EWM KATALOG OPREMA

Product Catalogue

1st Edition 2013

Welding machines

Welding torches

Welding consumables

Plasma cutting

Oxy-fuel welding and cutting

Mechanisation, automation and process planning

Surface treatment

Protective equipment and safety

Advice and service

BlueEvolution® – the major sustainability initiative from EWM.Saves money, secures jobs and protects the environment.www.blueevolution.info

2 ewm Hightec Welding GmbH /// www.ewm-group.com

Arc welding Welding machine sets

Welding torches

Welding consumables

Welding accessories

Orbital welding

Plasma cutting Cutting machines and torches

Compressed air accessories

Oxy-fuel welding and cutting Torches, machines and accessories

Mechanisation and process planningPositioners • Turning rolls • Circumfe-rential welding machines • Electrode grinders • Induction heaters

Surface treatment Seam cleaning • Grinding and cutting discs • Cleaning and anti-spatter sprays

Protective equipment and safetyHelmets • Personal safety equipment • Welding curtains • Fume extraction • Process planning • Work clothes

Services Repairs • Renting • Certifi cation to EN 1090

EWM HIGHTEC WELDING GmbH – Simply more!

EWM has a fully coordinated system in which all components are systematically geared towards delivering consistently

high welding quality, conserving resources and reducing the workload. The advantages for our customers are obvious

– the complete product portfolio means that they only have one contact. EWM provides you with advice and service.

We also guarantee the quickest availability and delivery times for all of our products. In doing so, we take technological

responsibility for the entire welding process.

This catalogue contains the complete EWM product range from welding machines, welding torches and welding

consumables through to welding accessories.

n Advice + service

Have you got any questions which are not answered in this price list? Our global EWM branches and sales partners are happy to help and advise you at any time. You will find your local partner online at www.ewm-group.com. Alternatively, please contact the EWM works team at any time on +49 2623 9276-0 or [email protected].

n Financing

Do you only require a machine temporarily or you would like to finance it? We will naturally be happy to provide you with an attractive leasing or rental quotation. Contact us or your dealer.

n Up to five-year warranty

Our welding machines combine future-oriented, state-of-the-art technology of the highest quality in all their high-tech components. We take full responsibility for this! Each of our products is carefully checked. We have every faith in our prod-ucts and therefore provide you with a five or three-year warranty on our welding machines in accordance with the current version of the warranty conditions.

n Returns

If you do need to return a product for some reason, please discuss this with the seller in advance. Your return can only be accepted and processed to your satisfaction as quickly as possible in accordance with our return conditions if previously agreed upon and if the goods are in their original packaging. Custom-made products cannot be exchanged.

n T&Cs + technical data

All products are supplied in accordance with the Terms and Conditions of the EWM sales company. The information in our documents is non-binding. We retain the right to make changes on the grounds of technical developments or errors.

Arc welding Welding machine sets

Welding torches

Welding consumables

Welding accessories

Orbital welding

Plasma cutting Cutting machines and torches


Oxy-fuel welding and cutting Torches, machines and accessories

Mechanisation and process planningPositioners • Turning rolls • Circumfe-rential welding machines • Electrode grinders • Induction heaters

Surface treatment Seam cleaning • Grinding and cutting discs • Cleaning and anti-spatter sprays

Protective equipment and safetyHelmets • Personal safety equipment • Welding curtains • Fume extraction • Process planning • Work clothes

Services Repairs • Renting • Certifi cation to EN 1090

7

97

295

367

395

411

433

451

537

549

565

629

4 ewm Hightec Welding GmbH /// www.ewm-group.com4 ewm Hightec Welding GmbH /// www.ewm-group.com

Up to fi ve-year warranty

Our welding machines combine future-oriented, state-of-the-art technology of the highest quality in all their high-tech components. We take full responsibility for this! Each of our pro-ducts is carefully checked. We have every faith in our products and therefore provide you with a fi ve or three-year warranty on our welding machines, also for 3-shift operation, in accordance with the current version of the warranty conditions.

The Welding Code:

At EWM, the “Welding Code” means an in-depth understanding of what constitutes a perfect weld in the context of your speci� c welding task. Only with this knowledge and decades of experience is it possible to make sustainable improvements to your complete welding process

BlueEvolution - The Sustainability Initiative from the Inventors of the “Welding Code”:

The complete EWM system o� ers you a great deal of bene� ts:You not only save money and protect the environment but you also make sure your employees‘ health is cared for and secure their jobs

EWM will help you to comply with EN 1090 criteria!

As part of the CE marking qualifi cation process, you need to ensure qualifi cation of your welding production process by an approved testing centre by the end of the transition period (July 1, 2014). By acquiring the EWM EN 1090 WPQR Package (Welding Procedure Qualifi cation Report) and using EWM machines covered by the EWM EN 1090 WPQR package, you achieve the required qualifi cation automa-tically.

Save time and money by acquiring standard welding procedure specifi cations qualifi ed by the appropriate procedure tests (WPQR) directly in the EWM EN 1090 WPQR Package!

Sales and Logistics CentreA3 exit Ransbach-Baumbach, Germany

www.ewm-sales.com

The EWM Total System Concept

= Alternating current

= Direct current (plus pole) = Direct current (plus pole) or alternating current

= Direct current (minus pole) = Direct current (minus pole) or alternating current

= Direct current (plus pole or minus pole) = Direct current (plus pole or minus pole) or alternating current

The correct type of current and correct polarity for direct current are important for the welding of consumables suitab-le for electric welding. They are indicated by code numbers in the respective DIN abbreviations which are replaced by compound symbols here. From the four symbols known in electrical engineering

~ for alternating current + for plus pole = for direct current − for minus pole

seven possibilities for the suitable current of the welding consumables emerge:

1-phase connection

2-phase connection

3-phase connection

3-phase connection „TNS net“

5-pole torch connection

Torch hose package length

2DV Two wire feed units

2T Double push button

2U/D 2x Up/Down

4R 4 rollers

5P 5-pole connection socket

8P 8-pole connection socket

ADAP Adapter

ASM Connection capability

AW Connection capability filler wire

cel Cellulose electrodes

CW Cold wire

D Double wire feed unit

D2 Wire spool D200

D3 Wire spool D300

DG Decompact, gas cooled

DW Decompact, water cooled

EZA Euro torch connection

FDW Mobile, decompact, water cooled

FWD Mobile, water cooled, decentral

GD Gas cooled, decentral

Symbols

Abbreviations

7-pole remote control connection



14-pole remote control connection


Intermediate hose package length

GD UD Gas cooled, decentral, Up/Down

GDV Rotary gas valve

HFL Highly flexible hose package

HW Hotwire

KGE Compact, gas cooled, euro torch connec-tion

MV Multivolt

PC1 Powercontrol 1

PC2 Powercontrol 2

pws Pole reversing switch

TDG Portable, decompact, gas cooled

TGD Portable, gas cooled, decentral

TGE Portable, gas cooled, euro torch connection

TKM Portable, compact, modular

TMD Portable, modular, decentral

U/D Up/Down

WD Water cooled, decentral

WD UD Water cooled, decentral, Up/Down

WE Water cooled, Euro torch connection

VPE Packing unit

5ewm Hightec Welding GmbH /// www.ewm-group.com

6 ewm Hightec Welding GmbH /// www.ewm-group.com6 ewm Hightec Welding GmbH /// www.ewm-group.com

Contact EWM

Internet www.ewm-sales.com

E-Mail [email protected]

You can contact us by phone

Monday to Friday from 7.00 am to 5 pm: +49 2623 9276-0

Sales, service and training

Sales [email protected]

Service [email protected]

Training [email protected]

Welding consultancy and product information

Products and process technology [email protected]

Marketing [email protected]

Technical documentation [email protected]

Quality management [email protected]

Automation [email protected]

Follow us on Facebook and YouTube

http://www.facebook.com/ewmhightecwelding

http://www.youtube.com/EWMwelding

Further components and accessories

More detailed information on our plasma welding components, tigSpeed wire

feeders, miniDrive feeders, automation components and other numerous accesso-

ries can be found in our machine catalogue (WM.0824.01), automation catalogue

(WM.0837.01) and on the internet at www.ewm-group.com


MIG/MAG weldingOverview

Overview

Inverter welding machines Page

Inverter welding machines

Picomig Pulse, portable 10alpha Q Multiprocess, alpha Q 12Phoenix Pulse, modular 16Phoenix Pulse, mobile 18Taurus Standard, modular 26Taurus Standard, mobile 30

Step switch controlled welding machinesMira Standard, mobile 44Saturn Standard, mobile 46Wega Standard, mobile 50

Symbols for welding processes

MIG/MAG standard

pulse

coldArc®

pipeSolution®

forceArc®

MMA

TIG

superPuls® Process switching

Gouging

activeArc


ProcessesMIG/MAG

alpha Q Phoenix

MIG/MAG standard MIG/MAG standard MIG/MAG standard MIG/MAG standard MIG/MAG standard

pulse pulse pulse

coldArc®

pipeSolution®

forceArc® forceArc® forceArc®

rootArc® rootArc® rootArc®

MMA MMA MMA MMA MMA

TIG (lift Arc) TIG (lift Arc) TIG (lift Arc) TIG (lift Arc)

superPuls®

Process switching superPuls®

Process switching

Gouging Gouging Gouging Gouging

coldArc® power module for heat-reduced welding

High-performance inverter 80 V output voltage


Highly dynamic forceArc® power module


Machines and processes from EWM – the optimum solution for every need.


Processes MIG/MAG

PicomigTaurus Synergic S Taurus Basic

MIG/MAG standard MIG/MAG standard MIG/MAG standard MIG/MAG standard MIG/MAG standard

pulse pulse pulse

coldArc®

pipeSolution®

forceArc® forceArc® forceArc®

rootArc® rootArc® rootArc®

MMA MMA MMA MMA MMA

TIG (lift Arc) TIG (lift Arc) TIG (lift Arc) TIG (lift Arc)

superPuls®

Process switching superPuls®

Process switching

Gouging Gouging Gouging Gouging





EWM power sources stand out due to a high-performance inverter with high open circuit voltage and excellent arc characteristics.

This creates unique welding properties for perfect results as well as excellent quality with 100% reproducibility.

EWM can provide the perfect solution for every technical welding requirement – from the Taurus Basic through to our complete solution, alpha Q. Upon request, and depending on requirements and investment capabilities, customers can pro� t from bespoke, optimised power modules for innovative welding processes.

(only Picomig 305)


MIG/MAG weldingInverter welding machines

PK 20132013-3-19

Pulse, portable

Picomig 180 Picomig 305

z Inverter welding machine, DC, pulse, gas-cooled z Multiprocess: MIG/MAG, TIG lift arc and MMA z Portable, compact z Robust plastic casing with no corners or edges z Polarity selection and display: superb for welding self-shielding flux cored wires z 4-roll drive

Picomig 180 puls TKG z 3.5 m mains lead with 16 A earthed plug

z Equipped for 0.8 mm + 1.0 mm steel wires z Spool diameter up to 200 mm

Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) 1 x 16 ASetting range for welding current 5 A - 180 ADuty cycle 40 °C 180 A / 25 %

120 A / 60 %100 A / 100 %

External dimensions, compl. 685 mm x 280 mm x 360 mmWeight 15 kg

Designation Item no.

m

Complete set: Including pressure regulator, gas hose, welding lead, 2 kg flux cored wire, 2 kg steel wire, gas nozzle and welding torch

3 091-005135-005024 391-005135-000015 391-005135-00002

Picomig 305 D2 puls z Mounting for wire spool diameter D200 (5 kg)


260 A / 60 %200 A / 100 %

Spool diameter 200 mmExternal dimensions, compl. 535 mm x 300 mm x 480 mmWeight 27 kg


m

Complete set: Including mains plug, pressure regulator, gas hose, welding lead, solid wire and flux cored wire, welding torch and gas nozzle

3 391-005266-000004 391-005266-000015 391-005266-00002

Picomig 305 D3 puls z Mounting for wire spool diameter D300 (15 kg)


260 A / 60 %200 A / 100 %

Spool diameter 300 mmExternal dimensions, compl. 625 mm x 300 mm x 480 mmWeight 29 kg


m

Complete set: Including mains plug, pressure regulator, gas hose, welding lead, solid wire and flux cored wire, welding torch and gas nozzle

3 391-005267-000004 391-005267-000015 391-005267-00002

alpha Q

Multiprocess MIG/MAG pulse welding machines

Overview - alpha Q - control

No settings required on decompact welding machine

Highlights

Easiest possible selection of the preset JOBs (welding tasks) for the di� erent materials, gas types and wire diameters via JOB list

Synergic – one-knob operation

forceArc, coldArc, pipeSolution and standard and pulse MIG/MAG welding with solid and � ux cored wire, MMA and TIG lift arc welding, air arc gouging

Selection of the welding task from the JOB list

Setting of all welding parameters and welding data displays on the wire feed unit or on compact welding machine

Setting of the welding parameters via welding sequence with LED user menu

MIG/MAG standard

Pulse

coldArc®

pipeSolution®

forceArc®

MMA

TIG

superPuls®

process switching

Gouging



PK 20132013-3-19

Multiprocess, alpha Q

alpha Q z Inverter welding machine, DC, pulse z One-knob operation (Synergic): Setting of all welding parameters and functions – easy setting of

operating point on the wire feeder, pre-programmed JOBs (welding tasks) can be selected from JOB list

z Maximum efficiency thanks to coldArc, forceArc and pipeSolution z Connection capability for remote control, function torch, cooling unit z Cooling unit can be changed with no need for tools or specialist staff and no need to open the

welding machine z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires z 5 m mains supply lead

alpha Q 330 TKM gasgekühlt


270 A / 60 %210 A / 100 %


m

Complete set: Including mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch

3 391-005119-000004 391-005119-000015 391-005119-00002

alpha Q 330 TKM wassergekühlt


270 A / 60 %210 A / 100 %


mComplete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, wire spool adapter, welding lead and welding torch

3 391-005119-010004 391-005119-010015 391-005119-01002

alpha Q 351 FDW

Cooling output 1500 WMains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) 3 x 25 ASetting range for welding current 5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl. 1100 mm x 455 mm x 1000 mmWeight 135 kg


m m

Complete set: Including wire feeder, intermediate hose package, mains plug, pressure regulator, wire spool adapter, welding lead and welding torch

31 391-005130-001105 391-005130-00120

10 391-005130-00130

41 391-005130-001115 391-005130-00121

10 391-005130-00131

51 391-005130-001125 391-005130-00122

10 391-005130-00132



PK 20132013-3-19

alpha Q 551 FDW


420 A / 100 %Cooling output 1500 WExternal dimensions, compl. 1100 mm x 455 mm x 1000 mmWeight 138.5 kg


m m


31 391-005074-001105 391-005074-00120

10 391-005074-00130

41 391-005074-001115 391-005074-00121

10 391-005074-00131

51 391-005074-001125 391-005074-00122

10 391-005074-00132

Progress

Expert / M 3.00

Multiprocess MIG/MAG welding machines Overview – Phoenix – controls

No electronics in the wire feed unit

Setting of operating point, arc length correction, non-latched/latched and standard/pulse on the wire feed unit


Setting of all welding parameters and welding data displays on the welding machine


Highlights

Easiest possible selection of the preset JOBs (welding tasks) for the di� erent materials, gas types and wire diameters via JOB list.


forceArc, rootArc and standard and pulse MIG/MAG welding with solid and � ux cored wire, MMA and TIG lift arc welding, air arc gouging

Highlights

Ideal for changing welding tasks by selecting the JOB (welding task) from the menu on the welding machine for the di� erent materials, gas types and wire diameters



Selection and display of the welding task via LED user menu

Selected welding task is constantly visible on the welding machine


Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feed unit

Expert / M 3.70

Multiprocess MIG/MAG welding machines

Overview – Phoenix – controls

Highlights

Ideal for changing welding tasks by selecting the JOB (welding task) from the menu on the welding machine for the di� erent materials, gas types and wire diameters



Selection and display of the welding task via LED user menu

Selected welding task is constantly visible on the welding machine

Setting of all welding parameters and welding data displays on the wire feed unit and on welding machine

Setting of all welding parameters and welding data displays on the wire feed unit




PK 20132013-3-19

Pulse, modular

Phoenix 355 Phoenix 405 Phoenix 505

z Inverter welding machine, DC, pulse z Connection capability for remote control, function torch, cooling unit z Cooling unit can be changed with no need for tools or specialist staff and no need to open the

welding machine z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires z 5 m mains supply lead

Phoenix 355 Progress TKM z Easiest possible selection of the preset JOBs (welding tasks) for various

materials, gas types and wire diameters via JOB list


300 A / 60 %270 A / 100 %




3 391-005271-000004 391-005271-000015 391-005271-00002

Phoenix 355 Progress puls TDM z Easiest possible selection of the preset JOBs (welding tasks) for various



300 A / 100 %External dimensions, compl. 625 mm x 300 mm x 535 mmWeight 41 kg


m m

Complete set: Including wire feeder, intermediate hose package, cooling unit, coolant, transport cart, mains plug, pres-sure regulator, wire spool adapter, welding lead and welding torch

31 093-005283-011105 093-005283-01120

10 093-005283-01130

41 093-005283-011115 093-005283-01121

10 093-005283-01131

51 093-005283-011125 093-005283-01122

10 093-005283-01132



PK 20132013-3-19





m m


31 391-005240-011105 391-005240-01120

10 391-005240-01130

41 391-005240-011115 391-005240-01121

10 391-005240-01131

51 391-005240-011125 391-005240-01122

10 391-005240-01132




430 A / 100 %


m m


31 391-005220-011105 391-005220-01120

10 391-005220-01130

41 391-005220-011115 391-005220-01121

10 391-005220-01131

51 391-005220-011125 391-005220-01122

10 391-005220-01132



PK 20132013-3-19

Pulse, mobile

Phoenix 351 Phoenix 401 Phoenix 451 Phoenix 551

z Inverter welding machine, DC, pulse, water-cooled z Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging z Gouging with carbon electrode diameters (551) of up to 10mm z Very high power reserves enable use of long intermediate hose packages:

70 mm² up to 30 m 95 mm² up to 40 m z Decompact, mobile, can be lifted by crane and moved by fork lift z Equipped with PC interface as standard z Connection capability for remote control and function torch z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperature-

controlled pump and fan z 5 m mains supply lead

Phoenix 351 Progress puls FDW z Easiest possible selection of the preset JOBs (welding tasks) for various


Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) 3 x 25 ASetting range for welding current 5 A - 350 ADuty cycle 40 °C 350 A / 100 %External dimensions, compl. 1100 mm x 455 mm x 1000 mmWeight 129 kg


m m


31 391-004848-001105 391-004848-00120

10 391-004848-00130

41 391-004848-001115 391-004848-00121

10 391-004848-00131

51 391-004848-001125 391-004848-00122

10 391-004848-00132

Phoenix 351 Expert puls FDW z Ideal for changing welding tasks due to menu-based JOB (welding task)

selection on the welding machine for the different materials, gas types and wire diameters

z Setting of the welding parameters via welding workflow with LED user guidance on the wire feeder



m m


31 391-004849-051105 391-004849-05120

10 391-004849-05130

41 391-004849-051115 391-004849-05121

10 391-004849-05131

51 391-004849-051125 391-004849-05122

10 391-004849-05132



PK 20132013-3-19

Phoenix 351 Expert puls M3.00 FDW z Ideal for changing welding tasks due to menu-based JOB (welding task)


z Setting of operating point, arc length correction, non-latched/latched, dynamics and standard/pulse on the wire feeder



m m


31 391-004849-001105 391-004849-00120

10 391-004849-00130

41 391-004849-001115 391-004849-00121

10 391-004849-00131

51 391-004849-001125 391-004849-00122

10 391-004849-00132





m m


31 391-005247-001105 391-005247-00120

10 391-005247-00130

41 391-005247-001115 391-005247-00121

10 391-005247-00131

51 391-005247-001125 391-005247-00122

10 391-005247-00132



PK 20132013-3-19






m m


31 391-005248-051105 391-005248-05120

10 391-005248-05130

41 391-005248-051115 391-005248-05121

10 391-005248-05131

51 391-005248-051125 391-005248-05122

10 391-005248-05132






m m


31 391-005248-001105 391-005248-00120

10 391-005248-00130

41 391-005248-001115 391-005248-00121

10 391-005248-00131

51 391-005248-001125 391-005248-00122

10 391-005248-00132

Pulse, mobile



PK 20132013-3-19






m m


31 391-005010-001105 391-005010-00120

10 391-005010-00130

41 391-005010-001115 391-005010-00121

10 391-005010-00131

51 391-005010-001125 391-005010-00122

10 391-005010-00132







m m


31 391-005011-051105 391-005011-05120

10 391-005011-05130

41 391-005011-051115 391-005011-05121

10 391-005011-05131

51 391-005011-051125 391-005011-05122

10 391-005011-05132



PK 20132013-3-19







m m


31 391-005011-001105 391-005011-00120

10 391-005011-00130

41 391-005011-001115 391-005011-00121

10 391-005011-00131

51 391-005011-001125 391-005011-00122

10 391-005011-00132






m m


31 391-005013-001105 391-005013-00120

10 391-005013-00130

41 391-005013-001115 391-005013-00121

10 391-005013-00131

51 391-005013-001125 391-005013-00122

10 391-005013-00132

Pulse, mobile



PK 20132013-3-19







m m


31 391-005014-051105 391-005014-05120

10 391-005014-05130

41 391-005014-051115 391-005014-05121

10 391-005014-05131

51 391-005014-051125 391-005014-05122

10 391-005014-05132







m m


31 391-005014-001105 391-005014-00120

10 391-005014-00130

41 391-005014-001115 391-005014-00121

10 391-005014-00131

51 391-005014-001125 391-005014-00122

10 391-005014-00132

Basic

Synergic S

Multiprocess MIG/MAG welding machines

Overview – Taurus – controls

Highlights

MIG/MAG welding with solid and � ux cored wire, MMA welding, air arc gouging


No electronics in the wire feed unit

Setting of operating point, wire speed and non-latched/latched on the wire feed unit

Twin-knob operation

No settings required on decompact welding machine

Highlights Easiest possible selection of the preset JOBs (welding tasks) for the di� erent



forceArc, rootArc and standard MIG/MAG welding with solid and � ux cored wire, MMA and TIG lift arc welding, air arc gouging

Extensive remote control options







PK 20132013-3-19

Standard, modular

Taurus 355 Taurus 405 Taurus 505

z Inverter welding machine, DC z Multiprocess: MIG/MAG, MMA and air arc gouging z Modular (gas- or water-cooled) z Gouging with up to 10 mm carbon electrode diameter (505) z Very high power reserves enable use of long intermediate hose packages:

70 mm² up to 30 m 95 mm² up to 40 m z Tool-free polarity selection: ideal for welding self-shielding flux cored wires z Connection capability for remote control, function torch, cooling unit z Cooling unit can be changed with no need for tools or specialist staff and no need to open the

welding machine

Taurus 355 Basic TKM z The most important functions can be set at the workplace (wire feeder) z Twin-knob operation


300 A / 60 %270 A / 100 %



m


3 391-005214-000004 391-005214-000015 391-005214-00002

Taurus 355 Basic TKM z The most important functions can be set at the workplace (wire feeder) z Twin-knob operation


300 A / 60 %270 A / 100 %




3 391-005273-010004 391-005273-010015 391-005273-01002



PK 20132013-3-19

Taurus 355 Basic TDM z The most important functions can be set at the workplace (wire feeder) z Twin-knob operation




m m


31 391-005286-011105 391-005286-01120

10 391-005286-01130

41 391-005286-011115 391-005286-01121

10 391-005286-01131

51 391-005286-011125 391-005286-01122

10 391-005286-01132

Taurus 355 Synergic S TDM z All functions as well as the welding data display are available at the work-

place (wire feeder) z Synergic one-knob operation




m m


31 391-005285-011105 391-005285-01120

10 391-005285-01130

41 391-005285-011115 391-005285-01121

10 391-005285-01131

51 391-005285-011125 391-005285-01122

10 391-005285-01132



PK 20132013-3-19




m m


31 391-005214-011105 391-005214-01111

10 391-005214-01112

41 391-005214-011205 391-005214-01121

10 391-005214-01122

51 391-005214-011305 391-005214-01131

10 391-005214-01132





m m


31 391-005244-011105 391-005244-01111

10 391-005244-01112

41 391-005244-011205 391-005244-01121

10 391-005244-01122

51 391-005244-011305 391-005244-01131

10 391-005244-01132

Standard, modular



PK 20132013-3-19





m m


31 391-005221-011105 391-005221-01111

10 391-005221-01112

41 391-005221-011205 391-005221-01121

10 391-005221-01122

51 391-005221-011305 391-005221-01131

10 391-005221-01132






m m


31 391-005219-011105 391-005219-01111

10 391-005219-01112

41 391-005219-011205 391-005219-01121

10 391-005219-01122

51 391-005219-011305 391-005219-01131

10 391-005219-01132



PK 20132013-3-19

Standard, mobile

Taurus 401 Taurus 351 Taurus 451 Taurus 551

z Inverter welding machine, DC z Multiprocess: MIG/MAG, TIG lift arc, MMA, air arc gouging z rootArc: Stable, soft, short arc even with long welding leads; ideal for simple, reliable root welding

without weld pool backing, effortless gap bridging. (Only with Taurus Synergic) z Gouging with carbon electrode diameters (551) of up to 10mm z Very high power reserves enable use of long intermediate hose packages:

70 mm² up to 30 m 95 mm² up to 40 m z Connection capability for remote control and function torch z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires z More effective welding with forceArc technology (Taurus Synergic) z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperature-

controlled pump and fan

Taurus 401 Basic FKW z The most important functions can be set at the workplace (wire feeder) z Twin-knob operation



m


3 391-005232-000004 391-005232-000015 391-005232-00002

Taurus 351 Basic FDG z The most important functions can be set at the workplace (wire feeder) z Twin-knob operation



m m


31 391-005174-001105 391-005174-00111

10 391-005174-00112

41 391-005174-001205 391-005174-00121

10 391-005174-00122

51 391-005174-001305 391-005174-00131

10 391-005174-00132



PK 20132013-3-19

Taurus 351 Synergic S FDG z All functions as well as the welding data display are available at the work-




m m


31 391-005193-001105 391-005193-00111

10 391-005193-00112

41 391-005193-001205 391-005193-00121

10 391-005193-00122

51 391-005193-001305 391-005193-00131

10 391-005193-00132




m m


31 391-005249-001105 391-005249-00111

10 391-005249-00112

41 391-005249-001205 391-005249-00121

10 391-005249-00122

51 391-005249-001305 391-005249-00131

10 391-005249-00132



PK 20132013-3-19





m m


31 391-005255-001105 391-005255-00111

10 391-005255-00112

41 391-005255-001205 391-005255-00121

10 391-005255-00122

51 391-005255-001305 391-005255-00131

10 391-005255-00132





m m


31 391-005176-001105 391-005176-00111

10 391-005176-00112

41 391-005176-001205 391-005176-00121

10 391-005176-00122

51 391-005176-001305 391-005176-00131

10 391-005176-00132

Standard, mobile



PK 20132013-3-19






m m


31 391-005195-001105 391-005195-00111

10 391-005195-00112

41 391-005195-001205 391-005195-00121

10 391-005195-00122

51 391-005195-001305 391-005195-00131

10 391-005195-00132





m m


31 391-005178-001105 391-005178-00111

10 391-005178-00112

41 391-005178-001205 391-005178-00121

10 391-005178-00122

51 391-005178-001305 391-005178-00131

10 391-005178-00132



PK 20132013-3-19






m m


31 391-005197-001105 391-005197-00111

10 391-005197-00112

41 391-005197-001205 391-005197-00121

10 391-005197-00122

51 391-005197-001305 391-005197-00131

10 391-005197-00132

Taurus 351 Basic FDW z The most important functions can be set at the workplace (wire feeder) z Twin-knob operation



m m


31 391-005149-001105 391-005149-00111

10 391-005149-00112

41 391-005149-001205 391-005149-00121

10 391-005149-00122

51 391-005149-001305 391-005149-00131

10 391-005149-00132

Standard, mobile



PK 20132013-3-19

Taurus 351 Synergic S FDW z All functions as well as the welding data display are available at the work-




m m


31 391-005187-001105 391-005187-00111

10 391-005187-00112

41 391-005187-001205 391-005187-00121

10 391-005187-00122

51 391-005187-001305 391-005187-00131

10 391-005187-00132




m m


31 391-005250-001105 391-005250-00111

10 391-005250-00112

41 391-005250-001205 391-005250-00121

10 391-005250-00122

51 391-005250-001305 391-005250-00131

10 391-005250-00132



PK 20132013-3-19





m m


31 391-005256-001105 391-005256-00111

10 391-005256-00112

41 391-005256-001205 391-005256-00121

10 391-005256-00122

5 1 391-005256-001305 391-005256-00131





m m


31 391-005150-001105 391-005150-00111

10 391-005150-00112

41 391-005150-001205 391-005150-00121

10 391-005150-00122

51 391-005150-001305 391-005150-00131

10 391-005150-00132

Standard, mobile







m m


31 391-005189-001105 391-005189-00111

10 391-005189-00112

41 391-005189-001205 391-005189-00121

10 391-005189-00122

51 391-005189-001305 091-005256-00131

10 391-005189-00132





m m


31 391-005151-001105 391-005151-00111

10 391-005151-00112

41 391-005151-001205 391-005151-00121

10 391-005151-00122

51 391-005151-001305 391-005151-00131

10 391-005151-00132








m m


31 391-005191-001105 391-005191-00111

10 391-005191-00112

41 391-005191-001205 391-005191-00121

10 391-005191-00122

51 391-005191-001305 391-005191-00131

10 391-005191-00132

Standard, mobile



MIG/MAG weldingOverview

PK 20132013-3-19

Overview

Step switch controlled welding machines Page

MIG/MAG welding Step switch controlled welding machinesMira 44Saturn 46Wega 50


MIG/MAG intermediate driveminiDrive

MIG/MAG

miniDrive

n Robust and lightweight in an aluminium housing: Just

7.5 kg and compact size

n Optimal protection due to round edges and plastic

protectors

n Reliable wire feeding even over long distances, same

roller diameter as in EWM wire feeders

n Cover up to 50 m with the miniDrive

n The miniDrive fits through almost any gap and can be

used in extremely confined spaces

You can get anywhere with the miniDrive.

Is your welding location confined and far away from the power source and is great weight an impediment? Then the miniDrive is the solution.

Variants

miniDriveDuty cycle 40 °C 400 A/60 %

300 A/100 %Wire feed speed 1 m/min - 20 m/minRoller diameter 37 mmDimensions L x W x H in mm 302 x 176 x 196Weight (w/o hose package) 7.5 kg

For welding machines of the following series:

alpha Q, Phoenix Progress*, Phoenix Expert,Taurus Synergic S*(* except Phoenix Progress / Taurus Synergic S 355 TKM)

Technical data

Taurus 401 Synerrgic S

Mains voltage (tolerances) 3 x 400 V (-25 % to +20 %)

Mains fuse (slow-blow) 3 x 25 ASetting range for welding current 5 A–400 ADuty cycle 40 °C 400 A/100 %

n Operating point setting, correction of the arc

length and wire inching directly at the miniD-

rive

n Can be operated even with gloves.

n The most important functions are directly acces-

sible as remote control or function torches can be

connected.

n With strain relief for extra long life of the hose

packages

miniDrive GS Intermediate drive with hose package** for gas- cooled welding torches

10 m 090-005262-0011015 m 090-005262-0011520 m 090-005262-0012025 m 090-005262-00125

miniDrive WS Intermediate drive with hose package** for water- cooled welding torches

10 m 090-005262-0111015 m 090-005262-0111520 m 090-005262-0112025 m 090-005262-01125

** Hose packages factory-equipped with steel liner for steel wires

Type Short description Length Item no.

Areas of application:

e.g. shipyards, crane construction, container and equipment construction,rail vehicle construction and much more

Taurus 401 Synergic S FKW Welding machine, compact 090-005293-00502miniDrive WS 25M Intermediate drive 090-005262-01125MT451W 5M Welding torch 094-500095-00005

MIG/MAG intermediate driveminiDrive

Solution 1

Compact Taurus Synergic S + miniDriveConnection of miniDrive to welding machine with integ-rated wire feeder

Solution 2

Taurus Synergic S with separate wire feeder + miniDriveConnection of miniDrive to separate wire feeder

Gas-cooled welding machine on request

System example Taurus 401 Synergic S (decompact)

Sample price

Taurus 401 Synergic S FDW* Welding machine, decompact 090-005250-00502Taurus Synergic S drive 4L Wire feeder 090-005201-00502ON WAKD2 4l/41L Wheel assembly kit 090-008151-00000miniDrive WS 25M Intermediate drive 090-005262-01125MT451W 5M Welding torch 094-500095-00005MIG 7POL 20M Intermediate hose package 094-000407-00007

miniDrive WS 25MTaurus 401 Synergic S FKW

System example Taurus 401 Synergic S (compact)

miniDrive WS 25M

Up to 5 mUp to

25 mUp to

20 m

Taurus 401 Synergic S FDW Taurus Synergic S drive 4Lwith wheel assembly kit (optional)

Sample price

Gas-cooled welding machine on request*Optional: Reinforced water pump

MIG 7POL

Up to 25 m

Up to 5 m

MT451W 5M (standard torch) or function torch

Optional: Wire fed from drum, e.g. 250 kg

Remote controls(optional)

MT451W 5M (standard torch) or function torch

Remote controls (optional)

Up to 30 m radius of action!

Up to 50 m radius of action!


M 1.02

M 2.20

Standard MIG/MAG welding machines, step switch controlled Overview – controls for Mira, Saturn, Wega

Setting of the welding voltage via step switch on welding machine

Setting of the welding voltage via step switch on welding machine

Highlights

MIG/MAG welding with solid and � ux cored wire

Wide range of functions: non-latched; latched; interval; spot welding

Adjustable spot time, interval time and pause time

Highlights

MIG/MAG welding with solid and � ux cored wire

Wide range of functions: non-latched; latched; interval; spot welding; wire inching; gas test

Adjustable spot welding, interval, pause, gas post-� ows and wire burn-back times

Setting of wire feed speed and welding data displays on the wire feed unit or on compact welding machine

Twin-knob operation

Setting of the wire feed speed on the wire feed unit or on compact welding machine

Twin-knob operation

M 2.40

Standard MIG/MAG welding machines, step switch controlled

Overview – controls for Mira, Saturn, Wega

Highlights

Easiest possible selection of the preset JOBs (welding tasks) for the di� erent materials, gas types and wire diameters via JOB list

Wide range of functions: non-latched; latched; interval; spot welding; wire inching; gas test

Adjustable spot welding, interval, pause, gas post-� ows and wire burn-back times

Setting of the operating point via step switch on welding machine



Setting of the welding parameters via LED user menu



MIG/MAG weldingStep switch controlled welding machines

PK 20132013-3-19

Mira

Mira 151 Mira 221 Mira 251 Mira 301

z MIG/MAG standard welding machines, step switch controlled, gas-cooled z Mobile, compact, sturdy construction with small housing dimensions

Mira 151 FKG Mains voltage (tolerances) 1 x 230 V (-15 % - +15 %)Mains fuses (slow-blow) 1 x 16 ASetting range for welding current 30 A - 150 ADuty cycle 40 °C 150 A / 15 %

55 A / 100 %Switching steps 6External dimensions, compl. 880 mm x 385 mm x 610 mmWeight 47 kg


m


3 391-005084-000004 391-005084-000015 391-005084-00002

Mira 221 MV FKG Mains voltage (tolerances) 2 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) 2 x 16 ASetting range for welding current 30 A - 220 ADuty cycle 40 °C 220 A / 15 %



m


3 391-005085-000004 391-005085-000015 391-005085-00002

Mira 251 FKG Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) 3 x 16 ASetting range for welding current 30 A - 250 ADuty cycle 40 °C 250 A / 20 %



m


3 391-005086-000004 391-005086-000015 391-005086-00002



PK 20132013-3-19

Mira 301 M1.02 FKG z Setting of wire feed speed and welding data display via twin-knob opera-

tion z Adjustable spot time, interval time and pause time




m


3 391-005181-000004 391-005181-000015 391-005181-00002

Mira 301 M2.20 FKG z Setting of wire feed speed and welding data display via twin-knob opera-

tion z Adjustable spot, interval, pause, gas post-flow and burn-back times




m


3 391-005207-030004 391-005207-030015 391-005207-03002

Mira 301 M2.40 FKG z Selection of the welding task from the JOB list z All welding parameters and welding data displays are set via Synergic one-

knob operation




m


3 391-005182-040004 391-005182-040015 391-005182-04002



PK 20132013-3-19

Saturn

Saturn 301 Saturn 351

z MIG/MAG standard welding machines, step switch controlled, gas-cooled z Mobile, can be lifted by crane and moved by fork lift z 4-roll drive. Equipped for 0.8 mm + 1.0 mm steel wires z Perfect ignition and welding by means of optimised choke with 2 tappings

Saturn 301 M1.02 FKG z Setting of wire feed speed and welding data display via twin-knob opera-



190 A / 60 %160 A / 100 %

Switching steps 12External dimensions, compl. 930 mm x 460 mm x 730 mmWeight 100 kg


m


3 391-004977-000004 391-004977-000015 391-004977-00002




190 A / 60 %160 A / 100 %



m


3 391-004978-030004 391-004978-030015 391-004978-03002



PK 20132013-3-19

Saturn 301 M2.40 FKG z Selection of the welding task from the JOB list z All welding parameters and welding data displays are set via Synergic one-

knob operation


190 A / 60 %160 A / 100 %



m


3 391-004979-040004 391-004979-040015 391-004979-04002




250 A / 60 %220 A / 100 %



m


3 391-004983-000004 391-004983-000015 391-004983-00002




250 A / 60 %220 A / 100 %



m


3 391-004984-030004 391-004984-030015 391-004984-03002



PK 20132013-3-19

Saturn 351 M2.40 FKG z Selection of the welding task from the JOB list z All welding parameters and welding data displays are set via Synergic one-

knob operation


250 A / 60 %220 A / 100 %



m


3 391-004985-040004 391-004985-040015 391-004985-04002

Saturn 351 FDG M1.02 z Setting of wire feed speed and welding data display via twin-knob opera-



250 A / 60 %220 A / 100 %



m m


31

391-004991-021104 391-004991-021115 391-004991-021123

5391-004991-02120

4 391-004991-021215 391-004991-021223

10391-004991-02130

4 391-004991-021315 391-004991-02132

Saturn



PK 20132013-3-19

Saturn 351 FDG M2.20 z Setting of wire feed speed and welding data display via twin-knob opera-



250 A / 60 %220 A / 100 %



m m


31

391-004991-031104 391-004991-031115 391-004991-031123

5391-004991-03120

4 391-004991-031215 391-004991-031223

10391-004991-03130

4 391-004991-031315 391-004991-03132

Saturn 351 FDG M2.40 z Selection of the welding task from the JOB list z All welding parameters and welding data displays are set via Synergic one-

knob operation


250 A / 60 %220 A / 100 %



m m


31

391-004991-041104 391-004991-041115 391-004991-041123

5391-004991-04120

4 391-004991-041215 391-004991-041223

10391-004991-04130

4 391-004991-041315 391-004991-04132



PK 20132013-3-19

Wega

Wega 401 Wega 501 Wega 601

z MIG/MAG standard welding machine, step switch controlled, water-cooled z 4-roll drive. Equipped for 1.0 mm + 1.2 mm steel wires z Perfect ignition and welding by means of optimised choke with 3 tappings z Powerful cooling system with centrifugal pump, pressure switch and 7 l tank. Temperature-con-

trolled pump and fan z 5 m mains supply lead

Wega 401 M1.02 FKW z Setting of wire feed speed and welding data display via twin-knob opera-



300 A / 100 %Switching steps 2 x 12Cooling output 1200 W (1l/min)External dimensions, compl. 1100 mm x 550 mm x 1000 mmWeight 165 kg


m


3 391-005227-000004 391-005227-000015 391-005227-00002

Wega 401 M2.20 FKW z Setting of wire feed speed and welding data display via twin-knob opera-





m


3 391-005228-030004 391-005228-030015 391-005228-03002



PK 20132013-3-19

Wega 401 M2.40 FKW z Selection of the welding task from the JOB list z All welding parameters and welding data displays are set via Synergic one-

knob operation




m


3 391-005229-040004 391-005229-040015 391-005229-04002

Wega 401 FDW M1.02 z Setting of wire feed speed and welding data display via twin-knob opera-





m m


31 391-004949-021105 391-004949-02120

10 391-004949-02130

41 391-004949-021115 391-004949-02121

10 391-004949-02131

51 391-004949-021125 391-004949-02122

10 391-004949-02132



PK 20132013-3-19






m m


31 391-004949-031105 391-004949-03120

10 391-004949-03130

41 391-004949-031115 391-004949-03121

10 391-004949-03131

51 391-004949-031125 391-004949-03122

10 391-004949-03132

Wega 401 FDW M2.40 z Selection of the welding task from the JOB list z All welding parameters and welding data displays are set via Synergic one-

knob operation




m m


31 391-004949-041105 391-004949-04120

10 391-004949-04130

41 391-004949-041115 391-004949-04121

10 391-004949-04131

51 391-004949-041125 391-004949-04122

10 391-004949-04132

Wega



PK 20132013-3-19


knob operation




m m


31 391-005088-021105 391-005088-02120

10 391-005088-02130

41 391-005088-021115 391-005088-02121

10 391-005088-02131

51 391-005088-021125 391-005088-02122

10 391-005088-02132






m m


31 391-005088-031105 391-005088-03120

10 391-005088-03130

41 391-005088-031115 391-005088-03121

10 391-005088-03131

51 391-005088-031125 391-005088-03122

10 391-005088-03132



PK 20132013-3-19


knob operation




m m


31 391-005088-041105 391-005088-04120

10 391-005088-04130

41 391-005088-041115 391-005088-04121

10 391-005088-04131

51 391-005088-041125 391-005088-04122

10 391-005088-04132

Wega 601 FDW M1.02 Mains voltage (tolerances) 3 x 400 V (-15 % - +15 %)Mains fuses (slow-blow) 3 x 32 ASetting range for welding current 50 A - 600 ADuty cycle 40 °C 600 A / 45 %



m m


31 391-005089-021105 391-005089-02120

10 391-005089-02130

41 391-005089-021115 391-005089-02121

10 391-005089-02131

51 391-005089-021125 391-005089-02122

10 391-005089-02132

Wega



PK 20132013-3-19






m m


31 391-005089-031105 391-005089-03120

10 391-005089-03130

41 391-005089-031115 391-005089-03121

10 391-005089-03131

51 391-005089-031125 391-005089-03122

10 391-005089-03132


knob operation




m m


31 391-005089-041105 391-005089-04120

10 391-005089-04130

41 391-005089-041115 391-005089-04121

10 391-005089-04131

51 391-005089-041125 391-005089-04122

10 391-005089-04132

56 ewm Hightec Welding GmbH /// www.ewm-group.com PK 20132013-3-19

TIG weldingDC TIG welding machines

Portable

Picotig 200 z Inverter welding machine, DC, gas-cooled z TIG and MMA welding z Practical reduction of the operating elements down to the most important functions z portable, shoulder strap z Also available as multivolt version (automatic mains voltage adaptation 115/230 V) or in case as a

set z 3 m mains lead with 16 A earthed plug (multivolt model without mains plug) z Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V

mains voltage

Picotig 200 5P TG Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) 1 x 16 ASetting range for welding current 5 A - 200 ADuty cycle 40 °C 200 A / 25 %

150 A / 60 %120 A / 100 %

External dimensions, compl. 475 mm x 135 mm x 250 mmWeight 6.9 kg


mComplete set in case: Including mains plug, pressure regulator, gas hose, welding lead and welding torch

4 5 391-002058-000018 391-002058-00003

Picotig 200 MV 5P TG Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) 1 x 16 ASetting range for welding current 5 A - 200 ADuty cycle 40 °C 200 A / 25 %

150 A / 60 %120 A / 100 %



mComplete set: Including mains plug, pres-sure regulator, gas hose, welding lead and welding torch

4 5 391-002059-000018 391-002059-00003


TIG weldingOverview

PK 20132013-3-19

Overview

TIG welding Page

DC TIG welding machinesPicotig Portable 56Tetrix Portable, modular 60Tetrix Mobile 70

AC/DC TIG welding machinesPicotig Portable 75Tetrix Portable, modular 78Tetrix Mobile 82


Smart

Classic

TIG DC welding machines Overview – Tetrix – controls

Highlights

activArc – precise, focussed arc with reduced heat transfer and deep fusion penetration for optimum root fusion

Spotmatic – saves 50% of tacking time

Connection capability: remote control, up/down torch

Highlights


Pulsed TIG welding in Hz and kHz ranges – with or without remote con-trol – for thin metal sheets, di� cult materials and special welding tasks



Classic operation

Direct access to welding parameters via rotary knobs

Self-explanatory operating panel

Reproducible setting of all welding parameters by means of digital display

Very simple to operate – just switch on and start welding

Direct access to only the most important TIG parameters, other parameters have optimum default settings, which can be changed if required

One-knob operation and clear, self-explanatory operating panel



Synergic

Comfort

TIG DC welding machines

Overview – Tetrix – controls

Very easy and extremely convenient to use thanks to EWM TIG Synergic operation

Synergic one-knob operation and clear, self-explanatory operating panel

Selection and display of the welding task (JOB) via LED user menu

256 JOBs (welding tasks) which can also be accessed from the torch

Reproducible setting of all welding parameters by means of digital displays

Highlights

Ideal for changing welding tasks with user-friendly JOB selection menu for selecting material type, seam type, tungsten electrode diameter and welding current/panel thickness




Connection capability: Remote control, up/down and Retox torches, PC with welding data and documentation software

Also ideal for mechanised and automated applications

Highlights




Connection capability: remote control, up/down and Retox torches


Proven convenience – all welding parameters can be adjusted


LED user menu for setting all welding parameters





PK 20132013-3-19

Portable, modular

Tetrix 200 Tetrix 230 Tetrix 300-2 Tetrix 300 Tetrix 400-2

z Inverter welding machine, DC z TIG and MMA welding z Modular (gas- or water-cooled) z Practical transport cart for power source, cooling unit and shielding gas cylinder z More effective welding with activArc technology z Spotmatic – saves 50% of tacking time z Connection capability for remote control, function torch, cooling unit z Cooling unit can be changed with no need for tools or specialist staff and no need to open the

welding machine

Tetrix 200 Smart TG z Direct access to the most important TIG parameters

z Other parameters optimally pre-defined, can be specifically adjusted if necessary


150 A / 60 %120 A / 100 %




4 5 391-000182-000018 391-000182-00003

Tetrix 200 Comfort TG z One-knob operation and a clear, self-explanatory operating panel

z 8 JOBs (welding tasks), which can also be accessed from the torch


150 A / 60 %120 A / 100 %




4 5 391-000183-000018 391-000183-00003



PK 20132013-3-19

Tetrix 230 Smart TM z Direct access to the most important TIG parameters



160 A / 60 %130 A / 100 %




4 5 391-000156-000018 391-000156-00003

Tetrix 230 Comfort TM z One-knob operation and a clear, self-explanatory operating panel



160 A / 60 %130 A / 100 %




4 5 391-000157-000018 391-000157-00003




160 A / 60 %130 A / 100 %



mComplete set: Including cooling unit, cool-ant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch

4 5 391-000156-010018 391-000156-01003



PK 20132013-3-19




160 A / 60 %130 A / 100 %




4 5 391-000157-010018 391-000157-01003

Tetrix 300-2 Smart TM z Direct access to the most important TIG parameters



270 A / 45 %180 A / 100 %




4 5 391-000185-000018 391-000185-00003

Tetrix 300-2 Comfort TM z One-knob operation and a clear, self-explanatory operating panel



270 A / 45 %180 A / 100 %




4 5 391-000186-000018 391-000186-00003

Portable, modular



PK 20132013-3-19




270 A / 45 %180 A / 100 %




4 5 391-000185-010018 391-000185-01003




270 A / 45 %180 A / 100 %




4 5 391-000186-010018 391-000186-01003







4 5/8 391-000125-000018 391-000125-00003



PK 20132013-3-19

Tetrix 300 Classic TM z Direct access to welding parameters via rotary knobs available





4 5/8 391-000098-000018 391-000098-00003







4 5/8 391-000099-000018 391-000099-00003







4 5/8 391-000125-010018 391-000125-01003

Portable, modular



PK 20132013-3-19

Tetrix 300 Classic TM z Direct access to welding parameters via rotary knobs available





4 5/8 391-000098-010018 391-000098-01003







4 5/8 391-000099-010018 391-000099-01003

Tetrix 300 Classic cel TM z Direct access to welding parameters via rotary knobs available





4 5/8 391-000171-000018 391-000171-00003



PK 20132013-3-19

Tetrix 300 Classic cel TM z Direct access to welding parameters via rotary knobs available





4 5/8 391-000171-010018 391-000171-01003




350 A / 60 %300 A / 100 %

External dimensions, compl. 590 A x 230 mm x 380 mmWeight 29 kg


mComplete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch

4 391-008704-000018 391-008704-00003

Tetrix 400-2 Classic TM z Direct access to welding parameters via rotary knobs available


350 A / 60 %300 A / 100 %




4 5/8 391-008705-000018 391-008705-00003

Portable, modular



PK 20132013-3-19




350 A / 60 %300 A / 100 %




4 5/8 391-008706-000018 391-008706-00003




350 A / 60 %300 A / 100 %




4 5/8 391-008704-010018 391-008704-01003

Tetrix 400-2 Classic TM z Direct access to welding parameters via rotary knobs available


350 A / 60 %300 A / 100 %




4 5/8 391-008705-010018 391-008705-01003





350 A / 60 %300 A / 100 %




4 5/8 391-008706-010018 391-008706-01003

Portable, modular



Mobile

Tetrix 351 Tetrix 401 Tetrix 451 Tetrix 551

z Inverter welding machine, DC, water-cooled z TIG, MMA and air arc gouging z More effective welding with activArc technology z Spotmatic – saves 50% of tacking time z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperature-

controlled pump and fan

Tetrix 351 Smart FW z Direct access to the most important TIG parameters


Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) 3 x 25 ASetting range for welding current 5 A - 350 ADuty cycle 40 °C 350 A / 100 %Cooling output 1500 W (1l/min)External dimensions, compl. 1100 mm x 455 mm x 1000 mmWeight 131 kg



4 5/8 391-000129-000018 391-000129-00003

Tetrix 351 Classic FW z Direct access to welding parameters via rotary knobs available




4 5/8 391-000116-000018 391-000116-00003

Tetrix 351 Comfort FW z One-knob operation and a clear, self-explanatory operating panel





4 5/8 391-000117-000018 391-000117-00003




PK 20132013-3-19

Mobile

Tetrix 351 Synergic FW z Synergic one-knob operation and clear, self-explanatory operating panel





4 5/8 391-000118-000018 391-000118-00003

Tetrix 401 Smart FWD z Direct access to the most important TIG parameters





4 5/8 391-000176-000018 391-000176-00003

Tetrix 401 Classic FWD z Direct access to welding parameters via rotary knobs available




4 5/8 391-000177-000018 391-000177-00003



PK 20132013-3-19

Tetrix 401 Comfort FWD z One-knob operation and a clear, self-explanatory operating panel





4 5/8 391-000178-000018 391-000178-00003

Tetrix 401 Synergic FWD z Synergic one-knob operation and clear, self-explanatory operating panel





4 5/8 391-000179-000018 391-000179-00003







4 5/8 391-000130-000018 391-000130-00003



PK 20132013-3-19






4 5/8 391-000101-000018 391-000101-00003







4 5/8 391-000102-000018 391-000102-00003







4 5/8 391-000103-000018 391-000103-00003

Mobile



PK 20132013-3-19







4 5/8 391-000131-000018 391-000131-00003






4 5/8 391-000391-000018 391-000391-00003







4 5/8 391-000092-000018 391-000092-00003



PK 20132013-3-19







4 5/8 391-000093-000018 391-000093-00003

Mobile

75ewm Hightec Welding GmbH /// www.ewm-group.comPK 20132013-3-19

TIG weldingAC/DC TIG welding machines

Portable

Picotig 200 AC/DC z Inverter welding machine, AC/DC, gas-cooled z TIG and MMA welding z Practical reduction of the operating elements down to the most important functions z portable, shoulder strap z Connection capability for remote control and function torch z 3 m mains supply lead with 16 A shock-proof plug z Overvoltage protection: No damage to machine caused if inadvertently connected to 400-V

mains voltage

Picotig 200 AC/DC TG Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)Mains fuses (slow-blow) 1 x 16 ASetting range for welding current 5 A - 200 ADuty cycle 40 °C 200 A / 35 %

150 A / 60 %120 A / 100 %



m

Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch

4 391-000188-00001391-000188-00004

8 391-000188-00003391-000188-00005


Smart

Classic

TIG AC/DC welding machines Overview – Tetrix – controls

Highlights

Simultaneous AC welding on both sides – synchronisation via mains voltage!




Very simple to operate – just switch on and start welding

Direct access to only the most important TIG parameters, other parameters have optimum default settings, which can be changed if required



AC parameters for frequency, balance and tungsten electrode diame-ter are adjustable using rotary knobs

Highlights

Alternating current forms for every need: sinusoidal – trapezoidal – rec-tangular

Simultaneous AC welding on both sides – synchronisation via mains voltage!





Classic operation

Direct access to welding parameters via rotary knobs, also to AC para-meters for frequency and balance

Self-explanatory operating panel



Synergic

Comfort

TIG AC/DC welding machines

Overview – Tetrix – controls

Highlights Alternating current forms for every need: sinusoidal – trapezoidal –

rectangular AC special – simple joining of aluminium sheets of very di� erent thick-

nesses, e.g.1 mm to 10 mm Simultaneous AC welding on both sides – synchronisation via mains

voltage! activArc – precise, focussed arc with reduced heat transfer and deep

fusion penetration for optimum root fusion Pulsed TIG welding in Hz and kHz ranges – with or without remote con-

trol – for thin metal sheets, di� cult materials and special welding tasks Spotmatic – saves 50% of tacking time Connection capability: remote control, up/down and Retox torches


Proven convenience – all welding parameters can be adjusted One-knob operation and clear, self-explanatory operating panel

LED user menu for setting all welding parameters



AC parameters for frequency, balance and tungsten electrode diameter are adjustable using rotary knobs

Very easy and extremely convenient to use thanks to EWM TIG Synergic operation

Synergic One-knob operation and clear, self-explanatory operating panel

Selection and display of the welding task (JOB) via LED user menu


Reproducible setting of all welding parameters by means of digital displays

Highlights Ideal for changing welding tasks with user-friendly JOB selection menu

for selecting material type, seam type, tungsten electrode diameter and welding current/panel thickness

Alternating current forms for every need: sinusoidal – trapezoidal – rec-tangular

AC special – simple joining of aluminium sheets of very di� erent thick-nesses, e.g.1 mm to 10 mm

Simultaneous AC welding on both sides – synchronisation via mains voltage or master/slave principle!


Connection capability: remote control, up/down and Retox torches, PC with welding data and documentation software




PK 20132013-3-19

Portable, modular

Tetrix 230 AC/DC Tetrix 300 AC/DC

z Inverter welding machine, AC/DC z TIG and MMA welding z Modular (gas- or water-cooled) z Practical transport cart for power source, cooling unit and shielding gas cylinder z More effective welding with activArc technology z Spotmatic – saves 50% of tacking time z Connection capability for remote control, function torch, cooling unit z Cooling unit can be changed with no need for tools or specialist staff and no need to open the

welding machine z 3 m mains supply lead with 16 A shock-proof plug

Tetrix 230 AC/DC Smart TM z Direct access to the most important TIG parameters



160 A / 60 %130 A / 100 %



mComplete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch

4 391-000158-000018 391-000158-00003

Tetrix 230 AC/DC Comfort TM z One-knob operation and a clear, self-explanatory operating panel



160 A / 60 %130 A / 100 %



m

Complete set: Including mains plug, pressure regulator, gas hose, welding lead and welding torch

4 391-000159-00001391-000159-00004

8 391-000159-00003391-000159-00005



PK 20132013-3-19

Tetrix 230 AC/DC Smart TM W z Direct access to the most important TIG parameters



160 A / 60 %130 A / 100 %



m

Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch

48

391-000158-01001391-000158-01004391-000158-01003391-000158-01005

Tetrix 230 AC/DC Comfort TM W z One-knob operation and a clear, self-explanatory operating panel



160 A / 60 %130 A / 100 %



m

Complete set: Including cooling unit, coolant, transport cart, mains plug, pressure regulator, gas hose, welding lead and welding torch

48

391-000159-01001391-000159-01004391-000159-01003391-000159-01005

Tetrix 300 AC/DC Smart TM z Direct access to the most important TIG parameters



270 A / 60 %210 A / 100 %




4 5/8 391-000132-010018 391-000132-01003



PK 20132013-3-19

Tetrix 300 AC/DC Classic TM z Direct access to welding parameters via rotary knobs available

z Powerful cooling unit with centrifugal pump


270 A / 60 %210 A / 100 %




4 5/8 391-000119-010018 391-000119-01003

Tetrix 300 AC/DC Comfort TM z One-knob operation and a clear, self-explanatory operating panel

z 8 JOBs (welding tasks), which can also be accessed from the torch z Powerful cooling unit with centrifugal pump


270 A / 60 %210 A / 100 %




4 5/8 391-000120-010018 391-000120-01003

Tetrix 300 AC/DC Synergic TM z Synergic one-knob operation and clear, self-explanatory operating panel

z 256 JOBs (welding tasks), which can also be accessed from the torch z Powerful cooling unit with centrifugal pump


270 A / 60 %210 A / 100 %




4 5/8 391-000121-010018 391-000121-01003

Portable, modular



PK 20132013-3-19

Mobile

Tetrix 351 AC/DC Tetrix 451 AC/DC Tetrix 551 AC/DC

z Inverter welding machine, AC/DC, water-cooled z TIG, MMA and air arc gouging z Mobile, can be lifted by crane and moved by fork lift z More effective welding with activArc technology z Spotmatic – saves 50% of tacking time z Connection capability for remote control and function torch z Powerful cooling system with centrifugal pump, pressure switch and large 12 l tank. Temperature-

controlled pump and fan z 5 m mains supply lead

Tetrix 351 AC/DC Smart FW z Direct access to the most important TIG parameters



300 A / 100 %Cooling output 1500 W (1l/min)External dimensions, compl. 1100 mm x 455 mm x 1000 mmWeight 132 kg



4 5/8 391-000135-000018 391-000135-00003

Tetrix 351 AC/DC Classic FW z Direct access to welding parameters via rotary knobs available





4 5/8 391-000107-000018 391-000107-00003

Tetrix 351 AC/DC Comfort FW z One-knob operation and a clear, self-explanatory operating panel






4 5/8 391-000108-000018 391-000108-00003



PK 20132013-3-19

Mobile

Tetrix 351 AC/DC Synergic FW z Synergic one-knob operation and clear, self-explanatory operating panel






4 5/8 391-000109-000018 391-000109-00003




420 A / 100 %External dimensions, compl. 1080 mm x 690 mm x 1195 mmWeight 181.5 kg



4 5/8 391-000136-000018 391-000136-00003






4 5/8 391-000110-000018 391-000110-00003



PK 20132013-3-19







4 5/8 391-000111-000018 391-000111-00003







4 5/8 391-000112-000018 391-000112-00003







4 5/8 391-000137-000018 391-000137-00003



PK 20132013-3-19






4 5/8 391-000113-000018 391-000113-00003







4 5/8 391-000114-000018 391-000114-00003







4 5/8 391-000115-000018 391-000115-00003

Mobile


MMA weldingOverview

PK 20132013-3-19

Overview

MMA DC welding machines Page

MMA weldingPico 86Stick 89


MMA weldingMMA DC welding machines

PK 20132013-3-19

Pico

Pico 162 Pico 180 Pico 220 Pico 300

z Inverter welding machine, DC z MMA and TIG lift arc welding z portable, shoulder strap z Arcforcing, hot start, antistick

Pico 162 z 3 m mains supply lead with 16 A shock-proof plug


120 A / 60 %100 A / 100 %


Designation Item no.Complete set: Including welding lead and electrode cable

391-002040-00000

Pico 162 MV z Multivolt (MV): automatic mains voltage adaptation (115 V/230 V) z 3 m mains supply lead with 16 A shock-proof plug

Mains voltage (tolerances) 1 x 230 V (-40 % - +15 %)

1 x 115 V (-15 % - +15 %)

Mains fuses (slow-blow) 1 x 16 A 1 x 25 ASetting range for welding current 10 A - 150 A 10 A - 110 ADuty cycle 40 °C 150 A / 35 % 110 A / 35 %

120 A / 60 % 90 A / 60 %100 A / 100 % 80 A / 100 %



391-002042-00000

Pico 162 VRD z 3 m mains supply lead with 16 A shock-proof plug


120 A / 60 %100 A / 100 %



391-002050-00000



PK 20132013-3-19

Pico 180 z Arcforcing and hot start can be set z Antistick z Connection capability for remote control z 3.5 m mains supply lead


130 A / 60 %120 A / 100 %


Designation Item no.Complete set: Including mains plug, welding lead and electrode cable

391-002003-00000

Pico 180 VRD z Arcforcing and hot start can be set z Antistick z Connection capability for remote control z 3.5 m mains supply lead


130 A / 60 %120 A / 100 %



391-002051-00000

Pico 220 cel puls z MMA pulsed welding:

z Particularly suitable for root welding z Fine-flaked weld surface with a TIG look for final passes z Less finishing work due to less spatter z Very suitable for difficult electrodes z Outstanding gap bridging with no sagging of the root side z Less distortion due to controlled heat input

z Cellulose electrodes: 100% safe for vertical-down welding z Arcforcing and hot start can be set z Antistick


160 A / 60 %140 A / 100 %



391-002057-00000



PK 20132013-3-19

Pico 300 cel z Cellulose electrodes: 100% safe for vertical-down welding z Arcforcing and hot start can be set z Antistick


220 A / 60 %170 A / 100 %



391-002043-00000

Pico 300 cel pws z Cellulose electrodes: 100% safe for vertical-down welding z Arcforcing and hot start can be set z Antistick z Pole reversal on the machine or via remote control


220 A / 60 %170 A / 100 %



391-002044-00000

Pico



PK 20132013-3-19

Stick

Stick 350 z Inverter welding machine, DC z Cellulose electrodes: 100% safe for vertical-down welding z Arcforcing and hot start can be set z Antistick

Stick 350 cel Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) 3 x 25 ASetting range for welding current 20 A - 350 ADuty cycle 40 °C 350 A / 30 %

250 A / 60 %190 A / 100 %



391-002029-00000

Stick 350 cel pws Mains voltage (tolerances) 3 x 400 V (-25 % - +20 %)Mains fuses (slow-blow) 3 x 25 ASetting range for welding current 20 A - 350 ADuty cycle 40 °C 350 A / 30 %

250 A / 60 %190 A / 100 %



391-002030-00000

MT series

• Standard torches• Long neck torches• Function torches• Replaceable neck torches

• Push/pull torches

• Automated welding torches

• Fume extraction torches

MHS series

MIG series

93

73

63

Device series Page

Top class MIG/MAG welding torches

MIG/MAG standard torches

MIG/MAG standard torches

The perfect torch for optimal welding results with the innovative welding processes coldArc forceArc pipeSolution rootArc and the pulsed arc

Best suited also for step switch controlled welding machines

Tried and tested torch for use with step switch controlled welding machines

Tried and tested torch for use with step switch controlled welding machines

Function torches for remote control of the machine with four variants:

• PC 2• U/D • PC 1• 2 U/D

Product catalogue Table of contents – Welding torches

Type series – MIG/MAG welding torches

202

186

92


TIG series Top class TIG welding torches

TW series TIG standard torches

• Standard torches

• Function torches

• Highly � exible hose package with leather covering

• Rotary gas valve

• spotArc torch

• Cold/hot wire torches

Function torches for remote control of the machine with four variants:

• Up/down

TIG welding torches for any application

TIG standard torches

• Retox

Device series Page

93

Device series Page

Product catalogue Table of contents – Welding torches

Type series – TIG welding torches

206

244

202

2


The gas- or water-cooled MIG/MAG welding torches are part of our integrated system. They are coordinated with all other EWM components, and this combina-tion ensures that the full performance capability of the power sources goes into the welding process. Extreme robustness and durability reduce wear and the cost of spare parts. It all counts!

Full performance

of the innovative EWM welding processes (forceArc,coldArc, pulse) can only be guaranteed with the MT torch series.

The EWM MT series

TorchesMIG/MAG

Highest quality for increased competitiveness

At a glance

⁄ Wide product range: from gas-cooled or re-placeable-neck torches through to fume extrac-tion torches.

⁄ Extremely robust and durable: the EWM M7/M9 contact tips have a particularly high service life.

⁄ Perfect ergonomics and balance: elliptical grips reduce the e� ort needed to guide the torch.

Perfect weld seams without spatter or rework


1

4

2

3

Advantages

1 Long contacting surface

2 30 % larger cross-section in the thread undercut

3 Conical � t

4 Bore to house the liner STANDARD

INCREASED REVENUES

REDUCED COSTS

EWM

Low-fatigue operation – thanks to lighter, more � exible and perfectly balanced welding torches

The weight of the complete welding torch has been reduced through the innovative hose package and redesign of the torch necks

Compact design, no annoying kink protection

Perfect ergonomics and balance: elliptical grips for minimal e� ort when guiding the welding torch

High service life – through robust, durable M7/M9 contact tips

Improved heat and power transfer through the 30% larger material cross-section compared to standard M6/M8 contact tips, longer contacting surface and conical � t of the contact tip.

High power reserves mean less wear

Increased quality through the minimisation of errors

Transfer-free wire guide from torch connection through to the contact tip

Excellent, laminar shielding gas coverage

Secure contact with the contact tip

Optimum cooling and better heat dissipation of the replacement parts

Screwed gas nozzle provides secure hold

For lower costs and higher revenuesWith EWM welding torches you will save on shielding gas, replacement parts and valuable working time. Produce � awless weld seams with minimal spatter or rework.

TorchesMIG/MAG


TorchesMIG/MAG

Typ MT 221 G MT 301 G MT 401 G MT 301 W MT 451 W / WL MT 551 W / WL Type

Operating versions standard or multi-function torch standard or multi-function torch Operating versions

Exchangeable torch neck “C” MT 221 CG MT 301 CG - MT 301 CW - - Exchangeable torch neck “C”

Fume extracting welding torch “F” MT 221 GF MT 301 GF - MT 301 WF MT 451 WF MT 551 WF Fume extracting welding torch “F”

Automated welding torches„A“ - AMT 301 G - - AMT 451 W AMT 551 W Automated welding torches „A“

Cooling gas-cooled gas-cooled gas-cooled liquid-cooled liquid-cooled liquid-cooled Cooling

Duty cycle CO2 250 A at 60 % dc 330 A at 60 % dc 450 A at 35 % dc 330 A at 100 % dc 500 A at 100 % dc 650 A at 100 % dc Duty cycle CO2

Duty cycle M 21 220 A at 60 % dc 300 A at 60 % dc 400 A at 35 % dc 290 A at 100 % dc 450 A at 100 % dc 550 A at 100 % dc Duty cycle M 21

Duty cycle M 21 pulse 150 A at 60 % dc 210 A at 60 % dc 260 A at 35 % dc 250 A at 100 % dc 350 A at 100 % dc 500 A at 100 % dc Duty cycle M 21 pulse

Shielding gas Argon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175 Argon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175 Shielding gas

Wire Ø 0.8 to 1.2 mm 0.8 to 1.6 mm 0.8 to 2.0 mm 0.8 to 1.2mm 0.8 to 1.6 mm 0.8 to 2 mm Wire Ø

Gas � ow 10 to 20 l/min 10 to 20 l/min 10 to 20 l/min 10 to 25 l/min 10 to 25 l/min 10 to 25 l/min Gas � ow

Length of hose package 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m Length of hose package

Connection Euro torch connector Euro torch connector Euro torch connector Euro torch connector, 19-pole Euro torch connector, 19-pole Euro torch connector. 19-pole Connection

Torch data conforming to DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 Torch data conforming to

MT GF/WF

Welding torch with fume

extraction

Signi� cantly reduces emissions in

the ambient air

In� nitely variable air volume

control

For use on high vacuum extrac

tion systems

Swivel joint on hose package

MT CG/CW

Replaceable torch necks with

various bend radii

Easy handling even in hard-

to-access areas

Torch neck can be rotated by

360°

The right welding torch for every application.

AMT

Welding torch for automated

welding

Highly robust with long duty

cycle

Replacement parts identical to

standard MT series

THE MT WELDING

TORCH PROGRAMME

HAS ALL OF YOUR

NEEDS COVERED


*1) Display depends on welding machine*2) Depends on switch position of wire feeder

TorchesMIG/MAG

Typ MT 221 G MT 301 G MT 401 G MT 301 W MT 451 W / WL MT 551 W / WL Type

Operating versions standard or multi-function torch standard or multi-function torch Operating versions

Exchangeable torch neck “C” MT 221 CG MT 301 CG - MT 301 CW - - Exchangeable torch neck “C”

Fume extracting welding torch “F” MT 221 GF MT 301 GF - MT 301 WF MT 451 WF MT 551 WF Fume extracting welding torch “F”

Automated welding torches„A“ - AMT 301 G - - AMT 451 W AMT 551 W Automated welding torches „A“

Cooling gas-cooled gas-cooled gas-cooled liquid-cooled liquid-cooled liquid-cooled Cooling

Duty cycle CO2 250 A at 60 % dc 330 A at 60 % dc 450 A at 35 % dc 330 A at 100 % dc 500 A at 100 % dc 650 A at 100 % dc Duty cycle CO2

Duty cycle M 21 220 A at 60 % dc 300 A at 60 % dc 400 A at 35 % dc 290 A at 100 % dc 450 A at 100 % dc 550 A at 100 % dc Duty cycle M 21

Duty cycle M 21 pulse 150 A at 60 % dc 210 A at 60 % dc 260 A at 35 % dc 250 A at 100 % dc 350 A at 100 % dc 500 A at 100 % dc Duty cycle M 21 pulse

Shielding gas Argon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175 Argon. mixed gas M 21 or CO2 compliant with DIN EN ISO 14175 Shielding gas

Wire Ø 0.8 to 1.2 mm 0.8 to 1.6 mm 0.8 to 2.0 mm 0.8 to 1.2mm 0.8 to 1.6 mm 0.8 to 2 mm Wire Ø

Gas � ow 10 to 20 l/min 10 to 20 l/min 10 to 20 l/min 10 to 25 l/min 10 to 25 l/min 10 to 25 l/min Gas � ow

Length of hose package 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m 3m / 4 m / 5 m Length of hose package

Connection Euro torch connector Euro torch connector Euro torch connector Euro torch connector, 19-pole Euro torch connector, 19-pole Euro torch connector. 19-pole Connection

Torch data conforming to DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 DIN IEC 60974-7 Torch data conforming to

„L“ versionLonger torch neck

Manual function torches in four operating variants

2 Up / Down

Setting of:

Welding current or wire feed speed

Welding voltage correction

Or

Program and Job

Up / Down

Setting of:


Or

Program

PC 2

Setting and display of:


Welding voltage correction *1)

Or

Program and Job *2)

PC 1

Setting and display of:

Welding current or wire feed speed *1)

Or

Program*2)

„L“ versionLonger torch neck

Programm

Up / Down

Programm

Up / Down

Programm

Up / Down

Programm

Up / Down



Welding torchesOverview

PK 20132013-3-19

Product details

Equipment recommendations Material

Dia-meterwire

Contact tipDimension

linerLiner

Lengthbrassspiral

Wire guideequipment

Tipholder

Wirefeedroller

0,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,4 x 4,50,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,3 x 4,70,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,3 x 4,70,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,3 x 4,70,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,3 x 4,70,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,3 x 4,70,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,4 x 4,50,8 1,5 x 4,01,0 1,5 x 4,01,2 2,0 x 4,01,6 2,3 x 4,7

EWMCuCrZr

Steel linerinsulated

Euro torchconnector short V groove

capillarytube

shortknurled U

groove

knurled Ugroove

Euro torchconnector

Euro torchconnector

short

Euro torchconnector

Euro torchconnector

guidetube

long V groove

long V groove

long V grooveguidetube

guidetube

long U grooveguidetube

long V groove

30 mm

EWMCuCrZr

capillarytube

Torch neck

Euro torchconnector

Euro torchconnector

CopperEWM

CuCrZr PA combi liner 200 mm

Stainless SteelEWM

CuCrZr PA combi liner

EWM AluE-Cu PA combi liner

EWMCuCrZr PA combi liner 200 mm

200 mm

200 mmEWM

CuCrZr PA combi liner

GM

AW

Sol

idW

ire

Un-alloyed

Stainless Steel

FCA

WFl

uxC

ored

Wire

Medium-alloyed

Hardfacing

Alumininium

Un-alloyed

EWMCuCrZr

Steel linerinsulated

PA combi liner 200 mmguidetube

guidetube

1

2

2.1.

1. capillary tube2. guide tube

U-groove knurled U-grooveV-groove

1

2

flush

short

cba

long

a - contact tipb - tip holderc - gas nozzle

z The replacement parts shown are only an example. Depending on the version, the different torches may vary.



PK 20132013-3-19

Overview

Welding torches Page

MT series – gas-cooled

MT221G

MT221G 98MT221G UD / 2UD 100MT221G PC1 / PC2 102MT221CG 104MT221CG UD / 2UD 106MT221CG PC1 / PC2 108MT221GF 110

MT301G

MT301G 112MT301G UD / 2UD 114MT301G PC1 / PC2 116MT301CG 118MT301CG UD / 2UD 120MT301CG PC1 / PC2 122

MT401GMT401G 124MT401G UD / 2UD 126

MT series – water-cooled

MT301W

MT301W 128MT301W UD / 2UD 130MT301W PC1 / PC2 132MT301CW 134MT301CW UD / 2UD 136MT301CW PC1 / PC2 138

MT451W

MT451W 140MT451W UD / 2UD 142MT451W PC1 / PC2 144MT451WL 146MT451WL UD / 2UD 148MT451WL PC1 / PC2 150MT451CW 152MT451CW UD / 2UD 154MT451CW PC1 / PC2 156MT451WF 158

MT551W

MT551W 160MT551W UD / 2UD 162MT551W PC1 / PC2 164MT551WL 166MT551WL UD / 2UD 168MT551WL PC1 / PC2 170Gas-cooledWater-cooled

Automated welding torchesAMT301G 180AMT451W 182AMT551W 184

MHS series – gas-cooled MHS 15 - 24 - 25 - 36 188MHS series – water-cooled MHS 240 - 401 - 501 194MIG series gas-cooled MIG 15 - 24 - 25 - 36 202MIG series water-cooled MIG 401 - 452 - 555 204

All torches offered are equipped with a Euro torch connector as standard. Other connectors are available on request.

All MT function torches are equipped with a further 19-pole connector plug.


