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North America Equipment List Printed on HP Indigo 12000.

Equipment List North America Equipment List North America DG3 … · 2021. 2. 19. · • Inspire Designer • Inspire Content Manager • Inspire Scaler Digital Proofing • EFI

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Page 1: Equipment List North America Equipment List North America DG3 … · 2021. 2. 19. · • Inspire Designer • Inspire Content Manager • Inspire Scaler Digital Proofing • EFI

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

North AmericaEquipment List

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

North AmericaEquipment List

Printed on HP Indigo 12000.Rev. 02/2021

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000

North AmericaEquipment List

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000

North AmericaEquipment List

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000 www.dg3.com

Page 2: Equipment List North America Equipment List North America DG3 … · 2021. 2. 19. · • Inspire Designer • Inspire Content Manager • Inspire Scaler Digital Proofing • EFI

General CapabilitiesPre-Press

DG3 uses a variety of formatting and imposition software. This includes Adobe Creative Suite and Quark for desktop publishing; PREPS for imposition; and all versions of Adobe Acrobat. PDF editing is through PitStop and Kodak Prinergy software. The Pre-press Department operates on PC and Macintosh platforms.

We use a variety of data transfer and encryption methods, including: FTP, SFTP, HTTP, HTTPS, XML, Secure XML, WAM, NET, Kodak InSite and NDM. Our production websites have VeriSign certificates and are monitored 24x7x365. DG3 is a G7 System Certified company registered with IDEAlliance.

Pre-Press Workflow System

• Kodak Prinergy workflow including Kodak InSite and ColorFlow• Enfocus Switch• Enfocus Pitstop Server• Xerox Freeflow

Data Management

• Quadient Software• Inspire Designer• Inspire Content Manager• Inspire Scaler

Digital Proofing

• EFI Fiery XF RIP• Epson Stylus Pro 9900 with onboard Spectro • Epson Sure Color P9000 with onboard Spectro • Epson Sure Color P9570 with onboard Spectro• Canon ImpoProof 8400s

Digital Scanning

• Xerox DigiPath Scanning Stations• UMAX Astra 2400S Scanner

Plate Output

• Kodak MAGNUS 800 Fully-automated Five-cassette Direct-to-plate • Creo Spectrum Trendsetter Direct-to-plate: Metal

Information Security

• 24-hour access controlled and guarded facilities • SSAE 16 Certified• PCI Compliant• HIPAA and Hi Trust Compliant• Full Disaster Continuity and Recovery Plan

Quality

• Lean Six Sigma Black Belt Program• ISDM-compliant (Integrated Service Delivery Model)• G7 Master Certification • 5000° Kelvin Color Viewing Stations• Temperature and Humidity Controlled Pressroom, Pre-press, Digital, and CTP Departments• Color Viewing Rooms• Computerized Inventory and Shipping Control System• Monarch Automatic Count• Pressroom, Pre-press, and Bindery Quality Assurance• Optigraph Signature Recognition System• GTI Transparency Viewers• ICC Color Profiling• Atmospheric Climate Control• Ink Plant and Testing Lab• Reverse Osmosis Water System

Hours of Operation DG3 operates three shifts, 24x7. Weekend and extended hours are available.

• Kleen-Stik Application • Six StreamFeeder for inserting PIs and cards• Rollem Score/Pest Unit • Polar 54” Automatic Paper Cutter• Polar 61” Automatic Paper Cutter

Folding

• Two MBO Perfection Auto Bundlers with 32” Continuous Feed Folder• Two MBO 20” Soft Fold Units• Three MBO 30” Continuous Feed Folding Machines• Four MBO 36” Continuous Feed Folding Machines• Five Stahl 30” Continuous Feed Folding Machines• H&H Miniature Folding with Eight-plate Parallel Capability• Four 20” Z-Knife Hard Folders• Two Fully Automatic Paper Banding Machines• Heidelberg 6/6 Folder

Saddle Stitching

• All Saddle Stitchers can Run Two Deep• Six-Pocket Muller Martini Bravo High Speed Saddle Stitcher with Cover Feeder• Twelve-Pocket Muller Martini Saddle Stitcher with Cover Feeder• Six-Pocket Muller Martini Prima with Cover Feeder• Eight-Pocket Heidelberg ST270 Saddle Stitchers with Cover Feeder • 2017 High Speed Muller Martini Primera MC, 6-pockets + Cover Feeder• 2011 High Speed Muller Martini Primera E130, 6-pockets + Cover Feeder• Note: Muller Martini Primera is Three Cover Feeders + 4-pockets

Perfect Binding

• 16-Pocket Kolbus PUR High Speed Perfect Binder with Optical Signature Recognition • 24-Pocket Wohlenberg Golf Perfect Binder with Signature Recognition

Additional Finishing Equipment

• Eight Wexler Automatic Banders• Four Lawson Multiple Head Paper Drills

• Bostitch Wire Stitcher • Six Mobile Shrink Wrap Machines• Two High Speed Automatic Shrink Wrap Machines• Six Kirk Rudy Wafer Sealing Lines• GBC Magna Punch Binding System• GBC AP-1 Automatic Punching System• Fastback 15xs Super Strip System• Dayton High-Capacity Corner Stitcher• PBS Automatic Plastic Cell Binder • James Burn BB400 Automated High Speed Wire-O• James Burn Wiro Machine with 14” x 14” Punch• Dick Moll Vantage 720 Multi PI Inserter• Five MFT350 PI and Card Tip In and Insertion Systems

Fulfillment

• 60,000-Square-Foot Secure Storage and Distribution Facility• Full-service Pick and Pack Material Fulfillment• Customizable Order Management Portals• Complete Inventory and Order Reporting Packages• Multi-carrier Pack and Ship System• UPS™, USPS®, FedEx®, DHL, LTL and Full Truck Load Carriers

Mailing & Logistics

• On-site USPS Post Office • Systec Bowe Bell + Howell Enduro roll to roll high speed inserting systems • 10 insertion stations and 4 plate folder • Automatic accumulation • 2D barcode reading and reconciliation• Four Bell & Howell Six Station Mail Insertion Lines• Two Mail Crafter Edge 9800 Six Station Insertion Lines• One Three Camera Mail Match System• One Three Camera Read n Spray Mail Match System• Four Kirk Rudy Wafer Sealing Lines• Two Ink.jet Inkjet Lines• Kirk Rudy Phoenix UV Inkjet Line with Tabbing• Bryce Inkjet Addressing and Barcoding System• Videojet Model 4000 Addressing System• Bell & Howell Mailstar 350 Report Inline Metering• Bell & Howell Flat Inserters• Shanklin F-5AH High Speed Shrink Wrap System• Three Wexler High Speed Shrink Wrap Lines• Pitney Bowes Mailing System

Environment

• Rainforest Alliance Certified• Triple Chain of Custody Certified (FSC, SFI, PEFC)• 100% Renewable Wind Energy Facility• EPA Green Power Partner• Low VOC and Soy Inks• Full Waste Stream Recycling Program

Digital Presses

• HP T250 High Speed Full Color Production Inkjet Web: Roll-to-roll and Roll-to-sheet Inline scoring, dynamic perforation, gloss UV, and Aqueous coating with variable cut off Near line high speed variable book size saddle stitching

• HP Indigo 12000: High speed, high quality cut sheet printer with full variable data capabilities and a maximum printable area of 29.1" x 20.1".

• Konica Minolta color BizHub Press C654: High quality short run production color cut printer.

• Canon Océ B&W VarioPrint 6250: High speed black/white cut sheet printer for high volume B&W variable and non-variable production with in-line saddle stitching.

Digital Post Processing Equipment

• Tecnau C52 Cutters / 5251L Stackers: Near-Line variable cutting with a maximum sheet size of 30 inches. • Tecnau 1550 HS Wide Dynamic Perforator: In-Line (with the HP T250 Color Inkjet Digital Press) will allow for multiple variations of perforations to be applied to the printed output. • Tecnau Web Vision Exspect E 1: In-Line (with the HP T250 Color Inkjet Digital Press) reads and verifies barcode driven Variable data work.• Harris and Bruno ExcelCoat ZRW AQ/UV Coater: In-Line (with the HP T250 Color Inkjet Digital Press) gloss UV, and Aqueous coating. • Horizon BQ 280 PUR Perfect Binder• Kompac Onyx 30: Spot and flood UV and Aqueous coating with a maximum sheet size of 22 x 32.

• Off-line IBIS integrated Bindery System: This state of the art system includes intelligent barcode readers that support personalized variable data. Can produce saddle stiched, or cold-glue option for books. Includes a 3-knife trim with options to roll feed or cut sheet feed the system.• Polar Cutter • JBI DocuPunch Plus: Automatic punching system.• Two MBO Folders• Duplo DC 445 Automatic Scorer

Offset Presses – Sheetfed

• Eight Color Heidelberg 29.53 x 41.75 XL-106 - 8-P+L Perfecting press 18,000 SPH with inline LED/UV and Aqueous Coating. Inline Color Control and Densitometry• Eight-color Komori 28 x 40 LS840 with Aqueous Coating and X-Rite Inline Color Control and Densitometry• Five-color Komori LS540 with Aqueous Coating Capability and XRite Inline Color Control and Densitometry

Offset Presses – Web

• Six-color Komori 38S Web: Combination Folder, Vits Sheeter, Remoistenable Pattern Gluer, Perforator, Inline Gluing & Trimming with Quad Tech Color and Register Control Systems • Three Four-color Heidelberg V-30 Web Presses and Four Martin Automatic Roll Stands with Combo Folder/Trimmer/Gluer• Six-color Didde Half Web Press with Sheeter

Die Cutting/Cutting

• Bobst Die Cutter – SPeria 106E• Die Cutting and Embossing: Sheet Size 29” x 42”, Min Size 13” x 20” with Inline Stripping• Die Repair Capabilities• Three B&R Moll Pocket Folder Gluer• Premeria 36" with 2-feeding stations• 36" With Friction feeder• 36" Versa Fold with Vacuum System• Dial Stacker• 4 head Glue System• MFT350v3 MultiFeeder • Cold Glue, Hot Melt Glue, and Fugitive Glue Capabilities

Page 3: Equipment List North America Equipment List North America DG3 … · 2021. 2. 19. · • Inspire Designer • Inspire Content Manager • Inspire Scaler Digital Proofing • EFI

General CapabilitiesPre-Press

DG3 uses a variety of formatting and imposition software. This includes Adobe Creative Suite and Quark for desktop publishing; PREPS for imposition; and all versions of Adobe Acrobat. PDF editing is through PitStop and Kodak Prinergy software. The Pre-press Department operates on PC and Macintosh platforms.

We use a variety of data transfer and encryption methods, including: FTP, SFTP, HTTP, HTTPS, XML, Secure XML, WAM, NET, Kodak InSite and NDM. Our production websites have VeriSign certificates and are monitored 24x7x365. DG3 is a G7 System Certified company registered with IDEAlliance.

Pre-Press Workflow System

• Kodak Prinergy workflow including Kodak InSite and ColorFlow• Enfocus Switch• Enfocus Pitstop Server• Xerox Freeflow

Data Management

• Quadient Software• Inspire Designer• Inspire Content Manager• Inspire Scaler

Digital Proofing

• EFI Fiery XF RIP• Epson Stylus Pro 9900 with onboard Spectro • Epson Sure Color P9000 with onboard Spectro • Epson Sure Color P9570 with onboard Spectro• Canon ImpoProof 8400s

Digital Scanning

• Xerox DigiPath Scanning Stations• UMAX Astra 2400S Scanner

Plate Output

• Kodak MAGNUS 800 Fully-automated Five-cassette Direct-to-plate • Creo Spectrum Trendsetter Direct-to-plate: Metal

Information Security

• 24-hour access controlled and guarded facilities • SSAE 16 Certified• PCI Compliant• HIPAA and Hi Trust Compliant• Full Disaster Continuity and Recovery Plan

Quality

• Lean Six Sigma Black Belt Program• ISDM-compliant (Integrated Service Delivery Model)• G7 Master Certification • 5000° Kelvin Color Viewing Stations• Temperature and Humidity Controlled Pressroom, Pre-press, Digital, and CTP Departments• Color Viewing Rooms• Computerized Inventory and Shipping Control System• Monarch Automatic Count• Pressroom, Pre-press, and Bindery Quality Assurance• Optigraph Signature Recognition System• GTI Transparency Viewers• ICC Color Profiling• Atmospheric Climate Control• Ink Plant and Testing Lab• Reverse Osmosis Water System

Hours of Operation DG3 operates three shifts, 24x7. Weekend and extended hours are available.

• Kleen-Stik Application • Six StreamFeeder for inserting PIs and cards• Rollem Score/Pest Unit • Polar 54” Automatic Paper Cutter• Polar 61” Automatic Paper Cutter

Folding

• Two MBO Perfection Auto Bundlers with 32” Continuous Feed Folder• Two MBO 20” Soft Fold Units• Three MBO 30” Continuous Feed Folding Machines• Four MBO 36” Continuous Feed Folding Machines• Five Stahl 30” Continuous Feed Folding Machines• H&H Miniature Folding with Eight-plate Parallel Capability• Four 20” Z-Knife Hard Folders• Two Fully Automatic Paper Banding Machines• Heidelberg 6/6 Folder

Saddle Stitching

• All Saddle Stitchers can Run Two Deep• Six-Pocket Muller Martini Bravo High Speed Saddle Stitcher with Cover Feeder• Twelve-Pocket Muller Martini Saddle Stitcher with Cover Feeder• Six-Pocket Muller Martini Prima with Cover Feeder• Eight-Pocket Heidelberg ST270 Saddle Stitchers with Cover Feeder • 2017 High Speed Muller Martini Primera MC, 6-pockets + Cover Feeder• 2011 High Speed Muller Martini Primera E130, 6-pockets + Cover Feeder• Note: Muller Martini Primera is Three Cover Feeders + 4-pockets

Perfect Binding

• 16-Pocket Kolbus PUR High Speed Perfect Binder with Optical Signature Recognition • 24-Pocket Wohlenberg Golf Perfect Binder with Signature Recognition

Additional Finishing Equipment

• Eight Wexler Automatic Banders• Four Lawson Multiple Head Paper Drills

• Bostitch Wire Stitcher • Six Mobile Shrink Wrap Machines• Two High Speed Automatic Shrink Wrap Machines• Six Kirk Rudy Wafer Sealing Lines• GBC Magna Punch Binding System• GBC AP-1 Automatic Punching System• Fastback 15xs Super Strip System• Dayton High-Capacity Corner Stitcher• PBS Automatic Plastic Cell Binder • James Burn BB400 Automated High Speed Wire-O• James Burn Wiro Machine with 14” x 14” Punch• Dick Moll Vantage 720 Multi PI Inserter• Five MFT350 PI and Card Tip In and Insertion Systems

Fulfillment

• 60,000-Square-Foot Secure Storage and Distribution Facility• Full-service Pick and Pack Material Fulfillment• Customizable Order Management Portals• Complete Inventory and Order Reporting Packages• Multi-carrier Pack and Ship System• UPS™, USPS®, FedEx®, DHL, LTL and Full Truck Load Carriers

Mailing & Logistics

• On-site USPS Post Office • Systec Bowe Bell + Howell Enduro roll to roll high speed inserting systems • 10 insertion stations and 4 plate folder • Automatic accumulation • 2D barcode reading and reconciliation• Four Bell & Howell Six Station Mail Insertion Lines• Two Mail Crafter Edge 9800 Six Station Insertion Lines• One Three Camera Mail Match System• One Three Camera Read n Spray Mail Match System• Four Kirk Rudy Wafer Sealing Lines• Two Ink.jet Inkjet Lines• Kirk Rudy Phoenix UV Inkjet Line with Tabbing• Bryce Inkjet Addressing and Barcoding System• Videojet Model 4000 Addressing System• Bell & Howell Mailstar 350 Report Inline Metering• Bell & Howell Flat Inserters• Shanklin F-5AH High Speed Shrink Wrap System• Three Wexler High Speed Shrink Wrap Lines• Pitney Bowes Mailing System

Environment

• Rainforest Alliance Certified• Triple Chain of Custody Certified (FSC, SFI, PEFC)• 100% Renewable Wind Energy Facility• EPA Green Power Partner• Low VOC and Soy Inks• Full Waste Stream Recycling Program

Digital Presses

• HP T250 High Speed Full Color Production Inkjet Web: Roll-to-roll and Roll-to-sheet Inline scoring, dynamic perforation, gloss UV, and Aqueous coating with variable cut off Near line high speed variable book size saddle stitching

• HP Indigo 12000: High speed, high quality cut sheet printer with full variable data capabilities and a maximum printable area of 29.1" x 20.1".

• Konica Minolta color BizHub Press C654: High quality short run production color cut printer.

• Canon Océ B&W VarioPrint 6250: High speed black/white cut sheet printer for high volume B&W variable and non-variable production with in-line saddle stitching.

Digital Post Processing Equipment

• Tecnau C52 Cutters / 5251L Stackers: Near-Line variable cutting with a maximum sheet size of 30 inches. • Tecnau 1550 HS Wide Dynamic Perforator: In-Line (with the HP T250 Color Inkjet Digital Press) will allow for multiple variations of perforations to be applied to the printed output. • Tecnau Web Vision Exspect E 1: In-Line (with the HP T250 Color Inkjet Digital Press) reads and verifies barcode driven Variable data work.• Harris and Bruno ExcelCoat ZRW AQ/UV Coater: In-Line (with the HP T250 Color Inkjet Digital Press) gloss UV, and Aqueous coating. • Horizon BQ 280 PUR Perfect Binder• Kompac Onyx 30: Spot and flood UV and Aqueous coating with a maximum sheet size of 22 x 32.

• Off-line IBIS integrated Bindery System: This state of the art system includes intelligent barcode readers that support personalized variable data. Can produce saddle stiched, or cold-glue option for books. Includes a 3-knife trim with options to roll feed or cut sheet feed the system.• Polar Cutter • JBI DocuPunch Plus: Automatic punching system.• Two MBO Folders• Duplo DC 445 Automatic Scorer

Offset Presses – Sheetfed

• Eight Color Heidelberg 29.53 x 41.75 XL-106 - 8-P+L Perfecting press 18,000 SPH with inline LED/UV and Aqueous Coating. Inline Color Control and Densitometry• Eight-color Komori 28 x 40 LS840 with Aqueous Coating and X-Rite Inline Color Control and Densitometry• Five-color Komori LS540 with Aqueous Coating Capability and XRite Inline Color Control and Densitometry

Offset Presses – Web

• Six-color Komori 38S Web: Combination Folder, Vits Sheeter, Remoistenable Pattern Gluer, Perforator, Inline Gluing & Trimming with Quad Tech Color and Register Control Systems • Three Four-color Heidelberg V-30 Web Presses and Four Martin Automatic Roll Stands with Combo Folder/Trimmer/Gluer• Six-color Didde Half Web Press with Sheeter

Die Cutting/Cutting

• Bobst Die Cutter – SPeria 106E• Die Cutting and Embossing: Sheet Size 29” x 42”, Min Size 13” x 20” with Inline Stripping• Die Repair Capabilities• Three B&R Moll Pocket Folder Gluer• Premeria 36" with 2-feeding stations• 36" With Friction feeder• 36" Versa Fold with Vacuum System• Dial Stacker• 4 head Glue System• MFT350v3 MultiFeeder • Cold Glue, Hot Melt Glue, and Fugitive Glue Capabilities

Page 4: Equipment List North America Equipment List North America DG3 … · 2021. 2. 19. · • Inspire Designer • Inspire Content Manager • Inspire Scaler Digital Proofing • EFI

General CapabilitiesPre-Press

DG3 uses a variety of formatting and imposition software. This includes Adobe Creative Suite and Quark for desktop publishing; PREPS for imposition; and all versions of Adobe Acrobat. PDF editing is through PitStop and Kodak Prinergy software. The Pre-press Department operates on PC and Macintosh platforms.

We use a variety of data transfer and encryption methods, including: FTP, SFTP, HTTP, HTTPS, XML, Secure XML, WAM, NET, Kodak InSite and NDM. Our production websites have VeriSign certificates and are monitored 24x7x365. DG3 is a G7 System Certified company registered with IDEAlliance.

Pre-Press Workflow System

• Kodak Prinergy workflow including Kodak InSite and ColorFlow• Enfocus Switch• Enfocus Pitstop Server• Xerox Freeflow

Data Management

• Quadient Software• Inspire Designer• Inspire Content Manager• Inspire Scaler

Digital Proofing

• EFI Fiery XF RIP• Epson Stylus Pro 9900 with onboard Spectro • Epson Sure Color P9000 with onboard Spectro • Epson Sure Color P9570 with onboard Spectro• Canon ImpoProof 8400s

Digital Scanning

• Xerox DigiPath Scanning Stations• UMAX Astra 2400S Scanner

Plate Output

• Kodak MAGNUS 800 Fully-automated Five-cassette Direct-to-plate • Creo Spectrum Trendsetter Direct-to-plate: Metal

Information Security

• 24-hour access controlled and guarded facilities • SSAE 16 Certified• PCI Compliant• HIPAA and Hi Trust Compliant• Full Disaster Continuity and Recovery Plan

Quality

• Lean Six Sigma Black Belt Program• ISDM-compliant (Integrated Service Delivery Model)• G7 Master Certification • 5000° Kelvin Color Viewing Stations• Temperature and Humidity Controlled Pressroom, Pre-press, Digital, and CTP Departments• Color Viewing Rooms• Computerized Inventory and Shipping Control System• Monarch Automatic Count• Pressroom, Pre-press, and Bindery Quality Assurance• Optigraph Signature Recognition System• GTI Transparency Viewers• ICC Color Profiling• Atmospheric Climate Control• Ink Plant and Testing Lab• Reverse Osmosis Water System

Hours of Operation DG3 operates three shifts, 24x7. Weekend and extended hours are available.

• Kleen-Stik Application • Six StreamFeeder for inserting PIs and cards• Rollem Score/Pest Unit • Polar 54” Automatic Paper Cutter• Polar 61” Automatic Paper Cutter

Folding

• Two MBO Perfection Auto Bundlers with 32” Continuous Feed Folder• Two MBO 20” Soft Fold Units• Three MBO 30” Continuous Feed Folding Machines• Four MBO 36” Continuous Feed Folding Machines• Five Stahl 30” Continuous Feed Folding Machines• H&H Miniature Folding with Eight-plate Parallel Capability• Four 20” Z-Knife Hard Folders• Two Fully Automatic Paper Banding Machines• Heidelberg 6/6 Folder

Saddle Stitching

• All Saddle Stitchers can Run Two Deep• Six-Pocket Muller Martini Bravo High Speed Saddle Stitcher with Cover Feeder• Twelve-Pocket Muller Martini Saddle Stitcher with Cover Feeder• Six-Pocket Muller Martini Prima with Cover Feeder• Eight-Pocket Heidelberg ST270 Saddle Stitchers with Cover Feeder • 2017 High Speed Muller Martini Primera MC, 6-pockets + Cover Feeder• 2011 High Speed Muller Martini Primera E130, 6-pockets + Cover Feeder• Note: Muller Martini Primera is Three Cover Feeders + 4-pockets

Perfect Binding

• 16-Pocket Kolbus PUR High Speed Perfect Binder with Optical Signature Recognition • 24-Pocket Wohlenberg Golf Perfect Binder with Signature Recognition

Additional Finishing Equipment

• Eight Wexler Automatic Banders• Four Lawson Multiple Head Paper Drills

• Bostitch Wire Stitcher • Six Mobile Shrink Wrap Machines• Two High Speed Automatic Shrink Wrap Machines• Six Kirk Rudy Wafer Sealing Lines• GBC Magna Punch Binding System• GBC AP-1 Automatic Punching System• Fastback 15xs Super Strip System• Dayton High-Capacity Corner Stitcher• PBS Automatic Plastic Cell Binder • James Burn BB400 Automated High Speed Wire-O• James Burn Wiro Machine with 14” x 14” Punch• Dick Moll Vantage 720 Multi PI Inserter• Five MFT350 PI and Card Tip In and Insertion Systems

Fulfillment

• 60,000-Square-Foot Secure Storage and Distribution Facility• Full-service Pick and Pack Material Fulfillment• Customizable Order Management Portals• Complete Inventory and Order Reporting Packages• Multi-carrier Pack and Ship System• UPS™, USPS®, FedEx®, DHL, LTL and Full Truck Load Carriers

Mailing & Logistics

• On-site USPS Post Office • Systec Bowe Bell + Howell Enduro roll to roll high speed inserting systems • 10 insertion stations and 4 plate folder • Automatic accumulation • 2D barcode reading and reconciliation• Four Bell & Howell Six Station Mail Insertion Lines• Two Mail Crafter Edge 9800 Six Station Insertion Lines• One Three Camera Mail Match System• One Three Camera Read n Spray Mail Match System• Four Kirk Rudy Wafer Sealing Lines• Two Ink.jet Inkjet Lines• Kirk Rudy Phoenix UV Inkjet Line with Tabbing• Bryce Inkjet Addressing and Barcoding System• Videojet Model 4000 Addressing System• Bell & Howell Mailstar 350 Report Inline Metering• Bell & Howell Flat Inserters• Shanklin F-5AH High Speed Shrink Wrap System• Three Wexler High Speed Shrink Wrap Lines• Pitney Bowes Mailing System

Environment

• Rainforest Alliance Certified• Triple Chain of Custody Certified (FSC, SFI, PEFC)• 100% Renewable Wind Energy Facility• EPA Green Power Partner• Low VOC and Soy Inks• Full Waste Stream Recycling Program

Digital Presses

• HP T250 High Speed Full Color Production Inkjet Web: Roll-to-roll and Roll-to-sheet Inline scoring, dynamic perforation, gloss UV, and Aqueous coating with variable cut off Near line high speed variable book size saddle stitching

• HP Indigo 12000: High speed, high quality cut sheet printer with full variable data capabilities and a maximum printable area of 29.1" x 20.1".

• Konica Minolta color BizHub Press C654: High quality short run production color cut printer.

• Canon Océ B&W VarioPrint 6250: High speed black/white cut sheet printer for high volume B&W variable and non-variable production with in-line saddle stitching.

Digital Post Processing Equipment

• Tecnau C52 Cutters / 5251L Stackers: Near-Line variable cutting with a maximum sheet size of 30 inches. • Tecnau 1550 HS Wide Dynamic Perforator: In-Line (with the HP T250 Color Inkjet Digital Press) will allow for multiple variations of perforations to be applied to the printed output. • Tecnau Web Vision Exspect E 1: In-Line (with the HP T250 Color Inkjet Digital Press) reads and verifies barcode driven Variable data work.• Harris and Bruno ExcelCoat ZRW AQ/UV Coater: In-Line (with the HP T250 Color Inkjet Digital Press) gloss UV, and Aqueous coating. • Horizon BQ 280 PUR Perfect Binder• Kompac Onyx 30: Spot and flood UV and Aqueous coating with a maximum sheet size of 22 x 32.

• Off-line IBIS integrated Bindery System: This state of the art system includes intelligent barcode readers that support personalized variable data. Can produce saddle stiched, or cold-glue option for books. Includes a 3-knife trim with options to roll feed or cut sheet feed the system.• Polar Cutter • JBI DocuPunch Plus: Automatic punching system.• Two MBO Folders• Duplo DC 445 Automatic Scorer

Offset Presses – Sheetfed

• Eight Color Heidelberg 29.53 x 41.75 XL-106 - 8-P+L Perfecting press 18,000 SPH with inline LED/UV and Aqueous Coating. Inline Color Control and Densitometry• Eight-color Komori 28 x 40 LS840 with Aqueous Coating and X-Rite Inline Color Control and Densitometry• Five-color Komori LS540 with Aqueous Coating Capability and XRite Inline Color Control and Densitometry

Offset Presses – Web

• Six-color Komori 38S Web: Combination Folder, Vits Sheeter, Remoistenable Pattern Gluer, Perforator, Inline Gluing & Trimming with Quad Tech Color and Register Control Systems • Three Four-color Heidelberg V-30 Web Presses and Four Martin Automatic Roll Stands with Combo Folder/Trimmer/Gluer• Six-color Didde Half Web Press with Sheeter

Die Cutting/Cutting

• Bobst Die Cutter – SPeria 106E• Die Cutting and Embossing: Sheet Size 29” x 42”, Min Size 13” x 20” with Inline Stripping• Die Repair Capabilities• Three B&R Moll Pocket Folder Gluer• Premeria 36" with 2-feeding stations• 36" With Friction feeder• 36" Versa Fold with Vacuum System• Dial Stacker• 4 head Glue System• MFT350v3 MultiFeeder • Cold Glue, Hot Melt Glue, and Fugitive Glue Capabilities

Page 5: Equipment List North America Equipment List North America DG3 … · 2021. 2. 19. · • Inspire Designer • Inspire Content Manager • Inspire Scaler Digital Proofing • EFI

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

North AmericaEquipment List

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

North AmericaEquipment List

Printed on HP Indigo 12000.Rev. 02/2021

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000

North AmericaEquipment List

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000

North AmericaEquipment List

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000 www.dg3.com

Page 6: Equipment List North America Equipment List North America DG3 … · 2021. 2. 19. · • Inspire Designer • Inspire Content Manager • Inspire Scaler Digital Proofing • EFI

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

North AmericaEquipment List

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

North AmericaEquipment List

Printed on HP Indigo 12000.Rev. 02/2021

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000

North AmericaEquipment List

DG3 Output Solutions has been an innovator in visual communications for

over 30 years. Today, innovation in communications means adding new capabilities beyond ink and paper to include a diverse array of solutions.

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000

North AmericaEquipment List

Global Headquarters100 Burma RoadJersey City, NJ 07305T +1 (201) 793-5000 www.dg3.com