ETON America PARTS CATALOG · 2015-09-18 · ETON America PARTS CATALOG Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts

Thunder-90

ETON America PARTS CATALOG

Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication.

Copyright ©2008-2009 ETON America, all rights reserved.


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Thunder-90

Figure No. Content Reference

Table of Contents

Cylinder, Head Crankshaft and Piston01Fan Cover and Engine Shroud03Carburetor, Reed Valve and Air Filter04Crankcase and Oil Pump05Transmission06Kick Starter and Starter Clutch07C.V.T. Driven Pulley08Engine / Engine and Oil Tank Brackets09A/C Generator and Starter Motor10Frame12Exhaust13Body Cover, Trim and Seat14Lightning-50 / Thunder-90 Graphics14aFront Bumper, A-Arms and Foot Rest15Fuel and Oil Tanks16Suspension19Front and Rear Wheels and Tires20Rear Brake21Front Brakes22Handle Bar, Levers and Cables24Rear Drive Axle and Chain25Rear Swing Arm and Chain Guards26Steering System27Electrical Parts28Tool Kit and Owner's Manual29


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Fig Ref Description Item No.QtyReq

Cylinder Head Crankshaft and Piston

1-1 1Crankshaft 90cc 6504751-1-1 1Woodruff Key 6501101-2 2Radial Ball Bearing (6204) 6501111-3 1Oil Seal LH [20x42/43x8/9] 6501121-4 1Oil Seal RH 6501131-5 1Collar 6504761-6 1Piston 90cc 6504771-7 1Piston Wrist Pin 90cc 6504781-8 1Piston Ring (Set of 2) 90cc 6504791-9 1Circle-Clip (Pair) 6506521-10 1Connecting Rod Bearing 6506531-11 2Circle-Clip 6501381-12 1Pump Drive Gear 6501361-13 1Dowel Pin 6501371-14 1Spark Plug NGK (BPR7HS) 6501031-15 4Flange Nut (M7x15) 6501071-16 1Cylinder Head 90cc 6504701-17 1Cylinder Head Gasket 90cc 6504711-18 1Cylinder 90cc 6504721-19 1Cylinder Base Gasket 6504731-20 4Stud Bolt (M7x125) 6506511-21 190cc Top End Kit 810790

Page 1 of 28Rev 4.0.0 1/2/2008


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Fan Cover and Engine Shroud

3-1 1Cylinder Air Shroud 6506543-2 1Rubber Mount Block 6501213-3 1Fan Cover (Black) 6501223-3-2 1Fan Cover Plate (Black) 8105323-3-3 1Self Taping Screw (M5x16) 6501313-3-4 1Flat Washer (M5x18x1) 6501323-4 4Pan Head Bolt & Washer (M6x20)6501233-5 1Self-Tapping Screw (M6x40) 6501243-6 1Fan 6506553-7 1O-Ring 6501263-8 3Pan Head Bolt & Washer (M6x16)6501273-9 1Deflector 6501283-10 1Throttle Cable Assembly 610013

Page 2 of 28Rev 4.0.0 1/2/2008


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Carburetor Reed Valve and Air Filter

4-1 1Reed Valve 6501404-2 1Reed Valve Gasket 6501414-3 1Air Cleaner Assembly 6501444-3-1 1Air Cleaner Element 6501454-4 1Intake Manifold 6501424-5 1Carburetor (Elec Choke 90cc) 6504874-5 1Carburetor (Manual Choke 90cc)6102054-5-1 1Manual Choke 50/70/90cc 6101974-5-2 4Carburetor Bowl Bolt 6509874-5-3 1Oil Check Valve 6500124-5-4 1Intake Cap 6510114-6 4Flange Bolt (M6x20) 6501434-9 1Manual Choke Cable 6101984-10 1Carburetor Kit (70cc & 90cc) 810531 10-1 1Pilot Jet #20 811089 10-2 1Main Jet #85 810409 10-3 1Jet Needle (*3CR4) 610401 10-4 1Needle Jet (*681 E-3) 610400 10-5 1Bowl Gasket 610405 10-6 1Carburetor Float 610406 10-7 1Carburetor Bowl Drain Bolt 610407 10-8 1Air Adjustment Screw 812390 10-9 1Throttle Adjustment Screw 812399 10-10 1Float Valve Needle 610404 10-11 1Needle Valve Seat 812401 10-12 1Throttle Valve 812402