Welding torchesMT series – gas-cooled

PK 20132013-3-19

MT221G

MT221G Conversion kit,

Equipment as supplied: z Gas nozzle Ø 13 mm; 66 mm z Gas diffuser Ø 14 mm; 12.5 mm z Either contact tip M7 x 30 mm; Ø 1.0 mm and

contact tip holder M7 x 31.5 mm z Or contact tip M6 x 28 mm; Ø 1.0 mm and

contact tip holder M6 x 30 mm z Steel liner blue; Ø 1.5 mm x 4.0 mm

z Gas-cooled MIG/MAG welding torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling

Duty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø 0.8 mm - 1.2 mmGas flow 10 l/min - 20 l/minConnection Euro torch connector

45 °

MT221G

Designation Thread, contact tip Item no.

m

MIG/MAG welding torch, gas-cooled

M63 094-500075-000004 094-500075-000045 094-500075-00005

M73 094-500050-000004 094-500050-000045 094-500050-00005

Conversion kit, upper torch trigger Designation Item no.Conversion kit, upper torch trigger 092-007829-00500



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 20 66MM Ø 20 mm; 58 mm Gas nozzle, Innershield 094-013644-90002

10.01 GN TR 20 66MM Ø 11 mm; 66 mm Gas nozzle 094-013062-00000



10.02 CT M7 CUCRZR M7 x 30 mm; Ø 0,8 Contact tip 094-013535-00000


10.02 CT M7 CUCRZR M7 x 30 mm; Ø 1,0 mm Contact tip 094-013537-00000


10.02 CTAL M7 EC-U M7 x 30 mm; Ø 0,8 Contact tip, aluminium welding 094-013550-00000


10.02 CTAL M7 EC-U M7 x 30 mm; Ø 1,0 mm Contact tip, aluminium welding 094-013552-00000


10.02 CTAL M6 E-CU M6 x 28 mm; Ø 0,8 mm Contact tip 094-016105-00000




10.02 CT M6 CuCrZr M6 x 28 mm; Ø 0,8 mm Contact tip 094-013071-00000




10.02 M6 E-Cu M6 x 28 mm; Ø 0,8 mm Contact tip 094-016101-00000




10.05 CTH M7 CUCRZR M7 x 34,5 mm Contact tip holder 094-013542-00002


10.05 CTH M6 CuCrZr M6 x 30 mm Contact tip holder 094-013069-00002


10.12 GD MT221G / MT301W GD MT221G / MT301W Gas diffuser 094-013094-00002

- TTOOL MT 5/12MM Torch key, SW5/12MM 094-016038-00001

- SRP MT221G / MT301W ST/CR M6; Ø 0,8-1,2 mm Replacement parts set, steel/chromium nickel 092-013427-40000

- SRP MT221G / MT301W ALU M6; Ø 0,8-1,2 mm Replacement parts set, aluminium 092-013427-40001



Product details PageSteel liners 263

264



PK 20132013-3-19

MT221G

MT221G UD MT221G 2U/D




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Setting wire-feed speed and welding voltage or correcting the voltage z For alpha Q, Phoenix and Taurus

Duty cycle CO2 250 A / 60 %Duty cycle M21 220 A / 60 %Duty cycle M21 pulse 150 A / 60 %Wire Ø 0.8 mm - 1.2 mmGas flow 10 l/min - 20 l/minConnection Euro torch connector, 19-pole

45 °

MT221G UD z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes

can also be optionally selected z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S


m

MIG/MAG welding torch, 1x up/down, gas-cooled

M63 094-500075-002004 094-500075-002045 094-500075-00205

M73 094-500050-002004 094-500050-002045 094-500050-00205

MT221G 2U/D z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs

can also be optionally selected


m


M63 094-500075-003004 094-500075-003045 094-500075-00305

M73 094-500050-003004 094-500050-003045 094-500050-00305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02




































264



PK 20132013-3-19

MT221G

MT221G PC1 MT221G PC2




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °

MT221G PC1 z Display and setting wire feed speed or programs


m

MIG/MAG welding torch, Power-control 1, gas-cooled

M63 094-500075-004004 094-500075-004045 094-500075-00405

M73 094-500050-004004 094-500050-004045 094-500050-00405

MT221G PC2 z Display and setting of either wire feed speed or programs z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M63 094-500075-007004 094-500075-007045 094-500075-00705

M73 094-500050-007004 094-500050-007045 094-500050-00705



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02




































264



PK 20132013-3-19

MT221G

MT221CG




z Gas-cooled MIG/MAG welding torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Rotating, interchangeable torch neck, bend angle factory setting 45°


45 °

MT221CG


m

MIG/MAG welding torch, gas-cooled, replaceable neck

M63 094-500075-030004 094-500075-030045 094-500075-03005

M73 094-500050-030004 094-500050-030045 094-500050-03005

Brennerhals MT221CG

22°

36°

45°

Gas flow 10 l - 20 l


Torch neck

22 ° 094-017983-E000036 ° 094-017984-E000045 ° 094-017268-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02



































Product details PageSteel liners 263Liners 264



PK 20132013-3-19

MT221G

MT221CG 2U/D MT221CG UD




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix and Taurus


45 °

MT221CG 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m

MIG/MAG welding torch, 2x up/down, gas-cooled, replaceable neck

M63 094-500075-033004 094-500075-033045 094-500075-03305

M73 094-500050-033004 094-500050-033045 094-500050-03305

MT221CG UD z Rotating, interchangeable torch neck, bend angle factory setting 45° z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m


M63 094-500075-032004 094-500075-032045 094-500075-03205

M73 094-500050-032004 094-500050-032045 094-500050-03205

Brennerhals MT221CG

22°

36°

45°



Torch neck

22 ° 094-017983-E000036 ° 094-017984-E000045 ° 094-017268-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






































PK 20132013-3-19

MT221G

MT221CG PC1 MT221CG PC2




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Rotating, interchangeable torch neck, bend angle factory setting 45° z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °

MT221CG PC1 z Display and setting wire feed speed or programs


m

MIG/MAG welding torch, Power-control 1, gas-cooled, replaceable neck

M63 094-500075-034004 094-500075-034045 094-500075-03405

M73 094-500050-034004 094-500050-034045 094-500050-03405

MT221CG PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M63 094-500075-037004 094-500075-037045 094-500075-03705

M73 094-500050-037004 094-500050-037045 094-500050-03705

Brennerhals MT221CG

22°

36°

45°



Torch neck

22 ° 094-017983-E000036 ° 094-017984-E000045 ° 094-017268-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






































PK 20132013-3-19

MT221G

MT221GF




z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Gas-cooled MIG welding torch with fume extraction z Infinite air volume control z For operation with high-vacuum extraction systems


MT221GF


m

MIG/MAG welding torch, gas-cooled, fume extraction

M63 094-500075-400004 094-500075-400045 094-500075-40005

M73 094-500050-400004 094-500050-400045 094-500050-40005



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.0210.13





10.01 GN MT200 FCW 58 mm Gas nozzle, Innershield 094-013644-00000


































PK 20132013-3-19

MT301G

MT301G

Equipment as supplied: z Gas nozzle Ø 15 mm; 71 mm z Gas diffuser Ø 17 mm; 14 mm z Either contact tip M9 x 35 mm; Ø 1.0 mm and


contact tip holder M8 x 34.1 mm z Steel liner blue; Ø 1.5 mm x 4.0 mm

z Gas-cooled MIG/MAG welding torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling


45 °

MT301G


m


M83 094-500076-000004 094-500076-000045 094-500076-00005

M93 094-500055-000004 094-500055-000045 094-500055-00005



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000

10.01 GN TR 22 71MM Ø15 mm; 71 mm Gas nozzle 094-013106-00001


10.02 CT CUCRZR M9 x 35 mm; Ø 0,8 mm Contact tip 094-013528-00000






10.02 CTAL EC-U M9 x 35 mm; Ø 0,8 mm Contact tip, aluminium welding 094-013543-00000


















10.02 CT M8 E-CU M8 x 30 mm; Ø 0,8 mm Contact tip, aluminium welding 094-016109-00000








10.05 CTH M8 CuCrZr M8 x 34,1 mm Contact tip holder 094-013109-00002


10.12 GD MT301/451 Gas diffuser 094-013096-00002









PK 20132013-3-19

MT301G

MT301G U/D MT301G 2U/D




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix and Taurus


45 °

MT301G U/D z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m


M83 094-500076-002004 094-500076-002045 094-500076-00205

M93 094-500055-002004 094-500055-002045 094-500055-00205

MT301G 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500076-003004 094-500076-003045 094-500076-00305

M93 094-500055-003004 094-500055-003045 094-500055-00305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02















































PK 20132013-3-19

MT301G

MT301G PC1 MT301G PC2




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °

MT301G PC1 z Display and setting wire feed speed or programs


m


M83 094-500076-004004 094-500076-004045 094-500076-00405

M93 094-500055-004004 094-500055-004045 094-500055-00405

MT301G PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M83 094-500076-007004 094-500076-007045 094-500076-00705

M93 094-500055-007004 094-500055-007045 094-500055-00705



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02















































PK 20132013-3-19

MT301G

MT301CG




z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Rotating, interchangeable torch neck, bend angle factory setting 45°


45 °

MT301CG


m

MIG/MAG welding torch, gas-cooled, replaceable neck

M83 094-500076-030004 094-500076-030045 094-500076-03005

M93 094-500055-030004 094-500055-030045 094-500055-03005


Torch neck, MT301CG

22°

36°

45°


Torch neck

22 ° 094-017985-E000036 ° 094-017986-E000045 ° 094-017526-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02















































PK 20132013-3-19

MT301G

MT301CG 2U/D MT301CG U/D




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Rotating, interchangeable torch neck, bend angle factory setting 45° z For alpha Q, Phoenix and Taurus


45 °

MT301CG 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500076-033004 094-500076-033045 094-500076-03305

M93 094-500055-033004 094-500055-033045 094-500055-03305

MT301CG U/D z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m


M83 094-500076-032004 094-500076-032045 094-500076-03205

M93 094-500055-032004 094-500055-032045 094-500055-03205

Torch neck, MT301CG

22°

36°

45°


Torch neck

22 ° 094-017985-E000036 ° 094-017986-E000045 ° 094-017526-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02















































PK 20132013-3-19

MT301G

MT301CG PC1 MT301CG PC2




z Gas-cooled MIG/MAG function torch z Equipped for 1.0 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Rotating, interchangeable torch neck, bend angle factory setting 45° z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °

MT301CG PC1 z Display and setting wire feed speed or programs


m


M83 094-500076-034004 094-500076-034045 094-500076-03405

M93 094-500055-034004 094-500055-034045 094-500055-03405

MT301CG PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M83 094-500076-037004 094-500076-037045 094-500076-03705

M93 094-500055-037004 094-500055-037045 094-500055-03705

Torch neck, MT301CG

22°

36°

45°


Torch neck

22 ° 094-017985-E000036 ° 094-017986-E000045 ° 094-017526-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02















































PK 20132013-3-19

MT401G

MT401G Conversion kit,


contact tip holder M9 x 35 mm z Or contact tip M8 x 30 mm; Ø 1.2 mm and

contact tip holder M8 x 34.5 mm z Steel liner red; Ø 2 mm x 4 mm

z Equipped for 1.2 mm welding wire z Gas-cooled MIG/MAG welding torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling

Duty cycle CO2 450 A / 35 %Duty cycle M21 400 A / 35 %Duty cycle M21 pulse 260 A / 35 %Wire Ø 0.8 mm - 2 mmGas flow 10 l/min - 20 l/minConnection Euro torch connector

45 °

MT401G


m


M83 094-500077-000004 094-500077-000045 094-500077-00005

M93 094-500057-000004 094-500057-000045 094-500057-00005




PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000











































10.05 CTH M9 CUCRZR M9 x 35 mm Contact tip holder 094-013856-00001


10.12 GD MT401G/551W Gas diffuser 094-013111-00000









PK 20132013-3-19

MT401G

MT401G U/D MT401G 2U/D




z Equipped for 1.2 mm welding wire z Gas-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix and Taurus

Duty cycle CO2 450 A / 35 %Duty cycle M21 400 A / 35 %Duty cycle M21 pulse 260 A / 35 %Wire Ø 0.8 mm - 2 mmGas flow 10 l/min - 20 l/minConnection Euro torch connector, 19-pole

45 °

MT401G U/D z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m


M83 094-500077-002004 094-500077-002045 094-500077-00205

M93 094-500057-002004 094-500057-002045 094-500057-00205

MT401G 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500077-003004 094-500077-003045 094-500077-00305

M93 094-500057-003004 094-500057-003045 094-500057-00305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






















































Welding torchesMT series – water-cooled

PK 20132013-3-19

MT301W

MT301W

Equipment as supplied: z Gas nozzle Ø 13 mm; 66 mm z Gas diffuser Ø 14.5 mm; 12.5 mm z Either contact tip M7 x 30 mm; Ø 1.2 mm and


contact tip holder M6 x 30 mm z Steel liner red; Ø 2 mm x 4 mm

z Equipped for 1.2 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Water-cooled MIG/MAG welding torch


45 °

MT301W


m

MIG/MAG welding torch, water-cooled

M63 094-500078-000004 094-500078-000045 094-500078-00005

M73 094-500058-000004 094-500058-000045 094-500058-00005




PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02










































PK 20132013-3-19

MT301W

MT301W U/D MT301W 2U/D




z Equipped for 1.2 mm welding wire z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling


45 °

MT301W U/D z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m

MIG/MAG welding torch, 1x Up/Down, water-cooled

M63 094-500078-002004 094-500078-002045 094-500078-00205

M73 094-500058-002004 094-500058-002045 094-500058-00205

MT301W 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z For alpha Q, Phoenix and Taurus z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M63 094-500078-003004 094-500078-003045 094-500078-00305

M73 094-500058-003004 094-500058-003045 094-500058-00305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02










































PK 20132013-3-19

MT301W

MT301W PC1 MT301W PC2




z Equipped for 1.2 mm welding wire z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °

MT301W PC1 z Display and setting wire feed speed or programs


m

MIG/MAG welding torch, Power-control 1, water-cooled

M63 094-500078-004004 094-500078-004045 094-500078-00405

M73 094-500058-004004 094-500058-004045 094-500058-00405

MT301W PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M63 094-500078-007004 094-500078-007045 094-500078-00705

M73 094-500058-007004 094-500058-007045 094-500058-00705



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02










































PK 20132013-3-19

MT301W

MT301CW




z Water-cooled MIG welding torch with replaceable neck z Equipped for 1.2 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling


45 °

MT301CW


m

MIG/MAG welding torch, water-cooled, replaceable neck

M63 094-500078-030004 094-500078-030045 094-500078-03005

M73 094-500058-030004 094-500058-030045 094-500058-03005


Brennerhals MT301CW

22°

36°

45°


Torch neck

22 ° 094-017988-E000036 ° 094-017989-E000045 ° 094-017526-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02










































PK 20132013-3-19

MT301W

MT301CW 2U/D MT301CW U/D




z Water-cooled MIG welding torch with replaceable neck z Equipped for 1.2 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling


45 °

MT301CW 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z For alpha Q, Phoenix and Taurus z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m

MIG/MAG welding torch, 2x Up/Down, water-cooled, replaceable neck

M63 094-500078-033004 094-500078-033045 094-500078-03305

M73 094-500058-033004 094-500058-033045 094-500058-03305

MT301CW U/D z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m


M63 094-500078-032004 094-500078-032045 094-500078-03205

M73 094-500058-032004 094-500058-032045 094-500058-03205

Brennerhals MT301CW

22°

36°

45°


Torch neck

22 ° 094-017988-E000036 ° 094-017989-E000045 ° 094-017526-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02










































PK 20132013-3-19

MT301W

MT301CW PC1 MT301CW PC2




z Water-cooled MIG welding torch with replaceable neck z Equipped for 1.2 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °

MT301CW PC1 z Display and setting wire feed speed or programs


m

MIG/MAG welding torch, Power-control 1, water-cooled, replace-able neck

M63 094-500078-034004 094-500078-034045 094-500078-03405

M73 094-500058-034004 094-500058-034045 094-500058-03405

MT301CW PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M63 094-500078-037004 094-500078-037045 094-500078-03705

M73 094-500058-037004 094-500058-037045 094-500058-03705

Brennerhals MT301CW

22°

36°

45°


Torch neck

22 ° 094-017988-E000036 ° 094-017989-E000045 ° 094-017526-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02










































PK 20132013-3-19

MT451W

MT451W

Equipment as supplied: z Gas nozzle Ø 15 mm; 71 mm z Gas diffuser Ø 17 mm: 14 mm z Either contact tip M9 x 35 mm; Ø 1.2 mm and



z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Water-cooled MIG/MAG welding torch


45 °

MT451W


m


M83 094-500079-000004 094-500079-000045 094-500079-00005

M93 094-500059-000004 094-500059-000045 094-500059-00005




PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W





z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix and Taurus


45 °




m


M83 094-500079-002004 094-500079-002045 094-500079-00205

M93 094-500059-002004 094-500059-002045 094-500059-00205

MT451W 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500079-003004 094-500079-003045 094-500079-00305

M93 094-500059-003004 094-500059-003045 094-500059-00305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W





z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °



m


M83 094-500079-004004 094-500079-004045 094-500079-00405

M93 094-500059-004004 094-500059-004045 094-500059-00405


JOBs


m


M83 094-500079-007004 094-500079-007045 094-500079-00705

M93 094-500059-007004 094-500059-007045 094-500059-00705



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W

MT451WL




z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Torch neck 40 mm longer


35 °

MT451WL


m

MIG/MAG welding torch, water-cooled, long torch neck

M83 094-500079-200004 094-500079-200045 094-500079-20005

M93 094-500059-200004 094-500059-200045 094-500059-20005




PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W

MT451WL U/D MT451WL 2U/D




z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Setting the wire feed speed z For alpha Q, Phoenix and Taurus z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes can

also be optionally selected z Torch neck 40 mm longer


35 °

MT451WL U/D z For alpha Q, Phoenix, Taurus Synergic and Taurus Synergic S


m

MIG/MAG welding torch, 1x Up/Down, water-cooled, long torch neck

M83 094-500079-202004 094-500079-202045 094-500079-20205

M93 094-500059-202004 094-500059-202045 094-500059-20205

MT451WL 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500079-203004 094-500079-203045 094-500079-20305

M93 094-500059-203004 094-500059-203045 094-500059-20305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W

MT451WL PC1 MT451WL PC2




z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S z Torch neck 40 mm longer


35 °

MT451WL PC1 z Display and setting wire feed speed or programs


m

MIG/MAG welding torch, Power-control 1, water-cooled, long torch neck

M83 094-500079-204004 094-500079-204045 094-500079-20405

M93 094-500059-204004 094-500059-204045 094-500059-20405

MT451WL PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M83 094-500079-207004 094-500079-207045 094-500079-20705

M93 094-500059-207004 094-500059-207045 094-500059-20705



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W

MT451CW




z Water-cooled MIG welding torch with replaceable neck z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling


45 °

MT451CW


m

MIG/MAG welding torch, water-cooled, replaceable neck

M83 094-500079-030004 094-500020-030045 094-500079-03005

M93 094-500059-030004 094-500002-030045 094-500059-03005

Torch neck MT451CW

22°

36°

45°


Torch neck

22 ° 094-019484-E000036 ° 094-019485-E000045 ° 094-017528-E0000




PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W

MT451CW 2U/D MT451CW U/D




z Water-cooled MIG welding torch with replaceable neck z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix and Taurus


45 °

MT451CW 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500079-033004 094-500079-033045 094-500079-03305

M93 094-500059-033004 094-500059-033045 094-500059-03305

MT451CW U/D z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m


M83 094-500079-032004 094-500079-032045 094-500079-03205

M93 094-500059-032004 094-500059-032045 094-500059-03205

Torch neck MT451CW

22°

36°

45°


Torch neck

22 ° 094-019484-E000036 ° 094-019485-E000045 ° 094-017528-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W

MT451CW PC1 MT451CW PC2




z Water-cooled MIG welding torch with replaceable neck z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °

MT451CW PC1 z Display and setting wire feed speed or programs


m


M83 094-500079-034004 094-500079-034045 094-500079-03405

M93 094-500059-034004 094-500059-034045 094-500059-03405

MT451CW PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M83 094-500079-037004 094-500079-037045 094-500079-03705

M93 094-500059-037004 094-500059-037045 094-500059-03705

Torch neck MT451CW

22°

36°

45°


Torch neck

22 ° 094-019484-E000036 ° 094-019485-E000045 ° 094-017528-E0000



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02
















































PK 20132013-3-19

MT451W

MT451WF




z Equipped for 1.2 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Water-cooled MIG fume extraction torch z Infinite air volume control z For operation with high-vacuum extraction systems


MT451WF


m

MIG/MAG welding torch, water-cooled, fume extraction

M83 094-500079-400004 094-500079-400045 094-500079-40005

M93 094-500059-400004 094-500059-400045 094-500059-40005



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.0210.13
















































PK 20132013-3-19

MT551W

MT551W Conversion kit,




z Equipped for 1.2 mm welding wire z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Water-cooled MIG/MAG welding torch


45 °

MT551W


m


M83 094-500080-000004 094-500080-000045 094-500080-00005

M93 094-500060-000004 094-500060-000045 094-500060-00005




PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






















































PK 20132013-3-19

MT551W





z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix and Taurus


45 °




m


M83 094-500080-002004 094-500080-002045 094-500080-00205

M93 094-500060-002004 094-500060-002045 094-500060-00205

MT551W 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500080-003004 094-500080-003045 094-500080-00305

M93 094-500060-003004 094-500060-003045 094-500060-00305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






















































PK 20132013-3-19

MT551W





z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S


45 °



m


M83 094-500080-004004 094-500080-004045 094-500080-00405

M93 094-500060-004004 094-500060-004045 094-500060-00405


JOBs


m


M83 094-500080-007004 094-500080-007045 094-500080-00705

M93 094-500060-007004 094-500060-007045 094-500060-00705



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






















































PK 20132013-3-19

MT551W

MT551WL Conversion kit,




z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z Water-cooled MIG/MAG welding torch z Torch neck 40 mm longer


35 °

MT551WL


m

MIG/MAG welding torch, water-cooled, long torch neck

M83 094-500080-200004 094-500080-200045 094-500080-20005

M93 094-500060-200004 094-500060-200045 094-500060-20005




PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






















































PK 20132013-3-19

MT551W

MT551WL U/D MT551WL 2U/D




z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix and Taurus z Torch neck 40 mm longer


35 °

MT551WL U/D z Setting the wire feed speed z With alpha Q and also Phoenix Progress, Phoenix Expert and Taurus Synergic S, programmes



m


M83 094-500080-202004 094-500080-202045 094-500080-20205

M93 094-500060-202004 094-500060-202045 094-500060-20205

MT551WL 2U/D z Setting wire-feed speed and welding voltage or correcting the voltage z With alpha Q, Phoenix Progress, Phoenix Expert and Taurus Synergic S, programs and JOBs



m


M83 094-500080-203004 094-500080-203045 094-500080-20305

M93 094-500060-203004 094-500060-203045 094-500060-20305



PK 20132013-3-19

Replacement parts

10.01 10.1210.0510.02






















































PK 20132013-3-19

MT551W

MT551WL PC1 MT551WL PC2




z Equipped for 1.2 mm welding wire z Parallel double-loop cooling provides optimised heat removal for outstanding welding results. z Water-cooled MIG/MAG function torch z Best ignition characteristics even with thin wires z Ergonomically formed grip to take the strain out of work z Outstanding welding properties thanks to separate gas supply and optimal cooling z For alpha Q, Phoenix Progress, Phoenix Expert M3.70 and Taurus Synergic S z Torch neck 40 mm longer


35 °

MT551WL PC1 z Display and setting wire feed speed or programs


m


M83 094-500080-204004 094-500080-204045 094-500080-20405

M93 094-500060-204004 094-500060-204045 094-500060-20405

MT551WL PC2 z Display and set the wire feed speed and voltage correction or optionally select programs and

JOBs


m


M83 094-500080-207004 094-500080-207045 094-500080-20705

M93 094-500060-207004 094-500060-207045 094-500060-20705

Replacement parts

10.01 10.1210.0510.02












PK 20132013-3-19

Item Type Version Designation Item no.10.02 CT CUCRZR M9 x 35 mm; Ø 1,2 mm Contact tip 094-013531-00000















































Welding torch components and design

Item Type10.01 Gas- or water-cooled torch neck of various power classes and bend angles10.02 Wire feed rollers for various welding consumables and wire diameters10.03 Gas- or water-cooled push/pull drive units of various lengths10.04 Optional: Pistol grip

10.01

10.04

10.03

10.02

Please note that all necessary components have to be ordered individually. In this way, you can equip your welding torch immediately as desired

Components

TorchesPush-Pull torch


TorchesPush-Pull torch

Replacement parts drive unit

1 82

67

4

321

5

5

Item. Type Version Designation Item no.

1 DFH Wire guide bush 094-019334-00000

2 DED Wire inlet nozzle 094-019335-00000

3,5,6 SET ALU PP 0,8 Ø 0,8 mm Roll set, aluminium 094-019523-00000




3,5,6 SET STAHL PP 0,8 Ø 0,8 mm Roll set, steel 094-019527-00000





Torches Push-Pull torch gas cooled

PP MTCG

Drive unit with hose package Pistol grip option can be mounted without conversion High-quality Maxon motor Self-threading Colour marked wire feed rollers Plug & Play on EWM machines Several control variants or remote control function possible

PP MTCG

Also order torch neck of desired variant Order wire feed rollers separately Order appropriate Replacement parts separa-

tely

Connection Euro torch connector


m

Drive unit with hose package for gas-cooled torch necks

6 094-500107-00006 8 094-500107-00008

10 094-500107-00010

PP MTCG U/D


tely

Setting of the wire feed speed



m

Drive unit with hose package for gas-cooled torch necks, Up/Down

6 094-500107-00206 8 094-500107-00208

10 094-500107-00210

PP MTCG PC1


tely

Display and setting of wire feed speed or programs



m

Drive unit with hose package for gas-cooled torch necks, Powercontrol 1

6 094-500107-00406 8 094-500107-00408

10 094-500107-00410

gas cooled


PP MTCG PC2


tely

Display and setting of wire feed speed and voltage correction or optionally also program and JOB selection



m

Drive unit with hose package for gas-cooled torch necks, Powercontrol 2

6 094-500107-00706 8 094-500107-00708

10 094-500107-00710

MT301CG

Duty cycle CO2 330 A / 60 % Duty cycle M21 300 A / 60 % Duty cycle M21 Impuls 210 A / 60 % Ø Wire 0,8 mm - 1,6 mm Gas fl ow 10 l/min - 20 l/min

Designation Bend angle of torch neck Item no.

Torch neck

0° 094-019427-E0000 22 ° 094-017985-E0000 36 ° 094-017986-E0000 45 ° 094-017307-E0000

PP MTCG PC2

Pistol grip option can be mounted without conversion


Pistol grip option 094-019472-00000

0°

22°

36°

45°

Torches

Push-Pull torch


water cooled

PP MTCW

Drive unit with hose package Pistol grip option can be mounted without conversion High-quality Maxon motor Self-threading Colour marked wire feed rollers Plug & Play on EWM machines Several control variants or remote control function possible

PP MTCW


tely



m

Drive unit with hose package for water-cooled torch necks

6 094-500108-00006 8 094-500108-00008

10 094-500108-00010

PP MTCW U/D

v


tely

Setting of the wire feed speed



m

Drive unit with hose package for water-cooled torch necks, Up/Down

6 094-500108-00206 8 094-500108-00208

10 094-500108-00210

PP MTCW PC1


tely

Display and setting of wire feed speed or programs



m

Drive unit with hose package for water-cooled torch necks Powercontrol 1

6 094-500108-00406 8 094-500108-00408

10 094-500108-00410

PP MTCW PC2


tely

Display and setting of wire feed speed and voltage correction or optionally also program and JOB selection



m

Drive unit with hose package for water-cooled torch necks, Powercontrol 2

6 094-500108-00706 8 094-500108-00708

10 094-500108-00710

Torches Push-Pull torch water cooled


MT301CW



Replaceable torch neck

0° 094-019428-E0000 22 ° 094-017988-E0000 36 ° 094-017989-E0000 45 ° 094-017526-E0000

MT451CW



Replaceable torch neck

0° 094-019483-E0000 22 ° 094-019484-E0000 36 ° 094-019485-E0000 45 ° 094-017528-E0000

PP MTCG PC2

Pistol grip option can be mounted without conversion


Pistol grip option 094-019472-00000

0°

22°

36°

45°

0°

22°

36°

45°

Torches

Push-Pull torch water cooled


TorchesPush-Pull torch replacement parts

Replacement parts CG 301 / CW 451

10.01 10.1210.0510.02

10.06








































10.06 2,0 x 4,0 mm; 250 mm Steel liner 092-018691-00000

10.06 2,0 x 4,0 mm; 250 mm Teflon liner 092-018692-00000

- Cutting to length gauge 094-019564-00000






TorchesPush-Pull torch replacement parts

10.01 10.1210.0510.02

10.06


































10.06 2,0 x 4,0 mm; 250 mm Steel liner 092-018691-00000

10.06 2,0 x 4,0 mm; 250 mm Teflon liner 092-018692-00000

- Cutting to length gauge 094-019564-00000






Replacement parts CW 301


Welding torchesAutomated welding torches

PK 20132013-3-19

AMT301G

AMT 301 z Best ignition characteristics even with thin wires z Outstanding welding properties thanks to separate gas supply and optimal cooling z Welding torch for mechanised welding, gas-cooled z Replacement parts and spare parts identical to MT301G (excluding grip bar) z Optimal cooling through moulded inner pipes z Grip bar diameter 38 mm

Duty cycle CO2 330 A / 60 %Duty cycle M21 300 A / 60 %Duty cycle M21 pulse 210 A / 60 %Wire Ø 0.8 mm - 1.2 mmGas flow 10 l/min - 20 l/minThread, contact tip M9

AMT 301 G


m

Automated MIG/MAG welding torch, gas-cooled

0 °

1.5 094-500061-000153 094-500061-000004 094-500061-000045 094-500061-00005

22 °

1.5 094-500062-000153 094-500062-000004 094-500062-000045 094-500062-00005

36 °

1.5 094-500063-000153 094-500063-000004 094-500063-000045 094-500063-00005

45 °

1.5 094-500064-000153 094-500064-000004 094-500064-000045 094-500064-00005

40,4 45°

93,42

R 70

0°

22°

36°

45°

B

A

L1 Winkel X° R L Kreisab. L2 Ges.-Länge A B40,40 45 70 54,98 93,42 188,80 86,56 155,9640,40 36 70 43,98 104,42 188,80 74,74 166,0240,40 22 70 26,88 121,52 188,80 50,62 179,2940,40 0 70 0,00 148,40 188,80 0,00 188,80

L 1



PK 20132013-3-19

Replacement parts

10.02 10.05 10.1210.01

Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000

















10.09 3,5 X 1,5MM O-ring 094-001249-00000

10.11 COL 4,0MM Collet chuck 094-001082-00000



- COMBITIB 2.0X300 1.2x2x4 mm Brass liner blue 094-013078-90002

- COMBITIB 2.7X300 2x2.7x4.7 mm Brass liner blue 094-013872-00000

- CB 4,0MM Connecting sleeves 094-013757-00000





PK 20132013-3-19

AMT451W

AMT450W z Best ignition characteristics even with thin wires z Outstanding welding properties thanks to separate gas supply and optimal cooling z Welding torch for mechanised welding, water-cooled z Replacement parts and spare parts identical to MT451W (excluding grip bar) z Optimal cooling through moulded inner pipes z Fabric-reinforced coolant hoses for even more robustness z Grip bar diameter 38 mm

Duty cycle CO2 500 A / 100 %Duty cycle M21 450 A / 100 %Duty cycle M21 pulse 350 A / 100 %Wire Ø 0.8 mm - 1.6 mmThread, contact tip M9

AMT450W


m

Automated MIG/MAG welding torch, water-cooled

0 °

1.5 094-500065-000153 094-500065-000004 094-500065-000045 094-500065-00005

22 °

1.5 094-500066-000153 094-500066-000004 094-500066-000045 094-500066-00005

36 °

1.5 094-500067-000153 094-500067-000004 094-500067-000045 094-500067-00005

45 °

1.5 094-500068-000153 094-500068-000004 094-500068-000045 094-500068-00005

40,4 45°

93,42

R 70

0°

22°

36°

45°

B

A


L 1



PK 20132013-3-19

Replacement parts

10.02 10.05 10.1210.01

Item Type Version Designation Item no.10.01 GN TR 22 71MM Ø13 mm; 71 mm Gas nozzle 094-013105-00000
















10.09 3,5 X 1,5MM O-ring 094-001249-00000











PK 20132013-3-19

AMT551W

AMT550W z Best ignition characteristics even with thin wires z Outstanding welding properties thanks to separate gas supply and optimal cooling z Welding torch for mechanised welding, water-cooled z Replacement parts and spare parts identical to MT551W (excluding grip bar) z Optimal cooling through moulded inner pipes z Fabric-reinforced coolant hoses for even more robustness z Grip bar diameter 38 mm

Duty cycle CO2 650 A / 100 %Duty cycle M21 550 A / 100 %Duty cycle M21 pulse 500 A / 100 %Wire Ø 0.8 mm - 1.6 mmGas flow 10 l/min - 25 l/minThread, contact tip M9

AMT550W


m

Automated MIG/MAG welding torch, water-cooled

0 °

1.5 094-500069-000153 094-500069-000004 094-500069-000045 094-500069-00005

22 °

1.5 094-500070-000153 094-500070-000004 094-500070-000045 094-500070-00005

36 °

1.5 094-500071-000153 094-500071-000004 094-500071-000045 094-500071-00005

45 °

1.5 094-500072-000153 094-500072-000004 094-500072-000045 094-500072-00005


40,4 45°

93,42

R 70

0°

22°

36°

45°

B

A

L 1



PK 20132013-3-19

Replacement parts

10.01 10.02 10.05 10.12

Item Type Version Designation Item no.10.01 GN TR 23 66MM Ø 15 mm; 66 mm Gas nozzle 094-014178-00000






















10.09 3,5 X 1,5MM O-ring 094-001249-00000









Welding torchesMIG/MAG

ewm Hightec Welding GmbH /// www.ewm-group.com

The robust

Commercial welding torches for use with step switch con-

trolled power sources.Full performance of the innovative EWM welding processes can be guaranteed only with the MT welding torch series!

MHS and MIG series

Advantages – MIG series

/ MIG series with GRIP enables good control and optimal handling in any position.

/ Steady and stable arc due to reduction of temperature of the replacement parts

/ Additional sheathing of the external coolant hoses

Advantages – MHS series

/ No excessive heating of the replacement parts due to e� cient cooling system

/ Longer than average service life results in longer welding times and reduced costs

/

/ Less sticking of weld spatter

186



PK 20132013-3-19

Overview

MHS series – gas-cooled PageWelding torches Welding torches MHS series – gas-cooled MHS 15 - 24 - 25 - 36 188Welding torches Welding torches MHS series – water-cooled MHS 240 - 401 - 501 194Welding torches Welding torches MIG series gas-cooled MIG 15 - 24 - 25 - 36 202Welding torches Welding torches MIG series water-cooled MIG 401 - 452 - 555 204


Welding torchesMHS series – gas-cooled

PK 20132013-3-19

MHS 15 z 24 z 25 z 36

MHS 15 MHS 24 MHS 25 MHS 36

z Ergonomic grip with ball joint z Fast reacting microswitch and anti-kink spring on the torch as well on the connection

MHS 15 G Duty cycle CO2 180 A / 60 %Duty cycle M21 150 A / 60 %


m


3 094-018895-000004 094-018895-000045 094-018895-00005

Replacement parts

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.01 SGN 76 mm, inside Ø 10 mm Narrow-gap gas nozzle with cylinder, plug fitting 394-000212-00000

1.02 GN E-Cu Gas nozzle, conical

1.02 GN E-Cu Inside Ø 12 mm Gas nozzle long insulation, conical 394-000472-00000

1.03 GN E-Cu Cylindrical Gas nozzle long insulation, cylindrical 394-000211-00000

1.04 PGN Spot welding nozzle, plug fitting 394-000213-00000

2.01 CT M6 E-Cu-nic wire Ø 0.8 mm Contact tip M6 094-001087-00000

2.01 CT M6 E-Cu-nic wire Ø 1 mm Contact tip M6 094-001086-00000

2.01 CT M6 E-Cu-nic 25 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000405-00000

2.01 CT M6 E-Cu-nic 25 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000406-00000

2.02 SCN M6 83 mm, wire Ø 0.8 mm Narrow-gap contact tip 394-000707-00000

3 LSTCB 2,0x3,9 mm; 3m Steel liner blue 394-000208-00000



3 LSTCR 2,0x3,9 mm; 3m Steel liner red 394-000285-00000



4 LCPTFE 2,0x3,9 mm; 3m Carbon teflon liner 394-000735-00000



6.1 HN MS 30 mm Holding nipple 394-000464-00000

6.1 HN MS Holding nipple split 394-000465-00000

6.1 ORP O-ring for plastic liners 394-000468-00000

10 LBRAB Internal thread suitable for Ø 3.9/4.0 mm

Brass liner blue 394-000278-00000




PK 20132013-3-19

MHS 24 G z Replacement parts identical to MHS 240 W

Duty cycle CO2 250 A / 35 %Duty cycle M21 220 A / 35 %


m


3 094-018897-000004 094-018897-000045 094-018897-00005

Replacement parts

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 12.5 mm Gas nozzle, conical 394-000361-00000

1.03 GN E-Cu Gas nozzle cylindrical 394-000362-00000

2.01 CT M6 E-Cu 28 mm, wire Ø 0.8 mm Contact tip M6 094-001191-00000

2.01 CT M6 E-Cu 28 mm, wire Ø 1 mm Contact tip M6 094-001228-00000



2.01 CT M6 CuCrZr 28 mm, wire Ø 0.8 mm Contact tip M6, CuCrZr 094-005407-00000

2.01 CT M6 CuCrZr 28 mm, wire Ø 1 mm Contact tip M6, CuCrZr 094-003339-00000


2.01 CN-nic M6 28 mm, wire Ø 0.8 mm Contact tip M6, nickel-plated 394-000407-00000

2.01 CN-nic M6 28 mm, wire Ø 1 mm Contact tip M6, nickel-plated 394-000408-00000












5 CTH M6 26 mm Contact tip holder M6 394-000363-00000

6.1 ORGN O-ring for gas inlet nipple 394-000463-00000

7 GD Gas diffuser 394-000360-00000






PK 20132013-3-19



m


3 094-018896-000004 094-018896-000045 094-018896-00005

Replacement parts

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 15 mm Gas nozzle with spatter protection, conical 394-000370-00000

1.02 GN E-Cu Inside Ø 12 mm Gas nozzle, conical 394-000368-00000



1.03 GN E-Cu Cylindrical Gas nozzle with spatter protection, cylindrical 394-000372-00000

1.04 PGD MHS 25 Spot welding nozzle, plug fitting 394-000373-00000










2.01 CT M8 E-CU 30 mm, wire Ø 1 mm Contact tip M8 094-000941-00000

2.01 CT M8 E-CU 30 mm, wire Ø 1.2 mm Contact tip M8 094-000942-00000















MHS 15 z 24 z 25 z 36



PK 20132013-3-19

Item Type Version Designation Item no.4 LCPTFE 2,0x3,9 mm; 5m Carbon teflon liner 394-000471-00000

4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-00000












PK 20132013-3-19



m


3 094-018898-000004 094-018898-000045 094-018898-00005

Replacement parts

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu-nic Inside Ø 16 mm Gas nozzle nickel-plated, conical 394-000431-00000

1.03 GN E-Cu-nic Cylindrical Gas nozzle nickel-plated, cylindrical 394-000432-00000






























MHS 15 z 24 z 25 z 36



PK 20132013-3-19

Item Type Version Designation Item no.4 LCPTFE 2,0x3,9 mm; 4m Carbon teflon liner 394-000470-00000








7 GD Gas diffuser 394-000430-00000

7 GD-cer Gas diffuser ceramic 094-012572-00000





Welding torchesMHS series – water-cooled

PK 20132013-3-19

MHS 240 z 401 z 501

MHS 240 MHS 401 MHS 501 MHS 501-SUPER MHS KONSUL

z Ergonomic grip with ball joint z Fast reacting microswitch and anti-kink spring on the torch as well on the connection

MHS 240 W z Replacement parts identical to MHS 24 G



m


3 094-018899-000004 094-018899-000045 094-018899-00005

Replacement parts

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 12.5 mm Gas nozzle, conical 394-000361-00000













3 LSTC 2,0x4,5 mm; 3m Steel liner 394-000282-00000










PK 20132013-3-19

Item Type Version Designation Item no.4 LPAB 2,0x4,0 mm; 5m PA liner, black 394-000281-00000






7 GD Gas diffuser 394-000360-00000



10 LBRAG Internal thread suitable for Ø 4.7 mm

Brass liner green 394-000277-00000




PK 20132013-3-19

MHS 401 W z Replacement parts identical to MHS 501/501-SUPER



m


3 094-018900-000004 094-018900-000045 094-018900-00005

MHS 501 W z Replacement parts identical to MHS 401/501-SUPER



m


3 094-018901-000004 094-018901-000045 094-018901-00005

Replacement parts


















MHS 240 z 401 z 501



PK 20132013-3-19

Item Type Version Designation Item no.2.01 CT M8 E-Cu-nic 30 mm, wire Ø 1.6 mm Contact tip M8, nickel-plated 394-000457-00000























5 CTH IG-M8 AG M1 6x1 L25mm 25 mm Contact tip holder M8 394-000438-00000

5 CTH M8/M1 25MM 25 mm Contact tip holder M8 394-000439-00000


6.1 HN S Holding nipple split 394-000466-00000










PK 20132013-3-19

MHS 501-SUPER z Replacement parts identical to MHS 401/501 W z With integrated cascade cooling system



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3 394-000719-000004 394-000719-000045 394-000719-00005

Replacement parts






























MHS 240 z 401 z 501



PK 20132013-3-19

Item Type Version Designation Item no.4 LPAB 2,0x4,0 mm; 4m PA liner, black 394-000280-00000











5 CTH IG-M8 AG M1 6x1 L25mm 25 mm Contact tip holder M8 394-000438-00000

5 CTH M8/M1 25MM 25 mm Contact tip holder M8 394-000439-00000





7 GD Gas diffuser

7 GD-cer Gas diffuser ceramic








PK 20132013-3-19

MHS KONSUL 600 z With integrated cascade cooling system



m


3 394-000720-000004 394-000720-000045 394-000720-00005

Replacement parts

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.1.02 GN E-Cu Inside Ø 14 mm Gas nozzle, conical 394-000708-00000



2.01 CT M8 CuCrZr Contact tip M8, CuCrZr


























5 CTH M8 Copper Contact tip holder M8 394-000712-00000

MHS 240 z 401 z 501



PK 20132013-3-19

Item Type Version Designation Item no.5 394-000713-00000






7 GD Gas diffuser 394-000430-00000







Welding torchesMIG series gas-cooled

PK 20132013-3-19

MIG 15 z 24 z 25 z 36

MIG15 Duty cycle CO2 180 A / 60 %Duty cycle M21 150 A / 60 %Wire Ø 0.6 mm - 1 mm


m


3 094-001175-000004 094-001175-000045 094-001175-00005

MIG25 Duty cycle CO2 230 A / 60 %Duty cycle M21 200 A / 60 %Wire Ø 0.8 mm - 1.2 mm


m


3 094-001102-000004 094-001102-000045 094-001102-00005

MIG36 Duty cycle CO2 320 A / 60 %Duty cycle M21 290 A / 60 %


m


3 094-000536-000004 094-000536-000045 094-000536-00005


Welding torchesMIG series water-cooled

MIG 401 z 452 z 555

ABIMIG Grip 401 D WT z The high-quality torch for use in all equipment construction, vehicle construction, mechanical

engineering projects and steel construction z Ergonomic short grip for optimum accessibility z „GRIP“, soft components in the area of the grip and thumb rest, high grip safety, even in extreme

situations z Ball joint with optimum movement radius for ideal handling z Optimum torch cooling, long service life

Duty cycle CO2 400 A / 100 %Duty cycle M21 350 A / 100 %Wire Ø 0.8 mm - 1.2 mm


m


3 394-000473-300004 394-000473-300045 394-000473-30005

ABIMIG Grip 401 WT z The high-quality torch for use in all equipment construction, vehicle construction, mechanical

engineering projects and steel construction z Ergonomic short grip for optimum accessibility z „GRIP“, soft components in the area of the grip and thumb rest, high grip safety, even in extreme

situations z Ball joint with optimum movement radius for ideal handling z Optimum torch cooling, long service life

Duty cycle CO2 450 A / 100 %Duty cycle M21 400 A / 100 %Wire Ø 0.8 mm - 1.2 mm


m


3 394-000474-300004 394-000474-300045 394-000474-30005

ABIMIG Grip 555 DW z Two-circuit cooling system with increased coolant flow rate and new type of heat dissipation for

optimal weld current and heat transfer; guarantees lower spatter adhesion and therefore extremely long service life of the replacement parts

z Additional torch neck protection by means of a UV, ozone and temperature-resistant protective hose, increases the service life of the welding torch

z The newly designed ABIMIG® GRIP torch neck and handle system with ball joint ensures an optimal balance even in extreme welding positions

z Specially designed replacement parts for the high-performance area, excellent results particularly in the area of pulsed arc welding

Duty cycle CO2 550 A / 100 %Duty cycle 400 A / 100 %Duty cycle M21 500 A / 100 %Wire Ø 0.8 mm - 1.6 mmStandards EN 60 974-7


m


3 394-000721-300004 394-000721-300045 394-000721-30005


Welding torchesMIG series water-cooled

PK 20132013-3-19

MIG 401 z 452 z 555

ABIMIG Grip 555 W z Two-circuit cooling system with increased coolant flow rate and new type of heat dissipation for

optimal weld current and heat transfer; guarantees lower spatter adhesion and therefore extremely long service life of the replacement parts

z Additional torch neck protection by means of a UV, ozone and temperature-resistant protective hose, increases the service life of the welding torch

z The newly designed ABIMIG® GRIP torch neck and handle system with ball joint ensures an optimal balance even in extreme welding positions

z Specially designed replacement parts for the high-performance area, excellent results particularly in the area of pulsed arc welding

Duty cycle CO2 575 A / 100 %Duty cycle 400 A / 100 %Duty cycle M21 525 A / 100 %Wire Ø 0.8 mm - 1.6 mmStandards EN 60 974-7


m


3 394-000722-300004 394-000722-300045 394-000722-30005



Overview

Welding torches Page

TIG series gas-cooled TIG series gas-cooled TIG series gas-cooled

208210212214216218220222

TIG series water-cooled TIG series water-cooled TIG series water-cooled

224226228230232234236238240

Automated welding torches Automated welding torches Automated welding torches241

TW series – gas cooled TW series – gas cooled TW 17 - 26 244TW series – water-cooled TW series – water-cooled TW 18 - 20 248

Quality puts you in front

Welding torches

Safe working

The large torch triggers with optimal push point thanks to micro switches guarantee reliable switching on and o� of the welding current.

Up/down function torches

During welding and welding breaks, you can adjust the welding current to your actual requirements at the push of a button: You can select a prede� ned program depending on the machine control variant.

Retox function torches

In addition to the up/down function, the Retox control module provides information on a three-digit LED display. You can view all changes at a glance and need not look at the welding machine: The settings and indication of programs, welding current and other welding parameters.

HFL version

All TIG welding torches of the series 150 to 450 are also available as high-� ex leather design. Special hoses and cables inside the hose package enable high � exibility. The � rst metre from the handle is covered in very robust but soft nappa leather.

Rotary gas valve

Optimised for TIG welding with MMR welding machines of the Pico series. Optimal gas regulation with the rotary valve directly at the torch grip.

Ergonomic grip

With their ergonomic grips, all welding torches of the TIG series provide high gripping reliability and optimal feeling for best results.

Welding torchesTIG



Highlights

Long service life

With EWM TIG welding torches, you can work long. The extremely good cooling makes for long service life. Minimal wear and clearly reduced downtimes and set-up times give you more time for welding.

Ease of maintenance and low storage costs

EWM has limited the number of equipment parts to three: the back cap, the collet or gas lens and the gas nozzle. For you, this not only means reasonable stock-keeping but also low cost.

Fast amortisation

The welding torches for EWM's TIG welding machines pay o� quickly. Because wear is lower than average and the rare need for replacement and spare parts minimises downtimes.

Function torches – perfect on-site control

The functionality of our welding torches leaves nothing to be desired. You select the welding current, set JOBs (welding tasks) and have them displayed. All EWM welding torches have torch and function buttons with high-quality micro switches.

Highlights

E� ortless working with minimum exertion of force

An ergonomic grip with high gripping reliability, a short ball joint for optimal movement radii and lightweight and � exible hose packages allow e� ortless working without inter-ruption.

Welding torchesTIG



Welding torchesTIG series gas-cooled

PK 20132013-3-19

TIG series gas-cooled

TIG 150 z Gas-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

Duty cycle DC- 150 A / 35 %Duty cycle AC 105 A / 35 %Ø electrode 1 mm - 2.4 mmGas flow 4 l/min - 12 l/min

TIG 150 GRIP GD z Double push-button

Connection Decentral, 5-pole, G1/4“


m

TIG welding torch, gas-cooled4 394-512291-006008 394-512291-00608

TIG 150 GRIP GD HFL z Double push-button z Highly flexible hose package with 1 m leather protector



m


TIG 150 GRIP GD RETOX HFL z Setting and display of welding current and programs z For Tetrix DC, AC/DC Comfort and Synergic z „ON 12-pole connection socket“ option required z Highly flexible hose package with 1 m leather protector



m

TIG function torch, Retox, gas-cooled4 394-512291-107008 394-512291-10708



PK 20132013-3-19

Replacement parts

10.03

10.02

10.07

10.07

10.07

10.05

10.04

10.04

10.01

10.04

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN TIG 150/260 6.5 mm 36 mm Ceramic gas nozzle 094-012673-00000

10.01 GN TIG 150/260 8 mm 36 mm Ceramic gas nozzle 094-012674-00000


10.01 GN TIG 150/260 11.5 mm 36 mm Ceramic gas nozzle 094-011757-00000

10.01 GN TIG 150/260 S 6.5 mm 26 mm Ceramic gas nozzle 094-012672-00000

10.01 GN TIG 150/260 S 8 mm 26 mm Ceramic gas nozzle 094-012405-00000



10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000

10.01 GNDIF TIG 150/200/260/450 16 mm 50 mm Ceramic gas nozzle for gas lens 094-009664-00000


10.02 CDIF 150/260 1 mm 33 mm Collet with gas lens 094-012668-00000

10.02 CDIF 150/260 1.6 mm 33 mm Collet with gas lens 094-012669-00000




10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000

10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000

10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000

10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000

10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000

10.04 INS 150/260 Insulator 094-011979-00000

10.04 INS DIF 150/260 XL Insulator 094-011760-00000

10.04 ADAPT 150/260 XL Adapter ring 094-011758-00000

10.05 DIF TIG 150-450/450SC 1.6 mm Collet body with gas lens 094-009658-00000



10.07 TC 150/260 Retaining cap, short 094-011752-00000

10.07 TC 150/260 Retaining cap, medium 094-011753-00000

10.07 TC 150/260 Retaining cap, long 094-011754-00000

Product details PageTungsten electrodes 288



PK 20132013-3-19



Duty cycle DC- 150 A / 35 %Duty cycle AC 105 A / 35 %Ø electrode 1 mm - 2.4 mm

TIG 150 GRIP GD UD z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A

Gas flow 4 l/min - 12 l/minConnection Decentral, 8-pole, G1/4“


m

TIG welding torch, up/down, gas-cooled4 394-512291-002008 394-512291-00208

TIG 150 GRIP GD UD HFL z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A z Highly flexible hose package with 1 m leather protector

Gas flow 4 l/min - 12 l/minConnection Decentral, 8-pole, G1/4“


m


TIG 150 GRIP GD EZA z For operation on Phoenix and alphaQ z Double push-button

Gas flow 4 l - 12 lConnection Euro torch connector


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TIG welding torch, Euro torch connector4 394-512291-040008 394-512291-04008



PK 20132013-3-19

Replacement parts

10.03

10.02

10.07

10.07

10.07

10.05

10.04

10.04

10.01

10.04

















10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000

10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000

10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000

10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000

10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000

10.04 INS 150/260 Insulator 094-011979-00000












PK 20132013-3-19


TIG 200 z Double push-button z Gas-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

Duty cycle DC- 200 A / 35 %Ø electrode 1.6 mm - 3.2 mmGas flow 10 l/min - 20 l/min

TIG 200 GRIP GD

Duty cycle AC 140 A / 35 %Connection Decentral, 5-pole, G1/4“


m


TIG 200 GRIP GD 1T z For operation on Phoenix and alphaQ

Duty cycle AC 200 A / 35 %Connection Euro torch connector


m


TIG 200 GRIP GD HFL z Highly flexible hose package with 1 m leather protector

Duty cycle AC 140 A / 35 %Connection Decentral, 5-pole, G1/4“


m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07





10.01 GN TIG 200/450 13 mm 37 mm Ceramic gas nozzle, reinforced 094-011997-00000




10.01 GN TIG 200/450 L 7.5 mm 52 mm Ceramic gas nozzle 094-009650-00000

10.01 GN TIG 200/450 L 10 mm 52 mm Ceramic gas nozzle 094-009651-00000



10.02 COL DIF TIG 200/450/SC 1.6 mm 47 mm Collet with gas lens 094-009640-00000

10.02 COL DIF TIG 200/450/SC 2 mm 47 mm Collet with gas lens 094-009641-00000





10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000


10.05 DIF TIG 200-450/450SC 4 mm Collet body with gas lens 094-009661-00000







PK 20132013-3-19



Duty cycle DC- 200 A / 35 %Duty cycle AC 140 A / 35 %Ø electrode 1.6 mm - 3.2 mmGas flow 10 l/min - 20 l/min

TIG 200 GRIP GD RETOX HFL z Setting and display of welding current and programs z For Tetrix DC, AC/DC Comfort and Synergic z „ON 12-pole connection socket“ option required z Highly flexible hose package with 1 m leather protector



m


TIG 200 GRIP GD UD z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A



m


TIG 200 GRIP GD UD HFL z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A z Highly flexible hose package with 1 m leather protector



m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07



















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000









PK 20132013-3-19


TIG 200F z Gas-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip z TIG 200 F: Equipped with flexible torch neck


TIG 200F GRIP GD z Double push-button



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TIG 200F GRIP GD HFL z Double push-button z Highly flexible hose package with 1 m leather protector



m


TIG 200F GRIP GD RETOX HFL z Setting and display of welding current and programs z For Tetrix DC, AC/DC Comfort and Synergic z „ON 12-pole connection socket“ option required z Highly flexible hose package with 1 m leather protector



m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07



















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000









PK 20132013-3-19


TIG 200F z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A z Gas-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip z TIG 200 F: Equipped with flexible torch neck

Duty cycle DC- 200 A / 35 %Duty cycle AC 140 A / 35 %Ø electrode 1.6 mm - 3.2 mmGas flow 10 l/min - 20 l/minConnection Decentral, 8-pole, G1/4“

TIG 200F GRIP GD UD


m


TIG 200F GRIP GD UD HFL z Highly flexible hose package with 1 m leather protector


m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07



















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000









PK 20132013-3-19


TIG 17 TIG 26

z Compatible with SR replacement parts z Double push-button z Gas-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

Gas flow 10 l/min - 20 l/min

TIG 17 GD GRIP z Gas rotary valve

Duty cycle DC- 140 A / 35 %Duty cycle AC 100 A / 35 %Connection Decentral, 5-pole, G1/4“


m

TIG welding torch, gas-cooledTIG welding torch, rotary gas valve, gas-cooled, decentral

4 394-511623-006008 394-511623-006084 094-511623-001008 094-511623-00108

TIG 26 GRIP GD z Gas rotary valve

Duty cycle DC- 180 A / 35 %Duty cycle AC 130 A / 35 %Ø electrode 0.5 mm - 4 mmConnection Decentral, 5-pole, G1/4“


m

TIG welding torch, gas-cooledTIG welding torch, rotary gas valve, gas-cooled, decentral

4 394-511621-006008 394-511621-006084 094-511621-001008 094-511621-00108

TIG 26 GRIP GD KOMBI Duty cycle DC- 180 A / 35 %Duty cycle AC 130 A / 35 %Ø electrode 0.5 mm - 4 mmConnection Euro torch connector


m




PK 20132013-3-19

Replacement parts

10.04 10.05

10.07

10.07

10.04

10.01

10.05

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GNDIF TIG 17/18/26/18SC 6.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001320-00000

10.01 GNDIF TIG 17/18/26/18SC 8 mm 42 mm Ceramic gas nozzle for gas lens 094-001321-00000

10.01 GNDIF TIG 17/18/26/18SC 9.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001322-00000




10.01 GN TIG 17/18/26 8 mm 76 mm Ceramic gas nozzle, long 094-012691-00000

10.01 GN TIG 17/18/26 9.5 mm 76 mm Ceramic gas nozzle, long 094-012692-00000


10.01 GNDIF TIG 17/18/26/18SC L 8 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011135-00000

10.01 GNDIF TIG 17/18/26/18SC L 9.5 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011136-00000


10.01 GN GD TIG 17/18/26 6.5 mm 47 mm Ceramic gas nozzle 094-001316-00000

10.01 GN GD TIG 17/18/26 8 mm 47 mm Ceramic gas nozzle 094-000926-90005






10.04 INS 17/18/26 Insulator 094-001307-00000

10.04 INS DIF 17/18/26 Insulator 094-001194-00000

10.04 INS DIFJ 17/18/26 Insulator 094-003138-00000

10.05 COL TIG 17/18/26 1.2 mm 50 mm Collet 094-001310-00000

10.05 COL TIG 17/18/26 2 mm 50 mm Collet 094-001311-00000


10.05 COL AS 17/18 1.2 mm Collet body 094-001314-00000




10.05 COL AS 17/18 4 mm Collet body 094-001315-00000

10.05 COLB DIF 17/18/26 1.2 mm Collet body with gas lens 094-001324-00000




10.05 COLB DIF 17/18/26 4 mm Collet body with gas lens 094-001326-00000

10.05 COLB DIFJ TIG 17/18/26 1.6 mm Collet body with gas lens XXL 094-003137-00000



10.05 COLB DIFJ TIG 17/18/26 4 mm Collet body with gas lens XXL 094-011641-00000

10.05 COL TIG 17/18/26/18SC 0.5 mm 50 mm Collet 094-001308-00000

10.05 COL TIG 17/18/26/18SC 1 mm 50 mm Collet 094-001309-00000




10.07 TC 17/18/26/18SC Retaining cap, short 094-001120-00000

10.07 TC 17/18/26/18SC Retaining cap, long 094-001114-00000




PK 20132013-3-19


spotArc TIG z Spot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gauge

z Better surface formation in comparison to resistance welding z Flatter spot formation in comparison to MAG spot welding z Excellent seam quality due to minimal heat input z Very low thermal stresses and little distortion due to short welding times z Perfect for visible joints due to clean seam appearance

Duty cycle DC- 200 A / 60 %Duty cycle AC 160 A / 60 %Ø electrode 1.6 A - 3.2 AGas flow 5 l/min - 8 l/minConnection Decentral, 5-pole, G1/4“

spotArc TIG G


m




PK 20132013-3-19

Replacement parts

10.01

10.0510.04 10.0510.0210.06

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN CO Spot welding nozzle, edge weld 094-009602-00002

10.01 GN FI Spot welding nozzle, fillet weld 094-009603-00002

10.01 GN FL Spot welding nozzle, flat weld 094-009604-00002

10.02 GNC spotArc Gas nozzle body 094-017309-00001

10.04 INS 18SP Insulator 094-019215-00000

10.04 NH 26/18SP Spot welding nozzle holder 094-009671-00000











10.06 AG SPOTARC Setting gauge EWM spotArc torch 094-014146-00001



Welding torchesTIG series water-cooled

PK 20132013-3-19

TIG series water-cooled

TIG 20 z Compatible with SR replacement parts z Water-cooled TIG welding torch z Double push-button z Ergonomic GRIP handle for a secure grip


TIG 20 GRIP WD


m

TIG welding torch, water-cooled4 394-511445-006008 394-511445-00608

Replacement parts

10.05

10.04

10.07

10.07

10.07

10.05

10.0110.05

10.05

10.01

10.01

10.04







10.01 GN TIG 9/20 L 6.5 mm 48 mm Ceramic gas nozzle, long 094-001347-00000

10.01 GN TIG 9/20 L 8 mm 48 mm Ceramic gas nozzle, long 094-001348-00000

10.01 GN TIG 9/20 L 9.5 mm 48 mm Ceramic gas nozzle, long 094-001349-00000

10.01 GN TIG 9/20 XL 6.5 mm 63 mm Ceramic gas nozzle, long 094-012683-00000

10.01 GN TIG 9/20 XL 8 mm 63 mm Ceramic gas nozzle, long 094-012684-00000

10.01 GN TIG 9/20 XL 6.5 mm 89 mm Ceramic gas nozzle, long 094-012685-00000

10.01 GNDIF TIG 9/20 6.5 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001356-00000

10.01 GNDIF TIG 9/20 8 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001357-00000

10.01 GNDIF TIG 9/20 9.5 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001358-00000

10.01 GNDIF TIG 9/20 11 mm 25.5 mm Ceramic gas nozzle for gas lens 094-001359-00000

10.04 INS 9/20 Insulator 094-001331-00000

10.04 INS DIFJ 9/20 Insulator 094-011916-00000

10.05 COL TIG 9/20 0.5 mm 25.4 mm Collet 094-001333-00000

10.05 COL TIG 9/20 1 mm 25.4 mm Collet 094-001334-00000




PK 20132013-3-19

Item Type Version Designation Item no.10.05 COL TIG 9/20 1.6 mm 25.4 mm Collet 094-001121-00000

10.05 COL TIG 9/20 2 mm 25.4 mm Collet 094-001336-00000



10.05 CDIFJ TIG 9/20 0.5 mm 40 mm Collet for gas nozzle XXL 094-012675-00000

10.05 CDIFJ TIG 9/20 1 mm 40 mm Collet for gas nozzle XXL 094-012676-00000




10.05 COLB 9/20 1 mm Collet body 094-001338-00000

10.05 COLB 9/20 1.2 mm Collet body 094-001339-00000


10.05 COLB 9/20 2 mm Collet body 094-001341-00000



10.05 COLB DIF TIG 9/20 1 mm Collet body with gas lens 094-001350-00000

10.05 COLB DIF TIG 9/20 1.2 mm Collet body with gas lens 094-001351-00000


10.05 COLB DIF TIG 9/20 2 mm Collet body with gas lens 094-001353-00000



10.05 COLB DIFJ TIG 9/20 1 mm Collet body with gas lens XXL 094-012679-00000

10.05 COLB DIFJ TIG 9/20 1.6 mm Collet body with gas lens XXL 094-012680-00000









PK 20132013-3-19


TIG 18 TIG 18SC

z Compatible with SR replacement parts z Water-cooled TIG welding torch z Double push-button z Ergonomic GRIP handle for a secure grip

Ø electrode 0.5 mm - 4 mmGas flow 10 l/min - 20 l/min

TIG 18 GRIP WD



m


TIG 18SC GRIP WD z Greater load capacity due to improved design of the hose package

Duty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %Connection Decentral, 5-pole, G1/4“, rapid-action coupling G1/4“


m


TIG 18 GRIP WD KOMBI z Water-cooled TIG combined welding torch

Duty cycle DC- 320 A / 100 %Duty cycle AC 230 A / 100 %Connection Euro torch connector


m


Replacement parts

10.04 10.05

10.07

10.07

10.04

10.01

10.05

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GNDIF TIG 17/18/26/18SC 6.5 mm 42 mm Ceramic gas nozzle for gas lens 094-001320-00000



PK 20132013-3-19

Item Type Version Designation Item no.10.01 GNDIF TIG 17/18/26/18SC 8 mm 42 mm Ceramic gas nozzle for gas lens 094-001321-00000






10.01 GN TIG 17/18/26 9.5 mm 76 mm Ceramic gas nozzle, long 094-012692-00000



10.01 GNDIF TIG 17/18/26/18SC L 9.5 mm 76 mm Ceramic gas nozzle for gas lens, long, TIG 094-011136-00000


10.01 GNDIFJ TIG 9/17/18/20/26 9.5 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011642-00000


10.01 GNDIFJ TIG 9/17/18/20/26 16 mm 48 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-011644-00000


10.01 GNDIFJ TIG 9/17/18/20/26 24 mm 34 mm Ceramic gas nozzle for JUMBO TIG gas lens 094-012686-00000








10.04 INS 17/18/26 Insulator 094-001307-00000

10.04 INS DIF 17/18/26 Insulator 094-001194-00000

10.04 INS DIFJ 17/18/26 Insulator 094-003138-00000

10.04 INS 18SC Insulator 094-001360-00000

10.05 COL TIG 17/18/26 1.2 mm 50 mm Collet 094-001310-00000



10.05 COL HL 18SC 3.2 mm 49 mm Collet 094-001361-00000

10.05 COL HL 18SC 4 mm 49 mm Collet 094-001116-00000

10.05 COL HL 18SC 4.8 mm 49 mm Collet 094-001115-00000






10.05 COLB 18SC 3.2 mm Collet body 094-011137-00000

10.05 COLB 18SC HL 4.8 mm Collet body 094-001117-00000





10.05 COLB DIF 17/18/26 4 mm Collet body with gas lens 094-001326-00000




10.05 COLB DIFJ TIG 17/18/26 4 mm Collet body with gas lens XXL 094-011641-00000

10.05 COLB DIF 18SC 0.5 mm Collet body with gas lens 094-012696-00000

10.05 COLB DIF 18SC 1 mm Collet body with gas lens 094-012697-00000




10.05 COLB DIF 18SC 4 mm Collet body with gas lens 094-001363-00000







10.07 TC 17/18/26/18SC Retaining cap, short 094-001120-00000

10.07 TC 17/18/26/18SC Retaining cap, long 094-001114-00000




PK 20132013-3-19


TIG 260 z Water-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

Gas flow 10 l/min - 20 l/min

TIG 260 GRIP WD z Double push-button

Duty cycle DC- 260 A / 100 %Duty cycle AC 185 A / 100 %Ø electrode 1 mm - 3.2 mmConnection Decentral, 5-pole, G1/4“


m


TIG 260 GRIP WD HFL z Double push-button z Highly flexible hose package with 1 m leather protector

Duty cycle DC- 260 A / 100 %Duty cycle AC 185 A / 100 %Ø electrode 1 mm - 3.2 mmConnection Decentral, 5-pole, G1/4“


m


TIG 260 GRIP WD RETOX HFL z Setting and display of welding current and programs z For Tetrix DC, AC/DC Comfort and Synergic z „ON 12-pole connection socket“ option required z Highly flexible hose package with 1 m leather protector

Duty cycle DC- 260 - / 100 %Duty cycle AC 185 - / 100 %Connection Decentral, 12-pole, G1/4“


m

TIG function torch, Retox, water-cooled4 394-510990-107008 394-510990-10708



PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07














10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000

10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000

10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000

10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000

10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000

10.04 INS 150/260 Insulator 094-011979-00000












PK 20132013-3-19


TIG 260 z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A z Water-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

Duty cycle DC- 260 A / 100 %Duty cycle AC 185 A / 100 %Ø electrode 1 mm - 3.2 mmGas flow 10 l/min - 20 l/minConnection Decentral, 8-pole, G1/4“

TIG 260 GRIP WD UD


m

TIG welding torch, Up/Down, water-cooled4 394-510990-002008 394-510990-00208

TIG 260 GRIP WD UD HFL z Highly flexible hose package with 1 m leather protector


m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07














10.03 COL 150/260 1 mm 35 mm Collet 094-012665-00000

10.03 COL 150/260 1.6 mm 35 mm Collet 094-012406-00000

10.03 COL 150/260 2 mm 35 mm Collet 094-012666-00000

10.03 COL 150/260 2.4 mm 35 mm Collet 094-011755-00000

10.03 COL 150/260 3.2 mm 35 mm Collet 094-012667-00000

10.04 INS 150/260 Insulator 094-011979-00000












PK 20132013-3-19


TIG 450 z Water-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip


TIG 450 GRIP WD z Double push-button



m


TIG 450 GRIP WD EZA z Special version for connection to water-cooled Phoenix 355 and Taurus 355 Synergic S



m


TIG 450 GRIP WD HFL z Double push-button z Highly flexible hose package with 1 m leather protector



m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07






















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000












PK 20132013-3-19


TIG 450 TIG 450SC

z Highly flexible hose package with 1 m leather protector z Water-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

Ø electrode 1.6 mm - 4.8 mmGas flow 10 l/min - 20 l/min

TIG 450 GRIP WD RETOX HFL z Setting and display of welding current and programs z For Tetrix DC, AC/DC Comfort and Synergic z „ON 12-pole connection socket“ option required



m


TIG 450SC GRIP WD RETOX HFL z Setting and display of welding current and programs z For Tetrix DC, AC/DC Comfort and Synergic z „ON 12-pole connection socket“ option required



m


TIG 450SC GRIP WD UD HFL z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A



m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07






















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000












PK 20132013-3-19


TIG 450 TIG 450SC

z Water-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

Ø electrode 1.6 mm - 4.8 mmGas flow 10 l/min - 20 l/min

TIG 450 GRIP WD UD z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A



m


TIG 450 GRIP WD UD HFL z Setting of welding current and programs z For Picotig AC/DC, Tetrix DC and AC/DC z An 8-pole connection socket is required for portable machines up to 270 A z Highly flexible hose package with 1 m leather protector



m


TIG 450SC GRIP WD HFL z Double push-button z Highly flexible hose package with 1 m leather protector



m




PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07






















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000












PK 20132013-3-19


TIG 450 TIG 450W

z Delivered ready to weld ex works z Water-cooled TIG welding torch z Ergonomic GRIP handle for a secure grip

TIG 450 GRIP WD CW 2T UD z Setting of welding current and programs z Replaceable wire guide z Wire guide can be rotated by 270° z Ceramic-coated wire support z Different wire guide angles can be set

Type TIG 450 WD CW 12P 2T UD TIG 450 WD CW 12P 2T UD Flex

Duty cycle DC- 400 A / 100 %Duty cycle AC 280 A / 100 %Ø electrode 1.6 mm - 4.8 mmGas flow 10 l/min - 20 l/minContents – Flex bracket (15–21°)Version – Flex bracket (15–21°)

Type Designation Item no.

m

TIG 450 WD CW 12P 2T UDTIG 450 WD CW 12P 2T UD Flex

TIG welding torch, cold wire, up/down

30 ° 3 094-500091-102034 094-500091-10200

39 ° 3 094-500092-102034 094-500092-10200

42 ° 3 094-500093-102034 094-500093-10200

– 3 094-500094-102034 094-500094-10200

TIG 450 GRIP WD HW 2T UD z Setting of welding current and programs z Replaceable wire guide z Wire guide can be rotated by 270° z Ceramic-coated wire support z Different wire guide angles can be set



m

TIG welding torch, hot wire, up/down

30 ° 3 094-500095-102034 094-500095-10200

39 ° 3 094-500096-102034 094-500096-10200

42 ° 3 094-500097-102034 094-500097-10200

– 3 094-500098-102034 094-500098-10200



PK 20132013-3-19

Replacement parts

10.0210.04

10.07

10.02

10.05

10.03

10.04

10.07






















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2 mm 56 mm Collet 094-009635-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-00000












PK 20132013-3-19


spotArc TIG z Spot welding torch, with welding nozzles for fillet welds, edge welds and flat welds incl. setting gauge

z Better surface formation in comparison to resistance welding z Flatter spot formation in comparison to MAG spot welding z Excellent seam quality due to minimal heat input z Very low thermal stresses and little distortion due to short welding times z Perfect for visible joints due to clean seam appearance


spotArc TIG W


m

TIG spot welding torch, water-cooled4 094-500048-000008 094-500048-00008

Replacement parts

10.01

10.0510.04 10.0510.0210.06

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Type Version Designation Item no.10.01 GN CO Spot welding nozzle, edge weld 094-009602-00002

10.01 GN FI Spot welding nozzle, fillet weld 094-009603-00002

10.01 GN FL Spot welding nozzle, flat weld 094-009604-00002

10.02 GNC spotArc Gas nozzle body 094-017309-00001

10.04 INS 18SP Insulator 094-019215-00000

10.04 NH 26/18SP Spot welding nozzle holder 094-009671-00000











10.06 AG SPOTARC Setting gauge EWM spotArc torch 094-014146-00001



Automated welding torches

ABITIG-MT 200G z Automated TIG welding torch, gas-cooled z Long service life due to best heat dissipation with smallest possible size z Hose package outlet on side without risk of kinking z Tungsten electrode can be adjusted from the rear z Gas-cooled TIG welding torch

Duty cycle DC- 200 A / 60 %Duty cycle AC 140 A / 60 %Ø electrode 1 mm - 4.8 mm

ABITIG-MT 200G


m

Automated TIG welding torch, gas-cooled3 094-011708-000034 094-011708-00000

Replacement parts

10.01 10.04 10.02

10.03

Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-90002





PK 20132013-3-19

ABITIG-MT 300W z Automated TIG welding torch, water-cooled z Long service life due to best heat dissipation with smallest possible size z Hose package outlet on side without risk of kinking z Tungsten electrode can be adjusted from the rear z Water-cooled TIG welding torch

Duty cycle DC- 300 A / 100 %Duty cycle AC 210 A / 100 %Ø electrode 1.6 mm - 4.8 mm

ABITIG-MT 300W


m

Automated TIG welding torch, water-cooled

3 094-011709-000004 094-011709-000048 094-011709-00008

Replacement parts

10.01 10.04 10.02

10.03

Item Type Version Designation Item no.10.01 GN TIG 200/450 7.5 mm 37 mm Ceramic gas nozzle 094-009646-00000















10.03 COL 200/450 1.6 mm 56 mm Collet 094-009634-00000

10.03 COL 200/450 2.4 mm 56 mm Collet 094-009636-00000

10.03 COL 200/450 3.2 mm 56 mm Collet 094-009637-00000

10.03 COL 200/450 4 mm 56 mm Collet 094-009638-00000

10.03 COL 200/450 4.8 mm 56 mm Collet 094-009639-00000

10.04 INS 200/450 Insulator 094-011759-90002


Automated welding torches



PK 20132013-3-19

ABITIG 500W z Automated TIG welding torch, water-cooled z Long service life due to best heat dissipation with smallest possible size z Hose package outlet on side without risk of kinking z Tungsten electrode can be adjusted from the rear z Water-cooled TIG welding torch

Duty cycle DC- 500 A / 100 %Duty cycle AC 350 A / 100 %Ø electrode 1.6 mm - 6.4 mm

ABITIG 500W


m

Automated TIG welding torch, water-cooled

3 094-013706-000034 094-013706-000008 094-013706-00008

Replacement parts

10.01 10.02 10.04

10.03

Item Type Version Designation Item no.10.01 GNDIF TIG 150/200/260/450 12.5 mm 50 mm Ceramic gas nozzle for gas lens 094-009663-00000



10.02 CDIF TIG 500W MT Collet with gas lens

10.02 CDIF TIG 500W MT 1.6 mm Collet with gas lens 094-017223-00000

10.02 CDIF TIG 500W MT 2 mm Collet with gas lens 094-017224-00000



10.02 CDIF TIG 500W MT 4 mm Collet with gas lens 094-017227-00000



10.03 COL TIG 500W MT Electrode holders

10.04 INS TIG 500W MT PTFE Insulator



Welding torchesTW series – gas cooled

PK 20132013-3-19

TW 17 z 26

TW17g TW26g

z Double pressure switch z Decentral torch connection z Hose package with 1 metre highly flexible leather protection from torch handle downwards. z Gas-cooled TIG welding torch z Double push-button

TW17g Duty cycle AC 125 A / 60 %Duty cycle DC- 140 A / 60 %


m

TIG welding torch, gas-cooled, decentral, up to 140 A4 094-018902-000008 094-018902-00008

Replacement parts

80 70 75

62

63

60

96 73 77

95 72 75

90 71 75

6566

78

79

u The replacement parts shown are only an example. Depending on the version, the different torches may vary.Item Typ Version Designation Item no.80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-00000

80 GN AS 17/18/26 47 mm, size 5 Gas nozzle 394-000234-00000










90-M GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-00000









PK 20132013-3-19

Item Typ Version Designation Item no.90-M GN GLENS TW17/18/26 76 mm, size 6 Gas nozzle for gas lens 394-000319-00000


95 GN GLENS JUMBO 48 mm, size 6 Gas nozzle for gas lens, JUMBO version 394-000322-00000




80 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-00000

72-M GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-00000


75 COL AS 17/18 1 mm 52 mm Collet 394-000221-00000

75 COL AS 17/18 1.6 mm 52 mm Collet 394-000224-00000




76 COL Middle TW17/18/26 1 mm 30 mm Collet, Version Middle 394-000219-00000

76 COL Middle TW17/18/26 1.6 mm 30 mm Collet, Version Middle 394-000222-00000



79-M INS 17/18/26 Insulator 394-000215-00000

79 INS JUMBO Insulator, Version JUMBO 394-000216-00000

70 COLB AS 17/18/26 1 mm Collet body 394-000244-00000

70 COLB AS 17/18/26 1.6 mm Collet body 394-000248-00000




70 COLB Middle TW17/18/26 3.2 mm Collet body, Version Middle 394-000262-00000

63 OR 9x2,5 9 mm O-ring for back cap 394-000214-00000

60 TCL TW 17-18 Retaining cap, long 394-000218-00000

62 TCL TW 17-18 Retaining cap, short 394-000217-00000

71 GLENS AS 17/18/26 1 mm Gas lens 394-000245-00000

71 GLENS AS 17/18/26 1.6 mm Gas lens 394-000249-00000




72 GLENS JUMBO 1 mm Gas lens, Version JUMBO 394-000246-00000

72 GLENS JUMBO 1.6 mm Gas lens, Version JUMBO 394-000250-00000




72-M GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000

72-M GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-00000



- CTH TIG PTFE Conical nipple for back cap 394-000228-00000

- CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000

Product details pageTungsten electrodes 288



PK 20132013-3-19

TW26g Duty cycle AC 200 A / 60 %Duty cycle DC- 240 A / 60 %


m

TIG welding torch, gas-cooled, decentral, up to 240 A4 094-018903-000008 094-018903-00008

Replacement parts

80 70 75

62

63

60

96 73 77

95 72 75

90 71 75

6566

78

79

























TW 17 z 26



PK 20132013-3-19

Item Typ Version Designation Item no.80 GN AS Middle 20 mm, size 5 Gas nozzle Argon 394-000235-00000












79-M INS 17/18/26 Insulator 394-000215-00000





















72-M GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000




- CTH TIG PTFE Conical nipple for back cap 394-000228-00000

- CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000



Welding torchesTW series – water-cooled

PK 20132013-3-19

TW 18 z 20

TW18w TW20w

z Double pressure switch z Decentral torch connection z Hose package with 1 metre highly flexible leather protection from torch handle downwards. z Water-cooled TIG welding torch z Double push-button

TW18w Duty cycle AC 240 A / 60 %Duty cycle DC- 320 A / 60 %


m

TIG welding torch, water-cooled, decentral, up to 320 A4 094-018904-000008 094-018904-00008

Replacement parts

71 75 78

72-M 76 79-M

95 72 76 79

60

63

90-M

70 78 80 75

62

90








- GN AS 17/18/26 76 mm, size 4 Gas nozzle 394-000233-00000




90 GN GLENS TW17/18/26 42 mm, size 11 Gas nozzle for gas lens 394-000328-00000



PK 20132013-3-19

Item Typ Version Designation Item no.90 GN GLENS TW17/18/26 42 mm, size 4 Gas nozzle for gas lens 394-000315-00000




- GN GLENS TW17/18/26 42 mm, size 8 Gas nozzle for gas lens 394-000325-00000









96 GN GLENS Middle 20 mm, size 5 Gas nozzle for gas lens, Middle version 394-000238-00000











78 INS 17/18/26 Insulator 394-000215-00000





















73 GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000

73 GN Middle TW17/18/26 1.6 mm Gas lens, Version Middle 394-000251-00000



65 CTH TIG PTFE Conical nipple for back cap 394-000228-00000

66 CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000




PK 20132013-3-19

TW20w Duty cycle AC 200 A / 60 %Duty cycle DC- 220 A / 60 %


m

TIG welding torch, water-cooled, decentral, up to 220 A4 094-018905-000008 094-018905-00008

Replacement parts

71 75 78

72-M 76 79-M

95 72 76 79

60

63

90-M

70 78 80 75

62

90

Item Typ Version Designation Item no.80 GN AS 17/18/26 47 mm, size 4 Gas nozzle 394-000232-00000























TW 18 z 20



PK 20132013-3-19

Item Typ Version Designation Item no.95 GN GLENS JUMBO 48 mm, size 12 Gas nozzle for gas lens, JUMBO version 394-000329-00000













78 INS 17/18/26 Insulator 394-000215-00000





















73 GN Middle TW17/18/26 1 mm Gas lens, Version Middle 394-000247-00000




65 CTH TIG PTFE Conical nipple for back cap 394-000228-00000

66 CTH GN PTFE Conical nipple for gas nozzle 394-000229-00000

Overview

Manual welding torches PageMIG/MAG welding torch replacement parts Extraction nozzles 252

Gas nozzlesMT series 253MIG series 254

Contact tipsM6 / M8 255M7 / M9 258

Contact tip holdersMT series 259MIG series 260

Gas diffuserMT series 261MIG series 262

Steel liners Insulated 263

PA and teflon linersCombined liners 264Material sold by the metre 267

Accessories 266Wearing parts kits Wearing parts kits 268


Manual welding torchesMIG/MAG welding torch replacement parts

PK 20132013-3-19

Extraction nozzles

RAD MT221GF/MT301WF z Extraction nozzle, suitable for MT221GF and MT301WF

Designation Item no.Extraction nozzle 094-014997-00000

RAD MT451 WF z Extraction nozzle, suitable for MT451WF

Designation Item no.Extraction nozzle 094-014998-00000



Gas nozzles MT series

MT221G z Screw-on gas nozzle, fits MT221G and MT301W torch series z Made from nickel-plated copper

Length 66 mmMaterial Copper, nickel-plated

Designation Ø nozzle Length PU Item no.mm mm Pc.

Gas nozzle, Innershield 20.0 58 2 094-013644-90002

Gas nozzle

11.066 10

094-013062-0000013.0 094-013061-0000016.0 094-013063-00000

MT301G / MT451W z Screw-on gas nozzle, fits MT301G and MT451W torch series z Made from nickel-plated copper


Designation Ø nozzle PU Item no.mm Pc.

Gas nozzle

13.010

094-013105-0000015.0 094-013106-0000118.0 094-013107-00000

MT401G / MT551W z Short screw-on gas nozzle, fits MT401G and MT551W torch series z Made from nickel-plated copper



Gas nozzle

15.010

094-014177-0000017.0 094-014179-0000019.0 094-014181-00000

MT401G / MT551W z Long screw-on gas nozzle, fits MT401G and MT551W torch series z Made from nickel-plated copper



Gas nozzle

15.010

094-014178-0000017.0 094-014180-0000019.0 094-014182-00000



PK 20132013-3-19

Gas nozzles MIG series

MIG 15 z Nickel-plated, insulated gas nozzle, fits MIG 15 torches



Gas nozzle

9.510

094-001212-0000012.0 094-001085-0000016.0 094-001198-00000

MIG 24/240 z Nickel-plated gas nozzle, fits MIG 24/240 torches z Plug-in with clamping ring

Length 63.5 mmMaterial Copper, nickel-plated


Gas nozzle

10.010

094-001234-0000012.5 094-001190-0000017.0 094-001233-00000

MIG 25 z Nickel-plated, insulated, plug-in gas nozzle; fits MIG 25 welding torches.



Gas nozzle

11.510

094-001647-0000015.0 094-002079-0000018.0 094-013288-00000

MIG 36 z Nickel-plated gas nozzle, plug-in with clamping ring; fits MIG 36 torches



Gas nozzle

12.010

094-001241-0000016.0 094-001240-0000019.0 094-001239-00000

MIG 401/452/501 z Gas nozzles for torch types MIG 401, 452 and 501 z Copper, bright, with clamping ring

Length 76 mmMaterial Copper


Gas nozzle

14.010

094-001260-0000016.0 094-000945-0000020.0 094-001259-00000



PK 20132013-3-19

Contact tips M6 / M8

M6 E-Cu z Contact tip made from E-Cu copper z For universal use with all EWM torch series with M6 contact tip thread

Length 28 mmThread, contact tip M6Material E-CU

Designation Wire Ø PU Item no.mm Pc.

Contact tip

0.8

10

094-016101-000000.9 094-016102-000001.0 094-016103-000001.2 094-016104-00000

CT M6 CuCrZr z Contact tip made from copper/chrome/zirconium alloy z For particularly long service life z For universal use with all EWM torch series with M6 contact tip thread

Length 28 mmThread, contact tip M6Material CuCrZr


Contact tip

0.8

10

094-013071-000000.9 094-013122-000001.0 094-013072-000001.2 094-014317-00000

M6 A E-Cu z Contact tip made from E-Cu copper z Especially for aluminium z For universal use with all EWM torch series with M6 contact tip thread



Contact tip

0.8

10

094-016105-000000.9 094-016106-000001.0 094-016107-000001.2 094-016108-00000

M8 E-CU z Contact tip made from E-Cu copper



Contact tip, aluminium welding

0.8

10

094-016109-000000.9 094-016110-000001.0 094-016111-000001.2 094-007238-000001.4 094-016112-000001.6 094-016113-000002.0 094-016114-00000



PK 20132013-3-19

M8 CuCrZr z Contact tip made from copper/chrome/zirconium alloy z For particularly long service life z For universal use with all EWM torch series with M8 contact tip thread



Contact tip

0.8

10

094-014024-000000.9 094-013129-000001.0 094-014222-000001.2 094-013113-000001.4 094-014191-000001.6 094-014192-000002.0 094-014193-00000

M8 A E-Cu z Contact tip made from E-Cu copper z Especially for aluminium z For universal use with all EWM torch series with M8 contact tip thread



Contact tip

0.8

10

094-016115-000000.9 094-016116-000001.0 094-016117-000001.2 094-016118-000001.4 094-016119-000001.6 094-016120-000002.0 094-016920-00000




PK 20132013-3-19

M7 CuCrZr z Precision-manufactured contact tip made from a copper/chrome/zirconium alloy z For particularly long service life z Self-centring with bore to house the steel liner/liner z For universal application with any MT torch with M7 contact tip thread



Contact tip

0.8

10

094-013535-000000.9 094-013536-000001.0 094-013537-000001.2 094-013538-00000

M7 A E-Cu z Precision-manufactured contact tip made from E-Cu copper z Self-centring with fastener to secure the steel liner/liner z Especially for aluminium z For universal application with any MT torch with M7 contact tip thread




0.8

10

094-013550-000000.9 094-013551-000001.0 094-013552-000001.2 094-013553-00000

M9 CuCrZr z Precision-manufactured contact tip made from copper/chrome/zirconium alloy z For particularly long service life z Self-centring with bore to house the steel liner/liner z For universal use with all MT torches with M9 contact tip thread



Contact tip

0.8

10

094-013528-000000.9 094-013529-000001.0 094-013530-000001.2 094-013531-000001.4 094-013532-000001.6 094-013533-000002.0 094-013534-000002.4 094-013720-00000




PK 20132013-3-19


M9 A E-Cu z Precision-manufactured contact tip made from E-Cu copper z Self-centring with fastener to secure the steel liner/liner z Especially for aluminium z For universal use with all MT torches with M9 contact tip thread




0.8

10

094-013543-000000.9 094-013544-000001.0 094-013545-000001.2 094-013546-000001.4 094-013547-000001.6 094-013548-000002.0 094-013549-00000



PK 20132013-3-19

Contact tip holders MT series

CTH M6 CuCrZr z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. z For torch series MT221G and MT301W

Thread, contact tip M6Material CuCrZr

Designation Length PU Item no.mm Pc.

