7 kms – S, (by road) away.
14. Waste management : The waste materials generated in the mine are development
waste and interstitial waste. The entire waste material
generated in the mine will be dumped in the waste dump
located in the eastern part of lease area. It is proposed to
advance the dump towards South and east during the Plan
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
18 Creative Engineers & Consultants
period.
15. Life of mine : About 10 years
16. Water courses : No major water course in Mining lease area. Thamirabarani
River flows 5.4 km away in the SE direction of the lease area.
17. Ecologically sensitive
features
: Gangaikondan Spotted Deer Sanctuary is situated about
2.2km (NE) from the project site.
18. Other industries in the area : Mining leases of Krishna mines, South India mines &
Minerals and other mining leases of M/s. ICL, SIMMINDS,
blue metal quarries, Gangaikondan SIPCOT, Wolkem India
Limited are situated in nearby and surrounding areas. ICL
cement factory is 2.7 kms away (by road) from this project.
2.5 Need for the project and its importance to the country and / or to the Region:
As already mentioned, this one of the captive mine of M/s India cements and it meets
part of the limestone requirements of Sankarnagar Cement plant situated about 2.7 km
away.
The mine is in operation from the year 1965 onwards is an interior backward rural
area with very little social and infrastructural facilities. The mining operations by ICL in this
area have brought improvement in social, infrastructural and employment sectors in the
area. Besides above benefits, financial accruals will be derived by Central, State
governments and local Panchayats on account of royalty, cess, duties, etc., from project
output.
Cement being a core infrastructural sector component, limestone supplies for cement
manufacture also assumes great importance.
In view of above aspects, it can be seen that the project is a prime need for growth of
backward area of the region and for GDP growth in state/central areas. The project will also
improve the Human Development Index (HDI) of the area.
* * * * * * * *
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
19 Creative Engineers & Consultants
CHAPTER III
PROJECT DESCRIPTION
3.1 TYPE OF PROJECT:
This project pertains to mining of limestone & Magnesia limestone to the peak usable
limestone production of 2.09 lakh tonnes per annum, for captive usage of ICL cement
manufacturing unit which is about 2.7 km away. The technical profiles of the project are
given below.
3.2 LOCATION:
The mining Lease covered under G.O.(3D) No. 154is located in Gangaikondan
village, TirunelveliTaluk, Tirunelveli district, Tamil Nadu. The nearest railway station
Talaiyuthu is about 4.3 Km – S (by road) from the project site. The area falls in Toposheet no
58 H/9. Since the mineral deposits are site specific, alternate site considerations do not
warrant analysis.
3.3 PROJECT DESCRIPTION:
3.3.1 GEOLOGY:
3.3.1.1 REGIONAL GEOLOGY:
The rocks in this region consist of varied mixed gneisses and charnockite of
Archaean. Due to intense metamorphism coupled with intrusive activities, these rock
formations are seen as heterogeneous assemblages of metamorphic facies. The
arenaceousfacies are represented by the quartzite rocks and argillaceous facies are
represented by calc gneiss and calcareous facies are represented by crystalline limestone
respectively. These rocks are generally termed as granulitic group of rocks.
3.3.1.2 LOCAL GEOLOGY:
The rocks occurring in this region are metamorphosed crystalline limestone,
associated with cal gneiss and quartzite of Achaean. The limestone seen in this area is
occurring as a narrow linear band associated with quartzite and Charnockite. The limestone
is being soft and more plastic than the associated rocks, shows heavy contortions and
numerous minor folds due to flowage. Vertical and tensional joints across foliation are very
common. There is no fault observed in this area. The limestone is intercalated with
Charnockite, calc gneiss and quartzite. Since these calc gneiss bands are very small in
thickness, hence they have not shown in the geological plan and cross sections. The
limestone is white to grey in colour and lots of specks of mafic minerals are seen in the
limestone body. The quality of limestone is generally analyse CaCO3 70 to 73 %, MgCO3
3.6 to 4.5% and SiO2 from 16 to 19 %, where the quality of magnesian limestone is CaCO3
65 to 70%, MgCO3 12.0 to13.5 % and SiO2 from 14 to16 %. The general strike of the
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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limestone band is N-S and the limestone is dipping due West 65º to 75º. The various litho
units and structural features are shown in the Geological cross sections.