Page 3 of 28Rev 4.0.0 1/2/2008


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Carburetor Reed Valve and Air Filter

4-11 1Electric Choke 8110904-12 1Manual Choke Kit 50/70/90cc 65010004-NP 1Main Jet #80 81041004-NP 1Main Jet #88 81109204-NP 1Main Jet #90 810408

Page 4 of 28Rev 4.0.0 1/2/2008


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Crankcase and Oil Pump

5-1 1Crankcase (LH-90cc) 6504885-2 1Rear Shock Absorber Bushing 6501505-3 1Rubber Plug 6501395-4 1Breather Hose 6501515-4-1 1Breather Joint 6509915-4-2 1Breather Hose 6509925-4-3 1Tube Clip 6101905-5 1Crankcase (RH-90cc) 6504895-6 2Pan Head Bolt (M6x22) 6500645-7 2Dowel Pin (10x14) 6501535-8 10Pan Head Bolt (M6x35) 6501545-9 1Rubber Plug 6501395-10 1Transmission Cover 6501555-11 1Transmission Cover Gasket 6501565-12 1Crankcase Cover Gasket (LH) 6501575-13 4Dowel Pin (M10x14) 6501585-14 3Pan Head Bolt (M6x20) 6501595-15 1Crankcase Cover (LH) 6505625-16 1Dowl Pin (8x31) 6501615-17 8Pan Head Bolt (M6x25) 6501635-18 1Pan Head Bolt (M6x65) 6501645-19 1Oil Filler Plug 6501655-20 1Oil Filler Plug O-Ring (13.8x26501665-21 1Flange Bolt (M8x16) 6501675-22 1Flat Washer (M7x12x1) 6501685-23 1Retainer Plate 650169

Page 5 of 28Rev 4.0.0 1/2/2008


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Crankcase and Oil Pump

5-24 1Pan Head Bolt (M6x12) 6501705-25 1Crankcase Cover Gasket (RH) 6501715-26 1Crankcase Cover 6510125-27 1Plate 6500635-28 1C.V.T. Filter Element 6506565-29 1Crankcase Air Filter Guide 8105395-30 3Nut (M6x11) 6500655-31 1Circle-Clip (45.5x17.5) 6502205-32 1Oil Pump 90cc 6504865-33 2Pan Head Bolt (M5x14) 6501355-34 1Clear_line Oil Pump Lines 811310

Page 6 of 28Rev 4.0.0 1/2/2008


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Transmission

6-1 1Counter Shaft 6505056-2 1Radial Ball Bearing (6201) 6502136-3 1Flat Washer (M11x21x1) 6502146-4 1Conical Washer (M11x60x1) 6502156-5 1Final Drive Shaft 6505066-6 1Needle Bearing 6502176-7 1Bearing (6004LUA) 6502186-8 1Oil Seal (25x35x6) 6502196-9 1Circle-Clip (45.5x17.5) 6502206-10 1Circle-Clip (34.4x1.2) 6502216-11 1Flat Washer (M20x25x1) 6502226-12 1Circle-Clip #20 6502236-13 1Drive Chain Sprocket (520x15T)6505076-14 1Sprocket Plate 6502256-15 1Bolt (M6x10) 650226

Page 7 of 28Rev 4.0.0 1/2/2008


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Kick Starter and Starter Clutch

7-1 1Starter Wheel 8105337-2 1Needle Bearing 6501787-3 1Boss Gear 6501797-4 1Flat Washer (M56x75x1) 6501807-5 1Starter Clutch 6504947-6 1Starter Motor Reduction Gear 6504957-7 1Idle Gear Shaft 6506587-8 2Flat Washer (M7x15x1) 6501847-9 1Reduction Gear Retainer Plate 6501857-10 2Pan Head Bolt & Washer (M6x14)6102017-11 1Kick Starter Spindle 6501877-12 1Torsion Spring 6501887-13 1Solid Bushing 6501897-14 1Flat Washer (M15x29x1) 6501907-15 1Circle-Clip 6501917-16 1Kick Crank 6501927-17 1Kick Pinion Gear 6501947-18 1Kick Starter Shaft Rubber Cap 651007