Contact tip holder 30 10 094-013069-0000233 094-013070-00002

CTH M7 CUCRZR z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. z For torch series MT221G and MT301W



Contact tip holder 34.5 10 094-013542-0000231.5 094-013541-00002









CTH M9 CUCRZR z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. z For torch series MT301G and MT451W




CTH M9 CUCRZR z Precision-manufactured contact tip holder made from copper/chrome/zirconium alloy. z For torch series MT401G and M551W



Contact tip holder 35 10 094-013856-0000138 094-016425-00000



PK 20132013-3-19

Contact tip holders MIG series

GNH MIG 15 z Contact tip holder, MIG 15

Length 41 mmThread, contact tip M6

Type Designation Material PU Item no.Pc.

GNH MIG 15 Gas nozzle holder Brass 10 094-001207-00000NOSP MIG15 Nozzle spring Spring steel 20 094-001083-00000

CTH MIG 25 z Contact tip holder for MIG 25 welding torch.

Length 35 mmThread, contact tip M6

Type Designation Material PU Item no.Pc.

CTH MIG 25 Contact tip holder Brass 10 094-001823-00000NOSP MIG25 Nozzle spring Spring steel 20 094-001646-00000

CTH MIG 24 / 240 z Contact tip holder for MIG 24/240 and PP 24/240 torch types

Length 26 mmThread, contact tip M6Material Brass

Designation PU Item no.Pc.

Contact tip holder 10 094-001227-00000

CTH MIG 36 z Contact tip holder for MIG 36 torch types

Length 28 mmMaterial Brass

Designation PU Thread, contact tip Item no.Pc.

Contact tip holder 10 M6 094-001237-00000M8 094-012552-00000

CTH MIG 401/501 z Contact tip holder for MIG 401/501 torch types


Designation PU Thread, contact tip Item no.Pc.

Contact tip holder 10 M6 094-001656-00000M8 094-001658-00000



PK 20132013-3-19

Gas diffusers MT series

GD MT221G z Gas diffuser made from highly heat-resistant, fibre-reinforced plastic z For MT221G and MT301W welding torches

Material Plastic


Gas diffuser 10 094-013094-00002

GD MT301G/451W z Gas diffuser made from highly heat-resistant, fibre-reinforced plastic z For torch series MT301G and MT451W

Material Plastic


Gas diffuser 10 094-013096-00002

GD MT401G/551W z Screw-on gas distributor made from highly heat-resistant, fibre-reinforced plastic z For torch series MT401G and MT551W

Material Plastic


Gas diffuser 10 094-013111-00000



PK 20132013-3-19

Gas diffusers MIG series

GD MIG 24 z Gas diffuser z For MIG 24 welding torches

Length 20 mmMaterial Press fabric


Gas diffuser standard 10 094-009009-00000

GD MIG 36 z Gas diffuser z For MIG 36 welding torches

Length 32.5 mm

Designation Material PU Item no.Pc.

Gas diffuser standard Press fabric10

094-001236-00000Gas diffuser Longlife Thermoplastic 094-012571-00000Gas diffuser ceramic Ceramic 094-012572-00000

GD MIG 401/501 z Gas diffuser z For MIG 401 and MIG 501 welding torches

Length 28 mm

Designation Material PU Item no.Pc.

Gas diffuser standard Press fabric10

094-000948-00000Gas diffuser Longlife Thermoplastic 094-011628-00000Gas diffuser ceramic Ceramic 094-012649-00000



PK 20132013-3-19

Steel liners Insulated

LSTC z Steel liner for supporting low-alloy and medium-alloy welding wires z Used in gas- and water-cooled torches in the MT series z Insulation prevents gas losses

Wire Ø 0.8 mm - 1 mmInside Ø 1.5 mmOutside Ø 4 mmColour code BlueMaterial Steel liner

Designation Length Item no.m

Steel liner, insulated, for MT series

3.0 094-013074-000004.0 094-013075-000005.0 094-014221-00000


Wire Ø 1.2 mm - 1.6 mmInside Ø 2 mmOutside Ø 4 mmColour code RedMaterial Steel liner



3.0 094-007239-000004.0 094-014223-000005.0 094-014224-00000


Wire Ø 1.6 mm - 2 mmInside Ø 2.4 mmOutside Ø 4.5 mmColour code WhiteMaterial Steel liner



3.0 094-013662-000004.0 094-013663-000005.0 094-013664-00000



PK 20132013-3-19

PA and teflon liners Combined liners

LPA COMBI z Combined liner z Manufactured to length, with collet and O-ring

Wire Ø 0.8 mm - 1 mmInside Ø 1.5 mmOutside Ø 4 mmColour code Dark greyMaterial PA


Combined liner, PA

3.0 094-013687-000004.0 094-013687-000045.0 094-013687-00005


Wire Ø 1.2 mm - 1.6 mmInside Ø 2 mmOutside Ø 4 mmColour code Dark greyMaterial PA


Combined liner, PA

3.0 094-013076-000004.0 094-013077-000005.0 094-013565-00000


Wire Ø 1.6 mm - 2 mmInside Ø 2.3 mmOutside Ø 4.7 mmColour code Dark greyMaterial PA


Combined liner, PA

3.0 094-013665-000004.0 094-013666-000005.0 094-013667-00000

LPTFE COMBI z Combined liner z Manufactured to length, with collet and O-ring

Wire Ø 0.8 mm - 1.2 mmInside Ø 1.5 mmOutside Ø 4 mmColour code BlueMaterial Teflon

Length Item no.m3.0 094-013800-000004.0 094-013800-000045.0 094-013800-00005



PK 20132013-3-19


Wire Ø 1 mm - 1.2 mmInside Ø 2 mmOutside Ø 4 mmColour code RedMaterial Teflon

Length Item no.m3.0 094-013801-000004.0 094-013801-000045.0 094-013801-00005


Wire Ø 1.6 mm - 2 mmInside Ø 2.7 mmOutside Ø 4.7 mmColour code YellowMaterial Teflon

Length Item no.m3.0 094-013802-000004.0 094-013802-000045.0 094-013802-00005

LCPTFE COMBI 1.5-4.0 z Combined liner z Manufactured to length, with collet and O-ring

Wire Ø 0.8 mm - 1.2 mmInside Ø 1.5 mmOutside Ø 4 mmColour code BlackMaterial Carbon teflon


Combined liner, carbon Teflon

3.0 094-013871-000004.0 094-013871-000045.0 094-013871-00005



PK 20132013-3-19


Wire Ø 1.2 mm - 1.6 mmInside Ø 2 mmOutside Ø 4 mmColour code BlackMaterial Carbon teflon



3.0 094-013828-000004.0 094-013828-000045.0 094-013828-00005


Wire Ø 1.6 mm - 2 mmInside Ø 2.7 mmOutside Ø 4.7 mmColour code BlackMaterial Carbon teflon



3.0 094-013829-000004.0 094-013829-000045.0 094-013829-00005

PA and teflon liners Combined liners

Accessories

Diverses z Neck liners for screwing onto PA or Teflon liners z O-rings to seal Teflon and PA liners z Collet chucks for fixing in Euro torch connector z Jointing sleeve for fitting the neck liner z Hexagon nut for Euro torch connector z Torch key for fitting contact tip, contact tip holder and other accessories

Type Designation PU Item no.Pc.

COMBITIB 2.0X300 Brass liner blue

2 094-013078-90002

COMBITIB 2.7X300

5 094-013872-00000

3,5 X 1,5MM O-ring – 094-001249-00000COL 4,0MM Collet chuck 20 094-001082-00000COL 4,7MM 10 094-001291-00000CB 4,0MM Connecting sleeves 20 094-013757-00000CB 4,7MM 094-013758-00000NUT EZA Hexagonal nut 10 094-001080-00000TTOOL MT 5/12MM

Torch key, SW5/12MM 1 094-016038-00001

COMBITIB 2.0X300

Brass liner blue 5 094-013078-00000



PK 20132013-3-19

PA and teflon liners Material sold by the metre

PA z By the metre in various diameters

Colour code GreyMaterial PA

Designation Wire Ø Inside Ø Outside Ø PU Item no.mm mm mm m

PA liner, by the metre

0.8 1.4 4.0 200094-013781-00200

1.2 2.0 094-013782-002001.6 2.3 4.7 094-013783-002000.8 1.4 4.0 1

394-013781-000011.2 2.0 394-013782-000011.6 2.3 4.7 394-013783-00001

PTFE (teflon) z By the metre in various diameters

Colour code Blue/red/yellowMaterial Teflon


Teflon liner, by the metre

0.8 1.5 4.0 100094-013487-00100

1.2 2.0 094-013490-001001.6 2.7 4.7 094-013523-001000.8 1.5 4.0 1

394-013487-000011.2 2.0 394-013490-000011.6 2.7 4.7 394-013523-00001

PTFE (carbon teflon) z By the metre in various diameters

Colour code BlackMaterial Carbon teflon


Carbon teflon liner, by the metre

0.8 1.5 4.0 100094-013870-00100

1.2 2.0 094-013524-001001.6 2.7 4.7 094-013525-001000.8 1.5 4.0 1

394-013870-000011.2 2.0 394-013524-000011.6 2.7 4.7 394-013525-00001



PK 20132013-3-19

Wearing parts kits

MT221G / MT 301W ALU z Replacement parts set, aluminium: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 30.5 mm and 33.5 mm z 1 x gas nozzle 11 mm, 13 mm and 16 mm z 1 x gas diffuser 11.1 z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT220G

Wire Ø 0.8 mm - 1.2 mmThread, contact tip M6

M6

Designation Item no.Replacement parts set, aluminium 092-013427-40001

MT221G / MT 301W ALU z Replacement parts set, aluminium: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 31.5 mm and 34.5 mm z 1 x gas nozzle 11 mm, 13 mm and 16 mm z 1 x gas diffuser 11.1 z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT220G


M7


MT221G - MT301W ST/CR z Replacement parts set, steel/CrNI: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 30.5 mm and 33.5 mm z 1 x gas nozzle 11 mm, 13 mm and 16 mm z 1 x gas diffuser 11.1 z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT220G


Designation Item no.Replacement parts set, steel/chromium nickel 092-013427-40000



PK 20132013-3-19

MT221G - MT301W ST/CR z Replacement parts set, aluminium: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 31.5 mm and 34.5 mm z 1 x gas nozzle 11 mm, 13 mm and 16 mm z 1 x gas diffuser 11.1 z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT220G



MT301G - MT451W AL z Replacement parts set, aluminium: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 34.1 mm and 37.1 mm z 1 x gas nozzle 13 mm, 15 mm and 18 mm z 1 x gas diffuser 13.1 mm z 1 x torch key z 1 x gas nozzle cleaner z Suitable for MT300G and MT450W


M8


MT301G - MT451W AL z Replacement parts set, aluminium: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 34.5 mm and 37.5 mm z 1 x gas nozzle 13 mm, 15 mm and 18 mm z 1 x gas diffuser 13.1 mm z 1 x torch key z 1 x gas nozzle cleaner z Suitable for MT300G and MT450W


M9




PK 20132013-3-19

MT301G - MT451W ST/CR z Replacement parts set, steel/CrNI: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 34.1 mm and 37.1 mm z 1 x gas nozzle 13 mm, 15 mm and 18 mm z 1 x gas diffuser 13.1 mm z 1 x torch key z 1 x gas nozzle cleaner z Suitable for MT300G and MT450W


M8


MT301G - MT451W ST/CR z Replacement parts set, steel/CrNI: z 5 x contact tip 0.8 mm, 1.0 mm and 1.2 mm z 2 x contact tip holder 34.5 mm and 37.5 mm z 1 x gas nozzle 13 mm, 15 mm and 18 mm z 1 x gas diffuser 13.1 mm z 1 x torch key z 1 x gas nozzle cleaner z Suitable for MT300G and MT450W


M9


MT401G - MT511W z Replacement parts set, aluminium: z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm z 2 x contact tip holder 35 mm and 38 mm z 1 x gas nozzle 15 mm, 17 mm and 19 mm z 1 x gas diffuser 20 mm z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT400G and MT550W

Wire Ø 1 mm - 1.6 mmThread, contact tip M8

M8


Wearing parts kits



PK 20132013-3-19

MT401G - MT511W z Replacement parts set, aluminium: z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm z 2 x contact tip holder 35 mm and 38 mm z 1 x gas nozzle 15 mm, 17 mm and 19 mm z 1 x gas diffuser 20 mm z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT400G and MT550W


M9


MT401G - MT511W z Replacement parts set, steel/CrNI: z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm z 2 x contact tip holder 34.5 mm and 37.5 mm z 1 x gas nozzle 15 mm, 17 mm and 19 mm z 1 x gas diffuser 20 mm z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT400G and MT550W


M8


MT401G - MT511W z Replacement parts set, steel/CrNI: z 5 x contact tip 1.0 mm, 1.2 mm and 1.6 mm z 2 x contact tip holder 35 mm and 38 mm z 1 x gas nozzle 15 mm, 17 mm and 19 mm z 1 x gas diffuser 20 mm z 1 x torch key z 1 x gas nozzle cleaner z Also suitable for MT400G and MT550W


M9



Manual welding torchesOverview

PK 20132013-3-19

Overview

Manual welding torches Page

Manual welding torches TIG welding torch replaceable parts

Gas nozzlesTIG 150/260 GRIP 274TIG series 275

Collets TIG series 280Collet bodies TIG series 282Insulators 285Back caps 286spotArc replacement parts 287Tungsten electrodes 288TIG welding torch replaceable parts 291


Manual welding torchesTIG welding torch replaceable parts

PK 20132013-3-19

Gas nozzles TIG 150/260 GRIP

GN TIG 150/260 z Ceramic gas nozzles z For TIG 150/260 torch types

Length 36 mmMaterial Ceramic

Designation Ø nozzle Size PU Item no.mm Pc.

Ceramic gas nozzle

6.5 6.0

10

094-012673-000008.0 7.0 094-012674-00000

10.0 8.0 094-011982-0000011.5 10.0 094-011757-00000

GN TIG 150/260 S z Ceramic gas nozzles z For TIG 150/260 torch types



Ceramic gas nozzle

6.5 4.0

10

094-012672-000008.0 6.0 094-012405-00000

10.0 8.0 094-011756-0000011.5 10.0 094-011980-00000



PK 20132013-3-19

Gas nozzles TIG series

GN TIG 200/450 z Ceramic gas nozzles z For TIG 200/450 torch types



Ceramic gas nozzleCeramic gas nozzle, reinforced

7.5 5.0

10

094-009646-0000010.0 6.0 094-009647-0000013.0 8.0 094-009648-0000015.0 10.0 094-009649-0000013.0 8.0 094-011997-0000015.0 12.0 094-011998-00000

GN TIG 200/450 S z Ceramic gas nozzles z For TIG 200/450 torch types



Ceramic gas nozzle10.0 4.0 10 094-009655-0000013.0 6.0 094-009656-00000

GN TIG 200/450 L z Extended gas nozzle for hard-to-reach spots z For TIG 200/450 torch types



Ceramic gas nozzle

7.5 5.0

10

094-009650-0000010.0 6.0 094-009651-0000013.0 8.0 094-009653-0000015.0 10.0 094-009654-00000

GN TIG 9/20 z Standard gas nozzle for welding steel and aluminium z For TIG 9 and 20 torch types



Ceramic gas nozzle

6.5 4.0

10

094-001343-000008.0 5.0 094-001344-000009.5 6.0 094-001345-00000

11.0 7.0 094-000930-0000012.5 8.0 094-001122-0000016.0 10.0 094-001346-00000



PK 20132013-3-19

GN TIG 9/20 L z Extended gas nozzle for hard-to-reach spots z For TIG 9 and 20 torch types



Ceramic gas nozzle, long

6.5 4.010

094-001347-000008.0 5.0 094-001348-000009.5 6.0 094-001349-00000

GN TIG 9/20 XL z Extended gas nozzle for hard-to-reach spots z For TIG 9 and 20 torch types

Material Ceramic

Designation Ø nozzle Length Size PU Item no.mm mm Pc.


6.5 63 4.010

094-012683-000008.0 5.0 094-012684-000006.5 89 4.0 094-012685-00000

GN TIG 17/18/26 z Extended gas nozzle for hard-to-reach spots z For TIG 17/18/26 torch types




8.0 5.010

094-012691-000009.5 6.0 094-012692-00000

11.0 7.0 094-012693-00000

GNDIF TIG 9/20 z Gas nozzle fitting the collet body with gas diffusor z Suitable for all materials z Excellent welding results with CrNi steels z For TIG 9 and 20 torch types

Length 25.5 mmMaterial Ceramic


Ceramic gas nozzle for gas lens

6.5 4.0

10

094-001356-000008.0 5.0 094-001357-000009.5 6.0 094-001358-00000

11.0 7.0 094-001359-000009.5 6.0 094-001358-00000




PK 20132013-3-19

GN GD TIG 17/18/26 z Standard gas nozzle for welding steel and aluminium z For TIG 17/18/26 torch types

Material Ceramic


Ceramic gas nozzle

6.5

47

4.0 10 094-001316-000008.0 5.0 5 094-000926-900059.5 6.0

10

094-001317-0000011.0 7.0 094-000927-0000012.5 8.0 094-000929-0000016.0 10.0 094-001318-0000019.5 50 12.0 094-001319-00000

GNDIF TIG 150/200/260/450 z Gas nozzles fitting the collet body with gas diffuser z For TIG 150/200/260/450 torch types




12.5 12.010

094-009663-0000016.0 16.0 094-009664-0000019.5 20.0 094-009665-00000

GNDIF TIG 17/18/26/18SC z Gas nozzle fitting the collet body with gas diffusor z Suitable for all materials z Excellent welding results with CrNi steels z For TIG 17/18/26/18SC torch types




6.5 4.0

10

094-001320-000008.0 5.0 094-001321-000009.5 6.0 094-001322-00000

11.0 7.0 094-001195-0000012.5 8.0 094-001196-0000016.0 10.0 094-001323-00000

GNDIF TIG 17/18/26/18SC L z Gas nozzle fitting the collet body with gas diffusor z Extended gas nozzle for hard-to-reach spots z For TIG 17/18/26/18SC torch types



Ceramic gas nozzle for gas lens, long, TIG

8.0 5.010

094-011135-000009.5 6.0 094-011136-00000

11.0 7.0 094-012694-00000



PK 20132013-3-19

GNDIFJ TIG 9/17/18/20/26 z JUMBO gas nozzle for collet body with JUMBO gas lens z Ideal for titanium welding z Excellent results, even with CrNi z For TIG 9/17/18/20/26/18SC torch types

Material Ceramic


Ceramic gas noz-zle for JUMBO TIG gas lens

9.5

48

6.0

10

094-011642-0000012.5 8.0 094-011643-0000016.0 10.0 094-011644-0000019.5 12.0 094-003136-0000024 34 094-012686-00000



Collets TIG series

COL TIG 150/260 z Collet for various tungsten electrode diameters z For TIG 150/260 torch types


Designation Ø electrode PU Item no.mm Pc.

Collet

1.0

5

094-012665-000001.6 094-012406-000002.0 094-012666-000002.4 094-011755-000003.2 094-012667-00000

CDIF TIG 150/260 z Collet with gas diffusor for various tungsten electrode diameters z Improves gas shielding and provides a laminar gas flow z Recommended to avoid discolouration when welding CrNi steels z For TIG 150/260 torch types


Designation Ø electrode Item no.mm

Collet with gas lens

1.0 094-012668-000001.6 094-012669-000002.0 094-012670-000002.4 094-011984-000003.2 094-012671-00000

COL TIG 200/450W/SC z Collet for various tungsten electrode diameters z For TIG 200/450 torch types



Collet

1.6

5

094-009634-000002.0 094-009635-000002.4 094-009636-000003.2 094-009637-000004.0 094-009638-000004.8 094-009639-00000

CDIF TIG 200/450/SC z Collet with gas diffusor for various tungsten electrode diameters z Improves gas shielding and provides a laminar gas flow z Recommended to avoid discolouration when welding CrNi steels z For TIG 200/450 torch types



Collet with gas lens

1.6 094-009640-000002.0 094-009641-000002.4 094-009642-000003.2 094-009643-000004.0 094-009644-000004.8 094-009645-00000




PK 20132013-3-19

Collets TIG series

COL TIG 9/20 z Collet for various tungsten electrode diameters z For TIG 9/20 torch types

Length 25.4 mmMaterial Copper


Collet

0.5

10

094-001333-000001.0 094-001334-000001.2 094-001335-000001.6 094-001121-000002.0 094-001336-000002.4 094-000934-000003.2 094-001337-00000

CDIFJ TIG 9/20 z Collet for various tungsten electrode diameters z For use with jumbo gas nozzles z For TIG 9/20 torch types



Collet for gas nozzle XXL

0.5

10

094-012675-000001.0 094-012676-000001.6 094-012677-000002.4 094-002971-000003.2 094-012678-00000

COL TIG 17/18/26 z Copper collet for different tungsten electrode diameters z For TIG 17/18/26 torch types



Collet

1.210

094-001310-000002.0 094-001311-000004.0 094-001312-00000

COL TIG 17/18/26/18SC z Copper collet for different tungsten electrode diameters z For TIG 17/18/26/18SC torch types



Collet

0.5

10

094-001308-000001.0 094-001309-000001.6 094-000931-000002.4 094-000932-000003.2 094-000935-00000



PK 20132013-3-19

COL HL 18SC z Collet for various tungsten electrode diameters z For high-performance torch TIG 18SC



Collet

3.210

094-001361-000004.0 094-001116-000004.8 094-001115-00000



PK 20132013-3-19

Collet body TIG series

DIF TIG 150-450/450SC z Collet body with gas diffusor for various tungsten electrode diameters z Improves gas shielding and provides a laminar gas flow z For TIG 150-450 torch types

Material Brass


Collet body with gas lens

1.6 094-009658-000002.4 094-009659-000003.2 094-009660-000004.0 094-009661-000004.8 094-009662-00000

COLB DIF TIG 9/20 z Collet body with gas diffusor for various tungsten electrode diameters z Improves gas shielding and provides a laminar gas flow z Recommended to avoid discolouration when welding CrNi steels z For TIG 9 and 20 torch types

Material Brass



0.5 - 1

10

094-001350-000001.2 094-001351-000001.6 094-001352-000002.0 094-001353-000002.4 094-001354-000003.2 094-001355-00000

COLB TW 9/20 z Collet body z For TIG 9 and 20 torch types

Material Copper


Collet body

0.5 - 1

10

094-001338-000001.2 094-001339-000001.6 094-001340-000002.0 094-001341-000002.4 094-000939-000003.2 094-001342-00000

COLB DIFJ TIG 9/20 z Collet body with extra-large gas lens for various tungsten electrode diameters z Improves gas shielding and provides a laminar gas flow z Specially developed for welding titanium alloys z Impressively low discolouration when welding CrNi steels z For TIG 9 and 20 torch types

Material Brass


Collet body with gas lens XXL

0.5 - 1

5

094-012679-000001.6 094-012680-000002.4 094-012681-000003.2 094-012682-00000



PK 20132013-3-19

COLB TIG 17/18/26 z Collet body, copper z For TIG 17/18/26 torch types

Material Copper


Collet body

0.5 - 1.2

10

094-001314-000001.6 094-000936-00000

2 - 2.4 094-000937-000003.2 094-000940-000004.0 094-001315-00000

COLB 18SC z Collet body, brass z For high-performance torch TIG 18SC

Material Brass


Collet body 0.5 - 3.2 10 094-011137-000003.2 - 4.8 094-001117-00000

COLB DIF TIG 17/18/26 z Collet body with gas diffusor for various tungsten electrode diameters z Suitable for all materials z Excellent welding results with CrNi steels z For TIG 17/18/26 torch types

Material Brass



0.5 - 1.2

10

094-001324-000001.6 094-001325-00000

2 - 2.4 094-001192-000003.2 094-001193-000004.0 094-001326-00000

COLB DIFJ TIG 17/18/26 z Collet body with extra-large gas lens for various tungsten electrode diameters z Improves gas shielding and provides a laminar gas flow z Specially developed for welding titanium alloys z Impressively low discolouration when welding CrNi steels z For TIG 17/18/26 torch types

Material Brass


Collet body with gas lens XXL

1.6 094-003137-000002.4 094-003137-000103.2 094-000000-000004.0 094-011641-00000



PK 20132013-3-19

COLB DIF 18SC z Collet body with gas diffusor for various tungsten electrode diameters z For high-performance torch TIG 18SC

Material Copper



0.5 094-012696-000001.0 094-012697-000001.6 094-012698-000002.4 094-012699-000003.2 094-001362-000004.0 094-001363-000004.8 094-001364-00000

Collet body TIG series



PK 20132013-3-19

Insulators

INS TIG 150/260 z Insulators made of heat-resistant Teflon z For TIG 150/260 torch types

Type Designation Material Size PU Item no.Pc.

INS 150/260Insulator Teflon

Standard 10 094-011979-00000INS DIF 150/260 XL XL 1

094-011760-00000

ADAPT 150/260 XL

Adapter ring Brass 094-011758-00000

INS 200/450 z Insulators made of heat-resistant Teflon z For TIG 200/450 torch types

Material Teflon

Type Designation Size Item no.INS 200/450

InsulatorStandard 094-011759-00000

INS DIF 200/450 XL

XL 094-009657-00000

INS TIG 9/20 z Insulators made of heat-resistant Teflon z For TIG 9 and 20 torch types

Material Teflon

Type Designation Size PU Item no.Pc.

INS 9/20 Insulator Standard 10 094-001331-00000INS DIFJ 9/20 XL 5 094-011916-00000

INS TIG 17/18/26 z Insulators made of heat-resistant Teflon z For TIG 17/18/26 torch types

Material Teflon

Type Designation Size PU Item no.Pc.

INS 17/18/26

Insulator

Standard10

094-001307-00000INS DIF 17/18/26

XL 094-001194-00000

INS DIFJ 17/18/26

XXL 5 094-003138-00000

INS TIG 18SC z Insulators made of heat-resistant Teflon z For high-performance torch TIG 18SC

Material Teflon


Insulator 5 094-001360-00000



PK 20132013-3-19

Back caps

TC TIG 150/260 z Back caps for TIG welding torches in unbreakable, heat resistant plastic z For TIG 150/260 torch types

Material Plastic

Designation Size Item no.Back cap, short short 094-011752-00000Back cap, medium medium 094-011753-00000Back cap, long long 094-011754-00000

TC TIG 200/450/SC z Back caps for TIG welding torches in unbreakable, heat resistant plastic z For TIG 200/450 torch types

Material Plastic

Designation Size Item no.Back cap, short short 094-010723-00000Back cap, long long 094-010601-00000

TC TIG 9/20 z Back caps for TIG welding torches in unbreakable, heat resistant plastic z For TIG 9/20 torch types

Material Plastic

Designation Size PU Item no.Pc.

Back cap, short short10

094-001328-00000Back cap, medium medium 094-001329-00000Back cap, long long 094-001327-00000

TC TIG 17/18/26/18SC z Back caps for TIG welding torches in unbreakable, heat resistant plastic z For TIG 17/18/26/18SC torch types

Material Plastic

Designation Size PU Item no.Pc.

Back cap, short short 10 094-001120-00000Back cap, long long 094-001114-00000



PK 20132013-3-19

spotArc replacement parts

AG SPOTARC Designation Item no.Gas nozzle body 094-017309-00001

GN Spotarc z Copper nozzles for spot welding and tacking of lap, corner and fillet welds z For EWM spotArc torches

Material Copper

Type Designation Size Item no.GN CO Spot welding nozzle, edge

weldEdge weld 094-009602-00002

GN FI Spot welding nozzle, fillet weld

Fillet weld 094-009603-00002

GN FL Spot welding nozzle, flat weld Flat weld 094-009604-00002

SP spotArc z Ceramic insulator and spot welding nozzle holder z For EWM spotArc torches

Size Standard

Type Designation Item no.INS 18SP Insulator 094-019215-00000NH 26/18SP Spot welding nozzle holder 094-009671-00000

AG SPOTARC z For the exact positioning of the tungsten electrode z Manufactured from stainless steel z For EWM spotArc torches

Material Stainless steel

Designation Item no.Setting gauge EWM spotArc torch 094-014146-00001



PK 20132013-3-19

Tungsten electrodes

TEGREEN z Tungsten electrodes z Especially for aluminium z Optimum tungsten balling, lower current load

Length 175 mmColour code GreenMaterial Pure tungsten 99.9%


Tungsten electrode

1.0

10

094-001593-000001.6 094-001008-000002.0 094-001594-000002.4 094-001009-000003.2 094-001010-000004.0 094-001011-000004.8 094-001595-00000

TERED z Tungsten electrodes z High ignition reliability and service life z Use is questionable due to weak radioactive radiation and lung penetration z Use only an electrode grinder with grinding dust collection (such as the TGM, Handy or Porta

model) z Only partially suitable for alternating current

Length 175 mmColour code RedMaterial < 2% ThO2


Tungsten electrode

1.0

10

094-001377-000001.6 094-001000-000002.0 094-001378-000002.4 094-001001-000003.2 094-001002-000004.0 094-001003-000004.8 094-001379-00000

TEORANGE z Tungsten electrodes z High ignition reliability and service life z Use is questionable due to weak radioactive radiation and lung penetration z Use only an electrode grinder with grinding dust collection (such as the TGM, Handy or Porta

model) z Preferably for use in automated applications z Not suitable for alternating current

Length 175 mmColour code OrangeMaterial < 4% ThO2


Tungsten electrode

1.0

10

094-012947-000001.6 094-012948-000002.0 094-012949-000002.4 094-012953-000003.2 094-012954-000004.0 094-012955-000004.8 094-012956-00000



PK 20132013-3-19

TEGREY z Tungsten electrodes z High ignition reliability and service life z Suitable for direct and alternating current

Length 175 mmColour code GreyMaterial < 2% CeO2


Tungsten electrode

1.0

10

094-001380-000001.6 094-001004-000002.0 094-001381-000002.4 094-001005-000003.2 094-001006-000004.0 094-001007-000004.8 094-001382-00000

TETURK z Tungsten electrodes z Wittstar WS2 with rare earth doping z High ignition reliability, long service life, reduced melting loss, high arc stability z Exceeds the properties of “red” tungsten electrodes z Full-scale replacement z Not radioactive z Suitable for direct and alternating current

Length 175 mmColour code TurquoiseMaterial < 2% noble metals


Tungsten electrode

1.0

10

094-012957-000001.6 094-001591-000002.0 094-002136-000002.4 094-001592-000003.2 094-001913-000004.0 094-009312-000004.8 094-001914-00000

TEBLUE z Tungsten electrodes z Suitable for direct and alternating current z With lanthanum oxide doping z Primary application: automated and mechanised welding applications

Length 175 mmColour code BlueMaterial < 2% La2O3


Tungsten electrode

1.0

10

094-012958-000001.6 094-001915-000002.0 094-012960-000002.4 094-001916-000003.2 094-001917-000004.0 094-012961-000004.8 094-001918-00000



PK 20132013-3-19

TEGOLD z Tungsten electrodes z Suitable for direct and alternating current z With lanthanum oxide doping z Alternative to the WS2 electrode

Length 175 mmColour code GoldMaterial < 1,5% La2O3


Tungsten electrode

1.0

10

094-009446-000001.6 094-009447-000002.0 094-012962-000002.4 094-009276-000003.2 094-009527-000004.0 094-009528-000004.8 094-009529-00000

Tungsten electrodes

SRP TIG 150/260 z Wearing parts set: z 3 back caps (short, medium, long) z 2 electrode holders (1 x D = 1.6 mm and 1x D = 2.4 mm) z 1 gas distributor (D = 2.4 mm/L = 33 mm) z 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 10 mm and 1 x D = 11.5 mm/L = 26 mm) z 1 insulator z 4 tungsten electrodes (2 x D = 1.6 mm and 2 x D = 2.4 mm/L = 175 mm)

Ø electrode 1.6 mm - 2.4 mm

Designation Item no.Wearing parts kit 092-015252-00000

SRP TIG 17/18/26 z Wearing parts set: z 2 back caps (short, long) z 6 collets (2 x D = 1.6 mm, 2 x D = 2.4 mm and 2 x D = 3.2 mm) z 3 collet bodies (1 x D = 1.6 mm, 1 x D = 2.4 mm and 1 x D = 3.2 mm) z 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 11 mm and 1 x D = 12.5 mm/L = 47 mm) z 2 insulators z 6 tungsten electrodes (2 x D = 1.6 mm, 2 x D = 2.4 mm and 2 x D = 3.2 mm/L = 175 mm)


TIG welding torch replaceable parts



PK 20132013-3-19

TIG welding torch replaceable parts

SRP TIG 200/450 z Wearing parts set: z 2 back caps (short, long) z 3 electrode holders (1 x D = 1.6 mm, 1 x D = 2.4 mm and 1x D = 3.2 mm) z 1 gas distributor (D = 2.4 mm/L = 33 mm) z 3 gas nozzles (1 x D = 10 mm, 1 x D = 13 mm and 1 x D = 15 mm/L = 37 mm) z 1 insulator z 9 tungsten electrodes (3 x D = 1.6 mm, 3 x D = 2.4 mm and 3 x D = 3.2 mm/L = 175 mm)

Ø electrode 1.6 mm - 3.2 mm


SRP TIG 18SC z Wearing parts set: z 2 back caps (short, long) z 6 collets (2 x D = 3.2 mm, 2 x D = 4.0 mm and 2 x D = 4.8 mm) z 2 collet bodies (1 x D = 3.2–4.8 mm and 1 x D = 3.2 mm) z 2 gas nozzles (1 x D = 11 mm and 1 x D = 12 mm/L = 26 mm) z 1 insulator z 6 tungsten electrodes (2 x D = 3.2 mm, 2 x D = 4.0 mm and 2 x D = 4.8 mm/L = 175 mm)


SRP TIG 9/20 z Wearing parts set: z 3 back caps (short, medium, long) z 4 collets (2 x D = 1.6 mm and 2 x D = 2.4 mm) z 2 collet bodies (1 x D = 1.6 mm and 1 x D = 2.4 mm) z 1 gas distributor (D = 2.4 mm/L = 33 mm) z 3 gas nozzles (1 x D = 8.0 mm, 1 x D = 9.5 mm and 1 x D = 11 mm) z 1 insulator z 4 tungsten electrodes (2 x D = 1.6 mm and 2 x D = 2.4 mm/L = 175 mm)


Welding consumables

Perfect welds without spatter and rework

At a glance

Wire electrodes

Stick electrodes

Flux cored wire elec-trodes

TIG rods

⁄ Advice, service and re-sponsibility for the entire process chain

⁄ Fastest availability and delivery

⁄ Advice, service and re-sponsibility for the entire process chain

Best results require a holistic view of the welding process

With solid and � ux cored wire electrodes, stick electrodes and welding rods, we cover everything a welder

needs for production. All welding consumables are optimally tuned to the EWM welding machines and torches

to contribute to perfect welding results. For us, perfect quality is a matter of course.

The welding consumables are produced in accordance with speci� cations and pass an in-depth quality assur-

ance procedure. Each single lot is extensively analysed and scrutinised in sample welds.

Unbeatable advantages for users of EWM welding consumables

Welding consumables

advantages for users of EWM welding consumables

Welding consumables


Brillance

Highlights

Excellent ignition characteristics

Stable, low-spatter arc

Excellent sliding characteristics for low contact tip wear

Reduced welding fume emissions, improved environmental compatibility

Welding consumablesEWM Brillance

Optimised welding wire for the innovative EWM welding processes

■ Longer service life of hose package, welding torch and contact tip due to excellent wire feed characteristics even in case of very long hose packag-es and high wire feed speeds

■ Excellent power transition in the contact tip due to surface wetted with special additive

■ Corrosion protection even when stored for a long time

■ Reduced welding costs due to less spatter and hence less rework

■ Reduction of emissions in the welding fumes and acid-free, environmen-tally compatible wire production


d1

d2

b

d1 b

d3 d4

e1

b

d1

H

d2

d1

DIN 8559 D 200EN 759 S 200EN ISO 544 S 200

DIN 8559 K 300 adapterlessEN 759 BS 300EN ISO 544 BS 300

DIN 8559 K 300EN 759 B 300EN ISO 544 B 300

DIN 8559 D 300EN 759 S 300EN ISO 544 S 300

D 200

BS 300

Drum

K 300

D 300

Tapped hole

EWM(DIN 8559)

d1 d3 b d4 e1

D 200 200 50.5 55 10 44.5

D 300 300 51.5 103 10 44.5

EWM(DIN 8559)

d1 d2 b

K 300 300 180 103

EWM(EN ISO 544)

d1 d2 b

BS 300 300 50.5 103

d1 H

Drum 250 520 780

Welding consumables

Wire electrode delivery types



Welding consumablesOverview

PK 20132013-3-19

Welding consumables Page

Welding consumables

Wire electrodes

unalloyed 296

low-alloy

300Low-temperature tough 301High tensile 302creep resistant 304

high-alloy 306Aluminium 313Copper-based 318

Flux cored wire electrodesunalloyed 322low-alloy creep resistant 326high-alloy 327


Welding consumables TIG welding rods

unalloyed 332low-alloy creep resistant 334high-alloy 338Aluminium 346Copper-based 350


Welding consumables Stick electrodesunalloyed 354low-alloy creep resistant 358high-alloy 360

Overview


Welding consumablesWire electrodes

The current scope of the permit for welding consumables should always be requested if necessary. PK 20132013-3-19

unalloyed

SW 70S G3

Chemical analysis, %C Si Mn P S

0.08 0.9 1.5 0.015 0.012

Materials z S185 - S355G1, S255N - S355N, P255NH -

P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360N

z Shipbuilding steels A, B, D, E z Cast steel GS-38–GS-52

z Suitable for EWM forceArc and coldArc z Unalloyed MAG solid wire electrode z Copper-plated, layer wound z Low-spatter thanks to high chemical purity z For industry, craft and repair businesses

StandardsDIN EN 14341-A G 42 4 M/C G3Si1AWS A-5.18 ER 70S-6Material number 1.5125Shielding gas C1 , M21 , M22 - M33Yield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥20 %Tensile strength, Rm 500 MPa - 640 MPaImpact energy, Av ≥47 J (-40 °C) Approvals TÜV / DB / GL / CE / LR

Packing drum Weight Wire Ø Item no.kg mm

S200

5.0 0.6 097-003450-200062.0 0.8 097-003450-20208

5.0097-003450-20008

1.0 097-003450-200101.2 097-003450-20012

B300

15.0

0.6 097-003450-300060.8 097-003450-300081.0 097-003450-300101.2 097-003450-300121.6 097-003450-30016

18.0

0.8 097-003450-318081.0 097-003450-318101.2 097-003450-318121.6 097-003450-31816

F250 2500.8 097-003450-250081.0 097-003450-250101.2 097-003450-25012

F350 350 1.0 097-003450-35010

F500 500 097-003450-500101.2 097-003450-50012

SW 70S G3 Ti

Chemical analysis, %C Si Mn Ti

0.06 0.8 1.5 0.12

Materials z S185 - S355J0, S255N - S355N

z Layer-wound z Unalloyed MAG solid wire electrode z Excellent for rusty, primed, contaminated and galvanised surfaces

DIN EN 14341-A G 42 2 C/M G3Si1+TiAWS A-5.18 ER 70S-2Shielding gas C1 , M21Yield strength, Rp 0.2% ≥440 MPaExpansion, A5 ≥20 %Tensile strength, Rm ≥510 MPaImpact energy, Av ≥47 J (-20 °C) Approvals TÜV / CE


S200 5.00.6 097-003535-200060.8 097-003535-200081.0 097-003535-20010

B300 15.0

0.8 097-003535-300081.0 097-003535-300101.2 097-003535-300121.6 097-003535-30016



The current scope of the permit for welding consumables should always be requested if necessary.PK 20132013-3-19

SW 70S G3 Bronze


0.08 0.9 1.5 0.012 0.011


P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360N


z Suitable for EWM forceArc and coldArc z Unalloyed MAG solid wire electrode z Bronze plated, layer wound z Low-spatter thanks to high chemical purity z For industry, craft and repair businesses

StandardsDIN EN 14341-A G 42 4 M/C G3Si1AWS A-5.18 ER 70S-6Material number 1.5125Shielding gas C1 , M21 , M22 - M33Yield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥20 %Tensile strength, Rm 500 MPa - 640 MPaImpact energy, Av ≥47 J (-40 °C) Approvals TÜV / DB / GL / LR


B300 15.0

0.8 097-003562-300081.0 097-003562-300101.2 097-003562-300121.6 097-003562-30016

F250 2500.8 097-003562-250081.0 097-003562-250101.2 097-003562-25012

SW 70S G3 Brillance

Chemical analysis, %C Si Mn

0.07 0.85 1.45


P355NH, P235GH - P285NH, P235 - P355T2, 20MnNb6, L210 - L360NB


z Suitable for EWM forceArc and coldArc z blank, lagengespult z extrem spritzerarm in allen Leistungsbereichen z optimal für automatisiertes Schweißen z Unlegierte MAG-Massivdrahtelektrode

DIN EN ISO 14341-A G42 2 C / G 42 4 M G3 Si1AWS A-5.18 ER 70S-6Material number 1.5125Shielding gas C1 , M21 , M22 - M33Yield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥25 %Tensile strength, Rm ≥520 MPaImpact energy, Av ≥85 J (20 °C) Approvals TÜV / DB / CE


B300 15.0

0.8 097-003689-300081.0 097-003689-300101.2 097-003689-300121.6 097-003689-25016

F250 250

0.8 097-003689-250081.0 097-003689-250101.2 097-003689-250121.6 097-003689-25016



PK 20132013-3-19

SW 70S G4


0.08 1 1.7 0.02 0.015



z Shipbuilding steels A, B, D, E

z Suitable for EWM forceArc and coldArc z Unalloyed MAG solid wire electrode z Copper-plated, layer wound z Low-spatter thanks to high chemical purity z For industry, craft and repair businesses

StandardsDIN EN ISO 14341-A G 42 2C G4Si1, G 46 4M G4Si1AWS A-5.18 ER 70S-6Material number 1.5130Shielding gas C1 , M21 , M22 - M33Yield strength, Rp 0.2% ≥460 MPaExpansion, A5 ≥20 %Tensile strength, Rm 530 J - 680 MPaImpact energy, Av ≥47 J (-40 °C) Approvals TÜV / DB / GL / CE


S200 5.0 0.8 097-003451-200081.0 097-003451-20010

B300

15.0

0.8 097-003451-300081.0 097-003451-300101.2 097-003451-300121.6 097-003451-30016

18.0

0.8 097-003451-318081.0 097-003451-318101.2 097-003451-318121.6 097-003451-31816

F250 2501.0 097-003451-250101.2 097-003451-250121.6 097-003451-25016

F500 500 1.0 097-003451-500101.2 097-003451-50012

SW 70S G4 Bronze


0.08 1 1.7 0.02 0.015



z Shipbuilding steels A, B, D, E

z Suitable for EWM forceArc and coldArc z Unalloyed MAG solid wire electrode z Bronze plated, layer wound z Low-spatter thanks to high chemical purity z For industry, craft and repair businesses

StandardsDIN EN 14341-A G 42 2C G4Si1, G 46 4M G4Si1AWS A-5.18 ER 70S-6Material number 1.5130Shielding gas C1 , M21 , M22 - M33Yield strength, Rp 0.2% ≥460 MPaExpansion, A5 ≥20 %Tensile strength, Rm 530 MPa - 680 MPaImpact energy, Av >47 J (-40 °C) Approvals TÜV / DB / CE


B300 15.0

0.8 097-003564-300081.0 097-003564-300101.2 097-003564-300121.6 097-003564-30016

F250 2501.0 097-003564-250101.2 097-003564-250121.6 097-003564-25016

unalloyed

The current scope of the permit for welding consumables should always be requested if necessary.



PK 20132013-3-19

SW 70S G4 Brillance


0.07 0.95 1.75

Materials z S185 - S355G1, S255N - S355N, P255NH

- P355NH, P235GH - P285GH, P235 - P355T2,20MnNb6, L210 - L360NB


z Suitable for EWM forceArc and coldArc z Developed specially for EWM forceArc z Bright, layer wound z Extremely low spatter z Ideal for automated welding z Unalloyed MAG solid wire electrode

DIN EN ISO 14341-A G 46 2 C G4Si1/ G 46 4 M G4 Si1AWS A-5.18 ER 70S-6Material number 1.5130Shielding gas C1 , M21 , M22 - M33Yield strength, Rp 0.2% ≥460 MPaExpansion, A5 ≥25 %Tensile strength, Rm 520 MPa - 560 MPaImpact energy, Av ≥90 J (20 °C) Approvals TÜV / DB / CE


F250 250

0.8 097-003690-250081.0 097-003690-250101.2 097-003690-250121.6 097-003690-25016

B300 15.0

0.8 097-003690-300081.0 097-003690-300101.2 097-003690-300121.6 097-003690-30016



low-alloy


PK 20132013-3-19

SW 80S NiCu

Chemical analysis, %C Si Mn Ni Cu

0.08 0.8 1.4 0.8 0.4

Materials z S235JRW - S355J2G1W, 9CrNiCuP3-2-4

z Unalloyed MAG solid wire electrode z Copper-plated, layer wound z For welding weatherproof steels

StandardsDIN EN ISO 16834-A G ZMn3Ni1CuAWS A-5.28 ER 80S-GShielding gas C1 , M2 , M3Yield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥550 MPaImpact energy, Av ≥80 J (20 °C) / ≥47 J (-20 °C) Approvals DB / CE


B300 15.00.8 097-003524-300081.0 097-003524-300101.2 097-003524-30012




PK 20132013-3-19

low-alloy Low-temperature tough

SW 80S Ni1

Chemical analysis, %C Si Mn Ni

0.09 0.5 1.05 0.9

Materials z P420NH, Gp240GH-GP280GH, S185-S355G1,

S255-S355N

z Solid wire electrode for welding cold tough fine-grain structural steels z For operating temperatures up to -60 °C z Use in offshore technology, e.g. in pipe construction z Resistant to products containing chloride and acid gases z Recommended for root welding

StandardsDIN EN ISO 14341-A G 42 6 Z 3Ni1AWS A-5.28 ER 80S-Ni1Shielding gas C1 , M2 , M3Yield strength, Rp 0.2% ≥470 MPaExpansion, A5 ≥24 %Tensile strength, Rm ≥560 MPaImpact energy, Av ≥47 J (-60 °C) Approvals CE


B300 15.0 1.0 097-003622-300101.2 097-003622-30012

SW 80S Ni2

Chemical analysis, %C Si Mn Ni

0.09 0.52 1.1 2.45

Materials z S255N — S380N, S255NL, 14Ni6, 12Ni14

z Solid wire electrode for welding cold tough fine-grain structural steels z For operating temperatures up to -60 °C z Use in offshore technology, e.g. in pipe construction z Resistant to products containing chloride and acid gases z Recommended for root welding

StandardsDIN EN ISO 14341-A G 2Ni 2AWS A-5.28 ER 80S-Ni2Shielding gas C1 , M21Yield strength, Rp 0.2% ≥420 MPaTensile strength, Rm ≥570 MPaImpact energy, Av ≥47 J (-60 °C) / ≥100 J (20 °C) Approvals CE


B300 15.0 1.0 097-003640-300101.2 097-003640-30012




PK 20132013-3-19

low-alloy High tensile

SW 100S NiMo

Chemical analysis, %C Si Mn Ni Mo Ti

0.08 0.57 1.77 1 0.38 0.15

Materials z S690QL, S700MC, S420N - S500N, P420NH -

P500NH, S420NL - S500NL

z Suitable for EWM forceArc and coldArc z Low-alloy MAG solid wire electrode z Copper-plated, layer wound z High-tensile welding consumable for vehicle construction z For welding high-tensile fine-grain structural steels up to 690 MPa yield strength z For wall thicknesses up to a maximum of 15 mm and fillet welds

StandardsDIN EN ISO 16834-A G 62 5 Z Mn3Ni1MoAWS A-5.28 ER 100S-GShielding gas C1 , M21Yield strength, Rp 0.2% ≥690 MPaExpansion, A5 ≥18 %Tensile strength, Rm ≥740 MPaImpact energy, Av ≥100 J (20 °C) / ≥47 J (-40 °C) Approvals TÜV / DB / CE


B300 15.0 1.0 097-003525-300101.2 097-003525-30012

SW 100S NiMoCr

Chemical analysis, %C Si Mn Cr Ni Mo V

0.09 0.52 1.57 0.3 1.4 0.25 0.09

Materials z S690QL1, S420N - S500N, P420NH - P500NH,

S420NL - S500NL, S690QL

z Low-alloy MAG solid wire electrode z Copper-plated, layer wound z For welding high-tensile fine-grain structural steels up to 690 MPa yield strength z High-strength welding consumables for vehicle and crane construction z Low-spatter thanks to high chemical purity z Suitable for EWM forceArc

StandardsDIN EN ISO 16834-A G 69 5 M Mn3Ni1CrMoAWS A-5.28 ER 110S-GShielding gas M21Yield strength, Rp 0.2% ≥690 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥790 MPaImpact energy, Av ≥80 J (20 °C) / ≥47 J (-50 °C) Approvals TÜV / DB / CE


B300 15.0 1.0 097-003548-300101.2 097-003548-30012




PK 20132013-3-19

SW 120S NiMoCr

Chemical analysis, %C Si Mn Cr Ni Mo

0.09 0.8 1.8 0.31 2.2 0.55

Materials z S890QL, S960QL, S690QL, S690QL1

z Low-alloy MAG solid wire electrode z Copper-plated, layer wound z High-strength welding consumables for vehicle and crane construction z For welding high-tensile, water-quenched fine-grain structural steels z Low-spatter thanks to high chemical purity z Suitable for EWM forceArc

StandardsDIN EN ISO 16834-A G 89 6 M Mn4Ni2CrMoAWS A-5.28 ER 120S-GShielding gas M21Yield strength, Rp 0.2% ≥885 MPaExpansion, A5 ≥14 %Tensile strength, Rm ≥940 MPaImpact energy, Av ≥70 J (20 °C) / ≥47 J (-60 °C) Approvals TÜV / DB / CE


B300 15.0 1.0 097-003558-300101.2 097-003558-30012




PK 20132013-3-19

low-alloy creep resistant

SW 80S Mo

Chemical analysis, %C Si Mn Mo

0.1 0.6 1.15 0.52

Materials z P235G1TH - P255G1TH, P265 GH, P310GH,

16Mo3, L320, L360NB - L415NB

z Suitable for EWM forceArc and coldArc z Low-alloy MAG solid wire electrode z Copper-plated, layer wound z Creep resistant filler for pipe and container construction z Low-spatter thanks to high chemical purity z Maximum operating temperature 500 °C

StandardsDIN EN ISO 21952-A G MoSiAWS A-5.28 ER 80S-GMaterial number 1.5424Shielding gas M21Yield strength, Rp 0.2% ≥460 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥560 MPaImpact energy, Av ≥60 J (20 °C) / ≥47 J (-20 °C) Approvals TÜV / DB / CE


B300 15.01.0 097-003547-300101.2 097-003547-300121.6 097-003547-30016

SW 80S CrMo1

Chemical analysis, %C Si Mn Cr Mo

0.1 0.6 1 1.2 0.52

Materials z 13CrMo4-5

z Suitable for EWM forceArc and coldArc z Low-alloy MAG solid wire electrode z Copper-plated, layer wound z Creep resistant filler for pipe and container construction z Low-spatter thanks to high chemical purity z Maximum operating temperature 550 °C

StandardsDIN EN ISO 21952-A G CrMo1SiAWS A-5.28 ER 80S-GMaterial number 1.7339Shielding gas M21Yield strength, Rp 0.2% ≥305 MPaExpansion, A5 ≥20 %Tensile strength, Rm ≥450 MPaImpact energy, Av ≥100 J (20 °C) / ≥47 J (-10 °C) Approvals TÜV / DB / CE


B300 15.0 1.0 097-003546-300101.2 097-003546-30012




PK 20132013-3-19

SW 90S CrMo2


0.08 0.6 0.92 2.45 1

Materials z 10CrMo9-10, 10CrSiMoV7

z Low-alloy MAG solid wire electrode z Copper-plated, layer wound z Creep resistant filler for pipe and container construction z Low-spatter thanks to high chemical purity z Maximum operating temperature 600 °C z For industry, craft and repair businesses

StandardsDIN EN ISO 21952-A G CrMo2SiAWS A-5.28 ER 90S-GMaterial number 1.7384Shielding gas M21Yield strength, Rp 0.2% ≥355 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥540 MPaImpact energy, Av ≥80 J (20 °C) Approvals TÜV / DB / CE


B300 15.01.0 097-003526-300101.2 097-003526-300121.6 097-003526-30016




PK 20132013-3-19

high-alloy

SW 307 Si

Chemical analysis, %C Si Mn Cr Ni

0.08 0.9 7 18 8

Materials z Dissimilar joints, cladding, buffer layers for

hardfacing, high C-content and difficult to weld steels, manganese steel (example: 1.3401)

z High-alloy MAG solid wire electrode z Annealed and layer wound z Excellent welding characteristics thanks to high Si content z Suitable for dissimilar joints and buffer layers z Strain-hardening

StandardsDIN EN ISO 14343-A G 18 8 MnAWS A-5.9 ER 307 LMaterial number 1.4370Shielding gas M13 , M12Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥650 MPaImpact energy, Av ≥140 J (20 °C) / ≥32 J (-196 °C) Approvals TÜV / CE


S200 5.0 0.8 097-003473-200081.0 097-003473-20010

BS300 15.0

0.8 097-003473-300081.0 097-003473-300101.2 097-003473-300121.6 097-003473-30016

F250 250 1.0 097-003473-250101.2 097-003473-25012

SW 308 LSi


0.02 0.9 1.8 19 9

Materials z 1.4301, 1.4303, 1.4306, 1.4308, 1.4310,

1.4311, 1.4319, 1.4541, 1.4550, 1.4552

z High-alloy MAG solid wire electrode z Annealed and layer wound z Excellent welding characteristics thanks to high Si content z For non-rusting Cr-Ni steels with low C content z Maximum operating temperature 350 °C z Can be used for stabilised and non-stabilised Cr-Ni steels z Cold tough up to -196 °C

StandardsDIN EN ISO 14343-A G 19 9 L SiAWS A-5.9 ER 308 L SiMaterial number 1.4316Shielding gas M12Yield strength, Rp 0.2% ≥390 MPaExpansion, A5 ≥42 %Tensile strength, Rm ≥600 MPaImpact energy, Av ≥50 J (-196 °C) / ≥120 J (20 °C) Approvals TÜV / DB / CE


S200 5.0 0.8 097-003544-200081.0 097-003544-20010

BS300 15.0

0.8 097-003544-300081.0 097-003544-300101.2 097-003544-300121.6 097-003544-30016

F250 250 1.0 097-003544-25010




PK 20132013-3-19

SW 309 LSi


0.02 0.8 1.8 23.5 13

Materials z Austenite-ferrite joints (dissimilar), cladding,

corrosion-resistant layers on non-alloyed construction steels, buffer layers

z High-alloy MAG solid wire electrode z Annealed and layer wound z Excellent welding characteristics thanks to high Si content z Suitable for dissimilar joints and buffer layers z Maximum operating temperature 300 °C

StandardsDIN EN ISO 14343-A G 23 12 L SiAWS A-5.9 ER 309 L SiMaterial number 1.4332Shielding gas M12 , M13Yield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥650 MPaImpact energy, Av ≥60 J (-120 °C) Approvals TÜV / CE


BS300 15.0

0.8 097-003554-300081.0 097-003554-300101.2 097-003554-300121.6 097-003554-30016

SW 310


0.11 0.4 1.5 25 20

Materials z 1.4710, 1.4713, 1.4726, 1.4745, 1.4823,

1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849

z High-alloy MAG solid wire electrode z Weld metal made of fully austenitic chrome nickel steel z For welding heatproof steels z Scale resistant up to 1150 °C z Not resistant in gases containing sulphur

StandardsDIN EN ISO 14343-A G 25 20AWS A-5.9 ER 310Material number 1.4842Shielding gas M12 , M13Yield strength, Rp 0.2% ≥390 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥590 MPaImpact energy, Av ≥170 J (20 °C) / ≥60 J (-196 °C)


BS300 15.0

0.8 097-003513-300081.0 097-003513-300101.2 097-003513-300121.6 097-003513-30016




PK 20132013-3-19

SW 312


0.1 0.5 1.9 29 9

Materials z corrosion-resistant similar steel and cast steel

(e.g. 1.4762, 1.4085), difficult to weld steel, manganese steel, repairs and wear-resistant layers

z High-alloy MAG solid wire electrode z The weld metal features a ferrite-austenite structure z High strength and wear resistance after welding z Suitable for dissimilar joints and buffer layers z Scale resistant up to 1100 °C z Suitable for transformer

StandardsDIN EN ISO 14343-A G 29 9AWS A-5.9 ER 312Material number 1.4337Shielding gas M12Yield strength, Rp 0.2% ≥600 MPaExpansion, A5 ≥25 %Tensile strength, Rm ≥750 MPaImpact energy, Av ≥100 J (20 °C)


BS300 15.0

0.8 097-003514-300081.0 097-003514-300101.2 097-003514-300121.6 097-003514-30016

SW 316 LSi

Chemical analysis, %C Si Mn Mo Cr Ni

0.02 0.85 1.85 2.7 19 12

Materials z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,

1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

z High-alloy MAG solid wire electrode z Annealed and layer wound z Excellent welding characteristics thanks to high Si content z For non-rusting Cr-Ni steels with low C content z Maximum operating temperature 400 °C z Can be used for stabilised and non-stabilised Cr-Ni steels

StandardsDIN EN ISO 14343-A G 19 12 3 L SiAWS A-5.9 ER 316 L SiMaterial number 1.4430Shielding gas M12Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥37 %Tensile strength, Rm ≥610 MPaImpact energy, Av ≥120 J (-60 °C) Approvals TÜV / DB / CE


S200 5.0 0.8 097-003545-200081.0 097-003545-20010

BS300 15.0

0.8 097-003545-300081.0 097-003545-300101.2 097-003545-300121.6 097-003545-30016

high-alloy




PK 20132013-3-19

SW 318 Si

Chemical analysis, %C Si Mn Mo Nb Cr Ni

0.04 0.8 1.8 2.7 0.5 19.5 12.5

Materials z 1.4401, 1.4404, 1.4408, 1.4420, 1.4435,

1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

z High-alloy MAG solid wire electrode z Annealed and layer wound z Excellent welding characteristics thanks to high Si content z Can be used for welding stabilised Cr-Ni steels z Good resistance to corrosion due to greater Nb and Mo content z Maximum operating temperature 400 °C

StandardsDIN EN ISO 14343-A G 19 12 3 Nb SiAWS A-5.9 ER 318 SiMaterial number 1.4576Shielding gas M12 , M13Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥36 %Tensile strength, Rm ≥610 MPaImpact energy, Av ≥100 J (20 °C) Approvals TÜV / DB / CE


S200 5.0 0.8 097-003476-200081.0 097-003476-20010

BS300 15.0

0.8 097-003476-300081.0 097-003476-300101.2 097-003476-300121.6 097-003476-30016

F250 250 1.0 097-003476-25010

SW 347 Si

Chemical analysis, %C Si Mn Mo Nb

0.05 0.8 1.2 0.4 0.5

Cr Ni Cu19.5 9.7 0.4

Materials z Martensitic chrome steels, fine castings and

steel castings of type 13% Cr–4% Ni1.4541, 1.4550, 1.4552, 1.4301, 1.4312, 1.4546, 1.4311, 1.4306

z High-alloy MAG solid wire electrode z Annealed and layer wound z Excellent welding characteristics thanks to high Si content z Can be used for welding stabilised Cr-Ni steels z Suitable for joint welding of stainless and heat-resistant steels z Very good welding and flow characteristics z Maximum operating temperature 400 °C z Scale-resistant up to 800 °C z Cold tough up to -196 °C

StandardsDIN EN ISO 14343-A G 19 9 Nb SiAWS A-5.9 ER 347 SiMaterial number 1.4551Shielding gas M12 , M13 , M13Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥600 MPaImpact energy, Av ≥100 J (20 °C) Approvals CE


BS300 15.0

0.8 097-003568-300081.0 097-003568-300101.2 097-003568-300121.6 097-003568-30016




PK 20132013-3-19

SW 410 NiMo

Chemical analysis, %C Si Mn Mo Cu

0.03 0.3 0.4 0.5 0.3

Ni Cr Nb4.5 13 0.5

Materials z 1.4313, 1.4317, 1.4351, 1.4414

z High-alloy MAG solid wire electrode z Suitable for connecting the same type of martensitic-ferrite steels z Use in water turbine, steam power plant and compressor construction z Resistant to vapour, water and seawater atmospheres

StandardsDIN EN ISO 14343-A G 13 4AWS A-5.9 ER 410 NiMoMaterial number 1.4351Shielding gas M13Yield strength, Rp 0.2% ≥750 MPaExpansion, A5 ≥10 %Tensile strength, Rm ≥950 MPaImpact energy, Av ≥35 J (20 °C)


BS300 15.0

0.8 097-003589-300081.0 097-003589-300101.2 097-003589-300121.6 097-003589-30016

SW 625

Chemical analysis, %C Si Mn Cr Ni Mo Nb

0.01 0.1 0.05 22 64 9 3.6

Materials z Alloy 625, alloy 800 and similar Ni-Cr alloys z 1.4529, 1.4539, 1.4558, 1.4876, 1.5680,

1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858, 2.4951, 2.4952

z High-alloy MAG solid wire electrode z Maximum operating temperature of the components 1000 °C z Cold tough up to -196 °C z Scale resistant up to 1100 °C z Weld metal resistant to phosphoric acid, hydrochloric acid, sulphuric acid and

nitric acid z For permanent use in a temperature range from -196 °C to 550 °C

StandardsDIN EN ISO 18274 S Ni 6625 (NiCr22Mo9Nb)AWS A-5.14 ER NiCrMo3Material number 2.4831Shielding gas M12Yield strength, Rp 0.2% ≥480 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥780 MPaImpact energy, Av ≥60 J (-196 °C) Approvals CE / TÜV


BS300 15.00.8 097-003515-300081.0 097-003515-300101.2 097-003515-30012

high-alloy




PK 20132013-3-19

SW 904 L


0.02 0.3 1.5 4.2 0.05

Cr Ni Cu Co Al N B19.8 25 1.4 0.5 0.5 0.05 0.003

Materials z 1.4529,1.4539

z High-alloy MAG solid wire electrode z Annealed and layer wound z Suitable for boiler and tube steels z Resistant to media containing sulphur and chloride z Maximum operating temperature 400 °C z Cold tough up to -196 °C

StandardsDIN EN ISO 14343-A G 20 25 5 Cu LAWS A-5.9 ER 385Material number 1.4519Shielding gas I1 , I3 (20 - 30 % He)Yield strength, Rp 0.2% ≥410 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥600 MPaImpact energy, Av ≥130 J (-196 °C)


BS300 15.0

0.8 097-003634-300081.0 097-003634-300101.2 097-003634-300121.6 097-003634-30016

F250 250 1.2 097-003634-25012

SW NiCr82


0.05 0.5 3.5 22 67

Fe Nb Cu Co Ti S P3 3 0.5 0.1 0.75 0.015 0.015

Materials z 1.4558, 1.4859, 1.4861, 1.4876, 1.4877,

1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952

z Nickel-based alloys, dissimilar joints (also at temperatures >300 °C), cladding, surfacing

z High-alloy MAG solid wire electrode z Cold tough up to -196 °C z Scale-resistant up to 1,200 °C z For corrosion-resistant alloys with nickel, stainless steels and carbon steels z Resistant to embrittlement z High strength and creep strength values z Dissimilar joints in the petrochemical industry and offshore technology (e.g.

furnaces)

StandardsDIN EN ISO 18274 S Ni 6082 (NiCr20Nb)AWS-SFA-5.14 ER NiCr 3Material number 2.4806Shielding gas I1 , I3 (40 % He)Yield strength, Rp 0.2% ≥480 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥780 MPaImpact energy, Av ≥60 J (-196 °C)


BS300 15.0

0.8 097-003586-300081.0 097-003586-300101.2 097-003586-300121.6 097-003586-30016




PK 20132013-3-19

SW 2209 Duplex

Chemical analysis, %C Si Mn Cr Ni Mo N

0.015 0.4 1.8 22.5 9 3 0.15

Materials z 1.4462, 1.4417, 1.4460, 1.4362

z High-alloy MAG solid wire electrode z Use in a temperature range from -40 °C to 250 °C z For ferrite-austenitic Cr-Ni-Mo steels z Resistant to products containing chloride and acid gases z Use in offshore technology e.g. in pipe construction

StandardsDIN EN ISO 14343-A G 22 9 3 LNAWS A-5.9 ER 2209Material number 1.4462Shielding gas I1 , I3 (20 - 30 % He)Yield strength, Rp 0.2% ≥810 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥620 MPaImpact energy, Av ≥65 J (-60 °C) / ≥120 J (20 °C) Approvals TÜV / CE / DB


BS300 15.0

0.8 097-003516-300081.0 097-003516-300101.2 097-003516-300121.6 097-003516-30016

SW NiFe55

Chemical analysis, %C Si Mn Cu Co Ni Fe

0.03 0.1 0.5 0.04 0.02 55.1Re-

main-der

Materials z Grey cast iron, malleable cast iron and sphe-

roidal cast iron

z High-alloy MAG solid wire electrode z Cold welding of grey cast iron, malleable cast iron and spheroidal cast iron z Highly resistant to cracking and good strength values z Resistant to embrittlement

Shielding gas I1 , M21Yield strength, Rp 0.2% ≥580 MPaExpansion, A5 ≥40 %Tensile strength, Rm 280 MPaHardness 130


S300 15.0

0.8 097-003572-300081.0 097-003572-300101.2 097-003572-300121.6 097-003572-30016

high-alloy




PK 20132013-3-19

Aluminium

SW 1450 99,5Ti

Chemical analysis, %Ti Al

0.15 99.5

Materials z Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7,

Al99,85,

z MIG solid wire electrode, aluminium z Titanium forms fine grains and increases the mechanical qualities z More resistant to hot cracks than pure aluminium

StandardsDIN EN 18273 S AL 1450 (Al99,5Ti)AWS A-5.10 ER 1450Material number 3.0805Shielding gas I1Yield strength, Rp 0.2% ≥20 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥65 MPaApprovals TÜV / DB / CE


BS300 7.5

0.8 097-003523-300081.0 097-003523-300101.2 097-003523-300121.6 097-003523-30016

SW 3103 Mn1

Chemical analysis, %Mn Si Mg Al

1.2 0.3 0.2Re-

main-der

Materials z AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5

z MIG solid wire electrode, aluminium z Alloy for ship building/marine and offshore technology z Seawater resistant

StandardsDIN EN ISO 18273 S AL 3103 (AlMn1)AWS A-5.10 ER 3103Shielding gas I1Yield strength, Rp 0.2% ≥35 MPaExpansion, A5 ≥24 %Tensile strength, Rm ≥90 MPaApprovals CE


S300 6.00.8 097-003509-306081.0 097-003509-306101.2 097-003509-30612

BS300 7.5

0.8 097-003509-300081.0 097-003509-300101.2 097-003509-300121.6 097-003509-30016

F100 1000.8 097-003509-100081.0 097-003509-100101.2 097-003509-10012




PK 20132013-3-19

SW 4043 Si5

Chemical analysis, %Si Al

5Re-

main-der

Materials z AlSiMg, AlMgSi

z MIG solid wire electrode, aluminium z 5% silicon z Untreated low strength values z Suitable for subsequent anodisation z Resistant to hot cracks z Main areas of use are welds on cast aluminium

StandardsDIN EN ISO 18273 S Al 4043A (AlSi5(A))AWS A-5.10 ER 4043Material number 3.2245Yield strength, Rp 0.2% ≥40 MPaExpansion, A5 ≥8 %Tensile strength, Rm ≥120 MPaApprovals DB / CE


S200 2.0 0.8 097-003553-200081.0 097-003553-20010

BS300 7.5

0.8 097-003553-300081.0 097-003553-300101.2 097-003553-300121.6 097-003553-30016

SW 4047 Si12


12Re-

main-der


z MIG solid wire electrode, aluminium z 12% silicon z Untreated low strength values z Not suitable for subsequent anodisation z Main areas of use are welds on cast aluminium

StandardsDIN EN ISO 18273 S AL 4047A (AlSi12(A))AWS A-5.10 ER 4047Material number 3.2585Shielding gas I1Yield strength, Rp 0.2% ≥60 MPaExpansion, A5 ≥5 %Tensile strength, Rm ≥130 MPaApprovals DB / CE


BS300 7.5

0.8 097-003522-300081.0 097-003522-300101.2 097-003522-300121.6 097-003522-30016

Aluminium




PK 20132013-3-19

SW 5087 Mg4,5 MnZr

Chemical analysis, %Mg Mn Cr Zr Al

4.5 1 0.15 0.15Re-

main-der

Materials z AlMg3,5, AlMg4,5, AlMg5, AlMg3,5Mn,

AlMg3,5Mn0,4, AlMg4,5Mn0,7, AlMg5Mn0,4, AlMg5Mn1, AlMgSi1, G-AlMg3, G-AlMg5

z MIG solid wire electrode, aluminium z High strength, extremely resistant to corrosion, resistant to sea water z Very good mechanical quality values

StandardsDIN EN ISO 18273 S AL 5087 (AlMg4,5MnZr)AWS A-5.10 ER 5087Material number 3.3546Shielding gas I1Yield strength, Rp 0.2% ≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm ≥275 MPaApprovals TÜV / DB / GL / CE / ABS


BS300 7.0

0.8 097-003644-300081.0 097-003644-300101.2 097-003644-300121.6 097-003644-30016

SW 5183 Mg4,5 Mn

Chemical analysis, %Mg Mn Cr Al

4.5 0.7 0.15Re-

main-der



z MIG solid wire electrode, aluminium z 4.5% magnesium, 0.7% manganese z High strength, extremely resistant to corrosion, resistant to sea water z Suitable for subsequent anodisation

StandardsDIN EN ISO 18273 S AL 5183 (AlMg4,5Mn0,7)AWS A-5.10 ER 5183Material number 3.3548Shielding gas I1Yield strength, Rp 0.2% ≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm ≥275 MPaApprovals TÜV / DB / GL / LR / CE / ABS


BS300 7.0

0.8 097-003643-300081.0 097-003643-300101.2 097-003643-300121.6 097-003643-30016




PK 20132013-3-19

SW 5183 Mg4,5 Mn Premium


4.5 0.7 0.15Re-

main-der



z For weld-critical joints z Optimised surface z MIG solid wire electrode, aluminium z 4.5% magnesium, 0.7% manganese z High strength, extremely resistant to corrosion, resistant to sea water z Suitable for subsequent anodisation

StandardsDIN EN ISO 18273 S AL 5183 (AlMg4,5Mn0,7)AWS A-5.10 ER 5183Material number 3.3548Wire Ø 1.2 mmShielding gas I1Yield strength, Rp 0.2% ≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm ≥275 MPaApprovals TÜV / DB / GL / LR / CE / ABS

Packing drum Weight Item no.kg

BS 300 7.0 097-003686-30012

SW 5356 Mg5

Chemical analysis, %Mg Mn Cr Ti Al

5 0.15 0.1 0.1Re-

main-der

Materials z AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3,

G-AlMg3

z MIG solid wire electrode, aluminium z 5% magnesium z High strength, extremely resistant to corrosion, resistant to sea water z Suitable for subsequent anodisation

StandardsDIN EN ISO 18273 S AL 5356 (AlMg5Cr)AWS A-5.10 ER 5356Material number 3.3556Shielding gas I1Yield strength, Rp 0.2% ≥120 MPaExpansion, A5 ≥8 %Tensile strength, Rm ≥250 MPaApprovals TÜV / DB / GL / LR / CE


S200 2.0 0.8 097-003645-200081.0 097-003645-20010

BS300 7.0

0.8 097-003645-300081.0 097-003645-300101.2 097-003645-300121.6 097-003645-30016

Aluminium




PK 20132013-3-19

SW 5754 Mg3


3 0.3 0.3Re-

main-der

Materials z AlMg1, AlMg2, AlMg2,5, AlMg3,5,

AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5, AlMgSi0,7

z MIG solid wire electrode, aluminium z 3% magnesium z Medium strength, corrosion resistant z Suitable for subsequent anodisation

StandardsDIN EN ISO 18273 S Al 5754 (AlMg3)AWS A-5.10 ER 5754Material number 3.3536Shielding gas I1Yield strength, Rp 0.2% ≥80 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥190 MPaApprovals TÜV / DB / GL / CE


S200 2.0 0.8 097-003646-200081.0 097-003646-20010

BS300 7.0

0.8 097-003646-300081.0 097-003646-300101.2 097-003646-300121.6 097-003646-30016




PK 20132013-3-19

Copper-based

SW OF Cu

Chemical analysis, %Cu

99.95

Materials z Connecting of copper components and

solder preform, suitable for furnace solder-ing, used in vacuum engineering and the aerospace and astronautics industry

z Oxygen-free copper-based alloy z Low interference due to observation of the smallest dimensional tolerances,

layer wound z Good resistance to wear and abrasion z Excellent flow characteristics

Shielding gas I1Expansion, A5 ≥40 %Tensile strength, Rm ≥200 MPaImpact energy, Av 60 J (20 °C) Hardness 50 HB


B300 15.0 1.0 097-003610-300101.2 097-003610-30012

SW CuSi2

Chemical analysis, %Si P Mn Sn Cu

1.8 0.01 1 0.22Re-

main-der

Materials z CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15

z Copper-based, MIG/MAG solid wire electrode z Low interference due to observation of the smallest dimensional tolerances,

layer wound z Resistant to high temperatures and corrosion z Very good welding and flow characteristics z Pulse arc recommended, approved for coldArc z Designed for galvanised metal sheets in the automotive industry z Joint welding of Cu materials and low-alloy steels and cast iron

StandardsDIN EN ISO 24373 S Cu 6511 (CuSi2Mn1)AWS A-5.7 ER CuSi-AShielding gas I1Expansion, A5 ≥45 %Tensile strength, Rm ≥285 MPaImpact energy, Av ≥75 J (20 °C) Hardness 62 HB


B300 15.0 1.0 097-003565-300101.2 097-003565-30012




PK 20132013-3-19

SW CuSi3

Chemical analysis, %Si Mn Cu

2.8 0.9Re-

main-der

Materials z CuSi2Mn, CuSi3Mn, CuZn5, CuZn10, CuZn15


layer wound z Resistant to high temperatures and corrosion z Joint welding of Cu materials and various steel sheets z GMA-surfacing on steel z Pulse arc recommended, approved for coldArc

StandardsDIN EN ISO 24373 S Cu 6560 (CuSi3Mn)AWS A-5.7 ER CuSi-ABS 2901 part 3 C 9Material number 2.1461Shielding gas I1Expansion, A5 ≥40 %Tensile strength, Rm ≥350 MPaImpact energy, Av ≥60 J (20 °C) Hardness 80 HB

Packing drum Wire Ø Item no.mm

S200 0.8 097-003485-200081.0 097-003485-20010

B3000.8 097-003485-300081.0 097-003485-300101.2 097-003485-30012

F200 1.0 097-003485-20110

SW CuAl8

Chemical analysis, %Al Mn Ni Cu

8 0.2 0.3Re-

main-der

Materials z CuAl5, CuAl8, CuAl9, CuZn20Al


layer wound z Joint welding of Cu materials and various steel sheets z Wear-resistant GMA-surfacing on steel z Resistant to high temperatures and corrosion, seawater resistant z Pulse arc recommended, approved for coldArc

StandardsDIN EN ISO 24373 S Cu 6100 (CuAl7)AWS A-5.7 ER CuAl-A1BS 2901 part 3 C 28Material number 2.0921Shielding gas I1Expansion, A5 ≥40 %Tensile strength, Rm ≥430 MPaImpact energy, Av ≥100 J (20 °C) Hardness 100 HB


S200 5.0 0.8 097-003486-200081.0 097-003486-20010

B300 15.0

0.8 097-003486-300081.0 097-003486-300101.2 097-003486-300121.6 097-003486-30016

F200 200 1.0 097-003486-20110




PK 20132013-3-19

SW CuSn1

Chemical analysis, %Sn Mn Si P Cu

0.85 0.25 0.2 0.01Re-

main-der

Materials z OF-Cu, SE-Cu, SW-Cu, SF-Cu, CuZn0,5

z Copper-based, MIG/MAG solid wire electrode z Joint welding of high-oxygen copper joints and materials z Low interference due to observation of the smallest dimensional tolerances,

layer wound z Resistant to high temperatures and corrosion z Pulse arc recommended, approved for coldArc

StandardsDIN EN ISO 24373 S Cu 1898 (CuSn1)AWS A-5.7 ER CuMaterial number 2.1006BS 2901 part 3 C 7Shielding gas I1Expansion, A5 ≥30 %Tensile strength, Rm ≥220 MPaImpact energy, Av ≥75 J (20 °C) Hardness 60 HB


B300 15.0 1.0 097-003559-300101.2 097-003559-30012

SW CuSn6

Chemical analysis, %Sn P Cu

6.3 0.2Re-

main-der

Materials z CuSn4, CuSn6, CuSn8

z Low interference due to observation of the smallest dimensional tolerances, layer wound

z Resistant to high temperatures and corrosion z Pulse arc recommended, approved for coldArc z Joint welding of Cu materials and low-alloy steels and cast iron

StandardsDIN EN ISO 24373 S Cu 5180A (CuSn6P)AWS A-5.7 ER CuSn-ABS 2901 part 3 C 11Material number 2.1022Shielding gas I1Expansion, A5 ≥20 %Tensile strength, Rm ≥260 MPaImpact energy, Av ≥32 J (20 °C) Hardness 80 HB


B300 15.0

0.8 097-003614-300081.0 097-003614-300101.2 097-003614-300121.6 097-003614-30016

Copper-based




PK 20132013-3-19

SW CuAl9Ni5

Chemical analysis, %Al Ni Fe Mn Si Pb Cu

9 5 4 1.5 0.2 0.02Re-

main-der

Materials z CuAl11Ni6Fe5, CuAl10Ni5Fe4 z Copper - Aluminium - Nickel - Alloys


layer wound z Wear-resistant GMA-surfacing on steel z Pulse arc recommended, approved for coldArc z Joint welding of cast and forged nickel-aluminium bronze components z Surfacing on steel and aluminium bronze, including multialloys z The weld metal is resistant to corrosion and sea water

StandardsDIN EN ISO 24373 S Cu 6328 (CuAl9Ni5Fe3Mn2)AWS A-5.7 ER CuNiAlBS 2901 part 3 C 26 NiMaterial number 2.0923Wire Ø 1.2 mmShielding gas I1Expansion, A5 >10 %Tensile strength, Rm ≥560 MPaImpact energy, Av ≥60 J (20 °C)


BS300 15.0 097-003567-30012

SW CuAlBz9Fe

Chemical analysis, %Al Fe Mn Ni Cu

9.5 1.1 1 0.8Re-

main-der

Materials z CuAl8Fe3


layer wound z Pulse arc recommended, approved for coldArc z Good resistance to wear and abrasion z Surfacing on steel and aluminium bronze, including multialloys z Excellent flow characteristics z Joint welding of Cu-Al materials

StandardsDIN EN ISO 24373 S Cu 6180 (CuAl10Fe)AWS A-5.7 ER CuAl-A2BS 2901 part 3 C 13Material number 2.0937Shielding gas I1Expansion, A5 ≥35 %Tensile strength, Rm ≥500 MPaImpact energy, Av ≥95 J (20 °C) Hardness 140 HB


B300 15.01.0 097-003571-300101.2 097-003571-300121.6 097-003571-30016

F200 200 1.0 097-003571-20110



Welding consumablesFlux cored wire electrodes

PK 20132013-3-19

unalloyed

FCW 70TC Metal


0.09 0.7 1.5

Materials z S185 - S355, P235GH - P355GH, P235T1/T2

- P460NL2, L210 - L445MB, S235 - S460QL1, API X42 - X60

z Unalloyed metal powder MAG flux cored wire electrode z Bright, layer wound z Excellent gap bridging and sidewall fusion z Notch-free seam transitions z Very high current carrying capacity and yield z Even with rusty, primed and galvanised workpieces thanks to the aggressive arc

StandardsDIN EN ISO 17632-A T 42 2 M M/C 1 H5AWS A-5.18 E 70C - 6 M/ -6 CShielding gas C1 , M21Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥490 MPaImpact energy, Av ≥27 J (-30 °C) Approvals TÜV / DB / LR / CE

Packing drum Weight Wire Ø PU Item no.kg mm Pc.

