Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
ENGINEERING CHANGE NOTICE P,. 1 0 ' 2
2. ECN Category (mark one)
Suwlemental
Change ECN Twnporary standby supersedure [I Cancel/Void [I
~ . E W tjCj4031 ......... . . . . . . . . . . . .. . . . . ... . . . ...... hi. ECN
12a. Mod i f i ca t ion Work
Yes ( f i l l out Elk.
[XI No (NA E l k s . 12b. 12c. 12d)
3. Or ig ina tor ' s Name, Organization, M S I N , and Tetephone No.
4. USQ Required? 5. Date
TA N u x a l l , SNF CVD, R3-86, 372-3739 ~~~~
6 . Project Title/No./Work Order NO.
w-441 Spent Nuc lea r Fuel Co ld Vacuum D r y i n g
9. Document Numbers Changed by t h i s ECN ( includes sheet no. and rev.)
SNF-3929, Rev. 2
7 . Bldg./Sys./Fac. No. 8. Approval
CVDF Des '3 10. Related ECN No($). 11. Related PO No.
N/A N / A
13a. Descr ipt ion o f Change 13b. Design Baseline Document? [ ] Yes [XI No R e v i s i o n i n response t o R F I HE-031 ( P a r t Model Number Change).
12b. Work Package No.
N I A
14a. Jus t i f i ca t i on (mark one)
C r i t e r i a Change [x] Design Improvement [ ] Environmental t 1 F a c i l i t y Deact ivat ion [ ] Const. Error/Omission [ ] Design Errar/Omission [ ] As-Found [ I F a c i l i t a t e Const [ ]
14b. J u s t i f i c a t i o n De ta i l s
R F I HE-031.
12c. Mod i f i ca t ion Work Complete 12d. Restored t o Or ig ina l Condi- t i o n (Temp. o r Standby ECN only)
N I A N I A
Design Authority/Cog. Engineer Design Authority/Cog. Engineer Signature B Date Signature B Date
15. D is t r i bu t i on ( include name, M S I N , and no. o f copies) RELEASE STAMP See D i s t r i b u t i o n -
A-7900-013-2 (05/96) GEF095
A-7900-01 3 1
ENGINEERING CHANGE NOTICE Page 2 of 2
'unctional Design Cdteria
3psrating Specification
:riticality Specification
:onceptUaI Design Report
iquipmsnt Spec.
:onst. spec.
'r0C"rBmmf spec.
lsndor Information
I M M~(nu.1
'SARISAR
ialefy Equipment List
ladistion Work Permit
invironrnental Impact Statement
:nvironmsnfai Report
:nvirmmental Permit
1. ECN (use no. from pg. 1)
654031
SeisrniCiStress Analysis
StresdDesign Report
Interface Confrol Drawing
Calibration Procedure
Installation Procedure
Maiirtenance Procedure
Engineering Procedure
Operating instruction
Operatino Procedure
Operational Safety Reqiiirement
IEFD Drawing
Cell Arrangement Drawiirg
Essential Material Specification'
Fac Piac Samp Schedule
Inspectla" Pian
Inventory Adiustmem Request
16. Design V e r i f i c a t i o n Required
[ I yes
[XI No
Health Physics Procedure
Sparer Multiple Unit Listing
Test PiaceduresiSpecificstlon
Component Index
ASME Coded Item
Human Factor consideration
computer Software
Electric Circuit Schedule
iCRS Procedure
Process Control ManuaiiPian
Process Flow Chart
Purchase Requwl ion
Tickler File
17. Cost Impact 18. schedule Impact (days)
ENGINEERING CONSTRUCTION
Improvement [ I [ I Delay
[ I .$ [ I .$
Addi t ional
Savings [ I $ [I (6
Addi t ional
Savings
11 [ I !O. Other Affected Documents: (NOTE: Documents l i s t e d below M i l l not be revised by t h i s ECN.) Signatures below
ind icate tha t the signing organization has been n o t i f i e d o f other a f fected documents l i s t e d below.
Document NumberlRevision Document Number/Revision Document Number Revision
N I A
21. Approvals
Design Author i ty
lesignated Cog. Eng.
kuthorized Rep. Mgr.
>A j a f e t y I /
C. Van Katwijk
Signature Design Agent
PE
PA
Safety
Design
Envi yon.
