24
EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW REYNOLDS NUMBER by ROGER HO ZHEN YU Thesis submitted in fulfillment of the requirements for the degree of Master of Science May 2018

EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

  • Upload
    others

  • View
    22

  • Download
    1

Embed Size (px)

Citation preview

Page 1: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

EXPERIMENTAL AND NUMERICAL ANALYSIS

ON THE COOLING PERFORMANCE OF SYNTHETIC JET

AT LOW REYNOLDS NUMBER

by

ROGER HO ZHEN YU

Thesis submitted in fulfillment of the

requirements for the degree

of Master of Science

May 2018

Page 2: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

ii

ACKNOWLEDGEMENT

First, I would like to thank the Almighty God for giving me the grace to

undertake and successfully complete this study. Without His grace, I would not able

to overcome the struggles I faced during this challenging period of my life.

I would like to thank Dr. Mohd Azmi bin Ismail, my main academic supervisor

for his limitless patience and motivation. His support and guidance proved to be a

driving force for me to complete this thesis. I will always remember how he used his

expertise to help me in order to write a strong thesis.

I would also like to thank Dr. Istishah bin Ramdan, my co-supervisor who is

always willing to spend her time reading my countless drafts and providing

constructive feedback to help me in expressing the ideas and thoughts effectively.

Without him, I would not able to write this thesis confidently.

Finally, I must express my very profound gratitude to my parents, family and

friends for providing me with unfailing support and continuous encouragement

throughout the process of researching and writing up of the thesis. This

accomplishment would not have been possible without all of you. Thank you.

Page 3: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

iii

TABLE OF CONTENTS

Page

ACKNOWLEDGEMENT ii

TABLE OF CONTENTS iii

LIST OF TABLES v

LIST OF FIGURES vi

LIST OF ABBREVIATIONS ix

LIST OF SYMBOLS x

ABSTRAK xi

ABSTRACT xii

CHAPTER ONE: INTRODUCTION

1.0 Overview 1

1.1 Research background 1

1.2 Problem statement 4

1.3 Research objectives 5

1.4 Research scope 5

CHAPTER TWO: LITERATURE REVIEW

2.0 Overview 6

2.1 Flow characteristic of synthetic jet 6

2.2 Stroke length 14

2.3 Orifices 14

2.4 Distances of orifices and targeted surface 19

2.5 New types of synthetic jet 20

2.6 Chapter summary

23

CHAPTER THREE: RESEARCH METHODOLOGY

3.0 Overview 24

3.1 Methodology (Experimental study) 26

3.2 Assemble experimental rig 34

3.3 Numerical setup 35

Page 4: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

iv

3.4 Formula 40

3.5 Chapter summary 41

CHAPTER FOUR: RESULTS AND DISCCUSION

4.0 Overview 42

4.1 Experiment study 42

4.2 Comparison of horizontal and vertical arrangement 52

4.3 Simulation analysis 57

4.4 Chapter summary 80

CHAPTER FIVE: RESEARCH CONCLUSION

5.0 Concluding remarks 82

5.1 Future work 83

REFERENCES 84

APPENDICES

Appendix A: Python coding

Appendix B: Sample calculation

LIST OF PUBLICATIONS

Page 5: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

v

LIST OF TABLES

Page

Table 2.1 Tested jet orifice configurations (Lee, Woyciekoski, &

Copetti, 2016)

17

Table 3.1 Comparison of the mesh quality of the model

37

Table 3.2 Materials properties

38

Table 4.1 Random error of the experimental study at driven frequency

of 8 Hz

45

Table 4.2 Grid independent test

57

Page 6: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

vi

LIST OF FIGURES

Page

Figure 1.1 Synthetic jet

3

Figure 2.1 Rapid cooling capability of synthetic jet ejector heat

(Mahalingam & Glezer, 2004)

8

Figure 2.2 Downstream evolution of the centerline velocity by (Van

Buren & Amitay, 2016)

9

Figure 2.3 Flow morphology of vortex formation and evolution at

various stroke (a)L0/D < 4, (b)4 ≤ L0/D < 8, (c)8 ≤L0/D < 16, (a)L0/D ≥ 16 (McGuinn,Farrelly,Persoons,&