Geological plan and cross sections are given as Figure No - 3 & 4.
3.3.1.3 EXPLORATION:
The detailed exploration in the mining lease area was carried out in two phases, first
phase during 1982 and second during 2013-14. Totally 25 boreholes were drilled for a total
meterage of 864.0m.
3.3.1.4 RESERVES & WASTE:
The estimation of reserves of this area was done based on geological cross
section method by drawing sections at 50m interval. The bulk density is taken as 2.6
Ts/Cu.M. The total limestone and Magnesia Limestone reserves estimated in the mining
lease area as on 01.04.2015 is given below:
SUMMARY OF LIMESTONE RESERVES AS ON 01.04.2015
UNFC Code
Quantity in million tons
Grade
Proved Mineral Reserve 111 0.49 Limestone 0.96 Mg. Limestone
Probable Mineral Reserve 121 & 122 Nil Total Mineral Reserve 1.45
The reserves estimated in this mining lease area are classified under proved reserve
with UNFC code 111. During the period from 1.04.2015 to 31.08.2015 totally 49257.10 Ts of
Magnesia Limestone was mined out and the balance limestone and magnesia limestone
reserves and resources as on 01.09.2015 is given below:
SUMMARY OF LIMESTONE RESERVES & RESOURCES AS ON 01.09.2015
UNFC Code
Quantity in million tons
Grade
A. Total Mineral Reserve 1.40
Proved Mineral Reserve 111 0.49 Limestone 0.91 Mg. Limestone
Probable Mineral Reserve 121 & 122 Nil
B. Total Remaining Resources 3.69
Feasibility Mineral Resources 211 0.23 Limestone
2.14 Mg. Limestone
Prefeasibility Mineral Resources 221 & 222 Nil
Measured Mineral resource 331 Nil
Indicated Mineral Resource 332 Nil
Inferred Mineral Resource 333 0.77 Limestone
0.55 Mg. Limestone
Reconnaissance Mineral Resource
334 Nil
Total Reserve + Resources 5.11
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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Waste:
The waste rock generated from the mining is the interstitial rock calc gneiss and side
wall development rocks Charnockite and quartzite. The total waste to be generated from this
mine for the balance mine life is estimated to be 40.82 lakh tonnes. Out of this 35.07 lakh
tonnes are developmental waste and 5.75 lakh tonnes are interstitial waste.
The entire waste material generated in the mine will be dumped in the waste dump
located in the eastern part of lease area. It is proposed to advance the dump towards South
and east during the Plan period.
3.3.1.5 GRADE:
GRADE SiO2 % CaCo3 % MgCo3 %
Limestone 16.2 70.2 3.7
Magnesia Limestone 15.6 67.8 13.0
3.3.2 MINING METHOD:
The mine is a mechanised opencast mine and conventional mining method with
deep hole drilling and blasting is being adopted in the mine. The mine will be ultimately
having one mining pit as shown in the conceptual plan. The height & width of the working
benches are maintained at 10 meters. The primary hole drilled by 115 mm dia DTH drills
are loaded with 20 to 30% of cap-sensitive primer explosives of nitrate mixture (slurry
explosives) or nitro compound explosives in combination with 60 to 70 % non cap-sensitive
nitrate mixture and or ANFO explosives and detonated by short delay electric detonators in
pre-designed hook-ups to attain a powder factor of 5 to 6 ts/kg with spacing of 3.5 meters
and burden 3 meters. The average yield per 10 meter hole will be 262 Tonnes. Blasting is
done by controlled basting technique using Sequential Timer Blasting Machine in
combination with delay detonators. By using the Sequential Timer Blasting Machine, fly
rocks, ground vibration and noise are totally controlled. There is no secondary blasting in
the mine. About 20 % of primary blast materials in limestone require secondary breaking,
which is being done by hydraulic rock breaker. The blasted materials are loaded to 20 Ts
capacity trucks by deploying PC300 type hydraulic excavator. The mine will be worked in 5
to 10 meter slices and the ultimate size of the benches will be 10m x 10m.
