Expansion cards V10

Manual

High Performance Controller

for the extension cards

that can be used in

V5 Model 1000, V5 Model 2000 and V10

E46 Version 1.11

TABLE OF CONTENTS E46 1.11

HPC 2

TABLE OF CONTENTS

TABLE OF CONTENTS ____________________________________________________ 2

FIGURES _________________________________________________________________ 5

TABLES __________________________________________________________________ 7

1. Introduction ____________________________________________________________ 10

2. The extension cards ______________________________________________________ 11 2.1 Usability at the various CPU types ______________________________________________11 2.2 The card address ____________________________________________________________11 2.3 The setting of the card address in a V5 system and a V10 system_____________________12 2.4 Mounting and dismounting the expansion cards in the expansion slots ________________13

3. The digital input card V10-300 ____________________________________________ 14 3.1 Setting of the card address ____________________________________________________14 3.2 Setting the delay time of Ex.1, Ex.2, Ex.3 and Ex.4 ________________________________14 3.3 Mounting and dismounting the card ____________________________________________15 3.4 Functional description of the connecting block ____________________________________15 3.5 Connecting digital inputs _____________________________________________________16

3.5.1 Connecting ‘normally ON/OFF’ switches or contacts _________________________________ 16 3.6 Indications _________________________________________________________________17 3.7 Specifications _______________________________________________________________17

4. The digital input card V10-301 ____________________________________________ 18 4.1 Setting of the card address ____________________________________________________18 4.2 Mounting and dismounting the card ____________________________________________18 4.3 Functional description of the connecting block ____________________________________19 4.4 Connecting digital inputs _____________________________________________________20 4.5 Indications _________________________________________________________________20 4.6 Specifications _______________________________________________________________20

5. The digital input card V10-303 ____________________________________________ 22 5.1 Functional description of the connecting block ____________________________________22

6. The digital output cards V10-400 and V10-402 _______________________________ 23 6.1 Setting of the card address ____________________________________________________23 6.2 Mounting and dismounting the card ____________________________________________23 6.3 Functional description of the connecting block ____________________________________23 6.4 Connecting digital outputs ____________________________________________________24

6.4.1 Charging a load on the output card V10-400 ________________________________________ 25 6.4.2 Charging a load on the output card V10-402 ________________________________________ 25

6.5 Indications _________________________________________________________________26 6.6 Specifications _______________________________________________________________26

7. The digital output card V10-404 ___________________________________________ 28 7.1 Setting of the card address ____________________________________________________28 7.2 Mounting and dismounting the card ____________________________________________28 7.3 Functional description of the connecting block ____________________________________28 7.4 Connecting digital outputs ____________________________________________________29 7.5 Indications _________________________________________________________________31 7.6 Specifications _______________________________________________________________31

8. The digital output card V10-407 ___________________________________________ 33 8.1 Functional description of the connecting block ____________________________________33

9. The digital output card V10-408 ___________________________________________ 34


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9.1 Setting of the card address ____________________________________________________34 9.2 Mounting and dismounting the card ____________________________________________34 9.3 Functional description of the connecting block ____________________________________34 9.4 Connecting digital outputs ____________________________________________________35 9.5 Indications _________________________________________________________________37 9.6 Specifications _______________________________________________________________37

10. The digital output card V10-411 __________________________________________ 39 10.1 Setting of the card address ___________________________________________________39 10.2 Mounting and dismounting the card ___________________________________________39 10.3 Functional description of the connecting block ___________________________________39 10.4 Connecting digital outputs ___________________________________________________40 10.5 Indications ________________________________________________________________41 10.6 Specifications ______________________________________________________________41

11. The analogue input cards V10-601 and V10-605 _____________________________ 43 11.1 Setting of the card address ___________________________________________________43 11.2 Setting the measuring range for the analogue inputs ______________________________44 11.3 Mounting and dismounting the card ___________________________________________44 11.4 Functional description of the connecting block ___________________________________44 11.5 Connecting analogue inputs __________________________________________________45 11.6 Specifications ______________________________________________________________46

12. The analogue input cards V10-610/614 and V10-615/V10-616 __________________ 47 12.1 Setting of the card address ___________________________________________________47 12.2 Functional description of the connecting block ___________________________________47 12.3 Jumper settings on V10-610/V10-614 ___________________________________________49 12.4 Reading to temperature conversion ____________________________________________49 12.5 Specifications ______________________________________________________________49

13. The analogue output card V10-631 ________________________________________ 51 13.1 Setting of the card address ___________________________________________________51 13.2 Setting the range of analogue current outputs ___________________________________51 13.3 Mounting and dismounting the card ___________________________________________52 13.4 Functional description of the connecting block ___________________________________52 13.5 Connecting analogue outputs _________________________________________________53 13.6 Specifications ______________________________________________________________54

14. The RS232-communication card V10-700, V10-710 and V10-711 _______________ 55 14.1 Setting of the card address ___________________________________________________55 14.2 Setting the DSR control ______________________________________________________56 14.3 Mounting and dismounting the card ___________________________________________56 14.4 Functional description of the connecting block ___________________________________56 14.5 Connecting the power supply voltage __________________________________________58 14.6 Connecting the RS232 serial port ______________________________________________58 14.7 Indications ________________________________________________________________59 14.8 Specifications ______________________________________________________________59

15. The RS485-communication cards V10-702 and V10-703 ______________________ 60 15.1 Setting of the card address ___________________________________________________60 15.2 Setting EOL or BUS ________________________________________________________61 15.3 Mounting and dismounting the card ___________________________________________62 15.4 Functional description of the connecting block ___________________________________62 15.5 Connecting the power supply voltage __________________________________________63 15.6 Connecting the RS485 port ___________________________________________________63

15.6.1 Functions of the RS485 port _____________________________________________________ 63 15.7 Indications ________________________________________________________________64 15.8 Specifications ______________________________________________________________64


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16. The RS485-communication cards V10-704 __________________________________ 65 16.1 Setting of the card address ___________________________________________________65 16.2 Setting EOL or BUS ________________________________________________________65 16.3 Mounting and dismounting the card ___________________________________________66 16.4 Functional description of the connecting block ___________________________________66 16.5 Connecting the RS485 port ___________________________________________________67

16.5.1 Functions of the RS485 port _____________________________________________________ 67 16.6 Indications ________________________________________________________________68 16.7 Specifications ______________________________________________________________68

17. The LON network cards V10-740 and V10-741 ______________________________ 69 17.1 Setting of the card address ___________________________________________________69 17.2 Setting the terminator on the card V10-740 _____________________________________69 17.3 Setting EOL or BUS on the card V10-741 _______________________________________70 17.4 Mounting and dismounting the card ___________________________________________70 17.5 Connecting blocks of the card V10-740 _________________________________________70 17.6 Connecting blocks of the card V10-741 _________________________________________71 17.7 Diagnosis __________________________________________________________________72 17.8 Specifications ______________________________________________________________72

18. The V-NET® network cards V10-750 and V10-751 ___________________________ 73

18.1 Setting of the card address ___________________________________________________73 18.2 Setting EOL or BUS on the card V10-750 _______________________________________73 18.3 Setting EOL of BUS on the card V10-751 _______________________________________74 18.4 Setting the number of participants in the network on the card V10-751 ______________75 18.5 Mounting and dismounting the card ___________________________________________75 18.6 Functional description of the connecting block ___________________________________75

18.6.1 Connecting block of the card V10-750 ____________________________________________ 75 18.6.2 Connecting block of the card V10-751 ____________________________________________ 76

18.7 Connecting the network cable_________________________________________________77 18.8 Diagnosis __________________________________________________________________77 18.9 Specifications ______________________________________________________________78

19. The Ethernet card V10-760 ______________________________________________ 79 19.1 Setting of the card address ___________________________________________________79 19.2 Mounting and dismounting the card ___________________________________________79 19.3 Functional description of the connecting blocks __________________________________79 19.4 Diagnosis __________________________________________________________________80 19.5 Specifications ______________________________________________________________80

20. The high-speed counter card V10-810 ______________________________________ 81 20.1 Setting of the card address ___________________________________________________81 20.2 Setting the filter frequency ___________________________________________________81 20.3 Configuration of the reset input _______________________________________________82 20.4 Mounting and dismounting the card ___________________________________________82 20.5 Functional description of the connecting block ___________________________________83 20.6 Indications ________________________________________________________________84 20.7 Specifications ______________________________________________________________84

21. Revision history book E46 _______________________________________________ 85


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FIGURES

Figure 3-1: position of the card selection ______________________________________________________ 14 Figure 3-2: jumper positions for Ex.1 to Ex.4 __________________________________________________ 15 Figure 3-3: position connecting block C1 ______________________________________________________ 15 Figure 3-4: connecting the digital inputs ______________________________________________________ 16 Figure 3-5: indications for the digital inputs ___________________________________________________ 17 Figure 4-1: position of the card selection ______________________________________________________ 18 Figure 4-2: position of connecting block C1 and C2 _____________________________________________ 19 Figure 4-3: indications for the digital inputs ___________________________________________________ 20 Figure 5-1: position connecting block C1 ______________________________________________________ 22 Figure 5-2: numbering connecting block C1 ___________________________________________________ 22 Figure 6-1: position of the card selection ______________________________________________________ 23 Figure 6-2: position of connecting block C1 and C2 _____________________________________________ 24 Figure 6-3: connecting the digital relay outputs _________________________________________________ 25 Figure 6-4: connecting the digital transistor outputs _____________________________________________ 25 Figure 6-5: indications for the digital outputs __________________________________________________ 26 Figure 7-1: position of the card selection ______________________________________________________ 28 Figure 7-2: position of connecting block C1 and C2 _____________________________________________ 29 Figure 7-3: connecting digital transistor outputs ________________________________________________ 30 Figure 7-4: indications for the digital outputs __________________________________________________ 31 Figure 8-1: position of connecting block C1 and C2 _____________________________________________ 33 Figure 8-2: numbering connecting block C1 ___________________________________________________ 33 Figure 9-1: position of the card selection ______________________________________________________ 34 Figure 9-2: position of connecting block C1 and C2 _____________________________________________ 35 Figure 9-3: connecting the relay outputs ______________________________________________________ 36 Figure 9-4: connecting a DC engine __________________________________________________________ 36 Figure 9-5: indications for the digital outputs __________________________________________________ 37 Figure 10-1: position of the card selection _____________________________________________________ 39 Figure 10-2: position of connecting block C1 and C2 ____________________________________________ 40 Figure 10-3: connecting the digital relay outputs ________________________________________________ 41 Figure 11-1: position of the card selection _____________________________________________________ 43 Figure 11-2: positions of the settings of the measuring range ______________________________________ 44 Figure 11-3: position of connecting block C1 ___________________________________________________ 45 Figure 11-4: connecting the analogue inputs ___________________________________________________ 45 Figure 12-1: position of the card selection _____________________________________________________ 47 Figure 12-2: position of the connecting blocks __________________________________________________ 48 Figure 3: jumpers on V10-610/V10-614 _______________________________________________________ 49 Figure 13-1: position of the card selection _____________________________________________________ 51 Figure 2: setting the range of the current outputs _______________________________________________ 52 Figure 13-3: position of connecting block C1 and C2 ____________________________________________ 53 Figure 13-4: connecting the analogue outputs __________________________________________________ 53 Figure 14-1: position of the card selection _____________________________________________________ 55 Figure 14-2: position of the DSR setting ______________________________________________________ 56 Figure 14-3: position of connecting block C1, C2 and C3 _________________________________________ 57 Figure 14-4: connecting the power supply voltage _______________________________________________ 58 Figure 14-5: position of the indications for channel A and channel B ________________________________ 59 Figure 15-1: position of the card selection _____________________________________________________ 61 Figure 15-2: position of the even/uneven port selection ___________________________________________ 61 Figure 15-3: BUS/EOL setting on revision A and B ______________________________________________ 62 Figure 15-4: BUS/EOL setting on revision C ___________________________________________________ 62 Figure 15-5: position of connecting block C1 and C2 ____________________________________________ 63 Figure 15-6: connecting the power supply voltage _______________________________________________ 63 Figure 15-7: position of the indications for channel A ____________________________________________ 64 Figure 16-1: position of the card selection and position of the even/uneven port selection ________________ 65 Figure 16-2: BUS/EOL setting ______________________________________________________________ 66 Figure 16-3: position of connecting block C1 and C2 ____________________________________________ 67 Figure 16-4: position of the indications for channels A & B _______________________________________ 68 Figure 17-1: position of the BUS/EOL setting for the card V10-740 _________________________________ 69


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Figure 17-2: position of the BUS/EOL setting for the card V10-741 _________________________________ 70 Figure 17-3: position connecting block C1 and C2 ______________________________________________ 70 Figure 17-4: position of connecting block C1 and C2 ____________________________________________ 71 Figure 17-5: position of the indications _______________________________________________________ 72 Figure 18-1: position of the card selection _____________________________________________________ 73 Figure 18-2: position of the BUS/EOL setting for the card V10-750 _________________________________ 74 Figure 18-3: position of the BUS/EOL setting for the card V10-751 _________________________________ 74 Figure 18-4: position of the setting for the number of network cards_________________________________ 75 Figure 18-5: position of COAX connector C1 __________________________________________________ 75 Figure 18-6: position of connecting block C1 ___________________________________________________ 76 FigurE 18-7: Cabling of a V10-751 card ______________________________________________________ 77 Figure 18-8: position of the indications _______________________________________________________ 77 Figure 19-1: position of the card selection _____________________________________________________ 79 Figure 19-2: position of the indications _______________________________________________________ 80 Figure 20-1: position of the card selection _____________________________________________________ 81 Figure 20-2: setting the filter frequency _______________________________________________________ 82 Figure 20-3: configuration of the inputs _______________________________________________________ 82 Figure 20-4: position of connecting block C1 ___________________________________________________ 83 Figure 20-5: indications for the counter inputs _________________________________________________ 84