Murray,2013)

10

Figure 2.4 Velocity vectors and pressure contours for different times in

a cycle of operation (Jain, Puranik, & Agrawal, 2011)

12

Figure 2.5 Continued operation (Jain, Puranik, & Agrawal, 2011)

13

Figure 2.6 Temperature contour on heated plate subjected three-holes

synthetic jets (Tan & Zhang, 2013)

16

Figure 2.7 Average jet centerline velocity for all configurations of jet

orifice. (Lee, Woyciekoski, & Copetti, 2016)

18

Figure 2.8 Comparison of average Nusselt number coefficient with

respect to heated. (Lee, Woyciekoski, & Copetti, 2016)

18

Figure 2.9 Exit velocity for an unconfined synthetic jet in a time period

of the cycle. (J.-Z. Zhang, Gao, & Tan, 2013)

19

Figure 2.10 (a) Principle of SynJet actuator; (i) passive state, (ii) blowing

state for generation of turbulent air flow for cooling and (iii)

suction state; (Buchberger et al., 2016)

22

Figure 3.1 Flow chart of the investigation

25

Figure 3.2 Pneumatic synthetic jet

26

Figure 3.3 Pressure control valve

27

Figure 3.4 Double acting pneumatic cylinder 27

Figure 3.5 Pneumatic valve with solenoid

28

Figure 3.6 The design of the air chamber with cylinder fitting and

orifices

29

Page 7: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

vii

Figure 3.7 Dimension of the air chamber

29

Figure 3.8 Raspberry pie

30

Figure 3.9 Electric circuit

31

Figure 3.10 Airflow TA45 anemometer

32

Figure 3.11 Heat sink dimension

32

Figure 3.12 Locations of thermocouples at the heat sink

33

Figure 3.13 TC-08 thermocouple data logger

33

Figure 3.14 Experiment setup

35

Figure 3.15 3D model in SCDM

36

Figure 3.16 Meshed model

37

Figure 3.17 Boundary condition of the model (a) inlet, (b) heater, (c)

wall, (d) air inlet, (e) outlet

39

Figure 4.1 Graph of velocity against time at horizontal arrangement

44

Figure 4.2 Graph of average peak velocity against driven frequency at

two different arrangement

45

Figure 4.3 Graph of total thermal resistance against driven frequency at

D= 0 cm

47

Figure 4.4 Graph of total thermal resistance against driven frequency at

P= 9.0 W

48

Figure 4.5 Graph of heat transfer coefficient against driven frequency at

D= 0 cm

49

Figure 4.6 Graph of heat transfer coefficient against driven frequency at

P= 9.0 W

50

Figure 4.7 Graph of Nu against Re at D= 0 cm

51

Figure 4.8 Graph of Nu against Re of two experiment study

52

Figure 4.9 Graph of total thermal resistance against driven frequency at

D= 0 cm

53

Figure 4.10 Graph of total thermal resistance against driven frequency at

D= 0.5 cm

54

Page 8: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

viii

Figure 4.11 Graph of total thermal resistance against driven frequency at

D= 1.0 cm

54

Figure 4.12 Graph of heat transfer coefficient against driven frequency at

D= 0 cm

55

Figure 4.13 Graph of Nu against Re at D= 0 cm

56

Figure 4.14 Temperature contour for grid independent test (a) coarse,

(b) medium, (c)fine

58

Figure 4.15 Comparison of the velocity of the time step of 0.1 s and

0.125 s at the driven frequency of 8Hz

59

Figure 4.16 Comparison of the velocity of the driven frequency of 2 Hz

and 8 Hz

59

Figure 4.17 Average velocity of driven frequency of 8 Hz on the

simulation and experimental analysis

60

Figure 4.18 Temperature contour and velocity vector at D= 0 cm and

horizontal arrangement (a) f = 2 Hz, (b) f = 4 Hz, (c) f = 6

Hz, (d) f = 8 Hz

62

Figure 4.19 Velocity vector at D=0cm and horizontal arrangement (a) f =

2 Hz, (b) f = 4 Hz, (c) f = 6 Hz, (d) f = 8 Hz

64

Figure 4.20 Temperature contour at D=0cm and vertical arrangement (a)