Page 8 of 28Rev 4.0.0 1/2/2008


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CVT Driven Pulley

8-1 1Drive Shaft 6504978-2 1Flat Washer (M5x19x1) 6501968-3 1Pan Head Bolt (M6x10) 6501978-4 1Circle-Clip 6501988-5 1Radial Ball Bearing (6003) 6501998-6 1Oil Seal (17x28x5.5) 6502008-7 1Secondary Drive Pulley 6504987-7-1 1Drive Clutch Drum 8115317-7-2 1Drive Clutch Assembly 8115287-7-3 1Drive Face Spring 8115308-8 1Flange Nut (M10x22) 6502028-9 1Radial Ball Bearing (638Z) 6502038-10 1O-Ring 6502048-11 1Drive Clutch Sliding Face 6505008-11-1 1Clutch Rollers 7.5g (Set 6) 8115258-11-2 1Slide Retainer Clips (Set 3) 8115278-12 1Collar 6505018-13 1V-Belt 6502078-14 1Primary Fixed Sheave 6505028-15 1Kick Starter Ratchet 6505038-16 1Conical Washer (M10x22) 6502108-17 1Hex Nut (M10x16x1.25) 6502118-18 1Drive Face Washer 8110208-19 1Flat Washer (M12x16x1 811127

Page 9 of 28Rev 4.0.0 1/2/2008


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Engine Brackets and Oil Tank Brackets

9-1 1Engine 90cc 8104159-2 1Pivot Pin (M8x55) 6502279-3 1Locking Flange Nut (M6x18) 6502289-4 1Engine Bracket 6502299-5 1Flange Bolt (M12 X 38) 6502309-6 1Nut (M12x20) 6502319-7 1Flat Washer (M11x18x1) 6502329-8 1** No Longer Available 610165

Page 10 of 28Rev 4.0.0 6/1/2009Copyright ©2008-2009 ETON America, all rights reserved.

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AC Generator and Starter Motor

10-1 1AC Generator 65023410-2 1Flywheel 65050810-3 1Flat Washer (M13x25x2)) 65050910-4 1Flange Nut (M12x22) 65051010-5 1Pan Head Bolt (M6x16) 65023810-6 1Starter Motor 65051110-7 1Flange Bolt (M6x20) 65014310-8 1Fly Wheel Puller Tool 650660


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Frame

12-1 1Frame 65024612-2 1Bearing (6002ZC3) 65096712-3 1Circle-Clip 65024812-4 1Rubber Damper (37 X 13 X 23) 65025012-5 2Engine Set Bolt (M10 X 85) 65025112-6 1Engine Suspension Bracket 65025212-6-1 2Bushing 65025312-8 2Engine Set Bolt (M10 X 115) 65025412-9 1Flat Washer (M11x28x1) 65026512-10 2Locking Flange Nut (M10x19) 65025512-11 2Flange Bolt (M8 X 36) 65025612-12 1Frame Number Plate 65025712-13 2Pop Rivet 65025812-14 2Locking Flange Nut (M6x11) 80050412-15 1Rear Fender Bracket (LH) 65051412-16 1Rear Fender Bracket (RH) 65051512-17 1Front Fender Bracket (LH) 65026812-18 1Front Fender Bracket (RH) 65026912-19 1Pan Head Bolt (M6 x 23) 65030712-20 4Flange Bolt (M6 X 12) 65027112-21 1Front Chain Cover 65099312-22 2Flange Bolt (M8 X 16) 650294