Other
DEPARTMENT OF ENERGY
Signature or a Control Number that tracks the Approval Signature
Date
A D D I T I O N A L
A-7900-013-3 (OS/%) GEF096
SNF-3929, Rev. 3
MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
Carl Van Katwijk Nuinatec Hanford, Richland, WA 99352 U S Departiiieiit of Energy Co~ilract DE-ACO6-9hRLI 3200
EDTECN: 6.5403 1 uc: 620 Org Code: 2G300 B&R Code: 39EW40400
Charge Code: I055SWA000 Tolal Pages: 13
Key Words. Matheson SCHe Pressure Regulator
Abstract: Matheson SCHe Pressure Regulator
Approved for Public Release
A-6400-073 (Otl97) (iEF32I
I 11) Document Number I
(5) Cog. Engr.
RECORD OF REVISION
(6) Cog. Mgr. Date
1 Page __
S N F - 3 9 2 9 , MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
(3) Revision
0
1
2
3
RS
ECN 653776 REVISION TO MEET SEL REV. 6
ECN 647508, REVISION TO MEET SEL REV. 6a n c
ECN 654031, PART MODEL NUMBER CHANGE
L A-7320-005 (10197)
ECNNo. NA Ccil No. CGI-SNF-D-13-PS-032 Title: MATHESON SCHe PRESSURE REGIJLATOR (SCHe TANK OUTLET)
ItemNo.: NA I Manufacturer: 1 Supplier: I
Page I or I I
Mfg. Part/Madel No.: I Supplier's PIN:
Equipment No.: SCHe-PCV-5'04. 5'23.5'43. 5'63
Procurement and/or Model No.: 8-580
Part Descnption
Specification No.: Manufacturer: Matheson W-441-P5, Rev. 2 Gas Products
Equipment Supplier (if different from manufacturer): TED
Past P.O. No.: NA
Equip. Supplier's Part No.: NA
Component Description: Dual Stage Pressure Regulator to Maintain Steady Delivery Pressure Over Wid Range of He Tank Pressure ~
1. Is the Item available from a catalogue of a qualified NQA1 supplier? (coordinate with project CGI interface Engineer or BTR)
[ 1 YES (go lo #2 below) [ X ] NO (go to procedure step 6.3.2, proceed to dedicate Item.)
. ~ . ~ . . . . .
~ ~ . . ~~ .~~ Section 2b~C~me~~ia_l_Ava@biliQ ofthe Item . . .- ~. . ~~. .
If not available from a qualified NQA1 supplier, is it available from an IS0 9000 supplief? (coordinate with project CGI interface Engineer or BTR)
[ ] YES (go t0#2 below, then go to procedure step 6.3.2, proceed to dedicate Item)
-~ _I X ] NO (so to pmcgureslep 6.3.2, proceed to dedicate Item.) 2. List of Candidate qualified suppliers or IS0 9000 suppliers
company name &type contact name phone
NA ~ ~~~ ~ ~ ~~~ ~- ~ ~
~~
3. Recommended Procurement Stralegy(coordinate with project CGI interface Engineer or BTR):
NA ~~~ ~~ ~
SNl .3929. I l w 1 ___~ ~~~ ~~ ~ ~~ ~ ~- . ~ ~ ~ ~ ~~ ~
I Commercial Grade Item Upgade Dedication Fonn ECNNo. NA CGI No. CGI-SNF-D-13-PS-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
. . ~ ~ ~~ ~~ Section 2c CGI Determination ~ ~ . .. ...~... ~~ ~~ ~
1. Question #1: Is the Item subject to design or specification requirements that are unique to nuclear facilities or activities?
[ ] YES (the Item is not commercial grade) [ X I NO (continue)
[ 1 NO (the item is not commercial grade) 2. Question#2: Is the Item used in appiications other than nuclear facllities or activities?
[ X I YES (continue) Question #3: Is the Item ordered from manufaclurerkupplier on the basis or specifications set foflh in the Published 3. product information (e.g.> manufacturefs catalog)?
[ 1 NO (the Item is not commercial grade)
[ X ] YES (continue)
[ X I All three criteria have been satisfied. The ~~ ~ Item - ... .. meets . .~ the definition .. . . ~ ~ .... of commercial .., . ~.~ grade. . . . ~
[ X ]
[ ]
Item is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class application.
Item is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant
[ ] Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class
[ ] Item was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant
Other ('like-for-like'. _I___ similar, substitution, ~. . ~ replacement . _~ evaluatioQ~..,_ application. . ~~~ ~ ~~~~
~. , ~~~~~~~ - ...,.. .
