FBC Boiler Final

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    An Overview of

    FBC BoilerCompiled

    BY

    S.S.ACHARYA

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    INTRODUCTION

    Boiler- 

    As per “THE INDIAN BOILERS(AMENDMENT )ACT!!"

     

    #Boiler$ me%&s % press're essel i& *i+*s,e%m is -e&er%,ed or 'se e/,er&%l ,o i,sel  0 %ppli+%,io& o *e%, *i+* is *oll orp%r,l '&der press're *e& s,e%m is s*', o2 

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    BOILER COM3ONENTSBoiler +ompo&e&,$ me%&s

    S,e%m pipi&- 4 5eed %,er pipi&-4

    E+o&omi6er 4

    S'per *e%,er4

    %& mo'&,i&- or o,*er 7,,i&- %&d %& o,*ere/,er&%l or i&,er&%l p%r, o % Boiler *i+* iss'08e+,ed ,o press're e/+eedi&- o&e 9ilo-r%mper +e&,ime,er s:'%re -%'-e

    ;

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    Single Line Diagram

    BURNERWATER

    SOURCE

    CHEMICAL FEED

    FUEL

    STACK   DEAERATOR

    PUMPS

    BOILER

    ECO-

    NOMI-

    ZER

    VENTEXHAUST GASSTEAM TOPROCESS

    BURNERWATER

    SOURCE

    CHEMICAL FEED

    FUEL

    STACK DEAERATOR

    PUMPS

    BOILER

    ECO-NOMI-ZER

    VENTEXHAUST GASSTEAM TOPROCESS

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    Fuels used in Boiler

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    Types of Boilers1. Fire Tube Boiler

    . Water Tube Boiler!. "a#$aged Boiler

    %. Sto$er Fired Boiler

    &. "ulveri'ed Fuel Boiler

    (. Waste )eat Boiler

    *. Fluidi'ed Bed +FBC, Boiler

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    Fluidi'ed Bed +FBC,Boiler

    I&,rod'+,io& o 5BC Te+*&olo-

    Ad%&,%-es ? Limi,%,io&s

    S+ope

    5'el 5le/i0ili,

    Cl%ssi7+%,io& o 5BC Boilers

    Des+rip,io& o @%rio's Compo&e&,s o C5BCBoiler

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    Fluidi'ed Bed +FBC, Boiler

      A& Oerie

      5l'idi6ed 0ed +om0's,io& *%s emer-ed %s % i%0le %l,er&%,ie

    %&d *%s si-&i7+%&, Advantages oer +o&e&,io&%l 7ri&-

    ss,em %&d o2ers m'l,iple 0e&e7,s

     +omp%+, 0oiler desi-&4  'el e/i0ili,4

     *i-*er +om0's,io& e+ie&+ %&d

     red'+ed emissio& o &o/io's poll',%&,s s'+* %s SO/ %&d NO/.

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    Fluidi'ed Bed +FBC, Boiler

     

    Co&,dFF.

      T*e 'els 0'r&, i& ,*ese 0oilers i&+l'de +o%l4%s*er

      re8e+,s4 ri+e *'s94 0%-%sse ? o,*er %-ri+'l,'r%l%s,es.

      T*e 'idi6ed 0ed 0oilers *%e % ide +%p%+i,r%&-e.

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    Mechanism of Fluidized Bed Combustion

    •  When an evenly distributed air or gas is passed upward

    through a finely divided bed of solid particles such as

      Sand/Ash/Lime Stone supported on a fine mesh, the particles

    are undisturbed at low velocity.

    As air velocity is gradually increased, a stage is

      reached when the individual particles are suspended in the air 

      stream G the bed is called “fluidized.

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    Mechanism of Fluidized Bed Combustion

    With further increase in air velocity, there is bubble

    formation, vigorous turbulence, rapid mixing and

    formation of dense defined bed surface. he bed of

    solid particles exhibits the properties of a boiling li!uid

    and assumes the appearance of a fluid " #$ubbling

    %luidized $ed&.