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TABLES

Table 1: overview card types _______________________________________________________________ 10 Table 2: usability of the available cards at the various CPU types. __________________________________ 11 Table 3: groups of card types with independent card numbering ____________________________________ 12 Table 4: setting the card address on the extension cards of a V5 system ______________________________ 12 Table 5: setting the card address ____________________________________________________________ 14 Table 6: jumper positions for the setting of the delay time _________________________________________ 14 Table 7: setting the delay time of Ex.1, Ex.2, Ex.3 and Ex.4 ________________________________________ 15 Table 8: survey of the connecting blocks ______________________________________________________ 15 Table 9: description of connecting block C1 ____________________________________________________ 15 Table 10: general features _________________________________________________________________ 17 Table 11: electrical specifications for the digital inputs ___________________________________________ 17 Table 12: electrical specifications for the digital input card _______________________________________ 17 Table 13: mechanical features ______________________________________________________________ 17 Table 14: setting of the card addresses ________________________________________________________ 18 Table 15: survey of the connecting blocks _____________________________________________________ 19 Table 16: description of connecting block C1 and C2 ____________________________________________ 19 Table 17: general features _________________________________________________________________ 20 Table 18: electrical specifications for the digital inputs ___________________________________________ 20 Table 19: electrical specifications for the digital input card _______________________________________ 20 Table 20: mechanical features ______________________________________________________________ 21 Table 21: description of connecting block C1 ___________________________________________________ 22 Table 22: setting the card address ___________________________________________________________ 23 Table 23: survey of the connecting blocks for the digital output card ________________________________ 23 Table 24: description of connecting block C1 ___________________________________________________ 24 Table 25: description of connecting block C2 ___________________________________________________ 24 Table 26: general features _________________________________________________________________ 26 Table 27: electrical specifications for the digital relay outputs of the V10-400 ________________________ 26 Table 28: electrical specifications for the digital transistor outputs of the V10-402 _____________________ 26 Table 29: electrical specifications for the auxiliary power supply of the digital outputs __________________ 27 Table 30: electrical specifications for the digital output card ______________________________________ 27 Table 31: mechanical features ______________________________________________________________ 27 Table 32: setting of the card addresses ________________________________________________________ 28 Table 33: survey of the connecting blocks for the digital output card ________________________________ 29 Table 34: description of connecting block C1 ___________________________________________________ 29 Table 35: description of connecting block C2 ___________________________________________________ 29 Table 36: general features _________________________________________________________________ 31 Table 37: electrical specifications for the digital transistor outputs _________________________________ 31 Table 38: electrical specifications for the auxiliary power supply of the digital outputs __________________ 31 Table 39: electrical specifications for the digital output card ______________________________________ 32 Table 40: mechanical features ______________________________________________________________ 32 Table 41: description of connecting block C1 ___________________________________________________ 33 Table 42: setting the card address ___________________________________________________________ 34 Table 43: survey of the connecting blocks for the digital output card ________________________________ 35 Table 44: description of connecting block C2 ___________________________________________________ 35 Table 45: description of connecting block C1 ___________________________________________________ 35 Table 46: general features _________________________________________________________________ 37 Table 47: electrical specifications for the digital relay outputs of the V10-408 ________________________ 37 Table 48: electrical specifications for the auxiliary power supply of the digital outputs __________________ 37 Table 49: electrical specifications for the digital output card ______________________________________ 37 Table 50: mechanical features ______________________________________________________________ 38 Table 51: setting of the card addresses ________________________________________________________ 39 Table 52: survey of the connecting blocks for the digital output card ________________________________ 40 Table 53: description of connecting block C1 ___________________________________________________ 40 Table 54: description of connecting block C2 ___________________________________________________ 40 Table 55: general features _________________________________________________________________ 41 Table 56: electrical specifications for the digital relay outputs _____________________________________ 41 Table 57: electrical specifications for the auxiliary power supply of the digital outputs __________________ 41


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Table 58: electrical specifications for the digital output card ______________________________________ 42 Table 59: mechanical features ______________________________________________________________ 42 Table 60: setting the card address ___________________________________________________________ 43 Table 61: setting the measuring range of an analogue input _______________________________________ 44 Table 62: survey of the connecting blocks for the analogue input card _______________________________ 44 Table 63: description of connecting block C1 ___________________________________________________ 45 Table 64: general features _________________________________________________________________ 46 Table 65: electrical specifications for the auxiliary power supply of the analogue inputs _________________ 46 Table 66: electrical specifications for the analogue inputs ________________________________________ 46 Table 67: electrical specifications for the analogue input card _____________________________________ 46 Table 68: mechanical features ______________________________________________________________ 46 Table 69: setting of the card address _________________________________________________________ 47 Table 70: survey of the connecting blocks for the analogue input card _______________________________ 48 Table 71: description of connecting block C1 (V10-610 only) ______________________________________ 48 Table 72: description of connecting block C2 ___________________________________________________ 48 Table 73: description of connecting block C3 on V10-615 or V10-616 _______________________________ 48 Table 74: survey of jumpers on V10-610/V10-614 _______________________________________________ 49 Table 75: general specifications _____________________________________________________________ 49 Table 76: electrical specifications for the auxiliary power supply of the analogue inputs (V10-610 only) ____ 49 Table 77: electrical specifications for the analogue inputs ________________________________________ 50 Table 78: electrical specifications for the analogue input card _____________________________________ 50 Table 79: mechanical characteristics _________________________________________________________ 50 Table 80: setting the card address ___________________________________________________________ 51 Table 81: possible settings for JP2 and JP3 ____________________________________________________ 52 Table 82: survey of the connecting blocks for the analogue output card ______________________________ 52 Table 83: description of connecting block C1 ___________________________________________________ 53 Table 84: description of connecting block C2 ___________________________________________________ 53 Table 85: general features _________________________________________________________________ 54 Table 86: electrical specifications for the auxiliary power supply of the analogue outputs ________________ 54 Table 87: electrical specifications for the analogue outputs _______________________________________ 54 Table 88: electrical specifications for the analogue output card ____________________________________ 54 Table 89: mechanical features ______________________________________________________________ 54 Table 90: setting the card address ___________________________________________________________ 55 Table 91: DSR control for channel A _________________________________________________________ 56 Table 92: DSR control for channel B _________________________________________________________ 56 Table 93: survey of the connecting blocks for the RS232 communication card _________________________ 57 Table 94: description of connecting block C3 ___________________________________________________ 57 Table 95: description of connecting block C1 ___________________________________________________ 57 Table 96: description of connecting block C2 ___________________________________________________ 57 Table 97: general features _________________________________________________________________ 59 Table 98: electrical specifications for the auxiliary power supply of the RS232 communication card _______ 59 Table 99: electrical specifications for the RS232 outputs __________________________________________ 59 Table 100: electrical specifications for the RS232 communication card ______________________________ 59 Table 101: mechanical features _____________________________________________________________ 59 Table 102: setting of the card address ________________________________________________________ 61 Table 103: even/uneven port selection ________________________________________________________ 61 Table 104: BUS/EOL setting on revision A and B of the V10-702/V10-703 card ________________________ 61 Tabel 105: BUS/EOL setting on revision C of the V10-702/V10-703 card _____________________________ 62 Table 106: survey of the connecting blocks for the RS485-communication card ________________________ 62 Table 107: description of connecting block C1 __________________________________________________ 63 Table 108: description of connecting block C2 __________________________________________________ 63 Table 109: general features ________________________________________________________________ 64 Table 110: electrical specifications for the auxiliary power supply of the RS485 communication card (only for

the V10-702 card) ____________________________________________________________________ 64 Table 111: electrical specifications for the RS485 communication card V10-702 _______________________ 64 Table 112: electrical specifications for the RS485 communication card V10-703 _______________________ 64 Table 113: mechanical features _____________________________________________________________ 64 Table 114: setting of the card address and even/uneven port selection _______________________________ 65 Tabel 115: BUS/EOL setting V10-704 card ____________________________________________________ 66 Table 116: survey of the connecting blocks for the RS485-communication card ________________________ 66


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Table 117: description of connecting block C1 __________________________________________________ 67 Table 118: description of connecting block C2 __________________________________________________ 67 Table 119: general features ________________________________________________________________ 68 Table 120: electrical specifications for the RS485 communication card V10-704 _______________________ 68 Table 121: mechanical features _____________________________________________________________ 68 Table 122: possibilities for jumper JP2 _______________________________________________________ 69 Table 123: possibilities for jumper JP2 _______________________________________________________ 70 Table 124: description of connecting block C1 __________________________________________________ 70 Table 125: survey of the connecting blocks for the V10-741 communication card ______________________ 71 Table 126: description of connecting block C1 __________________________________________________ 71 Table 127: description of connecting block C2 __________________________________________________ 71 Table 128: general features for the V10-740 card _______________________________________________ 72 Table 129: general features for the V10-741 card _______________________________________________ 72 Table 130: electrical specifications for the V10-740 network card __________________________________ 72 Table 131: electrical specifications for the V10-741 network card __________________________________ 72 Table 132: mechanical features _____________________________________________________________ 72 Table 133: setting the card address __________________________________________________________ 73 Table 134: setting possibilities for jumper JP2 __________________________________________________ 74 Table 135: setting possibilities for jumper JP2 __________________________________________________ 74 Table 136: setting possibilities for jumpers JP3 and JP4 __________________________________________ 75 Table 137: description of connecting block C1 __________________________________________________ 76 Table 138: general features for the V10-750 card _______________________________________________ 78 Table 139: general features for the V10-751 card _______________________________________________ 78 Table 140: electrical specifications for the V10-750 network card __________________________________ 78 Table 141: electrical specifications for the V10-751 network card __________________________________ 78 Table 142: mechanical features _____________________________________________________________ 78 Table 143: setting the card address __________________________________________________________ 79 Table 144: general features ________________________________________________________________ 80 Table 145: electrical specifications __________________________________________________________ 80 Table 146: mechanical features _____________________________________________________________ 80 Table 147: setting the card address __________________________________________________________ 81 Table 148: setting filter frequency ___________________________________________________________ 82 Table 149: configuration of the reset input _____________________________________________________ 82 Table 150: description of connecting block C1 __________________________________________________ 83 Table 151: general features ________________________________________________________________ 84 Table 152: electrical specifications for the counter inputs _________________________________________ 84 Table 153: electrical specifications for the high-speed counter card _________________________________ 84 Table 154: mechanical features _____________________________________________________________ 84

Introduction E46 1.11

HPC 10

1. Introduction

In this manual the expansion cards of the modular systems V5 and V10 are discussed. They all have the same dimensions and mounting holes. Initially these cards were designed for the V10 system, that's why we refer to the manual V10 cards.

A number of expansion cards, which are especially designed for the V5 series, can be placed inside the V5 systems. They have other dimensions and have to be mounted in another way. These cards are discussed in the manuals concerning the V5 systems.

This User Guide has been compiled with the greatest possible care. However, should you have any further questions, please do not hesitate to contact your dealer or E.D.&A. We are here to help you!

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Table 1: overview card types

Order code

Description

V10-300 16 inputs 24 V DC, among which 4 fast inputs (500Hz) V10-301 32 inputs 24V DC with removable connectors V10-303 32 inputs 24V DC with flatcable connector (34 poles) V10-400 8 outputs with relay max. 24 V AC V10-402 8 outputs with transistors 24V/0,8A/NPN V10-404 16 outputs with transistors 24V/0,5A , not protected against possible short-circuit, PNP V10-407 8 outputs with relay max. 24 V AC with a flatcable connector (26 poles) V10-408 4 outputs with relays; Common, NO and NC connected to a connector V10-411 16 outputs with relay max, 24 VAC V10-601 4 channel analogue-in, 10 bit resolution, 0,5% accuracy, 0-20mA/0-10V/0-5V, separated

galvanically V10-605 4 channel analogue in, 12 bit resolution, 5% accuracy, 0-20mA/0-10V/0-5V, separated

galvanically V10-610 10 channels : 6 channel analogue in, 12 bit resolution, 0,5% accuracy, 0-1V/0-

10V/0..20mA, separated galvanically + 4x PT100/1000 V10-614 As V10-610 but without the need for an external power supply V10-631 2-channel analogue output card, 8 bit resolution, 0-10V/0..20mA/4..20mA, separated

galvanically V10-700 2-channel RS232 communication card with 2 DB9 connectors, communication speed up

to 9600 bd V10-702 1-channel RS485 communication card with DB9 connector V10-703 1-channel RS485 communication card with DB9 connector, separated galvanically V10-704 2-channel RS485 communication card with 2 DB9 connectors, separated galvanically V10-710 2-channel RS232 communication card with 2 DB9 connectors

Higher communication speed resulting from lower weight on CPU V10-740 LON card with Free Topology interface V10-741 LON card with RS485 interface V10-750 V-NET card with coax connection, communication speed: 2,5 Mbit/sec V10-751 V-NET card with screw connections, communication speed: 312,5 Kbit/sec V10-760 10 Mbit Ethernet network card with twisted pair connection V10-810 Counting card for encoder (2 channels) up to 10kHz, separated galvanically

At the back side of each card there is a label with the order code for that particular card on the metal bracket.

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The extension cards E46 1.11

HPC 11

2. The extension cards

2.1 Usability at the various CPU types

Table below gives a survey of the available cards and on which systems they can be used.

Table 2: usability of the available cards at the various CPU types.

Card Usable on: V5 V10-200 V10-220 V10-221 V10-223 V10-224 V10-231 V10-232

V10-300 V10-301 V10-303 V10-400 V10-402 V10-404 V10-407 V10-408 V10-411 V10-601 V10-605

1)

V10-610 3)

3)

3)

3)

V10-614

3)

3)

3)

3)

V10-631 V10-700 V10-702 V10-703 V10-704 V10-710

2)

V10-740 1)

V10-741

1)

V10-750 V10-751 V10-760

1)

V10-810

1) All systems with a clock speed with minimum 20MHz.

2) The extra possibilities of this card are not used in this system.

3) The add-on cards V10-615 and V10-616 cannot be used with this CPU

2.2 The card address

A card address should be set on each card of the V10 series. This setting determines the number by which the user program (the ABC or EPL program) refers to the inputs, outputs or serial channels on the card. This operation is necessary because several identical cards can appear in one system: the card address creates the difference between them. The description of each card type in this manual contains a more detailed explanation of the address setting. The position of a card in a system has no influence on the number that is used in the user program to address it. This is only determined by the card address.

The card addresses are not necessary successive. The user program can not address a card address that is skipped but the higher numbers are normally available.. On some card types (V10-301, V10-303, V10-404 and V10-411) the card address should always be increased with 2, making this situation possible. To allow extensions later, it could also be advisable during the setup of a system to leave a card address open.

Each cards group in Table 3 has a card address that is independent from other groups. The card address should start again for each group, but inside the group it must be unique.


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Table 3: groups of card types with independent card numbering

Group of the card type Commentary

V10-3xx V10-4xx V10-60x and V10-610 V10-631 V10-700, V10-710 and V10-702 V10-740 and V10-741 Always set to card address 8 (maximum 1 card per system) V10-750 and V10-751 Always set to card address 1 (maximum 1 card per system) V10-760 Always set to card address 1 (maximum 1 card per system) V10-810 Start with card number 5!