Section 3 Failure ~~ Effects ~~ Eva!uation ~~
A. ParVComponent Safety Function:
1. Pressure bo-uJry. ~ ~~~~~ ~~ _~
2. Prevent Thermal ~ Runaway ~~ ~ and ~ H2 explosion . ~ ~ ~~
3. Maintain critical function before and after seismic event.
B. PartlComponent Functional Mode: Safety Function #1:
[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function
[ X ] Passive - Change of state is not requireu for the component to perform its safety function Safety Function #2:
[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function.
[ X 1 Passive - Change of state is not required for the component to peiiom its safety function
[ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function.
[ X ] Passive - Change of state is not required for the component to perform its safety function
Safety Function #3:
C Host Component Safety Function (if applicable) NA 1 - __
07122l')')
Grade Item Upgrade Dedication Fonn SNI:-?"ZU. Rcu 3 ~~~~~~~~ . . ~~~ ~ ~~~~
CGl No. CGI-SNF-D-13-PS-032 Tntk MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
Yes[ 1 Limiting Environmentai Conditions: No 1x1 Required Safely Functions:
Environmental Condition B Quaiification Period:
Natura Phenomena Hazard (NPH) Design Required: If yes: NPH Design Requirements Yes [ X I Peiformance Categoly: PC-3
No I I NPH Design Req'ts.: Seismic Condition A HNF-PRO-97, Rev. 0 W-441 -P5, Rev. 2 Boundary, Prevent Therrnal Runaway and H2
Required Safety Functions: Maintain Pressure
Explosion, Maintain Critical Function Before and . ~. .. . ~~ ~ .. .... After .. .~~ Seismic Event ~~~~ ......... . .. . ~
~~ ~. ~ Section 5 Component Functional Classification ~~~ . .
[ X ] Safety Class (SC) [ ] General Selvice [ ]Safely Significant (SS) if parUcomponent classification is different from host componentkystem, document basis
~
~~ . ~ ~~~~~~~~
. ~ ~~ ~
Safety Analysis Report (SAR): Drawings HNF-SD-SNF-SAR-002, H-1-82165. Rev. 2
HNF-SD-SNF-SEL-002, Rev. 6 A
ASME B 31.3
Vendor Manual/Manufacturer/Suppiier information
Matheson Gases and Equipment, Regulators & Gauges, P. 234.
Other: NA
ECNNo. NA Ccil No. CGI-SNF-D-13-PS-032 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
I ' ; , ~ ~ 4 <>r I I
Cntical Charactenstics Venficahon Acceptance Cntenafloierances Arceptance ID Function
SetDoint
Nameplate - Manufacturer Matheson Gas Products ~ 1,IN 1 1. IN Component Number-
Procurement andlor Model Number Sheet1 I
8 -580 , (Per Procurement Package W- 441-P5, Rev. 2, Section G. Design Data
Maintain delivery pressure of 2 5 psig over input pressure range of 100 to 3000
X
X
Body Material 1 Brass (Note 41
Approvals: Designated Engineer:
1, IN X
Outlet Connection
Gauge Range
Weight
Pressure Boundary
3. Peflonnance Critical Characteristics (for
'h" NPT Male 1 1 . IN X
Delivery Gauge: 0-100 psig l 1. IN X
Cylinder Gauge: 0-3000 psig i Nominal 7 Ibs. 1 1, IN X
Pressure Test at 3300 psig (No Leakage-
Note 3 i
reasonable assurance that the item will perform its intended safety function s)) X
No Bubbles) 1 1, T
Environmental
Seismic Condition A -~
w i g Note 1
Note 2 ~ l , T X
I
Cominercial Grade Item Upgrade Dedication Form ~ SNF-3929. Rev. 1 ~ ~~ ~ ~~ ~~~ ~ ~ ~~~~ ~~~ ~ ~~~ ~ ~ ~ ~~~
ECNNo. NA CCil No. CGJ-SNF-D-13-PS-032 Page 5 UT I I
Title: MATHESON SCHc PRESSURE REGULATOR (SCHe TANK OUTLET) -
DETERMINATION OF FAILURE MECHANlSMSlMODES SECTION 1
Definition ADolicable to ComDonent Mechanisms Fracture
. ... .~ Separationoi a solid accompanied by little orno macroscqic plastic deformation.
Corrosion
Erosion
Open Circuit
Short Circuit
Blockage
Seizure
Unacceptable Vibration
Loss of Properties
Excess Strain
Mechanical Creep
Ductile Fracture
The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the material and its environment. Desttuction of materials by the abrasive action of moving fluids, usually accelerated by the presence of solid particles camed with the fluid. An electrical circuit that is unintentionally broken so that there is no complete path for current flow,
An abnormal connection by which an electrical current is connected to ground, or to some conducting body, resulting in excessive current flow. Clogging of a filtering medium resulting in the inability to perform its purification function or blockage of flow Binding of a normally moving i ter through excessive pressure, temperature, friction, jamming.