The present pit dimensions are given below;
Average length (NS) - 475 m
Average width (EW) - 200 m
Maximum depth (m) - 40 m
Minimum depth (m) - 2 m
Extent (Ha) - 9.422 Ha
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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The Surface plan showing the present mine position & mine position at the end of
present plan period are given as Figure No - 5 & 6.
The mining operation will be carried out as per the Mining Plan. The depth of the
working in limestone band is up to 30RL and Magnesia Limestone band up to 40RL.
Considering the available reserves quantity the Limestone to total waste ratio during the plan
period is 1:3.01 and the overall Limestone to total waste ratio is 1: 2.89, which is economic
for such type of metamorphic deposits. There is only one waste dump in the mining lease
area, which is located in the eastern part of the lease area. The development and the
interstitial waste generated during the plan period will be dumped in the above waste dump.
The recovery of limestone from the ROM is 60% for cement grade Limestone and 75% for
magnesia Limestone.
Once the entire limestone of this mine is excavated up to the ultimate pit limit the
mining pit will be used for rain water harvesting. The ultimate pit dimension is given below
Average length (NS) - 520 m
Average width (EW) - 240 m
Maximum depth - 76 m
Minimum depth - 5 m
Extent (Ha) - 12.164 Ha
The conceptual plan and cross section are given as Figure No - 7 & 8.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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3.3.2.1 PRODUCTION RATE:
The year wise production of ore and waste as per the present plan period is as follows:
SUMMARY OF YEARWISE LIMESTONE PRODUCTION & WASTROCK PROPOSED QUANTITIES IN TONNES
Year Pit No
Total tentative
Excavation (Ts)
Top Soil (Ts)
Side Burden
(Ts)
ROM (Ts) ROM (Ts) Mineral Reject
(Ts)
Usable Ore : Total Waste Ratio
Usable Limestone
(Ts)
ISW @ 40% (Ts)
Usable Magnesia Limestone
(Ts)
ISW @ 25% (Ts)
Total Usable
Ore (Ts)
ISW (Ts)
1 2 3 = 5+6+7 4 5 6a 7a 6b 7b 6 7 8 9
2015-16 Only one pit
in mining lease area
212521 Nil 150708 11936 7957 46360 15453 58296 23410 Nil 1:2.99
2016-17 775825 Nil 536578 17308 11539 179435 59812 196743 71351 Nil 1:3.09
2017-18 1252435 Nil 1032235 43540 29027 165150 55050 208690 84077 Nil 1:5.35
2018-19 495547 Nil 364182 103857 69238 98524 32841 202381 102079 Nil 1:2.30
2019-20 269465 Nil 141622 104098 69399 95882 31961 199980 101360 Nil 1:1.22 Total 3005793 Nil 2225325 280739 187160 585351 195117 866090 382277 Nil 1:3.01
The year wise programme of limestone production and development for first five years of plan of mining as well as for every
five year interval are as follows:
FIVE YEARLY EXCAVATION PROGRAMME UP TO THE LIFE OF THE MINE
YEAR PERIOD ROM Limestone
Interstitial Waste
Development Total
Waste Limestone to total waste
ratio Ts Ts Ts Ts Ts
During Plan period
2015-20 1248367 866090 382277 2225325 2607602 1:3.01
Last five years
2020-25 740677 547716 192961 1281555 1474516 1:2.69
Total 1989044 1413806 575238 3506880 4082118 1:2.89
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
24 Creative Engineers & Consultants
Figure No - 3 GEOLOGICAL PLAN
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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Figure No - 4 GEOLOGICAL CROSS SECTION
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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Figure No - 5 SURFACE PLAN
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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Figure No - 6
MINE POSITION AT THE END OF PRESENT PLAN PEROID
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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. Figure No - 7 CONCEPTUAL PLAN
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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Figure No - 8 CONCEPTUAL CROSS SECTION PLAN
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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3.3.2.2 EXTENT OF MECHANIZATION:
As already mentioned, all the infrastructural facilities at Talaiyuthu Limestone Mine
are commonly used for these leases (G.O.154 & 628).The details of machineries deployed in
this mining lease are shown below:
LIST OF MINING MACHINERY UNDER USE
3.3.2.3 LIFE OF MINE:
The life of the mine will be about 10 years.