f = 2 Hz, (b) f = 4 Hz, (c) f = 6 Hz, (d) f = 8 Hz

65

Figure 4.21 Velocity vector at D=0cm and vertical arrangement (a) f = 2

Hz, (b) f = 4 Hz, (c) f = 6 Hz, (d) f = 8 Hz

67

Figure 4.22 Graph of temperature against driven frequency at D= 0 cm

68

Figure 4.23 Graph of heat transfer coefficient against driven frequency at

D= 0 cm

69

Figure 4.24 Graph of Nu against Re at D= 0 cm

70

Figure 4.25 Temperature contour at D=1.0cm and horizontal arrangement

(a) f = 2 Hz, (b) f = 4 Hz, (c) f = 6 Hz, (d) f = 8 Hz

72

Figure 4.26 Velocity contour at D=1.0cm and horizontal arrangement (a)

f = 2 Hz, (b) f = 4 Hz, (c) f = 6 Hz, (d) f = 8 Hz

74

Figure 4.27 Temperature contour at D=1.0cm and vertical arrangement

(a) f = 2 Hz, (b) f = 4 Hz, (c) f = 6 Hz, (d) f = 8 Hz

75

Page 9: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

ix

Figure 4.28 Velocity vector at D=1.0cm and vertical arrangement (a) f =

2 Hz, (b) f = 4 Hz, (c) f = 6 Hz, (d) f = 8 Hz

77

Figure 4.29 Graph of temperature against driven frequency at D= 1.0 cm 78

Figure 4.30 Graph of heat transfer coefficient against driven frequency at

D= 1.0 cm

79

Figure 4.31 Graph of Nu against Re at D= 1.0 cm 80

LIST OF ABBREVIATIONS

CFD

Computational Fluid Dynamics

ANSYS

American Computer-aided engineering software

SCDM SpaceClaim Direct Modeler

Page 10: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

x

LIST OF SYMBOLS

V Velocity

f Driven frequency

t

Time

Q Heat dissipation

h Heat transfer coefficient

AT Total surface area of heater

Ts Average temperature of the heat sink

T∞ Ambient temperature

RT

Th

D

Re

Dh

v

Nu

k

Total thermal resistance

Heater’s temperature

Distance between the orifices and the heat sink

Reynolds number

Hydraulic diameter of the orifice

Kinematic viscosity of the fluid

Nusselt number

Thermal conductivity of the fluid

Page 11: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

xi

KAJIAN EKSPERIMEN DAN SIMULASI PRESTASI PENYEJUKAN JET

SINTETIK PADA NOMBOR REYNOLDS YANG RENDAH

ABSTRAK

Jet sintetik adalah satu kaedah yang berpotensi dalam penyejukan

mikroelektronik. Dengan ciri-ciri aliran bendalir aktif dan sifar aliran jisim bersih, jet

sintetik merupakan satu peranti yang cekap dalam penyejukan mikroelektronik. Dalam

kajian ini, prestasi penyejukan jet sintetik pneumatik disiasat dengan nombor Reynolds

yang rendah. Kedua-dua eksperimen dan simulasi berangka dijalankan. Siasatan

dijalankan dengan dua susunan yang berbeza. Udara yang dijana daripada rongga jet

sintetik dihantar secara mendatar. Seterusnya, aliran udara dihantar secara menegak.

Parameter-parameter kajian dilakukan berdasarkan lapan nombor Reynolds jet sintetik

yang berbeza, kuasa dibekalkan kepada sink haba, dan jarak antara orifis dan sinki

haba. Kajian ini menunjukkan bahawa peningkatan frekuensi jet sintetik

meningkatkan halaju udara dan membawa kepada prestasi penyejukan yang lebih baik.