Mechanical oscillations produced are beyond the defined permissible iimits due to unbalancing, poor support, or rotation at criWal speeds. A loss of mechanical and physical properties of a material due to exposure to high temperatures, radiation exposure. Under the action of excessive external forces the material of the part has been deformed or distorted
From prolonged exposure to high temperature and stress, the object will show a slow change in its physical (shape and dimension] and mechanical characteristics. Fracture characterized by tearing of metal accompanied by appreciable gross plastic
, ,
under Evaluat;on ~~ . Yes [ ] No.[ X 1; If Yes, indicate failure Mode
Yes [ 1 No [ X] ; If Yes, indicate failure Mode
Yes [ j Mode
Yes [ ] Mode
Yes [ ] Mode
Yes [ ] Mode
Yes i I
No [ X j ; If Yes, indicate failure
No [ X 1 ; If Yes, indicate failure
No [ X 1; If Yes, indicate failure
No [ X 1, If Yes, indicate failure
No I X I ; If Yes, indicate failure . . . . Mode
Yes [ 1 Mode
Yes [ ] No [ X I ; If Yes, indicate failure Mode
No [ X 1; If Yes, indicate failure
Yes [ 1 No [ X 1; If Yes, indicate failure Mode
Yes [ 1 Mode
No [ X 1; If Yes, indicate failure
Yes [ ] No I X]; If Yes, indicate failure Mode
1. Regulator Body Break
___ 2 . Diaphragm Break/Failure
07/22/99
SSF-3727. Kc\. 3 Commercial Grade Item Upgrade Dedication Fonn __-~ ~ ~~ ~ ~ ~ ~~ -~~ . ~~ - ~ ~~.~ ~~~. . ECNNo. NA Ccil No. CGI-SNF-D-13-PS-032 T~tle- MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
CHECKLIST 1
ACCEPTANCE METHOD 1 SPECIAL TESTlINSPECTlON VERIFICATION
Item Description SCHe Tank Pressure Regulator
System # 13
M'mufaclurer (Address/Plioiie)
Matheson Gas Products
8800 Utica Avenue
Cucamonga, CA 91 730
(909) 987-461 1
P O #
SECTlOlri 2 CRII'ICAL CH.ZRAC1 ---I
Equip #: SCHe-PCV-5'05, 5'23, 5 *43 , 5 * 6 3 Procurement andlor Model #: 8 - 5 8 0
Supplier (AddresslPlrone)
RISTICS TO BE VERIFIED BY METHOD 1. -
1 1. Nameplate - Manufacturer
I I 2. Component Number-Procurement and/or Model Number
I 1 3. Body Material Werification may be by either inspection or tes t )
[ 1 4. Outlet Connection
-. 1 1 5. Gauge Range
I I 6. Weight
I 1 7. Pressure Boundary
SECTION 3 BY INSPECTION
* See Attaclunent H of Dcsk lnstnlction Tor S:iinpling Size
Cllaracteristic: Nameplate - Manufacturer
Sample Size*: All Items
Acceptance Criteria: Matheson Gas Products
Receipt Inspection Plan /Report #:
References (see Section 8)
Characteristic: Component Number-Procurement andlor Model Number
Sample Size*: Al l Items
Acceptance Criteria: 8 -580 , (Per Procurement Package W-441-P5, Rev. 2, Section G, Design Data Sheet
Receipt Inspection Plan I Report #:
References (sce Section X) : ): Matheson Vendor Manual, P. 234
~
-____ _s-- sl__
__D___I_-
071221"
ECNNo. NA No. CGI-SNF-D-13-PS-U32 Title: MATHESON SCHe PRESSURE REGULATOR (SCHe TANK
Clmcteristic: Outlet Connection
Sample Size": All Items
Acceptance Criteria: % " NPT Male
Receipt Inspection Plait / Report #:
References (see Section 8):
Clmcteristic: Gauge Range
Sample Size*: All Items
Acceptance Criteria: Delivery Gauge: 0-100 psig; Cylinder Gauge: 0-3000 psi9
Receipt Inspection Plan / Report #:
References (see Section 8 ) :
Chancteristic: Weight
Sample Size*: All Items
Acceptuice Criteria: Nominal 7 Ibs.