S200 5.01.2

2 097-003453-20012BS300 15.0 1 097-003453-30012F250 250 097-003453-25012

FCW 71T Basic


0.09 0.9 1.7

Materials z S185 - S355, P235GH, P265GH, P295GH, P235

- P355, L210 - L360, S(P)275 - S(P)355, GP240R

z Unalloyed basic MAG flux cored wire electrode z Bright, layer wound z Very strong and highly resistant to cracking z Ideal for thick metal sheets and rigidly clamped constructions z Hydrogen content < 5% in the weld metal

StandardsDIN EN ISO 17632-A T 42 2 B M 1 H5AWS A-5.20 E 71T-5M-JWire Ø 1.2 mmShielding gas M21Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥480 MPaImpact energy, Av ≥27 J (-40 °C) Approvals TÜV / DB / GL / CE


BS300 15.0 097-003452-30012




PK 20132013-3-19

FCW T 70C Metal


0.05 0.7 1.5 0.015 0.015



z Schiffbaustähle A, B, D, AH-32 - EH 36

z Unalloyed metal powder MAG flux cored wire electrode z Bright, layer wound z Excellent gap bridging and sidewall fusion z Notch-free seam transitions z Very high current carrying capacity and yield

StandardsDIN EN ISO 17632-A T 46 6 M M 1 H5AWS A-5.18 E 70C-6M H4Wire Ø 1.2 mmShielding gas C1 , M21Yield strength, Rp 0.2% ≥460 MPaExpansion, A5 ≥26 %Tensile strength, Rm 530 MPa - 680 MPaImpact energy, Av ≥47 J (-60 °C) Approvals CE


BS300 16.0 097-003616-30012

FCW 71T Rutile


0.09 0.9 1.7



z Layer-wound z Unalloyed rutile MAG flux cored wire electrode z Quick solidifying slag z Welding is possible in any position with one machine setting z Very easy handling and controllability z Preferred application on pipe and steel constructions, in ship construction, on

ceramic

StandardsDIN EN ISO 17632-A T 42 2 P M 1 H5AWS A-5.20 E 71T-1MShielding gas M21Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥490 MPaImpact energy, Av ≥27 J (-20 °C) Approvals TÜV / DB / GL / LR / CE


S200 5.0 1.2 2 097-003454-20012

BS300 15.0 1 097-003454-300121.6 097-003454-30016




PK 20132013-3-19

FCW 71T Rutile CO2


0.09 0.9 1.7


- P355, L210 - L360, S(P)275 - S(P)355, GP240R

z Unalloyed rutile MAG flux cored wire electrode z Bright, layer wound z Quick solidifying slag z Welding is possible in any position with one machine setting z Optimised for welding using CO2 z Very easy handling and controllability z Preferred application on pipe and steel constructions, in ship construction, on

ceramic

StandardsEN ISO 17632-A T 42 2 P M/C H5AWS A-5.20 E 71T-1M/-1CShielding gas C1 , M21Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥490 MPaImpact energy, Av ≥27 J (-20 °C) Approvals CE


S200 5.0 1.2 2 097-003517-20012BS300 15.0 1 097-003517-30012

FCW 71T Selfshield

Chemical analysis, %C Si Mn P S Al

0.19 0.35 0.6 0.011 0.006 1.2

Materials z S185 - P275JR, S355J0 - S335, P255N - P355N,

P235GH, P265GH, P310GH, P295Gh, S460N, S460M

z Unalloyed self-shielding flux cored wire electrode z Bright, layer wound z Can be welded in any position, including vertically down z Very easy handling and controllability z High current carrying capacity and low spatter z Reduced barium proportion, observe safety instructions

StandardsEN ISO 17632-A T 42 2 P M 1 H5AWS A-5.20 E 71T-11Shielding gas C1Yield strength, Rp 0.2% ≥520 MPaExpansion, A5 ≥21 %Tensile strength, Rm ≥590 MPa


S200B300

2.0 0.9 097-003455-20209

5.0 097-003455-20009

1.2 097-003455-20012

15.0 097-003455-300121.6 097-003455-30016

unalloyed




PK 20132013-3-19

FCW 81T Rutile Ni1

Chemical analysis, %C Si Mn P S Ni

0.09 0.7 1.4 0.01 0.01 0.95

Materials z P235 GH-P355GH, Kaltzähe Stähle bis 550

Mpa

z Unalloyed rutile MAG flux cored wire electrode z For operating temperatures up to -60 °C z Suitable for cold tough fine-grain structural steels z Can be welded in any position except vertical down z High impact values up to -60 °C

StandardsDIN EN ISO 758 T 46 6 1Ni P M 2 H5AWS A-5.29 E 81T1-Ni1M-JWire Ø 1.2 mmShielding gas M21Yield strength, Rp 0.2% ≥470 MPaExpansion, A5 ≥19 %Tensile strength, Rm 550 J - 690 MPaImpact energy, Av ≥27 J (-60 °C) Approvals CE


BS300 15.0 097-003518-30012




PK 20132013-3-19


FCW 81T Rutile Mo


0.05 0.5 1.1 0.5

Materials z P235GH - P355GH, 16Mo3, P235T1/P235T2 -

P460NL2, L210 - L445MB, S255 - S460

z Microalloyed rutile flux cored wire z Suitable for alloyed, heat-resistant boiler and tube steels z Low-spatter thanks to high chemical purity z Excellent modelling capabilities, outstanding for positional welding z Maximum operating temperature 500 °C z Particularly suitable for MAG orbital welding

StandardsDIN EN ISO 17634 T 46 A Mo P M 1 H5AWS A-5.29 E 81T1-A1M H4Shielding gas M2Yield strength, Rp 0.2% ≥470 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥550 MPa - 680 MPaImpact energy, Av ≥60 J (20 °C) Approvals TÜV


B300 16.0 1.0 097-003603-300101.2 097-003603-30012

FCW 111T NiMoCr

Chemical analysis, %C Si Mn Mo Ni P S

0.08 0.5 1.7 0.3 2 0.015 0.015

Materials z TM tube steels up to L690M, annealed,

high-strength fine-grain structural steels up to S690QL, low-temperature tough, high-strength fine-grained construction steels up to S690G1Ql1

z Microalloyed rutile flux cored wire z For operating temperatures up to -60 °C z For welding high-tensile fine-grain structural steels up to 690 MPa yield strength z Alloy for ship building/marine and offshore technology z Low-spatter thanks to high chemical purity z Excellent modelling capabilities, outstanding for positional welding z Particularly suitable for MAG orbital welding z CTOD tested welding material

StandardsEN ISO 18276-A T 69 6 Z P M 1 H5AWS A-5.29 E 111 T1-K3M-J H4Wire Ø 1.2 mmShielding gas M21Yield strength, Rp 0.2% ≥690 MPaExpansion, A5 ≥17 %Tensile strength, Rm ≥770 MPa - 900 MPaImpact energy, Av ≥47 J (-60 °C)


B300 16.0 097-003630-30012




PK 20132013-3-19

high-alloy

FCW 307 Rutile


0.08 0.6 6.4 0.025 0.01

Ni Cr Mo N8 18 0.04 0.03



z High-alloy, rutile MAG flux cored wire electrode z Excellent weldability, low spatter formation z Quick solidifying and very easy to remove slag z For dissimilar joints and buffer layers z Operating temperature with dissimilar joints 300 °C

StandardsDIN EN ISO 17633-A T 18 8 Mn R M 3AWS A-5.22 E 307LT0-1/4Material number 1.4370Shielding gas C1 , M13 , M21Yield strength, Rp 0.2% ≥390 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥470 MPaImpact energy, Av ≥47 J (0 °C) Approvals CE


BS300 15.0 1.2 097-003582-3001217.0 1.6 097-003582-31716

FCW 308 Rutile


0.04 0.8 1.5 0.04 0.03

Ni Cr Mo9.5 19.5 0.3

Materials z 1.4301, 1.4303, 1.4306, 1.4308, 1.4310,

1.4311, 1.4319, 1.4541, 1.4550, 1.4552

z High-alloy, rutile MAG flux cored wire electrode z Excellent weldability, low spatter formation z Quick solidifying and very easy to remove slag z For dissimilar joints and buffer layers z Operating temperature with dissimilar joints 300 °C

StandardsDIN EN ISO 17633-A T 19 9 L R C/M 3AWS A-5.22 E 308LT0-1/4Material number 1.4316Wire Ø 1.2 mmShielding gas C1 , M21Yield strength, Rp 0.2% ≥370 MPaExpansion, A5 ≥41 %Tensile strength, Rm ≥520 MPaImpact energy, Av ≥35 J (0 °C) Approvals CE


BS300 15.0 097-003561-30012




PK 20132013-3-19

FCW 309 Rutile


0.04 0.8 2.5 0.04 0.03

Ni Cr Mo Cu13 23 0.5 0.5



z High-alloy, rutile MAG flux cored wire electrode z Excellent weldability, low spatter formation z Quick solidifying and very easy to remove slag z For dissimilar joints and buffer layers z Very low carbon content z Operating temperature with dissimilar joints 300 °C

StandardsDIN EN ISO 17633-A T 23 12 L R C/M 3AWS A-5.22 E 309LT0-1/4Material number 1.4332Shielding gas C1 , M21Yield strength, Rp 0.2% ≥390 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥520 MPaApprovals TÜV / DB / GL / LR / CE


BS300 12.5 0.9 097-003456-3000915.0 1.2 097-003456-30012

FCW 309 LP Rutile


0.04 0.8 2.5 0.04 0.03

Ni Cr Mo Cu13 24 0.5 0.5



z High-alloy, rutile MAG flux cored wire electrode z Can be welded in any position, including vertically down z Excellent weldability, low spatter formation z Quick solidifying and very easy to remove slag z For dissimilar joints and buffer layers z Very low carbon content z Operating temperature with dissimilar joints 300 °C

StandardsDIN EN ISO 17633-A T 23 12 L P C/M 1AWS A-5.22 E 309LT1-1/-4Material number 1.4332Shielding gas C1 , M21Yield strength, Rp 0.2% ≥390 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥520 MPaImpact energy, Av ≥54 J (0 °C) Approvals TÜV / DB / CE / LR


S200 5.01.2

097-003519-20012BS300 15.0 097-003519-30012

high-alloy




PK 20132013-3-19

FCW 316 Rutile


0.04 0.8 2.5 0.04 0.03

Ni Cr Mo Cu13 19 2.5 0.5

Materials z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,

1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

z High-alloy, rutile MAG flux cored wire electrode z Excellent weldability, low spatter formation z Quick solidifying and very easy to remove slag z For non-rusting Cr-Ni-Mo steels with low carbon content z Operating temperature up to 400 °C

StandardsAWS A-5.22 E 316LT0-1/4DIN EN ISO 17633-A T 19 12 3 L R C/M 3Material number 1.4330Shielding gas M21Yield strength, Rp 0.2% ≥380 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥485 MPaImpact energy, Av ≥44 J (0 °C) Approvals TÜV / DB / GL / LR / CE


BS300 12.5 0.9 097-003457-3000915.0 1.2 097-003457-30012

F150 150 097-003457-15012

FCW 316 LP Rutile


0.04 0.8 2.5 0.04 0.03

Ni Cr Mo13 19 2.5

Materials z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,

1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

z High-alloy, rutile MAG flux cored wire electrode z Can be welded in any position, including vertically down z Excellent weldability, low spatter formation z Quick solidifying and very easy to remove slag z For non-rusting Cr-Ni-Mo steels with low carbon content z Very low carbon content z Operating temperature up to 400 °C

StandardsAWS A-5.22 E 316LT1-1/-4DIN EN ISO 17633-A T 19 12 3 L P C/M 1Material number 1.4430Shielding gas M21Yield strength, Rp 0.2% ≥370 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥485 MPaImpact energy, Av ≥54 J (0 °C) Approvals TÜV / CE / GL


B200 5.0 1.2 097-003520-20012BS300 15.0 097-003520-30012




PK 20132013-3-19

FCW NiCr82


0.08 0.3 3 0.03 0.015

Ni Cr Fe Nb Cu Ti67 21 3 2.5 0.5 0.75

Materials z 1.4558, 1.4859, 1.4861, 1.4876, 1.4877,

1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816, 2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952

z High-alloy, rutile MAG flux cored wire electrode z Excellent weldability, low spatter formation z Slag is removed very easily z Scale-resistant up to 1,200 °C z Resistant to embrittlement

StandardsAWS A-5.34 E NiCr3T0-4DIN EN ISO 14172 T NI 6082 (NiCr20Mn3Nb)Wire Ø 1.2 mmShielding gas M21Yield strength, Rp 0.2% ≥380 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥560 MPaImpact energy, Av ≥100 J (0 °C)


BS300 12.5 097-003577-2021215.0 097-003577-30012

FCW 316 METAL


0.015 0.5 1.3 18.5 2.6

Ni Cu P S11.5 0.13 0.015 0.02

Materials z 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420,

1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

z Can be welded in any position, including vertically down z Maximum operating temperature 400 °C z Can be used for stabilised and non-stabilised Cr-Ni steels z Very homogeneous seam finish z High-alloy MAG metal-cored wire electrode

StandardsDIN EN ISO 17633-A T 19 12 3 L M M 1AWS A-5.9 EC 316LWire Ø 1.2 mmShielding gas M21Yield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥610 MPaImpact energy, Av ≥50 J (-60 °C) Approvals CE


B300 15.0 097-003631-30012

high-alloy




PK 20132013-3-19

FCW COBALT2

Chemical analysis, %C Cr W Co

1.1 28 4Re-

main-der

Materials z Heavy-duty, corrosion-resistant surfacing on

steel z Can be used in conditions with high abra-

sion, hard impacts and extreme temperature fluctuations

z Cobalt-based MAG flux cored wire electrode z Excellent wear resistance z Can be used in conditions with high abrasion, hard impacts and extreme tem-

perature fluctuations z For heavy-duty, corrosion-resistant GMA-surfacing on steel z Excellent weldability, low spatter formation z Very good corrosion resistance z For impact loading and mineral abrasion z Hardness 40 – 43 HRC z Machinable with carbide tools

StandardsEN 14700 T Co2Wire Ø 1.2 mmShielding gas M21Expansion, A5 ≥30 %Approvals CE


BS300 15.0 097-003624-30012



Welding consumablesTIG welding rods

PK 20132013-3-19

unalloyed

TR 70S G2


0.09 0.6 1.15

Materials z S185 - S275JR, S355J0 - S355, S255N - S355N,

P255NH - P355NH, P235GH, P265GH,P310GH

z Unalloyed TIG welding rod z Copper-plated and stamped z Suitable for boiler and tube steels z Semi-fluid molten pool, good controllability

StandardsDIN EN ISO 636-A W 2Si1AWS A-5.18 ER 70S-3Material number 1.5112Welding current DC-Yield strength, Rp 0.2% ≥360 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥510 MPaImpact energy, Av ≥47 J (-20 °C) / ≥100 J (20 °C) Length 1000 mm


Box 5.0

1.0 097-003580-100101.6 097-003580-100162.0 097-003580-100202.4 097-003580-100243.0 097-003580-10030

TR 70S G3


0.09 0.85 1.45

Materials z S185 - S275JR, S355JO - S335, S255N - S355N,

P235GH, P265GH, P310GH

z Unalloyed TIG welding rod z Copper-plated and stamped z Suitable for boiler and tube steels z Semi-fluid molten pool, good controllability

StandardsDIN EN ISO 636-A W 42 5 | W 3Si1AWS A-5.18 ER 70S-6Material number 1.5125Welding current DC-Yield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥500 MPaImpact energy, Av ≥47 J (-50 °C) / ≥100 J (20 °C) Approvals TÜV / DB / CELength 1000 mm


Box 5.0

1.0 097-003489-100101.6 097-003489-100162.0 097-003489-100202.4 097-003489-100243.0 097-003489-100304.0 097-003489-10040




PK 20132013-3-19

TR 70S G4


0.09 0.95 1.65

Materials z S185 -S275JR, S355JO -S335, S255N - S355N,

P235GH, P265GH, P310GH, S460N, S460M

z Unalloyed TIG welding rod z Copper-plated and stamped z Suitable for boiler and tube steels z Semi-fluid molten pool, good controllability z Low-spatter thanks to high chemical purity

StandardsDIN EN ISO 636-A W 46 4/ W4Si1AWS A-5.18 ER 70S-6Material number 1.5130Welding current DC-Yield strength, Rp 0.2% ≥460 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥530 MPaImpact energy, Av ≥47 J (-40 °C) / ≥100 J (20 °C) Length 1000 mm


Box 5.0

1.6 097-003574-100162.0 097-003574-100202.4 097-003574-100243.0 097-003574-10030

TR 80S Ni1


0.09 0.5 1.05

Materials z P355NL1 - P460NL1

z Unalloyed TIG welding rod z For operating temperatures up to -60 °C z Suitable for cold tough fine-grain structural steels z Copper-plated and stamped z Semi-fluid molten pool, good controllability

StandardsDIN EN ISO 636-A W 3Ni1AWS A-5.28 ER 80S-Ni1Welding current DC-Yield strength, Rp 0.2% ≥470 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥560 MPaImpact energy, Av ≥47 J (-60 °C) Length 1000 mm


Box 5.01.6 097-003618-100162.4 097-003618-100243.0 097-003618-10030




PK 20132013-3-19


TR 80 S NiCu

Chemical analysis, %C Si Mn Ni Cu

0.08 0.8 1.4 0.8 0.4

Materials z S235JRW - S355J2G1W, 9CrNiCu3-2-4

z Low-alloy TIG welding rod z Copper-plated and stamped z For welding weatherproof steels

StandardsDIN EN ISO 16834-A W ZMn3N1CuAWS A-5.28 ER 80S-GWelding current DC-Yield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥550 MPaImpact energy, Av ≥47 J (-20 °C) / ≥80 J (20 °C) Length 1000 mm


Box 5.0

1.6 097-003555-100162.0 097-003555-100202.4 097-003555-100243.0 097-003555-10030

TR CrMo5

Chemical analysis, %C Si Mn Mo Cr

0.08 0.35 0.55 0.65 6

Materials z X12CrMo5, 12CrMo-5

z Low-alloy TIG welding rod z Copper-plated and stamped z Creep resistant filler for pipe and container construction z Maximum operating temperature 600 °C

StandardsDIN EN ISO 21952-A W CrMo5 SiAWS A-5.28 ER 80S-B6Material number 1.7373Welding current DC-Yield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥18 %Tensile strength, Rm ≥570 MPaImpact energy, Av ≥100 J (20 °C) Length 1000 mm


Box 5.01.6 097-003585-100162.4 097-003585-100243.0 097-003585-10030




PK 20132013-3-19

TR 80S Mo


0.1 0.6 1.15 0.52

Materials z P255NH-P355NH, P355NL1-P460NL1,

P236GH, P265GH,P310GH, 16Mo3

z Low-alloy TIG welding rod z Copper-plated and stamped z Creep resistant filler for pipe and container construction z Maximum operating temperature 500 °C

DIN EN ISO 21952-A W Mo SiAWS A-5.28 ER 70S-A1 (ER 80S-G)Material number 1.5424Welding current DC-Yield strength, Rp 0.2% ≥460 MPaExpansion, A5 >22 %Tensile strength, Rm ≥560 MPaImpact energy, Av ≥60 J (20 °C) / ≥47 J (-20 °C) Approvals TÜV / DB / CELength 1000 mm


Box 5.0

1.6 097-003487-100162.0 097-003487-100202.4 097-003487-100243.0 097-003487-10030

TR 80S CrMo1


0.1 0.6 1 0.5 1.2

Materials z 13CrMo4-5, 13CrMoSi5-5, G17CrMo5-5

z Low-alloy TIG welding rod z Copper-plated and stamped z Suitable for alloyed, heat-resistant boiler and tube steels z Maximum operating temperature 550 °C z Bruscato factor max. 12 ppm

StandardsDIN EN ISO 21952-A W CrMo1 SiAWS A-5.28 ER 80S-GMaterial number 1.7339Welding current DC-Yield strength, Rp 0.2% ≥305 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥450 MPaImpact energy, Av ≥100 J (20 °C) / ≥47 J (-10 °C) Approvals TÜV / DB / CELength 1000 mm

Packing drum Weight Wire Ø Item no.mm

Box 5 kg

1.6 097-003500-100162.0 097-003500-100202.4 097-003500-100243.0 097-003500-10030




PK 20132013-3-19

TR 90S CrMo2


0.08 0.6 0.9 1 2.45

Materials z 10CrMo9-10, 12 CrMo19-5, 10CrSiMoV7

z Low-alloy TIG welding rod z Copper-plated and stamped z Suitable for alloyed, heat-resistant boiler and tube steels z Maximum operating temperature 600 °C z Bruscato factor max. 12 ppm

StandardsDIN EN ISO 21952-A W CrMo2 SiAWS A-5.28 ER 90S-GMaterial number 1.7384Welding current DC-Yield strength, Rp 0.2% ≥355 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥540 MPaImpact energy, Av ≥100 J (20 °C) / ≥47 J (-10 °C) Length 1000 mm


Box 5.02.0 097-003541-100202.4 097-003541-100243.0 097-003541-10030

TR 90S CrMo91

Chemical analysis, %C Si Mn Cr Ni Mo V

0.1 0.25 0.5 8.7 0.6 1 0.2

Materials z A 213 T91, A 335 P91, X10CrMoVNb9-1

z Low-alloy TIG welding rod z For welding highly heat-resistant steel T91/P91

StandardsDIN EN ISO 21952-A W CrMo91AWS A-5.28 ER 90S-B9Welding current DC-Yield strength, Rp 0.2% ≥520 MPaExpansion, A5 ≥16 %Tensile strength, Rm ≥620 MPaImpact energy, Av ≥50 J (20 °C) Length 1000 mm


Box 5.01.6 097-003629-100162.4 097-003629-100243.2 097-003629-10032





PK 20132013-3-19

TR 90S CrMo2 VTi

Chemical analysis, %C Si Mn Cr Mo V

0.1 0.25 0.9 2.3 1 0.3

Materials z S235JRW - S355J2G1W, 9CrNiCu3-2-4

z For welding high-temperature steels T/P24 z Low-alloy TIG welding rod

StandardsDIN EN ISO 21952-A W CrMo2VNbAWS A-5.28 ER 90S-GWelding current DC-Yield strength, Rp 0.2% ≥550 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥650 MPaImpact energy, Av ≥47 J (20 °C) Length 1000 mm


Box 5.0

1.6 097-003560-100162.0 097-003560-100202.4 097-003560-100243.0 097-003560-10030




PK 20132013-3-19

high-alloy

TR 307 Si

Chemical analysis, %C Si Mn Ni Cr

0.08 0.85 7 8 18

Materials z 1.3401 z Difficult to weld steel, tool steel, spring steel,

manganese steel, case-hardened steel, black/white connections

z High-alloy TIG welding rod z Excellent welding characteristics thanks to high Si content z Suitable for dissimilar joints and buffer layers z Strain-hardening z Stamped

StandardsDIN EN ISO 14343-A W 18 8 Mn SiAWS A-5.9 ER 307 SiMaterial number 1.4370Welding current DC-Yield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥42 %Tensile strength, Rm ≥650 MPaImpact energy, Av ≥120 J (20 °C) / ≥60 J (-80 °C) Length 1000 mm


Box 5.0

1.0 097-003490-100101.2 097-003490-100121.6 097-003490-100162.0 097-003490-100202.4 097-003490-100243.2 097-003490-10032

TR 308 LSi


0.02 0.8 1.75 19 9

Materials z 1.4301, 1.4303, 1.4306, 1.4308, 1.4310,

1.4311, 1.4319, 1.4541, 1.4550, 1.4552

z High-alloy TIG welding rod z Excellent welding characteristics thanks to high Si content z For non-rusting Cr-Ni steels with low C content z Maximum operating temperature 350 °C z Cold tough up to -196 °C z Stamped

StandardsDIN EN ISO 14343-A W 19 9 LSiAWS A-5.9 ER 308 L SiMaterial number 1.4316Welding current DC-Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥590 MPaImpact energy, Av ≥120 J (20 °C) / ≥60 J (-196 °C) Approvals TÜV / DB / CELength 1000 mm


Box 5.0

1.0 097-003491-100101.2 097-003491-100121.6 097-003491-100162.0 097-003491-100202.4 097-003491-100243.2 097-003491-10032




PK 20132013-3-19

TR 309 LSi


0.02 0.8 1.8 23 13



z High-alloy TIG welding rod z Excellent welding characteristics thanks to high Si content z Suitable for dissimilar joints and buffer layers z Maximum operating temperature 300 °C z Stamped

StandardsDIN EN ISO 14343-A W 23 12 LSiAWS A-5.9 ER 309LSiMaterial number 1.4332Welding current DC-Yield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥650 MPaImpact energy, Av ≥130 J (20 °C) / ≥65 J (-120 °C) Approvals TÜVLength 1000 mm


Box 5.0

1.0 097-003539-100101.6 097-003539-100162.0 097-003539-100202.4 097-003539-100243.2 097-003539-10032

TR 310


0.1 0.4 1.5 25 20

Materials z 1.4710, 1.4713, 1.4726, 1.4745, 1.4823,

1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849

z High-alloy TIG welding rod z Weld metal made of fully austenitic chrome nickel steel z For welding heatproof steels z Scale resistant up to 1100 °C z Not resistant in gases containing sulphur z Stamped

StandardsDIN EN ISO 14343-A W 25 20AWS A-5.9 ER 310Material number 1.4842Welding current DC-Yield strength, Rp 0.2% ≥390 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥590 MPaImpact energy, Av ≥170 J (20 °C) / ≥60 J (-196 °C) Length 1000 mm


Box 5.0

1.0 097-003536-100101.2 097-003536-100121.6 097-003536-100162.0 097-003536-100202.4 097-003536-100243.2 097-003536-10032




PK 20132013-3-19

TR 312


0.1 0.5 1.9 29 9



z High-alloy TIG welding rod z For heavy-duty, corrosion-resistant GMA-surfacing on steel z High strength and wear resistance after welding z For dissimilar joints and buffer layers z Strain-hardening z Stamped

StandardsDIN EN ISO 14343-A W 29 9AWS A-5.9 ER 312Material number 1.4337Welding current DC-Yield strength, Rp 0.2% ≥600 MPaExpansion, A5 ≥25 %Tensile strength, Rm ≥750 MPaImpact energy, Av ≥50 J (20 °C) Length 1000 mm


Box 5.0

1.0 097-003538-100101.2 097-003538-100121.6 097-003538-100162.0 097-003538-100202.4 097-003538-100243.2 097-003538-10032

TR 316 LSi

Chemical analysis, %C Si Mn Cr Ni Mg

0.02 0.85 1.75 19 12 2.7

Materials z 1.4401, 1.4404, 1.4406, 1.4408, 1.4429,

1.4435, 1.4436, 1.4541, 1.4550, 1.4571, 1.4580, 1.4581, 1.4583

z High-alloy TIG welding rod z Excellent welding characteristics thanks to high Si content z For non-rusting Cr-Ni steels with low C content z Maximum operating temperature 400 °C z Stamped

StandardsDIN EN ISO 14343-A W 19 12 3 LSiAWS A-5.9 ER 316 L SiMaterial number 1.4430Welding current DC-Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥600 MPaImpact energy, Av ≥120 J (20 °C) / ≥50 J (-196 °C) Approvals TÜV / DB / CELength 1000 mm


Box 5.0

1.0 097-003492-100101.2 097-003492-100121.6 097-003492-100162.0 097-003492-100202.4 097-003492-100243.2 097-003492-10032

high-alloy




PK 20132013-3-19

TR 318 Si

Chemical analysis, %C Si Mn Cr Ni Mo Nb

0.04 0.8 1.8 19 11 2.5 0.5

Materials z 1.4401, 1.4406, 1.4408, 1.4429, 1.4436,

1.4571, 1.4580, 1.4581, 1.4583

z High-alloy TIG welding rod z Excellent welding characteristics thanks to high Si content z Can be used for welding stabilised Cr-Ni steels z Maximum operating temperature 400 °C z Stamped

StandardsDIN EN ISO 14343-A W 19 12 3 Nb SiAWS A-5.9 ER 318 SiMaterial number 1.4576Welding current DC-Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥34 %Tensile strength, Rm ≥610 MPaImpact energy, Av ≥90 J (20 °C) / ≥40 J (-120 °C) Approvals TÜV / DB / CELength 1000 mm


Box 5.0

1.0 097-003493-100101.2 097-003493-100121.6 097-003493-100162.0 097-003493-100202.4 097-003493-100243.2 097-003493-10032

TR 347


0.06 0.95 2 20 10

Mo Cu Nb S Pb0.4 0.4 0.9 0.015 0.02

Materials z 1.4541, 1.4550, 1.4552, 1.4301, 1.4312,

1.4546, 1.4311, 1.4306

z High-alloy TIG welding rod z Suitable for joint welding of stainless and heat-resistant steels z Scale-resistant up to 800 °C z Cold tough up to -196 °C z Can be used for welding stabilised Cr-Ni steels z Stamped

StandardsDIN EN ISO 14343-A W 19 9 Nb SiAWS A-5.9 ER 347 SiMaterial number 1.4551Welding current DC-Yield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥620 MPaImpact energy, Av ≥130 J (20 °C) / ≥40 J (-196 °C) Length 1000 mm


Box 5.0

1.0 097-003581-100101.2 097-003581-100121.6 097-003581-100162.0 097-003581-100202.4 097-003581-100243.2 097-003581-10032




PK 20132013-3-19

TR 410 NiMo


0.08 0.45 0.6 12.5 4.5

Mo P S0.6 0.03 0.03

Materials z martensitic chrome steels, fine castings and

steel castings of type 13% Cr - 4% Ni

z High-alloy TIG welding rod z Suitable for soft martensitic chrome steels z It is recommended to temper or anneal after welding z Stamped

StandardsDIN EN ISO 14343-A W 13 4AWS A-5.9 ER 410 NiMoMaterial number 1.4351Welding current DC-Yield strength, Rp 0.2% ≥500 MPaExpansion, A5 ≥15 %Tensile strength, Rm ≥760 MPaImpact energy, Av ≥50 J (20 °C) Length 1000 mm


Box 5.0

1.6 097-003590-100162.0 097-003590-100202.4 097-003590-100243.2 097-003590-10032

TR 904L


0.02 0.3 1.5 4.2 0.05

Cr Ni Cu Co Al19.8 25 1.4 0.5 0.5

Materials z 1.4529,1.4539

z High-alloy TIG welding rod z Suitable for boiler and tube steels z Resistant to media containing sulphur and chloride z Maximum operating temperature 400 °C z Cold tough up to -196 °C z Stamped

StandardsDIN EN ISO 14343-A W 20 25 5 Cu LAWS A-5.9 ER 385Material number 1.4519Welding current DC-Yield strength, Rp 0.2% ≥410 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥600 MPaImpact energy, Av ≥130 J (-196 °C) Length 1000 mm


Box 5.0

1.0 097-003635-100101.6 097-003635-100162.0 097-003635-100202.4 097-003635-100243.2 097-003635-100324.0 097-003635-10040

high-alloy




PK 20132013-3-19

TR NiCr82


0.05 0.5 3.5 22 67

Fe Nb Cu Co Ti3 3 0.5 0.1 0.75

Materials z 1.4558, 1.4859, 1.4861, 1.4876, 1.4877,

1.4885, 1.4958, 1.4968, 2.4669, 2.4694, 2.4816,2.4817, 2.4867, 2.4867, 2.4869, 2.4951, 2.4952

z High-alloy TIG welding rod z Cold tough up to -196 °C z Scale-resistant up to 1,200 °C z For corrosion-resistant alloys with nickel, stainless steels and carbon steels z Resistant to embrittlement z High strength and creep strength values z Dissimilar joints in the petrochemical industry and offshore technology (e.g.

furnaces) z Stamped

StandardsDIN EN ISO 18274 S Ni 6082 (NiCr20Mn3Nb)AWS A-5.14 ER NiCr 3Material number 2.4806Welding current DC-Yield strength, Rp 0.2% ≥380 JExpansion, A5 ≥35 %Tensile strength, Rm ≥620 MPaImpact energy, Av ≥55 J (-196 °C) / ≥100 J (20 °C) Length 1000 mm


Box 5.0

1.6 097-003608-100162.0 097-003608-100202.4 097-003608-100243.2 097-003608-10032

TR 625

Chemical analysis, %C Si Mn Cr Mo Nb Ni

0.01 0.12 0.05 22 9 3.5Re-

main-der

Materials z 1.4529, 1.4539, 1.4558, 1.4876, 1.5680,

1.5681, 1.5662, 2.4605, 2.4618, 2.4856, 2.4858, 2.4951, 2.4952

z High-molybdenum, corrosion-resistant steels, low-temperature tough nickel steels, alloy 625, Alloy 800

z High-alloy TIG welding rod z For austenite ferrite joints above 300 °C z Cold tough up to -196 °C z Scale resistant up to 1100 °C z Stamped

StandardsDIN EN ISO 18274 W Ni 6625 (NiCr22Mo9Nb)AWS A-5.14 ER NiCrMo3Material number 2.4831Welding current DC-Yield strength, Rp 0.2% ≥480 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥780 MPaImpact energy, Av >80 J (-196 °C) Approvals CELength 1000 mm


Box 5.0

1.6 097-003537-100162.0 097-003537-100202.4 097-003537-100243.2 097-003537-10032




PK 20132013-3-19

TR COBALT1


0.25 1 1 27 2.5

Mo Fe Co

5 3Re-

main-der

Materials z Hot stamping tools, exhaust valves, vapour

and acid-proof fittings, valves in combustion engines

z Cobalt-based, high-alloy TIG welding rod z Excellent wear resistance z Can be used in conditions with high abrasion, hard impacts and extreme tem-

perature fluctuations z For heavy-duty, corrosion-resistant GMA-surfacing on steel z Very good corrosion resistance z For impact loading and mineral abrasion z Machinable with carbide tools z Hardens up to 45 HRC in use z Stamped

StandardsEN 14700 W Co1Wire Ø 3.2 mmWelding current DC-Length 1000 mm


Box 5.0 097-003625-10032

TR COBALT2

Chemical analysis, %C Si Mn Cr W Fe Co

1.1 1 1 28 4.5 3Re-

main-der

Materials z Steam valves, fittings, high-temperature

liquid pumps, hot-stamped matrices, valve seats from combustion engines, shears

z Cobalt-based, high-alloy TIG welding rod z Excellent wear resistance z Can be used in conditions with high abrasion, hard impacts and extreme tem-

perature fluctuations z For heavy-duty, corrosion-resistant GMA-surfacing on steel z Very good corrosion resistance z For impact loading and mineral abrasion z Hardness 40 – 43 HRC z Machinable with carbide tools z Stamped

StandardsEN 14700 W Co2Wire Ø 3.2 mmWelding current DC-Length 1000 mm


Box 5.0 097-003633-10032

high-alloy




PK 20132013-3-19

TR 2209 Duplex

Chemical analysis, %C Si Mn Cr Ni Mo N

0.02 0.4 1.7 22.5 9 3 0.15

Materials z 1.4462, 1.4417, 1.4460, 1.4362 z Black/white connections

z High-alloy TIG welding rod z Use in a temperature range from -40 °C to 250 °C z Use in offshore technology, e.g. in pipe construction z For ferrite-austenitic Cr-Ni-Mo steels z Resistant to products containing chloride and acid gases z Stamped

StandardsDIN EN ISO 14343-A W 22 9 3 N LAWS A-5.9 ER 2209Material number 1.4462Welding current DC-Yield strength, Rp 0.2% ≥620 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥800 MPaImpact energy, Av ≥100 J (-46 °C) / ≥85 J (-60 °C) Approvals TÜV / DB / CELength 1000 mm


Box 5.0

1.0 097-003499-100101.2 097-003499-100121.6 097-003499-100162.0 097-003499-100202.4 097-003499-100243.2 097-003499-10032

TR 2594 Super Duplex


0.03 0.45 0.6 25 9.2

Mo N S P Cu4 0.25 0.01 0.025 0.5

Materials z 25% Cr super-duplex steels, e.g. 1.4501

X2CrNiMoCuWN 25-7-4 AND S 32750, S 32760

z Black/white connections

z High-alloy TIG welding rod z Use in offshore technology, e.g. in pipe construction z Resistant to products containing chloride and acid gases z Maximum operating temperature of the end product: 250 °C z For ferrite-austenitic super duplex steels z Stamped

StandardsDIN EN ISO 14343-A W 25 9 4 N LAWS A-5.9 ER 2594Material number 1.4501Welding current DC-Yield strength, Rp 0.2% ≥695 JExpansion, A5 ≥27 %Tensile strength, Rm ≥900 MPaImpact energy, Av ≥135 J (-50 °C) Length 1000 mm


Box 5.0

1.2 097-003584-100121.6 097-003584-100162.0 097-003584-100202.4 097-003584-100243.2 097-003584-10032




PK 20132013-3-19

Aluminium

TR 1450 99,5 Ti

Chemical analysis, %Ti Al

0.15Re-

main-der

Materials z Al99,5Ti, Al99,3, Al99,5, Al99,6, Al99,7,

Al99,85,

z TIG welding rod, aluminium z Titanium forms fine grains and increases the mechanical qualities z More resistant to hot cracks than pure aluminium

StandardsDIN EN ISO 18273 S AL 1450 (Al99,5Ti)AWS A-5.10 ER 1450Material number 3.0805Welding current ACYield strength, Rp 0.2% >20 MPaExpansion, A5 >35 %Tensile strength, Rm >65 MPaApprovals DB / CELength 1000 mm


Box 2.5

1.6 097-003512-100162.0 097-003512-100202.4 097-003512-100243.2 097-003512-100324.0 097-003512-10040

TR 3103 Mn1

Chemical analysis, %Mn Si Mg Al

1.2 0.3 0.2Re-

main-der

Materials z AlMn0,6, AlMn1, AlMn0,2Mg0,1, AlMn1Mg0,5

z TIG welding rod, aluminium z Alloy for ship building/marine and offshore technology z Seawater resistant

StandardsDIN EN ISO 18273 S AL 3103 (AlMn1)AWS A-5.10 ER 3103Welding current ACYield strength, Rp 0.2% ≥35 MPaExpansion, A5 ≥24 %Tensile strength, Rm ≥90 MPaLength 1000 mm


Box 2.5

1.6 097-003575-100162.0 097-003575-100202.4 097-003575-100243.2 097-003575-100324.0 097-003575-10040




PK 20132013-3-19

TR 4043 Si5


5Re-

main-der


z TIG welding rod, aluminium z 5% silicon z Untreated low strength values z Not suitable for subsequent anodisation z Resistant to hot cracks z Main areas of use are welds on cast aluminium

StandardsDIN EN ISO 18273 S Al 4043A (AlSi5(A))AWS A-5.10 ER 4043Material number 3.2245Welding current ACYield strength, Rp 0.2% ≥40 MPaExpansion, A5 ≥8 %Tensile strength, Rm ≥120 MPaApprovals DB / CELength 1000 mm


Box 2.5

1.6 097-003497-100162.0 097-003497-100202.4 097-003497-100243.2 097-003497-100324.0 097-003497-10040

TR 4047 Si12


12Re-

main-der


z TIG welding rod, aluminium z 12% silicon z Untreated low strength values z Not suitable for subsequent anodisation z Resistant to hot cracks z Main areas of use are welds on cast aluminium

StandardsDIN EN ISO 18273 S AL 4047A (AlSi12(A))AWS A-5.10 ER 4047Material number 3.2585Welding current ACYield strength, Rp 0.2% ≥60 MPaExpansion, A5 ≥5 %Tensile strength, Rm ≥130 MPaApprovals DB / CELength 1000 mm


Box 2.5

1.6 097-003510-100162.0 097-003510-100202.4 097-003510-100243.2 097-003510-100324.0 097-003510-10040




PK 20132013-3-19

TR 5087 Mg4,5 MnZr

Chemical analysis, %Mg Mn Cr Zr Al

4.5 1 0.15 0.15Re-

main-der



z TIG welding rod, aluminium z High strength, extremely resistant to corrosion, resistant to sea water z Very good mechanical quality values

StandardsDIN EN ISO 18273 S AL 5087 (AlMg4,5MnZr)AWS A-5.10 ER 5087Material number 3.3546Welding current ACYield strength, Rp 0.2% ≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm ≥275 MPaApprovals DB / GL / CELength 1000 mm


Box 2.5

1.6 097-003511-100162.4 097-003511-100202.0 097-003511-100243.2 097-003511-100324.0 097-003511-10040

TR 5183 Mg4,5 Mn


4.5 0.7 0.15Re-

main-der



z TIG welding rod, aluminium z 4.5% magnesium, 0.7% manganese z High strength, extremely resistant to corrosion, resistant to sea water z Suitable for subsequent anodisation

StandardsDIN EN 18273 S AL 5183 (AlMg4,5Mn0,7)AWS A-5.10 ER 5183Material number 3.3548Welding current ACYield strength, Rp 0.2% ≥125 MPaExpansion, A5 ≥17 %Tensile strength, Rm ≥275 MPaApprovals TÜV / DB / GL / LR / CELength 1000 mm


Box 2.5

1.6 097-003495-100162.0 097-003495-100202.4 097-003495-100243.2 097-003495-100324.0 097-003495-10040

Aluminium




PK 20132013-3-19

TR 5356 Mg5

Chemical analysis, %Mg Mn Cr Ti Al

5 0.15 0.1 0.1Re-

main-der

Materials z AlMg3, AlMg4,5, AlMg5, AlMgSi1, G-AlMg3,

G-AlMg3

z TIG welding rod, aluminium z 5% magnesium z High strength, extremely resistant to corrosion, resistant to sea water z Suitable for subsequent anodisation

StandardsDIN EN 18273 S AL 5356 (AlMg5Cr)AWS A-5.10 ER 5356Material number 3.3556Welding current ACYield strength, Rp 0.2% ≥120 MPaExpansion, A5 ≥8 %Tensile strength, Rm ≥250 MPaApprovals TÜV / DB / LR / CELength 1000 mm


Box 2.5

1.6 097-003496-100162.0 097-003496-100202.4 097-003496-100243.2 097-003496-100324.0 097-003496-10040

TR 5754 Mg3


3 0.3 0.3Re-

main-der

Materials z AlMg1, AlMg2, AlMg2,5, AlMg3,5,

AlMg0,5Mn, AlMg1Mn0,5, AlMg2Mn0,8, AlMgSi0,5, AlMgSi0,7

z TIG welding rod, aluminium z 3% magnesium z Medium strength, corrosion resistant z Suitable for subsequent anodisation

StandardsDIN EN 18273 S Al 5754 (AlMg3)AWS A-5.10 ER 5754Material number 3.3536Welding current ACYield strength, Rp 0.2% ≥80 MPaExpansion, A5 ≥22 %Tensile strength, Rm ≥190 MPaApprovals TÜV / DB / CELength 1000 mm


Box 2.5

1.6 097-003494-100162.0 097-003494-100202.4 097-003494-100243.2 097-003494-100324.0 097-003494-10040




PK 20132013-3-19

Copper-based

TR CuSi3

Chemical analysis, %Si Mn Cu

2.8 0.9Re-

main-der

Materials z CuZn5, CuZn10, CuZn15, CuSi2Mn, CuSi3Mn

z TIG welding rod, copper-based z Resistant to high temperatures and corrosion z Joint welding of Cu materials and various steel sheets z GMA-surfacing on steel

StandardsDIN EN ISO 24373 S Cu 6560 (CuSi3Mn)AWS A-5.7 ER CuSi-ABS 2901 part 3 C 9Material number 2.1461Welding current DC-Expansion, A5 ≥40 %Tensile strength, Rm ≥350 MPaImpact energy, Av ≥60 J (20 °C) Length 1000 mmHardness 80 HB


Box 10.0

1.6 097-003540-110162.0 097-003540-110202.4 097-003540-110243.2 097-003540-110324.0 097-003540-11040

TR CuSn1

Chemical analysis, %Sn Mn Si P Cu

0.85 0.25 0.2 0.01Re-

main-der


z TIG welding rod, copper-based z Joint welding of high-oxygen copper joints and materials z Resistant to high temperatures and corrosion

StandardsDIN EN ISO 24373 S Cu 1898 (CuSn1)AWS A-5.7 ER CuMaterial number 2.1006BS 2901 part 3 C 7Welding current DC-Expansion, A5 ≥30 %Tensile strength, Rm ≥220 MPaImpact energy, Av ≥75 J (20 °C) Length 1000 mmHardness 80 - 60 HB


Box 10.02.0 097-003609-100202.4 097-003609-100243.2 097-003609-10032




PK 20132013-3-19

TR CuSn6

Chemical analysis, %Sn P Cu

6.3 0.22Re-

main-der


z TIG welding rod, copper-based z Resistant to high temperatures and corrosion z Joint welding of Cu materials and low-alloy steels and cast iron

StandardsDIN EN ISO 24373 S Cu 5180A (CuSn6P)AWS A-5.7 ER CuSn-ABS 2901 part 3 C 11Material number 2.1022Welding current DC-Expansion, A5 ≥30 %Tensile strength, Rm ≥260 MPaImpact energy, Av ≥32 J (20 °C) Length 1000 mmHardness 80 - 60 HB


Box 10.0

1.6 097-003613-100162.0 097-003613-100202.4 097-003613-100243.2 097-003613-100324.0 097-003613-10040

TR CuNi30

Chemical analysis, %Ni Mn Fe Ti Cu

31 0.8 0.5 0.4Re-

main-der

Materials z CuNi10Fe1Mn, CuNi30Mn1Fe

z TIG welding rod, copper-based z GMA-surfacing on cast iron, low-alloy steels and copper-zinc alloys z Joint welding of copper-nickel alloys z Seawater resistant z Very good corrosion resistance

StandardsDIN EN ISO 24373 S Cu 7158 (CuNi30Mn1FeTi)AWS A-5.7 ER CuNiMaterial number 2.0837Welding current DC-Expansion, A5 ≥36 %Tensile strength, Rm ≥420 MPaImpact energy, Av ≥240 J (20 °C) Length 1000 mmHardness 115 HB


Box 10.0

1.6 097-003501-100162.0 097-003501-100202.4 097-003501-100243.2 097-003501-10032




PK 20132013-3-19

TR CuAl8

Chemical analysis, %Al Mn Ni Cu

7.7 0.2 0.3Re-

main-der

Materials z CuAl5, CuAl8, CuAl9, CuZn20Al

z TIG welding rod, copper-based z Considerably temperature-resistant z Very good corrosion resistance z Wear-resistant GMA-surfacing on steel z Seawater resistant

StandardsDIN EN ISO 24373 S Cu 6100 (CuAl7)AWS A-5.7 ER CuAl-A1Material number 2.0923Welding current DC-Expansion, A5 ≥40 %Tensile strength, Rm ≥430 MPaImpact energy, Av ≥100 J (20 °C) Approvals CELength 1000 mmHardness 100 HB


Box 10.0

1.6 097-003682-100162.0 097-003682-100202.4 097-003682-100243.2 097-003682-100324.0 097-003682-10040

Copper-based



Welding consumablesStick electrodes

unalloyed

SE 6010 CEL


0.14 0.2 0.8

Materials z S235J2G3 - S355J2G3, L290MB (X42), L320

(X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,

z Cellulose-coated stick electrode z Can be welded in any position, including vertically down z Particularly suitable for vertical down welding of root, filler and final passes z Excellent mechanical quality values

StandardsDIN EN ISO 2560-A E 38 2 C 21AWS A-5.1 E 6010Coating type CelluloseBaking not necessaryWelding current DC-/+Yield strength, Rp 0.2% ≥390 MPaExpansion, A5 ≥22 %Tensile strength, Rm 450 MPa - 550 MPaImpact energy, Av ≥47 J (-20 °C) Approvals CE

Packing drum

Welding current Weight Ø electrode Length PU Item no.

A kg mm mm Pc.

Box50 - 65 4.0 2.5 300 304 097-003576-25300

90 - 120 5.0 3.2 350 195 097-003576-32350110 - 140 4.0 129 097-003576-40350

SE 6013 RC


0.06 0.3 0.4


(X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM

z Shipbuilding steels A, B, D z Cast steel GS-38–GS-52

z Rutile/cellulose coated stick electrode z Can be welded in any position, including vertically down z Good slag removal characteristics, medium spatter tendency z Very good ignition and reignition characteristics z Perfect for roots z High mechanical quality

StandardsDIN EN ISO 2560-A E 38 0 RC 11AWS A-5.1 E 6012Coating type Rutile celluloseBaking not necessary , 120 °C , 1 h , possibleWelding current AC , DC-Yield strength, Rp 0.2% ≥360 MPaExpansion, A5 ≥22 %Tensile strength, Rm 450 MPa - 550 MPaImpact energy, Av ≥47 J (20 °C) Approvals TÜV / DB / LR / CE

Packing drum


A kg mm mm Pc.

Box

55 - 70 4.0 2.0 300 419 097-003461-2030055 - 85 4.4 2.5

350250 097-003461-25350

115 - 145 5.0 3.2 169 097-003461-32350145 - 190 4.4 4.0 98 097-003461-40350200 - 250 6.0 5.0 450 65 097-003461-50450



SE 6013 RC Blau


0.06 0.3 0.4


(X46), L320M (X52), L385N (X56), StE 210.7, StE 240.7, StE 290.7 TM, StE 320.7 TM, StE 360.7 TM, P235G1TH, P255G1TH,


z Thick rutile/cellulose coated stick electrode z Can be welded in any position, including vertically down z Excellent ignition and reignition characteristics z Even with rusty, primed and galvanised workpieces thanks to the aggressive arc z Very good mechanical quality values

StandardsDIN EN ISO 2560-A E 42 0 RC 12AWS A-5.1 E 6013Coating type Rutile celluloseBaking not necessary , 120 °C , 1 h , possibleWelding current AC , DC-Yield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm 510 MPa - 610 MPaImpact energy, Av ≥47 J (0 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Box

50 - 60 4.0 2.0 300 380 097-003530-2030065 - 80

4.42.5

350230 097-003530-25350

110 - 140 3.2 136 097-003530-32350125 - 180 4.0 91 097-003530-40350160 - 230 5.4 5.0 450 64 097-003530-50450

SE 6013 RR


0.09 0.5 0.7

Materials z S185 - S355, P235G1TH, P265G1TH,

P295G1TH, L210 - L360, E235 - E355, GP240GH


z Thick rutile-coated stick electrode z Can be welded in any position except vertical down z Self-removing slag, very low spatter tendency z Excellent ignition and reignition characteristics z Very homogeneous seam finish z Excellent mechanical quality values

StandardsDIN EN ISO 2560-A E 42 0 RR 12AWS A-5.1 E 6013Coating type RutileBaking not necessary , 140 °C , 1 h , possibleWelding current AC , DC-/+Yield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm 510 MPa - 610 MPaImpact energy, Av ≥47 J (0 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Box

50 - 70 4.0 2.0 300 340 097-003459-2030055 - 85 4.4 2.5

350205 097-003459-25350

90 - 135 3.2 122 097-003459-32350

130 - 1705.4

4.0 77 097-003459-40350

45080 097-003459-40450

175 - 220 5.0 50 097-003459-50450220 - 270 6.0 42 097-003459-60450


PK 20132013-3-19

unalloyed




PK 20132013-3-19

SE 6013 RRB


0.1 0.2 0.55


- P355, L210 - L360, S(P)275 - S(P)355, GP240R z Shipbuilding steels A, B, D, E z Cast steel GS-38–GS-52

z Thick rutile/basic coated stick electrode z Can be welded in any position except vertical down z Good slag removal characteristics, medium spatter tendency z Very good ignition and reignition characteristics z Even with rusty, primed and galvanised workpieces thanks to the aggressive arc z Satisfactory mechanical quality values

StandardsDIN EN ISO 2560-A E 35 2 RB 12AWS A-5.1 E 6013Coating type Rutile/basicBaking not necessary , 140 °C , 1 h , possibleWelding current AC , DC-Yield strength, Rp 0.2% ≥360 MPaExpansion, A5 ≥24 %Tensile strength, Rm 450 MPa - 540 MPaImpact energy, Av ≥47 J (-20 °C) Approvals TÜV / DB / GL / LR / CE

Packing drum


A kg mm mm Pc.

Box

70 - 90 4.0 2.0 300 230 097-003460-20300

2.5 234 097-003460-25300

4.4 350230 097-003460-25350

115 - 145 3.2 134 097-003460-32350

145 - 190 5.4 4.0 90 097-003460-40350

450 86 097-003460-40450200 - 250 5.0 54 097-003460-50450

SE 6013 RRC


0.08 0.4 0.6


- P355, L210 - L360, S(P)275 - S(P)355, GP240R z Shipbuilding steels A, B, D z Cast steel GS-38–GS-52

z Thick rutile/cellulose coated stick electrode z Can be welded in any position except vertical down z Good slag removal characteristics, low spatter tendency z Very good ignition and reignition characteristics z Even with rusty, primed and galvanised workpieces thanks to the aggressive arc z Satisfactory mechanical quality values

StandardsDIN EN ISO 2560-A E 42 0 RC 12AWS A-5.1 E 6013Coating type Rutile celluloseBaking not necessary , 140 °C , 1 h , possibleWelding current AC , DC-/+Yield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm 500 MPa - 640 MPaImpact energy, Av ≥47 J (22 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Box

40 - 55 4.0 2.0 300 370 097-003462-2030055 - 85 4.4 2.5

350218 097-003462-25350

90 - 135 4.0 3.2 118 097-003462-32350130 - 170 4.0 77 097-003462-40350175 - 220 5.4 5.0 450 55 097-003462-50450



SE 7016 BR


0.05 0.65 1


- P355, L210 - L360, S(P)275 - S(P)355, GP240R z Shipbuilding steels A, B, D, E z Cast steel GS-38–GS-52

z Basic coated, reduced hydrogen stick electrode z Can be welded in any position except vertical down z Good slag removal characteristics, low spatter tendency z Very good ignition characteristics z Excellent for positional welding z Very good mechanical quality values z CTOD tested welding material

StandardsDIN EN ISO 2560-A E 42 2 B 12 H10AWS A-5.1 E 7016Coating type Basic-coatedBaking 380 °C , 1 hWelding current DC+ , ACYield strength, Rp 0.2% ≥420 MPaExpansion, A5 ≥22 %Tensile strength, Rm 500 MPa - 640 MPaImpact energy, Av ≥47 J (-20 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Box

60 - 90 4.0 2.5 350 202 097-003464-2535090 - 140 3.2 122 097-003464-32350

140 - 190 5.0 4.0 450 75 097-003464-40450190 - 250 5.0 50 097-003464-50450

SE 7018 BH5


0.07 0.6 1

Materials z S185 - S355, E295, E335, P235GH, P265GH,

P295GH, P235 - P460, L210 - L460, S(P)275 - S(P)460, GP240R


z Basic coated, reduced hydrogen stick electrode z Can be welded in any position except vertical down z Good slag removal characteristics, low spatter tendency z Very good ignition characteristics z Excellent for positional welding z Very good mechanical quality values z CTOD tested welding material z Hydrogen content under 5%

StandardsDIN EN ISO 2560-A E 42 4B 32 H5AWS A-5.1 E 7018Coating type BasicBaking 400 °C , 1 hWelding current DC+ , ACYield strength, Rp 0.2% ≥440 MPaExpansion, A5 ≥24 %Tensile strength, Rm 510 MPa - 610 MPaImpact energy, Av ≥47 J (-40 °C) Approvals TÜV / DB / GL / LR / CE

Packing drum


A kg mm mm Pc.

Box

50 - 70

4.0

2.0 300 250 097-003463-2030065 - 90 2.5

350171 097-003463-25350

110 - 140 3.2 110 097-003463-32350140 - 180 4.0 78 097-003463-40350180 - 230 5.4 5.0 450 53 097-003463-50450


PK 20132013-3-19

unalloyed




PK 20132013-3-19


SE 7018 Mo


0.05 0.6 0.95 0.5

Materials z S235JR - S355J2G3, P380NH - P460NH,

P235GH - P285NH, P295GH, 20MnNb6, 16 Mo 3

z Cast steel GS-22 Mo4

z Basic coated, reduced hydrogen stick electrode z Can be welded in any position except vertical down z Good slag removal characteristics, low spatter tendency z Very good ignition characteristics z Excellent for positional welding z Excellent mechanical quality values z Creep resistant and super strength characteristics

DIN EN ISO 3580-A E Mo B42 H5AWS A-5.5 E 7018-A1Material number 1.5424Coating type BasicBaking 400 °C , 1 hWelding current DC+Yield strength, Rp 0.2% >460 MPaExpansion, A5 >20 %Tensile strength, Rm 530 MPa - 680 MPaImpact energy, Av >47 J (-20 °C) / >47 J (-40 °C) Approvals TÜV / CE

Packing drum


A kg mm mm Pc.

Box65 - 95 4.0 2.5 350 183 097-003472-25350

110 - 140 3.2 110 097-003472-32350140 - 180 5.4 4.0 450 79 097-003472-40450

SE 8018 CrMo1


0.06 0.6 0.95 1.1 0.5

Materials z 13CrMo 4 4 (1.7335), 15CrMo3 (1.3566), 13Cr-

MoV 5 8 (1.7734), 15Cr3 (1.7015), 16MnCr5 (1.7131), 20MnCr5 (1.7147), 15CrMo5 (1.7262), 25CrMo4 (1.7218)

z Cast steel GS-22CrMo 5, GS-22CrMo 5 4

z Basic coated, reduced hydrogen stick electrode z Can be welded in any position except vertical down z Good slag removal characteristics, low spatter tendency z Very good ignition characteristics z Excellent for positional welding z Excellent mechanical quality values z Creep resistant characteristics z Maximum operating temperature 550 °C z Hydrogen content under 5%

StandardsDIN EN ISO 3580-A E CrMo1 B 42 H5AWS A-5.5 E 8018-B2Material number 1.7346Coating type BasicBaking 400 °C , 1 hWelding current DC+Yield strength, Rp 0.2% ≥470 MPaExpansion, A5 ≥20 %Tensile strength, Rm 570 MPa - 670 MPaImpact energy, Av ≥95 J (20 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Box65 - 95 3.4 2.5 300 171 097-003471-25300

100 - 130 4.0 3.2 350 110 097-003471-32350140 - 180 5.4 4.0 450 81 097-003471-40450



SE 9018 CrMo2


0.06 0.6 0.9 2.4 1

Materials z 10CrMo9-10 (1.7380), 10CrSiMoV7 (1.8075),

30CrMoV9 (1.7707) z Cast steel G17CrMo9-10

z Basic coated, reduced hydrogen stick electrode z Can be welded in any position except vertical down z Good slag removal characteristics, low spatter tendency z Very good ignition characteristics z Maximum operating temperature 600 °C z Excellent mechanical quality values z Hydrogen content under 5%

StandardsDIN EN ISO 3580-A E CrMo2 B 42 H5AWS A-5.5 E 9018-B3Material number 1.7384Coating type BasicBaking 400 °C , 1 hWelding current DC+Yield strength, Rp 0.2% ≥470 MPaExpansion, A5 ≥20 %Tensile strength, Rm 570 MPa - 670 MPaImpact energy, Av ≥95 J (20 °C) Approvals CE

Packing drum


A kg mm mm Pc.

Box65 - 95 3.4 2.5 300 171 097-003542-25300

100 - 130 4.0 3.2 350 110 097-003542-32350140 - 180 5.4 4.0 450 81 097-003542-40450


PK 20132013-3-19





PK 20132013-3-19

high-alloy

SE Ni

Chemical analysis, %C Fe Ni

0.5 2.5Re-

main-der

Materials z EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-

GJMB-550, EN-GJMW-350 - EN-GJMW-550

z Basic graphite-coated stick electrode z Cold welding of grey and malleable cast iron z Soft, low spatter arc z Good slag removal characteristics, low spatter tendency z Graphitic separation of the carbon in the weld metal z Optimum for the repair and maintenance of cast iron

StandardsDIN EN ISO 1071 E C Ni-Cl 1AWS E Ni-CICoating type Basic-graphiticBaking seldom necessary , 150 °C , 2 hWelding current DC+ , ACLength 350 mmHardness 160 HB

Packing drum Welding cur-rent Weight Ø electrode PU Item no.

A kg mm Pc.

Can60 - 90 4.5 2.5 230 097-003532-25350

90 - 120 3.2 135 097-003532-32350110 - 150 5.0 4.0 100 097-003532-40350

SE NiFe

Chemical analysis, %C Ni Fe

1.5 55Re-

main-der

Materials z EN-GJL-100 - EN-GJL-350, EN-GJMB-350 - EN-

GJMB-550, EN-GJMW-350 - EN-GJMW-550, EN-GJS-400 - EN-GJS-700

z Basic graphite-coated stick electrode z Cold welding of grey cast iron, malleable cast iron and spheroidal cast iron z Good slag removal characteristics, low spatter tendency z Graphitic separation of the carbon in the weld metal z Optimum for the repair and maintenance of cast iron

StandardsDIN EN ISO 1071 E C NiFe 1 1AWS A-5.15 E NiFeClCoating type Basic-graphitic coatedBaking seldom necessary , 150 °C , 2 hWelding current DC+ , ACHardness 200 HB

Packing drum


A kg mm mm Pc.

Can60 - 90 3.5 2.5 300 212 097-003533-25300

90 - 120 4.0 3.2 350 124 097-003533-32350110 - 150 5.0 4.0 101 097-003533-40350



SE NiCr82

Chemical analysis, %C Cr Ni Mn Nb Fe

0.05 21Re-

main-der

5 2.4 5

Materials z 1.4429, 1.4539, 1.4876, 1.4922, 1.5662,

2.4816, 2.4867, 2.4870 z Dissimilar joints at operating temperatures of

-196 °C to +650 °C

z Basic coated, high alloy nickel based stick electrode z Cold tough up to -196 °C z Scale-resistant up to 1,000 °C z Maximum operating temperature 800 °C z Resistant to embrittlement z In sulphurous atmospheres up to 500 °C

StandardsDIN EN ISO 14172 E Ni 6082 (NiCr20Mn3Nb)AWS A-5.11 E NiCrFe-3Material number 2.4648Coating type Basic-coatedBaking seldom necessary , 300 °C , 2 hWelding current DC+Yield strength, Rp 0.2% ≥380 MPaExpansion, A5 ≥35 %Tensile strength, Rm >620 JImpact energy, Av >70 J (-196 °C)

Packing drum


A kg mm mm Pc.

Can60 - 90 3.0 2.5 300 168 097-003579-25300

80 - 120 3.5 3.2 350 98 097-003579-32350110 - 160 4.5 4.0 81 097-003579-40350

SE 307

Chemical analysis, %C Cr Ni Mn

0.1 19 9 7



z Rutile basic coated, high-alloy stick electrode z Self-removing slag, very low spatter tendency z Suitable for dissimilar joints and buffer layers z Excellent ignition and reignition characteristics z Maximum operating temperature 300 °C z Strain-hardening z Weld metal made of austenitic chrome-nickel-manganese steel

StandardsDIN EN ISO 3581-A E 18 8 Mn R12AWS A-5.4 E 307 L -16Material number 1.4370Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥350 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥600 MPaImpact energy, Av ≥70 J (20 °C)

Packing drum


A kg mm mm Pc.

Can

60 - 90 3.0 2.5 300 174 097-003527-2530080 - 110 3.5 3.2

350106 097-003527-32350

100 - 150 4.5 4.0 89 097-003527-40350150 - 200 5.0 57 097-003527-50350


PK 20132013-3-19

high-alloy




PK 20132013-3-19

SE 308 L

Chemical analysis, %C Cr Ni

0.03 20 11

Materials z 1.4300, 1.4301, 1.4303, 1.4306, 1.4308,

1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

z Rutile-basic coated, high-alloy stick electrode z Can be welded in any position except vertical down z Self-removing slag, very low spatter tendency z Excellent ignition and reignition characteristics z Can be used for stabilised and non-stabilised Cr-Ni steels z Very homogeneous seam finish z Cold tough up to -196 °C

StandardsDIN EN ISO 3581-A E 19 9 LR 12AWS A-5.4 E 308 L -16Material number 1.4316Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥320 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥550 MPaImpact energy, Av ≥70 J (20 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Can

50 - 90 3.0 2.0 300 256 097-003465-20300

2.5 164 097-003465-25300

3.2 350163 097-003465-25350

80 - 110 3.2 88 097-003465-32350100 - 150 4.3 4.0 78 097-003465-40350150 - 200 5.4 5.0 450 49 097-003465-50450

SE 309 L

Chemical analysis, %C Cr Ni

0.03 23 12



z Rutile-basic coated, high-alloy stick electrode z Can be welded in any position except vertical down z Joint welding on heat-resistant CrNi steels z Self-removing slag, very low spatter tendency z For dissimilar joints and buffer layers z Excellent ignition and reignition characteristics z Maximum operating temperature 300 °C

StandardsDIN EN ISO 3581-A E 23 12 LR 32AWS A-5.4 E 309 L-26Material number 1.4332Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥400 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥550 MPaImpact energy, Av ≥55 J (20 °C)

Packing drum


A kg mm mm Pc.

Can

40 - 60 3.0 2.0 300 256 097-003556-2030060 - 90 2.5 161 097-003556-25300

80 - 110 3.2 3.2 350 88 097-003556-32350100 - 150 4.3 4.0 79 097-003556-40350



SE 309 MoL

Chemical analysis, %C Cr Ni Mo

0.03 23 12 3.5



z Rutile-basic coated, high-alloy stick electrode z Can be welded in any position except vertical down z Self-removing slag, very low spatter tendency z Excellent ignition and reignition characteristics z Maximum operating temperature 300 °C z Very homogeneous seam finish z Suitable for dissimilar joints

StandardsDIN EN ISO 3581-A E 23 12 2 LR 32AWS A-5.4 E 309 Mo - 26Material number 1.4459Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥460 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥650 MPaImpact energy, Av ≥55 J (20 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Can

50 - 70 3.0 2.0 300 162 097-003466-2030060 - 90 3.2 2.5 097-003466-25300

80 - 110 3.2 350 87 097-003466-32350100 - 150 4.3 4.0 78 097-003466-40350150 - 200 5.4 5.0 450 49 097-003466-50450

SE 310

Chemical analysis, %C Cr Ni Mn

0.1 25 20 3

Materials z 1.4710, 1.4713, 1.4726, 1.4745, 1.4823,

1.4832, 1.4837, 1.4840, 1.4841, 1.4845, 1.4846, 1.4848, 1.4849

z Rutile basic coated, high-alloy stick electrode z Weld metal made of fully austenitic chrome nickel steel z For welding heatproof steels z Self-removing slag, very low spatter tendency z Scale resistant up to 1150 °C z Excellent ignition and reignition characteristics z Not resistant in gases containing sulphur

StandardsDIN EN ISO 3581-A E 25 20 LR 12AWS A-5.4 E 310 - 16Material number 1.4842Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥380 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥750 MPaImpact energy, Av ≥70 J (20 °C)

Packing drum


A kg mm mm Pc.

Can

80 - 110 3.2 2.5 300 181 097-003529-25300100 - 150 3.5 3.2

35099 097-003529-32350

150 - 190 4.7 4.0 83 097-003529-40350160 - 210 4.9 5.0 45 097-003529-50350


PK 20132013-3-19

high-alloy




PK 20132013-3-19

SE 312

Chemical analysis, %C Cr Ni Fe

0.1 29 9Re-

main-der



z Rutile coated, high-alloy stick electrode z Can be welded in any position except vertical down z Self-removing slag, very low spatter tendency z Suitable for dissimilar joints and buffer layers z Excellent ignition and reignition characteristics z Very homogeneous seam finish z Scale resistant up to 1100 °C

StandardsDIN EN ISO 3581-A E 29 9 R 12AWS A-5.4 E 312 - 16Material number 1.4337Coating type RutileBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥500 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥750 JImpact energy, Av ≥54 J (0 °C) Approvals DB / CE

Packing drum


A kg mm mm Pc.

Can

40 - 60 3.0 2.0 300 249 097-003467-2030060 - 90 2.5 162 097-003467-25300

80 - 100 3.2 3.2350

89 097-003467-32350100 - 150 4.3 4.0 80 097-003467-40350150 - 200 4.2 5.0 49 097-003467-50350

SE 316 L

Chemical analysis, %C Cr Ni Mo

0.03 19 12 3

Materials z 1. 4401, 1.4404, 1.4406, 1.4408, 1.4420,

1.4435, 1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

z Rutile-basic coated, high-alloy stick electrode z Can be welded in any position except vertical down z Self-removing slag, very low spatter tendency z Excellent ignition and reignition characteristics z Maximum operating temperature 400 °C z Can be used for stabilised and non-stabilised Cr-Ni steels z Very homogeneous seam finish

StandardsDIN EN ISO 3581-A E 19 12 3 LR 12AWS A-5.4 E 316 L - 16Material number 1.4430Coating type Rutile-basic coatedBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥320 MPaExpansion, A5 ≥35 %Tensile strength, Rm ≥550 MPaImpact energy, Av ≥70 J (20 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Can

40 - 603.0

2.0 300 260 097-003468-20300

60 - 90 2.5 164 097-003468-25300

350152 097-003468-25350

80 - 110 3.2 3.2 89 097-003468-32350

100 - 150 4.3 4.0 80 097-003468-40350

5.4 450 77 097-003468-40450150 - 200 5.0 50 097-003468-50450



SE 318

Chemical analysis, %C Cr Ni Mo Nb

0.03 19 12 3 0.3

Materials z 1.4401, 1.4404, 1.4408, 1.4420, 1.4435,

1.4436, 1.4571, 1.4573, 1.4580, 1.4581, 1.4583

z Rutile-basic coated, high-alloy stick electrode z Can be welded in any position except vertical down z Self-removing slag, very low spatter tendency z Excellent ignition and reignition characteristics z Maximum operating temperature 400 °C z Very homogeneous seam finish z Can be used for welding non stabilised Cr-Ni steels

StandardsDIN EN ISO 3581-A E 19 12 3 Nb R 12AWS A-5.4 E 318 - 16Material number 1.4576Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥440 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥600 JImpact energy, Av ≥70 J (20 °C) Approvals TÜV / DB / CE

Packing drum


A kg mm mm Pc.

Can

40 - 60 3.0 2.0 300 249 097-003469-2030050 - 90 2.5 162 097-003469-25300

80 - 110 3.2 3.2 350 89 097-003469-32350100 - 150 4.3 4.0 80 097-003469-40350150 - 200 5.4 5.0 450 49 097-003469-50450

SE 347

Chemical analysis, %C Cr Ni Nb

0.03 19 9 0.3

Materials z 1.4300, 1.4301, 1.4303, 1.4306, 1.4308,

1.4311, 1.4312, 1.4371, 1.4541, 1.4543, 1.4552

z Rutile basic coated, high-alloy stick electrode z Can be welded in any position except vertical down z Can be used for welding stabilised Cr-Ni steels z Self-removing slag, very low spatter tendency z Excellent ignition and reignition characteristics z Maximum operating temperature 400 °C

StandardsDIN EN ISO 3581-A E 19 9 Nb R 12AWS A-5.4 E 347-16Material number 1.4551Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥350 MPaExpansion, A5 ≥40 %Tensile strength, Rm ≥600 MPaImpact energy, Av ≥65 J (20 °C) Approvals CE

Packing drum


A kg mm mm Pc.

Can

40 - 60 3.0 2.0 300 250 097-003587-2030050 - 90 2.5 160 097-003587-25300

80 - 110 3.2 3.2350

98 097-003587-32350100 - 150 4.5 4.0 84 097-003587-40350150 - 200 5.0 5.0 50 097-003587-50450


PK 20132013-3-19

high-alloy




PK 20132013-3-19

SE 625

Chemical analysis, %C Cr Mo Nb Ni

0.03 19.5 11 4Re-

main-der

Materials z Alloy 625, alloy 800 and similar Ni-Cr alloys

z Basic coated, high alloy nickel based stick electrode z Self-removing slag, very low spatter tendency z Excellent ignition and reignition characteristics z Maximum operating temperature of the components 1000 °C z Cold tough up to -196 °C z Scale resistant up to 1100 °C z Suitable for transformer z Alloy core rod

StandardsDIN EN ISO 14172 E Ni 6625 (NiCr22Mo9Nb)AWS A-5.11 E NiCrMo3Material number 2.4621Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥450 MPaExpansion, A5 ≥30 %Tensile strength, Rm ≥760 MPaImpact energy, Av ≥75 J (20 °C) / ≥60 J (-196 °C)

Packing drum


A kg mm mm Pc.

Can

60 - 90 3.2 2.5 300 170 097-003531-2530080 - 110 3.5 3.2

35096 097-003531-32350

100 - 150 4.7 4.0 91 097-003531-40350150 - 200 4.9 5.0 53 097-003531-50350

SE 2209 Duplex

Chemical analysis, %C Cr Ni Mo N

0.03 22 9 3.3 0.15

Materials z 1.4462, 1.4417, 1.4460, 1.4362

z Rutile coated, high-alloy stick electrode z For ferrite-austenitic Cr-Ni-Mo steels z Resistant to products containing chloride and acid gases z Self-removing slag, very low spatter tendency z Use in offshore technology e.g. in pipe construction z Excellent ignition and reignition characteristics z Maximum operating temperature of the end product: 250 °C

StandardsDIN EN ISO 3581-A E 22 93 R 32AWS A-5.4 E 2209 L-16Material number 1.4462Coating type Rutile/basicBaking seldom necessary , 300 °C , 2 hWelding current DC+ , ACYield strength, Rp 0.2% ≥480 MPaExpansion, A5 ≥25 %Tensile strength, Rm ≥690 MPaImpact energy, Av ≥50 J (20 °C)

Packing drum


A kg mm mm Pc.

Can60 - 90 3.2 2.5 300 181 097-003528-25300

80 - 120 3.5 3.2 350 99 097-003528-32350110 - 170 4.5 4.0 83 097-003528-40350



Welding accessories


Welding accessoriesOverview

PK 20132013-3-19

Welding accessories Page

Pressure regulators 200 barManometer display 368Flow display 369Accessories 368

Pressure regulators 300 bar Flow display 372

Tapping point pressure regulatorsFlow display 374Assembly material 375

Pressure regulator spare sparts Spare parts 376

Welding cables

Welding leads 377Electrode cable 378Electrode holders 379Earth and ground clamps 380Welding current couplings 382Welding cables 381Welding extension cables 383Accessories 384

Gouging torchesGouging torch 385Carbon electrodes 385

ToolsChipping hammers 386Welding tools 387Cleaning felts 388

Various accessories

Measurement tools 389Marking 390Aids 391Etching accessories 388

Tungsten electrode grindersComplete systems Complete systems 392Replacement parts Replacement parts 393

Overview


Welding accessoriesPressure regulators 200 bar

PK 20132013-3-19

Manometer display

DM1 32L/MIN Gas type Argon / CO2Length 140 mmStandardsDIN EN ISO 2503

Designation Item no.Pressure regulator with manometer 094-000009-00001

Accessories

FM3-25L z Flow measurement directly on the welding torch

Gas type Argon / H2 / CO2

Designation Item no.Flow meter 094-000074-00001



PK 20132013-3-19

Flow display

DM 200 AR D F1 z Single stage pressure regulator with float type meter for flow measurement

Gas type Argon / MixCylinder thread W 21,8 x 1/14“Hose connection G 1/4“Pressure of cylinder 200 barStandardsISO 2503 Yes

Designation Gas flow Item no.l/min

Pressure regulator with flow meter0 - 20 094-001980-000000 - 35 094-011846-00000

DM 200 H2 D F1 z Single stage pressure regulator with float type meter for flow measurement z Integrated gas saving unit reduces consumption by up to 50%

Gas type Argon/H2 (forming gas)Cylinder thread W 21,8 x 1/14“LHHose connection G 3/8“LHPressure of cylinder 200 barStandardsISO 2503 Yes



DM 200 AR D F2 z Single stage pressure regulator with float type meter for flow measurement z Integrated gas saving unit reduces consumption by up to 50% z Double removal


Designation Gas flow Gas flow 2 Item no.l/min l/min

Pressure regulator with 2 x flow meters

0 - 20 0 - 20 094-011849-000000 - 34 0 - 34 094-011850-00000

DM 200 H2 D F2 z Single stage pressure regulator with float type meter for flow measurement z Double removal

Gas type Argon/H2 (forming gas)Cylinder thread W 21,8 x 1/14“LHHose connection G 3/8“LHPressure of cylinder 200 barStandardsISO 2503 Yes



0 - 20 0 - 20 094-011852-000000 - 34 0 - 34 094-011853-00000



PK 20132013-3-19

DMOP AR D F1 z Two stage, high precision pressure regulator with float type meter for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process




DMOP 200 H2 D F1 z Two stage, high precision pressure regulator with float type meter for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type Argon / H2Cylinder thread W 21,8 x 1/14“LHHose connection G 3/8“LHPressure of cylinder 200 barGas flow 0 l/min - 20 l/minStandardsISO 2503 Yes

Designation Item no.Optimator Ar/H2 094-011841-00000

DMOP AR D F2 z Two stage, high precision pressure regulator with float type meter for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50% z Double removal



Optimator Ar/H20 - 20 0 - 30 094-011811-000000 - 30 094-011833-00000

Flow display



PK 20132013-3-19

DMOP 200 H2 D F2 z Two stage, high precision pressure regulator with float type meter for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50% z Double removal

Gas type Argon / H2Cylinder thread W 21,8 x 1/14“LHHose connection G 3/8“LHPressure of cylinder 200 barGas flow 0 l/min - 20 l/minGas flow 2 0 l/min - 30 l/minStandardsISO 2503 Yes


DMOPL AR D F1 z Single stage pressure regulator with float type meter for flow measurement z Lockable for continuous quality assurance z Integrated gas saving unit reduces consumption by up to 50%

Gas type Argon / MixCylinder thread W 21,8 x 1/14“LHHose connection G 1/4“Pressure of cylinder 200 barStandardsISO 2503 Yes


Optimator Ar/H20 - 20 094-011844-000000 - 35 094-011845-00000

DMOPL AR D F2 z Two stage, high precision pressure regulator with float type meter for flow measurement z Lockable for continuous quality assurance z Integrated gas saving unit reduces consumption by up to 50% z Double removal



Optimator Ar/H20 - 30 0 - 30 094-011838-000000 - 20 094-011837-00000


Flow display

DMOP 300 AR D F1 z Two stage, high precision pressure regulator with float type meter for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type Argon / MixCylinder thread W 30 x 2Hose connection G 1/4“Pressure of cylinder 300 barStandardsISO 2503 Yes


Optimator Ar/H20 - 30 094-011843-000000 - 20 094-011842-00000

DMOP 300 H2 D F1 z Two stage, high precision pressure regulator with float type meter for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type N / H2Cylinder thread W 30 x 2LHHose connection G 3/8“LHPressure of cylinder 300 barGas flow 0 l/min - 20 l/minStandardsISO 2503 Yes


DMOP AR D F2 z Two stage, high precision pressure regulator with two float type meters for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type Argon / MixCylinder thread W 30 x 2Hose connection G 1/4“Pressure of cylinder 300 barStandardsISO 2503 Yes


Optimator Ar/H20 - 20 0 - 20 094-011835-000000 - 30 0 - 30 094-011836-00000

PK 20132013-3-19




PK 20132013-3-19

DMOP 300 H2 D F2 z Two stage, high precision pressure regulator with two float type meters for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type N / H2Cylinder thread W 30 x 2LHHose connection G 3/8“LHPressure of cylinder 300 barGas flow 0 l/min - 20 l/minGas flow 2 0 l/min - 30 l/minStandardsISO 2503 Yes


DM 300 AR D F1 z Single stage pressure regulator with float type meter for flow measurement

Gas type Argon / MixCylinder thread W 30 x 2Hose connection G 1/4“Pressure of cylinder 300 barGas flow 0 l/min - 20 l/minStandardsISO 2503 Yes

Designation Item no.Pressure regulator with flow meter 094-011847-00000

DM 300 AR D F2 z Two stage, high precision pressure regulator with two float type meters for flow measurement

Gas type Argon / MixCylinder thread W 30 x 2Hose connection G 3/8‘‘Pressure of cylinder 300 barGas flow 0 l/min - 30 l/minGas flow 2 0 l/min - 30 l/minStandardsISO 2503 Yes



Flow display

EDMOP AR z Two stage, high precision tapping point with float type meter for flow measurement z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type Argon / MixInput G 3/8‘‘Output G 1/4“


Tapping point, Optimator, flow meter0 - 20 094-009931-000000 - 34 094-011862-00000

EDMOP H2 z Two stage, high precision tapping point with float type meter for flow measurement z Lockable for continuous quality assurance z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type Argon / H2Input G 3/8‘‘Output G 3/8“LH



EDMOPL AR z Two stage, high precision tapping point with float type meter for flow measurement z Lockable for continuous quality assurance z Second stage guarantees a constant volume discharge over the whole pressure process z Integrated gas saving unit reduces consumption by up to 50%

Gas type ArgonArgon / CO2

Hose connection G 1/4“


Replacement flints0 - 20 094-011867-000000 - 34 094-011868-00000

EDM H2 z Single stage tapping point with float type meter for flow measurement

Gas type N / H2Input G 3/8‘‘Output G 3/8“LH



PK 20132013-3-19

Welding accessoriesTapping point pressure regulators



PK 20132013-3-19

Wall rails z Bars for wall fitting

Length 200 mm

Designation Item no.Wall rails 094-011857-00000

Cut-off valve z Shut off valves in industrial quality

Type Designation Gas type Hose connection Item no.LV 1/4‘‘ Oxygen cut-off

valveOxygen/shielding gas

G3/8“ 094-011858-00000

LV 3/8‘‘ Cut-off valve, com-bustion gases

Combustion gas/forming gas

G3/8‘‘L 094-011859-00000

Angle piece z Angle piece for vertical fitting of tapping points

Hose connection G3/8“

Designation Item no.Angle piece 094-011860-00000

T-piece z T-piece for two tapping points

Gas type Oxygen/shielding gasThreads 2 x G3/8“

Designation Item no.T-piece 094-011861-00000

T-piece z T-piece for two pressure regulators

Gas type Argon / CO2Threads 2 x W 21,8 x 1/14“

Designation Item no.T-piece 094-013948-00000

Assembly material


Spare parts

FM 200 z Replacement flow meter pipe for pressure regulator

Gas type Argon/H2/CO2 (forming gas)


Flow meter pipe for flow meters up to 2005 0 - 20

094-013526-00000

Flow meter pipe for flow meters from 2005 onwards

094-013581-00000

Flow meter pipe for flow meters up to 2005 0 - 34

094-013939-00000

Flow meter pipe for flow meters from 2005 onwards

096-000918-00000

PG 200/315 z Replacement cylinder manometer for pressure regulator

Pressure of cylinder 0 bar - 315 bar

Designation Gas type Item no.