Example

A V10 system with:

2 x V10-300 (16 digital inputs)

1 x V10-301 (32 digital inputs)

1 x V10-400 (8 relay outputs)

1 x V10-408 (4 relay outputs with switch contact)

1 x V10-810 (high-speed counter card)

The card addresses could be set as it follows: V10-300: card address 1

V10-300: card address 2

V10-301: card address 3 and 4




This setting is also valid: V10-300: card address 1


V10-301: card address 7 and 8




2.3 The setting of the card address in a V5 system and a V10 system

A V10 system with power supply and CPU has no inputs or outputs as long as no extension cards are installed. Because of this, the address numbering of each card type can start from 1. The serial port on the CPU is known as serial port 0. The ports of the first serial card (e.g. V10-700) can be set as COM1 & COM2. This means that the address numbering for this card starts at 1.

A V5 system always contains a number of inputs and outputs. It’s also possible to add inputs or outputs inside the housing of the V5 system. Those inputs and outputs use the first address numbers, so the card address on V10 cards cannot start at 1. Table 4 gives a survey of the required setting for the various groups of the card types.

Table 4: setting the card address on the extension cards of a V5 system

Group of the card types

Card address in a V5 system

V10-3xx (Digital inputs)

1. If there is no extension V5-928 available in the base system, the card address can start from 2. The first card can be activated in EPL with E2.x. The digital inputs on the base system use the numbers E1.x. Therefore the expansion cards should start from 2.

2. If there is an extension V5-928 available, the card address of input cards can start from 3. The first card can be activated in EPL with E3.x. The digital inputs on the base system use the numbers E1.x. The expansion card V5-928 uses E2.x. Therefore the expansion cards should start from 3.


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Group of the card types

Card address in a V5 system

V10-4xx (Digital outputs)

The card address starts from 2. The first card can be activated in EPL with A2.x. The digital outputs on the base system use the numbers A1.x; therefore the expansion cards should start from 2.

V10-60x/610 of V10-631

(Analogue inputs and outputs)

The card address starts from 2. The first card can be activated in EPL with AE2.x (input card) or AA2.x (output card). The analogue inputs and outputs on the base system use the numbers AE1.x and AA1.x, therefore the expansion cards should start from 2. This is also true if there is no analogue expansion card in the base system.

V10-70x of V10-710 (Serial

communication)

1. If no expansion V5-928 is present in the bases system: the numbers can start from 1. The serial port can be used in EPL as COM1, COM2, ...

2. If an expansion V5-928 is present: the numbers can start from 2. The serial ports can be used in EPL as COM3, COM4, … The serial port on the expansion V5-928 uses COM1, so this number is not available any more on the expansion.

The base system has only the programmer port. This port can be used in EPL as COM0 (zero).

V10-74x (LON)

Always card number 8.

V10-75x (V-NET®)


V10-610 (Ethernet)


V10-810 (High-speed counter)

The card address starts from 5. The first card can be activated in EPL as high-speed counter card 5. The base system can also contain a high-speed counter. This counter is addressed as high-speed counter 1.

2.4 Mounting and dismounting the expansion cards in the expansion slots

To mount an expansion card in an expansion slots, you should proceed as follows:

Make sure that the power supply of the system is switched off. Mounting extension cards with the power on can lead to system unreliability or permanent damage.

Take the necessary precautions to avoid damage by ESD.

Make sure that the exact card number is set.

Place the card in the free expansion slot.

Push the card gently backward till the metal front of the card connects to the metal covering of the expansion slots.

Fix the card by screwing down the two bolts M3 to the metal front.

Connect the card with environment: mount the two-pieced connecting blocks.

To dismount an expansion card, you should proceed as follows:

Make sure that the power supply of the system is switched off. Removing extension cards with the power on can lead to system unreliability or permanent damage.

Take the necessary precautions to avoid damage by ESD.

Disconnect the card from the environment: remove the two-pieced connecting blocks.

Screw off the two bolts M3. They should not be removed completely.

Pull the card carefully out of the expansion slot.

The digital input card V10-300 E46 1.11

HPC 14

3. The digital input card V10-300

3.1 Setting of the card address

Each digital input card should have a unique card address. This address makes it possible to distinguish the individual input cards present in the system. You can set the card address by placing a jumper on one of the 16 available positions. The position of the jumpers defines the card address.

Only one of the 16 positions should be equipped with a jumper. The digital input card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each digital input card should have a unique setting if there are several of these cards installed in the system.

Figure 3-1 shows you the exact position of the card selection. Table 5 gives you a survey of the various settings.

Figure 3-1: position of the card selection

Table 5: setting the card address

JP1 Card address

Position reference ABC reference EPL

1 E1/xx E1.xx 2 E2/xx E2.xx 3 E3/xx E3.xx 4 E4/xx E4.xx 5 E5/xx E5.xx 6 E6/xx E6.xx 7 E7/xx E7.xx 8 E8/xx E8.xx 9 E9/xx E9.xx 10 E10/xx E10.xx 11 E11/xx E11.xx 12 E12/xx E12.xx 13 E13/xx E13.xx 14 E14/xx E14.xx 15 E15/xx E15.xx 16 E16/xx E16.xx

3.2 Setting the delay time of Ex.1, Ex.2, Ex.3 and Ex.4

All digital inputs are equipped with an input filter, they make sure that eventual interference signals are efficiently suppressed. A consequence of this filter is that it’s not possible for the HPC to detect fast input changes. Therefore, digital inputs E1 to E4 are equipped with adjustable filters. This way it is possible to set the reaction time of each input as you wish: slow or fast. The standard setting for a filter is slow. The reaction time then corresponds with that of inputs E5 to E16. This setting is OK for most of the applications. If, however, you wish to use the input as a fast counter input, then it is necessary set the input to fast. Table 6 and Table 7 give a survey of the various possibilities. Figure 3-2 shows the exact position of jumper JP2.

Table 6: jumper positions for the setting of the delay time

JP2 jumper position

Corresponding input

1 Ex.1 2 Ex.2 3 Ex.3 4 Ex.4


HPC 15

Figure 3-2: jumper positions for Ex.1 to Ex.4

Table 7: setting the delay time of Ex.1, Ex.2, Ex.3 and Ex.4

JP2-x Reaction time

Present Slow, time constant corresponds with that of E5 to E16 and is about 20ms. This setting is good for relatively slow input changes.

Not present

Fast, time constant is about 0.2 ms. This setting is good for fast input changes, as may occur with square recorders.

3.3 Mounting and dismounting the card

To mount and dismount the digital input card we refer to chapter 2.4 on page 13.

3.4 Functional description of the connecting block

The various connections between the digital input card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. The exact positions of the various connecting blocks are shown in Figure 3-3. Table 9 gives description of the connecting block in more details.

Table 8: survey of the connecting blocks

Connecting block

Type Diameter mm²

Number of terminals

Connection

C1 screw 2.5 17 Digital inputs Ex.1 up to Ex.16, 0V of the digital inputs

Figure 3-3: position connecting block C1

Table 9: description of connecting block C1

Digital input

Terminal CPU V10-20x CPU V10-22x

C1-1 Ex/1 Ex.1 C1-2 Ex/2 Ex.2 C1-3 Ex/3 Ex.3 C1-4 Ex/4 Ex.4 C1-5 Ex/5 Ex.5 C1-6 Ex/6 Ex.6 C1-7 Ex/7 Ex.7 C1-8 Ex/8 Ex.8 C1-9 Ex/9 Ex.9 C1-10 Ex/10 Ex.1 C1-11 Ex/11 Ex.11 C1-12 Ex/12 Ex.12 C1-13 Ex/13 Ex.13 C1-14 Ex/14 Ex.14 C1-15 Ex/15 Ex.15 C1-16 Ex/16 Ex.16

C1-17 0V Digital inputs


HPC 16

3.5 Connecting digital inputs

Because of the wide range of available sensors and switches, several connecting schemes are possible for the digital inputs. It is important for you, the end user, to make the proper choice, depending on the type of sensor or switch. Below you will find some frequent connecting schemes.

When connecting the digital inputs, you should carefully observe the EMC user instructions.

3.5.1 Connecting ‘normally ON/OFF’ switches or contacts

Figure 3-4: connecting the digital inputs

To connect normally-ON or normally-OFF switches, you should proceed as follows:

Connect the 0V of an external 24V DC auxiliary supply with the 0V of the digital inputs (C1-17)

The +24V is connected to one of the digital inputs through the switch. (C1-1 to C1-16)

The specifications of the input voltage and the input current for a digital input can be found in Table 11 on page 17.

If allowed by the entire system structure, you can use the HPC 24V supply and/or the 24V auxiliary supplies from other digital input card, or other 24V DC power supply to feed the digital inputs. In this case, you need to provide an external loop for the 0V of the various circuits.


HPC 17

3.6 Indications

Figure 3-5: indications for the digital inputs

For a representation of the actual situation of the digital inputs, this card is provided with 16 LEDs visualising the situation of the corresponding input. These LEDs are located just behind the connecting block, as shown in Figure 3-5. If the LED lights up, it means that the corresponding input is considered closed by the HPC (logical 1). If the LED does not light up, it means that the corresponding input is considered open by the HPC (logical 0).

3.7 Specifications

Table 10: general features

Number of inputs on a card 16 Maximum number of cards in a V10 system 10 Highest card address 16 Inputs galvanically separated from the CPU Yes Inputs mutually galvanically separated No Number of high-speed inputs 4 Total maximum power supply current at 24V DC when all inputs activated

134 mA

Table 11: electrical specifications for the digital inputs

Minimum input voltage 0V DC Maximum input voltage +24V DC +10% Voltage range for an “open input” 0V up to +5V DC Voltage range for a “closed input” +12V up to +24V DC Nominal input current at 24V DC 8 mA

Table 12: electrical specifications for the digital input card

Nominal power supply current (supplied through power supply V10-112) at 24V DC

10 mA

Table 13: mechanical features

Weight 120g Operating temperature 0-50 °C Maximum relative humidity 90% without

condensation


HPC 18



Each digital input card should have a unique card address. This address makes it possible to distinguish the individual input cards present in the system. You can set the card address by placing a jumper on two of the 16 available positions. The position of the jumpers defines the card addresses. The description of the connecting blocks refers to the card numbers with Ex.1 up to Ex.16 and Ey.1 up to Ey.16. The x and y correspond to the first and the second card number and so to the first and second jumper.

Only two of the 16 positions should be equipped with a jumper. The digital input card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each digital input card should have a unique setting if there are several of these cards installed in the system.

Figure 4-1 shows the exact position of the card selection. Table 5 gives a survey of the various settings.


Table 14: setting of the card addresses

JP1 Card addresses

Position

reference ABC reference EPL

1 & 2 E1/xx and E2/xx E1.xx and E2.xx 3 & 4 E3/xx and E4/xx E3.xx and E4.xx 5 & 6 E5/xx and E6/xx E5.xx and E6.xx 7 & 8 E7/xx and E8/xx E7.xx and E8.xx 9 & 10 E9/xx and E10/xx E9.xx and E10.xx 11 & 12 E11/xx and E12/xx E11.xx and

E12.xx 13 & 14 E13/xx and E14/xx E13.xx and

E14.xx 15 & 16 E15/xx and E16/xx E15.xx and

E16.xx

Because the jumpers should be moved up 2 positions, it might occur in a system that a card number is skipped.

Suppose there is a system with: 1x V10-300 with card number 1 1x V10-301 with card number 3 & 4 The inputs E1.xx, E3.xx and E4.xx can be activated from the program, but not the inputs E2.xx.


To mount and dismount the digital input card we refer to chapter 2.4 on page 13.


HPC 19


Figure 4-2: position of connecting block C1 and C2

The various connections between the digital input card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. Table 15 gives a survey of the various connecting blocks on the digital input card. Table 16 gives a description of the connecting block in more details.

Table 15: survey of the connecting blocks

Connecting block

Type Diameter mm²

Number of terminals

Connection

C1 screw 1.5 16 Digital inputs Ex1 up to Ex.16 C2 screw 1.5 17 Digital inputs Ey.1 up to Ey.16, 0V of the

digital inputs

Table 16: description of connecting block C1 and C2

Digital input Digital input

Terminal CPU V10-20x

CPU V10-22x Terminal CPU V10-20x

CPU V10-22x

C1-1 Ex/1 Ex.1 C2-1 Ey/1 Ey.1 C1-2 Ex/2 Ex.2 C2-2 Ey/2 Ey2 C1-3 Ex/3 Ex.3 C2-3 Ey/3 Ey.3 C1-4 Ex/4 Ex.4 C2-4 Ey/4 Ey.4 C1-5 Ex/5 Ex.5 C2-5 Ey/5 Ey.5 C1-6 Ex/6 Ex.6 C2-6 Ey/6 Ey.6 C1-7 Ex/7 Ex.7 C2-7 Ey/7 Ey.7 C1-8 Ex/8 Ex.8 C2-8 Ey/8 Ey.8 C1-9 Ex/9 Ex.9 C2-9 Ey/9 Ey.9 C1-10 Ex/10 Ex.10 C2-10 Ey/10 Ey.10 C1-11 Ex/11 Ex.11 C2-11 Ey/11 Ey.11 C1-12 Ex/12 Ex.12 C2-12 Ey/12 Ey.12 C1-13 Ex/13 Ex.13 C2-13 Ey/13 Ey.13 C1-14 Ex/14 Ex.14 C2-14 Ey/14 Ey.14 C1-15 Ex/15 Ex.15 C2-15 Ey/15 Ey.15 C1-16 Ex/16 Ex.16 C2-16 Ey/16 Ey.16

C2-17 0V Digital inputs


HPC 20

4.4 Connecting digital inputs

For this purpose we refer to the connecting scheme that is shown for the V10-300 input card in chapter 3.5 on page 16.

4.5 Indications

Figure 4-3: indications for the digital inputs

For a representation of the actual situation of the digital inputs, this card is provided with 32 LEDs visualising the situation of the corresponding input. These LEDs are located behind the connecting block. To make reading easier there are LEDs with 2 colours. Inputs 1 up to 8 and 16 up to 24 have a green led. Inputs 9 up to 15 and 25 up to 32 have a yellow led. If the LED lights up, it means that the corresponding input is considered closed by the HPC (logical 1). If the LED does not light up, it means that the corresponding input is considered open by the HPC (logical 0).