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    Mechanism of Fluidized Bed

    Combustion…

    A, *i-*er elo+i,ies4 0'00les dis%ppe%r4

    %&d p%r,i+les %re 0lo& o', o ,*e 0ed. T*ereore4 some %mo'&,s o p%r,i+les *%e,o 0e re+ir+'l%,ed ,o m%i&,%i& % s,%0le

    ss,em G “Cir+'l%,i&- 5l'idi6edBed.

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    Basics of Fluidized Bed Combustion…

    5l'idi6%,io& depe&ds l%r-el o& ,*e p%r,i+le si6e %&d,*e %ir elo+i,.

    I s%&d p%r,i+les i& % 'idi6ed s,%,e is *e%,ed ,o ,*ei-&i,io& ,emper%,'res o +o%l4 %&d +o%l is i&8e+,ed+o&,i&'o'sl i&,o ,*e 0ed4 ,*e +o%l ill 0'r& r%pidl

    %&d 0ed %,,%i&s % '&iorm ,emper%,'re.

     T*e 'idi6ed 0ed +om0's,io& (5BC) ,%9es pl%+e %,%0o',

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    Basics of Fluidized Bed Combustion…

    •  Since this temperature is much below the ash fusion

      temperature, melting of ash and associated problems

      are avoided.

    •  he lower combustion temperature is achieved because of 

      high coefficient of heat transfer due to rapid mixing in the

      fluidized bed and effective extraction of heat from the bed

      through in'bed heat transfer tubes and walls of the bed.

    •  he gas velocity is maintained between minimum fluidization

      velocity and particle entrainment velocity. his ensures stable

      operation of the bed and avoids particle entrainment in the gas

    stream.

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    Mechanism of Fluidised Bed Combustion…

    •  (ombustion process re!uires the three “s that is

    a. ime, b. emperature and

    c. urbulence.

    )n %$(, turbulence is promoted by fluidization. )mproved

    mixing generates evenly distributed heat at lower temperature.

    *esidence time is many times greater 

      than conventional grate firing. hus an %$( system

      releases heat more efficiently at lower temperatures

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    Mechanism of Fluidized Bed Combustion…

    • As ,*e elo+i, o % -%s oi&- ,*ro'-* % 0ed

    o p%r,i+les i&+re%ses4 % %l'e is re%+*ed *e&,*e 0ed 'idi6es %&d 0'00les orm %s i& %0oili&- li:'id.

    • A, *i-*er elo+i,ies ,*e 0'00les dis%ppe%r%&d ,*e solids %re r%pidl 0lo& o', o ,*e 0ed%&d m's, 0e re++led ,o m%i&,%i& % s,%0less,em.

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    Mechanism of Fluidised Bed Combustion…

    B mi/i&- o sm%ll :'%&,i, o limes,o&ei,* Bed m%,eri%l4 orm%,io& o s'l'rdio/ide is red'+ed.

    Ni,ro-e& o/ide orm%,io& is %lso red'+ed i&,*e +om0's,io& +*%m0er d'e ,o loer

    'r&%+e ,emper%,'re i,*o', %& %ddi,io&%l+o&,rol e:'ipme&,.

     T*is is ,*e m%8or %d%&,%-es o 5BC oerCo&e&,io&%l 0oilers.

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    Types of Fluidized Bed Combustion Boilers

    here are three basic types of fluidized bed combustion

     boilers+ . Atmospheric classic %luidized $ed (ombustion System

    -A%$(

    . 0ressurised %luidized $ed (ombustion System -0%$(.

     

    1. (irculating %luidized $ed (ombustion system -(%$(

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    AFBC / Bubbling Bed

    I& A5BC4 +o%l is +r's*ed ,o % si6e o 1 G 1!mm depe&di&- o& ,*e r%&9 o +o%l4 ,pe o'el eed %&d ed i&,o ,*e +om0's,io&

    +*%m0er. T*e %,mosp*eri+ %ir4 *i+* %+,s%s 0o,* ,*e 'idi6%,io& %ir %&d +om0's,io&%ir4 is deliered %, % press're *i+* os,*ro'-* ,*e 0ed %,er 0ei&- pre*e%,ed 0

    ,*e e/*%'s, 'e -%ses. T*e elo+i, o'idi6i&- %ir is i& ,*e r%&-e o 1. ,o ;."m Jse+. T*e r%,e %, *i+* %ir is 0lo&,*ro'-* ,*e 0ed de,ermi&es ,*e %mo'&, o

    'el ,*%, +%& 0e re%+,ed !