3.3.2.4 DISPOSAL OF WASTE:
The waste materials generated in the mine are development waste and interstitial
waste which will be dumped in the existing waste dump in eastern part of mining lease
area. The total area required for waste dumping is 7.456 Ha and there is an adequate area
available for dumping the waste within the mining lease area. It is also proposed to
providing garland drain around the dump at the end of the life of the mine. The ultimate
capacity & dimensions of the dumps are given below.
DUMP
Extent (Ha)
Avg. Length (M) Avg.
Width (M) Height (M)
No. of Terraces
Angle of
Repose
Capacity (Lakh Ts) (NS) (EW)
Waste Dump
7.456 363 205 55 5 45° 56.36
Location of these dumps is shown in conceptual plan (Figure No - 7).
3.4 USE OF LIMESTONE OUTPUT FROM MINE:
As mentioned earlier, limestone output from the mine will be fed directly to the
cement plant of India cements at Sankarnagar.
Sl.No. EQUIPMENT HP CAPACITY UNITS OUTPUT
DRILLING
1) Compressor 169 400 cfm 2 2) Wagon Drill -- 115 mm dia 2 10 m/Hr
LOADING
3) PC 300 Excavator with Rock breaker & Bucket attachment.
242 1.40 cu.m 2
125 TPH-Excavation
80TPH-Rock breaker
Hauling
4) Dumper 375 35Ts 2 --
TRANSPORT
5) Tippers 180 20Ts 5 --
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
31 Creative Engineers & Consultants
3.5 MINERAL BENEFICIATION:
The limestone mined from this mine is directly consumed by the captive ICL
Sankarnagar factory and no beneficiation method is adopted.
3.6 LAND USE PATTERN:
The present land use pattern, at the end of plan period and the post mining land use
pattern is shown below.
Sl.No. Head
Area of Land Use (Ha)
As on date
At the end of plan period
At the end of life of the mine
1 Area excavated 9.422 10.921 12.164
2 Storage for top soil 0.000 0.000 0.000
3 Overburden Dump 3.647 6.690 7.456
4 Mineral Storage(Low Grade fines) 0.000 0.000 0.000
5 Infrastructure 0.000 0.000 0.000
6 Roads 0.241 0.241 0.241
7 Railways 0.000 0.000 0.000
8 Green Belt 0.000 0.500 1.000
9 Tailing Pond 0.000 0.000 0.000
10 Effluent Treatment Plant 0.000 0.000 0.000
11 Mineral Separation Plant 0.000 0.000 0.000
12 Township area 0.000 0.000 0.000
13 Others (Area for future mining) 8.995 3.953 1.444
Total 22.305 22.305 22.305
3.7 MANPOWER:
The present direct manpower strength is 17 and indirectly more than 100 persons will
benefit due to employment prospects in allied services like logistical operations, trading
activities, casual labor needs, green belt creation etc.
3.8 WATER AVAILABILITY AND WATER NEEDS:
Total water requirements for the ML operations (G.O.No. 628&154) will be as
follows:
Domestic - 01.5 Cu.M/day
Water sprinkling / dust suppression - 12.0 Cu.M/day
Green belt/plantation - 03.5 Cu.M/day - - - - - 17.0Cu.M/day
- - - - - - -
Industrial water requirement like dust suppression, green belt, etc. will be met from
mine sump water& borewell. Drinking water requirement will be met from own bore well.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
32 Creative Engineers & Consultants
3.9 SITE SERVICES:
Common site services like mine office, first aid room, rest shelters, toilets, already
existing in the mines. The proponent is having a centralized workshop facilities at mines
maintenance division at Thalaiyuthu village. Licensed Magazine located at Ramayanpattiand
Talaiyuthu village is used commonly for Talaiyuthu Limestone Mines for storage of
explosives. There will not be any storage of explosives at site.