Page 12 of 28Rev 4.0.0 1/2/2008


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Exhaust

13-1 1** No Longer Available 65024113-2 2Flange Bolt (M6x18) 65024213-3 1Exhaust Muffler Gasket 65024313-4 1Flange Bolt (M10x22) 65024413-5 1Exhaust Muffler Type (SA) 81112113-5-1 1Muffler Hanger Bushing 81100913-5-2 1Spark Arrestor Screen 81100813-5-3 1Spark Arrestor Bolt (M5x35) 81101213-6 1Pin Hole Bolt (M10x48) 811095

Page 13 of 28Rev 4.0.0 1/2/2008


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Body Cover Trim and Seat

14-1 15EB-Front Fender (Red) 65001614-1 15EC-Front Fender (Red) 81055014-1 15ED-Front Fender (Red) 81047214-1 15EB-Front Fender (Blue) 65007314-1 15EC-Front Fender (Blue) 81054614-1 15ED-Front Fender (Blue) 81047014-1 15EB-Front Fender (Yellow) 65001514-1 15EC-Front Fender (Yellow) 81055114-1 15ED-Front Fender (Yellow) 81047414-1 15EB-Front Fender (Green) 65007414-1 15EC-Front Fender (Green) 81054514-1 15ED-Front Fender (Green) 81046814-3 15EB-Rear Fender (Red) 65001814-3 15EC-Rear Fender (Red) 81054814-3 15ED-Rear Fender (Red) 81047114-3 1** N/A - Rear Fender (Blue) 65007514-3 15EC-Rear Fender (Navy Blue) 81054414-3 15ED-Rear Fender (Blue) 81046914-3 15EB-Rear Fender (Yellow) 65001714-3 15EC- Rear Fender (Yellow) 81054914-3 15ED-Rear Fender (Yellow) 81047314-3 15EB-Rear Fender (Green) 65007614-3 15EC-Rear Fender (Green) 81054314-3 15ED-Rear Fender (Green) 81046714-10 15EB/C/D-Handlebar Cover (Red)65002814-10 15EB/C/D-Handlebar Cover (Blue)650079


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Body Cover Trim and Seat

14-10 15EB/C/D-Handlebar Cover (Ylw)65002714-10 15EB/C/D-Handlebarr Cover (Grn)65008014-2 4Bolt Washer & Nut (M6x18) 65026214-3 15EA-Rear Fender (Lt.Green) 65052714-4 1Lightning Graphic (Yellow) 65066814-04 1Thunder Graphic (LH) 65048014-05 1Thunder Graphic (RH) 65048114-06 10Rear Fender Plug 65009214-07 1Warning Label (Passenger-Y12) 65101814-08 1Warning Label (Y12) 81106514-09 1MFD Label 65030614-11 2Pan Head Bolt (M6x25) 65016314-12 1Bolt & Washer (M6x20) 65090114-13 2E-TON Logo Emblem (Silver) 75027014-14 4Warning Label (Muffler) 65099414-15 10Warning Label(Max 15mph) 65101914-17 1E-TON Graphic 75027114-18 1** N/A - 5EB Seat 65003314-18 1Seat (5EC0) 81054714-18 1NXL - Seat Assembly 81046614-19 1Seat Latch 70040714-20 15EB/C/D - Fender Flare (LH) 65002514-21 15EB/C/D - Fender Flare (RH) 65002314-22 10Button Head Bolt (M6x18) 650943






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Lightning 50 Thunder 90 Graphics

14a-1 1E-TON Logo Emblem (Silver) 75027014a-2 1Green Front Fender Graphic Ant81051514a-2 1Blue Front Fender Graphic Ante81050414a-2 1Red Front Fender Graphic Anter81049514a-3 1Green Front Fender Graphic LH 81051414a-3 1Blue Front Fender Graphic LH 81050314a-3 1Red Front Fender Graphic LH 81049414a-4 1Green Front Fender Graphic RH 81051314a-4 1Blue Front Fender Graphic RH 81050214a-4 1Red Front Fender Graphic RH 81049314a-5 1Green NXL-90 Graphic RH 81051014a-5 1Blue NXL-90 Graphic RH 81050014a-5 1Red NXL-90 Graphic RH 81050914a-6 1Green NXL-90 Graphic LH 81051214a-6 1Blue NXL-90 Graphic LH 81050114a-6 1Red NXL-90 Graphic LH 81051114a-7 1Green Rear Fender Graphic RH 81050714a-7 1Blue Rear Fender Graphic RH 81049814a-7 1Red Rear Fender Graphic RH 81048914a-8 1Green Rear Fender Graphic LH 81050814a-8 1Blue Rear Fender Graphic LH 81049914a-8 1Red Rear Fender Graphic LH 810490