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    AFBC / Bubbling Bed……..Almost all AFBC bubbling bed boilers

    use in-bed evaporator tubes in te

    bed of limestone/ sand and fuel fore0tra#ting te eat from te bed tomaintain te bed temperature.

     T*e 0ed dep,* is 's'%ll !. m ,o 1.= m

    deep %&d ,*e press're drop %er%-es%0o', 1 i&+* o %,er per i&+* o 0eddep,*. @er li,,le m%,eri%l le%es ,*e0'00li&- 0ed G o&l %0o', ,o < 9- o

    solids %re re++led per ,o& o 'el 0'r&ed 1

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    $ubbling $ed $oilers

    I& ,*e 0'00li&- 0ed ,pe 0oiler4 % l%er osolid p%r,i+les (mostly limestone/ sand/

    as and #al#ium sulfate) is +o&,%i&ed o&% -rid &e%r ,*e 0o,,om o ,*e 0oiler. T*isl%er is m%i&,%i&ed i& % ,'r0'le&, s,%,e %slo elo+i, %ir is or+ed i&,o ,*e 0ed rom

    % ple&'m +*%m0er 0e&e%,* ,*e -rid. 5'elis %dded ,o ,*is 0ed %&d +om0's,io& ,%9espl%+e.

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    $ubbling $ed $oilers

    Norm%ll4 r% 'el i& ,*e 0ed does &o, e/+eed K

    o ,*e ,o,%l 0ed i&e&,or. @elo+i, o ,*e

    +om0's,io& %ir is 9ep, %, % mi&im'm4 e, *i-*

    e&o'-* ,o m%i&,%i& ,'r0'le&+e i& ,*e 0ed.

    @elo+i, is &o, *i-* e&o'-* ,o +%rr si-&i7+%&,

    :'%&,i,ies o solid p%r,i+les o', o ,*e 'r&%+e

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    $ubbling $ed $oilers222

     T*is ,'r0'le&, mi/i&- o %ir %&d 'el res'l,s

    i& % reside&+e ,ime o 'p ,o 7e (=) se+o&ds. T*e +om0i&%,io& o ,'r0'le&, mi/i&- %&dreside&+e ,ime permi,s 0'00li&- 0ed 0oilers,o oper%,e %, % 'r&%+e ,emper%,'re 0elo

    !! de-ree C.A, ,*is ,emper%,'re4 ,*e prese&+e o

    limes,o&e mi/ed i,* 'el i& ,*e 'r&%+e%+*iees -re%,er ,*%& !K s'l'r remo%l.

    <

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    $ubbling $ed $oilers222

    I&+omple,e +om0's,io& res'l,s i& ,*e

    orm%,io& o +%r0o& mo&o/ide (CO) pl's'&0'r&e, +%r0o& i& ,*e solid p%r,i+les le%i&-,*e 'r&%+e.

    Boiler e+ie&+ is ,*e per+e&,%-e o ,o,%l

    e&er- i& ,*e 'el ,*%, is 'sed ,o prod'+es,e%m.

    Com0's,io& e+ie&+ is ,*e per+e&,%-e o+omple,e +om0's,io& o +%r0o& i& ,*e 'el.

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    $ubbling $ed $oilers222

    I& % ,pi+%l 0'00li&- 0ed 'idi6ed 0oiler4

    #ombustion e#ien#y #an be as ig as23. Tis is a good 4gure/ but is lower tantat a#ieved by pulveri'ed #oal or #y#lone-4red boilers.

    I& %ddi,io&4 some 'els ,*%, %re very low involatile matter #annot be #ompletely burnedwitin te available residen#e time inbubbling bed-type boilers.

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    Features of bubbling bed boiler

    5l'idi6ed 0ed 0oiler +%& oper%,e %, &e%r %,mosp*eri+ orele%,ed press're %&d *%e ,*ese esse&,i%l e%,'res

    Dis,ri0',io& pl%,e ,*ro'-* *i+* %ir is 0lo& or  'idi6i&-.

    Immersed s,e%mr%isi&- or %,er *e%,i&- ,'0es *i+*

      e/,r%+, *e%, dire+,l rom ,*e 0ed.