3.10 ELECTRICITY REQUIREMENTS:
About 65000 units of electricity are used both together for G.O.No.628 & 154 on
yearly basis. Entire power requirement is being met from the TNEB Grid.
3.11 EFFLUENT SYSTEMS:
The only effluents arising from the combined mine lease will be domestic waste water to
the tune of about 0.6 KLD. This will be suitably discharged into the septic tank with soak pits.
3.12 FINAL PRODUCT MARKETING :
The entire output of limestone including subgrade high magnesia limestone is being
used for cement manufacture in ICL at Sankarnagar, as stated earlier.
3.13 LINEAR SCHEMATIC SYSTEM FOR PRODUCT USE:
Entire limestone output is being supplied to the crusher in the cement plant of M/s
The India cements Limited at Sankarnagar. After physical sizing of products in the crusher,
the crushed limestone is passed through vertical roller mills for grinding. Along with the
limestone, some additives are being added to maintain proper qualitative standards of raw
meal. Raw meal will be sent through kiln for clinkerisation and the clinker will be ground to
fine cement with gypsum or fly ash to maintain the proper standards for cement setting times
by way of retardation, etc.
* * * * * * * *
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
33 Creative Engineers & Consultants
CHAPTER IV
SITE ANALYSIS
4.1 CONNECTIVITY:
This lease area is located in Gangaikondan village, Tirunelvelitaluk, Tirunelveli
district of Tamilnadu. Nearest railway station is Talaiyuthu which is about 4.3 km (in the
South) away from project.
The project is easily approachable from NH-44 (Previously NH-7) connecting
Kanyakumari and Varanasi on the eastern side passing 2.7km (E) of the lease area. Mineral
transportation from this lease to the cement plant is done through dedicated road.
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP:
The mining lease in the area is under operation by project proponent, since 1965.
The entire lease area is non-forest Patta land.
4.3 TOPOGRAPHY AND DRAINAGE:
The terrain of the lease hold area has a low relief, on the eastern side with
undulations which rise up on the western side to form a quartzite hillock. The area is rocky
terrain with quartzite scattered all around the mine. The area experiences very scanty rainfall
even during the monsoon period. The vegetation are mainly xerophytes like cactus, Zizphys
jujube(common jujube) and no other trees are found to be grown. The area is neither
catchment area nor water shed nor does any river ornalla emanate from this area. The area
appears on the ground as a desolate patch. The western part of the area is under Talaiyuthu
Reserve forest.There are no wild life and the entire area presents a desolate patch.
ThamirabaraniRiver flows 5.4 km away from the SE direction of the lease area.
4.4 PROJECT LAYOUT IN RELATION TO IMPORTANT NATURAL FEATURES:
The mining lease area is devoid of declared ecologically sensitive features like
national parks, biospheres, sanctuaries, etc., as mentioned earlier. No forest land is involved
in the lease area. The area also does not come under CRZ category. The feature in 10 km
radius is shown in Index Plan. (Refer Figure No - 9)
In the 10km buffer zone,the following features are observed:
S.No Particulars Details
1. Nearest villages
Talaiyuthu - 1.7 km - S
Thenkulam – 3.2 km – W
Pudur - 3.0 km - NW Tatanuttu- 1.5 km - SE Nallammalpuram - 3.2 km – NW Pallikkottai - 4.2 km - N Gangaikondan – 6.3 km – NE Rajapathi – 5.2 km NE
2. Nearest Major water bodies Tamirabarani River –5.4 km - SE
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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Chittar River – 6.4 Km - NE
3. Notified Archaeologically important
places, Monuments Nil within 10km radius
4. Local Places of Historical and Tourism
Interest Nil within 10km radius
5. Environmental sensitive areas,
Protected areas as per Wildlife
Protection Act, 1972 (Tiger reserve,
Elephant reserve, Biospheres, National
parks, Wildlife sanctuaries, community
reserves and conservation reserves)
Gangaikondan Spotted Deer Sanctuary in
Tirunelveli (G.O.TN.No. 150 dated 01.10.2013) is
notified under Wild Life Protection Act, 1972
situated within the 5 km (2.2 km) radius from the
project site.