4.6 Specifications


Number of inputs on a card 32 Maximum number of cards in a V10 system 8 Highest card address 16 Inputs galvanically separated from the CPU Yes Inputs mutually galvanically separated No Number high-speed inputs 0

Table 18: electrical specifications for the digital inputs

Minimum input voltage 0V DC Maximum input voltage +24V DC +10% Voltage range for an “open input” 0V up to +9V DC Voltage range for a “closed input” +11V up to +24V DC Nominal input current at 24V DC 6,2 mA

Table 19: electrical specifications for the digital input card

Nominal power supply current (supplied through power supply V10-112) at 24V DC without active inputs

14 mA


HPC 21



condensation


HPC 22


This card is identical except on connecting blocks with the V10-301card. In the V10-301 card the inputs are connected by means of two-piece screw terminals. A connection to flat cable is used on the V10-303 card. That is why we refer to the chapter 4 for all characteristics except the functional connection of the connecting block.


Figure 5-1: position connecting block C1

The various connections between the digital input card and the environment are realised by means of connection to flat cable.

Table 21 gives description of the connecting block in more details.

Figure 5-2: numbering connecting block C1




CPU V10-22x


CPU V10-22x

C1-34 Ex/1 Ex.1 C1-18 Ey/1 Ey.1 C1-33 Ex/2 Ex.2 C1-17 Ey/2 Ey2 C1-32 Ex/3 Ex.3 C1-16 Ey/3 Ey.3 C1-31 Ex/4 Ex.4 C1-15 Ey/4 Ey.4 C1-30 Ex/5 Ex.5 C1-14 Ey/5 Ey.5 C1-29 Ex/6 Ex.6 C1-13 Ey/6 Ey.6 C1-28 Ex/7 Ex.7 C1-12 Ey/7 Ey.7 C1-27 Ex/8 Ex.8 C1-11 Ey/8 Ey.8 C1-26 Ex/9 Ex.9 C1-10 Ey/9 Ey.9 C1-25 Ex/10 Ex.10 C1-9 Ey/10 Ey.10 C1-24 Ex/11 Ex.11 C1-8 Ey/11 Ey.11 C1-23 Ex/12 Ex.12 C1-7 Ey/12 Ey.12 C1-22 Ex/13 Ex.13 C1-6 Ey/13 Ey.13 C1-21 Ex/14 Ex.14 C1-5 Ey/14 Ey.14 C1-20 Ex/15 Ex.15 C1-4 Ey/15 Ey.15 C1-19 Ex/16 Ex.16 C1-3 Ey/16 Ey.16

C1-2 0V Digital inputs C1-1 0V Digital inputs

The standard flat cable numbering is adopted for this numbering. Therefore it is possible to find below the terminal number 1.

The digital output cards V10-400 and V10-402 E46 1.11

HPC 23

6. The digital output cards V10-400 and V10-402


Each digital output card should have a unique card address. This address makes it possible to distinguish the individual output cards present in the system. You can set the card address by placing a jumper on one of the 16 available positions. The position of the jumpers defines the card address.

Only one of the 16 positions should be equipped with a jumper. The digital output card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each digital output card should have a unique setting if there are several of these cards installed in the system.




JP1 Card address

Position reference ABC

reference EPL

1 A1/x A1.x 2 A2/x A2.x 3 A3/x A3.x 4 A4/x A4.x 5 A5/x A5.x 6 A6/x A6.x 7 A7/x A7.x 8 A8/x A8.x 9 A9/x A9.x 10 A10/x A10.x 11 A11/x A11.x 12 A12/x A12.x 13 A13/x A13.x 14 A14/x A14.x 15 A15/x A15.x 16 A16/x A16.x


To mount and dismount the digital output card we refer to chapter 2.4 on page 13.


The various connections between the digital output card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. Table 23 gives a survey of the various connecting blocks. The exact positions of the various connecting blocks are shown in Figure 6-2. Table 24 and Table 25 give description of the various connecting block in more details.

Table 23: survey of the connecting blocks for the digital output card

Connecting block

Type Diameter mm²

Number of terminals

Connection

C1 screw 2.5 9 Digital outputs Ax.1 up to Ax.8, common of the digital outputs

C2 screw 2.5 2 Auxiliary power supply 24V DC to the relay of the digital outputs


HPC 24



Digital output


C1-1 Ax/1 Ax.1 C1-2 Ax/2 Ax.2 C1-3 Ax/3 Ax.3 C1-4 Ax/4 Ax.4 C1-5 Ax/5 Ax.5 C1-6 Ax/6 Ax.6 C1-7 Ax/7 Ax.7 C1-8 Ax/8 Ax.8

C1-9 Common of the digital outputs (- / emitter on transistor Off)


Terminal Function

C2-1 +24V DC auxiliary power supply relay

C2-2 0V auxiliary power supply

6.4 Connecting digital outputs

The digital output card V10-400 is equipped with relay outputs. The digital output card V10-402 is equipped with transistor outputs. The area of application of both cards varies a lot from each other. Relay outputs are more robust and are qualified to switch an AC load. Transistor outputs on the other hand, are faster and do not wear out. The way to connect a digital output depends on the type of digital output. It is important for you, the end user, to make the right choice, depending on the type of digital output. Hereinafter you will find a description of both types of digital outputs.

When connecting the digital outputs, you should carefully observe the EMC user instructions.


HPC 25

6.4.1 Charging a load on the output card V10-400

Figure 6-3: connecting the digital relay outputs

In order to connect a digital relay output, you should proceed as follows:

Connect the 0V of an external 24V DC auxiliary supply with the 0V of the auxiliary supply on the digital output card. (C2-2)

Connect the +24V of an external 24V DC auxiliary supply with the +24V of the auxiliary supply on the digital output card. (C2-1)

Connect the common of a DC or AC source with the common terminal. (C1-9)

Connect the relay output through the load with a DC or AC source. (C1-1 to C1-8)

The maximum switch voltage and switch current for a relay output can be found in Table 27 on page 26. The specifications for the 24V auxiliary supply can be found in Table 29 on page 27.

If allowed by the entire system structure, you can use the 24V HPC supply and/or the 24V auxiliary supply of the output relays to feed the digital outputs. In this case, you need to provide an external loop for the 0V of the various circuits.

6.4.2 Charging a load on the output card V10-402

The outputs on this card have the 0V as common terminal: the load must be placed between the output terminal and the +24V (NPN type).

Figure 6-4: connecting the digital transistor outputs

In order to connect a digital transistor output, you should proceed as follows:



Connect the - terminal (emitter) of the digital outputs with the 0V of the external 24V DC supply. (C1-9)

Connect the + terminal (collector) of the transistor output through the load with the positive terminal of the DC supply. (C1-1 to C1-8)

The maximum switch voltage and switch current for a transistor output can be found in Table 28 on page 26. The specifications for the 24V auxiliary supply can be found in Table 29 on page 27.


HPC 26


When applying transistor outputs, you should pay particular attention to the polarity of the switch voltage and the switch current. Any surplus current, even for the shortest time, may cause some irrecoverable damage to the transistor output. The transistor outputs applied in this HPC are not resistant to short-circuits.

6.5 Indications

Figure 6-5: indications for the digital outputs

For a representation of the actual situation of the digital outputs, this card is provided with 8 LEDs visualising the situation of the corresponding output. These LEDs are located behind the relay, as shown in Figure 3-5. If the LED lights up, it means that the corresponding output is closed (logical 1). If the LED does not light up, it means that the corresponding output is open (logical 0).

6.6 Specifications


Number of outputs on a card 8 Maximum number of cards in a V10 system 10 Highest card address 16 Outputs galvanically separated from the CPU Yes Outputs mutually galvanically separated No

Table 27: electrical specifications for the digital relay outputs of the V10-400

Switch voltage 5 up to 24V AC/DC Individual switch current per output 0,01 up to 2,5 A AC/DC Maximum switch current for the common terminal 3,7 A AC/DC

Table 28: electrical specifications for the digital transistor outputs of the V10-402

Switch voltage at transistor execution 3 up to 24V DC Individual switch current per output at transistor execution

0 up to 0,8A DC

Maximum switch current for the common terminal 3,7 A AC/DC Voltage loss at output ON and transistor execution 1.6V max. Leakage current at output OFF and transistor execution Max. 0,1 mA at 24V DC


HPC 27

Table 29: electrical specifications for the auxiliary power supply of the digital outputs

Nominal power supply voltage 24V DC +20%, -25% Nominal load entry with all outputs inactivated 360 mW Additional load entry per activated output 300 mW Nominal electricity consumption at 24V DC with all outputs inactivated 15 mA Additional electricity consumption at 24V DC per activated output 12 mA

Table 30: electrical specifications for the digital output card


10 mA



condensation

The digital output card V10-404 E46 1.11

HPC 28

7. The digital output card V10-404


Each digital output card should have a unique card address. This address makes it possible to distinguish the individual output cards present in the system. You can set the card address by placing a jumper on two of the 16 available positions. The position of the jumpers defines the card addresses. The description of the connecting blocks refers to the card numbers with Ax.1 up to Ax.8 and Ay.1 up to Ay.8. The x and y correspond to the first and the second card number and so to the first and second jumper.

Only two of the 16 positions should be equipped with a jumper. The digital output card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each digital output card should have a unique setting if there are several of these cards installed in the system.




JP1 Card addresses

Position

reference ABC reference EPL

1 & 2 A1/x and A2/x A1.x and A2.x 3 & 4 A3/x and A4/x A3.x and A4.x 5 & 6 A5/x and A6/x A5.x and A6.x 7 & 8 A7/x and A8/x A7.x and A8.x 9 & 10 A9/x and A10/x A9.x and A10.x 11 & 12 A11/x and A12/x A11.x and A12.x 13 & 14 A13/x and A14/x A13.x and A14.x 15 & 16 A15/x and A16/x A15.x and A16.x


Suppose there is a system with: 1x V10-400 with card number 1 1x V10-404 with card number 3 & 4

The outputs A1.x, A3.x and A4.x can be activated from the program, but not the outputs A2.x.




The various connections between the digital output card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. Table 33 gives a survey of the various connecting blocks on the digital input card. The exact position of the connecting blocks you will find in Figure 7-2. Table 34 and Table 35 give description of the various connecting blocks in more details.


HPC 29


Connecting block

Type Diameter mm²

Number of terminals

Connection

C1 screw 1.5 16 Digital outputs Ax.1 up to Ax.8 and Ay.1 up to Ay.8. C2 screw 2.5 2 Auxiliary power supply 24V DC for the digital outputs.


The digital output card V10-404 is equipped with 16 transistor outputs. Transistor outputs are faster than relay outputs and do not wear out. The outputs on this card have +24V as the common terminal: the load should be placed between the output terminal and the 0V (PNP-type).




Digital output


C1-1 Ax/1 Ax.1 C1-2 Ax/2 Ax.2 C1-3 Ax/3 Ax.3 C1-4 Ax/4 Ax.4 C1-5 Ax/5 Ax.5 C1-6 Ax/6 Ax.6 C1-7 Ax/7 Ax.7 C1-8 Ax/8 Ax.8 C1-9 Ay/1 Ay.1 C1-10 Ay/2 Ay.2 C1-11 Ay/3 Ay.3 C1-12 Ay/4 Ay.4 C1-13 Ay/5 Ay.5 C1-14 Ay/6 Ay.6 C1-15 Ay/7 Ay.7 C1-16 Ay/8 Ay.8


Terminal Function

C2-1 +24V DC power supply C2-2 0V power supply


HPC 30

Figure 7-3: connecting digital transistor outputs

In order to connect a digital transistor output, you should proceed as follows:



Connect the terminal of a transistor output through the load with a negative terminal of the DC source. (C1-1 to C1-16)

The maximum switch voltage and switch current for a transistor output can be found in Table 37 on page 31. The specifications for the 24V auxiliary power supply can be found in Table 38 on page 31.

The 24V power supply that is connected to C2 has 2 functions: 1. the internal logic of the card supply. 2. the common +24V of the outputs supply.

When applying transistor outputs, you should pay particular attention to the polarity of the switch voltage and the switch current. Any surplus current, even for the shortest time, may cause some irrecoverable damage to the transistor output. The transistor outputs applied in this HPC are not resistant to short-circuits.

If allowed by the entire system structure, you can use the 24V HPC supply and/or the 24V auxiliary supply of the output transistors to feed the digital outputs. In this case, you need to provide an external loop for the 0V of the various circuits.


HPC 31

7.5 Indications


For a representation of the actual situation of the digital outputs, this card is provided with 16 LEDs visualising the situation of the corresponding output. These LEDs are located behind the transistors, as shown in Figure 7-4. If the LED lights up, it means that the corresponding output is closed (logical 1). If the LED does not light up, it means that the corresponding output is open (logical 0).

7.6 Specifications


Number of outputs on a card 16 Maximum number of cards in a V10 system 8 Highest card address 16 Outputs galvanically separated from the CPU Yes Outputs mutually galvanically separated No

Table 37: electrical specifications for the digital transistor outputs

Switch voltage 24V DC Individual switch current per output 0 till 0,5 A DC Maximum switch current for the common terminal 3,7A DC Power breakdown at output ON and transistor execution 1,6V max. Leakage current at output OFF and transistor execution Max. 0,5m at 24V DC


Nominal power supply voltage 24V DC +20%, -25% Nominal load entry with all outputs inactivated 55 mW Additional load entry per activated output 230 mW Nominal electricity consumption at 24V DC with all outputs inactivated

2,3 mA

Additional electricity consumption at 24V DC per activated output

9,6 mA


HPC 32


Nominal power supply current (supplied through power supply V10-112) at 24V DC with all outputs inactivated

18 mA



condensation


HPC 33


This card is identical except on connecting block C1 with the V10-400 card. On the V10-400 card the outputs are connected by means of two-piece screw terminals. A connection to flat cable is used on the V10-407 card. That is why we refer to the chapter 6 for all characteristics except the functional connection of the connecting block.



The various connections between the digital input card and the environment are realised by means of connection to flat cable.

Table 41 gives description of the connecting block C1 in more details. The auxiliary power supply for the relays can be provided through some of the contacts on C1, or through C2. One of these two connection points should be chosen during installation of the system.

Figure 8-2: numbering connecting block C1




CPU V10-22x


CPU V10-22x

C1-26 Ax/1 Ax.1 C1-14 Ax/7 Ax.7 C1-25 Ax/1 Ax.1 C1-13 Ax/7 Ax.7 C1-24 Ax/2 Ax.2 C1-12 Ax/8 Ax.8 C1-23 Ax/2 Ax.2 C1-11 Ax/8 Ax.8

C1-22 Ax/3 Ax.3 C1-10 Common

digital outputs

C1-21 Ax/3 Ax.3 C1-9

C1-20 Ax/4 Ax.4 C1-8

C1-19 Ax/4 Ax.4 C1-7

C1-18 Ax/5 Ax.5 C1-6 Not connected

C1-17 Ax/5 Ax.5 C1-5

C1-16 Ax/6 Ax.6 C1-4 +24V DC power supply relay

C1-15 Ax/6 Ax.6 C1-3 +24V DC power supply relay

C1-2 0V auxiliary power supply C1-1 0V auxiliary power supply

The standard flat cable numbering is adopted for this numbering. Terminal number 1 is therefore present at the bottom.