    T'0es %0oe ,*e 0ed e/,r%+, *e%, rom *o,

      +om0's,io& -%s 0eore i, e&,ers ,*e 'e d'+,.

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    (irculating %luidized $ed (ombustion

    -(%$(•  T*e &eed ,o improe +om0's,io& e+ie&+

    (*i+* %lso i&+re%ses oer%ll 0oilere+ie&+ %&d red'+es oper%,i&- +os,s)%&d te desire to burn a mu# widerrange of fuels as led to tedevelopment and appli#ation of te

    CFB boiler.•  T*ro'-* ,*e e%rs4 0oiler s'ppliers *%e

    0ee& i&+re%si&- ,*e si6e o ,*ese *i-*e+ie&+ s,e%m -e&er%,ors.

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    (irculating %luidized $ed (ombustion

    -(%$(

    A CFBC #ould be good #oi#e if tefollowing #onditions are met.

    1. C%p%+i, o 0oiler is l%r-e ,o medi'm

    . S'lp*'r emissio& %&d NO/ +o&,rol is

      impor,%&,;.T*e 0oiler is re:'ired ,o 7re lo-r%de 'el or

      'el i,* *i-*l '+,'%,i&- 'el :'%li,.

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    (irculating %luidized $ed (ombustion

    -(%$(222C5BC ,e+*&olo- ',ili6es ,*e 'idi6ed 0ed

    pri&+iple i& *i+* +r's*ed (> G1 mm si6e)'el %&d limes,o&e %re i&8e+,ed i&,o ,*e'r&%+e or +om0's,or. T*e p%r,i+les %res'spe&ded i& % s,re%m o 'p%rdl oi&-%ir (>!"!K o ,*e ,o,%l %ir)4 *i+* e&,ers

    ,*e 0o,,om o ,*e 'r&%+e ,*ro'-* %irdis,ri0',io& &o66les. T*e 'idi6i&- elo+i,i& +ir+'l%,i&- 0eds r%&-es rom ;." ,o mJse+. T*e 0%l%&+e o +om0's,io& %ir is

    %dmi,,ed %0oe ,*e 0o,,om o ,*e 'r&%+e ;!

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    (irculating %luidized $ed (ombustion

    -(%$(222

     T*e +om0's,io& ,%9es pl%+e %,

    mi+ro&s) %re el',ri%,ed o', o ,*e'r&%+e i,* 'e -%s elo+i, o mJs. T*e p%r,i+les %re ,*e& +olle+,ed 0

    ,*e solids sep%r%,ors %&d +ir+'l%,ed0%+9 i&,o ,*e 'r&%+e. Solid re++le is%0o', =! ,o 1!! -m per 9- o 'el 0'r&,.

    ;1

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    (irculating %luidized $ed (ombustion

    -(%$(222

    I& C5BC 0oiler4 s,e%m -e&er%,io& ,'0es%re &o, proided i& ,*e 0ed. T*e

    'idi6%,io& o 0ed is desi-&ed ,o moem%/. solids o', o ,*e 'r&%+e %re% %&d ,o%+*iee mos, o ,*e *e%, ,r%&ser o',side

    ,*e +om0's,io& 6o&e +o&e+,io& se+,io&4%,er %lls4 %&d %, ,*e e/i, o ,*e riser.Some +ir+'l%,i&- 0ed '&i,s ee& *%ee/,er&%l *e%, e/+*%&-es.

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    (irculating %luidized $ed (ombustion

    System-(%$(222

     T*e p%r,i+les +ir+'l%,io& proides

    e+ie&, *e%, ,r%&ser ,o ,*e 'r&%+e%lls %&d lo&-er reside&+e ,ime or+%r0o& %&d limes,o&e ',ili6%,io&.

     T*e +o&,rolli&- p%r%me,ers i& ,*e C5B+om0's,io& pro+ess %re ;Ts o&l i.e.,emper%,'re4 reside&+e ,ime %&d,'r0'le&+e.