6. Reserved / Protected Forests Talaiyuthu R.F – The mining lease area falls
adjoining to the Reserved forest area, where the
proponent has applied for renewal of mining lease
which is pending for forest clearance.
Gangaikondan P.F – 2.2km –E
7. Defence Installations Nil within 10km radius
8. Seismic Zone Zone – II (Least Active)
9. Other Industries in the area Mining leases of Krishna mines, South India
mines & Minerals and other mining leases of M/s.
ICL, SIMMINDS, blue metal quarries,
Gangaikondan SIPCOT, Wolkem India Limited
are situated in nearby and surrounding areas. ICL
cement factory is 2.7 km away (by road) from this
project.
4.5 EXISTING STRUCTURE:
The area is well connected by roads. The limestone is being transported to India
Cements plant at Sankarnagarthrough dedicated road. Besides, adequate site services are
provided in the mine as per statutes.
4.6 CLIMATIC SCENARIO:
This area is situated in the warm climatic belt with moderate humidity. The maximum
summer temperatures range from 38 to 40˚C, while minimum in winter is about 20˚C. The
area receives moderate rainfall during from both SW and NE monsoon season averaging
558.7 mm from the year 1994 to 2014. The maximum rainfall is generally experienced in the
months of September, October and November.
4.7 SOIL STATUS:
As the project area is of hard rock formations and it is in operation from the year
1965 onwards, top soil is almost absent in the area. However, whatever little top soil is
available in future operations, this will be used for green belt creation, with supplementary
additions from outside sources.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
35 Creative Engineers & Consultants
STUDY AREA WITHIN 10 KM RADIUSFigure No - 9
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
36 Creative Engineers & Consultants
4.8 SOCIAL INFRASTRUCTURE:
The following villagesare situated near the project site, whose details are given
below.
NAME
DISTANCE AND
DIRECTION
POPULATION (As per
Census of India 2011)
Pudur 3.0 km (NW) 1328
Pallikkottai 4.2 km (N) 5045
Thenkulam 3.2km (W) 2911
Talaiyuthu 1.7 km (S) 9013
Rajavallipuram 3.5 km (SE) 3947
Gangaikondan 6.3 km (NE) 9999
The study of amenities in the villages indicates that drinking water is available in all
the villages and the other facilities like post office, medical facilities also exist in some
villages. Primary schools exist in all the villages, whereas middle and High schools are
available in Thenkulam village.
4.8.1 SOCIAL INFRASTRUCTURE IMPROVEMENTS ARISING OUT OF MINING
OPERATIONS:
The area is mostly backward and the rainfall is also very low. The villagers mostly
depend upon dry crops. The mine has already employed labourers from the nearby villages.
The company also helps in social functions like temple festival and sponsoring various
health camps etc. The company runs an elementary school named BalaVidhyalaya, a higher
secondary school named Sankar Higher Secondary School and a polytechnic named Sankar
Polytechnic. The local people use these facilities for their children. For various CSR
activities, M/s. The India Cements Limited spent about Rs. 261.70 Lakhs in the period of
2010 – 2016.
Since there are many mining leases in the study area, a combined CSR proposal is
formulated for all the mines together. In future, the following social welfare activities will also
be undertaken by project authorities to improve the physical and social infrastructures of the
local community.
Conducting Mobile health camps in regular intervals so as to cover all the
villages in the impact zone.