HPC 34



Each digital output card should have a unique card address. This address makes it possible to distinguish the individual output cards present in the system. You can set the card address by placing a jumper on one of the 16 available positions. The position of the jumpers defines the card address.

Only one of the 16 positions should be equipped with a jumper. The digital output card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each digital output card should have a unique setting if there are several of these cards installed in the system.




JP1 Card address

Position reference ABC

reference EPL

1 A1/x A1.x 2 A2/x A2.x 3 A3/x A3.x 4 A4/x A4.x 5 A5/x A5.x 6 A6/x A6.x 7 A7/x A7.x 8 A8/x A8.x 9 A9/x A9.x

10 A10/x A10.x 11 A11/x A11.x 12 A12/x A12.x 13 A13/x A13.x 14 A14/x A14.x 15 A15/x A15.x 16 A16/x A16.x




The various connections between the digital output card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. Table 60 gives a survey of the various connecting blocks. The exact position of the connecting blocks you will find in Figure 11-1. Table 61 and Table 62 give description of the various connecting blocks in more details.


HPC 35


Connecting block

Type Diameter mm

2

Number of terminals

Connection

C1 screw 2.5 12 Digital outputs Ax.1 up to Ax.4, common terminals of the digital outputs

C2 screw 2.5 2 Auxiliary power supply 24V DC for the relay of the digital outputs


Digital output


C1-1 Normally ON Ax/1 Normally ON Ax.1 C1-2 Common Ax/1 Common Ax.1 C1-3 Normally OFF Ax/1 Normally OFF Ax.1 C1-4 Normally ON Ax/2 Normally ON Ax.2 C1-5 Common Ax/2 Common Ax.2 C1-6 Normally OFF Ax/2 Normally OFF Ax.2 C1-7 Normally ON Ax/3 Normally ON Ax.3 C1-8 Common Ax/3 Common Ax.3 C1-9 Normally OFF Ax/3 Normally OFF Ax.3 C1-10 Normally ON Ax/4 Normally ON Ax.4 C1-11 Common Ax/4 Common Ax.4 C1-12 Normally OFF Ax/4 Normally OFF Ax.4


The digital output card V10-408 is equipped with 4 relays with normal ON/normal OFF contacts. The 3 terminals of each relay are available individually at the connecting block C1. The 4 relays are galvanically separated from each other. This gives maximum freedom when connecting all possible loads. The relays can be used as 4 independent digital outputs with a normally ON and a normally OFF contacts, but, for instance, it’s also a possibility to build a DC engine switch over circuit. The connecting schemes in Figure 9-3 and Figure 9-4 show those possibilities.



Terminal Function

C2-1 +24V DC auxiliary power supply for the relays

C2-2 0V auxiliary power supply relay


HPC 36


Figure 9-3: connecting the relay outputs

Figure 9-3 shows setting at which:

the load L1 is fed when the relay output Ax.1 is not activated

the load L2 is fed when the relay output Ax.1 is activated

Figure 9-4: connecting a DC engine

Figure 9-4 shows how a DC engine switch over circuit could be set. When the relay Ax.1 and Ax.2 are not activated the engine is inactivated. The engine will turn to the left or turn to the right when one of both is activated. When both relays are confirmed, the engine will be inactivated but both its terminals connected with the +24V.

2 engines could be operated with one V10-408 card this way.


HPC 37

9.5 Indications


For a representation of the actual situation of the digital outputs, this card is provided with 4 LEDs visualising the situation of the corresponding output. These LEDs are located behind the relay, as shown in Figure 9-5. If the LED lights up, it means that the corresponding relay is activated. Then the common terminal is connected with the normally open terminal. If the LED does not light up, it means that the corresponding relay is not confirmed. Then the common terminal is connected with the normally closed terminal.

9.6 Specifications


Number of outputs on a card 4 Maximum number of cards in a V10 system 10 Highest card address 16 Outputs galvanically separated from the CPU Yes Outputs mutually galvanically separated Yes

Table 47: electrical specifications for the digital relay outputs of the V10-408

Switch voltage 5 up to 24V AC/DC Individual switch current per output 0,01 up to 2,5A AC/DC Maximum switch current for the common terminal 2,5A AC/DC


Nominal power supply voltage 24V DC +20% -25% Nominal load entry with all outputs inactivated 55 mW Additional load entry per activated output 460 mW Nominal electricity consumption at 24V DC with all outputs inactivated

2,22 mA

Additional electricity consumption at 24V DC per activated output

19 mA


Nominal power supply current (supplied through power supply V10-112) at

24V DC

10 mA


HPC 38



condensation


HPC 39



Each digital output card should have a unique card address. This address makes it possible to distinguish the individual output cards present in the system. You can set the card address by placing a jumper on two of the 16 available positions. The position of the jumpers defines the card addresses. The description of the connecting blocks refers to the card numbers with Ax.1 up to Ax.8 and Ay.1 up to Ay.8. The x and y correspond to the first and the second card number and so to the first and second jumper.

Only two of the 16 positions should be equipped with a jumper. The digital output card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each digital output card should have a unique setting if there are several of these cards installed in the system.




JMP1 Card addresses

Position reference ABC reference EPL 1 & 2 A1/x and A2/x A1.x and A2.x 3 & 4 A3/x and A4/x A3.x and A4.x 5 & 6 A5/x and A6/x A5.x and A6.x 7 & 8 A7/x and A8/x A7.x and A8.x

9 & 10 A9/x and A10/x A9.x and A10.x 11 & 12 A11/x and A12/x A11.x and

A12.x 13 & 14 A13/x and A14/x A13.x and

A14.x 15 & 16 A15/x and A16/x A15.x and

A16.x


Suppose there is a system with: 1x V10-400 with card number 1 1x V10-404 with card number 3 & 4

The outputs A1.x, A3.x and A4.x could be activated from the program, but not the outputs A2.x.




The various connections between the digital output card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. Table 52 gives a survey of the various connecting blocks on the digital input card. The exact position of the connecting blocks you will find in Figure 10-2.


HPC 40


Connecting block

Type Diameter mm²

Number of terminals

Connection

C1 screw 1.5 18 Digital outputs Ax.1 up to Ax.8 and Ay.1 up to Ay.8.

C2 screw 2.5 2 Auxiliary power supply 24V DC for the relays of the digital outputs.



Digital output


C1-1 Ax/1 Ax.1 C1-2 Ax/2 Ax.2 C1-3 Ax/3 Ax.3 C1-4 Ax/4 Ax.4 C1-5 Ax/5 Ax.5 C1-6 Ax/6 Ax.6 C1-7 Ax/7 Ax.7 C1-8 Ax/8 Ax.8 C1-9 Common digital

outputs Ax1..8 Common digital outputs Ax1..8

C1-10 Ay/1 Ay.1 C1-11 Ay/2 Ay.2 C1-12 Ay/3 Ay.3 C1-13 Ay/4 Ay.4 C1-14 Ay/5 Ay.5 C1-15 Ay/6 Ay.6 C1-16 Ay/7 Ay.7 C1-17 Ay/8 Ay.8 C1-18 Common digital

outputs Ay1..8 Common digital outputs Ay1..8


Terminal Function

C2-1 +24V DC power supply C2-2 0V power supply


The digital output card V10-411 is equipped with 16 relay outputs. The outputs on this card have NO-contacts (Normal Open) with one side connected to a ‘common’ terminal. There is a common terminal for the first eight relays and one for the second eight. The 2 groups of eight relays are separated form each other.



HPC 41

Figure 10-3: connecting the digital relay outputs

In order to connect a digital relay output, you should proceed as follows:

Connect the 0V of an external 24V DC auxiliary power supply with the 0V of the auxiliary power supply. (C2-2)

Connect the +24V of an external 24V DC auxiliary supply with the +24V of the auxiliary power supply. (C2-1)

Connect the common of a DC or AC source with a common terminal. (C1-9) or (C1-18)

Connect the relay output through the load with a DC or AC source. (C1-1 to C1-8) or (C1-10 to C1-17).

The maximum switch voltage and switch current for a relay output can be found in Table 56. The specifications for the 24V auxiliary supply can be found in Table 57.


10.5 Indications

For a representation of the actual situation of the digital outputs, this card is provided with 16 LEDs visualising the situation of the corresponding output. If the LED lights up, it means that the corresponding output is considered closed (logical 1). If the LED does not light up, it means that the corresponding output is considered open (logical 0).

10.6 Specifications


Number of outputs on a card 16 Maximum number of cards in a V10 system 8 Highest card address 16 Outputs galvanically separated from the CPU

Yes

Outputs mutually galvanically separated Ax.1 to Ax.8 are not mutually separated Ay.1 to Ay.8 are not mutually separated Ax.1..Ax.8 are separated from Ay.1..Ay.8

Table 56: electrical specifications for the digital relay outputs

Switch voltage 24V DC Individual switch current per output 0,100 up to 4A AC/DC Maximum switch current for the common terminals 4A AC/DC


Nominal power supply voltage 24V DC +20%, -25% Nominal load entry with all outputs inactivated 48 mW Additional load entry per activated output 270 mW Nominal electricity consumption at 24V DC with all outputs inactivated 2 mA Additional electricity consumption at 24V DC per activated output 11,3 mA


HPC 42


Nominal power supply current (supplied through power supply V10-112) at 24V DC with all outputs inactivated

20 mA



condensation

The analogue input cards V10-601 and V10-605 E46 1.11

HPC 43

11. The analogue input cards V10-601 and V10-605

Only certain CPU models support the card V10-605 (see point 2.1). This card V10-605 has a 12-bit resolution in comparison with a 10-bit resolution for a V10-601 card.


Each analogue input card should have a unique card address. This address makes it possible to distinguish the individual analogue input cards present in the system. You can set the card address by placing a jumper on one of the 8 available positions. The position of the jumper defines the card address.

Only one of the 8 positions should be equipped with a jumper. The analogue input card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each analogue input card should have a unique setting if there are several of these cards installed in the system.




JP1 Card address


1 AE1 up to AE4 AE1.x 2 AE5 up to AE8 AE2.x 3 AE9 up to AE12 AE3.x 4 AE13 up to AE16 AE4.x 5 AE17 up to AE20 AE5.x 6 AE21 up to AE24 AE6.x 7 AE24 up to AE28 AE7.x 8 AE29 up to AE32 AE8.x


HPC 44

11.2 Setting the measuring range for the analogue inputs

Figure 11-2: positions of the settings of the measuring range

The analogue inputs are provided with a selectable input range to make the coupling with the environment as a universal as possible. Depending on your application you can set individually every input to one of the three possible measuring ranges. For setting the measuring range, every input is equipped with two jumpers that can be placed in two positions. Figure 11-2 shows the exact position of those jumpers. Table 61 shows various settings for the analogue inputs.

The user may not modify the settings of the 4 potentiometers that mounted on the card. Changing those settings affects the absolute measured value of the analogue inputs.

Table 61: setting the measuring range of an analogue input

Setting Measuring range

A

B

0V - +10V DC

A

B

0V - +5V DC

A

B

0mA - +20mA DC


To mount and dismount the analogue input card we refer to chapter 2.4 on page 13.


The various connections between the analogue input card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. Table 62 gives a survey of the various connecting blocks. The exact position of the connecting blocks you will find in Figure 11-3. Table 63 gives description of the connecting block in more details.

Table 62: survey of the connecting blocks for the analogue input card

Connecting block

Type Diameter mm²

Number of terminals

Connection

C1 screw 2.5 17 Analogue inputs AEx.1 up to AEx.4 and +24V DC auxiliary power supply


HPC 45

11.5 Connecting analogue inputs

Figure 11-4: connecting the analogue inputs

In order to connect an analogue input, you should proceed as follows:

Connect the 0V of an external 24V DC power supply with the corresponding 0V junction on the analogue input card. (C1-17)

Connect the +24V of an external 24V DC power supply with the corresponding 24V junction on the analogue input card. (C1-16)

Connect the 0V of an external analogue signal source with the 0V of the relevant analogue input (C1-3, C1-6, C1-9 or C1-12)

Connect the signal output (0-10V, 0-5V or 0-20mA) of the signal source with the signal input of the analogue input (C1-2, C1-5, C1-8 or C1-11). Use two paired connecting terminals of the analogue input to connect a signal source with the analogue input.

Connect the shielding of the cable along the one side of the cable with the junction terminal. (C1-4, C1-7, C1-10 or C1-13)

Connect the shielding along the other side of the cable with the earthing or with an equal junction terminal of the signal source.

Figure 11-3: position of connecting block C1


Analogue Function at Terminal input CPU V10-20x /

V10-22x

C1-1 Reserved connection

C1-2 1 Signal C1-3 1 0V C1-4 1 Shielding






C1-16 +24V DC auxiliary power supply

C1-17 +0V auxiliary power supply


HPC 46

11.6 Specifications


Number of inputs on a card 4 Maximum number of cards in a V10 system 8 Highest card address 8 Inputs galvanically separated from the CPU Yes Inputs on one card are mutually galvanically separated No

Table 65: electrical specifications for the auxiliary power supply of the analogue inputs

Nominal power supply voltage 24V DC +20%, -25% Nominal load entry 960 mW Nominal electricity consumption at 24V DC 40 mA

Table 66: electrical specifications for the analogue inputs

Range of analogue inputs 0V - +10V DC, 0V - +5V DC, 0mA - 20mA to be preset with jumper

Input impedance for range 0V- +10V DC 90 K Input impedance for range 0V- +5V DC 45 K Input impedance for range 0 mA - 20 mA 250 Resolution V10-601 10 bit Resolution V10-605 12 bit Absolute precision better than 0,5%

Table 67: electrical specifications for the analogue input card


20 mA



condensation

The analogue input cards V10-610/614 and V10-615/V10-616 E46 1.11

HPC 47

12. The analogue input cards V10-610/614 and V10-615/V10-616

The new V10-614 is the same as the V10-610, except that the auxiliary power supply that had to be connected on the V10-610 card is no longer necessary on the V10-614 card. The analogue card V10-610/V10-614 has 6 analogue inputs and can be equipped with max. 4 cards by which max 4 PT100 temperature sensors (order code V10-615) or PT1000 (order code V10-613) temperature sensors can be connected. The 6 analog inputs are still available if PT100/PT1000 sensors are used.

