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TOTAL QUALITY MANAGEMENT AND RELIABILITY (MEE401) Proposed Syllabus MEE401 TOTAL QUALITY MANAGEMENT AND RELIABILITY L 3 T 0 P 0 C 3 Version No. 1.01 Prerequisite MEE308 Industrial Engineering and Management Objectives: 1. To enable the students understand the principles of Quality Management 2. To provide students details of quality planning and TQM techniques 3. To provide in depth knowledge of reliability and maintainability Expected Outcome: Student will be able to 1. Implement TQM in industries 2. Possess the knowledge of quality planning and TQM techniques 3. Design systems with reliability and maintainability Unit I Principle of Quality Management Definition of quality – Deming, Miller – Crosby Theories – Service and Product quality – Customer orientation. Evaluation of Total quality Management – Inspection – Quality Control – TQM System – Human component, Introduction to Six Sigma concepts. Unit II Quality Planning Planning – SMART Goal setting – Designing for Quality – Manufacturing for Quality – Process control – CPK – Process capability. Scientific Approach to TQM – Data based approach – Quantification – Statistical tools – Quality control tools – New 7 tools, Sampling and Control Charts. Unit III TQM Techniques Benchmarking – Definition – Types – Steps – Metrics – Case studies – Quality Function Deployment – Definition – steps – Case studies – Corrective Techniques – Preventive techniques – Failure Mode and Effect Analysis – 5S. Continuous Improvement Techniques – Different techniques such as POKA YOKE etc. – Deming wheel – Case studies Unit IV Reliability Definition – Mean fracture rate – Mean time to failure – Mean time between failure – Hazard rate – Hazard models – Constant hazard – Linearly increasing hazard – Weibull model – System reliability – Series – Parallel and Mixed configuration – Simple problems Unit V Maintainability Reliability improvement – Redundancy – Element – Unit and stand by redundancy – Reliability allocation for a series system – Maintainability and availability – System downtime – Reliability and Maintainability trade off – Simple problems Textbooks 639 Proceedings of the 26th Academic Council held on 18.5.2012

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  • TOTALQUALITYMANAGEMENTANDRELIABILITY(MEE401)

    ProposedSyllabus

    MEE401TOTALQUALITYMANAGEMENTANDRELIABILITYL 3

    T 0

    P0

    C3

    Version No. 1.01 Prerequisite MEE308 Industrial Engineering and ManagementObjectives: 1. To enable the students understand the principles of Quality Management 2. To provide students details of quality planning and TQM techniques 3. To provide in depth knowledge of reliability and maintainability

    Expected Outcome: Student will be able to 1. Implement TQM in industries 2. Possess the knowledge of quality planning and TQM techniques 3. Design systems with reliability and maintainability

    Unit I Principle of Quality Management Definition of quality Deming, Miller Crosby Theories Service and Product quality Customer orientation. Evaluation of Total quality Management Inspection Quality Control TQM System Human component, Introduction to Six Sigma concepts. Unit II Quality Planning Planning SMART Goal setting Designing for Quality Manufacturing for Quality Process control CPK Process capability. Scientific Approach to TQM Data based approach Quantification Statistical tools Quality control tools New 7 tools, Sampling and Control Charts. Unit III TQM Techniques Benchmarking Definition Types Steps Metrics Case studies Quality Function Deployment Definition steps Case studies Corrective Techniques Preventive techniques Failure Mode and Effect Analysis 5S. Continuous Improvement Techniques Different techniques such as POKA YOKE etc. Deming wheel Case studies Unit IV Reliability Definition Mean fracture rate Mean time to failure Mean time between failure Hazard rate Hazard models Constant hazard Linearly increasing hazard Weibull model System reliability Series Parallel and Mixed configuration Simple problems Unit V Maintainability Reliability improvement Redundancy Element Unit and stand by redundancy Reliability allocation for a series system Maintainability and availability System downtime Reliability and Maintainability trade off Simple problems Textbooks

    639

    Proceedings of the 26th Academic Council held on 18.5.2012

  • 1. Dale H Besterfield, (2008), Total Quality Management, Pearson Education 2. L.S. Srinath, (2005) Reliability Engineering, Affiliated East West Press, New Delhi. Reference Books 1. Samuel K Ho, (1996), TQM An Integrated Approach, II Edition, Kogan Page Ltd.,

    USA. 2. Joel E. Rose, (1993), Total Quality Management, II Edition, Kogan Page Ltd., USA.

    Mode of Evaluation Quiz/Assignment/ Seminar/Written Examination Recommended by the Board of Studies on: 12.05.2012Date of Approval by the Academic Council:

    640

    Proceedings of the 26th Academic Council held on 18.5.2012

    Minutes of 25th Academic Council (06-04-2012).pdfMinutes of 25th Academic Council (06-04-2012)25AC Minutes - Signed page

    26th AC Minutes.pdfMinutes of the 26th AC26AC Signed last page

    SC_7.8.10_MAT511 Advanced Numerical Methods 3 1 0 4.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page only1. Dir(Acad) items.pdfGraduandsListAug10 Final - For SC proceedingsSheet1

    Dir(Acad) itemsGraduandsList(04-Aug-2010)Graduands Summary

    Dir(Acad) itemsGraduandsList(04-Aug-2010)Graduands Summary

    Dir(Acad) items

    GraduandsListAug10 Final - For SC proceedings - Modified-27.8.10.pdfSheet1

    Minutes of the Standing Committee held on 07.08.2010.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page onlyMinutes of the Standing Committee held on 07.08.10_pg3.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page only

    26_cover page.pdfMinutes of 25th Academic Council (06-04-2012).pdfMinutes of 25th Academic Council (06-04-2012)25AC Minutes - Signed page

    26th AC Minutes.pdfMinutes of the 26th AC26AC Signed last page

    SC_7.8.10_MAT511 Advanced Numerical Methods 3 1 0 4.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page only1. Dir(Acad) items.pdfGraduandsListAug10 Final - For SC proceedingsSheet1

    Dir(Acad) itemsGraduandsList(04-Aug-2010)Graduands Summary

    Dir(Acad) itemsGraduandsList(04-Aug-2010)Graduands Summary

    Dir(Acad) items

    GraduandsListAug10 Final - For SC proceedings - Modified-27.8.10.pdfSheet1

    Minutes of the Standing Committee held on 07.08.2010.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page onlyMinutes of the Standing Committee held on 07.08.10_pg3.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page only

    26_cover page.pdfMinutes of 25th Academic Council (06-04-2012).pdfMinutes of 25th Academic Council (06-04-2012)25AC Minutes - Signed page

    26th AC Minutes.pdfMinutes of the 26th AC26AC Signed last page

    SC_7.8.10_MAT511 Advanced Numerical Methods 3 1 0 4.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page only1. Dir(Acad) items.pdfGraduandsListAug10 Final - For SC proceedingsSheet1

    Dir(Acad) itemsGraduandsList(04-Aug-2010)Graduands Summary

    Dir(Acad) itemsGraduandsList(04-Aug-2010)Graduands Summary

    Dir(Acad) items

    GraduandsListAug10 Final - For SC proceedings - Modified-27.8.10.pdfSheet1

    Minutes of the Standing Committee held on 07.08.2010.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page onlyMinutes of the Standing Committee held on 07.08.10_pg3.pdfMinutes of the SC of AC (Aug 2010)Minutes of SC on 7Aug2010 - Signed page only