Conducting Polio vaccination camps, veterinary camps, AIDS awareness
programme, de-addiction and rehabilitation programme for alcoholics can be
conducted once in 6 months / year.
Providing free medicines, distribution of hearing aids, spectacles, walking
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
37 Creative Engineers & Consultants
sticks, tricycles for physically challenged etc.
Providing bore wells / sintex tanks / ground levels tanks/ motor room / pipe
fittings, repair of bore wells.
Distribution of note books, school bags, prizes for meritorious children,,
scholar ship for meritorious needy students
Renovation/ repairing / upgradation of facilities in Balwadis, schools, provision
of toilets in schools etc.
Providing new community hall, public toilets, renovating child centre, ration
shop, Construction of bus shelters etc.
Vocational training, tailoring, Embroidery training, etc.
Conducting veterinary camps, water tanks for animals etc., and provision for
other activities
Future plan of action estimated for next five years period includes Rs.50 Lakhs. For
all the mining leases of Talaiyuthu Limestone Mines. Rs. 10 lakhs per year will be spent
under CSR. The breakup of the same will be decided based on the immediate need and
priority.
* * * * * * *
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
38 Creative Engineers & Consultants
CHAPTER V
PLANNING BRIEF
5.1 PLANNING CONCEPT:
As detailed in earlier chapters, the mine will be producing peak usable limestone
production of 2.09 lakh tonnes per annum. The entire output is for captive usage of ICL
cement manufacturing unit at Sankarnagar.
5.2 POPULATION PROJECTIONS:
The mines provides direct employment to about 17 persons and indirectly more than
100 people benefit through allied services like trading, logistics, casual labors etc..
As mentioned earlier on paras 4.8.1, in chapter IV, the project proponent has carried
out various social welfare measures under their well-formulated “CSR” scheme.
Because of above employment opportunities and social welfare measures extended
by ICL to local community, there will be improvement in life styles, income levels, and
educational statuses of local population. As a result, the Human Development Index (HDI) of
the area will also improve.
5.3 LAND USE PLANNING:
The details of land use planning for the project have been furnished in para 3.6 in
chapter III.
5.4 GREEN BELT PROPOSALS:
The area experiences only very scanty rainfall during monsoon period. In the
absence of copious ground water only dry plants are grown in this area.It was proposed to
plant 100 numbers of trees per annum during the last plan period and now they are in
preparation of site for planting 250 trees and the plantation will be done prior monsoon
season. During the present plan period it is proposed to plant 500 numbers of trees within
the mining lease area of 0.500 Ha.
The details of year wise plantation proposed is given below:
YEAR WISE PLANTATION PROGRAMME
CALENDAR YEAR
LOCATION AREA No. OF
TREES SPECIES
(Hec.)
2015-16 South Side of ML Area 0.100 100
Pungamiaglabara (Pungan) ,
neem, badam, pungan,
&manjalkondrai
2016-17 Eastern Side of ML Area 0.100 100
2017-18 Eastern Side of ML Area 0.100 100
2018-19 Eastern Side of ML Area 0.100 100
2019-20 South Side of ML Area 0.100 100
Total 0.500 500
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
39 Creative Engineers & Consultants
5.5 ASSESSMENT OF INFRASTRUCTURE DEMAND:
As the mine project is in operation for many years i.e from year 1965 onwards, good
infrastructural facilities already exist in the area. Limestone is being transported through the
dedicated road to the cement manufacturing unit of ICL which is about 2.7km away from the
project site.
In addition, good water supply and power facilities are existing for this project. All site
service facilities are also created by ICL for smooth uninterrupted mining operations, as per
statutory standards.
5.6 AMENITIES AND FACILITIES:
As mentioned in para 5.5 above, good facilities and amenities for properly conducting
the project operations are already in place. The staff and workers in the project are provided
with necessary facilities like good drinking water, personal protective devices to avoid risk
and injuries, good vocational training sessions, propagation of safety awareness and safe
practices, etc., so that the project operations do not affect the working staff. Medical facilities
are also provided to the workers and staff of the project.