Receipt Inspection Plan / Report #: __ References (see Section 8):
Characteristic: Body Material
Sample Size*: Normal Sampling Size
Acceptance Criteria: Brass
Receipt Inspection Plaii /Report #:
___ ~_____ - - _=E -
l?,g< 7 U T 1 I
* See Attaclunent H of Desk Instnictioii for Sampling Size P
[ 1 Purchaser
[ 1 Supp l i e r~~nufac t~ i r c r** Tcstllnspectioll Location
Acceptance Criteria: Pressure Test at 3300 psig (No Bubbles )
Sample Size*: Normal Sampling Size
Actual Test Value:
07/22/99
ECNNo NA C(il No CGI-SNF-D-13-PS-032 Tde MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
Clmctcristic for Test: Setpoint
Acceptance Criteria: Maintain delivery pressure of 25 psig over input pressure range of 100 to 3000 psig. No Pressure increase above setpoint (w i th zero f low) for 96 hours.
Sample Size*: Normal Sampling Size
Actual Test Value:
Test Plan ,and Repon #:
Cllancteristic for Test: Seismic Condition A
Acceptance Criteria: Maintain critical function before and after seismic event
Sample Size*: W-441-P5, Rev. 2, Appendix 1, page 1-2, provides the seismic testing plan for these components. The seismic testing is conducted for one complete panel with the components assembled on the panel and tested as a complete assembly. The test seismically qualifies the entire assembly, including mountings, piping, and components. The number of components tested is dictated by the panel assembly design.
Actual Test Value:
Test Plan a id Report #:
References (see Scctioii X): _ _ ~ -
Rcfcrciices (sce Scctioii 8):-
**IISupplierlManufblcturcr or Oilier. IRet'c~ 10 Uil U ~ c c h I i u . 2 l iw Suppi,l-l Intol-nmlion
Pdgs x "1 I I
07/22/09
Commercial Grade Item Upgrade Dedication Form ECNNo. N A CGI No. CGI-SNF-D-13-P5-032 I- IIIIC MAlllESON SCHe PRESSURE REGUI.ATOR (SCIk IANK
-. -. _.
SNF-3929, R e v 3
Page9 of 11
- Secbon 5 Test / InspecOon Slmrnary (Acceptance Method 1)
1. SUMMARY OF VERIFIED CRITICAL CHARACTERISTICS, THEIR VERIFICATION METHODS, AND RESULTS
ITEM DESCRIPTION:
Nameplate - Manufacturer
Component Number- Procurement andlor Model Number
Body Material
Outlet Connection
Gauge Range
Weight
Pressure Boundary
Setooint
Seismic Condition A
I I Characteristics ircepiance Cnlrna Toicranccr
Matheson Gas Products
8 - 5 8 0 , (Per Procurement Package W-441-P5, Rev. 2, Section G. Design Data Sheet)
Brass
%" NPT Male
Delivery Gauge: 0-100 psig; Cylinder Gauge: 0-3000 psig
Nominal 7 Ibs.
Pressure Test at 3300 psig (No Leakage-No Bubbles)
Maintain delivery pressure of 2 5 psig over input pressure range of 100 to 3000 psig
Maintain Critical Function Before and After Seismic Event.
Number Tcrted
Veri Number Failid
ation Results
07/22/99
ECNNo. NA CGI No. CGI-SNF-D-13-P5-032 T d e MATHESON SCHe PRESSURE REGULATOR (SCHe TANK OUTLET)
Page 10 o f I I
Critical Characteristic
07/22/99
Disposition
Commercial Grade Item Upgade Dedication Form , SN1:-3929. Rcv R ~ ~
~ -- ~- ~~~ ~ ~
ECNNo NA Ccil N o CGI-SNF-D-13-PS-032 t ' q c I I 0 1 I I
OUTLET) Tnle MATHESON SCHe PRESSURE REGULATOR (SCHe TANK
Initial Procurement Documents
I I Drawings:
Fnr Critical Chalacteiistics
- [
[ ] Design Calciilatioiis
I I Installation Instnictions
] Manuals (specify type BL niniiber):
______- -- I I Calibration Instnictioiis
I 1 Manufacturer's Recoillillcndcd Soarc Elns Llsr
07/22/09
DISTRIBUTION SHEET
To Distribution Project TileNVork Order
Page 1 of 1
- Date 7/22/99
W-441, SNF-3929, Matheson SCHe Pressure Regulator (SCHe Tank Outlet)
A-6000-1 35 (1 0637)