The V10-610/V10-614 card is not supported by the CPU model V10-200. The temperature sensor add-on cards are only supported by the CPU models V5 and V10-23x.


Each analogue input card has to be provided with a unique card address. This address allows making a difference between different analogue input cards that are present in the system at the same time. You can adjust a card address by placing the jumper on one of the 8 positions. The place of the jumper determines the card address.

Only 1 of the 8 positions can be provided with a jumper. If there are no jumpers or if there are several jumpers on different positions, the analogue input card will not correctly work. If several analogue input cards are installed in the system, each of these cards has to be provided with a unique setting.

Figure 12-1 shows the correct position of the card selection. Table 69 gives a survey of the possible settings.


Table 69: setting of the card address

JP1 Card address

Position reference in EPL

1 AE1.x 2 AE2.x 3 AE3.x 4 AE4.x 5 AE5.x 6 AE6.x 7 AE7.x 8 AE8.x


The different connections between the analogue input card and the environment is made by means of two-piece screw connections. The use of two-piece screw connections allows making a connection between the HPC and the environment in a fast and easy way without screwing.


HPC 48

Table 70: survey of the connecting blocks for the analogue input card

Connecting block

Type Diameter mm²

Number of pins

Connection

C1 Screw 2.5 2 Auxiliary power supply 24V DC (V10-610 only) C2 Screw 1.5 18 Analogue inputs (AEx.1 up to and including AEx.6 ) C3 screw 1.5 4 PT100 or PT1000 sensors (AEx.7 up to and

including AEx.10)

Figure 12-2: position of the connecting blocks

Table 71: description of connecting block C1 (V10-610 only)

Pin Function

C1-1 +24V DC auxiliary power supply relay

C1-2 0V auxiliary power supply relay


Analogue Function with Pin input CPU V10-22x

C2-1 1 Shield C2-2 1 Signal C2-3 1 0V C2-4 2 Shield C2-5 2 Signal C2-6 2 0V C2-7 3 Shield C2-8 3 Signal C2-9 3 0V C2-10 4 Shield C2-11 4 Signal C2-12 4 0V C2-13 5 shield C2-14 5 Signal C2-15 5 0V C2-16 6 Shield C2-17 6 Signal C2-18 6 0V

Table 73: description of connecting block C3 on V10-615 or V10-616

Pin Function

C3-1 Wire compensation C3-2 Measurement input C3-3 0V C3-4 Shield

The PT100 or PT1000 element has to be placed between pin 2 and 3. If the sensor has a wire compensation, it has to be connected with pin 1. If the wire compensation is missing, pin 1 and 2 have to be connected. The 4 PT100 or PT1000 elements can be read out via AEx.7 up to and including AEx.10.

The V10-615 and V10-616 cards are calibrated during production. The calibration value is stored on the V10-610/V10-614 card. For this reason, the V10-615 and V10-616 cards should never be placed on another V10-610/V10-614 card.


HPC 49

12.3 Jumper settings on V10-610/V10-614

Figure 3: jumpers on V10-610/V10-614

To make the connection with the environment as universal as possible, the analogue inputs are equipped with a variable input range. Depending on your application you can separately adjust each input on one of the 3 possible measuring ranges. Each input is equipped with 2 jumpers which you can place in 2 positions to adjust a measuring range.

Table 74: survey of jumpers on V10-610/V10-614

Jumpers Settings for inputs

JP2 AEx.1 JP3 AEx.2 JP4 AEx.3 JP5 AEx.4 JP6 AEx.5 JP7 AEx.6

Jumpers Functions

0..10V

0..1V

0..20mA

12.4 Reading to temperature conversion

A software library is available for each type of temperature sensor. These libraries convert the reading of the sensor to a temperature in degrees Celsius.

Sensor Conversion card Library to use

PT100 V10-615 PT100A.h PT1000 V10-616 PT1000A.h

More information about these libraries is available in the manual Book E16.

12.5 Specifications

Table 75: general specifications

Number of inputs on the card V10-610/V10-614 6 Max. number of V10-615/V10-616 cards 4 Max. number of cards in a V10-system 8 Highest card address 8 Inputs galvanically separated from the CPU. Yes Inputs on 1 card galvanically separated. No

Table 76: electrical specifications for the auxiliary power supply of the analogue inputs (V10-610 only)

Nominal power supply voltage 24V DC +20%, -25% Nominal load entry 1,06 W Nominal electricity consumptions at 24V DC 44 mA


HPC 50

Table 77: electrical specifications for the analogue inputs

Range of analogue current or voltage inputs. 0V - +10V DC, 0V - +1V DC, 0mA - 20mA adjustable via jumper

Range PT100 inputs (V10-615) -70 up to 280°C Range PT1000 inputs (V10-616) -70 up to 320°C Input impedance for range 0V- +10V DC and 0V- +1V DC 100 K Input impedance for range 0 mA - 20 mA 50 Resolution 12 bit Absolute precision current or voltage inputs Better than 0,5% Absolute precision PT100/PT1000 Better than 0,2% at 0°C

Better than 0,5% over the complete range

Table 78: electrical specifications for the analogue input card

Nominal power supply current (delivered via power supply V10-112) at 24V DC

20 mA

Table 79: mechanical characteristics

Weight 130g Temperature 0-50 °C Max. relative humidity 90% without

condensation


HPC 51

13. The analogue output card V10-631


Each analogue output card should have a unique card address. This address makes it possible to distinguish the individual analogue output cards present in the system. You can set the card address by placing a jumper on one of the 8 available positions. The position of the jumper defines the card address.

Only one of the 8 positions should be equipped with a jumper. The analogue output card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each analogue output card should have a unique setting if there are several of these cards installed in the system.




JP1 Card address


1 AA1 up to AA2 AA1.x 2 AA3 up to AA4 AA2.x 3 AA5 up to AA6 AA3.x 4 AA7 up to AA8 AA4.x 5 AA9 up to AA10 AA5.x 6 AA11 up to AA12 AA6.x 7 AA13 up to AA14 AA7.x 8 AA15 up to AA16 AA8.x

13.2 Setting the range of analogue current outputs

From revision E the V10-631 card can optionally be equipped with current outputs 0..20mA or 4..20mA (order code VX-635). This setting is only applied if the optional current outputs are available. The voltage outputs are always present with a fixed range of 0-10V.


HPC 52

Figure 2: setting the range of the current outputs

Depending on your application you can separately adjust each output on 2 possible ranges (0..20mA or 4..20mA). To adjust a range you can use the 3 jumpers of each output. (2 positions)

Table 81: possible settings for JP2 and JP3

JP2 & 3 Meaning

4mA - +20mA DC

0mA - +20mA DC


To mount and dismount the analogue output card we refer to chapter 2.4 on page 13.


The various connections between the analogue output card and the environment are realised by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws. Table 82 gives a survey of the various connecting blocks. The exact position of the connecting blocks you will find in Figure 13-3. Table 83 and in Table 84 give description of the connecting blocks in more details.

Table 82: survey of the connecting blocks for the analogue output card

Connecting block

Type Diameter mm²

Number of terminals

Connection

C1 screw 2.5 9 Analogue outputs AAx.1 and AAx.2 C2 screw 2.5 2 Auxiliary power supply 24V DC for the analogue

outputs


HPC 53

13.5 Connecting analogue outputs

Figure 13-4: connecting the analogue outputs

In order to connect an analogue output, you should proceed as follows:

Connect the 0V of an external 24V DC power supply with the corresponding 0V junction on the analogue output card. (C2-2)

Connect the +24V of an external 24V DC power supply with the corresponding 24V junction on the analogue output card. (C2-1)

Connect the 0V of an external analogue load with the 0V of the relevant analogue output (C1-4 or C1-7)

Connect the signal output (0-10V) of the load with the signal junction of the analogue output (C1-3 or C1-6). Always use two paired connecting terminals of the analogue output to connect a load with the HPC.

Connect the shielding of the cable along the one side of the cable with the relevant junction terminal. (C1-1 or C1-8)

Connect the shielding along the other side of the cable with the earthing or with an equal junction terminal of the analogue load.



Analogue

Function at

Terminal

output CPU V10-20x / V10-22x

C1-1 Shielding

C1-2 1 Current out 0..20mA or 4..20mA

C1-3 1 Voltage out 0..10V C1-4 1 0V

C1-5 2 Current out 0..20mA or 4..20mA

C1-6 2 Voltage out 0..10V C1-7 2 0V

C1-8 Shielding C1-9 Reserved connection


Terminal

Function

C2-1 +24V DC auxiliary power supply C2-2 0V auxiliary power supply


HPC 54

13.6 Specifications


Number of outputs on a card 2 Maximum number of cards in a V10 system 8 Highest card address 8 Outputs galvanically separated from the CPU Yes Outputs on one card mutually galvanically separated No

Table 86: electrical specifications for the auxiliary power supply of the analogue outputs


Table 87: electrical specifications for the analogue outputs

Range of analogue outputs 0V - +10V DC Maximum output current at +10V DC Off 10 mA Maximum output current at short-circuit to 0V 40 mA Resolution 8 bit Absolute precision better than 1,6%

Table 88: electrical specifications for the analogue output card


50 mA



condensation

The RS232-communication card V10-700, V10-710 E46 1.11

HPC 55

14. The RS232-communication card V10-700, V10-710 and V10-711

A V10-710 card is functionally identical to a V10-700 card, but it forms smaller load for the processor on the CPU card. The V10-711 does not need the external 24V power supply. Connector C3 is not present. It is functionally identical to a V10-710.


Each communication card should have a unique card address. This address makes it possible to distinguish the individual communication cards present in the system. Setting the card address is done by placing a jumper on one of the 4 available positions. The position of the jumper defines the card address.

Only one of the 4 positions should be equipped with a jumper. The RS232 communication card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each RS232 or RS485 communication card should have a unique setting if there are several of these cards installed in the system.




JP1 Port number

Position Channel A Channel B

1 Port 1 Port 2 2 Port 3 Port 4 3 Port 5 Port 6 4 Port 7 Port 8

5 Reserved setting 6 Reserved setting 7 Reserved setting 8 Reserved setting


HPC 56

14.2 Setting the DSR control

Figure 14-2: position of the DSR setting

For each channel you can select, by means of a jumper, whether the state of the DSR line should be considered when sending data. When DSR control is ON, data can only be sent if the DSR line is activated. When the DSR control is OFF the data can be always sent, independent from the state of the DSR line. Figure 14-2 shows the exact position of both jumpers. Table 91 and Table 92 show the various settings for both serial ports.

Position JP2 Functionality Position JP3 Functionality

DSR control disabled

DSR control disabled

DSR control enabled

DSR control enabled

Table 91: DSR control for channel A

Table 92: DSR control for channel B

Set both jumpers preferably in position “DSR control set ON” when using the CPU V10-22x or V10-23x. When opening the serial port you can select whether you wish or not to use the DSR signal. More information about this subject you find in the EPL library manual in the discussion about the ComOpen() function.


To mount and dismount the RS232 communication card we refer to chapter 2.4 on page 13.


The various connections between the RS232 card and the environment are realised by means of two-piece screw terminals and two-piece DB9 solder terminals. When using two-piece connecting blocks, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws or solders. Table 93 gives a survey of the various connecting blocks. You’ll find the exact position of the connecting blocks in Figure 14-3.


HPC 57

Table 93: survey of the connecting blocks for the RS232 communication card

Connecting block

Type Diameter mm

2

Number of terminals

Connection

C1 solder 0,6 (AWG20) 9 Serial channel A, communication port 1, 3, 5 or 7

C2 solder 0,6 (AWG20) 9 Serial channel B, communication port 2, 4, 6 or 8

C3 screw 2,5 2 Auxiliary power supply 24V DC for the RS232 communication (only on V10-700 and V10-710)

Terminal CPU V10-20x/22x Direction Terminal CPU V10-20x/22x Direction

C1-1 Ground (GND) - C2-1 Ground (GND) -

C1-2 Receive data (RxD) Input C2-2 Receive data (RxD) Input

C1-3 Data set ready (DSR) or Carrier Detect (CD)

Input C2-3 Data set ready (DSR)

Input

C1-4 Transmit data (TxD) Output C2-4 Transmit data (TxD) Output

C1-5 Request To Send (RTS) or Data Terminal Ready (DTR)

Output C2-5 Reserved connection

-

C1-6 Reserved connection - C2-6 Reserved connection

-


-


-


-



Figure 14-3: position of connecting block C1, C2 and C3

Take duly into account the specific qualities of the serial port at the selection of a serial port when developing applications that use a serial port. The two ports on the RS232 card are not equipped with the same operating signals. This means that certain communication possibilities could be available only at one port from two present ports.


Terminal Function



The card V10-711 does not have C3. No external supply is required.


HPC 58

Terminal C1-3 has the function of DSR in HPC that is equipped with a CPU model V10-20x. Terminal C1-5 is not supported by the CPU model V10-20x. The terminals C1-3 and C1-5 have double function in a HPC that is equipped with a CPU model V10-22x or V10-23x. Terminal C1-3 serves as DSR line and as CD line. Terminal C1-5 functions as RTS line after power-on. In this function it can be used, for instance, to show the data traffic direction for an external RS232 to RS485 converter. If the DTR line state for a certain serial port is changed through the ComControl() function, then the terminal C1-5 will receive the function of DTR line. This function modification could be undone by restarting the HPC. Among other things the serial port can be used for addressing a modem if the DTR function is activated.

14.5 Connecting the power supply voltage

Figure 14-4: connecting the power supply voltage

In order to connect power supply voltage of a RS232 communication card, you have to proceed as follows:

Connect the 0V of an external 24V DC power supply with the corresponding 0V (C3-2) junction on the RS232 communication card.

Connect the +24V of an external 24V DC power supply with the corresponding 24V (C3-1) junction on the RS232 communication card.

14.6 Connecting the RS232 serial port

The serial ports on the RS232 card can be used to communicate with other HPCs, Man-Machine-Interfaces (MMIs), text displays, PCs, printers, etc.: the serial port has the function of a data communication port. The serial port cannot be used as a programming port. In other words it is not possible to provide the HPC with a new program or to test downloaded program via one of the serial ports on the RS232 card.

You can find the connecting data for communication cables in the manual 'Book E31: Cable guide'.


HPC 59

14.7 Indications

Figure 14-5: position of the indications for channel A and channel B

Channel A and channel B of the serial communication card are equipped with 3 LEDs to control the data exchange through the serial port. The signal ‘Transmit Data’ or ‘TxD’ is equipped with a red LED, the signal ‘Receive Data’ or ‘RxD’ is equipped with a yellow LED, the signal ‘Data Set Ready’ or ‘DSR’ is provided with a green LED. If the LED lights up, it means that the corresponding signal is activated. If the yellow LED lights up, it means that data is received by the HPC; if the red LED lights up, it means that data is send by the HPC; if the green LED lights up, it means that the DSR line is activated. In Figure 14-5 you can find the exact position of the various indications.

14.8 Specifications


Distinguishing feature V10-700 V10-710 Number of ports on a card 2 Maximum number of cards in a system 4 Serial ports galvanically separated from the CPU Yes Serial ports on one card mutually galvanically separated No

Built-in send and receive buffers No Yes

Table 98: electrical specifications for the auxiliary power supply of the RS232 communication card


Table 99: electrical specifications for the RS232 outputs

Maximum communication speed 19200 Baud Minimum output voltage ± 5V Maximum output current at short-circuit to 0V ± 10 mA Minimum resistance of the inputs 3 K

Table 100: electrical specifications for the RS232 communication card


20 mA



condensation

The RS485-communication cards V10-702 and V10-703 E46 1.11

HPC 60

15. The RS485-communication cards V10-702 and V10-703

The new RS485 card V10-703 replaces the existing card V10-702. The new card was introduced to simplify the use and installation. The auxiliary power supply that had to be connected on the V10-702 card is no longer necessary on the V10-703 card. Both cards have a fully galvanic isolation between the serial RS485 port and the CPU.


Each communication card should have a unique card address. This address makes it possible to distinguish the individual communication cards present in the system at the same time. You can set the card address by placing a jumper on one of the 4 available positions. The position of the jumper defines the card address. The choice of an even or an uneven port number has to be done by a separate setting.

Only one of the 4 positions should be equipped with a jumper. The RS485 communication card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each RS232 or RS485 communication card should have a unique setting if there are several of these cards installed in the system.


HPC 61

15.2 Setting EOL or BUS

In a RS485 connection, the first and the last appliance of the line should be set on EOL (End Of Line). In the manual 'Book E31: Cable guide' the theory about the BUS/EOL setting is thoroughly discussed.

The BUS/EOL setting is done with one jumper on revision A and B of this card. Starting from revision C, the setting is done with 2 jumpers. The revision code is available on the backside of the card, below the order code.

Table 104: BUS/EOL setting on revision A and B of the V10-702/V10-703 card

JP3 Setting Meaning

BUS In the physical bus set-up, the HPC is neither the first, nor the last bus

participant.

EOL In the physical bus set-up, the HPC is either the first or the last bus participant.


Table 102: setting of the card address

JP1 Port number

Position

Channel A

1 Port 1 or port 2 2 Port 3 or port 4 3 Port 5 or port 6 4 Port 7 or port 8


Figure 15-2: position of the even/uneven port selection

Table 103: even/uneven port selection

Position JP2

Port selection

1, 3, 5 or 7

2, 4, 6 or 8


HPC 62

Tabel 105: BUS/EOL setting on revision C of the V10-702/V10-703 card

JP3 Setting Meaning

BUS

In the physical bus set-up, the HPC is neither the first, nor the last bus participant.

EOL

In the physical bus set-up, the HPC is either the first or the last bus participant.

Figure 15-3: BUS/EOL setting on revision A and B

Figure 15-4: BUS/EOL setting on revision C

When using HPCs in a bus connection, it is necessary for each bus participant to be assigned a unique identification number or bus address. The setting of the bus address is described in the manuals of the V5 and V10 systems.




The various connections between the RS485 card and the environment are realised by means of two-piece screw terminals and two-piece DB9 solder terminals. When using two-piece connecting blocks, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws or solders.

Table 106: survey of the connecting blocks for the RS485-communication card

Connecting block

Type Diameter mm

2

Number of terminals

Connection

C1 solder 0,6 (AWG20)

9 Serial channel A, communication port 1, 2, 3, 4, 5, 6, 7 or 8

C2 screw 2,5 2 Auxiliary power supply 24V DC for the RS485 communication

Connection block C2 is not present on the V10-703 card. The auxiliary power supply is generated onboard the card.


HPC 63

15.5 Connecting the power supply voltage

Figure 15-6: connecting the power supply voltage

In order to connect the power supply voltage of a RS485 communication card, you should proceed as follows:

Connect the 0V of an external 24V DC power supply with the corresponding 0V (C2-2) junction on the RS485 communication card.

Connect the +24V of an external 24V DC power supply with the corresponding 24V (C2-1) junction on the RS485 communication card.

The auxiliary supply is generated internally on the V10-703 card, C2 is therefore not present.

15.6 Connecting the RS485 port

15.6.1 Functions of the RS485 port

The serial port on the RS485 card can be used to communicate with other HPCs, Man-Machine-Interfaces (MMIs), text displays, PCs, etc.: the serial port has the function of data communication port. The serial port cannot be used as programming port. In other words it, is not possible to provide the HPC with a new program or to test a downloaded program via the serial port on the RS485 card. The field of application of a RS485 port is not restricted to point-to-point connections between two appliances. A RS485 port is usually applied in a bus structure in which 3 or more appliances communicate mutually with each other through the same single line. A number of RS485 cables is discussed in the manual 'Book E31: Cable guide'.



Terminal CPU V10-20x/22x Direction

C1-1 Ground (Gnd) - C1-2 Transmit enable Output C1-3 Reserved

connection -


-


-


-


-

C1-8 RS485 Transmit/Receive +

Input/ Output

C1-9 RS485 Transmit/Receive -

Input/ Output


Terminal Function




HPC 64

15.7 Indications

Figure 15-7: position of the indications for channel A

The communication channel A of the RS485 communication card is equipped with 2 LEDs to control the data exchange through the serial port. If the red LED lights up, it means that the HPC is sending data through the RS485 channel. If the yellow LED lights up, it means that the HPC is receiving data through the RS485 connection. In Figure 15-7 you can find the exact position of the various indications.

15.8 Specifications


Number of ports on a card 1 Maximum number of cards in a system 8 Serial port galvanically separated from the CPU Yes Maximum communication speed 19200 Baud Maximum length of the bus 1000m Maximum number of bus participants 32

Table 110: electrical specifications for the auxiliary power supply of the RS485 communication card (only for the V10-702 card)

Nominal power supply voltage 24V DC +20%, -25% Nominal load entry (with communication) 600 mW Nominal load entry (without communication) 336 mW Nominal electricity consumption at 24V DC (with communication)

25 mA

Nominal electricity consumption at 24V DC (without communication)

14 mA

Table 111: electrical specifications for the RS485 communication card V10-702


10 mA



20 mA



condensation

The RS485-communication cards V10-704 E46 1.11

HPC 65

16. The RS485-communication cards V10-704

The new RS485 card V10-704 replaces the existing cards V10-702 and V10-703. This has two serial RS485 ports that have full galvanic isolation between each other and the CPU.


Each communication card should have a unique card address. This address makes it possible to distinguish the individual communication cards present in the system at the same time. You can set the card address by placing a jumper on one of the 4 available positions. The position of the jumper defines the card address. The choice of an even and/or an uneven port number has to be done by separate settings.

Only one of the 4 adress-positions should be equipped with a jumper. The RS485 communication card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each RS232 or RS485 communication card should have a unique setting if there are several of these cards installed in the system.

Table 114: setting of the card address and even/uneven port selection

Jumper Position Port number Port selection

Channel A Channel B

1 Port 1 port 2 2 Port 3 port 4 3 Port 5 port 6 4 Port 7 port 8

5 Channel A active 6 Channel A disabled 7 Channel B active 8 Channel B disabled

Figure 16-1: position of the card selection and position of the even/uneven port selection

16.2 Setting EOL or BUS

In a RS485 connection, the first and the last appliance of the line should be set on EOL (End Of Line). In the manual 'Book E31: Cable guide' the theory about the BUS/EOL setting is thoroughly discussed.

The BUS/EOL setting is done with two jumpers for each port.


HPC 66

Table 115: BUS/EOL setting V10-704 card

JMPx01 JMPx02

Setting Meaning

BUS In the physical bus set-up, the HPC is neither the first, nor the last bus participant.

EOL In the physical bus set-up, the HPC is either the first or the last bus participant.

Figure 16-2: BUS/EOL setting

When using HPCs in a bus connection, it is necessary for each bus participant to be assigned a unique identification number or bus address. The setting of the bus address is described in the manuals of the V5 and V10 systems.




The various connections between the RS485 card and the environment are realised by means of two-piece screw terminals and two-piece DB9 solder terminals. When using two-piece connecting blocks, the connection between the HPC and its environment can be realised in an easy and fast way, without any screws or solders.

Table 116: survey of the connecting blocks for the RS485-communication card

Connecting block

Type Diameter mm

2

Number of terminals

Connection


9 Serial channel A, communication port 1, 3, 5 or 7


9 Serial channel B, communication port 2, 4, 6, or 8


HPC 67

16.5 Connecting the RS485 port

16.5.1 Functions of the RS485 port

The serial ports on the RS485 card can be used to communicate with other HPCs, Man-Machine-Interfaces (MMIs), text displays, PCs, etc.: the serial ports have the function of data communication ports. The serial ports cannot be used as programming port. In other words it, is not possible to provide the HPC with a new program or to test a downloaded program via a serial port on the RS485 card.



Terminal CPU V5 / V10-231/232

Direction

C1-1 Ground (Gnd) - C1-2 Reserved

connection -


-


-


-


-


-


Input/ Output


Input/ Output


Terminal CPU V5 / V10-231/232

Direction

C2-1 Ground (Gnd) - C2-2 Reserved

connection -


-


-


-


-


-


Input/ Output


Input/ Output


HPC 68

The field of application of a RS485 port is not restricted to point-to-point connections between two appliances. A RS485 port is usually applied in a bus structure in which 3 or more appliances communicate mutually with each other through the same single line. A number of RS485 cables is discussed in the manual 'Book E31: Cable guide'.

16.6 Indications

Figure 16-4: position of the indications for channels A & B

The communication channels A & B of the RS485 communication card are equipped with 2 LEDs each to control the data exchange through the serial ports. If the red LED lights up, it means that the HPC is sending data through that RS485 channel. If the yellow LED lights up, it means that the HPC is receiving data through that RS485 connection. In Figure 16-4 you can find the exact position of

the various indications.

16.7 Specifications


Number of ports on a card 2 Maximum number of cards in a system 8 Serial ports galvanically separated from the CPU Yes Serial ports galvanically separated from each other Yes Maximum communication speed 19200 Baud Maximum length of the bus 1000m Maximum number of bus participants 32



15mA



condensation

The LON network cards V10-740 and V10-741 E46 1.11

HPC 69

17. The LON network cards V10-740 and V10-741

The card V10-740 uses a FTI (Free Topology Interface). Because of this interface you have more freedom to layout the cables of a network. The card V10-741 uses a RS485 connection through a twisted-pair cable. The communication speed for both cards is fixed to 78 kbit/s.

Only certain CPU models support these cards (see point 2.1 on page 11). In order to use the other CPU models in a network you can, for instance, use the RS485 port on the CPU card in combination with the MODBUS protocol.


A V10 system can only contain one LON card (V10-740 or V10-741). The card address is set by E.D.&A. and should not be changed.

17.2 Setting the terminator on the card V10-740

Figure 17-1: position of the BUS/EOL setting for the card V10-740

A terminator must (and should) be set ON in only one place in the network because this card uses the FTI (Free Topology Interface). The first or the last subscriber in the network is not necessary the only place for this setting.

Table 122: possibilities for jumper JP2

JP3 Meaning

The terminator is OFF

The terminator is ON


HPC 70

17.3 Setting EOL or BUS on the card V10-741


For mounting and dismounting the LON network card we refer to chapter 2.4 on page 13.

17.5 Connecting blocks of the card V10-740


The regulations concerning the EOL (End Of Line) setting remain here valid because the RS485 standard is used for the network connection on this card: in a RS485 connection the first and the last appliance of the line should be set to EOL (End Of Line).

The theory behind the EOL setting is thoroughly discussed in the manual 'Book E31: Cable guide'. Complying with the discussed regulations is an essential condition to build a stable network.

Table 123: possibilities for jumper JP2

JP3 Setting Meaning

BUS In the physical bus set-

up, the HPC is neither the first, nor the last bus subscriber.

EOL In the physical bus set-

up, the HPC is either the first or the last bus subscriber.

Figure 17-3: position connecting block C1 and C2

The connecting block C2 is not necessary for the operation of the V10-740 card. It will only allow the diagnosis LED on the card to work.

Terminals 1 up to 4 of connecting block C1 are used for the Free Topology Interface.


Terminal Diameter mm

2

Function

C1-1 2,5 Shielding C1-2 2,5 F1 C1-3 2,5 F2 C1-4 2,5 Shielding C1-5 Reserved C1-6 Reserved C1-7 Reserved C1-8 Reserved

The terminals C1-2 and C1-3 contain the network signal. The polarity is not a matter of importance. All terminals with 'Shielding' are connected with the metal bracket of the card and through that also with the earth terminal.


HPC 71

17.6 Connecting blocks of the card V10-741

Table 125: survey of the connecting blocks for the V10-741 communication card

Connecting block

Type Diameter mm

2

Number of terminals

Connection

C1 screw 2,5 8 Network signal C2 screw 2,5 2 Auxiliary power supply 24V DC for the RS485

communication


The terminals 5 up to 8 of connecting block C1 are used for the RS485 Interface.


Terminal Function

C1-1 Reserved C1-2 Reserved C1-3 Reserved C1-4 Reserved C1-5 Shielding C1-6 RS485 Transmit/Receive + C1-7 RS485 Transmit/Receive - C1-8 Shielding


Terminal Function

C2-1 +24V DC auxiliary power supply C2-2 0V auxiliary power supply

The terminals C1-6 and C1-7 contain the network signal. All terminals with 'Shielding' are connected with the metal bracket of the card and through that also with the earth terminal.


HPC 72

17.7 Diagnosis

Figure 17-5: position of the indications

LED 1 is a status indicator of the LON controller on the card. It will light up red during the initialization. This LED is OFF during normal operation.

LED 2 lights up red when the LON card is sending data. This LED operates only if C2 is connected as described in 17.6.

17.8 Specifications

Table 128: general features for the V10-740 card

Maximum number of cards in a system 1 Network cable galvanically separated from the CPU Yes Communication speed V10-740 78 kBit/s (78 000 bit/s) Maximum length of the network cable 500m Maximum number of bus participants 64


Maximum number of cards in a system 1 Network cable galvanically separated from the CPU Yes Communication speed V10-741 78 kBit/s (78 000 bit/s) Maximum length of the network cable 880m Maximum number of bus participants 20

Table 130: electrical specifications for the V10-740 network card


20 mA



20 mA



condensation

The V-NET® network cards V10-750 and V10-751 E46 1.11

HPC 73

18. The V-NET® network cards V10-750 and V10-751

The card V10-750 uses a COAX cable to build up the network. The communication speed is fixed to 2,5 Mb/s (2 5000 kb/s). The V10-751 card uses a twisted-pair cable. The communication speed is fixed to 312,5 kb/s.

Only the certain CPU models support these cards (see chapter 2.1 on page 11). In order to use the other CPU models in a network you can, for instance, use the RS485 port on the CPU card in combination with the MODBUS protocol.


Each network card should have a unique card address. This address makes it possible to distinguish the individual network cards present in the system. You can set the card address by placing a jumper on one of the 4 available positions. The position of the jumper defines the card address.

Only one of the 4 positions should be equipped with a jumper. The network card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each V10-750 or V10-751 network card should have a unique setting if there are several of these cards installed in the system.


Currently, one network card per system is supported by the software. That is why jumper JP1 should always be in position 1.

When using HPCs in a bus connection, it is necessary for each bus subscriber to be attributed a unique identification number or bus address. The setting of the bus address is described in the manuals of the V5 and V10 systems. This bus address is independent from the card number selected with JP1.

18.2 Setting EOL or BUS on the card V10-750

The regulations concerning the EOL (End Of Line) setting for a RS485 connection are thoroughly discussed in the manual 'Book E31: Cable guide', but the same regulations apply to a COAX cable:



JP1 Card number

Position

1 Network card 1 2 Network card 2 3 Network card 3 4 Network card 4



HPC 74

the first and the last appliance on the cable should be set to EOL (End Of Line) and all appliances in between them should be set to BUS.

18.3 Setting EOL of BUS on the card V10-751


Table 134: setting possibilities for jumper JP2

JP3 Setting Meaning

BUS In the physical bus set-up, the HPC is neither the first, nor the last bus subscriber.

EOL In the physical bus set-up, the HPC is either the first or the last bus subscriber.

A number of important comments are made in the manual 'Book E31: Cable guide' in connection with laying the cable of a COAX network.


The regulations concerning the EOL (End Of Line) setting remain here valid because the RS485 standard is used for the network connection on this card: in a RS485 connection the first and the last appliance of the line should be set to EOL (End Of Line).

The theory behind the EOL setting is thoroughly discussed in the manual 'Book E31: Cable guide'. Complying with the discussed regulations is an essential condition to build a stable network.

Table 135: setting possibilities for jumper JP2

JP3 Setting Meaning

BUS In the physical bus set-up, the HPC is neither the first, nor the last bus subscriber.

EOL In the physical bus set-up, the HPC is either the first or the last bus subscriber.


HPC 75

18.4 Setting the number of participants in the network on the card V10-751


To mount and dismount the V-NET® network card we refer to chapter 2.4 on page 13.


18.6.1 Connecting block of the card V10-750

Figure 18-5: position of COAX connector C1

The network is connected to the COAX connector that is present on this card. A T-patch should be placed on the COAX connector when the appliance is put in a BUS connection. The cable can be connected to the next and previous appliance by means of this T-patch. The shielding of the COAX cable is not connected directly to the earth terminal of the appliance.

A number of important guidelines is summarized in the manual 'Book E31: Cable guide' in connection with laying a cable of a V-NET

®

network. You must go through this book before you start laying a cable.

Figure 18-4: position of the setting for the number of network cards

The JP3 and JP4 jumpers determine the total amount of network cards that can be connected to the network cable. Each appliance on the same cable should have identical setting for JP3 and JP4. Cards that are placed into a computer are the only exception to this. This setting does not apply on those cards.

Table 136: setting possibilities for jumpers JP3 and JP4

JP3 Meaning

1 to 10 participants allowed in the network.

11 to 20 participants allowed in the network.


HPC 76

18.6.2 Connecting block of the card V10-751

The various connections between the network card and the environment are realized by means of two-piece screw terminals. When using two-piece screw terminals, the connection between the HPC and its environment can be realized in an easy and fast way, without any screws. The junctions L+ and L- are communication lines that sensitive to the polarity. They should be connected with another network card to terminals with the same denominator. There are 4 junctions provided for one network cable: L+, L-, a reference and the shielding. The 4 junctions are two times present on the screw terminal: the terminals C1-1 up to C1-4 and C1-5 up to C1-8 are functionally identical. It is the user’s free choice whether to connect the incoming and outgoing cables in one 4-poled group on the card or to divide the cables between the first and second 4-poled group. In the latter situation the network communication will be broken when dismounting the connecting block.



Terminal Diameter mm

2

Function

C1-1 2,5 Shielding C1-2 2,5 L+ C1-3 2,5 L- C1-4 2,5 0V Reference C1-5 2,5 Shielding C1-6 2,5 L+' C1-7 2,5 L-' C1-8 2,5 0V Reference

The connection block contains two times the same signals. Terminal 1 is connected to 5, terminal 2 to 6, terminal 3 to 7 and terminal 4 to 8. The terminals '0V Reference', L+ and L- should be connected between each apparatus (see also Book E31). All terminals with the name 'Shielding' are connected with the metal bracket of the card and through that also with the earth terminal.

The terminals C1-4 and C1-8 must stay unconnected if the metal bracket on the back of the card contains an inscription 'Rev. A'. New cards always have the imprint 'Rev. B' or higher.


HPC 77

18.7 Connecting the network cable

FigurE 18-7: Cabling of a V10-751 card

A number of important guidelines is summarized in the manual 'Book E31: Cable guide'. You must go through this book before you start laying a cable.

18.8 Diagnosis


Every V10-75x network card is provided with 2 status LEDs in order to control the operating of the network. The LED with caption 'TOKEN' gives an indication regarding the electrical connections of the network cable and the setting of End Of Line jumpers. The 'TOKEN' LED should continuously lighten if the connections between the network cards are OK (also exact cable type!), what means that the End Of Line (EOL) settings are set correct and at least 2 systems are live. If it Flickers ON and OFF: it means that the communication is impossible because of wiring errors or an incorrect EOL setting. If the 'TOKEN' LED does not light up, it means there is a problem with the power supply voltage. It is possible at normal working order that the 'TOKEN' LED is occasionally going OFF for few seconds. This happens, for example, at the moment when a HPC connected to the network is powered up. This is a normal phenomenon that demands no further attention.

It points to a wrong wiring or to an extreme disturbance source in the neighborhood of the network cable if the 'TOKEN' LED is going OFF regularly without turning on any appliances. In this case, check the junctions of the cable shielding and the type of the network cable. Make sure that the power wiring (220V/380V) is kept far enough from the network cable.

The network card is also equipped with a LED with caption 'DATA'. This LED lights up if there is communication between the HPC and another one. This LED lights up irregularly, depending on the actions that are executed by the controllers in the network.


HPC 78

18.9 Specifications


Maximum number of cards in a system 1 Network cable galvanically separated from the CPU Yes Communication speed V10-750 2,5 Mbit/s (2 500 000 bit/s) Maximum length of the network cable see manual 'Book E31: Cable

guide' Maximum number of bus participants see manual 'Book E31: Cable

guide'


Maximum number of cards in a system 1 Network cable galvanically separated from the CPU Yes Communication speed V10-751 312,5 kBit /s (312 500 bit/s) Maximum length of the network cable see manual 'Book E31: Cable

guide' Maximum number of bus participants see manual 'Book E31: Cable

guide'



78 mA



43 mA



condensation

The Ethernet card V10-760 E46 1.11

HPC 79

19. The Ethernet card V10-760

The V10-760 card uses a twisted-pair cable. This cable should comply with the demands for an Ethernet network. The communication speed is fixed to 10 Mbit/s.

Only certain CPU models support this card (see chapter 2.1 on page 11).


Each network card should have a unique card address. This address makes it possible to distinguish the individual network cards present in the system. You can set the card address by placing a jumper on one of the 2 available positions. The position of the jumper defines the card address. Currently, only one network card per system is supported by the software. That is why jumper JP1 should always be in the topmost position.

Each participant in an Ethernet network should have a unique bus address. This address is called a MAC address in an Ethernet network. This address is already built into the system. There is no need to set it manually.


To mount and dismount the V-NET® network card we refer to chapter 2.4 on page 13.

19.3 Functional description of the connecting blocks

It is possible to connect the Ethernet cable directly to the card. The system will then, via a switch or HUB, become a part of a Ethernet network. The card always works at a speed of 10Mbit/s.



JP1 Card number Positi

on

Network card 1

Network card 2

The Ethernet card V10-760 E46 1.11

HPC 80

19.4 Diagnosis


Every V10-760 network card is provided with 4 status LEDs in order to control the operating of the network.

Link Indication of the cable connection

TxD Transmit data

RxD Receive data

Collision Collisions on the network

The Link led lightens as soon as the connection between the HPC and a switch or HUB is made.

The Collision led will light from time to time under normal conditions. There is a network overload if this led lightens a lot.

The TxD and RxD led will light regularly when the card is used in a TCP/IP network, even if the HPC software does not read or write. This is normal and typical of the TCP/IP software.

19.5 Specifications


Maximum number of cards in a system 1 Network cable is separated galvanically from the CPU Yes Communication speed 10 Mbit/s

Table 145: electrical specifications


20 mA


Weight 71g Operating temperature 0-50 °C Maximum relative humidity 90% without condensation

The high-speed counter card V10-810 E46 1.11

HPC 81

20. The high-speed counter card V10-810

The CPU model V10-20x does not support this card.


Each high-speed counter card should have a unique card address. This address makes it possible to distinguish the individual high-speed counter cards present in the system. You can set the card address by placing a jumper on one of the 4 available positions. The position of the jumper defines the card address.

Only one of the 4 positions should be equipped with a jumper. The high-speed counter card will not function correctly if there are no jumpers or if several jumpers are placed at various positions. Each high-speed counter card should have a unique setting if there are several of these cards installed in the system.


20.2 Setting the filter frequency

There is a digital filter on the high-speed counter card that prevents unwanted disturbance signals from giving false counting impulses. It is important that the filter frequency is set up correct because this filter has to operate in a different way for low frequency (long impulses) and high frequency (short impulses). The setting is done per channel.

It is possible to set the filter frequency in the EPL program on some systems. This is not possible for this card. The filter frequency can be only set by means of the jumpers on the card.

Figure 20-2 and Table 148 show how the setting should be executed.



JP1 Card number

Position reference EPL

1 reserved 2 reserved 3 reserved 4 reserved

5 HSC 5 6 HSC 6 7 HSC 7 8 HSC 8

This position number must be provided as 2nd

parameter to the function HSCSetupCounter(). Book E16 discusses this function.


HPC 82

20.3 Configuration of the reset input

It’s possible to put the counter in counting position 0 (= a reset of the counter) with the software or through an impulse on input E3. This selection is done with jumpers JP4 and JP5.


To mount and dismount the high-speed counter card we refer to chapter 2.4 on page 13.

Figure 20-2: setting the filter frequency

Table 148: setting filter frequency

Function

JP2 Filter frequency counter 1 JP3 Filter frequency counter 2

Position Filter frequency

1 600KHz 2 300KHz 3 150KHz 4 75KHz 5 37,5KHz 6 9,5KHz 7 2400Hz 8 600Hz

The filter frequency must be selected as low as possible, but higher than the maximum frequency that should be counted.

Figure 20-3: configuration of the inputs

Table 149: configuration of the reset input

Function

JP4 Reset signal for counter 1 JP5 Reset signal for counter 2

Setting Meaning

The reset signal is send from software

The reset signal is coupled with input E3

If a 16-bit impulse counter that is configured with input E3, should be reset, then only JP4 should be switched to the left. If the counter is used as an 32-bit impulse counter with reset through E3, then JP4 and JP5 should be switched to the left.


HPC 83


The various connections between the analogue output card and the environment are realized by means of two-piece screw terminals. When using two-piece connecting blocks, the connection between the HPC and its environment can be realized in an easy and fast way, without any screws.



Terminal Function

C1-1 positive terminal E1 (+24V)

input of counter

1 C1-2 negative terminal E1 (0V)


input of counter


C1-5 Shielding


input of counter



input of counter


The 4 counter inputs are mutually galvanically separated. Input E3 can be also used as reset input for counter 1 and 2 (see 20.3). The exact function of the 2 inputs of each counter is determined by the software: quadrature * 4 or independent up and down counter. This is discussed in the chapter 'The library hsc.h' of book E16.


HPC 84

20.6 Indications

Figure 20-5: indications for the counter inputs

For a representation of the actual situation of the counter inputs, this card is provided with 4 LEDs visualizing the situation of the corresponding input. If the LED lights up, it means that the corresponding input is activated. If the LED does not light up, it means that the corresponding input is not activated.

20.7 Specifications


Number of inputs on a card 4 Number of counters on a card 2x 16 bit or 1x 32 bit Maximum number of cards in a system 4 Inputs galvanically separated from the CPU Yes Inputs on one card mutually galvanically separated Yes

Table 152: electrical specifications for the counter inputs

Minimum input voltage 0V DC Maximum input voltage +24V DC +10% Voltage range for an “open input” 0V till + 12,5V DC Voltage range for a “closed input” + 15V DC up to +24 DC Nominal input current at 24V DC 30mA

Table 153: electrical specifications for the high-speed counter card


71 mA



condensation

Revision history book E46 E46 1.11

HPC 85

21. Revision history book E46

Revision number Date Modifications

1.00 20/10/2003 Extension cards removed from book E23 Usability at various CPU cards expanded with V10-231 and V10-232 Addition of V10-411 Addition of V10-703

1.01 07/01/2004 Addition of V10-760

1.02 14/07/2004 Manual check

1.03 14/09/2004 Addition of V10-610 Addition of current outputs on V10-631

1.04 25/4/2005 Modification first paragraph about input card V10-610 and V10-611/V10-613

1.05 03/06/2005 Added reference to the libraries PT100A.h and PT1000A.h in chapter 12.

1.06 12/08/2005 Added V10-614

1.07 12/11/2005 Added PT100 connection schematic to V10-611/613 card

1.08 24/11/2009 Added V10-614, V10-615, V10-616. Removed V10-611, V10-613 (obsolete) Add support for V10-610/V10-614 to CPU type V10-22x

1.09 21/10/2013 Added V10-711

1.10 19/12/2014 Correction to settings of V10-614

1.11 24/06/2015 Added V10-704

Documents

Expansion cards V10