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EX2100 TM Excitation System. 2002 - 2003 Expanded Applications H, LST, 6FA, 9E, 6B, LM6000. Availability. 1999 - 2000 Design Phase. 2000 Beta Testing at GE Power Plant. 2001Initial Commercial Units 7FA, 7FB, 9FA. - PowerPoint PPT Presentation
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Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
EX2100TM Excitation System
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewAvailability
1999 - 2000 Design Phase
2000 Beta Testing at GE Power Plant
2001 Initial Commercial Units 7FA, 7FB, 9FA
2002 - 2003 Expanded Applications H, LST, 6FA, 9E, 6B, LM6000
Phased Product Introduction
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
Excitation System Excitation System Customer CTQsCustomer CTQs
Results from Customer Survey
54 US & 27 International Utilities
1 Reliability
2 Performance
3 Cost
4 Functionality
CUSTOMER DRIVEN DESIGN IMPROVEMENTS
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
Existing BridgeExisting Bridge Next Generation BridgeNext Generation Bridge
Optimized DesignOptimized Design
– Optimized Current CapacityOptimized Current Capacity
– Optimized Voltage CapabilityOptimized Voltage Capability Air Cooled (Low CFM) Air Cooled (Low CFM)
– Reduced NoiseReduced Noise
– Improved cooling EfficiencyImproved cooling Efficiency
– Increase reliability. On-line repair Increase reliability. On-line repair of fans, reduce MTTR.of fans, reduce MTTR.
• Over DesignedOver Designed
– Excess Current CapacityExcess Current Capacity
– Excess Voltage CapabilityExcess Voltage Capability
• Air Cooled (High CFM)Air Cooled (High CFM)
– Blower Noise (85 dBBlower Noise (85 dB)
Improve Customer CTQs
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewNPI Process Overview
Planning Cost Out / Growth
DP0 ImplementDP1 DP2 DP3 DP4Multigeneration
ProductPlan
CustomerLaunchSpecifyJustify SupportDesignCustomer Need
Business Team NPI Business Team/Sales
What, Why How RecipeReady
Done
DP0: Define CTQs, business needs, assign project leader ….. Business Team Lead
DP0-1 : Develop top down design plan, manufacturing plan, marketing plan, test plan, target costs, metrics, budget, schedule, risk plan, finalize scorecard structure
DP1-2 : Design, Optimize, Test and Document: product, process, equipment, marketing tools, OTR systems; validate with customers. Prioritize from scorecard analyses
DP2-3 : Implement and verify product, process, equipment, marketing tools and OTR/ service systems Conduct training and hands off pilot run, obtain agency certifications, validate with Beta tests Audit, approve and freeze all processes and transfer responsibility to process owners Resolve startup issues and train business product owners
DP3-4 : Postmortem project, transfer product responsibility to product owners
Global Execution . . . Customer to Customer. . . Cross Geography and Business
Sustain
Execution
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewNPI Overview
KEY CTQ’s
1. High Reliability2. Integration to MK VI3. Break Control & PCM Tie 4. Small Size
C1
C1 C2
Dual Control
or
N
N 1
N 1 2
N Bridges
N+1 Bridges
N+2 Bridges
or
or
MODULAR FAMILY PLATFORM
Phase 2: Serves higher end machinessuch as LST & 9H• >1000VAC up to 1500VAC• Parallel up to 8000Amps N/N+1/N+2• OLR for bridge
Single Control
Phase 1:• New Silco based Bridge• 1000Amps & 2000Amps• 1000VAC• OLR for control & cooling
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewControl and Bridge Configurations
PCM
2
PCM
1
C ControlSelectionLogic &
Protection
M2 Control with
I/O, OPInterface
M1 Control with
I/O, OPInterface
• M1 controls PCM 1• M2 controls PCM 2• C decides on control selection• C also provides protective functions
Dual Controls/Warm Backup:
Availability: First shipment in Apr’ 01
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewCommunication One - Line
Ethernet (EG D , M odbus, R D S/ALM , SD I)
ACLA ACLA
DSPx - M1 DSPx - P DSPx - M2
DP
M
DP
M
IsBus - 3
IsBus - 2IsBus - 1
Seria l M odbusSeria l M odbus
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewCommunication One - Line
GE ToolBox
DCSComputer
GE HMI
Ethernet
NextGeneration
Exciter
Mark VIController
SDIEGDRDS/ALM
RS-232
Modbus
Modbus
EGD, SDI, E MODBUSRDS/ALM
EGD, SDIRDS/ALM
E Modbus
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewSystem Architecture
EX2100
Unit Data Highway - Ethernet
GT Mark VI EX2100GT Mark VI
Gas Turbine #1 Gas Turbine #2
Static Starter EX2100GT Mark VI
Steam Turbine
Plant DCS Network
HMI Engineer'sStation
Ethernet: GSMModbus
RS232/485 Modbus
Time Synch Typical 207FA Network
IHMI
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewKeypad
Auto
Man
Command
Menu
Exciter Control
Voltage Level
Start
Stop
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewOperator Interface On Mark VI HMI
Windows NT Client / Server Cimplicity GUI Dual Servers Trending 40ms Logging
– System Alarms 40ms
– Diagnostic Alarms 40ms
– Sequence Of Events 1ms
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewSoftware Maintenance Tools
Same Toolbox As Mark VI Programmable Floating Point Dynamic Data Drag & Drop Points Math Blocks Editors for
– Application Software
– I/O Assignments
– Tuning Constants
Password Protection Diagnostics Access Trending Forcing (logic & analog)
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewEX2100 Features and Benefits
Three processors and critical I/O racks that are triplicated to reduce single points of failure which increases mean time between forced outages (MTBFO)
Triple Modular Redundancy (TMR) protection with optional warm back-up config.
Minimizes trouble-shooting time by finding location and magnitude of ground fault; patented design
Field ground detector
Exciter can interface with turbine and generator for complete system integration
Standard commun-ication to Mark VI
Reduce background sound for more operator-friendly environment
Low noise fans
Eliminates system blackouts caused by electrical disturbances
Power system stabilizer
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
Easy access for installationBottom and top entry for controls and power
Decreases number of forced outages caused by excitation system failures
Online repair option
Makes start-up, operation, diagnostics, and
maintenance quick and easy Test and setup wizards
Saves time and money with real-time, on-site training
Simulation for operator training
Allows testing of back-up control and bridge while on-line and facilitates automatic transfer between main and back-up
Warm versus hot back-up
EX2100 Features and Benefits
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewDifferences Between EX2100 and EX2000
DFSS approach in design cycle
Extensive system simulationwork and data analysis
Designed MTBFO of 175,000 hrs
Eliminated blower motorsand blower motor transformerbut not forced cooling
Not Available
Blower motorsand blower motor transformer exist
Improved Reliability
FEATURE EX2100 EX2000
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewDifferences Between EX2100 and EX2000
FEATURE EX2100 EX2000
All generator trips will be 2 out of 3All critical sensing functions to be TMR
Bottom and top entry for bothcontrols and bridge
Customer to utilize standard power cables
Bus tabs are provided inside panel to facilitate top or bottom power connections
Allows testing of back-up control and bridge while online
Allows automatic transfer between main and back-up
Not Available
Top entry only
Special cable is required
Additional tap boxes on top of panel are required for power connections
Backup bridge is con-nected to a dummy load
Not Available
TMR
Cable andCable Entry
Warm versushot back-up
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewDifferences Between EX2100 and EX2000
FEATURE EX2100 EX2000
Single control with single bridge
Redundant control with single bridge
New controls with older bridges
Warm back-up
= available
Controls and power supply
Cooling fans -- draw out fanremovable with bridge doors closed
Single control, single bridge
Not Available
Not Available
Hot back-up
Not Available
Not Available
Break controland bridge tie
Online repair option
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product Overview
J-FRAME HOT BACKUP(CURRENT)
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewEX2100 Beta Unit
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewEX2100 Beta Unit
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewEX2100 Beta Unit
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewEX2100 Beta Unit
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewEX2100 Beta Unit
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewCircuit Card And Connectors
Company ProprietaryThis document contains proprietary information to the GE Company and may not
be used or disclosed to others, except with the written permission of the GE Company.
EX2100 Product OverviewEX2100 Lab Facilities