EWA Existing Asset Condition Assessment

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    Substation Types

    ID Substation Type No.

    1 33/11 kV substations 8

    2 66/33 kV substations 2

    3 66/11 kV substation (total)

    Connected to power plant

    LILO (big)

    LILO (small)

    City type

    Tail feed type

    132

    2

    20

    33

    63

    14

    4 220/66 kV substations

    Connected to power plantOthers

    25

    520

    Total 167

    Note: Cut off date December 2013

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    Substation Survey

    Following substations were survey during data collection stage:

    Substation Substation

    Embassy Hawar

    Manama Rifaa

    Rifaa PS Sitra Local

    Madinat Hamad Mahazza

    Waterfront Zinj

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    Criteria for ACA - Substations

    Following criteria is used for substation assessment:Criteria Criteria

    Age Technology transfer of equipment

    Capability of increasing load demand Operational experiences related to faults

    and failuresPhysical condition of transformers,

    switchgear and cables

    Maintenance records related preventive,

    regular and emergency

    Impact of ambient temperature &

    seasonal variations

    Condition of inner components (viz. Oil,

    SF6 gas, protection relays, etc.)

    Condition of protection, control andmonitoring system

    Availability of spares

    Expansion plans for the switchgear Accidents such as fire, flood or lightning

    etc.

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    Failure Causes- Switchgear

    Causes for the failure of the switchgear are:Cause Cause

    Age and number of operations SF6 gas leakages

    Mechanical problems Frequent short circuit tripping

    Malfunctioning of protection Failure due to improper cabletermination

    Insulation failure Failure on VT & CT

    Overloading Technology transfer & spares availability

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    Failure Causes- Transformers

    Causes for the failure of the transformers are:Cause Cause

    Reduction in dielectric strength (due to

    lightning and switching impulses)

    Loose connections

    Reduction in mechanical strength Design drawbacks related to material andworkmanship

    Reduction in thermal integrity (due to

    heating or overloading)

    Oil contaminations

    Moisture Reduction in electromagnetic integrity

    (due to over excitation and over loading)

    Fire/Explosion Flood

    Insulation Failure Improper maintenance/operation

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    Failure Causes- Cables

    Causes for the failure of the cables are:Cause Cause

    Ambient temperature Lightning impulses and other system

    induced over voltages

    Overload current beyond rating Excessive tension

    Moisture and chemicals in contact Mechanical damage

    Poor temporary splices Type of back fill around direct buried

    cables or ducts

    Switching operations Fire accidents

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    Classification for ACA

    Classification based on Age

    Substation Age Age by 2015 No. Units Percentage

    33/11 kV >45 years 2 1.2

    33/11 kV, 66/33 kV >40 years 4 2.4

    33/11kV, 66/33 kV, 66/11 kV >35 years 15 9

    66/11 kV, 220/66 kV >30 years 22 13.2

    66/11 kV, 220/66 kV >25years 13 7.8

    66/11 kV >20 years 3 1.8

    66/11 kV, 220/66 kV >15 years 6 3.633/11kV, 66/11 kV, 220/66 kV

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    EPC for RefurbishmentNormal Temp. winding

    (55K)

    Above normal temp but

    below hot spot Temp

    Above hot spot temp

    (68 K)Hidd (3) Al Dur (3) Rifaa (2)

    Rifaa (1) Al Areen (3) Busaitin (1)

    Amwaj (3) Al Madinah (3) Jasra (2)

    BFH (3) Buquwwah (3) Madinat Hamad (1)

    Busaiteen (1) Busaitin (1) Umm Al Hassam (3)

    Dahiyat Al Seef (1) Dahiyat Al Seef (2) Waterfront (3)

    Khaleej Al Bahrain (3) Embassy (3)

    Marsa Al Bahrain (3) Hawar (3)

    Shamal Al Ali (3) ITN (3)

    Sitra BSP (1) Jasra (1)

    Madinat Hamad (2)

    Manama BSP (3)

    Sitra BSP (2)

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    EPC for Replacement

    1. MOCBs of substations Sitra PS and Umm Al Hassam are to be replaced with SF6.2. Electromagnetic relays are to be replaced with numerical relays stage by stage.

    3. All 220 kV LPOF cables are to be replaced with XLPE.

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    EPC for Retirement

    66/33 kV SubstationManama BSP Muharraq N

    33/11 kV Substation

    Bank Hoora

    Manama South Manama Town

    Hospital Manama BSP

    Muharraq C Muharraq N