Page 16 of 28Rev 4.0.0 1/2/2008


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Front Bumper A Arms and Foot Rest

15-1 1Suspension Arm (LH) 65028015-2 4Bushing 65025315-3 2Oil Containing Bushing (015.5)65028215-4 2Oil Containing Bushing (17) 65028315-5 1Suspension Arm (RH) 65028415-6 2Dust Cover 65028515-7 2Dust Seal 65028615-8 4Flange Bolt (M10x48) 65028715-9 4Locking Flange Nut (M10x19) 65025515-10 2Grease Zerk 65028915-11 2Grease Zerk Cap 65029015-12 1Footrest Support 65051915-12-1 2Footrest Rubber 65101315-12-2 4Flange Bolt (M8 X 16) 65029415-12-3 2Bolt & Washer (M6x12) 65000515-13 4Flange Bolt (M10x22) 65024415-14 1Front Bumper 65029315-15 2Flange Bolt (M8 X 16) 65029415-16 2Flange Bolt (M6 X 12) 650271

Page 17 of 28Rev 4.0.0 1/2/2008


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Fuel and Oil Tanks

16-1 1Oil Tank 65032216-2 1Oil Tank Cap 65032316-3 4Bolt & Washer (M6x20) 65090116-4 1Oil Tank Pad 65032516-5 1Fuel Tank 81100516-6 1Fuel Tank Cap 65032716-7 1Fuel Filter & Lines 65032816-7-1 1Fuel Filter Element 80000216-7-2 4Fuel Line Clip - A 61000816-07-3 1Fuel line - A 61000616-7-4 1Fuel Line - B 61000716-8 1Main Fuel Line 65032916-8-1 1Fuel Line Clip - A 61000816-8-2 1Fuel Line Clip - B 61001116-9 1Reserve Fuel Line 65033016-9-1 1Fuel Line Clip - A 61000816-9-2 1Fuel Line Clip - B 61001116-10 1Fuel Petcock 65033116-11 2Pan Head Bolt (M5x16) 65033216-12 2Foam Pad (5x10x200) 65033316-13 1Breather Tube 65085316-14 1Oil Level Label 65053316-15 1Fuel Cap Neck Seal 65086216-16 1Nut (M6x10) 75033416-17 1¼ X 3 ClrStone Fuel Filter 990017

Page 18 of 28Rev 4.0.0 1/2/2008


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Suspension

19-1 2Front Shock Absorber 65053419-2 6Pin Hole Bolt (M10 X 40) 65099719-3 4Locking Flange Nut (M10x19) 65025519-4 1Rear Shock Absorber 65003619-5 5Cotter Pin (1/8 x 1) 65033919-6 1Hair Pin Cotter 750318

Page 19 of 28Rev 4.0.0 1/2/2008


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Front Rear Wheels and Tires

20-1 2USE 610163 tire (18x7x8) - The65083420-2 2Wheel Rim (8x5.5 AT26) 65053720-3 2Front Brake Drum 65053820-3-1 8Stub Bolt (M10x33) 61004020-4 4Oil Seal (22x35x7) 65034520-5 2Inner Spacer (15x21.7X15) 65034620-6 2Outer Spacer (15x21.7x10) 65034720-7 2Bearing (6002LU) 65099920-8 2Bearing (6003LU) 75038520-9 2Castle Nut (M12x16) 65035020-10 2Flat Washer (M12x20x2) 61013920-11 2Cotter Pin (1/8 x 1-1/2) 65035220-12 2Rubber Hub Cap 65035320-13 2Flat Washer (M10x40x4) 65035420-14 8Locking Flange Nut (M10x20) 65096120-15 2Shaft Connector 65069820-16 2Wheel Rim (8x5.5 AT26) 65053720-17 8Locking Flange Nut (M10x20) 65096120-18 2Front Tire (18x7x8) 61016320-19 2Flat Washer (M14x40x5)) 65036820-20 2Flat Washer (M15x24x2) 80029120-21 2Castle Nut (M14x19) 80052520-22 2Cotter Pin (1/8 x 1-1/2) 65035220-23 2Rubber Hub Cap 650353