Cylinder manometerArgon / CO2 094-013940-00000All 094-013941-00000

Tigex/Optimator z Replacement pressure and flow manometer for pressure regulator

Designation Gas type Working pressure Gas flow Item no.

bar l/minPressure manometer Argon/H2 (forming

gas)0 - 16 – 094-013944-00000

Flow meter Argon / CO2 – 0 - 34 094-013945-00000

GS OPT/MAX/TIG z Bottle seals for Argon/Mix or O2


Bottle seal 5 094-013946-00000


PK 20132013-3-19


Welding accessoriesWelding cables

Welding leads

WK 4M KL/Z z Fully assembled welding leads

Material type H 01 N2 neopreneLength 4StandardsCE YesVDE 0281 Yes

Designation Welding cur-rent Ø plug Character-

istics Cross-section Item no.

A mm mm²

Welding lead

150 9.0Clamp

16.0 094-005314-00000200 25 092-000016-00000250

13.0

35 092-000008-00000300 50 092-000003-00000400 Screw clamp 70 092-000013-00000500 95 092-000171-00000

WK 5M KL S z Fully assembled welding leads

Characteristics With original FIX clamp Material type H 01 N2 neopreneØ plug 13 mmLength 5StandardsCE YesVDE 0281 Yes

Designation Welding current Cross-section Item no.A mm²

Welding lead S

250 35 098-003388-00000300 50 098-003389-00000400 70 098-003390-00000500 95 098-003391-00000


Electrode cable

EH 4M z Fully assembled electrode cable


Designation Welding current Ø plug Cross-section Item no.A mm mm²

Electrode cable

150 9.0 16.0 094-005313-00000200 25 092-000017-00000250

13.0

35 092-000052-00000300 50 092-000004-00000400 70 092-000011-00000500 95 092-000010-00000

EH 5M S z Fully assembled electrode cable

Characteristics With OPTIMUS electrode holder Material type H 01 N2 PVCØ plug 13 mmLength 5StandardsCE YesVDE 0281 Yes


Electrode cable

250 35 098-003384-00000300 50 098-003385-00000400 70 098-003386-00000500 95 098-003387-00000


PK 20132013-3-19



PK 20132013-3-19

Electrode holders

EH S z Electrode holder with duroplast grip z Insulating shells made of fabric clippings

Characteristics Cable lug connectionMaterial type Glass-fibre plasticStandardsCE Yes


Electrode holder, standard

200 25 098-000710-00000400 50 098-000714-00000600 70 098-000716-00000

PRAKTIKA z Electrode holder with duroplast grip

VersionInsulating shells made of fabric clippings

Round connectorStandardsCE Yes


Electrode holder, PractikaInsulating shells

200 25 098-003546-00000300 50 098-003547-00000400 70 098-003548-00000600 95 098-003549-00000300

–098-004113-00000

400 098-004114-00000600 098-004115-00000

OPTIMUS z Electrode holder Optimus

Characteristics Robust, durable versionMaterial type Glass-fibre plasticStandardsCE Yes


Electrode holder, Opti-musInsulated heads, Optimus

300 35 098-000723-00000400 50 098-000724-00000500 70 098-000725-00000300 – 098-000746-00000500 098-000742-00000


Earth and ground clamps

ECB STANDARD z Ground clamp z Cable connection M8

Characteristics Copper-braided connectorMaterial type Steel, galvanisedStandardsCE Yes

Designation Welding current Item no.A

Ground clamp

200 098-003569-00000400 098-004184-00000600 098-004185-00000

ECFIX z Ground clamp z Extra strong springs z Mobile copper jaws z Braided copper strap z Cable connection M10

Characteristics Robust, durable versionMaterial type Steel, galvanisedStandardsCE Yes


Ground clamp

200 098-001279-00000400 098-001280-00000600 098-001281-00000

ECS T z Earth clamps with wing nuts, made of malleable cast iron, bars galvanised

Characteristics Wing nutMaterial type Steel, galvanisedStandardsCE Yes


Earth clamp

300 098-003396-00000500 098-001264-00000600 098-004148-00000

ECB 600 z Earth clamps made of cast brass

Material thickness 50 mmWelding current 600 AStandardsCE Yes

Designation Cross-section Item no.mm²

Earth clamp50 - 95 098-003847-0000050 - 70 098-004112-00000


PK 20132013-3-19



PK 20132013-3-19

MPK 600 z Magnetic pole clamps, cables secured by clip or double clamp connection

Characteristics without cableStandardsCE Yes


Magnetic pole clampMagnetic pole clamp, double connec-tion

250 098-004188-00000500 098-004189-00000400 098-004186-00000600 098-004187-00000

Magnetic pole clamp, rotatable con-nection

300 098-004190-00000

WCN z Welding cable, by the metre

Material type H 01 N2 neopreneStandardsCE YesVDE 0281 Yes


Welding cables

150 16.0 098-001710-00000200 25 098-001714-00000250 35 098-001717-00000300 50 098-001720-00000400 70 098-001722-00000500 95 098-001724-00000

Welding cable, extra flexible z Super flexible welding cable, 3.0 m

Material type Silicone insulatedStandardsCE YesVDE 0281 Yes


Welding cables

200 25 098-003359-00000250 35 098-003360-00000300 50 098-002500-00000

Welding cables


Welding current couplings

SK GM z Welding current plug in various versions

Material type Rubber/brassStandardsCE YesVDE 0281 Yes


Welding current plug

200 9.0 10 - 25 094-009913-00000300

13.0

35 - 50 094-009932-00000400 50 - 70 094-009839-00000250 16 - 25 098-001628-00000500 70 - 95 094-009841-00000

BK GM z Welding current sockets in various versions



Welding current socket

200 9.0 10 - 25 098-001626-00000

13.0

16 - 35 094-001882-00000300 35 - 50 098-001631-00000400 50 - 70 094-009840-00000500 70 - 95 094-009842-00000

PJ GM z Sockets in various versions



Socket

200 9.0 10 - 25 098-001627-00000300 13.0 35 - 50 098-001632-00000400 50 - 70 098-001636-00000


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Welding extension cables

WKL PVC z Extension cables in various versions



Welding extension cable

150 9.0 16.0 098-004170-00000

200 25 098-004171-00000

13.0

098-004172-00000250 35 098-004173-00000300 50 098-004174-00000400 70 098-004175-00000

WKL H01N2-D z Extension cables in various versions



Welding extension cable

150 9.0 16.0 098-004176-00000

200 25 098-004177-00000

13.0

098-004178-00000250 35 098-004179-00000300 50 098-004180-00000400 70 098-004181-00000



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Accessories

CS CU z Cable end sleeves in various versions

Material type CopperStandardsCE Yes

Designation Welding current PU Cross-section Item no.A Pc. mm²

Cable end sleeves

200

100

10 - 25 098-001668-00000

300 35 - 50 098-001674-0000050 - 70 098-001682-00000

400 70 - 95 098-001687-00000

TPCI z Crimp cable lugs

Material type Copper, tin-platedStandardsCE Yes

Designation Welding current Bore Ø Cross-section Item no.A mm mm²

Cable lug

150 8.5 16.0 098-007392-00000200 25 098-007396-00000250

10.535 098-007412-00000

300 50 098-007401-00000400 70 098-007405-00000500 13.0 95 098-004709-00000

SCL z Bolt cable lugs with 4 screws

Characteristics Reliable power transmissionMaterial type CopperStandardsCE Yes

Designation Welding current Bore Ø Cross-section Item no.A mm mm²

Screw cable lug

250 8.5 25 - 35 098-002427-00000400 10.5 50 - 70 098-002428-00000500 70 - 95 098-002644-00000

ADAP 9/13 z Adapter for connection of welding current leads with 13 mm plug on units with 9 mm socket

Version 9 mm to 13 mmØ plug 9 mm - 13 mmCross-section 16 mm² - 25 mm²Welding current 160 A

Designation Item no.Adapters 094-001780-00000



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T-piece z Cable branch, male and female

Ø plug 13 mmCross-section 70 mm² - 95 mm²Welding current 500 A

Designation Version Item no.

Cable branchPlug 098-004169-00000Socket 094-012476-00000

WCC z With installed, rotatable profile disk z For the attachment of tubular/crimp cable lugs

Designation Cross-section Item no.mm²

Notch pliers6 - 50 098-003582-00000

50 - 120 098-003583-00000

Gouging torch

GT 600 SKK95 z Air arc gouging torch for separating metals

Ø electrode 3 mm - 10 mmWelding current 600 A

Designation Item no.Gouging torch 094-016099-00000

Carbon electrodes

GEP 305 z Carbon electrodes for gouging

Material type Carbon sticks, copper-platedLength 305StandardsCE Yes

Designation Welding current Ø electrode Item no.A mm

Carbon electrodes

250 4.0 097-003239-00000300 5.0 097-003240-00000400 6.5 097-003241-00000500 8.0 097-003242-00000600 9.5 097-003243-00000900 13.0 097-003244-00000


Welding accessoriesTools

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Chipping hammers

WPHS z Chipping hammer

Material type All-steelStandardsCE Yes

Designation Weight Item no.g

Chipping hammer with round tube400 098-004191-00000450 098-001556-00000

CSW z Chipping hammer

Material type Wooden handleStandardsCE Yes

Designation Weight Item no.g

Chipping hammer with wooden handle

460 098-001552-00000230 098-001551-00000



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Welding tools

FIX special pliers z Shielding gas cleaning and assembly pliers z Rapid and true-to-size cutting of the welding wire z Time-saving cleaning of the shielding gas nozzle z Removal of the shielding gas nozzle z Releasing and tightening of the contact tip

Characteristics Clean nozzle, cut off wire, torch keyMaterial type Special steelStandardsCE Yes

Designation Gas nozzle, diameter Item no.mm

FIX special pliers 12 - 15 098-000406-0000015 - 18 098-001284-00000

Steel wire brush z Steel wire brushes

Material type Steel wireStandardsCE Yes


Steel wire brush

2-rowed 098-001243-000003-rowed 098-001242-000004-rowed 098-001245-000005-rowed 098-001246-000006-rowed 098-001247-00000

Stainless steel wire brushes z Stainless steel wire brushes

Material type Stainless steel wireStandardsCE Yes


Stainless steel wire brush

2-rowed 098-001250-000003-rowed 098-001251-000004-rowed 098-001252-000005-rowed 098-001253-00000

Brass wire brush z Brass wire brushes

Material type Brass wireStandardsCE Yes


Brass wire brush

2-rowed 098-001254-000003-rowed 098-001255-000004-rowed 098-001256-000005-rowed 098-001257-00000

Fillet weld brush z Fillet weld brushes, steel or stainless steel

Version 3-rowed, fillet weldStandardsCE Yes

Designation Material type Item no.

Fillet weld brush Steel wire 098-001248-00000Stainless steel wire 098-001249-00000


Cleaning felts

RFS z Cleaning felts for shielding gas welding wire z Set consists of 10 felts and 1 retaining clamp

Usage Welding wire cleaning


Cleaning felts, set 1 098-003553-00000Cleaning felts 30 098-003554-00000Retaining clamps 12 098-003410-00000

RFV z Cleaning fleece, metal free, for mechanical cleaning of the brazing point z For repolishing stainless steel

Version Polishing work


Cleaning fleece, pads 10 098-000619-00000Cleaning fleece, by the metre, up to 30 m 1 098-004159-00000


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Etching accessories

BZP z Etching brush, bent plastic version

Versioncropped

With wooden handle

Designation Wide side panels Item no.mm

Etching brush

25 098-002221-0001037.5 098-002572-0000050 098-003975-00000



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Measurement tools

SWL 1 z Welding seam gauge

Version Aluminium sheet

Designation Item no.Welding seam gauge 098-001267-00000

SWL 2 z Welding seam gauge z Simple and quick control of the weld seam dimensions, reading precision +/- 0.1 mm

Version Precision +/-0.1 mm


SWL 3 z Welding seam gauge z 12 sheet for measuring the weld seam on right angled welded corners

Version Fan-shaped


SWL 4 z Welding seam gauge z Precision version for measuring of flat and corner weld seams

Version With nonius


SWL 5 z Digital welding seam gauge z Precision version for measuring of flat and corner weld seams

VersionPrecision +/-0.01 mm

Digital display



Marking

OELK z Grease crayons, various colours

Designation Colour PU Item no.Pc.

Grease crayon

White

12

098-001439-00000Yellow 098-001438-00000

Red 098-001437-00000Blue 098-001440-00000

SPG z Soapstone crayon for writing on hot metals

Colour White


Soapstone chalk 50 098-000605-00000

TBS z Marking pen with ball tip z Simple and indelible marking on all surfaces

Designation Colour Item no.

Tube marker

Black 098-004118-00000Yellow 098-003392-00000White 098-000241-00000Red 098-003393-00000

TPS 65-680 z Temperature indicating pens z Marking melts at indicated temperature

Designation Temperature Item no.°C

Tempilstik

65 098-003373-0000076 098-003374-00000

100 098-003375-00000120 098-003376-00000150 098-003563-00000205 098-003564-00000290 098-003378-00000300 098-003379-00000316 098-002127-00000500 098-003381-00000600 098-003382-00000680 098-003383-00000

Welding accessoriesVarious accessories

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Welding accessoriesVarious accessories

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Aids

SCS 1 z Hand welding mirror z Magnetic

Version Chrome-plated

Designation Material thickness Item no.mm

Hand welding mirror1.0 098-000410-000001.5 098-001569-00000

SCS 2 z Hand welding mirror

VersionChrome-plated

Standard



SCS FLEX z Hand welding mirror

VersionChrome-plated

Flexible



MSM z Magnetic pick-up tool

Designation Item no.Magnetic pick-up tool 098-001577-00000

BK z Panel clamps, galvanised

VersionAs welding aid

With riveted fibre platesLength 155

Designation Item no.Panel clamp 098-003570-00000


Welding accessoriesTungsten electrode grinders

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Complete systems

TGM 40230 Handy z Portable tungsten electrode grinder z For use at the welding site z Simple operation, high efficiency and quality z Diamond disk grinding surface can be used at three positions z 99.9% of grinding dust is captured

Performance 850 WDecompact 7000 U/min - 32000 U/minDiamond disk diameter 40 mmWeight 2.5 kgProtection classification IP 21StandardsCE YesDIN 8575 292

294

Designation Item no.Tungsten electrode grinder 098-003412-00500

TGM 40230 Porta z Stationary tungsten electrode grinder z Simple operation, high efficiency and quality z Wet grinding for optimum grinding quality and long service life of the diamond disk z 100% of grinding dust is captured

Performance 380 WDecompact 8500 U/minProtection classification IP 21StandardsCE YesEN 61029

Designation Item no.Tungsten electrode wet grinder 098-003694-00000


Welding accessoriesTungsten electrode grinders

PK 20132013-3-19

Replacement parts

DG TGM 40230 Handy z Diamond grinding disk coated on one side

Diamond disk diameter 40 mm

Designation Item no.Diamond disk for EWM tungsten electrode grinders 098-003673-00000

FC TGM 40230 Handy z Filter cartridge for tungsten grinding dust

Designation Item no.Filter insert 098-003679-00000

DG TGM 40230 Porta z Extra strong diamond layer for maximum service life

Diamond disk diameter 100 mm

Designation Item no.Diamond grinding disk for EWM tungsten electrode grinder Porta 098-003695-00000

GLCS Porta & Handy z Special grinding concentrate for the making up grinding liquid z Mixing ratio 1:20

Contents 250 ml

Designation Item no.Grinding concentrate, 250 ml for 5 l grinding liquid 098-003699-00000

COL Porta & Handy z Collet chuck for securing the tungsten electrode in the electrode holder


Collet chuck for EWM tungsten elec-trode grinders

0.8 098-003696-000001.0 098-003697-000001.2 098-003698-000001.6 098-003674-000002.0 098-003675-000002.4 098-003676-000003.2 098-003677-000004.0 098-003678-00000



TIG orbital weldingOverview

PK 20132013-3-19

Overview

TIG orbital welding Page

TIG orbital welding

Controls 398TIG welding machines 399Compact systems 399Components 400

Options/accessories

Tools 402Cylinder cart 402Sawing 403Tube squaring machines 403Oxygen analysers 404

Accessories Accessories 405Purchase, rental and leasing examples 407

Orbital welding

Innovative, practice-oriented and a� ordable!

At a glance

Power sources

Custom designed controls

Open weld heads

Closed weld heads

Tube saws

Tube squaring machines

Oxygen analysers

⁄ All devices can be rented at low cost as required from our extensive range of rental equipment

⁄ Application training courses ⁄ Advice, service and respon-sibility for the entire process chain

TIG orbital welding

Explanation of procedure

Semi-mechanised TIG welding procedure

During welding, the arc moves on an orbit around a stationary tube or formed tube part

High reproducibility and gapless documentation due to mechanisation and automatic control of the welding process

Ultramodern inverter technology combined with microprocessor or PC control

Controlled handling of the weld pool in any position


Connection options

Closed weld heads from RD 3.17–114.3 mm, gas- and water-cooled

Open heads from RD 10–323.9 mm (gas- and water-cooled), optionally with cold wire

Rotating device from RD 10–300 mm (gas- and water-cooled), optionally with cold wire and/or AVC

Tube-to-tubesheet weld heads ID 10–80 mm (water-cooled), optionally with wire and/or AVC

The orbital system can be con� gured from a multitude of controls and power sources, either as a modular system or as a compact system. All controls have intuitive operator guidance based on entry of the tube outer diameter, wall thickness and head code. In addition, the devices have many other features and documenting options.

Powered byby

Orbital systems designed to your requirements The products shown below are just a small part of our extensive range. We will be happy to con� gure a system tailored to your ap-plication. Simply contact your local EWM branch or one of our many sales partners!

Application competence

Orbital welding



TIG orbital welding

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Controls

TIGTRONIC BASIC TIGTRONIC ORBITAL

z Gas and water cooling monitoring z Possible to weld in up to 6 sectors, continuously or in the step mode z Individual modification of the program parameters calculated, also using current percentage but-

ton z Graphic depiction of the progression of the weld seam z Real-time monitoring of the welding parameters z Integrated daily counter (allocation to isometries and weld seam numbers) z Storage of up to 99 welding programs z Software updates possible z Troubleshooting program z Multirange 90–260 V

TIGTRONIC BASIC 2

z Control z Mains cable z Interface cable control/power source z USB stick (1 GB)

z Very straightforward multilingual user prompts due to programming aid: z Prompts for entry of pipe external diameter, wall thickness and the code number for the open weld

head z Storage of up to 200 actual parameters for documentation via PC software z Data transfer for nominal/actual parameters as well as programs via USB interface

Dimensions 340 mm x 295 mm x 150 mmDisplay in „ 5.7 „Connection capability Oxygen analyser

Hard-wired/wireless remote operation

Designation Item no.Compact control for orbital welding 394-000646-00000

TIGTRONIC ORBITAL 3

z Control z Mains cable z Interface cable control/power source z USB stick (1 GB)

z Very straightforward, multilingual prompts due to programming aid (entry of pipe external diam-eter, wall thickness and the code number for the open weld head)

z Orbital tacking mode can be activated z Also possible to modify the current and wire feeding parameters during welding. z Storage of up to 200 actual parameters for documentation via PC software (Windows) in German

and English z Data transfer for welding parameters and programs via USB interface z Connection capability for a hard-wired or wireless remote control (machine can be operated from

the display without remote control) z Integrated servo PCB for wire feed z Integrated normal paper printer

Dimensions 405 mm x 325 mm x 170 mmWeight 6.5 kgDisplay in „ 5.7 „Connection capability Oxygen analyser

Differential pressure measuring device

Designation Item no.Compact control for orbital welding 094-017132-00000


TIG orbital welding

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TIG welding machines

Tetrix 200 Tetrix 351

z Inverter power sources for TIG manual or orbital welding z Regulation range 5–350 A

Tetrix 200 TG

z Inverter z Primary cable

z Compact inverter power source for TIG manual and orbital welding

Mains voltage (tolerances) 230 VMains fuses (slow-blow) 50 HzSetting range for welding current 5 A - 200 ADuty cycle 40 °C 200 A / 25 %

150 A / 60 %120 A / 100 %


Designation Item no.DC TIG welding machine for manual and orbital welding, portable 394-000645-00000

Tetrix 351 DC

z Inverter z Primary cable

z Mobile power source for TIG manual and orbital welding with integrated cooling unit and gas level detector

z Optimal for tube-to-tubesheet applications with increased welding current demand z Optimal results in conjunction with enclosed weld head RBK 16

Mains voltage (tolerances) 400 VMains fuses (slow-blow) 50 HzSetting range for welding current 5 A - 350 ADuty cycle 40 °C 350 A / 60 %

300 A / 100 %Cooling output 1500 WExternal dimensions, compl. 1100 mm x 455 mm x 1000 mmWeight 131 kg

Designation Item no.DC TIG welding machine for manual and orbital welding 094-018154-00000

Compact systems

TIGTRONIC COMPACT z Portable compact machine, based on the Tetrix 200 with integrated TIGTRONIC ORBITAL 4 control z Optional COOL 50 and upgrade kit AVC

TIGTRONIC COMPACT

z Compact machine z Mains cable z USB stick, 1 GB

Setting range for welding current 5 A - 200 ADuty cycle 40 °C / 25 %

/ 60 % / 100 %

Weight 15.5 kg

Designation Item no.DC TIG welding machine for manual and orbital welding, portable 394-000647-00000


TIG orbital welding

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Components

cool 50 ORBIFEED 5

z Accessory components for our power sources z Cooling units and wire feeders for TIG manual and orbital welding

cool 50

z Water cooling unit z Connection cable inverter/cooling unit z 4 l coolant

z Water cooling unit for usage with the Tetrix 180 and Tigtronic Compact in conjunction with water-cooled welding tools.

Dimensions 610 mm x 298 mm x 330 mmWeight 16.5 kgCooling output 1000 W

Designation Item no.Water cooling unit with centrifugal pump 394-000648-00000

ORBIFEED 5

z Water and dust-proof Peli case z 4-roll drive 0.8/1.0 mm z Wire guide hose with inlet and outlet nozzle z Console for wire feed to OSW/OSZ z Connection cable wire feeder/control

z Compact and light wire feeder in Peli case

Wire Ø 0.8 mm - 1 mmDimensions 406 mm x 330 mm x 174 mmWeight 7 kgSpool 5 kgEngine output 6 W

Designation Item no.Wire feeder 394-000024-00000


TIG orbital weldingOptions/accessories

Tools

z Everything for orbital welding! z From enclosed weld heads, open frame weld heads and turn table systems to tube-to-tubesheet

weld heads

OSK 76 G z High thermal load capacity z Extremely narrow z ‚Quick latch‘ system for retaining the collets

Scope 6 mm - 76.2 mmDimensions 445 mm x 160 mm x 44 mmWeight 2.7 kgLength enclosed weld head 230 mm

Designation Item no.Enclosed weld head 094-017135-00000

OSW 80

z Open weld head z Clamp shoes z Torch holder OSW „Standard“ z Mechanical spacing regulation

z Robust design z Very straightforward handling z Possible to use filler wire z Continuous range z Torch head can be rotated 90°

Scope 10 mm - 76.2 mmWeight 3 kgDiameter 230 mmLength 290 mm

Designation Item no.Open weld head 094-017071-00000

OSZ

z Torch hose package z Open weld head z Clamp shoes z Torch holder OSZ „Standard“ z Mechanical spacing regulation

z Open weld head for welds on larger pipe diameters with thin wall thicknesses z With and without filler wire z Special design feature: Enclosed ring gear system

Type Designation Weight Scope Item no.kg mm

OSZ 275 Open weld head 16.0 88.9 - 273 394-000654-00000OSZ 325 18.0 168.3 - 323.9 394-000655-00000

TURN 300

z Turn table system incl. console z Bed-plate with assorted fixings and posi-

tional plate z Hydraulic 3D articulated arm for adjustment z TIG torch holder z Motor control cable connected with wire

outlet z Chuck key z Grounding cable

z Particularly suitable for parts not suitable for orbital welding in case of higher quantities z Can be connected to all Orbitec controls z TIG welding torch with quick-change system z High-quality 3-jaw welding chuck z Optionally also with cold wire feed and AVC in conjunction with the TIGTRONIC BASIC 2 and OR-

BITAL 4 controls

Scope 10 mm - 300 mmHollow shaft 70 mmClamping range external 10 mm - 120 mmClamping range internal 50 mm - 230 mm

300 ASwivelling range 0 ° - 90 °

Designation Item no.Turn table system with complete accessories 094-017964-00000



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Tools

TURN KIT z Upgrade for fine adjustment of torch holder via transverse support for TURN 300

Designation Item no.Upgrade sets for turn table system TURN 300 394-000656-00000

RBK 16

z Three-point support (optional contact ring with cage)

z Torch original equipment z Tool kit

z Straightforward conversion to rear tubesheet welding z Optional cold wire unit z Highest load capacity due to completely water-cooled machine body as well as torch z Either with or without AVC z Tube-to-tubesheet weld head with integrated wire feeding

Setting range for welding current 200 AMotor diameter 130 mmAttachment Ø for enclosed weld head 80 mmRotation RPM 5 U/minWire Ø 0.6 mm - 1.2 mmDimensions 490 mm x 390 mmSpool 1 kgLength without motor 290 mm

Type Designation Weight Scope Item no.kg mm

RBK 16 Tube-to-tubesheet weld head incl. 8m hose package

10.0 10 - 80 094-017161-00000RBK 16 AVC 11.0 10 - 100 394-000657-00000

Cylinder cart

MOWS z Electrical supply for ancillary equipment integrated: 5 x 230 V, 10 A (not suitable for use as power source!)

z 2 guide castors z 2 fixed castors z Extending cylinder holder with fastening chain above the centre of gravity of the cylinder z High-quality powder coating z Robust stainless steel work surface, folded edges

MOWS

z Extending shelf for oxygen analyser z Holder for vice with clamping prism z Holder for open weld head z Holder for enclosed weld head z Holder for manual TIG torch z Mounting for Tigtronic Integral control z Positions for inverter, cooling unit etc

Dimensions 1110 mm x 600 mm x 850 mmWeight 45 kg

Designation Item no.Portable orbital workplace 094-017066-00000



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Saws

ORS z Either with or without hand wheel

ORS

z Pipe saw with electric drive z 4 additional stainless steel jaws z 1 saw blade z Mounting plate z Tool kit z 1 tube saw blade lubricant z Wooden box

Scope 5 mm - 121 mmWall thickness 0.5 mm - 7 mmDecompact 20 U/min - 360 U/minEngine output 1010 W

Type Designation Weight Item no.kg

ORS 121 Pipe saw 43 094-017335-00000ORS 122 Pipe saw with hand wheel 45 094-017887-00000

PLANFIX 115 PLANFIX 40

z Powerful squaring and chamfering unit z Handy and suitable for mobile use

PLANFIX 115

z Squaring unit with fixed clamping attach-ment

z Metabo drive z Tool kit z 1 cutter

z With bevel gear transmission and electric drive z Feed with graduated scale

Scope 9.35 mm - 114.3 mmWall thickness 0.1 mm - 3 mmWeight 12.5 kg

Designation Item no.Tube squaring machine 094-017211-00000

PLANFIX 40

z Squaring unit with fixed clamping attach-ment

z 2 rechargeable batteries z Battery charging station z Tool kit z 1 cutter

z Powerful, handy squaring unit for mobile usage z Necessary for burr-free, right-angle seam preparation z Graduated scale on the feed z Always delivered with charger and drive

Scope 3 mm - 40 mmWall thickness 0.1 mm - 3 mm

Designation Item no.Tube squaring machine 094-017139-00000

Tube squaring machines



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Oxygen analysers

OXY 2 OXY 3 OXY INTEGRAL

z For inert gases z For gases containing H2 z Measuring cell made of zirconium oxide (maintenance-free)

OXY 2

z Oxygen analyser z Mains cable z Hose set, 3 m, including filter and stainless

steel probes z Calibration certificate z Simple plastic case

z Interface for communication with our Orbital controls

Ambient temperature 0 °C - 45 °CDimensions 225 mm x 210 mm x 140 mmHeating power in VA Heating power in VA , 200Control power in VA Control power in VA , 40Stabilisation time 10 min - 15 minSpeed of response to changes 2 s

±0.3 mVMeasuring range, O in ppm 0Measuring range, O in ppm

Designation Item no.Oxygen analyser 094-017060-00000

OXY 3

z Oxygen analyser z Mains cable z Hose set, 3 m, including filter and stainless

steel probes z Calibration certificate z Operating instructions z Simple plastic case

z Very straightforward prompts z Multirange 90–260 V z Large high-resolution touch panel z Graphic measured value depiction z SD card interface saving the documentation z User-defined setting for switching and alarm values z Audible signalling device z Colour background display outside the nominal values z Interface for communication with our Orbital controls z Software can be updated z Multilingual z Bluetooth

Ambient temperature 0 °C - 45 °CDimensions 190 mm x 270 mm x 55 mmHeating power in VA Heating power in VA , 40Control power in VA Control power in VA , 20Stabilisation time 10 min - 15 minSpeed of response to changes 2 s

±0.3 mVMeasuring range, O in ppm 0Measuring range, O in ppm


OXY INTEGRAL

z Charging station z Hose set, 1 m, including filter and stainless

steel probes z Calibration certificate z Simple plastic case

z Rechargeable battery powered oxygen analyser z Always supplied with charging station

Ambient temperature 0 °C - 45 °CDimensions 190 mm x 130 mm x 60 mmMeasuring range, O in ppm 0Measuring range, O in ppm



TIG orbital weldingAccessories

Accessories

AVC z Upgrade kit for TIGTRONIC BASIC 3 and 4, ORBITAL 4 and COMPACT controls z Additional integrated AVC card incl. software upgrade for welding in conjunction with wire and

AVC

Designation Item no.Upgrade kit for controls 394-000659-00000

DM 200 AR Version With double flow meterGas type Forming gas

TIG orbital welding

Type Designation Material Item no.DM 200 AR ME

Pressure regulator argonBrass 094-017045-00000

DM 200 AR NI Nickel-plated

394-000660-00000

DM 300 H2 Version With double flow meterMaterial BrassGas type Forming gas

TIG orbital welding

Designation Item no.Pressure regulator H2 gases 394-000661-00000

GH Length 3 m

Designation Item no.Gas hose 094-017046-00000

OSK G z Drive unit comprising handle, mounting flange, motor/gearbox unit as well as hose package 8 m

Length 8 m

Designation Item no.Drive unit, gas-cooled 094-017048-00000Drive unit, gas-/water-cooled 394-000649-00000

OSW/OSZ Length 8 m


Motor control cable– 394-000662-00000

With wire outlet 394-000663-00000

SCB Designation Bend angle Item no.

Saw and chamfer blade30 ° 394-000664-00000

37.5 ° 394-000665-00000

SW Designation Wall thickness Item no.mm

Saw blade1 - 3 098-004307-00000

2.5 - 7 094-017336-00000



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LUBR Version 250 ml

Designation Item no.Lubricant paste 394-000666-00000

Post ORS Designation Item no.Stands for pipe saws 094-017059-00000

TIG Length 4 m

Designation Item no.Intermediate hose package, gas-cooled 394-000650-00000

WIG RBK Length 6 m

WK KL Length 5 m

Type Designation Cross-section Max. welding current Item no.

mm AWK KL Welding lead 35 300 394-000667-00000WK KL/Z 50 500 394-000668-00000

Accessories



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Purchase, rental and leasing examples

Tetrix 180 TIGTRONIC COMPACT

z Your orbital system could look like this! z The sets shown in the following represent possible complete systems z We would be pleased to assembly a specific system for your application

Tetrix 180 DesignationPossible complete set for orbital welding: Including power source, control Tigtronic Basic 2, open weld head, torch hose package, motor control cable, welding lead, pressure regulator and gas hose

Tetrix 180 II DesignationPossible complete set for orbital welding: Including power source, control Tigtronic Orbital 3, enclosed weld head, drive unit OSK G, pressure regulator Argon 2 Flow and gas hose

TIGTRONIC COMPACT DesignationPossible complete set for orbital welding: Including power source with integrated control, open weld head, COOL 50, Orbifeed 5, hose package, motor control cable, welding lead, pressure regulator Argon 2 Flow and gas hose

Versatility

A Powermax machine can be used for many di� erent tasks in the workshop or at the construction site, for cutting or gouging aluminium, alloyed or unalloyed steel.

Lower operating expenses

High productivity and long service life of the replacement parts reduce operating expenses.

Reliability

The clever design and the intensive testing during product development and production provide industry-leading reliability.

Ease of use

Good portability, easy control and good visibility of the arc make Powermax machines easy to operate. Operators can quickly familiarise themselves with a Powermax machine.

Productivity

High cutting speeds and excellent cutting quality and the fact that pre-heating is not necessary at all and rework is required rarely or not at all enable higher performance within less time.

Plasma cutting

Cut with con� denceCut with con� dence

Highlights


Cutting torchesPlasma cutting

0

Standard replacement parts

Duramax replacement parts

Num

ber o

f 20-

seco

nd c

uts

200

400

800

1,000

60 A 80 A 100 A

Lasts � ve times longer

The patented � bre-reinforced torch grip features � ve times higher impact strength and 20% higher resistance to heat to endure even the most extreme application conditions during metal cutting.

More reliable arc ignition

The Spring Start™ electrode technology eliminates moving parts in the torch which makes for substan-tially more reliable arc ignition.

Up to 55% longer service life of replacement parts

The Conical Flow™ nozzle increases arc energy den-sity for superior cut quality with little dross.

■ Better cut qualityPlasma cutting results in substantially less accumu-lation of dross, less warping and a smaller heat-af-fected zone.

■ Higher � exibilityYou can cut unalloyed steel, aluminium, alloyed steel, copper and most other metals. You can cut manually, with the rail or tube cutter or on an X-Y-table. And you can also cut stacked materials, metal grating and even rusty or painted parts.

■ Works just with air – more safetyNo combustible gases required. The only gas you need with Powermax machines is compressed air. Gas welding processes mostly use acetylene as fuel gas, a highly � ammable and unstable gas.

Highlights

Your bene� ts




Plasma cutting machinesOverview

Overview

Plasma cutting machines Page

Plasma cutting machines

Manual units Powermax 412Mechanisation Powermax 416

Accessories

Cutting torch

T series T series 418Duramax manual torch Duramax manual torch 420Duramax machine torch Duramax machine torch 424Duramax robot welding torch

Duramax robot welding torch

426

Wearing parts kits 428Welding leads 430Miscellaneous 432


Plasma cutting machinesManual units

PK 20132013-3-19

Powermax

Powermax 30 Powermax 45 Powermax 65 Powermax 85 Powermax 105

z Sehr einfache Bedienung durch integriertes LCD-Display (außer Powermax 30 und Powermax 45) z CNC interface (except Powermax 30) z Plasma cutting machine for manual plasma cutting z Smart Sense: Optimal cutting performance due to automatic adjustment of the gas pressure to the

cutting mode and length of the torch hose package (except Powermax 30 and Powermax 45) z Flexible: High versatility due to integrated CNC interface and FastConnect cutting torch connection z Very quick torch change – very easy to change the torch due to Easy Torch Removal z Powercool: Very effective cooling for higher system reliability and service life

Powermax 30

z Cutting with surface contact z Pilot arc control z Contact start

Mains voltage (tolerances) 1 x 230 VMains fuses (slow-blow) 1Setting range for welding current 15 A - 30 ADuty cycle 40 °C 30 A / 50 %

15 A / 100 %Cutting range 6 mm - 12 mmCutting speed 6 mm: 500 mm/min

10 mm: 250 mm/min12 mm: 125 mm/min



mPlasma cutting machine, portable, manual cutting, 4 m torch 4.5 094-016426-00000Plasma cutting machine, portable, manual cutting, in a box set 094-015209-00000

Powermax 45

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z FastConnect z CPC interface for automated welding z Remote switch On/Off


41 A / 60 %32 A / 100 %

Cutting range 12 mm - 25 mmPiercing 25 mmCutting speed 12 mm: 500 mm/min


Gouging 2.8 kg/h: Groove profile 3.3 mm x 5.5 mmExternal dimensions, compl. 426 mm x 172 mm x 348 mmWeight 16 kg


m

Plasma cutting machine, portable, cutting and gouging, manual6 094-016799-00000

15 394-000085-00000



PK 20132013-3-19

Powermax 65

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z FastConnect z CPC interface for automated welding z Serial interface z Remote switch On/Off


46 A / 100 %Cutting range 16 mm - 32 mmPiercing 16 mmCutting speed 19 mm: 500 mm/min


Gouging capacity 4.8 kg/h: Groove profile 3.5 mm x 6.6 mmExternal dimensions, compl. 500 mm x 234 mm x 455 mmWeight 26 kg


m

Plasma cutting machine, portable, cutting and gouging, manual7.6 394-000093-0000015 394-000459-00000

Powermax 85

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z FastConnect z CPC interface for automated welding z Serial interface z Remote switch On/Off






m

Plasma cutting machine, cutting and gouging, manual 7.6 090-008714-0000015 394-000086-00000



PK 20132013-3-19

Powermax 105

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z CPC interface for automated welding z Remote switch On/Off




Groove profile 6.4 mm x 7.4 mmExternal dimensions, compl. 592 mm x 274 mm x 508 mmWeight 45 kg


mPlasma cutting machine, cutting and gouging, manualPlasma cutting machine, portable, cutting and gouging, manual, with CPC interface for automated welding

7.6 094-017793-0000015.2 394-000087-000007.6 094-017793-00000

15.2 394-000475-00000

Powermax


Plasma cutting machinesMechanisation

Powermax

Powermax 45 Powermax 65 Powermax 85 Powermax 105

z Plasmaschneidgeräte zum mechanisierten Plasmaschneiden z CNC-Schnittstelle z Sehr einfache Bedienung durch integriertes LCD-Display (außer Powermax 45) z Smart Sense: Optimale Schneidleistung durch automatisches Anpassen des Gasdrucks an Schnei-

dmodus und Länge des Brennerschlauchpaketes (außer Powermax 45) z Flexible: High versatility due to integrated CNC interface and FastConnect cutting torch connection z Very quick torch change – very easy to change the torch due to Easy Torch Removal z Powercool: Very effective cooling for higher system reliability and service life

Powermax 45

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z FastConnect z CPC interface for automated welding z Remote switch On/Off z Voltage divider

Mains voltage (tolerances) 1 x 230 VMains fuses (slow-blow) 1Cutting range 12 mm - 25 mmPiercing 12 mmCutting speed 12 mm: 500 mm/min




m

Plasma cutting machine, portable, cutting and gouging, mechanised

7.6 394-000092-0000010.7 394-000088-0000015 394-000089-00000

Powermax 65

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z FastConnect z CPC interface for automated welding z Serial interface z Remote switch On/Off z Voltage divider, 5 settings

z Features for mechanisation: Duramax machine torch M65, welding lead and 3 m mains cable





m

Plasma cutting machine, portable, cutting and gouging, mechanised7.6 394-000093-0000015 394-000459-00000


Plasma cutting machinesMechanisation

PK 20132013-3-19

Powermax

Powermax 85

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z FastConnect z CPC interface for automated welding z Serial interface z Remote switch On/Off z Voltage divider, 5 settings

z Features for mechanisation: Duramax machine torch M85, welding lead and 3 m mains cable





m

Plasma cutting machine, portable, cutting and gouging, mechanised7.6 094-018470-0000015 394-000090-00000

Powermax 105

z Cutting with surface contact z Gouging z Pilot arc control z Contact start z CPC interface for automated welding z Remote switch On/Off z Voltage divider

z Features for mechanisation: Hypertherm machine torch T100M, welding lead and 3 m mains cable





m

Plasma cutting machine, cutting and gouging, mechanised7.6 094-018353-00000

15.2 394-000091-00000


T series

Plasma cutting machinesAccessories

T30v T45

z With different torch neck versions and hose package lengths

T30v z Extremely high cutting velocity – 223% faster on cutting unalloyed steels with a material thickness

of 3 mm in comparison with oxyacetylene cutting z HyLife electrode technology: Longer service life for the replacement parts and reduced operating

costs z Plasma manual cutting torch for manual cutting z Torch with 75° point for excellent visibility and checking the arc, as well as optimal accessibility to

areas that are difficult to reach z FineCut: Excellent quality in cutting thinner materials, full performance on cutting thicker plates

Duty cycle 40 °C 15 A / 100 %Bend angle 75 °

Designation Item no.Plasma cutting torch, manual 394-000634-00000

Replacement parts

2 3 4 51

Item Type Version Designation Item no.1 CS PM30/45 H 30 A Torch shield, manual cutting 094-015210-00000

1 CS PM45 H 45 A Torch shield, manual cutting 094-015215-00000

2 TPC PM30/45 H 30 A Retaining cap, manual cutting 094-015211-00000

2 TPC PM45 H/M 45 A Retaining cap, manual and mechanised cutting, gouging 094-015216-00000

3 GN PM30v 30 A Cutting nozzle, manual cutting 094-015212-00000

4 TE PM30/45 H 30 A Electrode, manual cutting 094-015214-00000

4 TE PM45 H/M 45 A Electrode, manual and mechanised cutting, gouging 094-015219-00000

5 SR PM30/45 H 30 A Swirl ring, manual cutting 094-015213-00000



PK 20132013-3-19

T series

T45 z Plasma manual cutting torch for manual cutting and gouging z Conical FlowTM: Higher energy density in the arc for better quality and lower accumulation of dross z Very easy cutting with surface contact – also for beginners z Long service life for the nozzle and reduced operating costs due to double-angle design z Extremely high cutting velocity – 188% faster on cutting unalloyed steels with a material thickness

of 6 mm in comparison with oxyacetylene cutting



m

Plasma cutting torch, manual, cutting and gouging6 094-016876-00000

15 394-000095-00000

Replacement parts

2

3

4 5

1

1.2

3.1

Item Type Version Designation Item no.1 CS PM30/45 H 30 A Torch shield, manual cutting 094-015210-00000

1 CS PM45 H 45 A Torch shield, manual cutting 094-015215-00000

1.2 GS PM45 H/M 45 A Torch shield, manual and mechanised cutting, gouging 094-018237-00000

2 TPC PM30/45 H 30 A Retaining cap, manual cutting 094-015211-00000


3 GN PM30v 30 A Cutting nozzle, manual cutting 094-015212-00000

3 CN PM45 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-015217-00000

3.1 GN PM45 H/M 45 A Nozzle for gouging, manual and mechanised 094-018236-00000

4 TE PM30/45 H 30 A Electrode, manual cutting 094-015214-00000


5 SR PM30/45 H 30 A Swirl ring, manual cutting 094-015213-00000

5 SR PM45 H/M 45 A Swirl ring, manual and mechanised cutting, gouging 094-015218-00000



PK 20132013-3-19

T45m z Plasma machine cutting torch for mechanised cutting and gouging z Conical FlowTM: Higher energy density in the arc for better quality and lower accumulation of

dross z Very easy cutting with surface contact – also for beginners z Long service life for the nozzle and reduced operating costs due to double-angle design z Extremely high cutting velocity – 188% faster on cutting unalloyed steels with a material thickness

of 6 mm in comparison with oxyacetylene cutting z With different torch neck versions and hose package lengths

T45m Duty cycle 40 °C 32 A / 100 %Bend angle 180 °


m

Plasma cutting torch, mechanised, cutting and gouging

7.6 094-017637-0000010.7 394-000099-0000015 394-000100-00000

Replacement parts

2 3

4 5

1

1.2

3.1

2.2

Item Type Version Designation Item no.1 CS PM45 M 45 A Torch shield, mechanised cutting 094-017633-00000

1.2 GS PM45 H/M 45 A Torch shield, manual and mechanised cutting, gouging 094-018237-00000


2.2 TPC PM45 O 45 A Retaining cap, mechanised cutting, Ohmic shielding 394-000671-00000

3 CN PM45 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-015217-00000

3.1 GN PM45 H/M 45 A Nozzle for gouging, manual and mechanised 094-018236-00000


5 SR PM45 H/M 45 A Swirl ring, manual and mechanised cutting, gouging 094-015218-00000



PK 20132013-3-19

Duramax manual torch

H65 / H85 / H105 /

z FineCut: Excellent quality in cutting thinner materials, full performance on cutting thicker plates

H65 / H65s z Plasma manual cutting torch for manual cutting and gouging z Torch neck 15° or 75° – of versatile usage and equipped for every task z Reduced accumulation of dross and smooth cutting with surface contact thanks to patented shield


Type Designation Bend angle Item no.

m

H65H65s

Plasma cutting torch, manual, cutting and gouging

75 °7.6 394-000105-0000015 394-000106-0000023 394-000107-00000

15 °7.6 094-017841-0000015 394-000108-0000023 394-000109-00000

Replacement parts

1.1

1.2 3.2

3.1

5.2

2 3 4

5

1

u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 H 65 A Torch shield, manual cutting 094-017033-00000

1.1 CS PM65/85 FineCut H 45 A Torch shield, manual cutting, FineCut 094-018244-00000

1.2 GS PM65/85 H/M Torch shield, manual and mechanised cutting, gouging 094-017201-00000

2 TPC PM65/85 H/M 105 Retaining cap, manual and mechanised cutting, gouging, FineCut 094-017032-00000

3 CN PM65 85 H/M 45 A Cutting nozzle, manual and mechanised cutting 094-018240-00000



3.1 GN PM65/85 H/M Nozzle for gouging, manual and mechanised 094-017200-00000

3.2 CN PM65/85 FineCut 45 A Cutting nozzle FineCut, manual and mechanised cutting 094-018241-00000

4 TE PM65/85 H/M 45 A*-105 A Electrode, manual and mechanised cutting, gouging, FineCut (45 A)

094-017030-00000

5 SR PM65/85 H/M 45 A*-85 A Swirl ring, manual and mechanised cutting, gouging, FineCut (mechanised)

094-017031-00000

5.2 SR PM65/85 FineCut H 45 A Swirl ring FineCut, manual cutting 094-018243-00000



PK 20132013-3-19

H85 / H85s z Plasma manual cutting torch for manual cutting and gouging z Torch neck 15° or 75° – of versatile usage and equipped for every task z Reduced accumulation of dross and smooth cutting with surface contact thanks to patented shield

Duty cycle 40 °C 66 A / 100 %


m

H85H85s


75 °7.6 094-017036-0000015 394-000110-0000023 394-000111-00000

15 °7.6 394-000112-0000015 394-000113-0000023 394-000114-00000

Replacement parts

1.1

1.2 3.2

3.1

5.2

2 3 4

5

1











094-017030-00000


094-017031-00000




PK 20132013-3-19

H105 / H105s z Plasma cutting torch for mechanised cutting and gouging z Torch neck in long or short version – of versatile usage and equipped for every task z Reduced accumulation of dross

Duty cycle 40 °C 94 A / 100 %


m

H105H105s


75 °15.2 394-000480-0000022.8 394-000481-000007.6 394-000479-00000

15 °15.2 394-000483-0000022.8 394-000484-000007.6 394-000482-00000

Replacement parts

1.1

1.2

5.2

3.2

3.1

2 3 4

5

1


1 CS PM 105 H 105 Torch shield, manual cutting 094-017821-00000







3 CN PM105 H/M 105 Cutting nozzle, manual and mechanised cutting 094-017819-00000


3.1 CN PM105 H/M 105 Cutting nozzle for gouging 094-017820-00000



094-017030-00000

5 CSR G PM105A M/H 105 Swirl ring, manual and mechanised cutting, gouging, FineCut 394-000642-00000


Duramax manual torch



PK 20132013-3-19

Duramax machine torch

M65 / M85 / M105 /

z Plasma cutting torch for mechanised cutting and gouging z Torch neck in long or short version – of versatile usage and equipped for every task z Reduced accumulation of dross z FineCut: Excellent quality in cutting thinner materials, full performance on cutting thicker plates

M65 / M65m Duty cycle 40 °C 46 A / 100 %Bend angle 180 °


m

M65M65m

Plasma cutting torch, mechanised, cutting and goug-ing, long torch neck

7.6 394-000116-0000015 394-000118-0000023 394-000119-00000

Plasma cutting torch, mechanised, cutting and goug-ing, short torch neck

7.6 394-000121-0000015 394-000123-0000023 394-000124-00000

Replacement parts

2 3 4 5

1.1

1.2

1

3.2

3.1

2.1

u * Current for FineCut applicationItem Type Version Designation Item no.1 CS PM65/85 M 85 A Torch shield, mechanised cutting 398-000258-00000

1 CS PM 105 M 105 Torch shield, mechanised cutting 394-000672-00000

1.1 CS PM65/85 FineCut M 45 A Torch shield, mechanised cutting, FineCut 394-000673-00000



2.1 TPC PM65/85 O 45 A*-105 A Retaining cap, mechanised cutting, FineCut, Ohmic shielding 394-000674-00000







094-017030-00000


094-017031-00000



PK 20132013-3-19

Duramax machine torch

M85 / M85m Duty cycle 40 °C 66 A / 100 %Bend angle 180 °


m

M85M85m


7.6 394-000125-0000015 394-000127-0000023 394-000128-00000


7.6 394-000130-0000015 394-000132-0000023 394-000133-00000

Replacement parts

1.1

1.2 3.2

3.1

2.1

2 3 4 51












094-017030-00000


094-017031-00000




PK 20132013-3-19

M105 / M105m Duty cycle 40 °C 94 - / 100 %Bend angle 180 °


m

M 105M105m


7.6 394-000486-0000015.2 394-000488-0000022.8 394-000489-00000


7.6 394-000491-0000010.7 394-000492-0000015.2 394-000493-00000

Replacement parts

1.1

1.2 3.2

3.1

2.1

2 3 4 51


1 CS PM 105 M 105 Torch shield, mechanised cutting 394-000672-00000













094-017030-00000


094-017031-00000




PK 20132013-3-19

Duramax robot welding torch

R105 z The R105 torches support a large number of robot applications z Optional serial interface for full CNC control

R105 Duty cycle 40 °C 94 A / 100 %

Type Designation Bend angle Item no.R105

Plasma robot welding torch180 ° 394-000478-00000

R105s 45 ° 394-000476-00000R105v 90 ° 394-000477-00000

Replacement parts

1.1

1.2 3.2

3.1

2.1

2 3 4 51

Item Type Version Designation Item no.1 CS PM 105 M 105 Torch shield, mechanised cutting 394-000672-00000

1 CS PM65/85 M 85 A Torch shield, mechanised cutting 398-000258-00000













094-017030-00000



094-017031-00000



PK 20132013-3-19

Wearing parts kits

SPK FineCut H65 / H85 z FineCut: Optimised replacement parts for cutting thinner materials – very clean cut edges and

narrow cut joints z FineCut replacement parts set for H65/H65s and H85/H85s cutting torches z For manual plasma cutting z 3 electrodes z 3 nozzles 45 A FineCut z 1 deflector 45 A FineCut z 1 swirl ring 45 A FineCut z 1 tube of silicone z 5 O-rings

Designation Item no.Replacement parts set, manual cutting 394-000625-00000

SPK FineCut M65 / M85 z FineCut: Optimised replacement parts for cutting thinner materials – very clean cut edges and

narrow cut joints z FineCut replacement parts set for M65/M65m and M85/M85m cutting torches z For mechanised plasma cutting z 3 electrodes z 3 nozzles 45 A FineCut z 1 shield 45 A FineCut z 1 swirl ring z 1 tube of silicone z 5 O-rings

Designation Item no.Replacement parts set, mechanised cutting 394-000626-00000

SPK T30v z Replacement parts set for T30v cutting torch for operation on Powermax 30 z For manual plasma cutting z 7 electrodes z 7 nozzles z 1 swirl ring z 1 back cap


SPK T45v z Replacement parts set for T45v cutting torch for operation on Powermax 45 z For manual plasma cutting and gouging z 7 electrodes z 6 nozzles, shielded z 1 nozzle, gouging z 2 shields z 1 swirl ring z 1 back cap




PK 20132013-3-19

Wearing parts kits

SPK H65 / H65s z Replacement parts set for H65/H65s cutting torch for operation on Powermax 65 z For manual plasma cutting and gouging z With replacement parts from the FineCut series z 8 electrodes z 2 nozzles 45 A and 2 nozzles 65 A z 2 nozzles 45 A FineCut z 2 nozzles gouging 65/85 A z 1 shield each for cutting and gouging z 1 deflector 45 A FineCut z 1 swirl ring z 1 swirl ring 45 A FineCut z 1 back cap z 1 tube of silicone z 5 O-rings

Designation Item no.Replacement parts set, manual cutting and gouging 394-000627-00000

SPK M65 / M65m z Replacement parts set for M65/M65m cutting torch for operation on Powermax 65 z For mechanised cutting and gouging z With replacement parts from the FineCut series z 8 electrodes z 2 nozzles 45 A and 2 nozzles 65 A z 2 nozzles 45 A FineCut z 2 nozzles gouging 65/85 A z 1 shield each for cutting and gouging z 1 shield 45 A FineCut, Ohmic shielding z 1 deflector, not shielded z 2 swirl rings z 1 back cap z 1 back cap, Ohmic shielding z 1 tube of silicone z 5 O-rings

Designation Item no.Replacement parts set, mechanised cutting and gouging 394-000628-00000

SPK H85 / H85s z Replacement parts set for H85/H85s cutting torch for operation on Powermax 85 z For manual plasma cutting and gouging z With replacement parts from the FineCut series z 9 electrodes z 3 nozzles 85 A z 2 nozzles 65 A z 1 nozzle 45 A z 2 nozzles 45 A FineCut z 1 shield each for cutting and gouging z 1 deflector 45 A FineCut z 1 swirl ring z 1 swirl ring 45 A FineCut z 1 back cap z 1 tube of silicone z 5 O-rings

Designation Item no.Replacement parts set, manual cutting and gouging 394-000629-00000



PK 20132013-3-19

SPK M85 / M85m z Replacement parts set for M85/M85m cutting torch for operation on Powermax 85 z For mechanised cutting and gouging z With replacement parts from the FineCut series z 9 electrodes z 3 nozzles 85 A z 2 nozzles 65 A z 1 nozzle 45 A z 1 shield each for cutting and gouging z 1 shield 45 A FineCut, Ohmic shielding z 1 deflector, not shielded z 3 swirl rings z 1 back cap z 1 back cap, Ohmic shielding z 1 tube of silicone z 5 O-rings

Designation Item no.Replacement parts set, mechanised cutting and gouging 394-000630-00000



PK 20132013-3-19

Welding leads

WL HC PM65 Type Designation Item no.WL HC PM65 7,6M

Welding lead with manual clamp394-000337-00000

WL HC PM65 15M 394-000336-00000WL HC PM65 23M 394-000335-00000

WL HC PM85 Type Designation Item no.WL HC PM85 7,6M

Welding lead with manual clamp394-000334-00000

WL HC PM85 15M 394-000333-00000WL HC PM85 23M 394-000332-00000

WL CC PM65 Type Designation Item no.WL CC PM65 7,6M

Welding lead with C-clamp394-000340-00000

WL CC PM65 15M 394-000339-00000WL CC PM65 23M 394-000338-00000

WL CC PM85 Type Designation Item no.WL CC PM85 7,6M

Welding lead with C-clamp394-000349-00000

WL CC PM85 15M 394-000348-00000WL CC PM85 23M 394-000347-00000

WL HM PM65 Type Designation Item no.WL HM PM65 7,6M

Welding lead with holding magnet394-000343-00000

WL HM PM65 15M 394-000342-00000WL HM PM65 23M 394-000341-00000

WL HM PM85 Type Designation Item no.WL HM PM85 7,6M

Welding lead with holding magnet394-000352-00000

WL HM PM85 15M 394-000351-00000WL HM PM85 23M 394-000350-00000

WL CL PM65 Type Designation Item no.WL CL PM65 7,6M

Welding lead with enclosed cable lug394-000346-00000

WL CL PM65 15M 394-000345-00000WL CL PM65 23M 394-000344-00000

WL CL PM85 Type Designation Item no.WL CL PM85 7,6M

Welding lead with enclosed cable lug394-000355-00000

WL CL PM85 15M 394-000354-00000WL CL PM85 23M 394-000353-00000



PK 20132013-3-19

Miscellaneous

LPS z Leather protective hose for torch hose packages z Length in steps of 7.6 m available to order z Additional protection of the torch hose package against damage and wear

Designation Item no.Leather protective hose for torch hose packages 394-000678-00000

PS z Eye and face protection in various shade levels z Ideal for plasma cutting and gouging

Type Designation Item no.PS 6 Shield, face protection, protection level 6 398-000256-00000PS 8 Shield, face protection, protection level 8 094-016231-00000

AFK z Air filter installation set z Additional protection against moisture

Designation Item no.Air filter, installation set 394-000077-00000

MDC z Dust covers made of hard wearing denier fabric z Polyurethane coating z For machines in the Powermax series

Type Designation External dimensions, compl. Item no.mm

MDC PM30Dust cover

356 x 158 x 305 398-000255-00000MDC PM45 426 x 172 x 348 398-000251-00000MDC PM65/85 500 x 234 x 455 398-000252-00000

ON WAK z Wheel kit, pre-assembled z Effortless transport in case of frequently changing cutting locations z For Powermax 65/85

Designation Item no.Wheel set, preassembled 398-000273-00000



PK 20132013-3-19

Miscellaneous

PCG z Cutting and spacing guide z Cut edges of the highest quality z Exact and clean cutting of circles and lines z Also suitable as spacing guide on cutting chamfers

Type Designation Item no.PCG Basic Cutting and spacing guide 094-016230-00000PCG Deluxe 398-000254-00000

HPS z Hand heat shield for gouging z For Hypertherm torch T45v and T100

Designation Item no.Hand gouging heat shield 398-000356-00000

HAF z Protective casing for air filter z Suitable for Powermax 65/85 z For the protection of the filter against damage due to knocks

Type Designation Item no.HAF PM65/85 Air filter, protective casing 394-000676-00000HAF PM65/85 CPL.

Air filter, protective casing, complete, including filter 394-000677-00000

LCG z Leather gloves made of pigskin z Hard wearing z Inside surfaces for the hands made of shagreen z Foam backs and reinforced thumb area

Designation Item no.Leather gloves for plasma cutting 398-000355-00000


Compressed air accessoriesOverview

PK 20132013-3-19

Overview

Compressed air accessories Page

Components

Ball valves 434

Hose couplings

NW 2,7 436NW 5,0 437NW 7,2 438NW 7,4 440Distributor 441

Fittings and joint parts442443

Hoses and accessories444445

Maintenance units 446Piston compressors 448


Compressed air accessoriesComponents

PK 20132013-3-19

Ball valves

valve line z Extremely economical standard ball valve for all common applications

valve line Operating temperature -20 °C - 100 °C

Version

Ball valve made of PTFESpindle valve made of NBR

Lever made of steel Q235-A (1.0038) with blue PVC cover

Material Brass nickel-platedWorking pressure 25 barOperating pressure 28 barStandards

Designation Nominal width A B Threads Item no.

„ mm mm

Standard ball valve

8.0 75 38 1/4“ 393−000050−0000010.0 3/8“ 393−000051−0000014.5 96 45 1/2“ 393−000052−0000019.0 98 3/4“ 393−000053−0000024.5 118 55 1“ 393−000054−00000



Hose couplings NW 2,7

z One-sided sealing one-hand quick connect coupling with extremely small dimensions and large transition with low pressure drop

z Ideal for usage for: Medical technology, dental technology, measurement and control technology, smaller compressed air tools, the chemical sector, laboratory technology, analytical technology, mini-pneumatics, mechanical engineering.

Quick connect coupling, external thread Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 2.7 „Air flow 165 l/min

VersionSpring, snap ring and balls made of corrosion-resistant

steelSealing material: NBR

Material BrassOperating pressure 0 bar - 35 bar

Designation Width across flats Length Connection thread Item no.

mm mm

Quick connect coupling

11.0 28 1/8“ 393−000055−000009.0 26 M5 393−000056−00000

Quick connect coupling, internal thread Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 2.7 „Air flow 165 l/min





mm mm


12.0 28 1/8“ 393−000057−000009.0 26 M5 393−000058−00000

Quick connect coupling with hose nipple Length 35Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 2.7 „Air flow 165 l/min




Designation Connection thread Item no.

Quick connect couplingBush LW 3 393−000059−00000Bush LW 4 393−000060−00000

Nipple, external thread Nominal width 2.7 „Material Brass

Designation Width across flats Threads Item no.mm

Nipple11.0 1/8“ 393−000061−000007.0 M5 393−000062−00000



PK 20132013-3-19


Nipple, internal thread Nominal width 2.7 „Material Brass

Designation Width across flats Threads Item no.mm

Nipple12.0 1/8“ 393−000063−000007.0 M5 393−000064−00000

Nipple Nominal width 2.7 „Material Brass

Designation Threads Item no.

NippleBush LW 3 393−000065−00000Bush LW 4 393−000066−00000

z Economical, one-sided sealing, one-hand quick connect coupling with small dimensions z Large transition with low pressure drop z Compatible with Rectus 21/90

Quick connect coupling, external thread Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 5 „





mm mm


14.0 35.9 1/8“ 393−000067−0000017.0 37.4 1/4“ 393−000068−0000019.0 3/8“ 393−000069−00000

Quick connect coupling, internal thread Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 5 „





mm mm


14.0 35.9 1/8“ 393−000070−0000017.0 37.4 1/4“ 393−000071−0000019.0 3/8“ 393−000072−00000




PK 20132013-3-19


Quick connect coupling with hose nipple Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CWidth across flats 14 mmNominal width 5 „




Designation Length Connection thread Item no.mm


41.9 4 mm 393−000073−00000

46.9 6 mm 393−000074−000009 mm 393−000075−00000

Nipple, external thread Nominal width 5 „Material Brass

Designation Width across flats Connection thread Item no.mm

Nipple

14.0 1/8“ 393−000076−0000019.0 3/8“ 393−000078−0000017.0 1/4“ 393−000077−00000

Nipple, external thread Nominal width 5 „Material Brass


Nipple

14.0 1/8“ 393−000079−0000017.0 1/4“ 393−000080−0000019.0 3/8“ 393−000081−00000

Nipple Nominal width 5 „Material Brass


Nipple

Bush LW 4 393−000082−00000Bush LW 6 393−000083−00000Bush LW 9 393−000084−00000



PK 20132013-3-19


z Universal one-hand quick connect coupling in one-sided sealing version z No soiling of the internal parts due to closed sealing sleeve z On usage of steel nipples can also be used on compressed air tools

Quick connect coupling, external thread Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CWidth across flats 21 mmNominal width 7.2 „






37.5 1/8“ 393−000085−00000

39 1/4“ 393−000086−000003/8“ 393−000087−00000

40.5 1/2“ 393−000088−00000

Quick connect coupling, internal thread Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 7.2 „





mm mm


21 40.5 1/4“ 393−000089−000003/8“ 393−000090−00000

24 42.5 1/2“ 393−000091−00000

Quick connect coupling with hose nipple Ambient temperature -20 °C - 100 °CMedium temperature -20 °C - 100 °CNominal width 7.2 „





Quick connect coupling 54 Bush LW 6 393−000092−00000Bush LW 9 393−000093−00000

53.5 Bush LW 13 393−000094−00000

Nipple, external thread Nominal width 7.2 „Material Brass


Nipple

14.0 1/8“ 393−000095−0000017.0 1/4“ 393−000096−0000019.0 3/8“ 393−000097−0000024 1/2“ 393−000098−00000



PK 20132013-3-19

Nipple, internal thread Nominal width 7.2 „Material Brass


Nipple

14.0 1/8“ 393−000099−0000017.0 1/4“ 393−000100−0000019.0 3/8“ 393−000101−0000024 1/2“ 393−000102−00000

Nipple Nominal width 7.2 „Material Brass


Nipple

Bush LW 6 393−000103−00000Bush LW 9 393−000104−00000

Bush LW 13 393−000105−00000


z High quality, robust and durable, quick connect coupling that can be operated with one hand with high flow rates in safety version.

z Prevention of the infamous „whiplash effect“ due to pressing the coupling twice: On the first press the coupling is vented, however the plug remains secured in the coupling; after the second press the plug is released.

Safety coupling, external thread z Rotating version

Length 76Ambient temperature -20 °C - 70 °CMedium temperature -20 °C - 70 °CWidth across flats 20 mmNominal width 7.4 „

Version

Knob and valve: Hardened, galvanised steelInner part: Stainless steel 1.4404

Thread: Brass nickel-platedSealing material: NBR

Material AluminiumOperating pressure 0 bar - 12 barStandards


Safety coupling with push button1/4“ 393−000106−000003/8“ 393−000107−00000



PK 20132013-3-19


Safety coupling, internal thread Ambient temperature -20 °C - 70 °CMedium temperature -20 °C - 70 °CWidth across flats 20 mmNominal width 7.4 „

Version





Safety coupling with push button

69 1/4“ 393−000108−0000072.5 3/8“ 393−000109−00000

Safety coupling with hose nipple Length 85.5Ambient temperature -20 °C - 70 °CMedium temperature -20 °C - 70 °CWidth across flats 20 mmNominal width 7.4 „

Version





Safety coupling with push buttonBush LW 6 393−000110−00000Bush LW 9 393−000111−00000

Nipple, external thread Nominal width 7.2 „Material Hardened, galvanised steel


Nipple17.0 1/4“ 393−000114−0000019.0 3/8“ 393−000115−00000

Nipple, internal thread Nominal width 7.2 „Material Hardened, galvanised steel


Nipple17.0 1/4“ 393−000116−0000019.0 3/8“ 393−000117−00000

Nipple Nominal width 7.2 „Material Hardened, galvanised steel


NippleBush LW 6 393−000112−00000Bush LW 9 393−000113−00000



PK 20132013-3-19

Hose couplings Distributors

Distributor, 2 quick connect couplings Nominal width 7.2 „Material Brass

Designation Version Connection thread Item no.

Distributor with quick connect couplings

Comprises distributor 255.01 and coupling 243.02

1/4“ 393−000118−000003/8“ 393−000119−00000


1/2“ 393−000120−00000

Distributor, 3 quick connect couplings Nominal width 7.2 „Material Brass

Designation Version Connection thread Item no.

Distributor with quick connect couplings


1/4“ 393−000121−000003/8“ 393−000122−00000


1/2“ 393−000123−00000

Distributor Nominal width 7.2 „Material Brass

Designation L1 L2 Version Connection thread Item no.

mm mm

Distributor

53.5 50 2 x outlet, internal

3/8“ 393−000124−0000058.5 54 1/2“ 393−000125−0000078.5 61 3 x outlet,

internal3/8“ 393−000126−00000

86 67 1/2“ 393−000127−00000



PK 20132013-3-19

Fittings and joint parts

Double threaded nipple

L2

L1

Version Cylindrical external threadMaterial Brass

Designa-tion

Width across flats L1 L2 Thread 1 Thread 2 Item no.

mm mm mm

Double threaded nipple

17.0 22 14.0 1/8“ 1/4“ 393-000129-0000019.0 24 15.0 1/4“ 3/8“ 393-000128-0000024 27 17.0 3/8“ 1/2“ 393−000130−00000

Einschraubschlauchtüllen

L2

L1

Version Cylindrical external threadMaterial Brass

Designa-tion

Width across flats L1 L2 Suitable

for hose Threads Item no.

mm mm mm

Threaded nozzle

14.0 41.5 9.0 LW 4 1/8“ 393−000137−00000

17.0

48.5 10.0

LW 9 393−000138−00000LW 6 1/4“ 393−000139−00000LW 9 393-000140-00000

19.0LW 6

3/8“393−000141−00000

LW 9 393−000142−00000

LW 13 393−000143−0000024 50 1/2“ 393−000144−00000

Hose nipple with ball nipple

L2

L1

Material Brass

Designation L1 L2 Suitable for hose

Suitable for crown nut Item no.

mm mm

Hose nipple

47 12.0 LW 4 1/8“ 393−000145−0000033.5 6.0 LW 6 393−000146−00000

47 13.5LW 4

1/4“393-000147-00000

LW 6 393-000148-00000LW 9 393−000149−00000

48.5 15.0LW 4

3/8“393−000150−00000

LW 6 393−000151−00000LW 9 393−000152−00000

Double hose nipple

L1

L1 72Material Brass

Designation Suitable for hose Item no.

Hose nippleLW 6 393-000153-00000LW 9 393-000154-00000

Sleeve Material Brass

Designation Width across flats Length Threads Item no.mm mm

Sleeve14.0 22 1/8“ 393−000155−0000017.0 26 1/4“ 393−000156−0000022 3/8“ 393−000157−00000



PK 20132013-3-19

Fittings and joint parts

Angle piece

L1

Operating temperature 0 °C - 150 °CMaterial Brass

Designation Width across flats L1 Threads Operating

pressure Item no.

mm mm bar

Angle piece

13.0 23.5 1/4“ 100 393−000131−0000017.0 26 3/8“ 75 393−000132−0000021 31 1/2“ 50 393−000133−00000

T-piece

L2

L1

Operating temperature 0 °C - 150 °CMaterial Brass

Designa-tion

Width across flats L1 L2 Threads Operating

pressure Item no.

mm mm mm bar

T-piece

13.0 47 23.5 1/4“ 100 393−000134−0000017.0 52 26 3/8“ 75 393−000135−0000021 62 31 1/2“ 50 393−000136−00000



PK 20132013-3-19

Blow guns

Metered blow gun z Ergonomic gun with very high blowing force z Robust and nevertheless light design for long service life z Due to the ergonomic design suitable for both right- and left-handers

Version

Continuous regulation90 mm pipe

Air pipe: Brass nickel-platedGun body: POM

Material PlasticOperating pressure 16 bar

Designation Type of connection Item no.

Blow gun

Bush LW 6 393−000158−00000Bush LW 9 393−000159−00000

Nipple for coupling DN 7.2/7.6 393−000160−00000Without bush 393−000161−00000

Standard blow gunVersion

Standard nozzleBore 1.5 mm

Material Die cast aluminium, nickel-platedWorking pressure 2 bar - 6 barOperating pressure 10 bar

Designation Type of connection Item no.

Blow gun

Bush LW 6 393−000162−00000Bush LW 9 393−000163−00000

Connecting nipple for coupling DN 7.2 393−000164−00000Without bush 393−000165−00000



PK 20132013-3-19

Hoses and accessories

Standarddüse Bore Ø 1.5 mmType of connection M 12 x 1,25Material Aluminium

Designation Item no.Standard nozzle (short nozzle) 393−000166−00000

Safety nozzle z Safety nozzles in standard version for blow guns z Constant blowing force with low noise level z Coating primarily comprises noise-reducing plastic insert z Recommended by the Institute for Occupational Safety and Health of the German Social Accident

Insurance

Length 30Type of connection M 12 x 1,25Material Aluminium

Designation Item no.Low-noise round nozzle 393−000167−00000

Extension nozzle z For specific blowing out in difficult to access points

Bore Ø 3 mmVersion CurvedMaterial Brass nickel-plated

Designation Length Item no.mm

Extension nozzle150 393−000169−00000250 393−000168−00000



PK 20132013-3-19

Maintenance units

multifix z Two-piece maintenance units z Comprises an admission pressure-independent, relieving diaphragm pressure regulator with

secondary venting z In conjunction with a centrifugal separator and a proportional oiler z 2-piece lockable maintenance unit available on request z Regulation ranges 0–3 bar, 0–6 bar and 0–16 bar available on request

multifix Ambient temperature 60 °CMedium temperature 60 °C

Version

Semi-automatic drain valveSpring hood: POM-brass

Sealing material: NBROil metering at qv 1000 l/min: 1–2 drops/min (approxi-

mate guide)Inlet pressure (plastic container) 16 barInlet pressure (metal container) 20 barRegulation range 0.5 bar - 10 bar

Nominal width A B C D Threads Material Item no.