Kajian ini juga menunjukkan bahawa pemalar pemindahan haba jet sintetik adalah dua

kali lebih tinggi daripada perolakan semulajadi. Keputusan juga menunjukkan bahawa

apabila kuasa yang dibekalkan meningkat, lebih tinggi nombor Nusselt dan secara

tidak langsung membekalkan prestasi yang lebih baik dalam penyejukan jet sintetik.

Walau bagaimanapun, sekiranya jarak antara orifis dan sinki haba ditingkatkan,

prestasi penyejukan akan merosot. Jarak 0 cm menghasilkan 20% permindahan haba

lebih baik daripada jarak 1 cm. Kajian ini juga menunjukkan susunan udara secara

mendatar mempunyai prestasi penyejukan 8% lebih tinggi berbanding dengan susunan

aliran udara menegak.

Page 12: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

xii

EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING

PERFORMANCE OF SYNTHETIC JET AT LOW REYNOLDS NUMBER

ABSTRACT

Synthetic jet is a potential alternative for microelectronic cooling. With the

active fluid flow characteristic and zero net mass flow, the synthetic jet has been

considered as the high-efficiency device in cooling microelectronic devices. In this

study, a pneumatic synthetic jet with low Reynolds number is investigated for the

cooling performance of an aluminium heat sink. Both experimental study and

numerical simulations are conducted. The investigations are carried out with two

different arrangements. The air is generated from the synthetic jet in the cavity and

delivers horizontally to the heated heat sink through the orifices. Another arrangement

is vertical air flow delivered upward from the synthetic jet to the heated heat sink

through the orifices. The characteristics study is performed at eight different Reynolds

number of the synthetic jet, power supplied to the heat sink, and the distance between

the orifices and the heat sink. The study shows that as the driven frequency of the

synthetic jet increases, the airflow velocity also increases, and it leads to an improved

cooling performance. The findings show that the heat transfer coefficient of the

synthetic jet is two times higher than that of the natural convection. The results also

show that as the power supplied increases, Nusselt number increased which lead to the

better cooling performance of the synthetic jet. However, as the distance of the orifices

to the heated heat sink increases, the cooling performance is eventually decreased. The

distance of 0 cm results in 20% higher heat transfer coefficient as compared to the

distance of 1 cm. The study also reveals that the horizontal air flow arrangement

provides 8% higher cooling performance as it is compared to the vertical air flow

arrangement.

Page 13: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

1

CHAPTER ONE

INTRODUCTION

1.0 Overview

This chapter introduces the invention and general design of synthetic jet. The

first section provides the research background of the synthetic jet. The second section

highlights problem statement in the present study. The third section shows the present

research aims and objectives. The fourth section presents the scope of study. The final

section is an outline of the whole thesis.

1.1 Research background

Microelectronic devices are widely being used in the new modern era of the

human society. With the high demand of the microelectronic devices, the usage of the

devices increases with time. Thus, the reliability and optimum performance level of

the microelectronic devices are the two important aspects of the design of the devices.

Operating temperature such as ambient temperature, humidity, size of the devices and

others are undeniable affected the reliability and performance of the microelectronic

devices. But, the most common and usual factor that always decreases the reliability

of the devices is the thermal overstressing. According to law of the conversion of

energy, the energy cannot be created and destroyed. The energy can only be transferred

from one form to another form with the constant total net energy. Microelectronic

devices utilize the electrical energy and eventually releases the thermal energy. As the

thermal energy increases, the temperature of the microelectronic device also increases.

Microelectronic devices operate efficiently under the acceptable range of the operating

temperature. Based on the research (Lall et al., 1997), the reliability of the devices

Page 14: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

2

decreases as microelectronic temperature exceed 100℃. The increasing temperature

will increase the thermal stress on the devices which eventually decreases the lifespan,

performance and the efficiency of the microelectronic devices.

Thermal control and appropriate cooling method of the microelectronic devices

plays an important role in maintaining its reliability and performance. According to

the Newton’s law of cooling, the thermal energy transfers from hot surface to the cold

surface. Heat is first generated from the integrated components inside the devices and

released to the devices’ surface. Lastly, heat is released from the heated surface of the

devices to the ambient. In this work, heat transfers from the heated surface to the

ambient is investigated with the suggested thermal management technique. Nowadays,

the commercial cooling method is required to mitigate the high heat flux. There are

three types of methods to dissipate the heat to the ambient which are the active cooling

method, the passive cooling method and the combination of the active and passive

methods. The active cooling method enhances the heat transfer with the help of

external energy consumption. The cooling devices increase the rate of the fluid flow

and ultimately remove the heat from the heated surface. Active cooling method is well

believed as the considerable approach in heat transfer enhancement. Fan, blower,

synthetic jet and others are the example of the active cooling technique. Passive

cooling method increases the heat transfer rate with no additional energy consumption.

Heat sink is an example of passive cooling method. This method increases the level of

the heat dissipation rate and natural convection. Hybrid cooling technique is known as

the combination of active and passive cooling method which is widely use in the

computer power unit (CPU).

Page 15: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

3

As the demand of the microminiaturization of integrated microelectronic

devices increases, more effective and better cooling management is needed to remove

the high heat dissipation level of devices. Synthetic jet is an active cooling approach

which controls the operating temperature to an acceptable level. Synthetic jet has been

widely developed and explored in the field of the microelectronic cooling system with

its promising cooling technique in thermal management. This jet is called synthetic

jet because air vortex ring is synthesized by the diaphragm (Smith & Glezer, 1998).

Synthetic jet improves the fluid mixing and provides a better heat transfer in cooling

the microelectronic devices. Synthetic jet consists of few parts such as the air cavity,

diaphragm and orifice as shown in Figure 1.1. In general, a diaphragm is attached with

the air cavity and the orifice is located opposite the diaphragm. The location of the

diaphragm and orifice could be located at anywhere in the air cavity as it fits the

requirement of the synthetic jet design. The synthetic jet is usually driven by electric

system, pneumatic system, magnetic system, mechanical system, and others.

Figure 1.1 Synthetic jet

Page 16: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

4

As shown in Figure 1.1, the diaphragm is forced to move upwards. This

movement causes the fluid to be expelled out of the air cavity through the orifices. A

vortex ring is generated at the end of the orifices and expelled out to the targeted

surface. The diaphragm is then forced to move downwards. Once the diaphragm

reaches a maximum displacement, fluid is then ingested from the surrounding area into

the air cavity. This process is continued until the operation is stopped. The periodic

movement of the diaphragm recycles the ambient air and provides a net mass of fluid

that entrains in and expels out from the air cavity, with a value which is equal to zero.

This attractive characteristic increases the application of synthetic jet in the

microelectronic thermal management system. Besides, synthetic jet does not require

any external air/fluid source to drive fluid flow to the targeted area. In this case,

synthetic jets are therefore regarded as an extremely promising alternative to the steady

cooling jet with high heat transfer capability.

1.2 Problem statement

Synthetic jet has been well believed to be a promising cooling scheme in the

thermal management system. This has drawn the attention of the researchers, in a quest

to investigate the cooling performance of the synthetic jet. Synthetic jet mostly is

powered by speaker which produced the high Reynolds number of fluid flow and

located in the impinging direction. Speaker produced high Reynolds number which

has shown the promising synthetic jet performance at the impinging direction. But as

the Reynolds number of the synthetic jet is increases, the power consumption by the

jet is increases. The power consumption can be reduced as the Reynold number

decreases. Reynolds number of fluid flow undoubtedly influence the cooling

Page 17: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

5

performance of the synthetic jet. Thus, low Reynolds number and horizontal direction

has drawn the attention in the investigation.

1.3 Research objectives

The research aims to investigate the cooling performance of the synthetic jet. The main

objective is to develop a pneumatic synthetic jet model, then investigate the cooling

performance of the synthetic jet. The study objectives are:

1. To investigate the effect of different low Reynolds number from 0 to 163.2 of

the synthetic jet and power supplied to the heat sink to the cooling capability

of the synthetic jet.

2. To study the cooling performance of the synthetic jet at different distance

between the orifice and the heat sink.

3. To identify the cooling performance of the synthetic jet at two different

arrangement of the experiment (horizontal and vertical arrangement).

4. To validate the cooling performance of the synthetic jet simulation study to the

experimental study.

1.4 Research scope

Synthetic jet has emerged as a cooling scheme in controlling the operating

temperature of microelectronic devices to an acceptable level. In this research, a

pneumatic synthetic jet is developed and modelled the cooling performance of the

synthetic jet is studied at low Reynolds number (ranged from 0 to 163.2). There are

some limitations that have been set in this research. The heat loss is negligible. The

vibration of the synthetic jet system is neglected. The study also assumed ambient

velocity in the test section is 0 m/s and air humidity is constant during the experiment.

Page 18: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

6

CHAPTER TWO

LITERATURE REVIEW

2.0 Overview

This chapter reviews the literature on design and the cooling performance of

the synthetic jet. It begins with a brief introduction of the design of the synthetic jet.

Several factors that influence the cooling performance are explained next in the section.

This includes the fluid flow characteristic of synthetic jet, orifice shape, stroke length

of the synthetic jet and distance between the orifice and the targeted surface. Finally,

a short summary about the characteristic of the synthetic jet is discussed.

2.1 Flow characteristic of synthetic jet

The high demands for high and better effective cooling of the microelectronic

devices and the integrated devices leads to the innovation of synthetic jet. Synthetic

jet is capable to manipulate the operating temperature to an optimum level and show

promising features in thermal management for microelectronic cooling. Research on

the synthetic jet as microelectronic cooling devices recently has been a popular topic.

Synthetic jet consists of a diaphragm which is the main actuator of the system. The

fluid flow is produced as the diaphragm move upward and downward periodically.

Thus, the fluid flow plays an important role in developing the synthetic jet.

Mahalingam & Glezer (2004) had reviewed on the design and thermal

characteristic of the synthetic jet. In their findings, the temperature of the high-

powered heat sink reduced by 35℃ (from 71.5 ℃ to 36℃) as shown in Figure 2.1.

This phenomenon eventually showed that synthetic jet is capable to act as the cooling

device. Besides, from the study synthetic jet also transferred more heat rate (around

Page 19: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

7

20%-40%) from the heated heat sink to the surrounding as it is compared to

conventional fan. An experiment study on the heat transfer measurements of the

synthetic jet by using the interferometry was carried out by Bhapkar et al. (2014). Their

study focused on the effect of excitation frequency synthetic jet on the heat transfer

rate by using interferometry. The findings showed the good agreement on the result

between the interferometry measurement and the result measured from the

thermocouple. The results also showed that as the exciting frequency of the synthetic

jet increased, the average heat transfer coefficient also increased.

Qayoum et al (2010) had executed an experimental study on the laminar

boundary layer heat transfer enhancement of the synthetic jet on the flat surface. The

result revealed that the average heat transfer coefficient of the synthetic jet increased

during the excitation of the voltage. Besides, the heat transfer coefficient also increased

with the amplitude modulation at low frequencies. Liu et.al. (2015) had proposed an

investigation of the piezoelectric actuator driven synthetic jet. The investigation was

focused on the flow and heat transfer characteristics of the fluid which was produced

from the synthetic jet. The results showed that heat transfer coefficient was highly

depended on the driven frequency. The higher the driven frequency, the higher the heat

transfer coefficient. Besides, it also showed that the synthetic jet is highly

recommended cooling scheme which it was capable to provide 2-8 times heat transfer

rate as it compared to natural convection.

Page 20: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

8

Figure 2.1 Rapid cooling capability of synthetic jet ejector heat

(Mahalingam & Glezer, 2004)

The vortex dynamic and heat transfer of the synthetic jet is investigated by

Silva-Llanca & Ortega (2017). It shows that the heat transfer is influenced by the

coalescence of the vortex that is produced by the synthetic jet. The collision between

the heated wall and the secondary vortices leads to the reducing in the heat transfer of

the jet. It also proves that the completion of vortex cycle is directly proportional to the

Reynolds number and inversely proportional to the frequency of the synthetic jet.

Convection instability is investigated by the previous researchers (Leigh et al. 2016).

It shows that the unsteadiness of the flow was due to the boundary layer disturbance

at the end wall plume. There are two modes of the excitation on convection flow which

are the high frequency mode (7500 Hz) and the low frequency mode (4000 Hz). The

study shows that higher frequency mode is achieved when small amplitudes is existed

while the lower frequency mode is achieved when large amplitudes.

Page 21: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

9

C.S. Greco et al. (2016) also investigates on the flow field of the single and

twin circular synthetic jet. Twin circular synthetic jet provides higher turbulence level

and axial velocity of the flow with a lower axial velocity phase than the single circular

synthetic jet. A comparison between steady jet and synthetic jets with low aspect ratio

rectangular orifice has been proposed by Van Buren & Amitay (2016) as shown in

Figure 2.2. The findings show that synthetic jet provides a three times higher

momentum than steady jet. Thus, synthetic jet shows a better capability of cooling

performance in term of Reynolds number and Nusselt number.

Figure 2.2 Downstream evolution of the centerline velocity for the steady (white

symbol and synthetic (gray symbols) jets with aspect ratios AR = 6 (circle), 12

(square), and 18 (triangle). (a) velocity scales derieved from the entire actuation

cycle and (b) velocity scales derieved from the blowing portion of the cycle by

(Van Buren & Amitay, 2016)

Page 22: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

10

Xia & Zhong (2014) studied an investigation on the enhancement of the

laminar flow mixing of the synthetic jet. The findings showed that the driven frequency

and the stroke length of the synthetic jet affected the performance of the synthetic jet.

The result also showed that at high driven frequency or large stroke length, the well

laminar flow mixing was achieved. An experimental study on the nearby flow field of

the single and twin circular shaped synthetic jet had been proposed by Carlo Salvatore

et al. (2013). Twin circular shaped synthetic jet generated a double vertex ring

structure and it also produced high jet centerline velocity as it is compared to the single

synthetic jet. McGuinn et al. (2013) also had investigated on the flow characteristics

of the synthetic jet. The focus was the effect of the stroke length on the fluid flow of

the synthetic jet. The findings showed a strong agreement that better heat transfer

enhancement can be achieved by varying the stroke length of the synthetic jet as shown

in Figure 2.3. As the stroke length of the synthetic jet increased, the amount of the

fluid drawn in and out of the orifice increased which leads to the increasing in the heat

transfer rate.

Figure 2.3 Flow morphology of vortex formation and evolution at various stroke

(𝑎)𝐿0

𝐷< 4, (𝑏)4 ≤

𝐿0

𝐷< 8, (𝑐)8 ≤

𝐿0

𝐷< 16,

(𝑎)𝐿0

𝐷≥ 16 (McGuinn et al. (2013))

Page 23: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

11

Feero et al. (2015) proposed an investigation on the cavity shape of the

synthetic jet. In the investigation, three types of cavity shapes had been tested which

are the cylindrical shape, conical shape and contraction shape. The findings showed a

strong agreement that shapes of the cavity also affected the performance of the

synthetic jet. The cylindrical shape cavity showed a better synthetic jet’s performance

as it is compared to the other two cavities at the largest momentum flux. Besides, an

investigation of the effect of the cavity and orifice on the flow characteristic of the

synthetic jet was performed by Jain et al. (2011). The result showed that the orifices

played an important factor in the flow characteristic of the synthetic jet as shown in

Figures 2.4 and 2.5. As the parameter of the orifices changed, the maximum fluid

velocity can be achieved.

Page 24: EXPERIMENTAL AND NUMERICAL ANALYSIS ON …eprints.usm.my/44594/1/Experimental And Numerical...EXPERIMENTAL AND NUMERICAL ANALYSIS ON THE COOLING PERFORMANCE OF SYNTHETIC JET AT LOW

12

Figure 2.4 Velocity vectors (Right) and pressure contours (Left) for different times in

a cycle of operation. Colour map for velocity vector showing magnitude in m/s.

Pressure contour are for gage pressure and unit used is Pa (Jain et al. (2011))