Page 20 of 28Rev 4.0.0 1/2/2008


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Rear Brake

21-1 1Rear Axle Bearing Seat 65038421-2 1Inner Axle Spacer 65038521-3 2Bearing (6006ZZ) 65038621-4 1Oil Seal (42x55x8] 65081121-5 2Oil Seal (014x020x4) 65038821-6 1Rear Brake Cam 65038921-7 1Rear Brake Arm 65039021-8 1Rear Brake Shoes 65039121-9 1Rear Brake Wear Indicator 65039221-10 1Brake Return Spring 65039321-11 1Bolt (M6 X 30) 65039421-12 4Flange Bolt (M12 X 25) 65039521-13 1Oil Seal [38x55x10] 65048321-14 1Rear Drum Cover 65054421-15 1Oil Seal (38 X 52 X9) 65054521-16 6Pan Head Bolt & Washer (M6x12)65039921-17 1Collar 65097621-18 1Rear Brake Drum 65054621-19 1Rear Drum Cover Gasket 65040421-20 1Drain Tube 65097921-21 1Purge Hole Plug 65040621-22 2Rear Brake Cable 65040721-23 2Nut (M8x15) 65004621-24 2Spring Washer (M8x14x2) 65042421-25 2Flat Washer (M13x23x2) 650082

Page 21 of 28Rev 4.0.0 1/2/2008


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Front Brakes

22-1 1Front Brake Panel (LH) 65037122-2 1Front Brake Arm (LH) 65037222-3 1Front Brake Wear Indicator 65037322-4 1Front Brake Panel (RH) 65037422-5 1Front Brake Arm (RH) 65037522-6 1Front Brake Wear Indicator 65037322-7 2Front Brake Arm Cam 65037722-8 2Front Brake Shoes 65037822-9 2Brake Shoe Spring 65037922-10 2Brake Panel Felt Seal 65038022-11 2Brake Return Spring 65038122-12 2Bolt (M5 X 24) 65038222-13 2Front Brake Cable 610078

Page 22 of 28Rev 4.0.0 1/2/2008


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Handle Bar Levers and Cables

24-1 1Handlebar 65004724-2 2Handlebar Grip 65041024-3 1Handlebar Clamp (Bottom) 65041124-4 1Handlebar Clamp Cap (LH) 65041224-5 1Handlebar Clamp Cap (RH) 65041324-6 1Socket Bolt (M6 X 25) 65055824-7 1Brake Lever (LH) 65080624-7-1 1Lever (only- LH) 65080524-7-2 1Brake Safety Switch 80055424-8 1Front Brake Lever (RH) 65080824-8-1 1Lever, (Only-RH) 65080724-8-2 1Throttle Lever (RH) 61015024-8-3 1Throttle Cover Assembly 81242524-8-4 1Pan Head Bolt (M5x25) 80022124-8-5 1Nut (M5x8) 81321324-9 2Front Brake Cable 61007824-10 1Rear Brake Cable 65004524-11 1Throttle Cable Assembly 610013


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Rear Drive Axle and Chain

25-1 1Rear Axle 65055025-2 1Rear Sprocket 520x28T & Holder65055125-2-1 1Rear Sprocket Holder 65042225-2-2 1Rear Sprocket (M520x28T) 61003725-2-3 4Stud Bolt (M10x25)) 65055225-2-4 4Locking Flange Nut (M10x19) 65025525-3 2Rear Axle Nut (M28x35x8) 65055525-4 1Drive Chain (520x70T) 65008125-5 1Upper Rear Chain Guard 81104625-6 2Flange Bolt (M8 X 12) 65040225-7 1Chain Adjuster 65096625-8 1Master Link #520 810591