    ;;

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    (irculating %luidized $ed (ombustion

    -(%$(222

    • 5or l%r-e '&i,s4 ,*e ,%ller 'r&%+e

    +*%r%+,eris,i+s o C5BC 0oiler o2ers 0e,,ersp%+e ',ili6%,io&4 -re%,er 'el p%r,i+le %&dsor0e&, reside&+e ,ime or e+ie&,+om0's,io& %&d SO +%p,'re4 %&d e%sier

    %ppli+%,io& o s,%-ed +om0's,io&,e+*&i:'es or NO/ +o&,rol ,*%& A5BC-e&er%,ors.

    ;<

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    (irculating %luidized $ed (ombustion

    -(%$(222

    C5BC 0oilers %+*iee 0e,,er +%l+i'm ,o s'lp*'r',ili6%,io& (G 1.= ,o 1 ) s. (;. ,o 1) or ,*e A5BC

    0oilers4 %l,*o'-* ,*e 'r&%+e ,emper%,'res %re %lmos,,*e s%me.

    C5BC 0oilers %re -e&er%ll +l%imed ,o 0e moree+o&omi+%l ,*%& A5BC 0oilers or i&d's,ri%l%ppli+%,io& re:'iri&- more ,*%& "= G 1!! TJ*r os,e%m

    C5BC re:'ires *'-e me+*%&i+%l ++lo&es ,o +%p,'re%&d re++le ,*e l%r-e %mo'&, o 0ed m%,eri%l4 *i+*re:'ires % ,%ll 0oiler.

    ;=

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    (irculating %luidized $ed (ombustion

    -(%$(222

    ;>

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      (irculating %luidized $ed (ombustion $oiler

    -(%$(222

    ;"

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    ;

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    Advantages of Fluidized Bed Combustion Boilers

    )ig 5#ien#y

    5BC 0oilers +%& 0'r& 'el i,* % +om0's,io& e+ie&+ ooer =K irrespe+,ie o %s* +o&,e&,. 5BC 0oilers +%&oper%,e i,* oer%ll e+ie&+ o

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    Advantages of Fluidized Bed Combustion

    BoilersFuel Fle0ibility

    5BC 0oilers +%& 0e oper%,ed e+ie&,l i,* % %rie, o 'els. Ee&'els li9e o,%,io& slimes4 %s*er re8e+,s4 %-ro %s,e +%& 0e 0'r&,

    e+ie&,l. T*ese +%& 0e ed ei,*er i&depe&de&,l or i& +om0i&%,io&i,* +o%l i&,o ,*e s%me 'r&%+e.

    Ability to Burn 7ow 8rade Fuel

    5BC 0oilers o'ld -ie ,*e r%,ed o',p', ee& i,* i&erior :'%li,'el. T*e 0oilers +%& 7re +o%ls i,* %s* +o&,e&, %s *i-* %s >K %&d*%i&- +%lori7+ %l'e %s lo %s 4=!! 9+%lJ9-. Ee& +%r0o& +o&,e&, oo&l 1K 0 ei-*, +%& s's,%i& ,*e 'idi6ed 0ed +om0's,io&.

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    Advantages of Fluidised Bed Combustion

    Boilers………

    Ability to Burn Fines

    Co%l +o&,%i&i&- 7&es 0elo > mm +%& 0e 0'r&, e+ie&,l i&5BC 0oiler4 *i+* is er di+'l, ,o %+*iee i& +o&e&,io&%l7ri&- ss,em.

    "ollution Control

    SO orm%,io& +%& 0e -re%,l mi&imised 0 %ddi,io& olimes,o&e or dolomi,e or *i-* s'lp*'r +o%ls. ;K limes,o&e isre:'ired or eer 1K s'lp*'r i& ,*e +o%l eed. Lo+om0's,io& ,emper%,'re elimi&%,es NO/ orm%,io&

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    Advantages of Fluidised Bed Combustion

    Boilers……….

    7ow Corrosion and 5rosion

     T*e +orrosio& %&d erosio& e2e+,s %re less d'e ,o loer+om0's,io& ,emper%,'re4 so,&ess o %s* %&d lo p%r,i+le elo+i,(o ,*e order o 1 mJse+).

    5asier As 6emoval 9 :o Clin$er Formation

    Si&+e ,*e ,emper%,'re o ,*e 'r&%+e is i& ,*e r%&-e o "=! G!!o C i& 5BC 0oilers4 ee& +o%l o lo %s* 'sio& ,emper%,'re +%&0e 0'r&, i,*o', +li&9er orm%,io&. As* remo%l is e%sier %s ,*e%s* os li9e li:'id rom ,*e +om0's,io& +*%m0er. He&+e lessm%&poer is re:'ired or %s* *%&dli&-.

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    Advantages of Fluidised Bed Combustion

    Boilers……….7ess 50#ess Air 9

    Hi-*er CO i& 5l'e %s T*e CO i& ,*e 'e -%ses ill 0e o ,*e order o

    1< G 1=K %, 'll lo%d. He&+e4 ,*e 5BC 0oiler +%& oper%,e %, lo e/+ess

    %ir o&l ! G =K.

    Simple Operation/ ;ui#$ Start-

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    Advantages of Fluidised Bed Combustion

    Boilers……….:o Slag Formation in te Furna#e-:o Soot Blowing

    I& 5BC 0oilers4 ol%,ili6%,io& o %l9%li +ompo&e&,s i& %s* does &o,

    ,%9e pl%+e %&d ,*e %s* is &o& s,i+9. T*is me%&s ,*%, ,*ere is &osl%- orm%,io& *e&+e &o re:'ireme&, o soo, 0loi&-.

     "rovisions of Automati# Coal and As )andling System

    A',om%,i+ ss,ems or +o%l %&d %s* *%&dli&- +%& 0e i&+orpor%,ed4m%9i&- ,*e pl%&, e%s ,o oper%,e +omp%r%0le ,o oil or -%s 7redi&s,%ll%,io&. 

    .

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    Advantages of Fluidized Bed Combustion

    Boilers

    "rovision of Automati# =gnition System

    Co&,rol ss,ems 'si&- mi+ropro+essors %&d %',om%,i+ i-&i,io&

    e:'ipme&, -ie e/+elle&, +o&,rol i,* mi&im'm m%&'%ls'perisio&

    )ig 6eliability

     T*e %0se&+e o moi&- p%r,s i& ,*e +om0's,io& 6o&e res'l,s i&

    % *i-* de-ree o reli%0ili, %&d lo m%i&,e&%&+e +os,s.

    6edu#ed >aintenan#e

    Ro',i&e oer*%'ls %re i&re:'e&, %&d *i-* e+ie&+ ism%i&,%i&ed or lo&- periods.

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    Advantages of Fluidised Bed Combustion

    Boilers……….

    ;ui#$ 6esponses to Canging ?emand

    A 'idi6ed 0ed +om0's,or +%& respo&d ,o +*%&-i&- *e%, dem%&dsmore e%sil ,*%& s,o9er 7red ss,ems. T*is m%9es i, er s'i,%0le or%ppli+%,io&s s'+* %s ,*erm%l 'id *e%,ers4 *i+* re:'ire r%pidrespo&ses.

     )ig 5#ien#y of "ower 8eneration

    B oper%,i&- ,*e 'idi6ed 0ed %, ele%,ed press're4 i, +%& 0e 'sed ,o-e&er%,e *o, press'ri6ed -%ses ,o poer % -%s ,'r0i&e. Tis #an be#ombined wit a #onventional steam turbine to improve tee#ien#y of ele#tri#ity generation and give a potential fuelsavings of at least %3.

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    eneral Arrangements of FBC Boiler

     5BC 0oilers +omprise o olloi&- ss,ems

    i) 5'el eedi&- ss,em

    ii) Air Dis,ri0',or

    iii) Bed ? I&0ed *e%, ,r%&ser s'r%+e

    i) As* *%&dli&- ss,em

     M%& o ,*ese %re +ommo& ,o %ll ,pes o 5BC 0oilers

    i, Fuel Feeding system

    5or eedi&- 'el4 sor0e&,s li9e limes,o&e or dolomi,e4's'%ll ,o me,*ods %re olloed '&der 0ed p&e'm%,i+eedi&- %&d oer0ed eedi&-.