„ mm mm mm mm6.0 93 196 67 129 1/4“

Die cast zinc

393−000045−0000010.0 3/8“ 393−000046−0000015.0 136 248 97 151 1/2“ 393−000047−0000020.0 3/4“ 393−000048−0000025 200 385 128 257 1“ Aluminium 393−000049−00000



PK 20132013-3-19

Piston compressors

AC 20 AC 30 AF 20

z Overload protection

AC 20 E 50 z Extended service life due to specifically designed piston stroke z Cast iron cylinder z Robust metal belt guard z The reliability is increased by an aftercooler

Version2 cylinders/stage

Belt driveWeight 52 kgDimensions 840 x 395 x 710Container 50 lIntake performance in l/s Intake performance in l/s , 4,2Max. operating pressure 11 barFlow rate 1.77 l/s

0.11 m³/minDecompact 1250 U/minEngine output 1.5 kW

Designation Item no.Oil-lubricated piston compressor 393-000174-00000








PK 20132013-3-19

Piston compressors













PK 20132013-3-19

AF 20 E 50 z Aluminium materials offer best heat dissipation z Large cooling ribs on crankcase, cylinder and cylinder head provide a larger cooling area. z A generously dimensioned air filter in a robust metal housing ensures a longer compressor service

life z Quick connect coupling and electrical cable ease installation z No compromises in quality due to careful selection of precision parts and the suppliers

Version1 cylinder/stage

Direct driveWeight 32 kgDimensions 780 x 390 x 660Container 50 lIntake performance in l/s Intake performance in l/s , 4Max. operating pressure 8 barFlow rate 1.67 l/s



AF 20 E 100 z Aluminium materials offer best heat dissipation z Large cooling ribs on crankcase, cylinder and cylinder head provide a larger cooling area. z A generously dimensioned air filter in a robust metal housing ensures a longer compressor service

life z Quick connect coupling and electrical cable ease installation z No compromises in quality due to careful selection of precision parts and the suppliers

Version1 cylinder/stage

Direct driveWeight 43 kgDimensions 97 x 455 x 800Container 90 lIntake performance in l/s Intake performance in l/s , 4Max. operating pressure 8 barFlow rate 1.67 l/s





Oxy-fuel equipmentOverview

PK 20132013-3-19

Overview

Oxy-fuel equipment Page

Pressure regulators 200 bar

Oxygen 456Combustion gases, argon-CO2 457Nitrogen, welding shielding gases 461Accessories/spare parts 463

Pressure regulators 300 barOxygen 465Combustion gases 466Nitrogen, welding shielding gases 468

Gas accessoriesGas accessories 471Gas hoses 472Twin oxyacetylene hoses 473

Welding, brazing and heating attachments Minitherm 478

Welding and cutting systems

15 mm shaft – STARLET 48215mm Schaft - STARLIGHT 49117 mm shaft – RH torch systems 49620 mm shaft – STAR 49820 mm shaft, aluminium – NORM torch system 50822 mm shaft – SUPERTHERM high-performance torch 510STARCUT manual cutting torch 513ESSEN manual cutting torch 516STARCUT gouging torch 517Machine cutting torch 518Flame cutting machines and accessories 522

Cutting nozzles

Manual/machine cutting nozzlesAcetylene 524Propane, methane, MAPP gas, ethylene 526

Machine cutting nozzlesAcetylene 527Propane, methane, MAPP gas, ethylene 529

Gouging nozzlesGouging nozzles 531Propane, methane, MAPP gas, ethylene 532

AccessoriesCylinder cart 533General accessories 533

WITT couplings WITT couplings 536

Oxyfuel welding and cutting

Welding, brazing and heating attachments Various torch attachments from micro-� ne attachments to powerful heat, melting and braz-

ing torches Welding range from 0.1 to 4.0 mm High safety due to injector suction principle E� ortless working due to low weight and small size

(shaft diameter 10 mm) Suitable for all fuel gases

Pressure regulators Pressure regulators for all industrial gases, 200 bar and 300 bar technology

3 variants: single-stage, two-stage and with pre-pressure equalisation High operating reliability and long service life due to central � lter (patented) Doubly secured working pressure limitation at maximum load Ergonomic handling and great ease of use due to special-shape setting grips Available with all commonly used connections in acc. w. relevant national standard (special designs on request)

Accessories

Spare parts and accessories for combinable torch systems, manual cutting torches or goug-ing torches and cutting nozzles

Accessories for machine cutting torches Accessories for cutting nozzles Hose leads and safety devices Gas savers, cylinder carts and protective equipment

Perfectly tuned and compatible range for oxyfuel welding and cutting

EWM o� ers a wide range of welding and cutting systems as well as pressure regulators and everything a comprehensive oxyfuel welding assortment must include. We have the right component for any application:

Welding and cutting systems Manual torch for gas cutting up to 500 mm Manual torch for gas cutting up to 500 mm and gouging, special versions for scrap cutting High-performance torches for maximum requirements, for heating, brazing, � ame cleaning,

rust and scale removal and � ame phosphating Machine cutting torches for top-grade gas cutting for use in gas cutting plants

Cutting nozzles Machine cutting nozzles for top-grade gas cutting Manual cutting nozzles and gouging nozzles for combinable torch systems and manual cut-

ting torches or gouging torches Long service life due to surface protection Quality assurance guaranteed by individual tests


Oxyfuel welding and cutting

Flow table for pressure regulators in acc. w. DIN EN ISO 2503

Oxygen 1)

inlet-pressure PV [bar]

Flow rate Q [m3/h] 2)

Back pressure PH [bar]Acetylene pre-pressure PV [bar]

Flow rate Q [m3/h] 2)

Back pressure PH [bar]

1 2,5 4 10 20 0,5 1 1,2

40 15 30 40 50 60 18 5 6 8

20 15 20 25 30 10 4,5 5,5 6,5

10 15 15 15 4 3 4 5

5 10 10 10 2 1,5 2 31) For other gas types, this � ow rate is multiplied by the following factors: 2) In normal condition

Argon 0.90 Nitrogen 1.05

Compressed air 1.05 Methane 1.40

Carbon dioxide 0.85 Hydrogen 4.00

Device classi� cation for pressure regulators in acc. w. DIN EN ISO 2503

Gas type Device class Highest inlet-pres-sure P1 [bar]

Highest back pres-sureP2 [bar]

Nominal gas � ow rateQ1 [m3/h]

Oxygen and other compressed gases up to 300 bar

012345

0 up to 300

246

1012,520

1,55

15304050

Dissolved Acetylene 12 25 0,8

< 1,515

MPS (Mapp) 01 25 1,5

415

LPG 12 25 1,5

415

CO2

01 200 2

442

3 – O – 200 Z – M - 1 - 10 - 200 - Ar

Maximum inlet pressure Gas type

Gas type Maximum inlet pressure

Equipment class or maximum P2 Flow accuracy (%)

Nominal gas �ow l/min

IndicatorM = Manometer; S = Flowmeter

Z=Double stage; V=Balanced main valve

Designation conforming to DIN EN ISO 2503 Designation conforming to DIN EN 13918

Technical notes – pressure regulators



Cutting nozzles for fuel gasAcetylene

A-RS A-R Norm-A A-BF / A-BK

A-B ANME Vadura 8317-A

NK-Block NK-8310-A

Torch system

STARLET 1711-A / 1211-A

STARLET 2711-A

STARLET 8711-A/PMYF

STARLIGHT 8702-A/PMYF

STAR 1730-A / 1230-A

STAR 2730-A / 2230-A

STAR 8730-A/PMY / 9230-A/PMY

NORM 4214-A

NORM 2214-A

RH 1733-A / 1823-A / 3823-A

STARCUT 1615-A / 1215-A / 3615-A

STARCUT 2615-A / 2215-A

STARCUT 8615-A/PMYF / 9615-A/PMYF


ESSEN 1625-A / 1216-A

ESSEN 1625-A / 1216-A

Cutting nozzles for fuel gasesPropane / Methane / MAPP / Ethylene

PL-RC L-PN GRICUT 1230

GRICUT 1233

GRIGUT1280

GRICUT 2280

PNME GRICUT 8281 PMYF

GRICUT 8281 PM

Torch type

STARLET 1711-PMY / 1211-PMY

STARLET 8711-A/PMYF


STAR 1730-PMY / 1230-PMY

STAR 1730-F


RH 1733-PMY / 1823-PMY

STARCUT 1615-PMYF / 1215-PMYF




ESSEN 1625-PMY / 1216-PMY

ESSEN 8625-A/PMY / 8216-A/PMY

Oxyfuel welding and cuttingCutting nozzles overview

Area of application of manual cutting nozzles

Cutting nozzles for fuel gasAcetylene

A-RS A-R Norm-A A-BF / A-BK

A-B ANME Vadura 8317-A

NK-Block NK-8310-A

Torch system

STARLET 1711-A / 1211-A

STARLET 2711-A

STARLET 8711-A/PMYF


STAR 1730-A / 1230-A

STAR 2730-A / 2230-A


NORM 4214-A

NORM 2214-A

RH 1733-A / 1823-A / 3823-A

STARCUT 1615-A / 1215-A / 3615-A

STARCUT 2615-A / 2215-A



ESSEN 1625-A / 1216-A

ESSEN 1625-A / 1216-A

Cutting nozzles for fuel gasesPropane / Methane / MAPP / Ethylene

PL-RC L-PN GRICUT 1230

GRICUT 1233

GRIGUT1280

GRICUT 2280

PNME GRICUT 8281 PMYF

GRICUT 8281 PM

Torch type

STARLET 1711-PMY / 1211-PMY

STARLET 8711-A/PMYF


STAR 1730-PMY / 1230-PMY

STAR 1730-F


RH 1733-PMY / 1823-PMY





ESSEN 1625-PMY / 1216-PMY

ESSEN 8625-A/PMY / 8216-A/PMY

Area of application of machine cutting nozzles

Oxyfuel welding and cuttingCutting nozzles overview

Area of application of gouging nozzles

Gouging nozzles Acetylene Propane / Methane / MAPP / Ethylene

FD-A Block-A FAG AGNM FD-PM Block-PM Block Y-F

Torch type:

STARCUT 1615-A / 3615-A

STARCUT 1615-PMYF

STARCUT 2618-A / 7618-A

STARCUT 2615-PMYF


ESSEN 8625-A/PMYF

Torch series QUICKY MS 832 / MSZ 832

MS 3450 / MS 3452

MSID / MSIDZ

MASP 6320 MSD 250

Machine cutting nozzles for acetylene

A-RS

VADURA 1215-A / +PLUS+ 1215-A

VADURA 1210-A / +PLUS+ 1210-A

A-CID

GRICUT 5310-A

Machine cutting nozzles for Propane / Methane / MAPP / Ethylene

PL-RC

GRICUT 1230 PMYF / +PLUS+ 1230-PMYF

GRICUT 1270-PY / +PLUS+ 1270-PY

GRICUT 1280-PMYF / +PLUS+ 1280-PMYF

GRICUT 8281-PMYF

GRICUT 8281-PM

GRICUT 8280-PMYF

GRICUT 8480-PMYF

GRICUT 5281-PMY



Oxygen

CONSTANT 2000 O z Single stage pressure regulator z High degree of operating security and service life

Gas type OxygenHose connection G 1/4“Cylinder connection G 3/4“Pressure of cylinder 200 barWorking pressure 10 barStandardsDIN EN ISO 2503 YesDIN EN 13918 Yes

Designation Item no.Pressure regulator 096-000148-00000

CONSTANT 2000 O SC z Single stage pressure regulator z High degree of operating security and service life

Cylinder connection G 3/4“Output G 1/2“

Designation Item no.Pressure regulator, with brazed nipple for outer pipe 15 mm 396-000745-00000

CONSTANT 2000 U13 O z Single stage pressure regulator z High degree of operating security and service life z For large extraction volumes up to 200m³/h

Gas type OxygenHose connection G 1/2“Cylinder connection G 3/4“StandardsDIN EN ISO 2503 YesDIN EN 13918 Yes

Designation Pressure of cylinder Working pressure Item no.bar bar

Pressure regulator 200 10.0 096-000570-0000020.0 096-000536-00000

CONSTANT 2000 O TS z Two-stage pressure regulator z Single stage pressure regulator z High degree of operating security and service life

Hose connection G 1/4“Cylinder connection G 3/4“


Pressure regulator, two-stage

2001.5 396-000019-000002.5 396-000020-00000

10.0 396-000021-00000

Oxy-fuel equipmentPressure regulators 200 bar


Combustion gases, argon-CO2

CONSTANT 2000 AC z High degree of operating security and service life

Gas type AcetyleneHose connection G3/8“LHCylinder connection BracketPressure of cylinder 200 barWorking pressure 1.5 barStandardsDIN EN ISO 2503 YesDIN EN 13918 Yes


CONSTANT 2000 H z High degree of operating security and service life

Gas type MAPP gasHose connection G 3/8“LHCylinder connection W 21,8 x 1/14“LHPressure of cylinder 200 barWorking pressure 2.5 barStandardsDIN EN ISO 2503 Yes


CONSTANT 2000 P z High degree of operating security and service life

Gas type PropaneHose connection G 3/8“LHCylinder connection W 21,8 x 1/14“LHPressure of cylinder 200 barWorking pressure 2.5 barStandardsDIN EN ISO 2503 Yes


CONSTANT 2000 FG z High degree of operating security and service life z For methane, hydrogen, forming gas

Gas type Combustion gasesHose connection G 3/8“LHCylinder connection W 21,8 x 1/14“LH


Pressure regulator for combustion gasesPressure regulator for combustion gases, with admission pressure equalisation

200

10.0 396-000023-0000020.0 396-000024-0000050 396-000025-000002.5 396-000026-00000

10.0 396-000027-00000



CONSTANT 2000 FG SC z High degree of operating security and service life z For methane, hydrogen, forming gas

Gas type Combustion gasesCylinder connection W 21,8 x 1/14“LHOutput G 1/2“Pressure of cylinder 200 barWorking pressure 100 bar

Designation Item no.Pressure regulator for combustion gases, with brazed nipple for outer pipe 15 mm

396-000029-00000

CONSTANT 2000 FOG z High degree of operating security and service life

Gas type Forming gasHose connection G 3/8“LHCylinder connection W 21,8 x 1/14“LHPressure of cylinder 200 barGas flow 50 l/min


CONSTANT 2000 FG TS z High degree of operating security and service life z For methane, hydrogen, forming gas

Gas type Combustion gasesHose connection G 3/8“LHCylinder connection W 21,8 x 1/14“LH


Pressure regulator for combustion gases, two-stage

2001.5 396-000031-000002.5 396-000032-00000

10.0 396-000033-00000

CONSTANT 2000 FG IPC z High degree of operating security and service life z For argon and other noble gases, CO², mixed gas

Gas type Shielding gasHose connection G 1/4“Cylinder connection W 21,8 x 1/14“


Pressure regulator 20010.0 396-000034-0000020.0 396-000035-0000050 396-000036-00000




CONSTANT 2000 IG SC z High degree of operating security and service life z For argon and other noble gases, CO², mixed gas

Gas type Shielding gasCylinder connection W 21,8 x 1/14“Output G 1/2“


Pressure regulator, with brazed nipple for pipe outside diameter 15 mm

200 100 396-000037-00000200 396-000733-00000

CONSTANT 2000 AR z Flow rate indication with manometer z High degree of operating security and service life

Gas type Argon / CO2Hose connection G 1/4“Cylinder connection W 21,8 x 1/14“Pressure of cylinder 200 bar


Pressure regulator16.0 096-000150-0000032 396-000038-00000

CONSTANT 2000 AR FD z Single stage pressure regulator with float type meter for flow measurement z High degree of operating security and service life

Pressure of cylinder 200 bar

Designation Gas type Hose connec-tion

Cylinder con-nection Gas flow Item no.

l

Pressure regulator with flow meter

Argon / CO2 G 1/4“ W 21,8 x 1/14“ 16.0 396-000039-0000030 094-018346-00000

Argon/hydro-gen (97%/3%)

G 3/8“LH W 21,8 x 1/14“LH

16.0 396-000041-00000

CONSTANT 2000 AR 2FD z High degree of operating security and service life




16.0 396-000042-0000032 396-000043-00000



CONSTANT 2000 IG TS z High degree of operating security and service life z For argon and other noble gases, CO², mixed gas

Gas type Shielding gasHose connection G 1/4“Cylinder connection W 21,8 x 1/14“



2001.5 396-000044-000002.5 396-000045-00000

10.0 396-000046-00000

CONSTANT 2000 AR TS z High degree of operating security and service life z Two stage, high precision pressure regulator with float type meter for flow measurement




1.0 094-001806-000005.0 394-000446-00000




Nitrogen, welding shielding gases

CONSTANT 2000 N SC z Single stage pressure regulator z High degree of operating security and service life

Gas type NitrogenCylinder connection W 24,32 x 1/14“Output G 1/2“



200100 396-000047-00000150 396-000048-00000200 396-000049-00000

CONSTANT 2000 N FD z Single stage pressure regulator z High degree of operating security and service life

Gas type NitrogenHose connection G 1/4“Cylinder connection W 24,32 x 1/14“Pressure of cylinder 200 barGas flow 16 l


CONSTANT 2000 N TS z Single stage pressure regulator z High degree of operating security and service life

Gas type NitrogenHose connection G 1/4“Cylinder connection W 24,32 x 1/14“



2001.5 396-000051-000002.5 396-000052-00000

10.0 396-000053-00000

CONSTANT 2000 CA z Single stage pressure regulator z High degree of operating security and service life

Gas type Compressed airHose connection G 1/4“Cylinder connection G 5/8 A


Pressure regulator for compressed airFlaschendruckmind-erer für Druckluft, mit Vordruckausgleich

200

10.0 096-000002-0000020.0 396-000054-0000050 396-000055-000002.5 396-000056-00000

10.0 396-000057-00000



CONSTANT 2000 CA SC z Single stage pressure regulator z High degree of operating security and service life

Gas type Compressed airCylinder connection G 5/8 AOutput G 1/2“


Pressure regulator for com-pressed air, with brazed nipple for pipe outside diameter 15 mm

200 100 396-000058-00000200 396-000059-00000

CONSTANT 2000 N z Single stage pressure regulator z High degree of operating security and service life

Gas type NitrogenHose connection G 1/4“Cylinder connection W 24,32 x 1/14“Standards DIN EN ISO 2503

DIN EN 13918


Pressure regulator 20010.0 096-000556-0000020.0 096-000172-0000050 096-000547-00000

CONSTANT 2000 CA TS z Single stage pressure regulator z High degree of operating security and service life

Gas type Compressed airHose connection G 1/4“Cylinder connection G 5/8 A


Pressure regulator for compressed air 200

1.5 396-000060-000002.5 396-000061-0000030 396-000062-00000

CONSTANT 2000 TG z Single stage pressure regulator z High degree of operating security and service life

Gas type Test gasHose connection G 3/8“LHCylinder connection M 19 x 1,5 LHPressure of cylinder 200 barWorking pressure 10 bar


CONSTANT 2000 CM z Single stage pressure regulator z High degree of operating security and service life

Gas type Carbon monoxideHose connection G 3/8“LHCylinder connection G 1“ LHPressure of cylinder 200 barWorking pressure 10 bar

Designation Item no.Pressure regulator, admission pressure up to 150 bar 396-000064-00000





Accessories/spare parts

CONSTANT 2000 EMO z Replacement manometer for bottle pressure regulator

Gas type OxygenDiameter 63 mmThreads G 1/4“

Designation Pressure of cylinder Oxygen Item no.bar bar

Replacement manom-eter oxygen

200 315 096-000008-0000010.0 16.0 096-000608-00000

CONSTANT 2000 EMA z Replacement manometer for bottle pressure regulator

Gas type AcetyleneDiameter 63 mmThreads G 1/4“

Designation Oxygen Extreme pressure Item no.bar bar

Replacement manom-eter, acetylene

40 096-000004-000002.5 1.5 096-000005-00000

CONSTANT 2000 EMAR z Replacement manometer for bottle pressure regulator

Gas type Argon / CO2Diameter 63 mmThreads G 1/4“

Designation Flow rate max. Item no.l/min

Replacement manometer argon/CO216.0 096-000967-0000032 096-000615-00000

CONSTANT 2000 EMFOG z Replacement manometer for bottle pressure regulator

Gas type Forming gasDiameter 63 mmThreads G 1/4“Flow rate max. 50 l/min

Designation Item no. Gas typeReplacement manometer forming gas with flow indication

096-000616-00000 Hydrogen


MANOMETER SEALING z Replacement manometer for bottle pressure regulator z Manometer seals made of aluminium

Gas type Argon / CO2

Designation Item no.Manometer seals 096-000019-00000

Manometer protective caps z Manometer protective caps z With explosion opening

Inside Ø 63 mm


Manometer protective cap

Grey 098-000602-00000Red 098-000600-00000Blue 098-000601-00000

Yellow 098-002169-00000Black 098-004140-00000

Safety bar, pressure regulator z Safety bar for pressure regulator left hand position, suitable for manufacturers Messer, Griesheim,

Hercules, Rothenberger, Fuge, Feha, Everwand + Fell, Rhöna, Kayser


Safety bar, pressure regulator

Blue 098-001504-00000Yellow 098-001505-00000Grey 098-001508-00000


Accessories/spare parts



Oxygen

CONSTANT 2000 O Gas type OxygenCylinder connection W 30 x 2 - Ø 17.3 / 18.3

Designation Hose connec-tion

Cylinder con-nection

Pressure of cylinder

Working pressure Item no.

bar barPressure regulatorPressure regulator, with admis-sion pressure regulator

G 1/4“

W 30 x 2 - Ø 17.3 / 18.3 300

10.0 396-000109-0000020.0 396-000110-0000050 396-000111-00000

G 1/2“

2.5 396-000112-00000

10.0 396-000113-00000

CONSTANT 2000 O SC Gas type OxygenCylinder connection W30x2 - Ø 17.3/18.3Working pressure 100 bar - 200 bar

Designation Item no. Pressure of cylinder Working pressurebar bar

Pressure regulator, with brazed nipple for outer pipe 15 mm

396-000114-00000 300 100

CONSTANT 2000 U13 O z For large extraction volumes up to 200m³/h

Gas type OxygenHose connection G 1/2“Cylinder connection W 30 x 2 - Ø 17.3 / 18.3


Pressure regulator 300 10.0 396-000115-0000020.0 396-000116-00000

CONSTANT 2000 O TS Gas type OxygenHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 17.3 / 18.3



3001.5 396-000117-000002.5 396-000118-00000

10.0 396-000119-00000


Combustion gases

CONSTANT 2000 FG z For methane, hydrogen, forming gas

Gas type Combustion gasesHose connection G 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2

Type Designation Pressure of cyl-inder Working pressure Item no.

bar barCONSTANT 2000 FGCONSTANT 2000 FG IPC

Pressure regulator for combustion gases

300

10.0 396-000120-0000020.0 396-000121-0000050 396-000122-00000

Pressure regula-tor for combus-tion gases, with admission pressure equalisation

2.5 396-000123-0000010.0 396-000124-00000

CONSTANT 2000 FG SC z For methane, hydrogen, forming gas

Gas type Combustion gasesCylinder connection W30x2LH – Ø 15.2/20.2Output G 1/2“


Pressure regulator for combustion gases, with brazed nipple for outer pipe 15 mm

300 100 396-000125-00000200 396-000126-00000

CONSTANT 2000 FOG IPC Gas type Forming gasHose connection G 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2Pressure of cylinder 200 barGas flow 50 l/min

Designation Item no. Pressure of cylinder Flow rate max.bar l/min

Pressure regulator, with admission pressure regulator

396-000127-00000 300 50

CONSTANT 2000 H IPC FD Gas type HydrogenHose connection G 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2Gas flow 16 l/min



396-000128-00000 300 16.0




CONSTANT 2000 FG TS z For methane, hydrogen, forming gas

Gas type Combustion gasesHose connection G 3/8“LHCylinder connection W 30 x 2 LH - Ø 15,2 / 20,2


Pressure regulator for combustion gases, two-stage

3001.5 396-000129-000002.5 396-000130-00000

10.0 396-000131-00000



CONSTANT 2000 N z For nitrogen or argon and other noble gases, CO², mixed gas

Gas type NitrogenHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1


Pressure regulatorPressure regulator, with admission pressure regulator

300

10.0 396-000132-0000020.0 396-000133-0000050 396-000134-000002.5 396-000135-00000

10.0 396-000136-00000

CONSTANT 2000 N SC z For nitrogen or argon and other noble gases, CO², mixed gas

Gas type NitrogenCylinder connection W 30 x 2 - Ø 15,9 / 20,1Output G 1/4“



300 100 396-000137-00000200 396-000138-00000

CONSTANT 2000 AR IPC Gas type Argon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1

Designation Pressure of cylinder Flow rate max. Item no.bar


300 16 l/min 396-000139-0000032 l 396-000140-00000

CONSTANT 2000 AR IPC FD Gas type Argon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1

Designation Pressure of cylinder Flow rate max. Item no.bar l/min

Pressure regulator with flow meter, with admis-sion pressure regulator

300 16.0 396-000141-0000032 396-000142-00000




CONSTANT 2000 AR/H IPC FD Gas type Argon / H2Hose connection G 3/8“LHCylinder connection W 30 x 2 - Ø 15,9 / 20,1Gas flow 16 l/min


Pressure regulator with flow meter, with admis-sion pressure regulator

396-000143-00000 300 16.0

CONSTANT 2000 AR IPC 2FD Gas type Argon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1


Pressure regulator with 2 x flow meters, with admission pressure equalisation

300 16.0 396-000144-0000032 396-000145-00000

CONSTANT 2000 N TS z For nitrogen or argon and other noble gases, CO², mixed gas

Gas type NitrogenHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1



3001.5 396-000146-000002.5 396-000147-00000

10.0 396-000148-00000

CONSTANT 2000 AR IPC TS Gas type Argon / CO2Hose connection G 1/4“Cylinder connection W 30 x 2 - Ø 15,9 / 20,1


Pressure regulator with flow meter, two-stage

300 1.0 396-000149-000005.0 396-000150-00000

CONSTANT 2000 CA Gas type Compressed airHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 16,6 / 19,4


Pressure regulator for compressed air

30010.0 396-000151-0000020.0 396-000152-0000050 396-000153-00000


CONSTANT 2000 CA SC Gas type Compressed airCylinder connection W 30 x 2 - Ø 16,6 / 19,4Output G 1/2“


Pressure regulator for compressed air, with brazed nipple for pipe outside diameter 15 mm

300 100 396-000154-00000200 396-000155-00000

CONSTANT 2000 CA TS Gas type Compressed airHose connection G 1/4“Cylinder connection W 30 x 2 - Ø 16,6 / 19,4


Pressure regulator for compressed air, two-stage

3001.5 396-000156-000002.5 396-000157-00000

10.0 396-000158-00000




Oxy-fuel equipmentGas accessories

Gas accessories

Cylinder holder z Wall cylinder holder, galvanised, with 1 cylinder bracket z Securing chain z With hole for securing to wall

Material type Steel, galvanised

Designation Cylinder diameter Bottle contents Item no.mm l

Cylinder holder for wall140 10.0 098-002710-00000210 20.0 098-002716-00000

Cylinder holder z Wall cylinder holder, galvanised, with 3 bottle cylinders z Securing chain z With hole for securing to wall

Material type Steel, galvanisedCylinder diameter 229 mmBottle contents 50 l

Designation Item no.Cylinder holder for wall 098-003463-00000

Flints z Flints for gas igniters

Cross-section 3 mm² - 3 mm²


Replacement flints 50 098-001330-00000

Hose clamps z Hose clips in various diameters for connecting oxyacetylene hoses.

Designation Material type Outside Ø Item no.mm

Double hose clamp

Plastic11.0 098-001424-0000013.0 098-001423-00000

16.0 098-000603-00000

Light metal098-001425-00000

11.0 098-001433-0000013.0 098-001432-00000


Gas hoses

GH 2X1/4‘‘ z Equipped with plastic nuts on both sides for tool-free assembly

Gas type Argon/H2/CO2 (forming gas)StandardsEN 599


Gas hose2.0 094-013031-000003.0 094-013031-00001

APH N/AR/CO2 z All combustion gas hose for oxygen/nitrogen/argon/C02 in accordance with EN 559 z Extremely robust, flexible and age and weather resistant

Gas type Argon/H2/CO2 (forming gas)Colour BlackInside Ø 6.3 mmOutside Ø 13 mmPacking drum 40mStandardsEN 599

Designation Item no.Argon hose 094-000083-00001

AHR z Oxyacetylene hoses with textile insert for acetylene, up to 20 bar z In accordance with EN 559

Gas type Combustion gasesColour RedPacking drum 50 mStandardsEN 599ISO 3821

Designation Inside Ø Outside Ø Item no.mm mm

Acetylene hose

6.0 13.0 098-004119-000009.0 16.0 098-004120-000004.0 11.0 098-000503-00000

OHB z Oxyacetylene hoses with textile insert for oxygen, up to 20 bar z In accordance with EN 559

Gas type OxygenColour BluePacking drum 50 mStandardsEN 599ISO 3821


Oxygen hose6.0 13.0 098-004121-00000

16.0 098-004122-000004.0 11.0 098-000508-00000




PGH z Oxyacetylene hoses with textile insert for propane/butane. z In accordance with DIN 4815

Gas type PropaneColour OrangePacking drum 50 mStandardsDIN 4815


Propane gas hose6.3 13.0 098-004123-000009.0 16.0 098-004124-00000

Twin oxyacetylene hoses

HSTH 16MM z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.

Gas type Acetylene-oxygenThread, combustion gas G 3/8‘‘LThread, oxygen G 1/4“Colour Red/blueØ inside, oxygen 6 mmØ outside, oxygen 16 mmØ inside, combustible gas 9 mmØ outside, combustible gas 16 mmStandardsEN 559 YesISO 3821 Yes



5.0 098-004125-0000010.0 098-004126-0000015.0 098-004127-0000020.0 098-004128-00000





5.0 098-004129-0000010.0 098-004130-0000015.0 098-004131-0000020.0 098-004132-00000






5.0 098-001390-0000010.0 098-004133-0000015.0 098-004134-0000020.0 098-004135-00000

TAH z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen z For rings with 50 m - can be ordered in 5 m intervals

Colour Red/bluePacking drum 50 m

Designation Ø inside, oxygen

Ø outside, oxygen

Ø inside, combustible

gas

Ø outside, combustible

gasItem no.

mm mm mm mm

Twin tube

4.0 11.0 4.0 11.0 098-001388-00000

6.0 13.0 6.0 13.0 098-001380-0000016.0 9.0 16.0 098-001372-00000

HS 16MM z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen with plastic z In accordance with EN 599/EN ISO 3821 z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.



Hose package

5.0 098-001355-0000010.0 098-001356-0000015.0 098-001357-0000020.0 098-001358-0000030 098-003994-00000




HS 13MM z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen with plastic z In accordance with EN 599/EN ISO 3821 z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.



Hose package

5.0 098-004136-0000010.0 098-004137-0000015.0 098-004138-0000020.0 098-004139-00000

HSTH 11MM z Twin oxyacetylene hoses with textile insert for combustion gas/oxygen with plastic z In accordance with EN 599/EN ISO 3821 z Preassembled with bushes and press-fitted using 3/8“L and 1/4“ union nuts.



Hose package

5.0 098-001340-0000010.0 098-001341-0000015.0 098-001342-0000020.0 098-001343-00000



Single ear hose clamps z Single eye steel clamp, galvanised - with spacer ring

Material type Steel, galvanisedVersion Includes spacer ring

Designation Diameter Item no.mm

Single ear hose clamps

6.4 - 8 094-011891-000007.5 - 8.5 094-011892-000008 - 9.5 098-004141-00000

9 - 10.5 098-004142-0000010 - 11.5 098-004143-00000

10.5 - 12.5 098-004144-0000011.5 - 13.3 098-004145-0000013 - 15.3 098-004146-0000015 - 17.3 098-004147-00000

Hose nipples z Hose nipples for self assembly

Material type BrassStandardsDIN 8542

Designation Outside Ø Threads Item no.mm

Hose nipples

4.0G 1/4“

094-011495-000006.0 094-000999-000009.0 094-001717-000004.0

G 3/8‘‘098-000512-00000

6.0 098-003574-000009.0 094-002731-00000

Crown nut z Union nuts for hose nipples

Material type BrassStandardsDIN 8542

Designation Threads Version Item no.

Crown nutG 1/4“ SW 17 094-000044-00000

G 3/8“L SW 19 098-003573-00000

DN CuZn z Double nipple for connecting hoses

Material type Brass

Designation Threads Version Item no.

Double nippleG 1/4“ SW 17 094-000989-00000G 3/8‘‘ SW 19 098-004150-00000




Threaded nozzle z Threaded nozzle

Material type Brass

Designation Outside Ø Threads Version Item no.mm

Threaded nozzle

4.0 G 1/8“SW 17

098-004151-000006.0 G 1/4“ 098-004163-000009.0 098-004164-000006.0 G 3/8“L SW 19 098-004152-000009.0 098-004153-00000

Double hose nipple z Double hose nozzle

Material type Brass

Designation Outside Ø Item no.mm

Double hose nipple

4.0 098-004154-000006.0 098-000516-000008.0 094-011889-000009.0 098-003956-00000



Minitherm

MINITHERM HA z Comprises the following: z 1 MINITHERM handle, with oxygen and combustion gas hoses, 3 m z 5 MINITHERM welding, brazing and heating attachments, size 0 to 3

Gas type Acetylene

Designation Item no.Complete set for welding, brazing and heating 396-000065-00000

MINITHERM PMYF z Comprises the following: z 1 MINITHERM handle, with oxygen and combustion gas hoses, 3 m z 5 MINITHERM welding, brazing and heating attachments, size 0 to 3

Gas type Propane, methane, MAPP gas, ethylene

Designation Item no.Complete set for welding, brazing and heating 396-000066-00000

Minitherm handle Length 120 mmWeight Weight , ca.90 g

Designation Weight Item no.Handle with hose connection 3.2 mm

Weight396-000067-00000

Handle with oxygen and combustion gas hoses

396-000068-00000

MINITHERM INS Z-HA z Welding attachment for welding, brazing and heating using acetylene z Central flame outlet z Replaceable nozzles

Gas type Acetylene

Designation O2 consumption Size Welding area Item no.l/h mm

Welding attach-ment

20 - 55 00 0 - 0.3 396-000069-0000028 - 72 0 0.2 - 0.5 396-000070-00000

58 - 150 1.0 0.5 - 1 396-000071-00000150 - 285 2.0 1 - 2 396-000072-00000215 - 440 3.0 2 - 4 396-000073-00000

Oxy-fuel equipmentWelding, brazing and heating attachments


MINITHERM INS Z-PMYF z Attachment for brazing and heating with propane, methane, MAPP gas and ethylene z Central flame outlet z Replaceable nozzles



Welding attach-ment

20 - 55 00 0 - 0.3 396-000074-0000028 - 72 0 0.2 - 0.5 396-000075-00000

58 - 150 1.0 0.5 - 1 396-000076-00000150 - 285 2.0 1 - 2 396-000077-00000215 - 440 3.0 2 - 4 396-000078-00000

MINITHERM NOZZ Z-HA z Replaceable welding nozzles for welding, brazing and heating attachments

Gas type Acetylene

Designation Size Welding area Item no.mm

Welding nozzle INS Z-HA

00 0 - 0.3 396-000079-000000 0.2 - 0.5 396-000080-00000

1.0 0.5 - 1 396-000081-000002.0 1 - 2 396-000082-000003.0 2 - 4 396-000083-00000

MINITHERM NOZZ Z-PMYF z Replaceable welding nozzle for brazing and heating attachments


Designation Size Welding area Item no.mm

Welding nozzle INS Z-PMYF

00 0 - 0.3 396-000084-000000 0.2 - 0.5 396-000085-00000

1.0 0.5 - 1 396-000086-000002.0 1 - 2 396-000087-000003.0 2 - 4 396-000088-00000

MINITHERM INS FK-HA z Attachments for brazing, heating and melting using acetylene, hydrogen z Flat-shaped flame outlet z Size FK1: 5 bores z Size FK2: 7 bores z Replaceable nozzles

Gas type Acetylene, hydrogenLength 180 mmWeight Weight , ca.67 g

Designation Weight O2 consumption Size Item no.l/h

Welding, brazing and heating at-tachment

Weight 210 - 350 FK1 396-000089-00000210 - 420 FK2 396-000090-00000



MINITHERM INS FK-PMYF z Attachments for brazing, heating and melting using propane, methane, MAPP gas, ethylene z Flat-shaped flame outlet z Size FK1: 5 bores z Size FK2: 7 bores z Replaceable nozzles

Gas type Propane, methane, MAPP gas, ethyleneLength 180 mmWeight Weight , ca.67 g


Welding attach-ment

Weight 210 - 350 FK1 396-000091-00000210 - 420 FK2 396-000092-00000

MINITHERM FT Z-HA z Fork torch for heating and brazing using acetylene, hydrogen z Central flame outlet

Gas type Acetylene, hydrogenLength 210 mmWeight Weight , ca.90 gWide side panels 30 mm


Fork torch Weight

56 - 140 Z0 396-000093-00000120 - 300 Z1 396-000094-00000310 - 570 Z2 396-000095-00000430 - 880 Z3 396-000096-00000

MINITHERM FT Z-PMYF z Fork torch for heating and brazing using propane, methane, MAPP gas, ethylene z Central flame outlet

Gas type Propane, methane, MAPP gas, ethyleneLength 210 mmWeight Weight , ca.90 gWide side panels 30 mm


Fork torch Weight

56 - 140 Z0 396-000097-00000120 - 300 Z1 396-000098-00000310 - 570 Z2 396-000099-00000430 - 880 Z3 396-000100-00000

MINITHERM FT FK-HA z Fork torch for heating and brazing using acetylene, hydrogen z Flat-shaped flame outlet

Gas type Acetylene, hydrogenLength 210 mmWeight Weight , ca.130 gWide side panels 30 mm


Fork torch Weight 420 - 700 FK1 396-000101-00000550 - 840 FK2 396-000102-00000


Minitherm


MINITHERM FT FK-HA z Fork torch for heating and brazing using propane, methane, MAPP gas, ethylene z Flat-shaped flame outlet

Gas type Propane, methane, MAPP gas, ethyleneLength 210 mmWeight Weight , ca.130 gWide side panels 30 mm


Fork torch Weight 420 - 700 FK1 396-000103-00000550 - 840 FK2 396-000104-00000

MINITHERM WNOZZ FK-HA z Replaceable heating nozzles for brazing, heating and melting attachments as well as fork torch of

type FK-HA

Gas type Acetylene, hydrogenWide side panels 30 mm

Designation Size Item no.

Heating nozzleFK1 396-000105-00000FK2 396-000106-00000

MINITHERM WNOZZ FK-PMYF z Replaceable heating nozzles for brazing, heating and melting attachments as well as fork torch of

type FK-PMYF

Gas type Propane, methane, MAPP gas, ethyleneWide side panels 30 mm


Heating nozzleFK1 396-000107-00000FK2 396-000108-00000



15 mm shaft z STARLET

STARLET KS z Comprises the following: z 1 grip end type 2211, 1 spring lever-cutting attachment type 1711-A for acetylene z 3 torch cutting nozzles and 1 heating nozzle type A-RS z 4 welding attachments type 111-A z Torch cart, compass rod, torch key, set of nozzle cleaners z Including hose nipples, union nuts and operating instructions

Gas type Acetylene-oxygenThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Welding area 1 mm - 9 mmCutting range 3 mm - 40 mm

Designation Item no.Professional set for acetylene combustible gas, with slot nozzles 096-000120-00000

STARLET N z Professional fittings with acetylene combustion gas, with block nozzles z Comprises the following: z 1 handle type 2211, 1 spring lever cutting attachment type 2711-A for acetylene z 2 block nozzles type ABK z 4 welding attachments type 111-A z Torch cart, torch key, set of nozzle cleaners z Operating instructions, incl. hose nipples and crown nuts


Designation Item no.Professional set for acetylene combustible gas, with block nozzles 396-000159-00000

STARLET WS z Comprises the following: z 1 grip end type 2211, 1 spring lever-cutting attachment type 1711-A for acetylene z 3 torch cutting nozzles and 1 heating nozzle type A-RS z 3 welding attachments type 111-A z Including hose nipples, union nuts and operating instructions


Designation Item no.Basic fittings for acetylene combustible gas, with slot nozzles 096-000118-00000

Oxy-fuel equipmentWelding and cutting systems


STARLET P z Professional fittings for combustion gases propane/methane/MAPP gas/ethylene, with slot noz-

zles z Comprises the following: z 1 handle type 2211, 1 spring lever cutting attachment type 1711-PMYF z 3 cutting nozzles and 1 heating nozzle type PL-RC z 1 brazing and heating attachment type F-PMF size 8, with flat-shaped flame outlet z 3 brazing and heating attachments type Z-PMYF sizes 3, 4 and 6, with central flame outlet z Torch cart, torch key, set of nozzle cleaners z Operating instructions incl. hose nipples and crown nuts

Gas type Propane, methane, MAPP gas, ethyleneThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Cutting range 3 mm - 40 mm

Designation Item no.Professional fittings for combustion gases propane, methane, MAPP gas, ethyl-ene with slot nozzles

396-000160-00000

STARLET 1211 z Handles removable z Maintenance free z Repair friendly z Valve lay out in right angle

Gas type Acetylene /propane-oxygenThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Length 210 mmWeight 400 g

Designation Item no.Handle 096-000129-00000

STARLET 2211 z Handles removable z Maintenance free z Repair friendly z Valve arrangement to side

Gas type Acetylene /propane-oxygenThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Length 210 mmWeight 400 g




STARLET 3201 z Conax valves z Handles removable z Maintenance free z Repair friendly

Length 210 mmWeight Weight , 400 gHose connection 6 / 6 mm




Designation Item no.Handle with pilot flame and lever 396-000162-00000



Designation Item no.Handle with open/close control and lever 396-000163-00000

INSSLET111-A z Welding attachment for standard applications z Nozzles can be exchanged

Gas type Acetylene-oxygen


Welding insert

40 0 0.2 - 0.5 396-000164-0000080 1.0 0.5 - 1 096-000076-00000

160 2.0 1 - 2 096-000077-00000315 3.0 2 - 4 096-000078-00000410 3,5 3 - 5 096-000102-00000500 4.0 4 - 6 096-000079-00000800 5.0 6 - 9 096-000080-00000

1250 6.0 9 - 14 096-000222-00000




STARLET WNOZZ 111-A z Replacement nozzles for welding attachment



Welding nozzle

40 0 0.2 - 0.5 396-000165-0000080 1.0 0.5 - 1 096-000070-00000

160 2.0 1 - 2 096-000071-00000315 3.0 2 - 4 096-000072-00000410 3,5 3 - 5 096-000117-00000500 4.0 4 - 6 096-000073-00000800 5.0 6 - 9 096-000074-00000

1250 6.0 9 - 14 096-000075-00000

STARLET INS 211-A z Welding attachments for welding, brazing and heating using acetylene z For high thermal loads z Nozzles can be exchanged


Welding attach-ment

80 1.0 0.5 - 1 396-000166-00000160 2.0 1 - 2 396-000167-00000315 3.0 2 - 4 396-000168-00000410 3,5 3 - 5 396-000169-00000500 4.0 4 - 6 396-000170-00000800 5.0 6 - 9 396-000171-00000

1250 6.0 9 - 14 396-000172-00000

STARLET WNOZZ 211-A z Replacement nozzles for welding, brazing and heating using acetylene

Gas type Acetylene


Replacement nozzle

80 1.0 0.5 - 1 096-000010-00000160 2.0 1 - 2 096-000011-00000315 3.0 2 - 4 096-000012-00000410 3,5 3 - 5 396-000173-00000500 4.0 4 - 6 096-000013-00000800 5.0 6 - 9 096-000014-00000

1250 6.0 9 - 14 096-000015-00000

STARLET INS 411-A z Pipe welding inserts for welding, soldering and heating at difficult to access points z Flexible, mixer tube with soldered on welding nozzle which can be exchanged



Welding attach-ment

160 2.0 1 - 2 096-000089-00000315 3.0 2 - 4 096-000090-00000410 3,5 3 - 5 396-000174-00000500 4.0 4 - 6 096-000091-00000800 5.0 6 - 9 096-000092-00000



STARLET WNOZZ 411-A z Replacement nozzles for welding attachment



Replacement nozzle

160 2.0 1 - 2 096-000094-00000315 3.0 2 - 4 096-000095-00000500 4.0 4 - 6 096-000096-00000800 5.0 6 - 9 096-000097-00000

STARLET WNOZZ F-A z Attachments for flat soldering and heating with acetylene z Flame outlet with flat shape z Nozzles replaceable


Designation Length O2 consumption Size Item no.mm m³/h

Brazing and heat-ing attachment

200 0.3 - 0.7 3.0 096-000968-00000275 0.7 - 1.2 4.0 096-000969-00000335 1.2 - 2.1 6.0 096-000970-00000380 2.3 - 4 8.0 096-000971-00000

STARLET WNOZZ F-A z Replacement nozzles for heating attachment

Gas type Propane oxygen

Designation O2 consumption Size Item no.m³/h

Replacement nozzle for heating attachment

0.3 - 0.7 4.0 096-000972-000003.8 - 1.2 6.0 096-000973-000006.1 - 2.1 8.0 096-000974-000002.3 - 4 10.0 096-000975-00000

STARLET WNOZZ F-PMF z Attachments for flat soldering and heating with propane, methane, ethylene z Flame outlet with flat shape z Nozzles replaceable

Gas type Propane oxygenCutting range 10 mm - 25 mm



275 0.5 4.0 096-000988-00000335 3.8 6.0 096-000989-00000285 6.1 8.0 096-000990-00000310 5.5 10.0 096-000991-00000




STARLET WNOZZ Z-PMYF z Attachments for spot brazing and heating using propane, methane, mixed gas, ethylene z Flame outlet central z Nozzles replaceable



Brazing and heating attachment

145 0.1 1.0 096-000992-00000205 0.4 2.0 096-000993-00000215 0.5 – 096-000994-00000235 0.6 4.0 096-000995-00000265 1.6 6.0 096-000996-00000315 2.4 8.0 096-000997-00000

STARLET WNOZZ Z-PMYF z Replacement nozzles for heating attachment

Gas type PropaneCutting range 25 mm - 40 mm



0.1 1.0 096-000976-000000.2 2.0 096-000977-000000.4 3.0 096-000978-000000.6 4.0 096-000979-000001.6 6.0 096-000980-000002.4 8.0 096-000981-00000

STARLET WNOZZ Z-A z Attachments for spot soldering and heating with acetylene z Flame outlet central z Nozzles replaceable

Gas type Acetylene-oxygenCutting range 40 mm - 60 mm



355 1.8 7.0 096-000986-00000380 2.5 8.0 096-000987-00000

STARLET FT F-A z Fork torch for heating and brazing using acetylene z Flat-shaped flame outlet z Replaceable nozzles

Gas type Acetylene


Fork torch

0.4 F1 396-000175-000000.7 F2 396-000176-000001.2 F3 396-000177-000001.7 F4 396-000178-000002.5 F5 396-000179-00000



STARLET FT F-PM z Fork torch for heating and brazing using propane, methane z Flat-shaped flame outlet z Replaceable nozzles

Gas type Propane, methane


Fork torch

1.1 F1 396-000180-000002.1 F2 396-000181-000002.5 F3 396-000182-00000

STARLET WNOZZ FT F-A Gas type Acetylene


Heating nozzle

FK1 396-000183-00000FK2 396-000184-00000FK3 396-000185-00000FK4 396-000186-00000FK5 396-000187-00000

STARLET WNOZZ FT F-PM Gas type Propane, methane


Heating nozzle

FK1 396-000188-00000FK2 396-000189-00000FK3 396-000190-00000

STARLET FT Z-A z Fork torch for heating and brazing z Central flame outlet z Replaceable nozzles

Gas type Acetylene


Fork torch

0.3 Z2 396-000191-000000.7 Z3 396-000192-00000

1.2 Z4 396-000193-00000Z5 396-000194-00000




STARLET FT Z-PM z Fork torch for heating and brazing z Central flame outlet z Replaceable nozzles



Fork torch

0.5 Z1 396-000195-000001.1 Z2 396-000196-000001.4 Z3 396-000197-00000

STARLET WNOZZ FT ZK-A Gas type Acetylene


Heating nozzle

ZK2 396-000198-00000ZK3 396-000199-00000ZK4 396-000200-00000ZK5 396-000201-00000

STARLET WNOZZ FT ZK-PM Gas type Propane, methane


Heating nozzle

ZK1 396-000202-00000ZK2 396-000203-00000ZK3 396-000204-00000

STARLET INS 1211 z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas, ethylene z With hand wheel

Cutting range 3 mm - 100 mmYield Cowhide shagreen

Type Designation Gas type Item no.STARLET INS 1211-A Cutting attachment

Acetylene-oxygen 096-000224-00000

STARLET INS 1211-PMY

Propane 096-000619-00000



STARLET INS 1711 z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas z With spring lever

Cutting range 25 mm - 40 mmYield Cowhide shagreen

Type Designation Gas type Item no.STARLET INS 1711-A Cutting attachment

Acetylene-oxygen 096-000123-00000

STARLET INS 1711-PMY

Propane 096-000131-00000

STARLET INS 2711-A z Cutting attachments for hand flame cutting z With spring lever

Gas type Acetylene-oxygenCutting range 0.5 mm - 25 mmYield Block nozzles

Designation Item no.Cutting attachment 096-000409-00000

STARLET INS 8711 z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas z With spring lever

Gas type AcetyleneCutting range 3 cm - 100 cm





15mm shaft z STARLIGHT

STARLIGHT A z Professional fittings for acetylene z Comprises the following: z 1 handle type 1302, 1 spring lever cutting attachment 8702 type A/PMYF z 3 gas-mixing cutting nozzles type ANME z 7 welding attachments type 321-A with hammered cutting nozzles z Cutting torch carriage, torch key, gas igniter, welding safety glasses, nozzle cleaning set, hose nip-

ples with crown nut, operating instructions

Gas type AcetyleneWelding area 0.2 mm - 14 mmCutting range 3 mm - 75 mm

Designation Item no.Professional fittings for combustion gas acetylene 396-000678-00000

STARLIGHT PMYF z Professional fittings for propane, methane, MAPP gas, ethylene z Comprises the following: z 1 handle type 1302, 1 spring lever cutting attachment type 8702 A/PMYF z 3 gas-mixing cutting nozzles type NPME z 6 brazing and heating attachments type Z-PMY with hammered brazing and heating nozzles, size

1 to 6 z Cutting torch carriage, torch key, gas igniter, welding safety glasses, nozzle cleaning set, hose nip-

ples with crown nut, operating instructions

Gas type Propane, methane, MAPP gas, ethyleneCutting range 3 mm - 75 mm

Designation Item no.Professional fittings for combustion gases propane, methane, MAPP gas, ethylene

396-000676-00000

STARLIGHT WS z Basic fittings for acetylene z Comprises the following: z 1 handle type 1302, 1 spring lever cutting attachment type 8702-A z 3 gas-mixing cutting nozzles type ANME z 3 welding attachments type 321-A z Hose nipples with crown nuts, operating instructions

Gas type AcetyleneWelding area 1 mm - 6 mmCutting range 3 mm - 75 mm

Designation Item no.Basic fittings for combustion gas acetylene 394-000734-00000



STARLIGHT 1302 z STARLIGHT handle z Large cross-sections for high-performance heating attachments and high flashback safety z High impact resistance and long service life due to robust aluminium design z 1302 S: Integrated backflow protection with flame arrester and gas non-return valve for oxygen

flow rated of up to 55 m3 /h

Gas type AcetyleneThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Weight Weight

Designation Weight Length Item no.g mm

Handle with replaceable inlet connections and at-tachment connections

Weight , 430 205 096-000902-00000Weight , ca.480 250 396-000677-00000

STARLIGHT INS 321-A z Mixer tube attachments for welding, brazing and heating using acetylene z With hammered welding nozzle

Gas type Acetylene


Welding attach-ments

40 0 0.5 - 0.5 394-000444-0000080 1.0 0.5 - 1 394-000417-00000

160 2.0 1 - 2 394-000418-00000315 3.0 2 - 4 394-000419-00000500 4.0 4 - 6 394-000420-00000800 5.0 6 - 9 394-000421-00000

1250 6.0 9 - 14 394-000429-00000

STARLIGHT WNOZZ 321-A z Replaceable welding nozzles for welding, brazing and heating attachments

Gas type Acetylene


Welding nozzle

40 0 0.2 - 0.5 394-000445-0000080 1.0 0.5 - 1 394-000411-00000

160 2.0 1 - 2 394-000412-00000315 3.0 2 - 4 394-000413-00000500 4.0 4 - 6 394-000414-00000800 5.0 6 - 9 394-000415-00000

1250 6.0 9 - 14 394-000416-00000

STARLIGHT INS Z-A z Mixer tube attachments made of stainless steel for brazing and spot heating using acetylene z Flame outlet central z Replaceable nozzles

Gas type Acetylene



430 1.2 - 4.2 7.0 396-000700-00000580 1.8 - 4.6 8.0 396-000701-00000880 3.2 - 6.7 9.0 396-000702-00000

1090 3.8 - 10 10.0 396-000703-00000




STARLIGHT WNOZZ Z-A Gas type Acetylene


Brazing and heating nozzle

1.2 - 4.2 7.0 096-000635-000001.8 - 4.6 8.0 096-000381-000003.2 - 6.7 9.0 396-000223-000003.8 - 10 10.0 396-000224-00000

STARLIGHT INS FB-A z Mixer tube attachments made of stainless steel for brazing and surface heating using acetylene z Particularly low noise z Flame outlet with flat shape z Replaceable nozzles

Gas type Acetylene



430 0.5 - 0.9 5.0 396-000704-000000.9 - 1.6 6.0 396-000705-00000

580 1.2 - 2.2 7.0 396-000706-000001.8 - 2.8 8.0 396-000707-00000

880 3.1 - 6.7 9.0 396-000708-000001080 3.8 - 7.6 10.0 396-000709-00000

STARLIGHT WNOZZ FB-A Gas type Acetylene


Brazing and heat-ing nozzle

430 0.5 - 0.9 5.0 096-000584-000000.9 - 1.6 6.0 096-000557-00000

580 1.2 - 2.2 7.0 096-000561-000001.8 - 2.8 8.0 096-000490-00000

880 3.1 - 6.7 9.0 096-000488-000001080 3.8 - 7.6 10.0 096-000489-00000

STARLIGHT INS Z-PMY z Mixer tube attachments for brazing and spot heating with propane, methane, MAPP gas z Flame outlet central z With hammered nozzle

Gas type Propane, methane, MAPP gas

Designation Length O2 consumption Size Item no.mm l/h


157 80 1.0 396-000670-00000176 160 2.0 396-000671-00000191 315 3.0 396-000672-00000207 500 4.0 396-000673-00000245 800 5.0 396-000674-00000266 1255 6.0 396-000675-00000



STARLIGHT WNOZZ Z-PMY Gas type Propane, methane, MAPP gas

Designation O2 consumption Size Item no.l/h


80 1.0 396-000664-00000160 2.0 396-000665-00000315 3.0 396-000666-00000500 4.0 396-000667-00000800 5.0 396-000668-00000

1250 6.0 396-000669-00000

STARLIGHT INS Z-PMYF z Mixer tube attachments made of stainless steel for brazing and spot heating with propane, meth-

ane, MAPP gas, ethylene z Stabilised, central flame outlet z Replaceable nozzles




430 1 - 3 6.0 396-000686-000002 - 6 8.0 396-000687-00000

580 6 - 14 10.0 396-000688-00000880 11 - 35 12.0 396-000689-00000

1090 18 - 40 14.0 396-000690-00000

STARLIGHT WNOZZ Z-PMYF Gas type Propane, methane, MAPP gas, ethylene



1 - 3 6.0 396-000253-000002 - 6 8.0 096-000631-00000

6 - 14 10.0 096-000632-0000011 - 35 12.0 096-000633-0000018 - 40 14.0 396-000659-00000

STARLIGHT INS F-PMYF z Mixer tube attachment made of stainless steel for brazing and spot heating with propane, meth-

ane, MAPP gas, ethylene z Flat-shaped flame outlet z Replaceable nozzles




430 2 - 6 8.0 396-000691-00000

580 6 - 14 10.0 396-000692-0000011 - 35 12.0 396-000693-00000

880 18 - 40 14.0 396-000694-000001090 40 - 52 16.0 396-000695-00000




STARLIGHT WNOZZ F-PMYF Gas type Propane, methane, MAPP gas, ethylene



2 - 6 8.0 396-000246-000006 - 14 10.0 396-000247-00000

11 - 35 12.0 396-000248-0000018 - 40 14.0 396-000657-0000040 - 52 16.0 369-000658-00000

STARLIGHT INS HF-PM z Mixer tube attachment made of stainless steel for brazing and surface heating using propane,

methane z Flat-shaped flame outlet z Replaceable nozzles




430 5 - 12 12.0 396-000696-00000580 8 - 23 13.0 396-000697-00000880 13 - 35 14.0 396-000698-00000

1090 40 - 52 15.0 396-000699-00000

STARLIGHT WNOZZHF-PM Gas type Propane, methane



5 - 12 12.0 396-000233-000008 - 23 13.0 396-000234-00000

13 - 45 14.0 396-000235-0000040 - 52 15.0 396-000236-00000

STARLIGHT MP z Mixer tube made of stainless steel


Mixer tube for brazing and heating at-tachments Z-A, FB-A, Z-PMYF, F-PMYF and HF-PM

287 396-000682-00000406 396-000683-00000711 396-000684-00000914 396-000685-00000

STARLIGHT CA WNOZZDesignation Item no.

Connection adapter for brazing and heating nozzles

396-000679-00000396-000680-00000396-000681-00000

STARLIGHT 8702 INS Gas type AcetylenePropane, methane, MAPP gas, ethylene




17 mm shaft – RH torch systems

RH 527 z Robust standard version with round profiled brass handle z Valve arrangement V shaped

Gas type Acetylene-oxygenThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Length 230 mmWeight 570 g

Designation Item no.Handle, RH system 096-000162-00000

RH 213-A INS z Welding attachment for standard applications z Nozzles can be exchanged




80 1.0 0.5 - 1 096-000156-00000160 2.0 1 - 2 096-000157-00000315 3.0 2 - 4 096-000158-00000500 4.0 4 - 6 096-000159-00000800 5.0 6 - 9 096-000185-00000

1250 6.0 9 - 14 096-000186-000001800 7.0 14 - 20 096-000187-000002500 8.0 20 - 30 096-000495-00000

RH 413-A INS z Pipe welding inserts for welding, soldering and heating at difficult to access points z Flexible, mixer tube with soldered on welding nozzle which can be exchanged



Welding attach-ment

160 2.0 1 - 2 096-000188-00000315 3.0 2 - 4 096-000189-00000500 4.0 4 - 6 096-000190-00000800 5.0 6 - 9 096-000191-00000

RH F-A INS Gas type AcetyleneO2 consumption 2.7 m³/hLength 430 mm

Designation Item no.Brazing and heating attachment 396-000206-00000




KONSTANTHERM-RH INS Gas type Acetylene

Designation O2 consumption Size Welding area Item no.m³/h mm

Welding and heat-ing attachment

0.5 4.0 4 - 6 396-000207-000001.2 6.0 9 - 14 396-000208-000002.5 8.0 20 - 30 396-000209-00000

RH 1733-A INS z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas, ethylene z With spring lever

Gas type Acetylene-oxygenCutting range 3 mm - 100 mmYield Cowhide shagreen


RH 1823-A INS z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas

Gas type Acetylene-oxygenYield Cowhide shagreen


RH 3823-A-PMY INS z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas

Yield Cowhide shagreen


RH-A INS FD Gas type Acetylene

Designation Length Wide side panels Item no.mm mm

Cutting attachment for flame cleaning

50 480 396-000211-00000100 510 396-000212-00000150 396-000213-00000

RH-PM INS FD Gas type Propane, methane


Cutting attachment for flame cleaning

50 480 396-000214-00000100 510 396-000215-00000150 396-000216-00000


20 mm shaft – STAR

STAR A z Comprises the following: z 5 torch cutting nozzles and 1 heating nozzle type A-RS z 1 handle type 2210, 1 spring lever cutting attachment type 1730-A for acetylene z 6 welding attachments type 210-A z Torch cart, compass rod, torch key, set of nozzle cleaners z Including hose nipples, union nuts and operating instructions

Gas type AcetyleneThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Welding area 0.5 mm - 14 mmCutting range 3 mm - 100 mm


STAR B z Comprises the following: z 5 block nozzles type A-B z 1 handle type 2210, 1 spring lever-cutting attachment type 2730-A for acetylene z 6 welding attachments type 210-A z Torch cart, compass rod, torch key, set of nozzle cleaners z Including hose nipples, union nuts and operating instructions


Designation Item no.Professional set for acetylene combustible gas, with block nozzles 096-000512-00000

STAR M z Comprises the following: z 6 torch cutting nozzles and 2 heating nozzles type A-RS z 1 handle type 2210, 1 spring lever-cutting attachment type 1730-A for acetylene z 8 welding attachments type 210-A z 2 CONSTANT 2000 gas cylinder pressure regulators for oxygen and acetylene z Hose leads for oxygen and combustible gas, 10 m each including hose clamps z Torch cart, torch key, nozzle cleaning set, gas igniter, welding safety glasses z Including hose nipples, union nuts and operating instructions


Designation Item no.Assembly fittings for acetylene combustible gas, with ring nozzles 096-000566-00000



STAR P z Professional fittings for combustion gas propane, methane, MAPP gas and ethylene, with slot

nozzles z Comprises the following: z 1 handle type 2210, 1 spring lever cutting attachment type 1730-PMYF z 5 cutting nozzles and 1 heating nozzle type PL-RC z 2 each heating attachments F-PMYF and Z-PMYF, sizes 8 and 10 z Torch cart, compass rod, torch key, set of nozzle cleaners z Including hose nipples, union nuts and operating instructions

Gas type Propane, methane, MAPP gas, ethyleneWelding area 0.5 mm - 30 mmCutting range 3 mm - 100 mm


HASTAR1210 z Handles removable z Maintenance free z Repair friendly z Valve lay out in right angle

Gas type Acetylene-oxygenThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Length 230 mmWeight Weight , 550 g


STAR 2020 z Handles removable z Maintenance free z Repair friendly z Valve arrangement to side

Gas type Acetylene-oxygenThread, combustion gas G 3/8“LHThread, oxygen G 1/4“Length 230 mmWeight Weight , 550 g


STAR 1000 z Handles removable z Maintenance free z Repair friendly

Length 230 mmWeight 550 g

Designation Item no.Handle, aluminium 096-001307-00000



STAR 210-A INS z Attachments for welding, soldering and heating z With hammered welding nozzle holes



Welding insert

80 1.0 096-000081-00000160 2.0 096-000082-00000315 3.0 096-000083-00000500 4.0 096-000084-00000800 5.0 096-000085-00000

1250 6.0 096-000086-000001800 7.0 096-000087-000002500 8.0 096-000088-00000

STAR WNOZZ UNIV 2XX-A z Replacement nozzles for welding attachments


Designation O2 consumption Size Welding area Item no.

l/h mm

Spare nozzles size 2XX-A

80 1.0–

096-000010-00000160 2.0 096-000011-00000315 3.0 096-000012-00000500 4.0 4 - 6 096-000013-00000800 5.0

–

096-000014-000001250 6.0 096-000015-000001800 7.0 096-000635-000002500 8.0 096-000381-00000

STAR 410-A INS z Pipe welding attachments for welding, soldering and heating at difficult to access points z Flexible, mixer tube with soldered on welding nozzle which can be exchanged



Welding attachment

160 2.0 096-000282-00000315 3.0 096-000283-00000500 4.0 096-000093-00000800 5.0 096-000284-00000

STAR WNOZZ UNIV 4XX-A z Pipe welding attachments for welding, soldering and heating at difficult to access points z Flexible, mixer tube with soldered on welding nozzle which can be exchanged



Pipe welding attach-ment, size 4XX-A

160 2.0 096-000209-00000315 3.0 096-000210-00000500 4.0 096-000211-00000800 5.0 096-000233-00000




STAR FB-A INS z Attachments for flat soldering and heating with acetylene z Flame outlet with flat shape z Nozzles replaceable z Noise level up to size 8 below 85 dB(A)




310 1.1 5.0 096-000621-00000340 1.9 6.0 096-000622-00000390 2.3 7.0 096-000060-00000410 3.3 8.0 096-000061-00000

675 5.5 9.0 096-000062-000006.1 10.0 096-000496-00000

STAR WNOZZ UNIV FB-A z Replacement nozzles for heating attachment




1.1 5.0 096-000584-000001.9 6.0 096-000557-000002.3 7.0 096-000561-000003.3 8.0 096-000490-000005.5 9.0 096-000488-000006.1 10.0 096-000489-00000

STAR F-A INS z Attachments for flat soldering and heating with acetylene z Flame outlet with flat shape z Nozzles replaceable

Gas type Acetylene



415 2.7 8.0 396-000218-00000685 4.2 9.0 396-000219-00000

STAR F-A WNOZZ Gas type Acetylene



2.7 8.0 096-000971-000004.2 9.0 396-000220-00000



STAR Z-A INS z Attachments for spot brazing and heating using acetylene z Flame outlet central z Replaceable nozzles

Gas type AcetyleneLength 695 mm


Brazing and heating at-tachment

4.7 9.0 396-000221-000005.8 10.0 396-000222-00000

STAR F-A INS Gas type AcetyleneLength 695 mm



4.7 9.0 396-000233-000005.8 10.0 396-000244-00000

KONSTANTHERM INS z Special attachments for welding and heating using acetylene under high thermal load z Flame outlet central z Protective sleeve replaceable

Gas type Acetylene

Designation Length O2 consump-tion Size Welding area Item no.

mm m³/h mmWelding and heating at-tachment

375 1.2 6.0 9 - 14 396-000225-00000445 2.5 8.0 20 - 30 396-000226-00000

WNOZZSTARKONS Gas type Acetylene

Designation Length O2 consump-tion Size Welding area Item no.

mm m³/h mmWelding and heating nozzle

375 1.2 6.0 9 - 14 396-000227-00000445 2.5 8.0 20 - 30 396-000228-00000




STAR HF-PMYF INS z Heating attachment for propane, methane, MAPP gas, ethylene



Heating attach-ment

420 12.0 HF12 396-000229-00000510 23 HF13 396-000230-00000720 35.3 HF14 396-000231-00000830 54.2 HF15 396-000232-00000

STAR HF-PMYF WNOZZ Gas type Propane, methane, MAPP gas, ethyleneCutting range 4 mm


Heating nozzle

410 12.0 HF12 396-000233-00000510 23 HF13 396-000234-00000720 35.3 HF14 396-000235-00000830 54.2 HF15 396-000236-00000

STAR Z-PM INS z Attachments for spot brazing and heating using propane, methane z Flame outlet central z Nozzles replaceable

Gas type Propane, methaneLength 430 mm


Brazing and heating at-tachment

6.0 8.0 396-000237-0000014.0 10.0 396-000238-0000033 12.0 396-000239-00000

STAR Z-PM WNOZZ Gas type Propane, methane



6.0 8.0 396-000240-0000014.0 10.0 396-000241-0000033 12.0 396-000242-00000



STAR F-PMY INS z Attachments for flat soldering and heating with propane, methane, ethylene z Flame outlet with flat shape z Nozzles replaceable



Heating attach-ment

420 6.0 8.0 096-000065-0000014.0 10.0 096-000066-00000

425 35 12.0 096-000067-00000

STAR F-PMY WNOZZ z Replacement nozzles for heating attachment




6.0 8.0 096-000631-0000014.0 10.0 096-000632-0000035 12.0 096-000633-00000

STAR F-F INS Gas type Ethylene



420 3.6 8.0 396-000243-000005.0 10.0 396-000244-00000

425 6.0 12.0 396-000245-00000

STAR F-F WNOZZ Gas type Ethylene



3.6 8.0 396-000246-000005.0 10.0 396-000247-000006.0 12.0 396-000248-00000




STAR Z-F INS Gas type Ethylene



325 2.5 6.0 396-000249-00000

4253.6 8.0 396-000250-000005.0 10.0 396-000251-000006.0 12.0 396-000252-00000

STAR Z-F WNOZZ Gas type Ethylene



2.5 6.0 396-000253-000003.6 8.0 096-000631-000005.0 10.0 096-000632-000006.0 12.0 096-000633-00000

STAR INS FD 3/2 Gas type Acetylene


Attachment for flame straightening, 3/2 flames

505 396-000255-00000

Attachment for flame straightening, 3/2 flames, switchable

540 396-000256-00000

STAR INS FD 5/3 Gas type Acetylene


Attachment for flame straightening, 3/2 flames

540 396-000257-00000

Attachment for flame straightening, 5/3 flames, switchable

550 396-000258-00000



STAR WNOZZ FD Gas type Acetylene

Designation Welding area Item no.mm

Heating nozzle, replaceable2 - 4 096-000012-00000

– 096-000013-00000

STAR INS FR A Gas type Acetylene


Attachment for flame cleaning

505 50 396-000259-00000525 100 396-000260-00000535 150 396-000261-00000

STAR INS FR PM Gas type Propane, methane


Attachment for flame cleaning

505 50 396-000262-00000525 100 396-000263-00000535 150 396-000264-00000

STAR INS 1230 z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas, ethylene z With hand wheel

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 60 mm - 100 mmYield Cowhide shagreen

Designation Item no. Cutting rangemm

Cutting attachment 096-000124-00000 3 - 100




STAR INS 1730 z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas, ethylene z With spring lever

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 3 mm - 100 mmYield Cowhide shagreen


STAR INS 2230 z Cutting attachments for hand flame cutting z With hand wheel

Gas type AcetyleneCutting range 3 mm - 10 mmYield Block nozzles



STAR INS 2730 z Cutting attachments for hand flame cutting z With spring lever

Gas type AcetyleneCutting range 10 mm - 25 mmYield Block nozzles



STAR INS 8730-A-PMY z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas, ethylene z With spring lever

Gas type Nozzle mixingCutting range 25 mm - 40 mmYield Cutting nozzles, gas-mixing



STAR INS 9230 A-PMY z Cutting attachments for hand flame cutting z Combustion gases acetylene or propane, methane, mixed gas, ethylene z With spring lever

Cutting range 25 mm - 40 mm




20 mm shaft, aluminium – NORM torch system

NORM / RI z Fittings for welding, brazing, heating and flame cutting, with ring nozzles z Comprises the following: z 1 handle type NORM-LM, 1 hand wheel cutting attachment type 4214-A z 4 ring nozzles and 2 heating nozzles type NORM z 6 welding attachments type 214-A z Torch cart, compass rod, torch key, set of nozzle cleaners z Including hose nipples, crown nuts and operating instructions


Designation Item no.Fittings for combustion gas acetylene, with ring nozzles 396-000265-00000

NORM / BL z Fittings for welding, brazing, heating and flame cutting, with block nozzles z Comprises the following: z 1 handle type NORM-LM, 1 hand wheel cutting attachment type 2214-A z 5 block nozzles type A-B z 6 welding attachments type 214-A z Torch cart, compass rod, torch key, set of nozzle cleaners z Including hose nipples, crown nuts and operating instructions


Designation Item no.Fittings for combustion gas acetylene, with block nozzles 396-000266-00000

NORM handle z Robust, traditional versions, without brazing joints z Valve lay out in right angle

Thread, combustion gas G 3/8“LHThread, oxygen G 1/4“Length 230 mmWeight 580 g

Designation Item no.Handle lightweight metal 096-000160-00000

NORM INS 214-A z Welding attachment for standard applications z Nozzles can be exchanged




80 1.0 0.5 - 1 096-000166-00000160 2.0 1 - 2 096-000167-00000315 3.0 2 - 4 096-000168-00000500 4.0 4 - 6 096-000169-00000800 5.0 6 - 9 096-000170-00000

1250 6.0 9 - 14 096-000180-000001800 7.0 14 - 20 096-000237-000002500 8.0 20 - 30 096-000238-00000



NORM INS 414-A z Pipe welding attachments with flexible mixer tube made of soft copper z For welding, brazing and heating at difficult to access points z Nozzles can be exchanged

Gas type Acetylene


Welding attach-ment

160 2.0 1 - 2 096-000198-00000315 3.0 2 - 4 096-000199-00000500 4.0 4 - 6 096-000200-00000800 5.0 6 - 9 096-000201-00000

NORM INS FB-A Gas type Acetylene



275 1.1 5.0 396-000271-00000305 1.7 6.0 396-000272-00000375 2.3 7.0 396-000273-00000405 3.3 8.0 396-000274-00000

NORM INS 4214-A z Cutting attachments for hand flame cutting z Combustion gas acetylene z With hand wheel

Gas type Acetylene-oxygenYield Cowhide shagreen


NORM INS 2214-A z Cutting attachments for hand flame cutting z Combustion gas acetylene z With hand wheel

Gas type Acetylene-oxygenYield Block nozzles




22 mm shaft – SUPERTHERM high-performance torches

SUPERTHERM handle z Handle for SUPERTHERM torch system z High flashback safety, ergonomic design, easy to regulate z Corrosion-resistant in relation to sea water and other aggressive substances

Thread, combustion gas G 1/2“ LHThread, oxygen G 3/8‘‘Weight 915 g


SUPERTHERM INS F-A z Heating attachment for surface heating using acetylene z Replaceable nozzles



Heating attachment4.8 9.0 396-000276-000009.4 11.0 396-000277-00000

SUPERTHERM WNOZZ F-A Gas type AcetyleneO2 consumption 9.4 m³/hSize 11

Designation Item no.Heating nozzle 396-000278-00000

SUPERTHERM INS Z-A z Attachment for spot heating using acetylene z Replaceable nozzles



Heating attachment9.0 396-000279-00000

11.0 396-000280-00000



KONSTANTHERM INS A z Special attachments for heating using acetylene z Suitable for highest thermal loads without liquid cooling z Protective sleeve replaceable

Gas type AcetyleneO2 consumption 5.9 m³/hSize 10Length 620 mm

Designation Item no.Heating attachment 396-000281-00000

KONSTANTHERM WNOZZ A z Special attachments for heating using acetylene z Suitable for highest thermal loads without liquid cooling z Protective sleeve replaceable

Gas type AcetyleneO2 consumption 5.9 m³/hSize 10


SUPERTHERM INS F-PMY z Attachments for surface heating using propane, methane and MAPP gas

Gas type Propane, methane, MAPP gas


Heating attach-ment

68018.0 12.0

396-000283-00000805 396-000284-00000930 396-000285-00000680

40 14.0396-000286-00000

805 396-000287-00000930 396-000288-00000680

52 16.0396-000289-00000

805 396-000290-00000930 396-000291-00000

SUPERTHERM WNOZZ F-PMY Gas type Propane, methane, MAPP gasO2 consumption 18 m³/hSize 12




SUPERTHERM INS Z-PMY Gas type Propane, methane, MAPP gas


Heating attach-ment

68018.0 12.0

396-000293-00000805 396-000294-00000930 396-000295-00000680

31 14.0396-000296-00000

805 396-000297-00000930 396-000298-00000

SUPERTHERM WNOZZ Z-PMY Gas type Propane, methane, MAPP gasO2 consumption 18 m³/hSize 12


SUPERTHERM INS FD T-A Gas type AcetyleneLength 1300 mm

Designation Wide side panels Item no.A

Attachment for flame cleaning200 396-000300-00000250 396-000301-00000

SUPERTHERM INS FD T-PM Gas type Propane, methaneLength 650 mm

Designation Wide side panels Item no.A

Attachment for flame cleaning200 396-000302-00000250 396-000303-00000


22 mm shaft – SUPERTHERM high-performance torch


STARCUT manual cutting torch

STARCUT 1222-A z Manual cutting torch for acetylene combustion gas z For ring nozzles, cutting oxygen regulation with spring lever z Also suitable for gouging

Gas type AcetyleneCutting range 500 mmAngle 95 °Length 530 mmYield Ring nozzles

Designation Item no.Manual cutting torch 096-001008-00000

STARCUT 1222-PMYF z For ring nozzles, cutting oxygen regulation with spring lever

Gas type Propane, methane, MAPP gas, ethyleneCutting range 500 mmAngle 95 °Length 540 mmYield Ring nozzles


STARCUT 2222-A z For block nozzles, cutting oxygen regulation using hand wheel

Gas type AcetyleneCutting range 500 mmAngle 95 °Length 530 mmYield Block nozzles


STARCUT 2222-PMYF z For block nozzles, cutting oxygen regulation using hand wheel

Gas type Propane, methane, MAPP gas, ethyleneCutting range 500 mmAngle 95 °Length 530 mmYield Block nozzles




STARCUT 2622-A z For block nozzles, cutting oxygen regulation using spring lever

Gas type AcetyleneCutting range 500 mmAngle 95 °Length 530 mmYield Block nozzles


STARCUT 2622-PMYF z For block nozzles, cutting oxygen regulation using spring lever z Also suitable for gouging

Gas type Propane, methane, MAPP gas, ethyleneCutting range 500 mmAngle 95 °Length 530 mmYield Block nozzles


STARCUT 3622-A z Manual cutting torch for acetylene combustion gas z For ring nozzles, cutting oxygen regulation with spring lever z Also suitable for gouging

Gas type AcetyleneCutting range 500 mmLength 540 mmYield Ring nozzles


STARCUT 8222-A/PMYF WK z Manual cutting torch for combustion gases acetylene or propane, methane, mixed gas, ethylene z For gas-mixing cutting nozzles, cutting oxygen regulation using hand wheel

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 500 mmYield Cutting nozzles, gas-mixing

Designation Length Angle Item no.mm °

Manual cutting torch

530 95 396-000309-000001000 135 396-000310-000001500 396-000311-00000540 180 396-000312-00000


STARCUT manual cutting torch


STARCUT 8622-A/PMYF SL z Manual cutting torch for combustion gases acetylene or propane, methane, mixed gas, ethylene z For gas mixing cutting nozzles, cutting oxygen regulation with spring lever z STARCUT 8622 (530 mm) and STARCUT 9622 also suitable for gouging


Designation Length Angle Item no.mm °


53095

096-001088-00000800 396-000313-00000

1000 096-000520-00000135 096-001104-00000

540 180 396-000314-00000

STARCUT 9622 z Manual cutting torch for combustion gases acetylene or propane, methane, mixed gas, ethylene z For gas mixing cutting nozzles, cutting oxygen regulation with spring lever z STARCUT 8622 (530 mm) and STARCUT 9622 also suitable for gouging

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 500 mmAngle 180 °Length 540 mmYield Cutting nozzles, gas-mixing



ESSEN manual cutting torch

ESSEN 1625-A z For ring nozzles, cutting oxygen regulation with spring lever

Gas type AcetyleneCutting range 500 mmLength 530 mmYield Ring nozzles


ESSEN 1625-PMYF z For ring nozzles, cutting oxygen regulation with spring lever

Gas type Propane, methane, MAPP gas, ethyleneCutting range 500 mmLength 530 mmYield Ring nozzles



ESSEN manual cutting torch

ESSEN 2625-A z For block nozzles, cutting oxygen regulation using spring lever

Gas type AcetyleneCutting range 500 mmLength 530 mmYield Block nozzles


ESSEN 2625-PMYF z For block nozzles, cutting oxygen regulation using spring lever

Gas type Propane, methane, MAPP gas, ethyleneCutting range 500 mmLength 530 mmYield Block nozzles


ESSEN 8625-A/PMYF z For gas mixing cutting nozzles, cutting oxygen regulation with spring lever z Also suitable for gouging



Manual cutting torch530 396-000319-00000800 396-000320-00000

ESSEN SPECIAL z With upright grip, cutting oxygen regulation using hand wheel z Specially designed for usage in shipyards

Cutting range 500 mmLength 450 mmYield Ring nozzles

Type Designation Gas type Item no.ESSEN 1216-A SPEC


Acetylene 396-000321-00000

ESSEN 1216-PMYF SPEC

Propane, methane, MAPP gas, ethylene

396-000322-00000

ESSEN 8216-A/PMYF SPEC

Acetylene or propane, meth-ane, MAPP gas, ethylene

396-000323-00000




STARCUT gouging torch

STARCUT 2628-A z For block gouging nozzles, cutting oxygen regulation using spring lever

Gas type AcetyleneLength 530 AYield Block nozzles


STARCUT 7628-A z For block gouging nozzles, cutting oxygen regulation using spring lever

Gas type AcetyleneLength 540 mmYield Block nozzles



Machine cutting torch

QUICKY z For ring/slot nozzles z With adjusting valves, safety features and connecting hoses

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 100 mm

Type Designation Cutting range Yield Item no.mm

QUICKY

Round head machine cutting torch, two hoses

100

– 396-000326-00000Cutting nozzles,

gas-mixing

396-000327-00000

MS 832-A z Machine cutting torch for ring/slot nozzles

Gas type AcetyleneCutting range 300 mm


Machine cutting torch for ring/slot nozzles, three hoses

110 396-000328-00000160 396-000329-00000250 396-000330-00000

MS 832-PMYF Gas type Propane, methane, MAPP gas, ethyleneCutting range 300 mm


Machine cutting torch for ring/slot nozzles, three hoses

110 396-000331-00000160 396-000332-00000250 396-000333-00000

MSZ 832-A z Machine cutting torch for ring/slot nozzles z With toothed rack

Gas type AcetyleneCutting range 300 mmLength 320 mm

Designation Item no.Machine cutting torch for ring/slot nozzles, three hoses 396-000334-00000

MSZ 832-PMYF z Machine cutting torch for ring/slot nozzles z With toothed rack

Gas type Propane, methane, MAPP gas, ethyleneCutting range 300 mmLength 320 mm

Designation Item no.Machine cutting torch for ring/slot nozzles, three hoses 396-000335-00000




MS 3450-A z Machine cutting torch for ring/slot nozzles z With electrical internal ignition


Designation Item no.Machine cutting torch for ring/slot nozzles, four hoses 396-000336-00000

MS 3450-PMYF z Machine cutting torch for ring/slot nozzles z With electrical internal ignition


Designation Gas type Item no.Machine cutting torch for ring/slot nozzles, four hoses Propane,

methane, MAPP gas, ethylene

396-000337-00000

Gas metering unit – 396-000338-00000Metering unit 396-000339-00000

MS 3452-A z Machine cutting torch for ring/slot nozzles z With electrical internal ignition z Can be equipped with optional dosing unit


Type Designation Gas type Item no.MS 3452-A Machine cutting torch for ring/slot nozzles, four

hosesAcetylene 396-000340-00000

–Gas metering unit – 396-000338-00000Metering unit 396-000339-00000

MS 3452-PMYF z Machine cutting torch for ring/slot nozzles z With electrical internal ignition z Can be equipped with optional dosing unit


Designation Item no.Machine cutting torch for ring/slot nozzles, four hoses 396-000343-00000


MSID 100 - 450 z Machine cutting torch for gas-mixing nozzles z With 30° sealing cone

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 300 mm

Designation Length Cutting range Item no.mm mm

Machine cutting torch for gas-mixing nozzles, three hoses

110

300

396-000344-00000160 396-000345-00000180 396-000346-00000250 396-000347-00000450 500 396-000348-00000

MSID 100 K z Machine cutting torch for gas-mixing nozzles z With 30° sealing cone

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 300 mmLength 100 mm

MSIDZ 160 z Machine cutting torch for gas-mixing nozzles z With 30° sealing cone z With toothed rack

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 300 mmLength 160 mm

Designation Item no. YieldMachine cutting torch for gas-mixing nozzles, three hoses

396-000350-00000 Cutting nozzles, gas-mixing

MSAP 6320 z Machine cutting torch for externally mixing nozzles z With 30° sealing cone

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 100 mm - 600 mmLength 250 mm

Designation Item no. YieldMachine cutting torch for externally mixing nozzles, three hoses



Machine cutting torch



MSD 250 z Machine cutting torch for externally mixing nozzles z With 30° sealing cone

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 100 mm - 600 mmLength 250 mm

Designation Item no. YieldMachine cutting torch for externally mixing nozzles, three hoses


MS 832 SCT-A/PMYF z Additional feature for cutting strips of metal z Higher cutting performance with lower distortion

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 3 mm - 60 mmWorking area 30 mm - 400 mm

Designation Item no.Strip cutting torch 396-000353-00000

MS 832 STH z Additional feature for inclined cuts in longitudinal and transverse direction

Gas type Acetylene or propane, methane, MAPP gas, ethyleneCutting range 3 mm - 300 mm

Designation Item no.Swivelling torch head for MS 832 396-000354-00000Swivelling torch head for MS 832, with pre-heating 396-000355-00000

MS/MSID OFV Gas type Acetylene or propane, methane, MAPP gas, ethyleneThreads G 1/4“

G3/8“

Designation Item no.Relief valve 396-000356-00000


Flame cutting machines and accessories

PORTACUT z For straight, curved, circular, inclined and Y flame cuts z Function switch for machine movement forward, backward and machine stop z Freewheeling gearbox clutch for quick positioning of the machine z Continuous, mechanical velocity adjustment using hand wheel z Gas diffuser with two outlets each for heating oxygen, cutting oxygen and combustion gas for the

direct installation of a second cutting torch

Length 80 mm3 mm

Weight Weight , 9.5 kgWide side panels 300 mm

300 mm

Designation Gas type Version Item no.

Flame cutting machine

Acetylene 1 cutting torch 394-000547-000002 cutting torches 394-000541-00000

Propane or natural gas 1 cutting torch 394-000632-000002 cutting torches 394-000542-00000

Nozzle mixing 1 cutting torch 394-000548-000002 cutting torches 394-000543-00000

PORTACUT KITDesignation Gas type Item no.

Expansion set for double torch operation

Nozzle mixing 394-000546-00000Acetylene 394-000544-00000

Propane or natural gas 394-000545-00000

PORTACUT RAILDesignation Length Item no.

mm

Rail1200 394-000549-000001800 394-000551-00000

PORTACUT ROD Diameter 30 mm - 2400 mm

Designation Item no.Compass rod unit for circular cuts 394-000550-00000




Manual/machine cutting nozzles Acetylene

A-RS z Slot nozzles for cutting attachments and manual cutting torches z Also suitable for QUICK, MS and MSZ machine cutting torches

Gas type Acetylene

Designation Cutting range Item no.mm

Ring/slot standard cutting nozzlesHeating nozzle

2 - 8 396-000357-000003 - 10 096-000037-00000

10 - 25 096-000038-0000025 - 40 096-000039-0000040 - 60 096-000040-00000

60 - 100 096-000041-00000100 - 200 096-000477-00000200 - 300 096-000521-00000

2 - 100 096-000042-00000100 - 300 096-000522-00000

A-R z Ring nozzles for cutting attachments STAR/NORM



Cutting nozzle A-RHeating nozzle A-R

3 - 10 096-000025-0000010 - 25 096-000026-0000025 - 40 096-000027-0000040 - 60 096-000028-00000

60 - 100 096-000029-000003 - 100 096-000030-00000

NORM-A z Ring nozzles for cutting attachments STAR/NORM


Cutting nozzlesHeating nozzle

3 - 10 096-000174-0000010 - 30 096-000175-0000030 - 60 096-000176-00000

60 - 100 096-000177-00000100 - 200 096-000508-00000200 - 300 396-000358-00000

3 - 30 096-000178-0000030 - 100 096-000178-00000

100 - 200 096-000179-00000200 - 300 096-000507-00000

A-BF z Block nozzles for cutting attachments STARLET

Gas type Acetylene


Cutting nozzle A-BF 0.5 - 3 096-000620-00000

Cutting nozzle A-BK3 - 10 096-000405-00000

10 - 25 096-000406-00000


Manual/machine cutting nozzles Acetylene

A-B z Block nozzles for cutting attachments and manual cutting torches



Cutting nozzle A-B

3 - 10 096-000021-0000010 - 25 096-000022-0000025 - 40 096-000020-0000040 - 60 096-000023-00000

60 - 100 096-000024-00000100 - 200 096-000513-00000200 - 300 396-000359-00000

ANME Gas type Acetylene


Cutting nozzle

3 - 6 396-000360-000006 - 20 096-000901-00000

20 - 75 396-000361-0000075 - 125 396-000362-00000

125 - 175 396-000363-00000175 - 225 396-000364-00000225 - 300 396-000365-00000

VADURA 8317 A-GN z Gas mixing cutting nozzles for cutting attachments and manual cutting torches

Gas type Acetylene


Cutting nozzle 8317 A-GN

3 - 10 096-000137-0000010 - 25 096-000138-0000025 - 40 096-000139-0000040 - 60 096-000140-00000

60 - 100 096-000141-00000100 - 200 096-000542-00000200 - 300 096-000543-00000300 - 500 396-000366-00000

NK-BLOCK Gas type Acetylene

Designation Item no.Block nozzle for flame cutting rivet heads, screws and bar profiles 396-000367-00000

NK 8310-A Gas type Acetylene

Designation Item no.Gas-mixing nozzle for flame cutting rivets, screws and bar profiles 396-000368-00000

Oxy-fuel equipmentCutting nozzles



Manual/machine cutting nozzles Propane, methane, MAPP gas, ethylene

PL-RC z Ring nozzles for cutting attachments and manual cutting torches z Cutting nozzles can also be used for QUICK, MS and MSZ machine torches



Cutting nozzle PL-RC

3 - 10 096-000043-0000010 - 25 096-000044-0000025 - 40 096-000045-0000010 - 60 396-000369-0000040 - 60 096-000046-00000

60 - 100 096-000047-00000100 - 200 396-000370-00000200 - 300 396-000371-00000

Heating nozzle3 - 100 096-000048-00000

10 - 200 396-000372-00000100 - 300 396-000373-00000

Nozzle for scrap cutting 60 - 200 396-000374-00000

LP-N Gas type Propane, methane, MAPP gas


Cutting nozzle for low combustion gas pressures

3 - 10 396-000375-0000010 - 25 396-000376-0000025 - 40 396-000377-0000040 - 60 396-000378-00000

60 - 100 396-000379-00000100 - 200 396-000380-00000200 - 300 396-000381-00000

Heating nozzle 3 - 100 396-000382-00000100 - 300 396-000383-00000

GRICUT 1230-PMYF z Also suitable for QUICK, MS and MSZ machine cutting torches



High performance cutting nozzle

3 - 10 396-000384-000007 - 15 396-000385-00000

15 - 25 396-000386-0000025 - 40 396-000387-0000040 - 60 396-000388-00000

60 - 100 396-000389-00000Heating nozzle 3 - 100 396-000390-00000

GRICUT 1280-PMYF z Also suitable for MS/MSZ machine cutting torches



High performance cutting nozzle100 - 200 396-000391-00000200 - 250 396-000392-00000250 - 300 396-000393-00000

Heating nozzle 100 - 300 396-000394-00000

GRICUT 1233-PMYF Gas type Propane, methane, MAPP gas, ethylene


Cutting nozzle for scrap cuttingHeating nozzle

10 - 60 396-000395-0000060 - 100 396-000396-0000010 - 200 396-000397-00000


Manual/machine cutting nozzles Propane, methane, MAPP gas, ethylene

GRICUT 2280-PMY Gas type Propane, methane, MAPP gas


Block nozzle for flame cutting

3 - 7 396-000398-000007 - 15 396-000399-00000

15 - 25 396-000400-0000025 - 40 396-000401-0000040 - 60 396-000402-00000

60 - 100 396-000403-00000100 - 200 396-000404-00000200 - 250 396-000405-00000250 - 300 396-000406-00000

Heating nozzle 3 - 100 396-000407-00000

PNME Gas type Propane, methane, MAPP gas, ethylene


Gas-mixing nozzle

3 - 6 396-000408-000006 - 20 396-000409-00000

20 - 75 396-000410-0000075 - 125 396-000411-00000

125 - 175 396-000412-00000175 - 225 396-000413-00000225 - 300 396-000414-00000

GRICUT 8281-PMYF z Gas mixing cutting nozzles for cutting attachments and manual cutting torches z Also suitable for QUICK, MSIS and MSIDZ machine cutting torches


Designation Gas type Cutting range Item no.mm

Cutting nozzle, gas-mixing

Propane, methane, MAPP gas, ethylene

3 - 10 096-000142-0000010 - 25 096-000143-0000025 - 40 096-000144-0000040 - 60 096-000145-00000

60 - 100 096-000146-00000100 - 200 096-000582-00000200 - 300 396-000415-00000

Heating nozzlePropane, methane 3 - 100 096-000136-00000

100 - 300 096-000585-00000

MAPP gas, ethylene 3 - 100 396-000416-00000100 - 300 396-000417-00000

GRICUT 8281-PM z Also suitable for QUICK, MSIS and MSIDZ machine cutting torches

Gas type Propane, methaneCutting range 200 mm - 500 mm

Designation Item no.Cutting nozzle, gas-mixing 396-000418-00000Heating nozzle 396-000419-00000




Machine cutting nozzles Acetylene

VADURA 1215-A z Quick cutting nozzles for QUICK and MS/MSZ machine cutting torches

Gas type Acetylene

Designation Cutting range Yield Item no.mm

Ring/slot nozzlesHeating nozzle

3 - 5 – 396-000420-000006 - 10

Cowhide shagreen

396-000421-0000010 - 25 396-000422-0000025 - 40 396-000423-0000040 - 60 396-000424-00000

60 - 100 396-000425-00000100 - 150 396-000426-00000150 - 230 396-000427-00000230 - 300 396-000428-00000

3 - 150 396-000429-00000150 - 300 396-000430-00000

VADURA +PLUS+ 1215-A z Quick cutting nozzles for QUICK and MS/MSZ machine cutting torches z Special surface coating for: z Better cut quality and lowest slag adhesion z Longer service life with higher cutting performance

Gas type AcetyleneYield Cowhide shagreen


Ring/slot nozzlesHeating nozzle

3 - 5 396-000431-000006 - 10 396-000432-00000

10 - 25 396-000433-0000025 - 40 396-000434-0000040 - 60 396-000435-00000

60 - 100 396-000436-00000100 - 150 396-000437-00000150 - 230 396-000438-00000230 - 300 396-000439-00000

3 - 150 396-000440-00000150 - 300 396-000441-00000

VADURA 1210-A z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torches



High performance cutting nozzleHeating nozzle

2 - 5 396-000442-000003 - 5 396-000443-00000

6 - 10 396-000444-0000010 - 25 396-000445-0000025 - 50 396-000446-0000050 - 80 396-000447-00000

80 - 100 396-000448-00000100 - 150 396-000449-00000150 - 230 396-000450-00000230 - 300 396-000451-00000

3 - 150 396-000452-00000150 - 300 396-000430-00000


VADURA +PLUS+ 1210-A z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torches z Special surface coating for: z Better cut quality and lowest slag adhesion z Longer service life with higher cutting performance




2 - 5 396-000454-000003 - 5 396-000455-00000

6 - 10 396-000456-0000010 - 25 396-000457-0000025 - 50 396-000458-0000050 - 80 396-000459-00000

80 - 100 396-000460-00000100 - 150 396-000461-00000150 - 230 396-000462-00000230 - 300 396-000439-00000

Heating nozzle 3 - 150 396-000464-00000150 - 300 396-000441-00000

CID-A z Gas-mixing quick cutting nozzles for Quick, MSID and MSIDZ machine cutting torches

Gas type Acetylene



3 - 5 396-000466-000006 - 10 396-000467-00000

10 - 25 396-000468-0000025 - 40 396-000469-0000040 - 60 396-000470-0000060 - 80 396-000471-00000

80 - 100 396-000472-00000100 - 200 396-000473-00000200 - 300 396-000474-00000

GRICUT 5310-A Gas type Acetylene


Cutting nozzle, gas-mixing 100 - 300 396-000475-00000300 - 500 396-000476-00000


Machine cutting nozzles Acetylene


Machine cutting nozzles Propane, methane, MAPP gas, ethylene

GRICUT +PLUS+ 1230-PMYF Gas type Propane, methane, MAPP gas, ethyleneYield Cowhide shagreen


Cutting nozzle

3 - 10 396-000477-000007 - 15 396-000478-00000

15 - 25 396-000479-0000025 - 40 396-000480-0000040 - 60 396-000481-00000

60 - 100 396-000482-00000Heating nozzle 3 - 100 396-000483-00000

GRICUT 1270-PY z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torches

Gas type Propane, MAPP gasYield Cowhide shagreen



2 - 5 396-000484-000003 - 5 396-000485-00000

6 - 10 396-000486-0000010 - 25 396-000487-0000025 - 50 396-000488-0000050 - 80 396-000489-00000

80 - 100 396-000490-00000Heating nozzle for propane 2 - 100 396-000491-00000Heating nozzle 396-000492-00000

GRICUT+PLUS+1270-PY z High-performance cutting nozzles for QUICK and MS/MSZ machine cutting torches z Special surface coating for: z Better cut quality and lowest slag adhesion z Longer service life with higher cutting performance

Gas type Propane, MAPP gasYield Cowhide shagreen

Designation Gas type Cutting range Item no.mm

High performance cut-ting nozzle Propane, MAPP gas

3 - 5 396-000493-000006 - 10 396-000494-00000

10 - 25 396-000495-0000025 - 50 396-000496-0000050 - 80 396-000497-00000

80 - 100 396-000498-00000

Heating nozzle Propane 2 - 100 396-000499-00000MAPP gas 396-000500-00000

GRICUT+PLUS+ 1280-PMYF Gas type Propane, methane, MAPP gas, ethyleneYield Cowhide shagreen


Cutting nozzle100 - 200 396-000501-00000200 - 250 396-000502-00000250 - 300 396-000503-00000

Heating nozzle 100 - 300 396-000504-00000



GRICUT 8280-PMYF z Gas-mixing quick cutting nozzles for Quick, MSID and MSIDZ machine cutting torches

Gas type Propane, methane, MAPP gas, ethyleneYield Cowhide shagreen



3 - 7 396-000505-000007 - 15 396-000506-00000

15 - 25 396-000507-0000025 - 40 396-000508-0000040 - 60 396-000509-00000

60 - 100 396-000510-00000100 - 200 396-000511-00000200 - 250 396-000512-00000250 - 300 396-000513-00000

Heating nozzle 3 - 100 396-000514-00000100 - 300 396-000515-00000

GRICUT 8480-PMYF z Externally mixing heavy duty cutting nozzle for MSAP machine cutting torch



Cutting nozzle, externally mixing

100 - 300 396-000516-00000300 - 450 396-000517-00000450 - 600 396-000518-00000

GRICUT 5281-PMY Gas type Propane, methane, MAPP gas


Cutting nozzle, gas-mixing100 - 300 396-000519-00000300 - 450 396-000520-00000450 - 600 396-000521-00000

Heating nozzle 100 - 450 396-000522-00000450 - 600 396-000523-00000


Machine cutting nozzles Propane, methane, MAPP gas, ethylene


Gouging nozzles

FD-A z For STARCUT 1615-A and STARCUT 3615-A

Gas type Acetylene


Ring nozzle for gouging1.0 096-001095-000002.0 396-000162-000003.0 396-000524-00000

Heating nozzle for gouging 0 / 1 096-001094-000002 / 3 396-000259-00000

BLOCK-A z For STARCUT 2618-A and STARCUT 7618-A

Gas type Acetylene


Block nozzle for gouging, straight 1.0 396-000525-000002.0 396-000526-000003.0 396-000527-00000

Block nozzle for gouging, curved1.0 396-000528-000002.0 396-000529-000003.0 396-000530-00000

FAG z For STARCUT 8615/9615-A/PMYF and ESSEN 8625-A/PMYF

Gas type Acetylene or propane, methane, MAPP gas, ethylene


Gouging nozzle, gas-mixing1.0 096-001091-000002.0 096-001089-000003.0 096-001090-00000

Gouging nozzle, gas-mixing, type A/PMYF, curved

1.0 096-000509-000002.0 096-000529-000003.0 096-000531-00000

AGNM z For STARCUT and ESSEN

Gas type Acetylene or propane, methane, MAPP gas, ethylene


Gouging nozzle, straight1.0 396-000531-000002.0 396-000532-000003.0 396-000533-00000

Gouging nozzle, curved1.0 396-000534-000002.0 396-000535-000003.0 396-000536-00000



Gouging nozzles Propane, methane, MAPP gas, ethylene

BLOCK-PM z For STARCUT 2615-PMYF



Block nozzle for gouging, curved

1.0 396-000537-000002.0 396-000538-000003.0 396-000539-00000

BLOCK-YF z For STARCUT 2615-PMYF

Gas type MAPP gas, ethylene


Block nozzle for gouging, straightBlock nozzle for gouging, curved

1.0 396-000540-000002.0 396-000541-000003.0 396-000542-000001.0 396-000543-000002.0 396-000544-000003.0 396-000545-00000



Cylinder cart

Cylinder cart z Steel gas cylinder cart for 1 gas cylinder z Robust steel tube construction of 1“ tubes z Securing chain z Stand plate

Material type Steel pipe 1“

Designation Characteristics Characteristics Item no.

Cylinder cart

–Powder-coated

098-003453-00000Solid rubber tyres 200 x

50 mm098-003457-00000

Double cylinder cart z Steel gas cylinder cart for 2 steel cylinders 40-50 litres, D=210-230mm z Robust steel tube construction of 1“ tubes z Securing chain z Hose holder z Painting: 2-component synthetic resin

Material type Steel pipe 1“Bottle contents 50 l

Type Designation Characteristics Characteristics Item no.TST 2X50L

Double cylinder cart

Solid rubber tyres 400 x 90 mm

Powder-coated

098-004155-00000

TPT 2X50L Solid rubber tyres 400 x 100 mm

098-004156-00000

TSTTB 2X50LDouble cylinder cart with toolbox

Solid rubber tyres 400 x 90 mm

098-004157-00000

TPTTB 2X50L Solid rubber tyres 400 x 100 mm

098-004158-00000

Oxy-fuel equipmentAccessories

General accessories

Gas igniter z Spark lighter incl. 10 spare flints

Usage Reliable ignition of welding and flame cutting attach-ments

Designation Item no.Spark lighter 098-001326-00000

Nozzle cleaner z Knurled cleaning needles for cleaning the outlet ducts of welding and cutting nozzles

Characteristics 10 needlesUsage Cleaning cutting and welding nozzles

Designation Item no.Nozzle cleaner 096-000888-00000

WITT couplings mean safety

No uncontrolled exit of gas in uncoupled condition – due to automatic gas shut-o� valve

No formation of explosive mixtures in the supply lines – due to non-return valves

No mixing up of connections – due to di� erent pin shapes for fuel gases, oxygen and non-combustible gases

Twist-free hose and pull-resisting connection – due to ball lock

WITT couplings with increased service life

Coupling pin made of robust stainless steel (HRC 25)

Dirt � lters protect coupling and equipment

WITT couplings mean safety

Very fast coupling/decoupling of the hose when changing equipment or place of work saves valuable working time

SK100 in accordance with DIN EN 561/ISO 7289

Hose couplings

WITT Technology for Gases

SK100 in accordance with DIN EN 561/ISO 7289

Variants

SK100-1/2 bodySK100-1 pin

SK100-1/2 bodySK100-2/3 pin

SK100-3 bodySK100-2/3 pin


Model EN 560 connections BodyOrder no.

PinOrder no.

Inlet Outlet

SK100-1Fuel

gases

Nozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mmNozzle Ø 9,0 mm

G 3/8 LH

393-000183-00000393-000184-00000393-000185-00000393-000186-00000

393-000179-00000

Oxygen (O)Nozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mm

G 1/4 RH393-000188-00000393-000189-00000393-000190-00000

393-000180-00000

Other gasesused forwelding

Nozzle Ø 6,3 mm G 1/4 RH 393-000193-00000 393-000182-00000

SK100-2Fuel gases



393-000183-00000393-000184-00000393-000185-00000393-000186-00000

393-000196-00000393-000197-00000393-000198-00000393-000199-00000

Oxygen (O)Nozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mm

Nozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mm

393-000188-00000393-000189-00000393-000190-00000

393-000201-00000393-000202-00000393-000203-00000


Nozzle Ø 6,3 mm Nozzle Ø 6,3 mm 393-000193-00000 393-000206-00000

SK100-3Fuel gases G 3/8 LH


393-000209-00000

393-000196-00000393-000197-00000393-000198-00000393-000199-00000

Oxygen (O) G 1/4 RHNozzle Ø 4,0 mmNozzle Ø 6,3 mmNozzle Ø 8,0 mm

393-000210-00000393-000201-00000393-000202-00000393-000203-00000


G 1/4 RH Nozzle Ø 6,3 mm 393-000212-00000 393-000206-00000

1. Coupling pin made of cor-rosion and acid resisting chromium steel, min. hard-ness 25 HRC.

2. Sealing is by means of an internal protected conical nipple.

3. Automatic gas shut-o� valve prevents exit of gas from the coupling body in uncoupled condition.

4. Non-return valve prevents creeping and sudden gas reverse � ow and thus forma-tion of dangerous mixtures in the hoses.

5. Dirt � lter prevents soiling of the non-return valve.

6. Ball lock keeps the hose twist-free and guarantees reliable connection even under tensile load.

Technical data

WITT Technology for Gases

Max. working pressure [bar]

Acetylene (A) 1.5

Other fuel gases 20

Other welding gases 20

Oxygen (O) 20 20m3 /h

](1

013

mba

r, 0

˚C)

Input pressure: P v[bar] Opening pressure: 60 mbar

Flow diagram for air (20°C)

Volu

me

� ow



WITT couplings

SK100-1 pin Standards EN 561

Designation Version Connection Input Output Item no.

Pin for grips

For combustion gases G3/8 LH

Pin MG

393-000179-00000

For oxygen G1/4 RH 393-000180-00000G3/8 RH 393-000181-00000

For other gases G1/4 RH 393-000182-00000

SK100-2/SK100-3 pin Version Suitable for SK100-1 and SK100-2Standards EN 561


Pin for hoses and tapping points

For combustion gasesSuitable for SK100-1 and SK100-2

4,0 mm

Pin

Bush

393-000196-000006,3 mm 393-000197-000008.0 mm 393-000198-000009,0 mm 393-000199-00000G3/8 LH AGS 393-000200-00000

For oxygenSuitable for SK100-1 and SK100-2

4,0 mmBush

393-000201-000006,3 mm 393-000202-000008.0 mm 393-000203-00000G1/4 RH AGS 393-000204-00000G3/8 RH 393-000205-00000

For other gasesSuitable for SK100-1 and SK100-2

6,3 mm Bush 393-000206-00000G1/4 RH

AGS393-000207-00000

G3/8 RH 393-000208-00000

SK100-1/SK100-2 body z With non-return valve z Automatic gas cut-off valve

Version Suitable for SK100-1 and SK100-2Standards EN 561


Body for grips and hoses

Suitable for SK100-1 and SK100-2For combustion gases

4,0 mm

Bush

Coupling body

393-000183-000006,3 mm 393-000184-000008.0 mm 393-000185-000009,0 mm 393-000186-00000G3/8 LH AGS 393-000187-00000

Suitable for SK100-1 and SK100-2For oxygen

4,0 mmBush

393-000188-000006,3 mm 393-000189-000008.0 mm 393-000190-00000G1/4 RH AGS 393-000191-00000G3/8 RH 393-000192-00000

Suitable for SK100-1 and SK100-2For other gases

6,3 mm Bush 393-000193-00000G1/4 RH

AGS393-000194-00000

G3/8 RH 393-000195-00000

SK100-3 body z Automatic gas cut-off valve

StandardsEN 561


Body for tap-ping points

For combustion gases G3/8 LH

MG Coupling body

393-000209-00000

For oxygen G1/4 RH 393-000210-00000G3/8 RH 393-000211-00000

For other gases G1/4 RH 393-000212-00000G3/8 RH 393-000213-00000

Oxy-fuel equipmentAccessories


MechanisationOverview

Overview

Mechanisation Page

Mechanisation ComponentsPositioners PT series 540Turning rolls TR series 541Controls CB series 542

Alesco heaters Page547

Mechanisation and job preparation

Welding torches

Mechanised welding with EWM – the epitome of economical production

No matter what degree of mechanisation you desire for your application, the aim remains the

same: The optimal � nished product. This is where EWM starts — o� ering the right solution for

your production!

All over the world, renowned industrial enterprises and countless medium-sized companies

and handicraft businesses of all kinds rely on well-matched welding systems, procedures and

components made by EWM HIGHTEC WELDING.

Rely on the well-conceived engineering, high competence and innovative power of Germa-

ny's welding technology market leader.

SALES INCREASED

COSTS REDUCED


Induction heaters

For medium to major heating work with great heating depth. Induction straightening with primary heating possible for material thickness far beyond 40 mm.

Mechanisation and job preparation

Secure your competitive edge of tomorrow already today!Apart from our experience and high research and development per-formance, the key to your economic success is also EWM's competent consulting and project planning service. And that means: A solution optimally tailored to you.

Improve your production quality and reduce your production costs!

By the way: We will accompany you from project planning to anything to do with maintenance and service. Should you desire additional services, we will, of course, fully cover them as well.

Our mechanisation components at a glance

Positioners

Our positioners are used as a part of circumferential welding machines and can handle weights of up to 200 kg (horizontal) and 130 kg (vertical).

Circumferential welding machines

These machines are mainly used for small and medium scale series production. In this � eld, EWM o� ers machines that can handle loads of up to 200 kg.

They are used for recurring welding tasks and can be combined with the most varied welding procedures (e.g. MIG/MAG, TIG, TIG cold wire, plasma, plasma cold wire or microplasma incl. cold wire).

CB controls

This control is a low-cost solution especially suitable for simple manual as well as mechanised welding tasks (CB-001, CB-001V, CB-002 and CB-007).

Turning rolls

Turning rolls suggest themselves for the mechanisation of tasks involving larger containers and tubes. Our range includes components with loads of up to 1,000 kg with receiving diameters from min. Ø 20 mm to max. Ø 800 mm.

SALES INCREASED

COSTS REDUCED



MechanisationComponents

PK 20132013-3-19

Positioners PT series

PT-102 z Positioning device, manual z Robust and heavy-duty construction z Can be used universally for welding in convenient positions z 4 controls for selection: CB-001D, CB-001DV, CB-002D (sensor sequence), CB-007 (pneumatic

sequence) z Hollow shaft 38.5 mm e.g. for backing gas z Angle of inclination can be infintely adjusted

Angle of inclination 0 ° - 120 °Turntable diameter 320 mmWeight 38 kg

Type Designation Speed Item no.U/min

PT-102A Positioners, gear mechanism A 0.15 - 5 094-016128-00500PT-102B Positioners, gear mechanism B 0.3 - 10 094-016130-00500

PT-202 z Positioning device, manual z Robust and heavy-duty construction z Straightforward adjustment of the angle of inclination via handwheel with worm drive z Can be used universally for welding in convenient positions z 4 controls for selection: CB-001D, CB-001DV, CB-002D (sensor sequence), CB-007 (pneumatic

sequence) z Hollow shaft 38.5 mm e.g. for backing gas

Angle of inclination 0 ° - 120 °Turntable diameter 320 mmWeight 40 kg

Type Designation Speed Item no.U/min

PT-202A Positioners, gear mechanism A 0.15 - 5 094-016131-00500PT-202B Positioners, gear mechanism B 0.3 - 10 094-016132-00500

3BS z 3 jaw welding chuck suitable for PT102 and PT202

Designation Diameter Item no.mm

3-jaw welding chuck

4 - 150 094-010707-000004 - 450 094-010266-000004 - 500 094-013510-00000


Turning rolls TR series

TR-0102 z Turning rolls for rotating and positioning containers and cylindrical workpieces z LED display for rotational speed z Drive and idler units in solid steel design with polyurethane-coated metal rollers z Fast and simple adjustment for different workpiece diameters z Emergency stop z Foot operated switch for start/stop z Welding speed/rapid speed and direction of rotation changeover switch z Direction of rotation changeover switch z Rotary dial for continuously variable setting of speed of rotation z Key button with control lamp for ‘ready for operation’ z Hand remote control with changeover switch for start/stop, right/left running, welding speed/

rapid speed, rotary control for continuously variable setting of speed of rotation, display for speed of rotation, emergency off

Speed 80 mm/min - 1600 mm/minRoller diameter 200 mmWorkpiece diameter 20 mm - 800 mmDrive unit dimensions in mm 320 x 542 x 335Idler unit dimensions in mm 180 x 450 x 335Drive unit weight 37 kgIdler unit weight 17 kg

Designation Item no.Turning rolls consisting of drive and idler unit, control and foot-operated switch 092-016138-00500

TRi z Additional idler units for container turning rolls

Dimensions 160 x 450 x 335Weight 17 kg

Designation Item no.Idler unit 094-016139-00500


PK 20132013-3-19


Controls CB series

CB-001D z Control for PT-102 and PT-202 z LED display for rotational speed z Emergency stop z Signal light for readiness for operation z Foot operated switch for start/stop z Non-latched and non-latched time controlled z Welding speed/rapid speed and direction of rotation changeover switch z Changeover switch test/welding operation z Rotary knobs for infinitely variable setting of rotation time and rotation speed z Potential-free contact: e.g. start/stop signal for power source z Ability to connect foot-operated remote control

Type Designation Item no.CB-001D Standard controller incl. foot-operated switch 092-010709-00500CB-001DV Control for foot-operated remote control 094-010710-00001FR 001 Foot-operated remote control 094-010716-00001

CB-002D z Control for PT-102 and PT-202 z LED display for rotational speed z Emergency stop z Signal light for readiness for operation z Foot operated switch for start/stop z Non-latched and non-latched time controlled z Welding speed/rapid speed and direction of rotation changeover switch z Changeover switch test/welding operation z Rotary dial for continuously variable setting of speed of rotation z Potential-free contact: e.g. start/stop signal for power source z Rotary knobs for adjusting weld seem overlaps and infinite adjustment of start delay z Home position

Type Designation Item no.CB-002D Sequence control, sensor, incl. foot-operated switch 092-016236-00500ON 2-TAKT SPEZIAL CB-002 Stop for power source at home position for using special non-latched secondary current 094-014575-00000

CB-007-1 z Control for PT-102 and PT-202 z Convenient touchscreen: Switch direction of rotation, infinite adjustment of rotation time and

rotation speed z Emergency stop z Signal light for readiness for operation z Non-latched and non-latched time controlled z Potential-free contact: e.g. start/stop signal for power source z Process control pneumatic

Designation Item no.Sequence control, pneumatic, incl. foot-operated switch 092-010268-00500



MechanisationExample systems

Typ S

Universal system comprising positioner and torch stand z Positioner with clamping system z Torch positioning via precise transverse support z All components HF-protected z Time controlled process

Speed 0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter 320 mm

Item Type Designation Item no.1 PT-102A Positioners, gear mechanism A 094-016128-005002

–

Basic frame, 600 mm 094-010696-000003 Assembly stand, 500 mm 094-010257-000004 Flange for stand 094-010258-000016 Retainer clip, Y-axis holder 094-010260-000018 Holder, Y-axis 094-010261-000019 Torch stand, 750 mm 094-010259-00000

10 V-block torch holder 094-010704-0000015 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-00000- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500


Typ R

Universal system comprising positioner and torch stand z Positioner with clamping system z Torch positioning via precise transverse support z All components HF-protected z Time controlled process z Idler unit for support of the workpiece

Speed 0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter 320 mmWorkpiece diameter 420 mm


–

Basic frame, 1200 mm 094-010256-000003 Assembly stand, 500 mm 094-010257-000004 Flange for stand 094-010258-000016 Retainer clip, Y-axis holder 094-010260-000018 Holder, Y-axis 094-010261-000019 Torch stand, 750 mm 094-010259-00000

10 V-block torch holder 094-010704-0000014 Idler, 30-300 mm 094-010705-0000115 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-00000- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500

PK 20132013-3-19




Typ L

Universal system comprising positioner and torch stand z Positioner with clamping system z Torch positioning via precise transverse support z All components HF-protected z Time controlled process z Pneumatic tailstock with manometer

Speed 0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter 320 mmWorkpiece diameter 420 mmWorkpiece length 550


–

Basic frame, 1200 mm 094-010256-000003 Assembly stand, 500 mm 094-010257-000004 Flange for stand 094-010258-000015 Pneumatic tailstock, 75 mm 094-010265-000016 Retainer clip, Y-axis holder 094-010260-000018 Holder, Y-axis 094-010261-000019 Torch stand, 750 mm 094-010259-00000

10 V-block torch holder 094-010704-0000015 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-00000- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500


Typ U

Universal system comprising positioner and torch stand z Positioner with clamping system z Torch positioning via precise transverse support z All components HF-protected z Time controlled process z Pneumatic tailstock with manometer and switch

Speed 0.15 U/min - 5 U/minAngle of inclination 0 ° - 120 °Turntable diameter 320 mmWorkpiece diameter 420 mmWorkpiece length 550

Item Type Designation Item no.1 PT-102B Positioners, gear mechanism B 094-016130-005003

–

Assembly stand, 650 mm 094-010698-000004 Flange for stand 094-010699-000015 Pneumatic tailstock, 75 mm 094-010706-000016 Retainer clip, Y-axis holder 094-010701-000018 Holder, Y-axis 094-010702-000019 90° torch stand, 600 mm x 400 mm 094-010700-00000

10 V-block torch holder 094-010704-0000015 Linear adjustment, 50 mm, X axis 094-010703-0000015 Linear adjustment 50 mm, Y axis 094-010703-0000016 Stand, Y-axis, 400 mm 094-010262-0000017 Holder 094-010697-00001- 3BS 3-jaw welding chuck 094-010707-00000- CB-001D Standard controller incl. foot-operated switch 092-010709-00500

PK 20132013-3-19



ALESCO 1100 z Can be used for a wide variety of applications z Heating materials of up to 20 mm

Induction output in kw 12Designation Item no.Induction heater 394-000330-00000

ALESCO 4000 z Built for daily use in a workshop environment z Heating materials of up to 40 mm

Induction output in kw 18Designation Item no.Induction heater 394-000331-00000

Alesco heaters

MechanisationInduction heaters


Surface treatment and cleaning Page

Surface treatment and cleaning

Complete systems Powercleaner 553

Powercleaner accessoriesCleaning 553Labelling 554

Replacement parts

Cleaning electrodes 555Cleaning electrolytes 556Polish 555Cleaning felts 557Labelling 558

Spare parts Spare parts 559Cleaning and anti-spatter sprays Cleaning and anti-spatter sprays Cleaning and anti-spatter sprays 560Grinding/cutting discs Grinding/cutting discs Grinding/cutting discs 563

Surface treatment and cleaningOverview

Overview


EWM HIGHTEC WELDING AUTOMATION is your competent partner for cost-e� ective automation solutions. Our focus is on customised spe-cialist machine manufacture using high-quality standard components: automation with and without robot systems, automated MAG orbital systems or fully automatic production lines.

The services provided by EWM makes the overall package perfect: starting with process trials and optimisation, system planning, con� gura-tion and construction, installation and commissioning on site, training, up to and including maintenance and service.

EWM supplies key technologies from a single source, from A to Z.

Questions or comments?

Your local EWM dealer will help you implementing our automation solutions or simply visit our automation website atwww.ewm-automation.de

EWM HIGHTEC WELDING AUTOMATION GmbH

EWM automation solutions – customised and turnkey

Engineering Recording of customer requirements and preparation of the speci� cations

Pre-planning, layout, component analysis, technology alternatives

Mechanised assemblies to fully automated robot systems

Electrical planning

PLC programming

Robot programming

Technology Peripheral/mechanical engineering

• Cartesian and robot co-ordinate systems, column and booms, positioners, turning rolls, portals, devices

• Optical and electrical systems for quality assurance

Power components

• Welding and cutting systems with related accessories

• Mechanised and automated torches

• Cooling systems, cabling, robot mechanisms

• Central control with Internet-based remote data maintenance, switch cabinet construction

• Controls

• Online/offl ine software systems

Processes

• MIG/MAG, TIG, plasma welding and brazing

• Laser and submerged arc welding

• Plasma and oxyacetylene cutting

• Laser and camera systems

• Grinding of surfaces or abrasive

Robotic Low-cost entry level solutions

Complete turnkey solutions of universal application

Complete production lines

Retro� tting Lower investment costs compared to setting up a new system

Increased productivity and considerably lower costs when retro� tting; there is no need to purchase a new system


Our solutions

Reisner & Wol� Welding double-T beams

2 Phoenix 552 RC machines

Siemens SPS control

Tactile seam tracking

SIEMENS POWERENERGIE AGEWM positioner 500 kg - 3000 kg

TIG cold wire surfacing

EWM Tetrix 552 RC

Mobile Panel Siemens SPS control

Surface treatment


Surface treatment


Surface treatment and cleaningPowercleaner accessories

Powercleaner

Powercleaner Eco z Professional seam cleaning system with latest inverter technology z Excellent cleaning performance thanks to voltage regulation z Light, powerful, environmentally friendly and workplace friendly z Designed for mobile and stationary use z Supply of the cleaning electrolyte using manual pump mechanism

Setting range 10 V - 30 VDimensions 260 mm x 140 mm x 255 mmWeight 5.3 kgProtection classification IP 23StandardsCE Yes

Designation Item no.Powercleaner Eco – complete, ready-to-use system. 094-012150-00500

Powercleaner Pro z Professional seam cleaning system with latest inverter technology z Integrated electrolyte pump with 1.8 litre supply tank z Integrated extraction fan for removing any vapour produced z Light, powerful, environmentally friendly and workplace friendly

Setting range 10 V - 30 VDelivery height 1600 mmDimensions 570 mm x 200 mm x 300 mmWeight 16.5 kgProtection classification IP 23StandardsCE Yes

Designation Item no.Powercleaner Pro – complete, ready-to-use system. 094-012149-00500

Cleaning

HPKIT/PC z Supply of the cleaning electrolyte using manual pump mechanism z Cleaning set for extension of the Powercleaner Pro z Scope of delivery: z 1 x pump handle z 1 x connection cable z 1 x grounding cable z 1 x 100 ml electrolyte AB20 z 1 x 100 ml electrolyte AB60

Designation Item no.Powercleaner hose package, PS ECO with hand pump 094-012151-00000


Surface treatment and cleaningComplete systems

PK 20132013-3-19

Labelling

MKIT/PC z For applying dark labelling or light erosions z Order labelling film at the same time if necessary z Included as standard: z 1 x handle z 1 x graphite labelling tip z 20 x marking felts z 5 x O-rings z 1 x Allen key z 1 x 100 ml electrolyte for black labelling z 1 x 100 ml electrolyte for light labelling

Designation Item no.Labelling set for Powercleaner 094-012152-00000

MSC z For permanent and effective marking of your stainless steel products z Motifs are produced according to a template (e.g. company logo with contact details, nameplates)

Usage Requires set 094-012152-00000Material type Plastic film, perforated


Labelling film

54 x 32 mm 094-012461-0000085 x 27 mm 094-012462-0000085 x 54 mm 094-012462-00001128 x 42 mm 094-012463-00000128 x 85 mm 094-012463-00001

CPRINT z Printer for creating individual labelling strips 24 mm wide z Depending on the application the films can be used up to four times

Usage Requires set 094-012152-00000

Type Designation Item no.CPRINT Labelling printer 094-012190-00000CPT24 Film cartridge for labelling printer 094-012191-00001

PSET z Specially designed for repolishing stainless steel while using electrolyte AB60 z Use exclusively with handle with hand pump

Designation Item no.Polishing set for handle with hand pump 094-012315-00000



PK 20132013-3-19

Cleaning electrodes

Tungsten cleaning electrodes z Torch tips including assembly tool z Material type: Tungsten/copper alloy z Contents: z 2 electrodes, 90° (1 x 11 mm + 1 x 12 mm) z 2 electrodes, 60° (1 x 11 mm + 1 x 22 mm) z 1 Allen key

Usage Stainless steel cleaningMaterial type Tungsten/copper alloy

Type Designation Angle Item no.°

TIKIT PCP Cleaning electrode set tung-sten, 4-piece

094-012153-00000

Tungsten cleaning elec-trodesTIN PCP

Cleaning electrode, tungsten, 22 mm

90 094-012154-0000060 094-012155-00000

Cleaning electrode, tungsten, narrow, 11 mm

90 094-012156-00000

60 094-012157-00000

INOX cleaning electrodes z Torch tip set and individual torch tips made of high-alloy steel for use in the pump grip end

Usage Stainless steel cleaningMaterial type Stainless steel

Type Designation PU Angle Item no.Pc. °

SIK/PC Cleaning electrode set stainless, 4-piece

1 094-012158-00000

INOX cleaning electrodesSIN PC

Cleaning electrode, stain-less, 22 mm

10

90 094-012159-0000060 094-012160-00000

Cleaning electrode, stain-less, narrow, 11 mm

90 094-012161-0000060 094-012162-00000

Polish

PSET/PC z Specially designed for repolishing stainless steel while using electrolyte AB60

Usage Polishing stainless steel

Designation Material type PU Item no.Pc.

Graphite insert for polishingPolishing felt

Graphite 1 094-012316-00000094-012317-00000

Special felt 10 094-012318-00000094-012319-00000



PK 20132013-3-19

Cleaning electrolytes

AB 1,5L z Electrolyte for cleaning high-alloy, stainless steel z For Powercleaner Pro z AB60: Highly efficient electrolyte for cleaning all scaling strengths. Suitable for repolishing of high

polish surfaces z AB20: Mild electrolyte for polishing of average scaling z ABN: Electrolyte without acids and caustic solutions. Free of labelling requirements. Suitable for

cleaning in nutritional field

Contents 1.5 lUsage Stainless steel cleaning

Type Designation Material type PU Item no.Pc.

AB60Cleaning electrolyte

60% solution4

094-012178-00000AB20 20% solution 094-012179-00000ABN Neutral 094-012180-00000

AB 100ML z Electrolyte for cleaning high-alloy, stainless steel z For Powercleaner Eco z AB60: Highly efficient electrolyte for cleaning all scaling strengths. Suitable for repolishing of high

polish surfaces z AB20: Mild electrolyte for polishing of average scaling z ABN: Electrolyte without acids and caustic solutions. Free of labelling requirements. Suitable for

cleaning in nutritional field

Contents 100 lUsage Stainless steel cleaning

Type Designation Material type PU Item no.Pc.

AB60Cleaning electrolyte

60% solution20

094-012181-00000AB20 20% solution 094-012182-00000ABN Neutral 094-012183-00000

ABM / ABE z ABM: Used for dark labellings on stainless steel z ABE: Used for light labellings on stainless steel

Contents 100 mlMaterial type Electrolyte salts

Type Designation Item no.ABM Labelling electrolyte, 100 ml 094-012188-00000ABE 094-012189-00000


Surface treatment and cleaningReplacement parts

PK 20132013-3-19

Cleaning felts

FP/PC SET z For all torch tips except the 60 degree angled types z Available as a set or in packing units z Set consisting of: z 20 felts (10 x 11 mm + 10 x 22 mm) z 2 arresting rings (1 x 11 mm + 1 x 22 mm)

Usage Stainless steel cleaningMaterial type 2-component special felt


FP/PC SET Cleaning felt standard, set, 22-piece 1 094-012163-00000FP/PC 22MM Standard cleaning felts

10

094-012164-00000TR/PC 22MM Locking ring for standard felts 094-012165-00000NFP/PC 11MM Standard cleaning felts 094-012166-00000TRN/PC 11MM Locking ring for standard felts 094-012167-00000

HC/PC z Set comprises the following: z 10 each fabric caps z 90°/60° hard 22 mm z 90°/60° hard 11 mm z Advantageous for cleaning in corners and hard to access areas z Available as a set or in packaging units

Usage Stainless steel cleaning, only AB60Material type Special felt cap, hard


HC/PC SET Fabric caps, hard, 40-part set

1 094-012168-00000

HC/PC

Fabric cap, hard, 22 mm10

90 094-012169-0000060 094-012170-00000

Fabric cap, hard, narrow, 11 mm

90 094-012171-0000060 094-012172-00000

SC/PC z Advantageous for cleaning in corners and hard to access areas z Available as a set or in packaging units z Set consisting of: z 10 x fabric caps z 90°/60° soft 22 mm z 90°/60° soft 11 mm

Usage Stainless steel cleaning, AB20/ABNMaterial type Special felt cap, soft


SC/PC SET Fabric caps, soft, 40-part set

1 094-012173-00000

SC/PC

Fabric cap, soft, 22 mm10

90 094-012174-0000060 094-012175-00000

Fabric cap, soft, narrow, 11 mm

90 094-012176-0000060 094-012177-00000


Labelling

MI/PC z Labelling by means of silk screen stencil or writing tape

Usage Labelling stainless steelMaterial type Graphite


Graphite tip for labelling and marking094-012184-00000094-012185-00000

MF/PC z Labelling by means of silk screen stencil or writing tape

Usage Labelling stainless steelMaterial type Special felt


Labelling felt 20 094-012186-00000094-012187-00000


PK 20132013-3-19



PK 20132013-3-19

Spare parts

POWERCLEANER CLINOX BRUSH z Carbon fibre brush for seam cleaning z Very good, quick cleaning also in inaccessible areas z Suitable for HPCPL grip

Designation Item no.Carbon fibre brush for seam cleaning 394-000182-00000

GSH PRO/ECO z Handle for connection to Powercleaner Pro and Eco z Additional accessories for operation may be necessary under certain circumstances z Supplied without pictured accessories

Type Designation Item no.HPCPL Handle, complete for cleaning kit 094-012296-00000HMK Handle, marking kit 094-012301-00000

General accessories z Various replacement parts for Powercleaner Pro and Eco


KAY Connection cable, handle cleaning + marking kit

1

094-012297-00000KA1 Powercleaner Eco grounding cable 094-012203-00000EC1 Powercleaner Pro grounding cable 094-012202-00000SK0 Powercleaner Pro safety collar 094-012204-00000PT 32MM Small plastic tubes 10 094-012299-00000MCL Fixing spring fabric caps 1 094-012300-00000OR 35X10MM O-ring 5 094-012302-00000HW 2.5MM Allen key 1 094-012205-00000HW 4.0MM 094-013361-00000


Cleaning and anti-spatter sprays

Powershield easy z Anti-spatter and cleaning spray, odour neutral z Best protection of workpieces, welding nozzle and accessories – no adhesion of weld spatter,

minimal finishing work z Non-flammable, free of silicone and solvents z Trouble-free galvanising and painting after welding z Economical in use z Surface-active substances biologically degradable


Anti-spatter spray

20 x PET hand spray bottle 500 ml 098-002378-0000010 l canister 098-002379-0001030 l canister 098-002379-00000

Powershield N-Free z High purity, light nozzle lubricant, odour neutral z Highest cleanliness and pleasant working atmosphere z No weld spatter burnt onto contact tip and gas nozzle, fewer short circuits and fewer problems

with shortage of gas z Free of solvents, silicones and abrasive substances z Economical in use

Version 12 x tin plate box 200 g

Designation Item no.Nozzle lubricant 098-003593-00000

Powershield Ultima z Anti-spatter spray, odour neutral, natural ingredients z No weld spatter burnt onto surfaces – minimal finishing work z Free of solvents and silicones z Trouble-free galvanising and painting after welding z Economical in use with excellent release behaviour


Anti-spatter spray

20 x hand spray bottle 500 ml 098-002440-0050010 l canister 098-002440-0000030 l canister 098-002440-00010

Powershield Ultima S z Anti-spatter lotion, odour neutral, natural ingredients z Reliable welding, pore-free weld seams and anti-spatter guarantee z Free of solvents, silicones and mineral oils z Trouble-free galvanising and painting after welding z Economical in use with excellent release behaviour


Anti-spatter lotion


Surface treatment and cleaningSpare parts

PK 20132013-3-19


Surface treatment and cleaningCleaning and anti-spatter sprays

PK 20132013-3-19

Powershield VA clean z Acidic cleaning gel z Also adheres to vertical surfaces z For removing mineral deposits such as limestone and cement scum, extraneous rust as well as light

grease and oil soiling z Brightens stainless steel, aluminium and non-ferrous metals, without attacking the base metal z Surfactants biologically degradable as per EU directives z Free of hydrofluoric, nitric and hydrochloric acid


Cleaning gel

12 x plastic bottle 1000 ml 098-003596-0000010 l canister 098-003595-0000030 l canister 098-003595-00030

Powershield VA-Star z Ready to use protection and maintenance oil for stainless steel, aluminium and non-ferrous metals z Long-term protection against soiling, moisture and the effects of the weather z Does not require labelling according to the German Dangerous Substances Ordinance and EU

directive


Protection and maintenance oil


ceramishield z Ceramic protective coating, silicone-free z Higher quality weld seams, increased productivity, significant reduction in consumables z Good adhesion and long-lasting protection z No adhesion of weld spatter, minimal finishing work z Spray coating dries within a few seconds z Very easy to use z Dry spatter-repellent film, up to eight hours uninterrupted welding

Designation Item no.Ceramic protective coating 398-000236-00000

Schweißtrennspray z Protects against weld spatter adhering in the area of the gas nozzle z Extends the life of the gas nozzle z Reduces replacement part costs

Version 400 ml

Designation Item no.Silicone-free anti-spatter spray 398-000182-00000


Powerclean Handreiniger z Hand-care cleansing cream z Pleasant odour due to natural citrus oil z Can be used in dispenser systems z Areas of application: Manual trades and industrial area, workshops as well as home and hobby area


Hand cleansing cream250 ml bottle 398-000303-002503 l canister 398-000303-03000

Powerclean Handreiniger Dosierpumpe z Dispenser pump incl. wall holder for 3-l container

Designation Item no.Metering pump for Powerclean hand cleaner 398-000303-03001

Powershield Visierreiniger z Grease dissolving – finger marks, dust and dirt are removed quickly and thoroughly z Ready to use: Simply spray on and wipe off with a cloth z Of universal use z Anti-fog – anti-static z Silicone-free z Gentle cleaning, not scouring z Alcohol-free

Version 50 ml pump bottle

Designation Item no.EWM Powerclean visor cleaner 398-000448-00050


PK 20132013-3-19

Cleaning and anti-spatter sprays



PK 20132013-3-19

Grinding/cutting discs

INOXCUT z Cutting disc for stainless steel and steel free of iron and sulphur

z Long service life

Designation Outside Ø Inside Ø Material thickness PU Item no.

mm mm mmCutting disc for stainless steel

125 22 1.0 50 398-000075-10125230 1.9 25 398-000075-10230

INOXRAZE z Flap wheel with fibre carrier, free of iron and sulphur

z High machining performance due to zirconium corundum z Optimal grinding results due to flat arrangement, also in fillets and slots z Good service life

Outside Ø 125 mmPU 10


Fan-type lock washer for stainless steelGrit size 40 398-000079-12540Grit size 60 398-000079-12560

STEELCUT z Good service life and light cut

z Very good price-performance ratio

Material thickness 3Inside Ø 22 mmPU 25

Designation Outside Ø Item no.mm

Cutting disc for steel125 398-000076-30125230 398-000076-30230

STEELGRIND z Good service life and light cut

z Very good price-performance ratio

Material thickness 6Inside Ø 22 mm

Designation Outside Ø PU Item no.mm

Grinding disc for steel125 25 398-000078-60125230 10.0 398-000078-60230


Surface treatment and cleaningGrinding/cutting discs

PK 20132013-3-19


Protective equipment and safetyOverview

Overview

Protective equipment and safety Page


Welding helmets

Powershield 568Welding helmets 571Spare parts 572Accessories 577Welding helmets 578Spare parts 580

Personal safety equipment

Coats, jackets and trousers 581Grinding and welding aprons 586MAG welding gloves 587TIG welding gloves 589Driving/working gloves 590Caps 591Peaked caps 591Welding hood 592Safety sleeves 592Personal safety equipment 592

Eye protectionHead and hand shields 593Welding glasses 596Protective glass overlays 598

Heat protectionWelding safety blankets 599Welding cushions 599

Welding safety curtainsStationary

Curtains 600Strip curtains 602C profile assembly system 601Strips 605Assembly material 1‘‘ 606

MobileSafety screen 607Welding strip screen 607

Fume extraction

Extraction arms, stationary 609Spare parts Extraction arms 610Fans, stationary 611Welding fume filters, mobile 613Cartridge filters, mobile 613

Filter machine, mobileAccessories 620Spare parts 620

Welding hose filters, stationary 621Cartridge filters, stationary 623Replacement filter for stationary machines 623Welding tables 627Cutting tables 627

Industrial safety and health


Protective clothing

EWM working and protective clothing provides everything you need to work in and out of doors: jackets, trousers, coats, winter jackets and caps.

Welder's clothes

Our modern and robust collection is certi� ed and features many ingenious details to o� er you a high degree of protection in dangerous environments. The antistatic, acid-resisting and � ame-retardant fabric is the special characteristic of these products. Protects against arcs and prevents sparks from sticking.

Helmets and accessories

EWM welding helmets are very easy to use and most simple to handle. Equipped with extensive accesso-ries. Supplements: Working gloves provide optimal pro-tection for any application.

Safety at work

Optimally equipped at the workplace with safe-ty screens and curtains of most varied designs and ultramodern fume extraction for any need.

Highlights

Replacement and spare parts

For long-term reliable operation, EWM o� ers a com-prehensive range of replacement and spare parts, from welding helmets to extraction systems and welding curtains.




At a glance

/ Working and protective cloth-ing – timeless, convenient and functional with best work-manship down to every detail

/ Excellent protection provided by high-quality welding hel-mets and personal protective equipment for eyes, hands and heat – with an extensive range of accessories

/ Optimal protection provided by welding curtains of most varied designs and profession-al fume extraction systems

Our comprehensive range a� ords protection in any conceivable scenario.

Apart from traditional working clothes, our range also includes special

welder's equipment including clothing, gloves and face protection.

We are also aware of the health risks associated with welding emissions

and therefore o� er a large number of extraction systems and respiratory

protection systems.

On the safe side with EWM



Protective clothing

EWM working and protective clothing provides everything you need to work in and out of doors: jackets, trousers, coats, winter jackets and caps.

Welder's clothes

Our modern and robust collection is certi� ed and features many ingenious details to o� er you a high degree of protection in dangerous environments. The antistatic, acid-resisting and � ame-retardant fabric is the special characteristic of these products. Protects against arcs and prevents sparks from sticking.

Helmets and accessories

EWM welding helmets are very easy to use and most simple to handle. Equipped with extensive accesso-ries. Supplements: Working gloves provide optimal pro-tection for any application.

Safety at work

Optimally equipped at the workplace with safe-ty screens and curtains of most varied designs and ultramodern fume extraction for any need.

Highlights

Replacement and spare parts

For long-term reliable operation, EWM o� ers a com-prehensive range of replacement and spare parts, from welding helmets to extraction systems and welding curtains.


Protective equipment and safetyWelding helmets

PK 20132013-3-15

Powershield

GT 9-13 z With Ace of Spades (white) or skull design (black)

Standards EN 379CE Directive 89/686/EECShade level 4/9-13Battery life 2500 hUsage MIG/MAG, TIG, MMA, plasma, microplasmaCharacteristics Brilliance technologyWelding helmet lens dimensions in mm 100 x 50Weight 490 g

Type Designation Item no.Powershield GT B 9-13

Automatic EWM welding helmet, black 094-016779-00000

Powershield II 5-13 z Automatic welding helmet z Two shade level ranges 5–9 (with colourfast filter) and 9–13 (with automatic adjustment) z Replaceable batteries z Permanent safety level DIN4 z Variably adjustable configuration of the shade level z Variably adjustable configuration of response sensitivity z Two-stage opening delay

Standards 379Directive 89/686/EEC

Shade level 5-13Cycle time, light/dark, at room tempera-ture 0.18 ms

Battery life 2500 hUsage MIG/MAG, TIG, MMA, plasma, microplasmaCharacteristics Brilliance technologyWelding helmet lens dimensions in mm 100 x 50Weight 490 g

Designation Item no.Automatic EWM welding helmet 094-013727-00000

POWERSHIELD II 9-13 z Automatic welding helmet z Shade level 9-13, automatic adaptation z Replaceable batteries z Permanent safety level DIN4 z Variably adjustable configuration of the shade level z Variably adjustable configuration of response sensitivity z Two-stage opening delay

Standards EN 379CE Directive 89/686/EECShade level 9-13Cycle time, light/dark, at room tempera-ture 0.18 ms

Battery life 2500 hUsage MIG/MAG, TIG, MMA, plasmaCharacteristics Brilliance technologyWelding helmet lens dimensions in mm 100 x 50Weight 490 g

Designation Item no.Automatic EWM welding helmet 094-013728-00000



PK 20132013-3-15

Powershield Breathe II 5-13 z Automatic welding helmet with fume extraction z Shade level 9-13, automatic adaptation z Replaceable batteries z Permanent safety level DIN4 z Variably adjustable configuration of the shade level z Variably adjustable configuration of response sensitivity z Two-stage opening delay z Controllable air flow

StandardsEN 379CE Directive 89/686/EECShade level 4/5-13Cycle time, light/dark, at room tempera-ture 0.18 ms

Battery life 2500 hAir flow 150 l/minUsage MIG/MAG, TIG, MMA, plasma, microplasmaCharacteristics Brilliance technologyWelding helmet lens dimensions in mm 100 x 50

Designation Item no.Automatic EWM welding helmet with fume extraction 094-015355-00000

Powershield II Breathe 9-13 z Automatic welding helmet with fume extraction z Shade level 9-13, automatic adaptation z Replaceable batteries z Permanent safety level DIN4 z Variably adjustable configuration of the shade level z Variably adjustable configuration of response sensitivity z Two-stage opening delay z Controllable air flow

StandardsEN 379CE Directive 89/686/EECShade level 4/9-13Cycle time, light/dark, at room tempera-ture 0.18 ms

Battery life 2500 hAir flow 150 l/minUsage MIG/MAG, TIG, MMA, plasmaCharacteristics Brilliance technologyWelding helmet lens dimensions in mm 100 x 50

Designation Item no.Automatic EWM welding helmet with fume extraction 094-015356-00000



PK 20132013-3-15

Powershield II Protect 5-13 / 9-13 z Automatic welding helmet with adapted hard hat z A system for comprehensive protection z Light and robust z Two shade level ranges: 5–9 and 9–13 z True-colour filters z Replaceable batteries z Permanent safety level DIN4 z Variably adjustable configuration of the shade level z Variably adjustable configuration of response sensitivity z Two-stage opening delay z Perfect protection at work, for maximum safety z Ideal for use on building sites, in assembly shops, etc.

Standards EN 379CE Directive 89/686/EECCycle time, light/dark, at room tempera-ture 0.18 ms

Weight 860 g

Type Designation Shade level Item no.Powershield II Protect 5-13 Automatic EWM welding helmet with hard hat

4/5-9 & 4/9-13 094-016843-00000

Powershield II Protect 9-13

4/9-13 094-016844-00000

Powershield



PK 20132013-3-15

Welding helmets

bioDark z Automatic re-adjustment of the shade level during the welding process z Adaptation of the shade level to personal sensitivity of the eye using fine adjustment z Grinding mode z Helmet up to 20% cooler thanks to improved heat reflection z Extended service life of the batteries due to solar cells z Automatic welding helmet z Replaceable batteries z Permanent safety level DIN4 z Variably adjustable configuration of the shade level z Variably adjustable configuration of response sensitivity z Two-stage opening delay

StandardsCEEN 379Shade level light state 4Shade level dark state 9 - 13Cycle time light/dark at room tempera-ture 0.18 ms

Cycle time light/dark 100 ms - 350 msOperating temperature -10 °C - 70 °CBattery life 2500 h

Solar cells and batteries, no switching on and off required

Usage MIG/MAG, TIG, MMA, plasma, microplasmaWeight 490 gDimensions field of view 50 x 100

Designation Item no.Automatic welding helmet 094-018658-00000


Spare parts


PK 20132013-3-15

Front cover lens z Front cover lenses for Powershield II and bioDark

StandardsCE YesMaterial type Polycarbonate


FCL 2 Cover lenses 2 094-011320-00001FCL 5 5 094-011321-00001

Inside cover lenses z For Powershield II, Powershield II Breathe and bioDark


Designation PU Shade level Item no.Pc.

Inside cover lens, clear

5

+/- 0 094-013627-00000

Inside cover lens, + aperture

1.0 094-013697-000001.5 094-013696-000002.0 094-013695-00000

Sweatbands z Skin compatible, with Velcro fastener z For Powershield II, Powershield II Breathe and bioDark

StandardsCE YesMaterial type Cotton


Head sweatband 2 094-011331-00001



PK 20132013-3-15

EK PS Designation PU Item no.Pc.

Eccentric button for Powershield II and Powershield GT 10 094-016784-00000

PK PS Designation PU Item no.Pc.

Potentiometer rotary knob for Powershield II and Powershield GT 10 094-016783-00000

Helmet z Replacement shell for helmet for Powershield II

StandardsCE Yes

Designation Item no.Helmet without auto darkening filter 094-013623-00000

Auto darkening filter z Replacement auto darkening filter for Powershield II, with operating element

StandardsCE Yes

Type Designation Item no.SCREEN bio-Dark Auto darkening filter

094-018906-00000

SCREEN 5-13 094-013625-00000SCREEN 9-13 094-013626-00000

Auto darkening filter z Replacement auto darkening filter for Powershield II, with operating element

StandardsCE Yes

Designation Item no.Auto darkening filter 094-016786-00000



PK 20132013-3-15

Headbands z Adjustable headband for Powershield II z With all assembly accessories

StandardsCE YesMaterial type Plastic

Designation Item no.Adjustable headband including sweatband for Powershield II 094-011330-00000

Repair kit z Repair set consisting of 1 potentiometer button, 1 satellite back part, 1 sensitive button

Usage For repairing the satellite operating unit

Type Designation Item no.REP KIT Pow-ershield I Repair kit

094-011394-00000

REP KIT Pow-ershield II

094-013835-00000

TRANSP BOX PSII BREATHE z Practical transport box for EWM POWERSHIELD II BREATHE z For transporting fan unit, air hose and lithium battery z Light and robust

Designation Item no.Transportbox Powershield II Breathe 094-015372-00000

HOSE SLEEVE z Flexible air hose for fume extraction z Heavy duty air hose cover z For Powershield II Breathe

Designation Item no.Air hose, black 094-015367-00000

HOSE SLEEVE z Heavy duty air hose cover z For Powershield II Breathe

Designation Item no.Air hose cover, black 094-015368-00000

Spare parts



PK 20132013-3-15

BLOWER PSII BREATHE z Powerful, battery operated fan unit z High quality, ball bearing ventilator motor z Optical and acoustic alarm for low battery level and air flow z With rechargeable lithium-ion battery z For Powershield II Breathe

Designation Item no.Fan unit 094-015357-00000

PARTICLE FILTER z Replacement particle filter for fan unit z For Powershield II Breathe

Designation Item no.Particle filter 094-015364-00000

AIR FLOWMETER z Air flow gauge z For Powershield II Breathe

Designation Item no.Air flow gauge 094-015366-00000

Li-Ion BATTERY z Durable, rechargeable lithium-ion battery z Charger with EU, UK and US plug z For Powershield II Breathe

Type Designation Item no.Li-Ion GREY Li-ion battery, grey 094-015362-00000CHARGER Charging unit, different mains plugs 094-015365-00000

FACE SEAL PSII BREATHE z Face shield for welding helmets z For Powershield II Breathe

Designation Item no.Face seal for welding helmet 094-015371-00000



PK 20132013-3-15

FABRIC BELT PSII BREATHE z Heavy duty fabric belt with lumbar support z For Powershield II Breathe

Designation Item no.Fabric belt with lumbar support 094-015370-00000

LEATHER BELT PSII BREATHE z Heavy duty leather belt z For Powershield II Breathe

Designation Item no.Leather belt without lumbar support 094-015369-00000

Spare parts



PK 20132013-3-15

Accessories

Backpack z The practical rucksack for mobile use with a large number of compartments z The upholstered back section permits comfortable carrying even on the roughest construction

sites z Backpack for Powershield helmets

Material type Plastic fabric

Designation Item no.Rucksack for Powershield II and Powershield GT 398-003542-00000

Head, neck and chest protection z Particularly suitable for overhead welding z For Powershield II and Powershield II Breathe

StandardsCE YesMaterial type Nappa leather

Type Designation Item no.HEAD/NECK PROTECT

Head and neck protector, leather 094-011393-00000

CHEST PRO-TECT

Chest protector, leather 094-011392-00000

Dioptric insert z Inside cover lens, clear z Available in various diopter versions z For Powershield II and Powershield II Breathe


Designation Dioptres Item no.dpt

Dioptric insert

1.0 094-013698-000001.5 094-013699-000002.0 094-013700-000002.5 094-013701-00000

Industriehelm-Adapter Designation Item no.Hard hat adaptor for Powershield II and Powershield GT 094-016785-00000

Seitenteile Designation Version Item no.

Side panel set, cover-ing box with 10 pairs

Skull motif, White/black 094-016789-00000Skull motif, Black/white 094-016790-00000Ace motive, White/black 094-016791-00000Tiger motif, White/black 094-016792-00000Tiger motif, Black/white 094-016793-00000

Side panel

Skull motif, White/black 094-016789-90001 Skull motif, Black/white 094-016790-90001Ace motive, White/black 094-016791-90001Tiger motif, White/black 094-016792-90001Tiger motif, Black/white 094-016793-90001


Welding helmets


PK 20132013-3-15

Speedglas 100V z Welding helmet with 5 adjustable dark levels and one light level

StandardsEN 175:BShade level light state 3UV/IR protection 12Shade level dark state 8-12Cycle time light/dark at room tempera-ture 0.1 U/min

Cycle time light/dark 100 ms - 250 msBattery life 1500 %Version 2 sensorsDimensions field of view 93 x 44

Designation Item no.Automatic welding helmet 098-004360-00000

Speedglas 9100 z Eye and face protection are maintained continuously z Excellently suited to working in poor lighting conditions

StandardsEN 175:BShade level light state 3UV/IR protection 13Shade level dark state 5,8,9-13Cycle time light/dark 40 ms - 1300 ms

Version3 sensors

Side window optionExhalation valves

Type Designation Battery life Item no.h

Speedglas 9100V Automatic welding helmet with side window

2800 098-004419-00000Speedglas 9100X 2500 098-003805-00000Speedglas 9100XX 098-004346-00000


Speedglas 9100 FX AIR z Eye, face and respiratory protection are maintained continuously z Excellently suited to working in poor lighting conditions z Welding helmet with automatic welding filter and a 17 x 10 cm clear screen for preparatory and

finishing work.

StandardsEN 175:BShade level light state 3UV/IR protection 13Shade level dark state 5,8,9-13Cycle time light/dark at room tempera-ture 0.1 ms

Cycle time light/dark 40 ms - 1300 msBattery life 2000 h

Version

3 sensorsSide window option

Exhalation valvesWork safety helmet option

Dimensions field of view 107 x 73

Designation Item no.Automatic welding helmet with fan respiratory protection 398-000115-00000

ADFLO z Adflo filter fan with self-adjusting air hose QRS, air hose adapter, air flow meter, pre-filter, spark

arrester, particle filter, rechargeable battery, belt and charger

Designation Item no.Fan respiratory protection system 098-004716-00000



Replacement parts for Speedglas

Front cover lens StandardsCE Yes


FCL 100V Cover lenses 10 098-004053-00000FCL 9100 098-003806-00000

Inside cover lenses StandardsCE Yes

Type Designation Material type Dimensions PU Item no.

mm Pc.ICL 9100V

Inside cover lenses–

117 x 50

5

094-018910-00000ICL 9100X 117 x 61 098-003807-00000ICL 9100XX 117 x 77 098-004691-00000ICL 100V Polycar-

bonate91 x 42 098-002014-00001

Sweatbands StandardsCE Yes


SWEAT BAND 100V Head sweatband

2 098-004395-00000

SWEAT BAND 9100

3 098-004425-00000




PK 20132013-3-15

Coats, jackets and trousers

Schweißerjacke multiSafe z Welding jacket in either black, grey or blue z Antistatic, acid-resistant and flame-retardant PyroPro® z Seams made of flame-retardant yarn z Triple felled seams on the arms, shoulders and sides z Stand up collar and closure with concealed press studs z Breast pocket with flap and concealed press studs z Inside pocket with flap z Waist with press stud adjustment z Seams face downward so that sparks cannot be trapped z Contrast seams z Welding jacket

StandardsEN 553 (Index 3/50×75° C)

470-1531 (A/B1/C1/E2)

1149-51149-3

ENV 50354 (class 1)Material type 87% cotton/12% nylon/1% carbon fibreUsage All welding processesColour Grey


Welding jacket

S 398-000270-10046M 398-000270-10050L 398-000270-10052

XL 398-000270-10056XXL 398-000270-10058

Schweißerhose multiSafe z Welding trousers either black, grey or blue z Antistatic, acid-resistant and flame-retardant PyroPro® z Seams made of flame-retardant yarn z Triple felled seams on the legs and in the crotch z Belt loops, zip fly z Back pocket with flap and concealed press studs z Front pockets with weather protection strip and concealed press stud z Thigh pocket with flap and concealed press studs z Integrated folding ruler pocket z Knee pockets, height-adjustable with flap as well as access from above z Seams face downward so that sparks cannot be trapped z Contrast seams

StandardsEN 531 (A, B1, C1, E1)

553 (Index 3/50×75° C)1149-3 / 1149-5

470-113034



Welding trousers

46 398-000271-1004648 398-000271-1004850 398-000271-1005052 398-000271-1005254 398-000271-1005456 398-000271-1005658 398-000271-10058



PK 20132013-3-15


Latzhose multiSafe z Welding dungarees in either black, grey or blue z Antistatic, acid-resistant and flame-retardant PyroPro® z Seams made of flame-retardant yarn z Triple felled seams on the legs and in the crotch z Fabric shoulder straps, adjustable and fitted with short, strong elastic as well as plastic clasps z Bib, rear and thigh pocket with flap and concealed press studs z Inside pocket with Velcro fastener z Adjustable waist z Front pockets with weather protection strip and concealed press stud z Zip fly z Integrated folding ruler pocket z Knee pockets, height-adjustable with flap as well as access from above z Seams face downward so that sparks cannot be trapped z Contrast seams

StandardsEN 531 (A, B1, C1, E1)

553 (Index 3/50×75° C)1149-3 / 1149-5

470-113034



Welding dungarees

46 398-000272-1004648 398-000272-1004850 398-000272-1005052 398-000272-1005254 398-000272-1005456 398-000272-1005658 398-000272-10058

EWM work jacket z Ventilation under the arms z Double felled seams on the arms and tripled felled seams on the sides

StandardsEN YesENV YesMaterial type 65% polyester/35% cotton


EWM work jacket

XS 398-000002-00046S 398-000002-00048M 398-000002-00050L 398-000002-00052

XL 398-000002-00054XXL 398-000002-00056

XXXL 398-000002-00058XXXXL 398-000002-00060


Protective equipment and safetyPersonal safety equipment

PK 20132013-3-15

Work trousers z Reinforced folding ruler pocket, with small outer pocket z Reinforced rear pockets z Height-adjustable knee pockets z Triple felled seams on the legs and in the crotch

Material type 65% polyester/35% cotton


EWM work trousers

48 398-000001-0004850 398-000001-0005052 398-000001-0005254 398-000001-0005456 398-000001-0005658 398-000001-0005860 398-000001-00060

EWM polo shirt z Extended back

Material type 60% cotton/40% polyester


EWM polo shirt

46 398-000004-0004648 398-000004-0004850 398-000004-0005052 398-000004-0005254 398-000004-0005456 398-000004-00056

EWM winter jacket z Internal weather protection strip z Inner lining made of artificial fur z Water repellent

StandardsCE YesEN YesENV 50354 class 2Material type 60% cotton/40% nylon


EWM winter jacket

46 398-000003-0004648 398-000003-0004850 398-000003-0005052 398-000003-0005254 398-000003-0005456 398-000003-00056



PK 20132013-3-15


EWM pilot jacket z Breathable pilot jacket z Optimal freedom of movement due to slightly rounded bottom edge z The collar follows the movements of the head due to its design with lightweight fabric z Access to the zip pocket under the weather protection strip without opening the jacket z Wind and water-proof z Lining made of quilted fleece z Convenient access to the integrated telephone holder in the breast pocket

StandardsEN 343 - Kl. 3/1

342 - Kl. 3/2Material type 100% polyesterColour Black


Pilot jacket

XS 398-000214-00001S 398-000214-00002M 398-000214-00003L 398-000214-00004

XL 398-000214-00005XXL 398-000214-00006

XXXL 398-000214-00007398-000214-00006

EWM softshell jacket z Breathable softshell jacket z Wind-proof and water repellent z Fleece on the inside z Discreet, black reflective strips ensure improved visibility z Concealed zip for protection against dust and dirt

Material type 100% polyesterColour Black


Softshell jacket

S 398-000123-00003 M 398-000123-00002L 398-000123-00001

XL 398-000123-00004XXL 398-000123-00005

Welding jacket z All leather stitches made of extremely heat resistant 5 ply Kevlar thread z Very comfortable to carry z Heat and fire resistant leather z Rivets and push buttons insulated z High quality, made of the best split cowhide leather

StandardsCE YesEN 470-1Material type Split cowhide leatherCharacteristics Electrically insulated pushbuttonsApprovals TÜV tested


Lava brown jacket

M 098-004537-00001L 098-004537-00002

XL 098-004537-00000XXL 098-004537-00003

XXXL 098-004537-00004XXXXL 098-004537-00005



PK 20132013-3-15

Welding jacket z Welding jacket z All leather stitches made of extremely heat resistant 5 ply Kevlar thread z Very comfortable to carry z Heat and fire resistant leather z Rivets and push buttons insulated z Flame resistant textile fabric in rear section z High quality, made of the best split cowhide leather

StandardsCE YesEN 470-1Material type Split cowhide leather/textileCharacteristics Electrically insulated pushbuttonsUsage All welding processesApprovals TÜV tested


Lava brown jacket

M 098-003702-00001L 098-003702-00002

XL 098-003702-00000XXL 098-003702-00003

XXXL 098-003702-00004

Welding trousers z Welding dungarees z Elastic collar z Divided breast pocket with Velcro fastener z Rear pocket on right z All leather stitches made of extremely heat resistant 5 ply Kevlar thread z Heat and fire resistant leather

StandardsCE YesEN 470-1Material type Split cowhide leatherCharacteristics Electrically insulated pushbuttonsUsage All welding processesApprovals TÜV tested


Bib trousers

M 098-004038-00001L 098-004038-00002

XL 098-004038-00000XXL 098-004038-00003

XXXL 098-004038-00004XXXXL 098-004038-00005


Grinding and welding aprons

Apron z Welding apron z All leather stitches made of extremely heat resistant 5 ply Kevlar thread z Heat and fire resistant leather z Rivets and push buttons insulated

StandardsCE YesEN 470-1Material type Split cowhide leatherUsage All welding processesApprovals TÜV tested

Designation Dimensions Item no.mm

Grinding and welding aprons

910 x 600 098-004036-000001070 x 600 098-004536-000001070 x 800 098-004037-000011220 x 600 098-004536-000011220 x 800 098-002295-00001

LTSK EN470-1 z Leg-chest aprons z All leather stitches made of extremely heat resistant 5 ply Kevlar thread z Heat and fire resistant leather z Rivets and push buttons insulated


Designation Item no.Chaps and bib aprons 098-004032-00000

Apron z Apron z Heat and fire resistant leather z With rapid action closure


Designation Item no.Apron 098-004035-00000


PK 20132013-3-15



PK 20132013-3-15

MAG welding gloves

POWERSHIELD migGuard z Heat-protected MIG/MAG all-leather glove z Cotton lining z Sewn using kevlar yarn z Finest cowhide z Exceeds the required CE health and safety standards

StandardsCE YesEN 12477 (09.2005) TypeA/B

407 423X4X388 4143

Material type Shagreen and split leatherUsage MIG/MAG welding, suitable for forceArcApprovals TÜV tested

Designation Size Size Item no.cm

MIG/MAG welder‘s glove with heat protection cushioning

L 24 - 26 098-004529-00002XL 27 098-004529-00000

XXL 28 098-004529-00003

COTTON LINE VSG z Cotton lining z Heat resistant z Wing thumb, economy model, red


407 413X4X388 3134

Material type Split cowhide leatherUsage MIG/MAG weldingApprovals TÜV tested


Cotton-lined gloves L 24 - 26 098-004525-00002XL 27 098-004525-00000

MigGuard StandardsCE YesEN 12477 (09.2005) TypeA/B

407 313X4X388 3133

Material type Shagreen and split leatherUsage MIG/MAG welding


MAG welding gloves L 26 - 27 098-004523-00002M 27 098-004523-00000


COMFOflex z Sewn using kevlar yarn z Flame resistant and sweat absorbing lining z Additional insulation through air cushion z Very comfortable to carry z Outer shell made of tender, heat resistant cowhide

StandardsCE YesEN 12477 (09.2005) TypeA

407 423X4X388 4133

Material type Split cowhide leatherUsage MIG/MAG weldingApprovals TÜV tested


MAG welding gloves

L 24 - 26 098-002287-00000XL 27 098-002288-00000

XXL 28 098-002269-00000


PK 20132013-3-15

MAG welding gloves



PK 20132013-3-15

TIG welding gloves

POWERSHIELD tigGuard z TIG welder‘s glove for complete control of movement z Kid leather with split cowhide leather sleeve z Sewn using kevlar yarn z Exceeds the required CE health and safety standards

StandardsCE YesEN 12477 (09.2005) TypeB

407 412X4X388 2111

Material type Goat nappaUsage TIG weldingApprovals TÜV tested


TIG welder‘s glove

M 22 - 23 098-004521-00002L 24 - 26 098-004521-00001

XL 27 098-004521-00000XXL 28 098-004521-00003

TIG SOFTTOUCH C z Full calfskin leather glove with reinforced thumb z Seam free index finger for better guiding of the TIG rod


407 412X4X388 2122

Material type Calf nappaUsage TIG weldingApprovals TÜV tested


TIG Softtouch welding gloves

S 19 - 20.5 098-004522-00006M 22 - 23 098-004522-00001L 24 - 26 098-004522-00002

XL 27 098-004522-00000XXL 28 098-004522-00003


Driving/working gloves

WGSOFT z Soft touch fingertips with soft, full leather palm and side split leather back

StandardsCE YesEN 388 2111Material type Split cowhide leatherUsage Equipment construction workApprovals TÜV tested



M 22 - 23 098-002317-00010L 24 - 26 098-002317-00000

XL 27 098-002317-00020

WGSUPER z Oil and weather resistant z Made of strong, supple, tough and high-quality cowhide leather

StandardsCE YesEN 388 2122Material type Cowhide shagreenUsage Heavy usage in workshop areaApprovals TÜV tested



M 22 - 23 098-002678-00000L 24 - 26 098-002316-00000

XL 27 098-002296-00000XXL 28 098-002300-00000


PK 20132013-3-15



PK 20132013-3-15

Peaked caps

Peaked caps z Cooling inner lining for high wearer comfort z Pleasantly soft z Sweat resistant coating z Additional insulation through air cushion

StandardsCE YesEN 340 (2003)prEN 11611 (2003)Material type Flame-resistant cottonUsage All welding processesApprovals TÜV tested


Peaked cap, blue

1.0 56 098-004029-000002.0 57 098-004030-000003.0 58 098-003659-000004.0 59 098-004033-000005.0 60 098-003660-000006.0 61 098-003938-000007.0 62 098-004031-00000

Peaked cap, orange4.0 59 098-003939-000015.0 60 098-003939-000006.0 61 098-004109-00000

Caps

Beanie hat z Thinsulate hat with warm lining z Particularly water and cold repellent due to fine stitching z High elasticity of the fabric

StandardsCE YesMaterial type 100% acrylicColour Black

Designation Item no.Beanie hat black 398-000235-00000

Textile hats z Cooling inner lining for high wearer comfort z Pleasantly soft z Sweat resistant coating z Additional insulation through air cushion

StandardsCE YesEN 340 (2003)prEN 11611 (2003)Size 1-7

56 cm - 62 cmMaterial type Flame-resistant cottonUsage All welding processesApprovals TÜV tested

Designation Item no.Cap, blue 098-003555-00000Cap, orange 098-003555-00000


Safety sleeves

Safety sleeves z Arm and shoulder protection z Elastic, adjustable collar


Designation Item no.Safety sleeves 098-002279-00000


PK 20132013-3-15

Welding hood

Welding hood z Welding hood made of flame resistant fabric with Velcro fastener

StandardsCE YesEN 340 (2003)prEN 11611 (2003)Size 1-7

56 cm - 62 cmMaterial type Flame-resistant cottonUsage All welding processesApprovals TÜV tested

Type Designation Item no.FR BLUE HOOD 1-7

Welding hood 098-003653-00000

FR ORANGE HOOD 1-7

Welding hood, orange 098-003556-00000

Personal safety equipment

GAITERS z Leg and foot protection with Velcro fastener z Flexible flexible shin insert for optimum fit



Spats098-002278-00000098-004539-00000



PK 20132013-3-15

Head and hand shields

Head shield z Head shield made of light plastic z Adjustable headband

StandardsCE YesEN 175Characteristics difficult to ignite Material type PlasticColour code BlackDimensions 90 x 110

Designation Item no.Head shield 098-000797-00000

Head shield, glass fibre z Head shield made of light plastic with glass fibre fabric z Flame-retardant z Pre-fabricated glass frame

StandardsCE YesEN 175Characteristics difficult to ignite Material type Glass fibreColour code Black


GAMADOR z Original Mars hood made of head resistant plastic, very light, with hinged lens holder

StandardsCE YesEN 175Characteristics difficult to ignite Material type PlasticColour code Black

Designation Item no.Welding helmet 098-000158-00000

HS LI z Head shield made of light plastic with glass fibre fabric z Flame-retardant

Version With glass fibre fabric

Designation Colour code Item no.

Head shieldBlack 098-003543-00000Green 098-004116-00000


Protective equipment and safetyEye protection

PK 20132013-3-15

Prota Shell z Extremely heat resistant head shield made of damp repellent vulcanised fibre z Fully insulated z Adjustable headband z Solid lens holder

VersionProta Shell

Fully insulatedColour code Black


Prota Shell_2 z Extremely heat resistant head shield made of damp repellent vulcanised fibre z Fully insulated z Adjustable headband z Solid lens holder

VersionProta Shell

Fully insulatedColour code Black


Leather hood z Leather hood made of soft, black leather z With safety glasses for lens size Ø 50mm, hinged lens holder z Closed head protection for overhead welding with Velcro fastener, without nose cut out, without

lenses

StandardsCE YesEN 166Glass diameter 50 mmMaterial type Shagreen leather

Type Designation Item no.LH 50MM FSC Leather hood, closed 098-000786-00000LH 50MM FSO Leather hood, open 098-002443-00000

Leather hood z Vulkan Komfort leather mask with metal frame and safety glasses

Glass diameter 50 mm

VersionWith nose cut out

Without head protectionWithout glasses

Material type Shagreen leather

Designation Item no.Leather mask, Vulkan Komfort 098-004017-00000




PK 20132013-3-15

Leather safety mask z Foldable leather safety mask for safety glasses with 110 x 50 mm

Designation Item no.Pocket welding mask 098-004034-00000

Sweatbands z Sweatband insert for headband z Made of sponge rubber, for folding out


Sweatband 20 098-000783-00000

Head and neck protector z Head and neck protector with Velcro fastener z Particularly suitable for overhead welding

Material type Split leather

Designation Item no.Head and neck protector 098-000777-00000

Welding shield z Welding shield made of plastic with fully inserted glass fibre fabric z Curved, pre-fabricated version z Flame-retardant z UV resistant, no moisture absorption z Cold and heat resistant from -20°C to 200°C

StandardsCE YesEN 166Characteristics croppedMaterial type Glass-fibre plasticColour code Black

Designation Item no.Welding shield, cropped 098-000203-00000


Welding glasses

Welding glasses 90 x 110 mm z Welding safety glasses z Various DIN protection levels

StandardsCE YesEN 166

169Material type Glass, splinter proofDimensions 90 x 110


Welding safety glass 10

4.0 098-000896-000005.0 098-000897-000006.0 098-000898-000007.0 098-000899-000008.0 098-000900-000009.0 098-000208-00000

10.0 098-000209-0000011.0 098-000210-0000012.0 098-000904-0000013.0 098-000905-0000014.0 098-000906-00000

Welding glasses 51 x 108 mm z Welding safety glasses z Various DIN protection levels


169Material type Glass, splinter proofDimensions 51 x 108



6.0 098-000913-000007.0 098-000914-000009.0 098-000916-000005.0 098-000912-00000

10.0 098-000917-0000011.0 098-000918-0000013.0 098-000920-0000014.0 098-000921-00000


PK 20132013-3-15

Hand shield, free view z Welding shield made of plastic with fully inserted glass fibre fabric z With full view mechanism, pre-fabricated version with insulated sheet metal mechanism z Flame-retardant z UV resistant, no moisture absorption z Cold and heat resistant from -20°C to 200°C

StandardsCE YesEN 166Characteristics free viewMaterial type Glass-fibre plasticColour code Black

Designation Item no.Hand shield, free view 098-000204-00000




PK 20132013-3-15

Welding glasses

Welding glasses 51 x 108 mm, gold mirror coating z Welding safety glasses

z Various DIN protection levels z Gold mirror coating


169Characteristics mirroredMaterial type Glass, splinter proof



9.0 098-000932-0000010.0 098-000933-0000011.0 098-000934-0000012.0 098-000935-0000013.0 098-000936-0000014.0 098-000937-00000

Welding glasses ∅ 50 mm z Welding safety glasses z Various DIN protection levels


169Glass diameter 50 mmMaterial type Glass, splinter proof

Designation Shade level Item no.

Welding safety glass

2.0 098-000941-000003.0 098-000942-000004.0 098-000943-000005.0 098-000959-000006.0 098-000960-000007.0 098-000946-000008.0 098-000947-000009.0 098-000948-00000

10.0 098-000949-0000011.0 098-000950-0000012.0 098-000951-0000013.0 098-000952-00000

Welding glasses ∅ 50 mm, gold mirror coating z Welding safety glasses

z Various DIN protection levels z Gold mirror coating


169Glass diameter 50 mmCharacteristics mirroredMaterial type Glass, splinter proof

Designation Shade level Item no.

Welding safety glass

9.0 098-002068-0000010.0 098-000257-0000011.0 098-000258-0000012.0 098-002069-00000


SD 600°C

Proven against weld spatter, � ying sparks, grinding sparks Glass fabric Resistant up to 500 °C permanently, up to 600 °C for short periods Alu� x grey, cut and slip resistant

Temperature 600 °C Material thickness 0.7 mm Standards CE

Yes

Designation Dimensions Item no. mm

Welding safety blanket

1000 x 1000 098-004067-00000 2000 x 1000 098-004068-00000 2000 x 2000 098-004069-00000 2000 x 3000 098-004070-00000

SD 850°C

Proven against weld spatter, � ying sparks, grinding sparks Glass fabric High temperature coating on both sides Mechanically durable, cut and slip resistant Resistant up to 750 °C permanently, up to 850 °C for short periods

Temperature 850 °C Material thickness 2 mm Standards CE

Yes



1000 x 1000 098-004071-00000 2000 x 1000 098-004072-00000 2000 x 2000 098-004073-00000 3000 x 2000 098-004074-00000


PK 20132013-3-15

Protective glass overlays

Protective glass overlays, round z Welding safety glasses z Laminated glass, clear, splinter free

Standards EN 166 / EN 169Glass diameter 50 mmMaterial type Glass, splinter proof


Protective glass overlay 10 098-003754-00000

Protective glass overlays z Protective glass overlays z Also available as 1000 hour glass

Standards EN 166 / EN 169Characteristics spatter-resistant coatingColour code Colourless

Designation Material type PU Item no.Pc.

Protective glass overlayProtective glass overlay, 1000 h

Glass, splinter proof 100098-000206-00000098-004196-00000

Polycarbonate 094-000073-00000

SD 600°C



Yes



1000 x 1000 098-004067-00000 2000 x 1000 098-004068-00000 2000 x 2000 098-004069-00000 2000 x 3000 098-004070-00000

SD 850°C



Yes



1000 x 1000 098-004071-00000 2000 x 1000 098-004072-00000 2000 x 2000 098-004073-00000 3000 x 2000 098-004074-00000

Welding safety blankets


SK 400x400x40

As knee protection on hot materials Heat protection from 200 °C to 1300 °C

Dimensions 400 x 400 x 40 Standards CE

Yes

Designation Temperature Item no. °C

Welding cushions

200 098-004085-00000 600 098-004086-00000 850 098-004087-00000

1150 098-004088-00000 1300 098-004089-00000

SD 1150°C



Yes



450 x 450 098-004075-00000 1000 x 1000 098-004076-00000 2000 x 1000 098-004077-00000 2000 x 2000 098-004078-00000 3000 x 2000 098-004079-00000

SD 1300°C

High temperature coating on both sides Proven against welding spatter, � ying sparks, slag Silicate tissue Flexible, soft Resistant up to 1100 °C permanently, up to 1300 °C for short periods


Yes



1000 x 900 098-004080-00000 2000 x 900 098-004081-00000 3000 x 900 098-004082-00000

2000 x 1800 098-004083-00000 3000 x 1800 098-004084-00000

SD 600°C



Yes



1000 x 1000 098-004067-00000 2000 x 1000 098-004068-00000 2000 x 2000 098-004069-00000 2000 x 3000 098-004070-00000

SD 850°C



Yes



1000 x 1000 098-004071-00000 2000 x 1000 098-004072-00000 2000 x 2000 098-004073-00000 3000 x 2000 098-004074-00000

Protective equipment and safetyHeat protection

PK 20132013-3-15

Welding safety blankets

Welding cushions


Welding curtain , dark green S9

Welding curtain , dark green S9

Tear proof hem on all sides Reinforced eyelets with a distance of 21 cm � tted above Plastic push buttons with 40 cm distance for joining the curtains Flame-retardant (cl. 1, in accordance with DIN 53 438 T2) Lateral movement of the curtains possible Attachment with metal hooks or hook gliders as preferred Eye protection for arc welding

Version C pro� le or pipe

Grommets Material thickness 0.4 mm Colour Dark green, matt Standards CE

Yes

EN 1598

Designation Dimensions Weight Item no. mm kg

Welding curtain

1300 x 1600 1.3 098-003041-00000 1300 x 1800 1.5 396-000076-00000 1300 x 2000 1.6 098-003053-00000 1300 x 2200 1.7 098-003054-00000 1300 x 2400 1.9 098-003055-00000 1300 x 2600 2.0 098-003056-00000 1300 x 2800 2.2 098-003146-00000 1300 x 3000 2.3 098-003147-00000

Welding curtain red

Welding curtain red

Tear proof hem on all sides Reinforced eyelets with a distance of 21 cm � tted above Plastic push buttons with 40 cm distance for joining the curtains Flame-retardant (cl. 1, in accordance with DIN 53 438 T2) Lateral movement of the curtains possible Attachment with metal hooks or hook gliders as preferred Eye protection for arc welding


Grommets Material thickness 0.4 mm Colour Red Standards CE

Yes

EN 1598


Welding curtain

1300 x 1600 1.3 098-003158-00000 1300 x 1800 1.5 098-003159-00000 1300 x 2000 1.6 098-003160-00000 1300 x 2200 1.7 098-003161-00000 1300 x 2400 1.9 098-003162-00000 1300 x 2600 2.0 098-003163-00000 1300 x 2800 2.2 098-003164-00000 1300 x 3000 2.3 098-003165-00000

Protective equipment and safetyWelding safety curtains

PK 20132013-3-15

Stationary Curtains


Welding curtain crystal clear S0

Welding curtain crystal clear S0

Tear proof hem on all sides Reinforced eyelets with a distance of 21 cm � tted above Plastic push buttons with 40 cm distance for joining the curtains Flame-retardant (cl. 1, in accordance with DIN 53 438 T2) Lateral movement of the curtains possible Attachment with metal hooks or hook gliders as preferred Against dust, draught, wet and grind spatter


Grommets Material thickness 0.4 mm Colour Crystal clear Standards CE

Yes


Welding curtain

1300 x 1600 1.3 098-003167-00000 1300 x 1800 1.5 098-003168-00000 1300 x 2000 1.6 098-003169-00000 1300 x 2200 1.7 098-003170-00000 1300 x 2400 1.9 098-003171-00000 1300 x 2600 2.0 098-003172-00000 1300 x 2800 2.2 098-003173-00000 1300 x 3000 2.3 098-003174-00000

C-pro� le assembly system

C-pro� le assembly system

Assembly system for curtain and strip systems with C pro� le

Type Designation Version VPE Item no. Pc.

CR 40X40X2,5MM ZN 3M Rails -

1

098-003237-00000

CR 40X40X2,5MM ZN 6M

098-003238-00000

EC 90° ZN R400MM 90° elbow for C pro� le -

098-003239-00000

EC 90° ZN R1000MM

098-003240-00000

RC ZN Rail connector for C pro� le - 098-003241-00000 T-CON T-connector for C pro� le - 098-003242-00000 HLG 10

Hook glider - 10 098-003243-00000

HLG 13 13 098-003244-00000 HLG 50 50 098-003245-00000 EC CR Sealing cap, C pro� le -

1

098-003246-00000 SFIX-C Ceiling mounting, C pro� le single 098-003247-00000 SFIX 2XC double 098-003248-00000 FWFIX-C End wall mounting pro� le single 098-003249-00000 FWFIX-2XC End wall mounting, C pro� le double 098-003250-00000 LWFIX-C Lengthwise wall mounting, C

pro� le single 098-003251-00000

LWFIX-CX2 double 098-003252-00000 FIXEN-C End stop, C pro� le 098-003253-00000 SH C Ceiling suspension, C pro� le 098-003254-00000 UNIFIX C Universal rail holder for C pro� le 098-003255-00000 RH CR Carriage, C pro� le 098-003256-00000 R CR BR 1“ Carriage, pipe 1‘‘ 098-003602-00000 STAN C

C pro� le stands

40 x 40 mm,Hight max. 3.000 mm

098-003258-00000

STAN C HD 60 x 60 mm; Hight max. 3.000 mm

098-003259-00000


PK 20132013-3-15

Stationary C profile assembly system


Welding strips, dark green S9

Welding strips, dark green S9

Flame-retardant (cl. 1, in accordance with DIN 53 438 T2) Cut and holed in accordance with the desired overlap Individual strips curved on the lengthways side Suspension by means of pendulum sleeves or swing clamps Eye protection for arc welding Prices are calculated based on width and height (m2)

Version Pendulum sleeve or swing clamps Colour Dark green, matt Wide side panels 300 Standards CE

Yes

EN 1598

Designation Material thickness Weight VPE Item no. mm kg/m² m2

Welding strips, 50 mm overlapping (33%) 2.0

3.0

1

098-003198-00000

Welding safety strips, 100 mm overlap (66%)

3.8 098-003199-00000

Welding strips, 50 mm overlapping (33%)

3.0

4.8 098-003200-00000


6.0 098-003201-00000


7.2 098-003202-00000

Welding strips, dark green S9 by the metre

Welding strips, dark green S9 by the metre

Flame-retardant (cl. 1, in accordance with DIN 53 438 T2) Cut and holed in accordance with the desired overlap Individual strips curved on the lengthways side Suspension by means of pendulum sleeves or swing clamps Eye protection for arc welding

Version Maximum delivery length 50 m/roll Pendulum sleeve or swing clamps

Colour Dark green, matt Wide side panels 300 Standards CE

Yes

DIN EN 1598 1598

Designation Material thickness Weight Item no. mm kg

Welding safety strips, by by the metre

2.0 0.8 098-004055-00000 3.0 1.2 098-004056-00000

Piercing and cutting

Piercing and cutting of protection strips



for 33 % overlapping 398-000580-00000for 66 % overlapping 398-000580-00001

for 100 % overlapping 398-000580-00002


PK 20132013-3-15

Stationary Strip curtains


Welding strips, light green S7

Welding strips, light green S7


Version Pendulum sleeve or swing clamps Colour Light green Wide side panels 300 Standards CE

Yes

EN 1598



3.0

1

098-003203-00000


3.8 098-003204-00000


3.0

4.8 098-003205-00000


6.0 098-003206-00000


7.2 098-003207-00000

Welding strips, light green S7, by the meter

Welding strips, light green S7, by the meter



Colour Light green Wide side panels 300 Standards CE

Yes

EN 1598



2.0 0.8 098-004057-00000 3.0 1.2 098-004058-00000






for 100 % overlapping 398-000580-00002


PK 20132013-3-15



PK 20132013-3-15

Stationary Strip curtains

Red


Version Pendulum sleeve or swing clamps Colour Red Wide side panels 300 Standards CE

Yes

EN 1598



3.0

1

098-003208-00000


3.8 098-003209-00000


3.0

4.8 098-003210-00000


6.0 098-003211-00000


7.2 098-003212-00000

Red, by the metre

Red, by the metre



Colour Red Wide side panels 300 Standards CE DIN EN 1598



2.0 0.8 098-003604-00000 3.0 1.2 098-004059-00000






for 100 % overlapping 398-000580-00002



PK 20132013-3-15

Stationary Strips

Welding strips, crystal clear S0

Welding strips, crystal clear S0

Flame-retardant (cl. 1, in accordance with DIN 53 438 T2) Cut and holed in accordance with the desired overlap Individual strips curved on the lengthways side Suspension by means of pendulum sleeves or swing clamps Against dust, draught, wet and grind spatter

Version Pendulum sleeve or swing clamps Colour Bronze Wide side panels 300 Standards CE

Yes

EN 1598



3.0

1

098-003213-00000


3.8 098-003214-00000


3.0

4.8 098-003215-00000


6.0 098-003216-00000


7.2 098-003217-00000

Welding strips, crystal clear S0, by the metre

Welding strips, crystal clear S0, by the metre

Flame-retardant (cl. 1, in accordance with DIN 53 438 T2) Cut and holed in accordance with the desired overlap Individual strips curved on the lengthways side Suspension by means of pendulum sleeves or swing clamps Against dust, draught, wet and grind spatter


Colour Bronze Wide side panels 300 Standards CE

Yes

EN 1598



2.0 0.8 098-003714-00000 3.0 1.2 098-004060-00000






for 100 % overlapping 398-000580-00002


Assembly material for curtains

Assembly material for curtains

Assembly system for curtain and strip systems in pipe version 1“

Designation Version PU Item no. Pc.

Pipe 1‘‘ - 1

098-003225-00000 098-003226-00000

Sealing cap for pipe 1‘‘ - 098-003227-00000 Pipe clip - 098-003228-00000

Metal hooks - 10 098-003229-00000 13 098-003230-00000 50 098-003231-00000

Pipe connector for pipe 1‘‘ -

1

098-004061-00000 Ceiling mounting for pipe 1‘‘ - 098-003233-00000 Wall mounting for pipe 1‘‘ - 098-003234-00000

Stands for pipe 1‘‘

40 x 40 mm, Hight max. 3.000 mm

098-003235-00000

60 x 60 mm, Hight max. 3.000 mm

098-003236-00000

Ceiling suspension for pipe 1‘‘ 098-003232-00000 Pendulum sleeve - 5 098-003266-00000Spacer - 10 098-003267-00000


PK 20132013-3-15

Stationary Assembly material 1‘‘


Mobile Safety screen

Safety screen, strung


Light steel tube frame made of round tube with blue epoxy powder coating Film is tensioned between the upper and lower cross member of the frame Complete kit: B: 1.46 m, H: 1.90 m (� oor clearance 100 mm) Clear version not suitable as eye protection for arc welding! Wheel cannot be mounted

Material thickness 0.4 mm Standards CE

Yes

EN 1598

Type Designation Colour Version Item no. WBAS S9


Dark green, matt with welding curtain

098-003289-00000 WBAS S4 Light green 098-003290-00000 WBAS RED Red 098-003291-00000 WBAS S0 Crystal clear with curtain to pro-

tect against dust, draughts, etc.

098-003292-00000

Safety screen with curtain

Safety screen with curtain

Stable frame made of square tube with blue epoxy coating Curtain attached on upper tube with metal hook Complete kit Eye protection for arc welding

Version with welding curtain Material thickness 0.4 mm Standards CE

Yes

EN 1598

Type Designation Colour Item no. WENH S9

Safety screen with curtain Dark green, matt 098-003293-00000

WENH RED Red 098-004063-00000 WENH S4 Light green 098-003294-00000

Safety screen with curtain, 3-part

Safety screen with curtain, 3-part

Stable frame made of square tube with blue epoxy coating Curtain attached on upper tube with metal hook Complete kit Clear version not suitable as eye protection for arc welding!

Material thickness 0.4 mm Standards CE

Yes

EN 1598

Type Designation Colour Version Item no. WENH 3P S9

Safety screen with foil curtain

Dark green, matt with welding curtain

098-003296-00000 WENH 3P SRED Red 098-003297-00000 WENH 3P S0 Crystal clear with SO welding

curtain to protect against dust, drau-ghts etc.

098-003298-00000


PK 20132013-3-15




PK 20132013-3-15


Safety screen with strip curtain


Stable frame made of square tube with blue epoxy coating Complete kit (without wheels) Attachment of the strips with pendulum sleeves and spacers to the upper tube Clear version not suitable as eye protection for arc welding!

Version With welding safety strips, 300 mm Standards CE

Yes

EN 1598

Type Designation Colour Material thickness Item no. mm

WLAM S9 WLAM RED Safety screen with

strip curtain

Dark green, matt 2.0 098-003306-00000 3.0 098-003307-00000

Red 2.0 098-003308-00000 3.0 098-003309-00000

WLAM S0 Crystal clear 2.0 098-003310-00000 3.0 098-003311-00000

Safety screen with strip curtain, 3-part



Standards CE

Yes

EN 1598



strip curtain

Dark green, matt 2.0 098-003313-00000 3.0 098-003504-00000

Red 2.0 098-003315-00000 3.0 098-003316-00000


Wheel set

Wheel set for strip safety screen Consisting of 4 guide castors, two of which are adjustable

Standards CE

Yes

Designation Item no. Wheel set 098-003295-00000



PK 20132013-3-15




Version With welding safety strips, 300 mm Standards CE

Yes

EN 1598



strip curtain

Dark green, matt 2.0 098-003306-00000 3.0 098-003307-00000

Red 2.0 098-003308-00000 3.0 098-003309-00000





Standards CE

Yes

EN 1598



strip curtain

Dark green, matt 2.0 098-003313-00000 3.0 098-003504-00000

Red 2.0 098-003315-00000 3.0 098-003316-00000


Wheel set

Wheel set for strip safety screen Consisting of 4 guide castors, two of which are adjustable

Standards CE

Yes

Designation Item no. Wheel set 098-003295-00000

Extraction arms, stationary

Extraction arms, 2, 3 and 4 m


Extraction of welding fumes, gases, vapours, light dust and solvents Inner parallelogram carrier linkage with spring support Polyester fabric hose with PVC coating and steel liner 360 °C rotatable, with damper � ap Operation with ventilator or central extraction Desired position is maintained unsupported Comes with wall bracket

Standards CE

Yes

Version Hose version Connection nozzles Ø 150 mm Noise level 64 dB(A)

Designation Extraction arm Weight Item no. Overall length in m kg

Extraction arms, Hose version

2,0 17,0 098-002185-00020 3,0 20 098-002185-00010 4,0 23 098-002185-00000



Extraction arm in 5, 6 or 7 m length with boom and two joints C-bar on underside of the wall bracket Carriage can be equipped with tool and wire feed unit (up to 50 kg). Desired position is maintained unsupported Connection with ventilators or extraction � lter system possible Comes with wall bracket

Standards CE

Yes



Extraction arms, Hose version

5,0 63 098-003495-00000 6,0 66 098-003496-00000 7,0 75 098-002180-00000

Extraction arms, 7, 8, 9 and 10 m

Extraction arms, 7, 8, 9 and 10 m

Extraction arm in 7, 8, 9 or 10 m length with two booms and three joints C-bar on underside of the wall bracket Carriage can be equipped with tool and wire feed unit (up to 50 kg) Desired position is maintained unsupported Connection with ventilators or extraction � lter system possible Comes with wall bracket

Standards CE

Yes



Extraction arms, pipe version

7 142 398-000581-00000 8 145 398-000582-000009 195 398-000583-00000

10 198 398-000584-00000

Extraction arms, stationary



PK 20132013-3-15

Spare parts Extraction arms

Extraction hood with lightning kit

Extraction hood with lightning kit

Extraction hood including workplace lamps, 2 x 12 V - 70 W, including transformer box LT 1A: Start/stop automation

Standards CE

Yes

Version Lighting kit including transformer box

Designation Item no. Lighting kit 098-003031-00000 Lighting set with start/stop 098-002103-00000

Start/Stop automation

Start/stop automation via sensor on earthing cable For fans

Standards CE

Yes

Version Start/Stop automation

Designation Item no. Start/Stop automation 098-004019-00000

Replacement grating

Replacement grating

Replacement grating for extraction hood

Designation Item no. Replacement grating 098-004021-00000

Replacement hoses

Polyester fabric hose with PVC coating and steel wire spiral The hoses can be combined for lengths over 4 m

Designation For arm Item no. in m

Replacement hoses for KEMPER extraction arms

2 098-002894-00000 3, 5, 7, 9 098-002895-00000

4, 6, 8, 10 098-002897-00000

Replacement hood

Replacement hood

Extraction hood as replacement for extraction arms and telescopic arms, including rotating joint and required � xing materials

Type Designation Item no. EH OL Replacement hood without lamps 098-002908-00000 EH ML Replacement hood with lamps 098-004020-00000



PK 20132013-3-15

Fans, stationary

2000 m³/h

Specially designed for connection to extraction arms, telescopic arms and extraction cranes Casing and impeller made of spark resistant cast silumin Fan attachment to wall console with tension closure without additional bracket Direction of blowing can be selected Suitable for the transport of bulk materials, powders and similar Excellent running characteristics with low noise production

Standards CE

Yes

Version M series Engine output 0.75 kW Fan output 2000 m³/h Weight 23 kg

Designation Mains voltage Item no.

V

Fan, M series 3 x 400 098-002186-00000 1 x 230 098-002186-00010

2200 m³/h

Specially designed for connection to extraction arms, telescopic arms and extraction cranes Casing and impeller made of spark resistant cast silumin Fan attachment to wall console with tension closure without additional bracket Direction of blowing can be selected Suitable for the transport of bulk materials, powders and similar Excellent running characteristics with low noise production

Standards CE

Yes

Version M series Engine output 1,1 kW Fan output 2200 m³/h Weight 24 kg

Designation Mains voltage Item no.

V

Fan, M series 3 x 400 098-002179-00000 3 x 500 098-003050-00000

Wall holder for fans

For connection of extraction hoses up to 2200 m³

Type Designation NW Item no.

WH WH 2

Wall holder for fans with 1 extraction hose 100 098-002954-00000 150 098-002947-00000 160 098-002986-00000

Wall holder for fans with 2 extraction hoses 100 098-002966-00000 150 098-002973-00000 160 098-002994-00000

Fans, stationary



PK 20132013-3-15

Fans, stationary

Motor circuit breaker

For connecting extraction hoses, with fans up to 2,200 meters

Type Designation Version Item no.

MPK Motor circuit breaker

for 0,75 kW, 3 x 400 V 094-012631-00000for 0,75 kW, 1 x 230 V 394-000763-00000for 1,1 kW, 3 x 400 V 098-003952-00000for 1,1 kW, 3 x 500 V 394-000764-00000

w

Sound absorbers

Sound absorbers for connection to ventilators

Standards CE

Yes

Version Sound absorbers

Designation Item no. Sound absorbers 098-003022-00000

Connection material

Jointing material for securing a pipe Ø 160 mm on the outlet and connection pipe Ø 160 mm to the wall console for the extraction arms, telescopic arms and cranes

Standards CE

Yes

Version Connection material, setConnection nozzles Ø 160 mm

Designation Item no. Connection material 098-003000-00000

Connection lead

Connecting pipe made of multilayer aluminium foil

Standards CE

Yes

Connection nozzles Ø 160 mm

Designation Item no. Connection lead 098-003062-00000

Blow out vents

Blow out vents with bird protection grill, galvanised

Standards CE

Yes

Version Blow out vents with bird protection grill Connection nozzles Ø 160 mm

Designation Item no. Blow out vent 098-003015-00000


Protective equipment and safetyFume extraction

PK 20132013-3-15

Welding fume filters, mobile

powerVent

powerVent

Inner parallelogram carrier linkage with spring support Robust steel panel construction and resistant powder coating Flexible use at changing welding sites Can be rotated or tilted through 360°, with damper � ap Desired position is maintained unsupported Air which contains contaminants is separated from coarse contaminants in the pre-� lter Main � lter with a separation level of 99.9% Control light shows when changes of the � lter inserts is necessary

Standards CE

Yes

Version Hose version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Engine output 1.1 kW Fan output 2200 m³/h Connection nozzles Ø 150 mmFiltration e� ciency 99.9 % Noise level 68 dB(A) Dimensions 655 x 655 x 1020 Weight 80 kg

Designation Extraction arm Item no. m

Extraction arm 3,0 398-000578-00001

powerVent replacement � lter

Replacement � lter with frame

Standards CE

Yes

Version Replacement � lter for FM FC 1

Designation Item no. Replacement � lter for FM FC 1 098-002088-00000

Pre-� lter matting, 10 pcs

Pre-� lter matting

Standards CE

Yes

Designation Item no. Pre-� lter matting 10 pcs 098-002870-00000



PK 20132013-3-15


powerVent XL

powerVent XL

KemTex ePTFE � lter with >99.9 % � ltration e� ciency Automatic cleaning of the � lter cartridge on reaching the limit value Meets the test criteria of the IFA at the highest level (W3), also for steels with over 30% chrome and

nickel portions

Standards CE

Yes

Max. extraction capacity 1000 m³/h

Application Unalloyed, high, low alloy materials, aluminium, nonfer-rous materials

Mains voltage 3 x 400 V Engine output 1,5 kWFan output 3000 m³/h Filtration e� ciency 99,9 % Dimensions 655 x 655 x 1460 Weight 135 kg

Designation Extraction arm Item no. m 3,0 398-000579-00001

powerVent XL replacement � lter

Designation Item no. Replacement hoses for powerVent XL 098-004024-00000



Standards CE

Yes




PK 20132013-3-15

Filter Master

Inner parallelogram carrier linkage with spring support Robust steel panel construction and resistant powder coating Flexible use at changing welding sites Can be rotated or tilted through 360°, with damper � ap Desired position is maintained unsupported Air which contains contaminants is separated from coarse contaminants in the pre-� lter Main � lter with a separation level of 99.9% Control light shows when changes of the � lter inserts is necessary

Standards CE

Yes

Max. extraction capacity 1200 m³/h Version Hose version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Engine output 1.1 kW Fan output 2200 m³/h Connection nozzles Ø 150 mmFiltration e� ciency 99.9 % Noise level 68 dB(A) Dimensions 655 x 655 x 1020 Weight 80 kg


Welding fume � lter

098-003059-00000 098-002912-00000 098-002911-00000

Replacement � lter for Filter Master

Replacement � lter for Filter Master

Replacement � lter with frame

Standards CE

Yes

Version Replacement � lter for FM FC 1 Dimensions 592 x 592 x 292

Designation Item no. Replacement � lter for FM FC 1 098-002088-00000



Standards CE

Ja




PK 20132013-3-15


Welding fume � lter, mobile, IFA tested

Welding fume � lter, mobile, IFA tested

Monitoring of � lter saturation, independent cleaning of the � lter cartridge on reaching the limit value

Jointing material for securing a pipe Ø 160 mm on the exhaust and connection pipe Ø 160 mm to the wall console for the extraction arms, telescopic arms and cranes

Meets the test criteria of the Ifa at the highest level (W3), also for steels with over 30% chrome and nickel portions

Standards CE

Yes

Max. extraction capacity 1200 m³/h Version Hose version

Usage Unalloyed, low-alloyed materials, aluminium, nonfer-rous materials

Mains voltage 3 x 400 V Engine output 1.1 kW Fan output 2200 m³/h Connection nozzles Ø 150 mm Separation level 99.9 % Noise level 68 dB(A) Dimensions 655 x 655 x 1020 Weight 95 kg


Welding fume � lter, mobile, IFA tested, hose version

2,0 098-003080-00000 3,0 098-003081-00000 4,0 098-003082-00000

Replacement � lter, IFA


Main � lter for IFA mobile welding fume � lter

Standards CE

Yes

Version Main � lter

Designation Item no. Replacement � lter IFA 098-002879-00000

Welding fume � lter, mobile, with extraction arm

Mobile extraction and � lter unit Use of activated carbon � lters possible Many variants and comprehensive accessories With two hose arms, both can be rotated through 360°

Standards CE

Yes

Max. extraction capacity 1200 m³/h Version Hose version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Engine output 1.1 kW Fan output 2200 m³/h Connection nozzles Ø 150 mmFiltration e� ciency 99.9 % Noise level 68 dB(A) Dimensions 655 x 655 x 1020 Weight 95 kg


Welding fume � lter, mobile, hose version

2,0 098-003068-00000 3,0 098-003073-00000 4,0 098-003074-00000



PK 20132013-3-15

Welding fume � lter, mobile, with 2 extraction arms

Mobile welding fume extractor With two hose arms, both can be rotated through 360° Extraction hood provided with damper � aps Lighting in both extraction hoods possible Start/stop automation possible Start/stop clamp Connection cable with 16 A CEE plug Filter insert with pre-� lter

Standards CE

Yes

Version Hose version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Engine output 1.1 kW Fan output 2200 m³/h Connection nozzles Ø 150 mmFiltration e� ciency 99.9 % Noise level 68 dB(A) Dimensions 655 x 655 x 1020 Weight 95 kg


Welding fume � lter, mobile, hose version

2,0 098-003093-00000 3,0 098-003094-00000 4,0 098-003095-00000



Main � lter for IFA mobile welding fume � lter

Standards CE

Ja

Version Main � lter

Designation Item no. Main � lter IFA 098-002879-00000



Standards CE

Ja


Replacement � lter

Consumables for mobile and stationary welding fume � lters

Type Designation VPE Item no. pcs

VFM 01 Pre-� lter matting 10 098-002870-00000 HF 01 Main � lter 1 098-002867-00000



PK 20132013-3-15


Welding fume � lter XL, IFA

Welding fume � lter XL, IFA




Standards CE

Yes

Max. extraction capacity 1000 m³/h Version Pipe version


Mains voltage 3 x 400 V Engine output 1.5 kW Fan output 3000 m³/hFiltration e� ciency 99.9 % Dimensions 855 x 655 x 1475 Weight 140 kg


Cartridge � lter, mobile, Ifa tested, pipe version

2,0 098-002886-00000 3,0 098-002887-00000 4,0 098-002881-00000

Replacement � lter for � lter master XL

Designation Item no. Replacement � lter for Filter Master XL 098-004024-00000

Cartridge � lter, mobile, IFA

Cartridge � lter, mobile, IFA




Standards CE

Yes

Max. extraction capacity 1300 m³/h Version Hose version


Mains voltage 3 x 400 V Engine output 1.5 kW Fan output 3000 m³/h Separation level 99.9 % Dimensions 855 x 655 x 1475 Weight 140 kg


Cartridge � lter, mobile, Ifa tested, Hose version

098-002910-00000 098-002628-00000 098-002885-00000



PK 20132013-3-15

Filter machine, mobile Accessories

Cartridge � lter, mobile, with 2 hoses

KemTex ePTFE � lter with >99.9 % � ltration e� ciency Automatic cleaning of the � lter cartridge on reaching the limit value

Standards CE

Yes

Max. extraction capacity 2 x 700 m³/h Version Hose version Application Unalloyed and low alloy materials, aluminium Mains voltage 3 x 400 V Engine output 1,5 kWFiltration e� ciency 3000 m³/h Filtration e� ciency 99,9 % Dimensions 855 x 655 x 1475 Weight 140 kg


Cartridge � lter, mobile, hose version

2,0 098-002910-00000 3,0 098-002628-00000 4,0 098-002885-00000

Replacement � lter for cartridge � lter



HF 01 Main � lter 1 098-002870-00000



PK 20132013-3-15

Filter machine, mobile Spare parts

Extraction hood for Filter Master XL

Extraction hood including workplace lamps, 2 x 12 V - 70 W, including transformer box LT 1A: Start/stop automation

Standards CE

Yes

Version Lighting kit including transformer box

Designation Item no. Lighting kit 098-003031-00000 Lighting set with start/stop 098-002103-00000


Start/stop automation via sensor on earthing cable For fans

Standards CE

Yes



Replacement grating

Replacement grating



Replacement hoses

Polyester fabric hose with PVC coating and steel wire spiral The hoses can be combined for lengths over 4 m

Designation For arm Item no. in m

Replacement hoses for KEMPER extraction arms

2 098-002894-00000 3, 5, 7, 9 098-002895-00000

4, 6, 8, 10 098-002897-00000

Replacement hood

Replacement hood





PK 20132013-3-15

Welding hose filters, stationary Welding hose � lters, stationary

Welding fume � lter, stationary, with 1 extraction arm

For use at � xed welding sites, cabins or training workshops Space saving attachment to wall, pillar or free standing column Extraction arms available in pipe or hose version Comfortable operation via control-box Welding fume � lter works on the principle of deep � ltration Unit can be connected with the pipe system if required (due to the supports)

Standards CE

Yes

Max. extraction capacity 1200 m3/h Version Hose version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Engine output 1.1 kW Fan output 2200 m³/h Separation level 99.9 % Noise level 68 dB(A) Dimensions 655 x 655 x 1000 Weight 85 kg


Welding fume � lter, stationary, hose version

2,0 098-003106-00000 3,0 098-003107-00000 4,0 098-003084-00000 5,0 098-003085-00000 6,0 098-003086-00000 7,0 098-003112-00000

Welding fume � lter, stationary, with 2 extraction arms, 3.000 m³/h

extraction arms, 3.000 m³/h

For use at � xed welding sites, cabins or training workshops Space saving attachment to wall, pillar or free standing column Extraction arms available in pipe or hose version Comfortable operation via control-box Welding fume � lter works on the principle of deep � ltration Unit can be connected with the pipe system if required (due to the supports)

Standards CE

Yes

Max. extraction capacity 2 x 700 m³/h Version Pipe version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Engine output 1.1 kW Fan output 2200 m³/h Separation level 99.9 % Dimensions 655 x 655 x 1000 Weight 85 kg


Welding fume � lter, stationary, pipe version

2,0 098-003108-00000 3,0 098-003109-00000 4,0 098-002921-00000 5,0 098-002928-00000 6,0 098-002929-00000 7,0 098-002329-00000



PK 20132013-3-15

Welding hose filters, stationary

Protective equipment and safety Fume extraction

Welding fume � lter, stationary, with 2 extraction arms, 3.000 m³/h

extraction arms, 3.000 m³/h

For use at � xed welding sites, cabins or training workshops Space saving attachment to wall, pillar or free standing column 2 extraction hoses Comfortable operation via control-box Welding fume � lter works on the principle of deep � ltration Unit can be connected with the pipe system if required (due to the supports)

Standards CE

Yes

Max. extraction capacity 2 x 1000 m³/h Version Hose version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Engine output 1.5 kW Fan output 3000 m³/h Separation level 99.9 % Noise level 71 dB(A) Dimensions 655 x 655 x 1050 Weight 91 kg


Welding fume � lter, stationary, hose version

2,0 098-002918-00000 3,0 098-002919-00000 4,0 098-002924-00000 5,0 098-002925-00000 6,0 098-002097-00000 7,0 098-002956-00000








PK 20132013-3-15

Cartridge � lter, stationary, with 1 extraction arm

Space saving attachment to wall, pillar or free standing column Extraction arms available in pipe or hose version Self cleaning � lter cartridge Filter cartridges work according to the principle of surface � ltration Extremely high level of separation for particles under 0.4 µm Stationary welding fume extractor with two � lter cartridges

Standards CE

Yes

Max. extraction capacity 1200 m3/h Version Hose version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Fan output 3000 m³/h Separation level 99.9 % Noise level 71 dB(A) Dimensions 655 x 655 x 1355 Compressed air container 11 l Dust container 25 l Number of cleaning � lters 2 Weight 142 kg

Designation Extraction arm Engine output Item no.

m kW

Cartridge � lter stationary, Hose version

2,0 1.5 098-002902-00000 3,0

1.1

098-003117-00000 4,0 098-002903-00000 5,0 098-003118-00000 6,0 098-002904-00000 7,0 098-003119-00000

Cartridge � lter, stationary, with 2 extraction arms

Space saving attachment to wall, pillar or free standing column Extraction arms available in pipe version Self cleaning � lter cartridge Filter cartridges work according to the principle of surface � ltration Extremely high level of separation for particles under 0.4 µm Stationary welding fume extractor with two � lter cartridges

Standards CE

Yes

Max. extraction capacity 2 x 700 m³/h Version Pipe version Usage Unalloyed and low-alloyed materials, aluminium Mains voltage 3 x 400 V Fan output 3000 m³/h Separation level 99.9 % Noise level 71 dB(A) Dimensions 655 x 655 x 1355 Compressed air container 11 l Dust container 25 l Number of cleaning � lters 2 Weight 142 kg

Designation Extraction arm Engine output Item no.

m kW

Cartridge � lter stationary, pipe version

2,0 1.5 098-000161-00000 3,0

1.1

398-000164-00000 4,0 398-000165-00000 5,0 098-002085-00010 6,0 398-000366-00000 7,0 398-000367-00000

Cartridge filters, stationary



PK 20132013-3-15

Cartridge filters, stationary

Fume extraction, stationary Accessories

Extraction hood for cartridge � lter

Extraction hood for cartridge � lter

Complete lighting set, 2 x 12 V, 70 W On/O� switch on extraction hood Two � lters are required per change

Standards CE

Yes

Designation Item no. Lighting for one extraction arm 098-002103-00000Lighting for two extraction arms 098-003032-00000


Start/stop automation via sensor on earthing cable

Standards CE

Yes



Replacement grating

Replacement grating



Replacement hood

Replacement hood



Replacement � lter for cartridge � lter



HF 01 Main � lter 1 098-002870-00000



PK 20132013-3-15

Dusty

Dusty

Ultra lightweight, � exible and powerful Self-cleaning KernTex ePTFE � lter cartridge In� nitely adjustable and electronically controlled extraction

Standards CE

Yes

Connection voltage 1 x 230 / 50Hz Turbine output 240 m³/h Engine output 1,6 kW Noise level 74 dB(A) Filtration e� ciency 99,9 % Weight 21,0 kgDimensions 300 x 300 x 690 mm


High-vacuum extraction system 094-013146-00000

Dusty replacement � lter


KemTex ePTFE � lter cartridge with 1.35 m2 � lter covering 398-000363-00000

Mini Weldmaster replacement � lter

Mini Weldmaster replacement � lter

Light-weight and transportable Two step � lter Can be operated with two extraction torches Can be optionally equipped with activated carbon � lter

Standards CE

Yes

Noise level: 71 dB(A)Filtration e� ciency: 99,9%Dimensions 340 x 450 x 660 mmTurbine output 240 m3/h

Designation Connection voltage Weight Engine out-put Item no.

High-vacuum extraction

system

1 x 230 V / 50 Hz 39,0 kg 1,6 kW 098-002899-000003 x 400 V / 50 Hz 49,0 kg 1,1 kW 098-003047-00000

Replacement � lter Mini Weldmaster



High-vacuum extraction systems



PK 20132013-3-15

High-vacuum extraction systems

Extraction hoses

Diameter 45 mm

Designation Length Item no.

Replacement hoses for KEMPER high-vacuum extraction systems

2,5 m 098-003051-000005 m 098-003008-00000

10 m 098-003030-00000

Slot nozzle

Designation Width Item no.

Slot nozzle 300 mm 098-003129-00000600 mm 098-003130-00000

w

Feed nozzle

Designation Item no. Feed nozzle, � exible, with magnetic foot 098-003131-00000

Connection for torches

Designation Welding adapter Item no.

Connection for torches to join with extraction hose Ø 45 mm

42-44 mm 098-002874-0000039-42 mm 398-000585-0000030-38 mm 398-000586-00000

w

wwww



PK 20132013-3-15

Welding tables Welding tables

Welding table

Welding table

Ergonomically adapted, stable steel panel construction Robust material support Connection with ventilators or extraction � lter system possible

Standards CE

Yes

Version Connection nozzle: diam. 160 mm

Designation Dimensions Connection Item no. mm in mm

Welding table with extractor vents

800 x 1000 x 850 160 098-003013-00000 800 x 1500 x 850 250 098-003014-00000 800 x 2000 x 850 098-003036-00000

Welding table with fan


Ergonomically adapted, stable steel panel construction Robust material support Connection with ventilators or extraction � lter system possible

Standards CE Mains voltage 3 x 400 V Engine output 1.5 kW

Designation Dimensions Fan output Connections Item no. mm m³/h in mm


800 x 1000 x 850 2200 160 098-003034-00000 800 x 1500 x 850 3000 250 098-003035-00000 800 x 2000 x 850 250 098-003012-00000

Training welding table

Stable pro� le steel construction Steel plate mounting with � reclay plates and iron bar grid With positional welding device

Type Designation Dimensions Item no. W x D x H in mm

AST AST-ZW 01

Training welding table 600 x 600 x 800 098-003537-00000 900 x 600 x 800 098-002873-00000

1200 x 600 x 800 098-002875-00000 Positional welding device for training welding bench

098-003039-00000



PK 20132013-3-15

Welding tables

Plasma cutting table

Ergonomically adapted, stable steel panel construction Robust material support Stable pro� le steel construction Combination with di� erent extraction units possible

Standards CE Version Intake nozzle: 160 mm diameter

Designation Dimensions Item no. D x W x H in mm

Plasma cutting table600 x 800 x 800 098-002866-00000

600 x 1000 x 800 098-002872-00000

Travolex cutting table

Travolex cutting table

Ideal for manual cutting training Workpiece clamping system can be operated by means of a foot mechanism Can be connected to � lter or fan

Standards CE Version Intake nozzle: 160 mm diameter


Plasma cutting table 650 x 1000 x 800 098-002876-00000

Welding and grinding table

Ergonomically adapted, stable steel panel construction Robust material support Stable pro� le steel construction Combination with di� erent extraction units possible

Standards CE Version Intake nozzle: 250 mm diameterWorking height 800 mm

Designation Dimensions Item no. D x W x H in mm

Grinding table

1010 x 1060 x 1700 098-003016-000001360 x 1060 x 1700 098-003018-000001510 x 1060 x 1700 098-003019-000002000 x 1060 x 1700 098-003017-00000


Services PageGeneral information 632

Customised machine configuration 634

Commissioning 634Instruction/basic training 635Machine updates 635Parameter determination/characteristics/process optimisation 636Calibration 637

Demonstrations/training 638

Service: Servicing and repair (incl. repetition test) 639

Metallurgic testing 640

Welding tests/sample welds 641

Rent/leasing/financing 642

Declaration of warranty 642

General assembly and service conditions 643

Disposal of old equipment 644

Overview

ServicesOverview

We are your loyal and reliable partner for solutions to your individual welding tasks. We o� er you an extensive range of services and support you before and after your purchase of an EWM machine. Our EWM service is wide-ranging and ensures you can perfectly use and operate your optimally con� gured system. Service is provided at your site or at EWM, depending on the performance requirements.

100% customer-focused

EWM services

Installation, commissioning and instruction Delivery of ready-to-weld machines ex works

You will receive a tested and ready-to-operate welding system in line with your individual requirements.

Commissioning and instructionWe will be happy to assemble the individual components at your site and instruct you how to operate and handle your machine.

Presentation and training Training courses and expert training (theory and practice)

We will ensure your welding know-how is up-to-date. You can choose between standard training and individual special and expert training tailored to your needs.

Presentations and demonstration machinesWe will show you the essential properties and functions and demon-strate the capability of the EWM machines and processes. By doing so, we will work out the advantages to the user. We can also provide you with a machine for a long-time test.

Machine-related services Calibration of welding machines

We will take care of safety inspections of your welding machines and systems, check the safety standards for your employees, e.g. in terms of accident prevention, and provide quality assurance in accordance with the applicable standards and regulations.

Service: Maintenance and repairOf course, we will service and repair your EWM welding machines including a repetition test. We will also gladly o� er you a maintenance agreement which will guarantee high availability of your welding machines.



Parameter � nding and characteristicsYou will receive a characteristic from our data pool which is adjusted to your needs. If desired, we will create a new custom-ised characteristic based on your requirements.

Process optimisation and introduction of new processesOur specialist sta� will optimise the processes in accordance with your requirements or newly develop them for you.

Machine updatesFollowing a test of the software and machine version, our EWM service team will bring your device up to date with the latest technology.

Metallurgical testsWe will carry out a metallurgical test for you (non-destructive and destructive testing). You will receive a detailed report with the results of the test.

Services for all things welding

Welding trials/sample weldsOur EWM welding experts weld your sample on our machines and draw up a report with the welding results.

Welding technology services



ServicesGeneral information

PK 20132013-3-19

General information

The global economy is changing continuously. Markets evolve, requirements change, opportunities arise and fade away. Companies that are committed to supporting their customers in this kind of environment must be one thing above all, flexible.

For this reason, the EWM Group is continually expanding its worldwide presence. Our advanced manufacturing, service and training sites in key industrial and growth regions reinforce our dedication to be as close to our customers as ab-solutely possible. Continuous expansion of our network with EWM sales offices as well as committed sales and service partners ensures global availability and optimum customer service for the customers who use our products.

We believe that acting in our customers‘ interests means accepting their challenges as our own. That is why we contin-uously optimise our product and service offerings. Innovative power electronics, the latest information technology and comprehensive expertise in application issues flow into each of our four service areas and combine to create complete solutions for arc welding that offer real added value.

This price list gives you an overview of the wide range of services from EWM so that you can get the best possible results from our products.

�n Conditions�� Subject to technical modification.

��We deliver products and services on the basis of our “General Terms and Conditions of Sale” which can be found at www.ewm-group.com.

�n Sales and service partners

Please visit our website at www.ewm-group.com to find the sales and service partner closest to you.


ServicesCustomised machine configuration

PK 20132013-3-19

Customised machine configuration

�n Our offerType Designation Item no.KOS25 Customised configuration with assembly for portable and

compact systems (for details see „Services“ chapter)092-002686-00001

KOS26 Customised configuration with assembly for decompact systems (see Chapter ‚Services‘ for more information)

092-002685-00001

�n Included in delivery

Order one or more weld-ready systems and configure them precisely to your requirements by adding relevant acces-sories and options. Of course, we are also happy to advise you beforehand about the optimum configuration for your welding task. We will assemble the system at our factory according to your specifications and test the system before delivery. The following services are included (varies according to machine type and composition):

�� Mounting and assembly of trolley, cooling unit, multi-voltage module, pivot support and other accessories.

�� Connection of the intermediate hose package to power source and wire feeder.

�� Changing of the wire feed rollers and optimisation of the wire feed roller for your preferred wire.

�� Configuration of welding torch: Gas and contact tip plus liner on MIG/MAG torches, tungsten electrode, gas nozzle and collet body on TIG torches.

�� Filling of coolant container, connection of mains plug (European standard), gas supply, workpiece lead, etc.

�� A trained employee will use pre-programmed JOBs (welding tasks) to perform a test weld using the wire/gas combi-nation that you specify.


ServicesCommissioning / instruction / basic training

Commissioning

�n Included in delivery�� On-site assembly of individual components

�� Connection of the hose packages and welding cables

�� Connection of the supply lines (e.g. gas, mains, compressed air connection, etc.)

�� Insert and inch in the welding filler (MIG/MAG)

�� Adjust the wire feed system and the gas quantity

�� Explanation of basic functions and test welding

�� Tips on servicing and maintaining the machine

�� If requested (and following written or verbal agreement), we will be happy to provide additional training after com-missioning (see Chapter Instruction/Basic Training).

�n Our offer uThe hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!

Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS24 Mileage allowance KOS-S00010-00000

Instruction/basic training

Duration: 1 hour


In combination with the “customised machine configuration”, we offer you on-site commissioning. On the agreed date we commission your system at the place of installation, adjust the parameters to your current application and instruct you on the functions of the system.


Type Designation Item no.KOS27 Commissioning: 1 hour KOS-V00027-00000KOS24 Mileage allowance KOS-S00010-00000

Duration: 2 hours


This detailed two-hour instruction/basic training is designed to give you a more in-depth overview of the functionality and performance of our machines. Building upon the one-hour instruction, all functions on the welding machine are explained in detail. We closely examine your configuration and applications in order to jointly optimise the welding process with you.


Type Designation Item no.KOS29 Instruction/basic training: 2 hours KOS-V00029-00000KOS24 Mileage allowance KOS-S00010-00000


ServicesMachine updates

�n Included in delivery�� Delivery of the machine to EWM Service in Mündersbach or on-site update

�� Check of the existing software/machine version

�� Machine updated to the latest software version

�n Costs

You will be charged for replacement circuit boards and time spent. Freight costs for delivery and return will be charged according to the volume of the goods being sent.

uThe hourly rates given exclude any travel and accommodation costs incurred, as well as expenses!

�n Notes

Replacement circuit boards and any other necessary parts and software are invoiced according to the currently valid price list or, if available, the valid price quotation.

Type Designation Item no.KOS29 Machine update, hourly rate for welding experts, electrical engineers KOS-S00015-00000KOS29-I Machine update, hourly rate for development staff, technicians/engineers KOS-S00015-I0000KOS24 Mileage allowance KOS-S00010-00000

Machine updates

Repetition tests according to IEC/DIN EN 60974-4

�n Scope of services�� Safety test and test report in accordance with VDE 0544-4, IEC/DIN EN 60974-4

�� Can be carried out at your own site

�� Deadline monitoring

�n Our offer�� Time and applicable repair costs will be charged. The freight costs for the delivery and return delivery are calculated based on the goods dispatched.


Designation Item no.IInsulation test DIN EN 60974-4 KOS-S00038-00000Insulation test VDE 701 KOS-S00039-00000Machine update, hourly rate for welding experts, qualified electricians KOS-S00015-00000Machine update, hourly rate for development staff, technicians/engineers KOS-S00015-I0000Mileage allowance KOS-S00010-00000


ServicesParameter determination/characteristics/process optimisation

Parameter determination/characteristics/process optimisation

Parameter determination

�n General remarks�� The welding machine required for the following services plus common gases and welding consumables are pro-vided by EWM.

�� If special gases, parent metals and consumables are needed for parameter determination/finding of characteristics, these must be provided in adequate quantities.

�� You are required to deliver to your site at no charge your supplied samples, as well as the gases, parent metals and welding consumables. The freight costs for the return delivery are calculated based on the volume of goods dispatched.

�� Any parts and software required will also be charged as per the quotation or the current price list.

�n Included in delivery�� Parameters adjusted to your requirements

�n Our offerType Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS3-I Hourly rate for development staff, technicians/engineers KOS-A00000-I0002

Preparing a characteristic

�n Our offerType Designation Item no.KOS51 Fixed price per characteristic KOS-A00007-00001

Creating a new characteristic at our site

�n Included in delivery��We create for you a new, customised characteristic in accordance with your requirements (welding task, parent metal, welding consumable, gas, etc.)

�n Our offerType Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003

Process optimisation

�n Included in delivery�� Process optimisation or new determination according to your requirements.

�� Because any process optimisation requires a customised solution, we are unable to give a more precise description here.


Type Designation Item no.KOS49 Manual welding: hourly rate for welding experts, electrical engineers KOS-V00013-00000KOS49-01 Automated welding: hourly rate for welding experts, electrical engineers KOS-V00013-00001KOS49-I Hourly rate for development staff, technicians/engineers KOS-V00013-I0000KOS24 Mileage allowance KOS-S00010-00000


ServicesCalibration

Calibration

Our calibration service is designed for those with the highest quality expectations.

One of our service technicians uses a calibration device to adjust your welding machine. We are also happy to provide this service on-site.

�n Included in delivery�� Determining welding parameters under load

�� Correction of deviations

�� Documentation of measurement values

�� Quality assurance for reproducible welding results

�n Our offer

Freight costs for delivery and return will be charged according to the volume of the goods being sent.


Type Designation Item no.KOS60 Calibration costs per welding machine KOS-S00018-00000KOS24 Mileage allowance KOS-S00010-00000


Demonstrations/training

Demonstrations/demonstration machines

�n Included in delivery��We demonstrate for you the main features and functions as well as the performance capabilities of the machines.

��Welding on sample panels to demonstrate the various functions is included, highlighting the advantages to the user.

�� Please bear in mind that a demonstration does not represent any form of training and cannot replace a training course.

��We can provide you with a machine for a long-term test. To do this, we conclude a contract with you for limited-time use of the machine in return for a fee.


Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS3-I Hourly rate for development staff, technicians/engineers KOS-A00000-I0002KOS24 Mileage allowance KOS-S00010-00000

Training courses/advanced training courses/presentations


We offer our customers and sales partners training courses on our products, we present all new developments in our training news, we conduct welding training with different materials and help you develop excellence when it comes to service.

An updated training calendar with detailed information about individual training events is available at www.ewm-group.com in the Download area under the Service heading.

�n Our offer

At EWM:

�� At the Mündersbach technology centre

�� At the Ransbach-Baumbach Sales and logistics centre

�� At the EWM branches

uPlease note that for cancellations received less than 7 days before the start of the training course, the full course fee is payable, and for complimentary courses, €50.00 is payable for each participant.

Type Designation Item no.TRAINING 1 Standard training courses (according to training calendar) KOS-V00017-00000TRAINING 2 Special training courses (topics at customer‘s request not already covered in

training calendar)KOS-V00017-00001

TRAINING 3 Expert training courses (highly specialised, by development staff) KOS-V00017-00002KOS24 Flat rate per kilometre KOS-S00010-00000

ServicesDemonstrations/training


ServicesService: Servicing and repair

�n Included in delivery�� Repair or servicing, including repetition test, on-site or at EWM.

�n Our offer


The cost for this service is calculated from the work expense plus any applicable material costs. Spare parts required for repairs will be calculated upon the basis of the currently valid price list or a valid price quotation, to the extent not covered by our warranty terms (see Chapter Warranty Declaration).


�n Notes�� If requested, we will be happy to provide a cost estimate for the service. Cost estimates are invoiced at a flat rate of €50.00 (KOS-S00011-00000).

�� These costs are not applied if the repair work is carried out.

�� Repair work is charged based on the individual orders

�� Any repair work incurred includes the repetition test in accordance with IEC/DIN EN 60974-4Designation Item no.Electric machine repair KOS-S00034-00000Oxyfuel repair KOS-S00035-00000Plasma cutting machine repair KOS-S00041-00000Plasma hose package repair KOS-S00042-00000TIG hose package repair KOS-S00032-00000MIG hose package repair KOS-S00033-00000Hourly rate technician KOS-S00025-00000Hourly rate second technician KOS-S00030-00000Flat rate per kilometre KOS-S00010-00000

Service: Servicing and repair (incl. repetition test)

Metallurgic testing

At the EWM site

�n Included in delivery�� Non-destructive and destructive test of your welding samples

�� Metallurgic testing of your welded sample

�� Extensive report with results of the test

�n Our offer



Type Designation Item no.KOS54 Hourly rate for metallurgic testing KOS-A00009-00000KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS3-I Hourly rate for development staff, technicians/engineers KOS-A00000-I0002


ServicesWelding tests/sample welds

Welding tests/sample welds

At EWM‘s site

�n Included in delivery��Welding of samples with our machines

��Welding report with results

�� The welding machine required and the standard gases and welding consumables are provided by EWM.

�� If we will need special gases, parent metals and consumables for your sample welds, these must be provided in adequate quantities.

�n Our offer


Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003

On-site

�n Included in delivery��Welding of samples with our machines

��Welding report with results

�n Our offer



Type Designation Item no.KOS3 Manual welding: hourly rate for welding experts, electrical engineers KOS-A00000-00002KOS4-I Automated welding: hourly rate for welding experts, electrical engineers KOS-A00000-I0003KOS24 Mileage allowance KOS-S00010-00000


Rent/leasing/financing

Welding machines are capital investments. For this reason, the decision to purchase such a product is influenced not only by good welding characteristics, but also to a large extent by a good return on investment. However, at first glance returns often appear insufficient.

For example, short-term, seasonal peaks in orders, special orders or other special occasions (training, welder tests, etc.) may cause capacity bottlenecks in your production, but the temporary nature of these events does not justify the procurement costs of a new machine, causing the investment to appear not worthwhile.

In other cases, you may have an urgent need to expand long-term capacity, but find it impossible to finance the pur-chase at the current time. Or perhaps you simply want to experience the quality of our machines over a longer period of time before making a purchase decision.

In order to react flexibly to all of these scenarios, we offer you the option of renting or leasing one or several welding machines as an alternative to a direct purchase.

�n Renting EWM welding machines�� Cover short-term production bottlenecks with the latest EWM technology.

�� Durations and rent are agreed individually.

�� At the end of the contract duration, return the machine without surcharges or choose to purchase the machine with full accounting of previous rental payments.

�� Tax advantages: Rental payments may be deducted as operational expenses.

�n Leasing EWM welding machines�� Transparent, uniform rates facilitate reliable planning

�� Individualised determination of leasing rates, durations and closing charges

�� Pay-as-you-earn: The leasing rates are incurred parallel to the use of the machine and can therefore be financed from the profits.

�� This allows you to make a large investment without committing a large amount of capital.

�� Tax advantages: Leasing charges may be deducted as operational expenses.

Are you interested in a welding machine and would like to receive a price quotation? We are available to help at any time and will be happy to work with you to create a rental or leasing contract adapted to your requirements.

ServicesRent/leasing/financing


ServicesWarranty

Your warranty

Regardless of statutory warranty rights and based on our General Terms and Conditions, EWM HIGHTEC WELDING GmbH provides a 3-year warranty on its welding products starting on the date of purchase and a 5-year warranty on main transformers, output chokes, secondary rectifiers (material warranty). Other war-ranty periods apply for accessories and spare parts; these are available at www.ewm-group.com.EWM guarantees the error-free condition of the products in terms of materials and manufacture. If the prod-uct proves to be defective in terms of materials or manufacture within the warranty period, you have the right to free repair or to replacement by an appropriate product, at our discretion. On receipt by EWM, the returned product becomes the property of EWM.

Condition

The prerequisite for receiving the full 3-year warranty is to operate the products in accordance with the EWM operating instructions, observing the relevant legal recommendations and guidelines and having annual maintenance work and testing conducted by an EWM sales partner (see „Maintenance and Repair“ chapter). This is because only machines that are maintained regularly function correctly in the long term.

Making a claim

When making a claim under the warranty, please contact your authorised EWM sales partner only.

Warranty exclusion

No warranty claims can be accepted if the EWM products in question are not operated using genuine EWM accessories (such as intermediate hose package, remote control, remote control extension cable, coolant, etc.). The warranty does not apply to products that are damaged due to accidents, misuse, improper opera-tion, incorrect installation, use of force, disregard of the specifications and operating instructions, insufficient maintenance, exterior influences, acts of God or personal misfortunes. Furthermore, the warranty shall not be valid in the case of improper changes, repairs or modifications. In addition, a claim for warranty does not exist in the case of partially or completely dismantled products and interventions by persons who are not authorised by EWM, as well as in the case of normal wear.

Limitation

All claims regarding fulfilment or non-fulfilment on the part of EWM from this declaration in connection with our products are limited as follows to the replacement of the actual damages. EWM‘s liability stemming from this declaration in connection with our products is fundamentally limited to the amount that the purchaser originally paid for the purchase of the product. This limitation does not apply to personal injuries or damage to property caused by negligent behaviour on the part of EWM. In no way will EWM be responsible for lost profits, indirect or subsequent damage. EWM is not liable for damages based on the claims of third parties.

Place of jurisdiction

If the orderer is a dealer, the sole place of jurisdiction for all disputes arising directly or indirectly from the contractual relationship is that of the supplier‘s head office or branch. The purchaser gains ownership of the products supplied as replacements within the framework of the warranty adjustment at the time of the exchange.

Warranty


General assembly and service conditions

The setup, commissioning or repair of systems supplied, and the instruction of operating staff on those systems, are undertaken on acceptance of the following conditions. The Assembly and Service Terms and Conditions are based on our General Terms and Conditions of business. These terms supplement and specify the general terms for the areas of assembly and service.

1. The ordering party shall ensure that all preparations required for on-site completion of assembly work are car-ried out to ensure that the work can be started immediately on arrival. The connections for operating power and water must be provided up to the supply point, among other things. If the setup and commissioning of systems is delayed or prevented due to circumstances not under our control, the ordering party shall bear the costs for sending the personnel (travel costs, hourly rates, daily allowance, etc.) Not included in our services are electrical cabling at the installation site from the switching cabinet to the individual power consumers including installa-tion material, prop supports, building, plastering and painting work, pneumatic and water installations, roofing and other building and additional work required. Any crane and scaffolding work required shall be carried out by the customer.

2. The assembly and service rates, unless otherwise agreed, are calculated on the basis of time (incl. travel and wait-ing time) and costs. The following are also subject to charges: Allowances, accommodation, travel expenses and preparation costs required for assembly. For assembly work abroad, the additional costs, e.g. for obtaining visas, for any medical examination costs and immunisations, will be billed at cost. If additional safety tests are required for the work, e.g. radiation passport, these formalities must be completed in advance by the ordering party. The use of materials will be charged at cost + sales tax at the relevant prices valid at the time. The calculation will be carried out based on the work documentation from our engineers. The engineers are required to present their work documentation on completion of work (for extended assignments on a weekly basis) to our customers for signature. This shall also apply for flat-rate assembly work. For extended assemblies, monthly partial invoices will be generated. Time and materials required for assembly and service are acknowledged by signature, making them binding for both sides. If the ordering party refuses to sign, it shall submit a written declaration immedi-ately to that respect. If our staff are not able to obtain the signature for any other reason, the details given on the customer service invoice shall be assumed to be agreed upon. Our engineers are not authorised to submit legally binding declarations on our behalf. All agreements not covered by the assembly and service conditions shall require written confirmation.

3. Cost proposals are produced to the best of our knowledge, but are not binding. Should the price given in advance increase significantly during the maintenance work, consultation will be sought. Generation of a cost estimate is subject to a flat charge (€50.00 per estimate) but will be reimbursed when the associated contract is signed. The prices given in the cost estimates are valid for one month. Maintenance jobs with a low value are also carried out without providing a cost estimate in advance.

4. Wage costs: Per working hour (worktime, waiting time, travel time and preparation time for staff on-site and of-fice staff), based on 40 hours per week of 5 working days. Overtime and surcharges are not charged by EWM!

5. Expenses are charged in accordance with the relevant regional regulations on travel costs.

6. Travel and freight costs: We calculate the actual outlay incurred for transporting staff, their tools and their lug-gage, if incurred via public transport. When using motor vehicles (cars and service vehicles) we calculate €0.60/km. When using the train, we calculate 2nd class for travel in both directions. Flight costs will be charged at Business Class. Freight costs, for travel in both directions, for machines sent in for maintenance will be billed to the customer.

7. Overnight stays will be charged at cost. Daily allowances and overnight stays are also charged for Sundays and holidays when the engineer is not working and does not travel home for cost reasons.

8. The payment conditions in our general terms and conditions of business and delivery shall apply over and above any other agreements made where applicable. Unless written authorisation is provided, our engineers are not authorised to receive payments on our behalf. The payment due date for all services shall be 14 days net.

9. Our services are provided in the German or English language. Should other languages be required, an interpreter should be procured by the customer!

10. These general assembly and service terms and conditions shall apply from January 1, 2012. All previous assem-bly and service conditions are hereby invalidated.

ServicesGeneral assembly and service conditions


Disposal of old equipment

In accordance with Germany‘s Used Electrical Equipment Law (Elektro-Altgeräte-Gesetz), this machine does not belong in domestic waste.

In Germany, waste equipment from private households can be disposed of free of charge at local community collection points. Your local administration point can provide information on the options available.

EWM participates in an approved waste disposal and recycling system and is registered in the Used Electrical Equipment Register (EAR) under number WEEE DE 57686922.

�nManufacturer‘s declaration to end user�� According to European provisions (guideline 2002/96/EG of the European Parliament and the Council of January 27, 2003), used electric and electronic equipment may no longer be placed in unsorted municipal waste. It must be collected separately. The symbol depicting a waste container on wheels indicates that the equipment must be collected separately. Please contribute to environmental protection and ensure that this machine is placed in the appropriate collection category when you no longer intend to use the machine.

�� According to German law (law governing the distribution, taking back and environmentally correct disposal of electric and electronic equipment (ElektroG) from March 16, 2005), you are required to place used machines in a col-lection system separate from unsorted municipal waste. The public waste management utilities (communities) have created collection points at which used equipment from private households can be disposed of free of charge. It is possible that legally authorised disposal authorities will also collect used equipment from private households.

�� Please refer to your local waste collection calendar or inquire with your state or municipal government about op-tions available in your area for returning or collecting used equipment.

ServicesDisposal of old equipment


�� Steel welding

�� For EWM MIG/MAG inverter power sources alpha Q, Phoenix, Taurus Synergic, Picomig Puls

�� MIG/MAG standard welding, pulsed MIG/MAG welding and the innovative forceArc, coldArc and rootArc welding processes

�� Also for coldArc/forceArc combination options (root/fi ller and cover passes) and coldArc pulse - rootArc pulse process switching (vertical-up welds without „Christmas tree“ technique)

Certification to EN 1090 made easy!

The EWM EN 1090 WPQR Package

EWM is here to help you – and save you time and money!


�� Manufacturers of components made of steel or aluminium as per EN 1090-2/-3 according to the Construction Product Directive 89/106/EEC must introduce a factory production control system (FPC) as per EN 1090-1 and have it inspected.

�� This involves the whole manufacturing process, from the incoming order through to structural com-ponent delivery.

�� The structural design processes, welding, mechani-cal fastening elements, subcontracting and corro-sion protection must be described and documented in an FPC system.

�� The welding process must largely comply with EN ISO 3834. Parts of the standard EN ISO 3834 apply depending on the execution class: EXC1, EXC2, EXC3 or EXC4.

�� Welding procedure qualification is required to draw up welding procedure sheets.

�� The method for welding procedure qualification depends on the execution class. For the MAG weld-ing process, EWM Hightec Welding offers the option of standard welding processes as per EN 15612 and certified welding consumables as per EN 15610.

Implementing the CE marking

EWM HIGHTEC WELDING GmbH




EWM has certifi ed characteristic-related welding instructions for you in cooperation with TÜV Rheinland!

1

2

3

4

5



How to achieve a CE marking

Inform yourself

As a manufacturer, familiarise yourself with the new standard and check which execu-tion class (EXC) your construction components come under. You must then qualify your factory production control system (FPC) accordingly.

Introduction of a factory production control systemThe manufacturer introduces an FPC system in accordance with EN 1090-1. An existing system in accordance with EN ISO 9001 is suffi cient for the requirements.

Employee trainingThe manufacturer must train qualifi ed personnel for the processes described in the FPC system. For the welding process, such staff are certifi ed welders and a suitable welding supervision team (EXC 2 – SFM/EWS welding expert).

Welding process with certi� ed characteristics

You receive standard characteristic-related welding instructions for alpha Q, Phoenix, Taurus Synergic and Picomig, which save you time and money and which you can use to qualify your welding procedure specifi cation (WPS).

Inspection – Certi� cationYou enter into a contract with an accredited approval and inspection centre, such as TÜV, to have your factory production control system inspected and certifi ed in accord-ance with the Construction Products Directive.

1 - 13

52 EWM welding procedure specifi cations – extendable as required!

Customer

WPQRwelding procedure test

XX WPS

52 WPS

Use the EWM EN 1090 WPQR Package to create your own WPS within the EWM Package fi eld of application with no need for any further welding procedure tests.

Welding processes have been qualifi ed through TÜV Rheinland Industrieservice in its capacity as a Notifi ed Body. TÜV Rheinland will also provide support for qualifying factory production control systems.



The EWM EN 1090 WPQR Package can be used for the following areas of application!

EWM inverter welding machines alpha Q, Phoenix, Taurus Synergic, Picomig

Steel welding for execution classes EXC 1+2 as per EN 1090 Shielding gas: 90-80% argon, rest CO2

Parent metal: S235 or S355

MIG/MAG welding process JOB Welding consumable Diameter

Standard 89

G3Si1, G4Si1G3Si1, G4Si1

1.0 mm 1.2 mm

Pulse 89

G3Si1, G4Si1G3Si1, G4Si1

1.0 mm 1.2 mm

forceArc 180 G3Si1, G4Si1 1.2 mm

coldArc 193 G3Si1, G4Si1 1.0 mm

rootArc 206 G3Si1, G4Si1 1.0 mm

rootArc/pulse process switchingEasy welding of vertical-up welds without “Christmas tree”technique

206 G3Si1, G4Si1 1.0 mm

Acquire 52 EWM welding procedure specifi cations

B

Typ e Short description Item no.

EN 1090 EWM-WPQR EWM EN 1090 WPQR Package CD with standard welding procedure specifi cations and WPQR 090-008774-00000

Choose between Option or

�� Use EWM power sources with certifi ed characteristicsMIG/MAG standard and pulse as well as forceArc, coldArc, rootArc and for process switching

�� Acquire 52 welding procedure specifi cations from EWM- Qualification of a welding procedure specification (WPS) by an approved body is not necessary

Execution class EXC1, EXC2 for steel grades up to S355.Standard welding procedures – certi� ed characteristics

Use this opportunity to qualify the welding processes used in your company:

The EWM EN 1090 WPQR Package will save you time and money

A

A

Can be used immediately thanks to tested, approved welding consumablesAcquire 52 EWM welding procedure specifi cations

�� Use EWM welding consumables – Types up to S 275

�� Produce WPS yourself – WPS does not require separate approval- Approval is obtained through the welding consumable with the respective regulatory approval

Execution class EXC1, EXC2 for steel grades up to S275.Use of suitability-tested welding consumables.

B

Low-alloy stick electrodes Low-alloy wire electrodes

Low-alloy welding rod

Low-alloy fl ux cored wire electrodes

If you purchase suitability-tested EWM welding consumables, you save on obtaining the WPS qualifi cation:

We will gladly send you a comprehensive list of welding consumables on request. Just contact us!

Type AWS EN ISO 2560-A

SE 6013 RR E 6013 E 42 0 RR 12

SE 6013 RC E 6012 E 38 0 RC 11

SE 6013 RC Blau E 6013 E 42 0 RC 11

SE 6013 RRC E 6013 E 42 0 RC 11

SE 6013 RRB E 6013 E 35 2 RB 12

SE 7016 BR E 7016 E 42 4B 32 H5

SE 7018 BH5 E 7018 E 42 4B 32 H5

Type AWS A5.18 EN ISO 14341

SW 70S G3 ER 70S-6 G 42 3M G3Si1

SW 70S G3 Ti ER 70S-2 G 49A 2 M/A/C G11

SW 70S G4 ER 70S-6 G 42 2C G4Si1

Type AWS A5.18 EN ISO 12536

TR 70S G3 ER 70 S-A1 636-A W3 Si1

Type AWS A5.20 EN ISO 17632-A

FCW 71T Rutile E71T-1M T 42 2 P M 1 H5

FCW 71T Basic E71T-5M-J T 42 2 B M 1 H5

Type AWS A5.18 EN ISO 17632-A

FCW 70TC Metal E70C-6M/-6C T 42 2 M M/C 1 H5




CONSULTANCY / SERVICE

EWM is here to help you – and save you time and money!

Order now:

EWM will help you to comply with EN 1090 criteria!

As part of the CE marking qualifi cation process, you need to ensure qualifi cation of your welding production process by an approved testing centre by the end of the transition period (July 1, 2014). By acquiring the EWM EN 1090 WPQR Package (Welding Procedure Qualifi cation Report) and using EWM machines covered by the EWM EN 1090 WPQR package, you achieve the required qualifi cation automatically.

Save time and money by acquiring standard welding procedure specifi cations qualifi ed by the appropriate procedure tests (WPQR) directly in the EWM EN 1090 WPQR Package!

The package can be used with all machines in the alpha Q, Phoenix, Taurus Synergic and Picomig series.

You will fi nd other steps required to comply with EN 1090 criteria in the standard itself.

Qualifi cation for the welding process

Typ e Short description Item no.

EN 1090 EWM-WPQR EWM EN 1090 WPQR Package CD with standard welding procedure specifi cations and WPQR 090-008774-00000

This qualifi cation may also be used with retroactive eff ect for all aforementioned inverter machines already purchased (built in 2010 and later)!

www.ewm-group.com

EWM Virtual Welding TrainerRealistic welding training

– straightforward, fast and safe New

Highlights Realistic, hands-on welding training – straightforward, fast, and safe

MIG/MAG, TIG and MMA

Screen-based learning is the most e� ective – no additional accessories like a workpiece or helmet are required

Intuitive operation/menus for the torch – neither mouse nor keyboard are needed

Independent control boosts learning e� ectiveness

Replaces time-consuming, costly welding experiments and reduces material expenses for training by up to 35 %

Conserves resources and protects the environment

Fields of Application

Refresher courses for welders

Training for new welding tasks

Test and train production methods

Optimising production processes

Basic and advanced training

LT Virtual Welding Trainer Portable version

for instruction and on-site training

WB Virtual Welding Trainer Stationary version

for instruction and training centres

System variants

Principle structure of a virtual training system

A solution for multiple training stations

Training centre

TrainerTrainee

Workbench

LITEServer Data storage

Trainers can access all incoming data via the server or the Internet at any time.

Create a curriculum, run exercises

Real-time data, results, learning progress

www.ewm-group.com

All-rounder - Train for all common processes: MIG/MAG, TIG, MMA - Requirements-based, very practical and realistic - Simulates consumable electrodes and other welding consumables - Training using real tools

Custom con� guration - Process selection, seam type, position, layer and welding direction - Customisable tolerance range for creating a welding task that is perfectly matched to the user

Train in an e� cient, environmentally friendly and e� ective way - No material costs for workpiece, welding consumables or shielding gas - Emission-free and conserves resources - 100% learning time. No time-consuming assembly or set-up

Targeted instruction - Create custom curricula - Well-organised preparation of results enables quick and easy analysis

Learning from the ground up – Learn mode - Four sections for rapid progress: Speed, angle and distance to workpiece and welding direction

- Immediate correction thanks to three-dimensional mapping of movements, visual aids and realistic arc sounds

Improved supervision

Advantages of the EWM Virtual Welding Trainer

User-speci� c reinforcement – Test mode - Repetition of exercises without visual aids using the training objectives de� ned in the curriculum

Versatile and � exible - Welding in positions PA, PB, PC, PF, PG - The trainee learns a variety of techniques, seam types and movements

Instructive and network-capable - Continuous following and monitoring of running exercises - Overview of overall progress - Easy error analysis - Centralised data storage - Real-time updates of welding results

Extensive, intuitive display - User-friendly operating panel - Detailed statistics and diagrams - Optimum overview of learning progress

Systematic exercise methods - Educator-designed concept - Customisable levels of di� culty - Creation of sub-tasks - Orientation toward the capabilities of students and training objectives of the trainer

WB Virtual Welding Trainer Stationary version

for instruction and training centres

ClassicVirtual

Weld

Weld

• Trainee & Trainer

• Trainee

Error

Error


• Trainee

Correct error

Continuous assistance and improvement

Analysis and counselling

Analysis and counselling



All-rounder Train for all common processes: MIG/MAG, TIG, MMA

Versatile and � exible The user learns a variety of techniques, weld shapes and movements

Instructive and network-capableStraightforward analysis of mistakes and progress

Extensive, intuitive displaysExcellent overview of the student‘s progress from one task to another

Systematic practice methods The sophisticated pedagogical concept lets you customise the level of di� culty and individual tasks to match the student‘s capabilities as wellas the trainer‘s objectives

Description and functionality

Virtual welding trainer Flexible expansion options Equipment (torch and electrode holder) has highly realistic shape,

weight, and ergonomics Generate your own welding tasks Improves � ne motor skills and movement patterns during welding Independent visual control of results and welding parameters boosts

learning e� ectiveness

Di� erent modes

Targeted training – Course modeYou can con� gure training content and level of di� culty speci� cally according to the target group‘s capabilities – from the process to seam type and positions, from the tolerance range to direction and speed

Learning from the ground up – Free modeFour sections for rapid learning progress: welding speed, distance to workpiece, setting angle and welding direction, realistic arc noises and visual aids/warning signals result in immediate correction of the welding process

User-speci� c improvement – Test modeExercises without visual aids reinforce learned material consistent with the training objectives de� ned in the curriculum

Select welding process

Selection of parameters such as welding position

Setting of tolerance ranges

Evaluation of the welding training

During the welding training

EWM HIGHTEC WELDING GmbH – Simply more!

EWM has a fully coordinated system in which all components are systematically geared towards delivering consistently

high welding quality, conserving resources and reducing the workload. The advantages for our customers are obvious

– the complete product portfolio means that they only have one contact. EWM provides you with advice and service.

We also guarantee the quickest availability and delivery times for all of our products. In doing so, we take technological

responsibility for the entire welding process.

This catalogue contains the complete EWM product range from welding machines, welding torches and welding

consumables through to welding accessories.

n Advice + service

Have you got any questions which are not answered in this price list? Our global EWM branches and sales partners are happy to help and advise you at any time. You will find your local partner online at www.ewm-group.com. Alternatively, please contact the EWM works team at any time on +49 2623 9276-0 or [email protected].

n Financing

Do you only require a machine temporarily or you would like to finance it? We will naturally be happy to provide you with an attractive leasing or rental quotation. Contact us or your dealer.

n Up to five-year warranty

Our welding machines combine future-oriented, state-of-the-art technology of the highest quality in all their high-tech components. We take full responsibility for this! Each of our products is carefully checked. We have every faith in our prod-ucts and therefore provide you with a five or three-year warranty on our welding machines in accordance with the current version of the warranty conditions.

n Returns

If you do need to return a product for some reason, please discuss this with the seller in advance. Your return can only be accepted and processed to your satisfaction as quickly as possible in accordance with our return conditions if previously agreed upon and if the goods are in their original packaging. Custom-made products cannot be exchanged.

n T&Cs + technical data

All products are supplied in accordance with the Terms and Conditions of the EWM sales company. The information in our documents is non-binding. We retain the right to make changes on the grounds of technical developments or errors.

EWM HIGHTEC WELDING GmbHVertriebs- und TechnologiezentrumGrünauer Fenn 414712 Rathenow · Tel: +49 3385 49402-0 · Fax: -20www.ewm-rathenow.de · [email protected]

EWM HIGHTEC WELDING GmbHLindenstraße 1a38723 Seesen-Rhüden · Tel: +49 5384 90798-0 · Fax: -20www.ewm-seesen.de · [email protected]

EWM HIGHTEC WELDING GmbHSachsstraße 2850259 Pulheim · Tel: +49 2234 697-047 · Fax: -048www.ewm-pulheim.de · [email protected]

EWM HIGHTEC WELDING GmbHIn der Florinskaul 14-1656218 Mülheim-Kärlich · Tel: +49 261 988898-0 · Fax: -20www.ewm-muelheim-kaerlich.de · [email protected]

EWM HIGHTEC WELDING GmbHVertriebs- und LogistikzentrumSälzerstr. 2056235 Ransbach-Baumbach · Tel: +49 2623 9276-0 · Fax: -244www.ewm-ransbach-baumbach.de · [email protected]

EWM HIGHTEC WELDING GmbHEiserfelder Straße 30057080 Siegen · Tel: +49 271 3878103-0 · Fax: -9www.ewm-siegen.de · [email protected]

EWM HIGHTEC WELDING GmbHVertriebs- und TechnologiezentrumDraisstraße 2a69469 Weinheim · Tel: +49 6201 84557-0 · Fax: -20www.ewm-weinheim.de · [email protected]

EWM Schweißtechnik Handels GmbHBildstock 9/3-488085 Langenargen · Tel: +49 7543 9344-30 · Fax: -50www.ewm-langenargen.de · [email protected]

EWM Schweißtechnik Handels GmbHRittergasse 189143 Blaubeuren · Tel: +49 7344 9191-75 · Fax: -77www.ewm-blaubeuren.de · [email protected]

EWM Schweißtechnik Handels GmbHHeinkelstraße 889231 Neu-Ulm · Tel: +49 731 7047939-0 · Fax: -15www.ewm-neu-ulm.de · [email protected]

EWM HIGHTEC WELDING AUTOMATION GmbHSteinfeldstrasse 1590425 Nürnberg · Tel: +49 911 3841-727 · Fax: -728www.ewm-automation.de · [email protected]

Plants Branches More than 300 EWM sales partners worldwide

HeadquartersEWM HIGHTEC WELDING GmbHDr. Günter-Henle-Straße 856271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · [email protected]

Technology centreEWM HIGHTEC WELDING GmbHForststr. 7-1356271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -144www.ewm-group.com · [email protected]

EWM HIGHTEC WELDING GmbHDr. Günter-Henle-Straße 856271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · [email protected]

EWM HIGHTEC WELDING (Kunshan) Ltd.10 Yuanshan Road, Kunshan · New & High-tech Industry Development ZoneKunshan · Jiangsu · 215300 · People´s Republic of ChinaTel: +86 512 57867-188 · Fax: -182www.ewm-kunshan.cn · [email protected]

EWM HIGHTEC WELDING GmbHFichtenweg 14810 Gmunden · Austria · Tel: +43 7612 778 02-0 · Fax: -20www.ewm-gmunden.at · [email protected]

EWM HIGHTEC WELDING UK Ltd.Unit 2B Coopies Way · Coopies Lane Industrial EstateMorpeth · Northumberland · NE61 6JN · Great BritainTel: +44 1670 505875 · Fax: -514305www.ewm-morpeth.co.uk · [email protected]

EWM HIGHTEC WELDING (Kunshan) Ltd.10 Yuanshan Road, Kunshan · New & High-tech Industry Development ZoneKunshan · Jiangsu · 215300 · People´s Republic of ChinaTel: +86 512 57867-188 · Fax: -182www.ewm-kunshan.cn · [email protected]

EWM HIGHTEC WELDING Sales s.r.o. / Prodejní a poradenské centrumTyršova 2106256 01 Benešov u Prahy · Czech RepublicTel: +420 317 729-517 · Fax: -712www.ewm-benesov.cz · [email protected]

EWM HIGHTEC WELDING FZCO / Regional Office Middle EastLOB 21 G 16 · P.O. Box 262851Jebel Ali Free Zone · Dubai, UAE · United Arab EmiratesTel: +971 48870-322 · Fax: -323www.ewm-dubai.ae · [email protected]

EWM HIGHTEC WELDING AUTOMATION GmbHBoxbachweg 408606 Oelsnitz/V. · GermanyTel: +49 37421 20-300 · Fax: -318www.ewm-automation.de · [email protected]

EWM HIGHTEC WELDING s.r.o.Tr. 9. kvetna 718 / 31407 53 Jiříkov · Czech RepublicTel: +420 412 358-551 · Fax: -504www.ewm-jirikov.cz · [email protected]

Production, Sales and Service

Sales and Service Germany

Sales and Service International

Pulheim

Mülheim-KärlichRansbach-BaumbachMündersbach

EWM Germany.

EWM worldwide.

Czech Republic

People‘s Republic of China

United Arab Emirates

Weinheim

Siegen

More than 300 EWM sales partners worldwide

Seesen

Neu-Ulm

Langenargen

Blaubeuren

JiříkovBenešov u Prahy

Kunshan

Gmunden

Morpeth

DubaiOelsnitz

Nürnberg

EWM weltweit.

EWM Deutschland.

Tschechische Republik/

Volksrepublik China/

Vereinigte Arabische Emirate/

Österreich/Austria

Großbritannien/Great Britain

Weltweit mehr als 300 EWM Vertriebspartner

Werke/ PlantsNiederlassungen/ BranchesVertriebspartner/ Sales Partners

Rathenow

www.ewm-group.com

HeadquartersEWM HIGHTEC WELDING GmbHDr. Günter-Henle-Straße 8 56271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -244www.ewm-group.com · [email protected]

Technology centreEWM HIGHTEC WELDING GmbHForststr. 7-13 56271 Mündersbach · GermanyTel: +49 2680 181-0 · Fax: -144www.ewm-group.com · [email protected]

SaLES / CoNSuLTaNCy / SErvICE

Sales and ServiceEWM HIGHTEC WELDING GmbHIn der Florinskaul 14-1656218 Mülheim-KärlichTel: +49 261 98 88 98-0 · Fax: [email protected]

Sales and Logistics Centre EWM HIGHTEC WELDING GmbHSälzerstr. 2056235 ransbach-Baumbach · DeutschlandTel: +49 2623 9276-0 · Fax: -244www.ewm-sales.com [email protected]

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Product Catalogue

1st Edition 2013

Welding machines

Welding torches

Welding consumables

Plasma cutting

Oxy-fuel welding and cutting

Mechanisation, automation and process planning

Surface treatment


Advice and service

BlueEvolution® – the major sustainability initiative from EWM.Saves money, secures jobs and protects the environment.www.blueevolution.info

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EWM KATALOG OPREMA