Similarly occupational health check-up is being and will be carried out at least once a
year of all staff and workers for detecting any incidence of occupational health problems.
The local nearby population will be subjected to frequent check-up through medical camps
for any health problems.
* * * * * * * *
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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CHAPTER VI
PROPOSED INFRASTRUCTURE
As this mining project is being operated for many years in the past by the project
proponent, good infrastructural layout as mandated by statutory standards is already
available in the area. Besides, there are 2 residential colonies already developed by ICL for
the staffs of cement plant and various mines. As such there is no proposal for any additional
infrastructures.
CHAPTER VII
REHABILITATION AND RESETTLEMENT PLAN (R&R PLAN)
The mining lease is in operations right from the year1965 onwards. The entire project
area is non forest Patta land. As such, the question of (R&R) plan formulation does not arise.
There is absolutely no dislocation of any persons.
CHAPTER VIII
PROJECT SCHEDULE AND COST ESTIMATES
The entire mined out limestone from this mine is for the captive usage of ICL cement
manufacturing unit at Sankarnagar and it proves to be economically viable in all respects.
* * * * * * * *
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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CHAPTER IX
ANALYSIS OF PROPOSAL
(FINAL RECOMMENDATIONS)
9.1 ANALYSIS OF INFRASTRUCTURAL, SOCIAL AND FINANCIAL BENEFITS OF
THE PROJECT
9.1.1 Infrastructural growth analysis:
Limestone is a major raw material for manufacturing cement. Cement, being an
infrastructural core industry, enabling infrastructural development in the country and the
Region, for which sector Government of India has earmarked project financial outlays to the
tune of US dollars one Trillion, in the 12th five year plan, this project contributes to GDP
growth of the country, in a big way. As limestone from the project is mostly used for cement
manufacture, the projects own its minor role in making contribution to infrastructural
betterment of the country. Due to this mine infrastructural development has also taken place
locally.
9.1.2 Social benefits:
ICL is already working in the area for production of limestone from various mines and
cement plant operations nearby, as mentioned earlier. They have already carried out various
social welfare measure and peripheral developmental activities with a good social outreach,
so as to enhance the life style, income generation opportunities and educational levels of the
local community in a big way. It has been involved in developing health, education, skill
development, environment and spiritual development of the society.
Setting up of mines and the cement factory has resulted in overall development of
the region due to provision of direct & indirect employment ,Improvement in the general
living standards and knowledge sharing, improved wage level and the living standard of the
local people and continual improvements of the local amenities for the local society.
ICL will also ensure that bigger financial outlays are earmarked in future for social outreach
purposes which will enhance the life style, income levels educational and medical services
and infrastructural services of the local area and local community.
9.1.3 Analysis of Financial benefits:
Financially, the local community will have benefits like increased income levels,
better life styles etc. Besides, the local panchayats, State and Central Governments will also
benefit due to receipt of taxes, cess, royalty etc., from the limestone output from the project.
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
42 Creative Engineers & Consultants
9.1.4 Conclusion:
In the context of accrual of tangible benefits on all fronts arising from project
operations, the project is worthy of approval for improving the infrastructural, social and
financial status of the region, the State and the country, as a whole.
* * * * * * * *
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
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ANNEXURE – 1
MINE GO COPY FOR G.O. (3D) No. 154
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
44 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
45 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
46 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
47 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
48 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
49 Creative Engineers & Consultants
ANNEXURE – 2
COPY OF RENEWAL APPLICATION IN FORM-J AND ITS
ACKNOWLEDGEMENT IN FORM-D
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
50 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
51 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
52 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
53 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
54 Creative Engineers & Consultants
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
55 Creative Engineers & Consultants
ANNEXURE – 3
MININIG PLAN APPROVAL LETTER
Feasibility Report for Talaiyuthu Limestone Mine (G.O. (3D) No. 154, Extent - 22.305 Ha) of The India Cements Limited (ICL), Sankarnagar, Tirunelveli District, Tamil Nadu
56 Creative Engineers & Consultants