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    eneral Arrangements of FBC Boiler

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    eneral Arrangements of FBC Boiler….  . Air ?istributor

     T*e p'rpose o ,*e dis,ri0',or is ,o i&,rod'+e ,*e 'idi6i&- %ir ee&l,*ro'-* ,*e 0ed +ross se+,io& ,*ere0 9eepi&- ,*e solid p%r,i+les i&

    +o&s,%&, mo,io&4 %&d pree&,i&- ,*e orm%,io& o de'idi6%,io& 6o&esi,*i& ,*e 0ed. T*e dis,ri0',or4 *i+* orms ,*e 'r&%+e oor4 is &orm%ll+o&s,r'+,ed rom me,%l pl%,e i,* % &'m0er o peror%,io&s i& % de7&i,e-eome,ri+ p%,,er&. T*e peror%,io&s m% 0e lo+%,ed i& simple &o66les or

    &o66les i,* 0'00le +%ps4 *i+* sere ,o pree&, solid p%r,i+les romoi&- 0%+9 i&,o ,*e sp%+e 0elo ,*e dis,ri0',or.

     T*e dis,ri0',or pl%,e is pro,e+,ed rom *i-* ,emper%,'re o ,*e 'r&%+e 0

    i) Rer%+,or Li&i&-

    ii) A S,%,i+ L%er o ,*e Bed M%,eri%l or

    iii) P%,er Cooled T'0es.

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    eneral Arrangements of FBC Boiler……..

    Bed @ =n-Bed )eat Transfer Surfa#e

    a, Bed

     T*e 0ed m%,eri%l +%& 0e s%&d4 %s*4 +r's*ed rer%+,or or limes,o&e4i,* %& %er%-e si6e o %0o', 1 mm. Depe&di&- o& ,*e 0ed *ei-*,,*ese %re o ,o ,pes s*%llo 0ed %&d deep 0ed.

    A, ,*e s%me 'idi6i&- elo+i,4 ,*e ,o e&ds 'idi6e di2ere&,l4 ,*'s%2e+,i&- ,*e *e%, ,r%&ser ,o %& immersed *e%, ,r%&ser s'r%+es. As*%llo 0ed o2ers % loer 0ed resis,%&+e %&d *e&+e % loer press'redrop %&d loer %& poer +o&s'mp,io&. I& ,*e +%se o deep 0ed4 ,*epress're drop is more %&d ,*is i&+re%ses ,*e e2e+,ie -%s elo+i, %&d%lso ,*e %& poer.

    =!

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    eneral Arrangements of FBC Boiler….b, In-Bed Heat Transfer Surface

    I& % 'idi6ed i&0ed *e%, ,r%&ser pro+ess4 i, is&e+ess%r ,o ,r%&ser *e%, 0e,ee& ,*e 0ed m%,eri%l%&d %& immersed s'r%+e4 *i+* +o'ld 0e ,*%, o % ,'0e0'&dle4 or % +oil. T*e *e%, e/+*%&-er orie&,%,io& +%&0e *ori6o&,%l4 er,i+%l or i&+li&ed. 5rom % press're drop

    poi&, o ie4 % *ori6o&,%l 0'&dle i& % s*%llo 0ed ismore %,,r%+,ie ,*%& % er,i+%l 0'&dle i& % deep 0ed.

    =1

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    eneral Arrangements of FBC Boiler…..

     T*e *e%, ,r%&ser i& ,*e 0ed depe&ds o& &'m0ero p%r%me,ers li9e

    i) 0ed press're

    ii) 0ed ,emper%,'re

    iii) s'per7+i%l -%s elo+i,

    i) p%r,i+le si6e

    ) He%, e/+*%&-er desi-& %&d

    i) -%s dis,ri0',or pl%,e desi-&.

    =

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    eneral Arrangements of FBC Boiler…..  %. As )andling System

    a) Bottom ash removal

    I& ,*e 5BC 0oilers4 ,*e 0o,,om %s* +o&s,i,',es

    ro'-*l ;!

    %oid %++'m'l%,io& %&d +o&se:'e&, de'idi6%,io&.P*ile 7ri&- *i-* %s* +o%l s'+* %s %s*er re8e+,s4,*e 0ed %s* oero dr%i& :'%&,i, is +o&sider%0leso spe+i%l +%re *%s ,o 0e ,%9e&.

    =;

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    FBC Boiler- O56 =5W

     THANQS