Page 24 of 28Rev 4.0.0 1/2/2008


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Rear Swing Arm and Chain Guards

26-1 1Swing Arm 65001126-2 1Swing Arm Spacer (20x14.1x254)65027426-3 2Swing Arm Seal Cover 65027526-4 2Oil Containing Bushing (020) 65027326-5 1Swing Arm Chain Protector 65027626-6 1Swing Arm Set Bolt (M14 X 285)65027726-7 2Flange Bolt (M8 X 12) 65040226-8 1Brake Skid Plate 65040126-9 2Flange Bolt (M8 X 12) 65040226-10 1Chain Skid Plate 65042626-11 3Spring Washer (M8x14x2) 65042426-12 1Chain Adjuster 65096626-13 3Flange Bolt (M8 X 16) 650294

Page 25 of 28Rev 4.0.0 1/2/2008


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Steering System

27-1 1Steering Shaft 81105827-2 1Oil Seal (18x32x7) 65043027-3 1Oil Seal (22x35x7) 65034527-4 1Inner Spacer (15x21.7X15) 65034627-5 1Locking Flange Nut (M14x25) 65027827-6 2Locking Flange Nut (M8x18) 65027927-7 1PU Bushing Sleeve 65043527-8 1Knuckle (LH) 70022127-9 1Knuckle (RH) 70022727-10 2Locking Flange Nut (M10x20) 65043827-11 4Locking Flange Nut (M10x19) 65025527-12 1Steering Tie Rod (LH) 65044027-12-01 1Stud Bolt (M10x195) 61004827-12-02 1Tie Rod End (LH) 61005427-12-03 1Tie Rod End (RH) 61005627-12-04 1Nut (RH) (M10x16) 61005027-12-05 1Nut (LH) (M10x16) 61005127-13 1Steering Tie Rod (RH) 65044127-13-01 1Stud Bolt (M10x195) 61004827-13-02 1Tie Rod End (LH) 61005427-13-03 1Tie Rod End (RH) 61005627-13-04 1Nut (RH) (M10x16) 61005027-13-05 1Nut (LH) (M10x16) 61005127-14 2Steering Shaft Clamp 65044227-15 5Cotter Pin (1/8 x 1) 650339

Page 26 of 28Rev 4.0.0 1/2/2008


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Electrical Parts

28-1 1Main Wire Assembly 65005328-1-1 1Fuse (7A) 65056528-2 1Battery (GTX5L-BS) 75017328-3 1Handlebar Switch 65071928-4 1Ignition Key Switch (4wire) 65072028-5 2Pan Head Bolt (M5x16) 65033228-6 1Pan Head Bolt & Washer (M6x12)65039928-7 2Pan Head Bolt & Washer (M6x20)65045428-8 1Ignition Coil 65045528-9 1C.D.I. Module (Stepper Pod) 81111428-10 1Rectifier 65045728-11 1Resistor 65045828-12 1Starter Relay 65045928-13 1Pan Head Bolt (M6x12) 65031128-14 2Foam Pad 65072328-15 1Battery Strap 65100528-16 1Horn 65097528-17 1Safety Tether Switch- Pre 2005650452

Page 27 of 28Rev 4.0.0 1/2/2008


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Thunder-90


Accessories and Manuals

29-1 1Owner's Manual-AXL-50/90 65006129-2 1Tire Pressure Gage 80052929-3 1Tool Kit 65072829-4 1Tool Kit Retainer Strap 65072729-5 1Blank Key (Left Cut) 61000929-6 1Blank Key (RH Cut) 81000929-7 1Chassis Plate (RXL 50M-90R) 99001029-11 1¼ X 3 ClrStone Fuel Filter 99001729-12 1Hi-Flo Fuel Line Kit (Blue) 99001529-13 1Color Key Comfort Grip (Blue) 99001129-13 1Color Key Comfort Grip (Ylw) 990012

Page 28 of 28Rev 4.0.0 1/2/2008


Documents

ETON America PARTS CATALOG · 2015-09-18 · ETON America PARTS CATALOG Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts