Equipment Brochure Ador

7/25/2019 Equipment Brochure Ador

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W e l d i n g & C u t t i n g E q u i p m e n tEngineered to Perfection

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

www.adorwelding.com


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CORPORATE MARKETING OFFICE

5/A, Corpora, L. B. S. Marg, Bhandup (West), Mumbai - 400 078. INDIATel: +91 22 6623 9300/35. Fax: +91 22 2596 6562/6062 Email: [email protected] www.adorwelding.com


(Formerly known as Advani-Oerlikon Limited)

WELDERS TO

THE NATION SINCE 1951

ADOR INSTITUTE OF WELDING TECHNOLOGY

WELDING CONSUMABLES

lElectrodes

lWires & Fluxes

lCustomized Consumables

WELDING & CUTTING EQUIPMENT

l

l

lWelding Solutions for ARC Welding Processes

Welding & Cutting Accessories

Welding & Cutting Spares

WELDING AUTOMATION

l

lWelding Positioners

lWelding Rotators

Columns & Booms

PROJECT ENGINEERING

l

lIncinerators (for Industrial Applications)

lPressure Vessels

Flares and Flare Tips/Burners


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CONTENTS

A SOME BASICS TO KNOW

B SMAW EQUIPMENT

C GMAW WELDING EQUIPMENT

MOST COMMON TYPES OF INSULATIONCLASSES USED IN WELDING EQUIPMENTS

MOST COMMON TYPES OF ENCLOSUREPROTECTIONS USED IN WELDINGEQUIPMENTS

MOST COMMON TYPES OF DUTY CYCLESUSED IN WELDING EQUIPMENTS

ELECTRODE SELECTION TABLE

HELP ME CHOOSE

AC ARC WELDING TRANSFORMERS

RED 403 / RED 503

TPA 303 / TPA 403

DOUBLE MUSTANG / DOUBLE RACER /DOUBLE HORSE / DOUBLE STALLION

E-WELMAC 150 / E-WELMAC 190

DC ARC WELDING RECTIFIERS / WELDERS

GL SERIES RECTIFIERS

THYROLUXE SERIES RECTIFIERS

THYROLUXE 401 / THYROLUXE 600 /THYROLUXE 1000 / THYROLUXE 1200

CHOPREC 401

CHAMP SERIES RECTIFIERS

CHAMP 135 / CHAMP 165 / CHAMP 203 /CHAMP 253

CHAMP T400

CHAMP 250 / CHAMP 400 / CHAMP 500 /CHAMP 600

MOTOR GENERATOR WELDING SETS

SUPERGEN 320

ENGINE DRIVEN WELDING SETS

SILENT CHALLENGER SERIES

SC 301 / SC 401 / SC 501 / SC MULTI 2x301

SILENT CHALLENGER 400 K3

MAXIMIG SERIES OUTFITS

MAXIMIG 251 / MAXIMIG 251 CD

MAXIMIG 251 AUTO CD

MAXIMIG 400

RANGER SERIES OUTFITS

RANGER 400 / RANGER 600


RANGER MULTI 600

CHAMP MULTI SERIES OUTFITS CHAMP MULTI 400 / CHAMP MULTI 400 SSPW

MULTI OPERTAOR WELDING PAYLOADS FORGMAW / FCAW PROCESSES

AUTOMATED MIG TROLLEY

D GTAW WELDING EQUIPMENT

E SAW WELDING EQUIPMENT

F AIR PLASMA CUTTING EQUIPMENT

G WELDING ACCESSORIES

H GAS CUTTING PRODUCTS

I WELDING AUTOMATION PRODUCTS& SYSTEMS (WAPS)

HF CONTROL TIG UNITS

CHAMP TIG SERIES TIG OUTFITS

CHAMP TIG 163

CHAMP TIG 300 AD

CHAMP TIG 300 P

MAESTRO SERIES

MAESTRO 600 (F) / MAESTRO 800 (F) /

MAESTRO 1000 (F) / MAESTRO 1200 (F) MAESTRO 600 T(F) / MAESTRO 800 T(F) /

MAESTRO 1000 T(F) / MAESTRO 1200 T(F)

MAESTRO 1000 (I)

PLASMA CUT 25

CHAMPCUT 8

CHAMPCUT 25

ELECTRODE DRYING OVEN

MIG / MAG TORCHES

MTG SERIES TORCHES

ADOR TW SERIES TORCHES

HIPRO SERIES TORCHES

GOUGING TORCHES

MIG-WIRE FEEDERS

FEEDLITE SERIES INCLUDING HEAVY DUTY

RETROFIT WIREFEEDERS-UNIFEED /

WF SERIES RETROFIT OF SAW WEDLING HEAD WH 15 (F)

MECHANISED ATTACHMENT - MIG / SAWWELDING

ADOR ARC-ON

ENERGY SAVING DEVICE (WELDING RECTIFIER)

PORTABLE GAS CUTTING MACHINES

GAS CUTTING TORCHES

GAS PRESSURE REGULATORS

GAS CUTTING ACCESSORIES

COLUMNS & BOOMS

POSITIONERS

ROTATORS

ORBITAL WELDING SYSTEMS (AMI)

AMET MANUFACTURING & ENGINEERINGSOLUTIONS

SPECIAL PURPOSE WELDING SYSTEMS

ROBOTIC WELDING SOLUTIONS

ROBOTICS WELDING SOLUTIONS

HF 2000 / HF 2000 AD / HF 3000 / HF 3000 AD

WELDING & CUTTINGEQUIPMENT AND SYSTEMS

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WELDING & CUTTINGEQUIPMENT AND SYSTEMS

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WELDING & CUTTING

EQUIPMENT AND SYSTEMS



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SOME BASICS TO KNOW


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SOME BASICS TO KNOW

SOME BASICS TO KNOW



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MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS

DUTY CYCLES OF WELDING EQUIPMENTS

Welding equipments are never used continuously for manual or semiautomaticwelding processes. The common dutycycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipments are alsosupposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severelymachines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate theWELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and oneOFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and

International standards respectively.

1

The most common types of Insulation Classes, for which welding equipments are designed, are basically B, F and H.However electrical machines have following range of Insulation classes as per National and International standards.The maximum allowable temperatures are given below for these Insulation classes

MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS

DEGREE OF INGRESS PROTECTION CLASS FOR ENCLOSURES OF WELDING EQUIPMENTS

FIRST DIGIT Indicates protection against the ingress of foreign body or the particle

SECOND DIGIT Indicates protection against the ingress of dripping or vertically falling water

USED

The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipments are IP 21, IP 23and IP44. These protections classes of enclosures provide different degree of protection against Ingress of foreign bodyor particle and vertically falling water to the machines

IP 21 IP 23 IP 44

2 = Protection against ingress of foreign body / particle > 12 mm dia 4 = Protection against ingress of foreign body / particle > 1 mm dia

1 = Protection against ingress of water i.e.dripping or vertically falling water 3 = Protection against ingress of spraying or splashing water up to 60 degrees 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine

F = Class of Insulation 155 Deg. Centigrade

E = Class of Insulat ion 120 Deg. Centigrade H = Class of Insulation 180 Deg. Centigrade

B = Class of Insulat ion 130 Deg. Centigrade C = Class of Insulation --220 Deg. Cent igrade

A = Class of Insulation --105 Deg. Centigrade

MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS

For detailed technical specifications pleaserefer respective leaflet

Due to continuos development AWL reserves theright to modify / change the design and /or the

specifications without notice


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SOME BASICS TO KNOW

SOME BASICS TO KNOW



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WeldingCurrent

orLoad

1 Load Cycle

ONTime

OFFTime

4 min6 min

FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT ISSPECIFIED AT DIFFERENT DUTY CYCLE

Present specs. are 310 A @ 100 % duty cycle

Follow following steps to find thewelding current at 60% duty cycle

Losses @ d1 = Losses @ d22 2

(I1) x r x t1 = (I2) x r x t22

(310x310) x 10 = (I2) x 62

(I2) = (10/6) x 310 x 310

I2 = sq. root of (10/6) x 310

I2 = sq. root of 1. 66 x 310

I2 = 1.29 x 310

I2 = 400.2 I2 = 400

Present specs. are 400 A @ 60 % duty cycle

Follow following steps to find thewelding current at 100% duty cycle

Losses @ d1 = Losses @ d22 2

(I1) x r x t1 = (I2) x r x t22

(400x400) x 6 = (I2) x 102

(I2) = (6/10)x400x400

I2 = sq. root of (6/10) x 400

I2 = sq. root of 0.6 x 400

I2 = 0.7746 X 400

I2 = 309.8 I2 = 310

2

DUTY CYCLE


Due to continuos development AWL reserves theright to modify / change the design and /or thespecifications without notice

t

(ON Time) X 100(ON Time + Off Time)

6 x 100 = 60%(6 + 4)

% Duty cycle =

=


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ELECTRODE SELECTION TABLE

SOME BASICS TO KNOW

ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS

GUIDING NOTES :

1. Recommended Polarities

2. Recommended Welding Positions

3. Current Selection Generally Adapted

a) Superbond, Superbond-S, Superbond-SS = AC, DC (-)b) Supabase, Supabase-X-Plus = AC (70 OCV), DC (+)c) Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only)

a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down(Vertical - Top to Bottom)

b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom)

A) For Downhand flat, horizontal and overhead positions = Current at middle of the range is used.

b) For Vertical up (Bottom to Top) = Current at maximum of the range is used.c) For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum is used.d) For the same diameter, as the thickness of parent material increases, employed current is increased.

SN.

1.

2.

3.

4.

5.

6.

7.

ELECTRODETYPE

Superbond

Superbond-S

Superbond-SS

Supabase

Supabase-X-Plus

Celwel 70G

Celwel 60

AWSTYPE

E6013

E6013

E6013

E7018

E7018

E7010-G

E6010

WELDING CURRENTS (AMPS)FOR ELECTRODE SIZE (DIA)

1.6MM 2.0MM 2.5MM 3.2MM 4.0MM 5.0MM 6.3MM

30-50

30-50

30-50

40-60

40-60

-

-

5540-60

5540-60

40-60

50-70

50-70

-

-

8060-90

8060-90

9060-90

8060-90

8060-90

5550-70

5550-70

125100-130

125100-140

135100-140

125100-140

12590-140

10080-120

10080-120

170140-180

170140-180

180140-190

170150-200

170150-190

130110-160

130110-160

220180-240

220180-250

240190-250

200200-240

225200-250

180140-210

-

275

250-330

300250-330

275270-360

300270-320

-

-

3





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HELP ME CHOOSE

SOME BASICS TO KNOW

SELECTION GUIDE

WELDING & CUTTING EQUIPMENT

&

PROCESSES

4




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HELP ME CHOOSE

SOME BASICS TO KNOW

THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION

Select a process for a given metal you want to join or cut from the table given below

STEEL

STAINLESS STEEL

ALUMINIUM

CAST IRON

COPPER, BRASS

TITANIUM

MAGNESIUM ALLOYS

SKILL LEVEL MODERATE MODERATEMODERATE MODERATELOW LOW HIGH HIGH

MIGMETAL TYPE STICK FCAW SAW AC-TIG DC-TIG CAC-A-AC CAC-A-DC

WELDING PROCESS CUTTING PROCESS

HIGH

PLASMA

It is possible that more than one welding process can be used for a given requirement.Hence to facilitate selection, study and understand the advantages of each process as given below.

STEP 2WELDING PROCESS SELECTION

STEP 1METAL JOINING AND CUTTING PROCESS SELECTION

B GMAW/MIG/MAG/SEMIAUTOMATIC/CONTINUOUS WELDING

Suitable for high welding productivityMost suitable for relatively thinner sheetsVery neat and clean welding without slag removableEasy to learn for welders

D SUBMERGED ARC WELDING (SAW)

Most suitable where excellent mechanical properties are requiredIdeally suitable for heavy duty longitudinal structures like girdersHigh deposition rates gives higher welding productivityGives excellent weld bead shape

C FLUX CORED (FCAW) MIG/MAG

Suitable for deep penetration for welding thick sectionswith less nos. of runsProvides higher welding deposition ratesGives excellent weld bead shape

E TIG WELDING (GTAW)

Used where highest quality welding requiredGives precise welding with very good welding finishMost suitable for thinnest sheets where better heatinput controls are required and very minimaldistortions allowed

Most suitable for outside/opendoor useOne of jobs or less volume jobs.Better accessibility for intricate jointsIdeal for dirty/rusty surfaces

SMAW / MMAW / STICK WELDINGA

Used with almost all electrical conducting metals.Distortion free, dross free, burr free, narrow kert with clean cuts,compared to carbon ARC cutting.

F AIR PLASMA ARC CUTTING

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HELP ME CHOOSE

SOME BASICS TO KNOW

Stable / Unstable / Very Low / Very High voltage condition

Chemical (Acidic) Contamination. Conducting Dust Contamination.

Economy

1. POWER SUPPLY CONDITIONS*

2. ENVIRONMENTAL CONDITIONS*

3. BUDGET

STEP 3ADDITIONAL CHECK LIST

STEP 4SELECTION OF WORK LOAD AND DUTY CYCLE

Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again the stepscompleted so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your welding/cuttingneed from the model selection table

STEP 5MODEL SELECTION TABLE

* Consult factory / Technical Marketing Team for extreme supply and environmental conditions


Also check for following along with above mentioned process advantages

Workload/usage/duty Likely Duty Cycle Welding Current Range Recommended

Light Duty - Single Shift 20 % to 35 % Upto 225 Amps

Heavy Duty - Two or Three Shift >60% to 100 % More than 300 Amps

Medium Duty - Single or Two Shift >35 % to 60 % 225 Amps to 300 Amps

6



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EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK

1 CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUTFROM THE TABLE GIVEN

2

SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN(WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT,TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS

3CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULTFACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.

4CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVENIN THE TABLE

ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIGPROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW

5


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HELP ME CHOOSE

SOME BASICS TO KNOW


After selecting process, duty cycle and going through addi tional checklis t, select the best f it model from the table g iven below

STEP 5MODEL SELECTION TABLE

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CHOPPERBASED

CHOPREC 401

THYROLUXE 401

THYROLUXE 600

THYROLUXE 1000

THYROLUXE 1200

GL 401

GL 601

SUPERGEN 320

SC 301

SC 401

SC 400K3

SC MULTI 2X301

THYRISTORISED

DIODE BASED

MG SET

400

10-400

20-600

100-1000

100-1200

50-400

80-600

35-320

40-300

50-400

40-400

15-300

30-600

60% - H

60% - H

60% - H

40% - H

60% - H

60% - H

60% - H

60% - H

60% - H

3Phase

CC

3Phase

CC

3Phase

CC

CCED SET

CC CV

3Phase

CC

SC 501 50-500

60% - M

60% - H

60% - H

60% - H

(Stick Welding)

AC ARCTRANSFORMER

INVERTERBASED

RECTIFIERS

DOUBLE HORSE 400

RED 503

DOUBLE RACER300

TPA 403

DOUBLE STALLION 500

TPA303

E-WELDMAC 150

E-WELDMAC 190

CHAMP 135

CHAMP 165

CHAMP 203

CHAMP 253CHAMP T400

CHAMP 250

CHAMP 400

CHAMP 500

CHAMP 600

50-300

60-400

60-400

80-500

40-300

60-400

80-500

30-150

30-200

10-130

10-160

10-200

10-25010-400

10-250

10-400

20-500

20-600

35 % - M

35 % - H

60% - H

60 % - H

60 % - M

60 % - H

35% - H

20% - L

20% - L

40% - L

40% - L

25% - L

40% - M60% - H

60% - M

60% - H

60% - H

60% - H

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

1Phase

3Phase

1Phase

1Phase

3Phase

CC

CC

CC

CC

CC

CC

CC

CC

CC

CC

CC

SMAWRED 403

CurrentDuty Cycle-

ClassificationWelding

CharacteristicProcess

ProductGroup

ModelInput

Supply


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HELP ME CHOOSE

SOME BASICS TO KNOW



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ProcessProductGroup

Model CurrentDuty Cycle-


Characteristic

InputSupply

PowerSource

Wirefeeder Torch

MAXIMIG251A

CVR 251FEEDLITE

20FEL / NELADOR TW

250E

MAXIMIG251B

CVR 251FEEDLITE

20FEL / NELADOR TW

180E

MAXIMIG251C

CVR 251FEEDLITE

20FEL / NELADOR TW

150E250 MAX 60% - M

MAXIMIG251 CD A CVR 251CD BUILTIN ADOR TW250E

MAXIMIG251 AUTO CD A

CVR 251AUTO CD

BUILTINADOR TW

250E

MAXIMIG251 CD B

CVR 251CD BUILT INADOR TW

180E

MAXIMIG251 AUTO CD B

CVR 251AUTOCD

BUILTINADOR TW

180E

MAXIMIG251-CD C

CVR 251CD BUILTINADOR TW

150E

MAXIMIG 251AUTO CD C

CVR 251AUTOCD

BUILTINADOR TW

150E

MAXIMIG 400FEEDLITE

20 FEM / NEMMTG 400E 400 MAX 60% - H

MAXIMIG 400FEEDLITE

40 FEM / NEMADOR TW

400E400 MAX 60% - H

RANGER 400FEEDLITE

20 FEM / NEMMTG 400E 400 MAX 60% - H

RANGER 400FEEDLITE

40 FEM/NEMADOR TW

400E400 MAX 60% - H

RANGER 403 FEEDLITE20 PNM

ADOR TW400E

400 MAX 60% - H

RANGER 403FEEDLITE

40 PNMMTG 400E 400 MAX 60% - H

RANGER 503FEEDLITE

20 PNMADOR TW

400E500 MAX 60% - H

RANGER 503FEEDLITE

40 PNMMTG 400E 500 MAX 60% - H

RANGER 600ADOR TW

400E600 MAX 60% - H

RANGER 600 MTG 400E 600 MAX 60% - H

RANGER 600 MTG 600E 600 MAX 60% - H

RANGERMULTI 600

ADOR TW400E

600 MAX 60% - H

CVR 401

TCVR 400

MIG / MAGOUTFITS

THYRISTORISED

MIG / MAGOUTFITS

DIODE BASED

FEEDLITE40 FEH/NEH

TCVR 503

TCVR 600

250 MAX 60% - M

250 MAX

250 MAX

250 MAX

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CVCV

CVCV

CVCV

CVCV

60% - M

60% - L

60% - M

60% - L

60% - M

60% - L

TCVR 403

RANGERMULTI 600

MTG 400E 600 MAX 60% - H

RANGERMULTI 600

MTG 600E 600 MAX 60% - H

TCCVR 600FEEDLITE

40 FEH/NEH

GMAW

(Mig Mag Welding)

MIG / MAGOUTFITS

INVERTER BASED

60% - M

60% - M

60% - M

250 MAX

250 MAX

250 MAX

ADOR TW250E

ADOR TW180E

ADOR TW150E

FEEDLITE20 FEL/NEL

FEEDLITE20 FEL/NEL

FEEDLITE20 FEL/NEL

ICVR 250

ICVR 250

ICVR 250

CHAMP MIG250 A

CHAMP MIG250 B

CHAMP MIG250 C


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HELP ME CHOOSE

SOME BASICS TO KNOW

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ProcessProductGroup



Characteristic

InputSupply

PowerSource

Wirefeeder Torch

IMPORTANT GUIDELINES FOR SELECTION OF THE RIGHT OPTIONS

CD models (i.e. machines with built-in wirefeeders) are recommended for fixed work station/fix job station typeapplications where components can be welded in the table mounted fi xtures and power source can be kept justbelow the work table

Wirefeeder types mentioned with "20" are 2 roll t ype and wirefeeder types mentioned with "40" are 4 roll type.

2roll type wirefeeders are generally OK for solid MS/SS wires up to 1.2 mm dia. For wires bigger than 1.2 mm solidMS/SS and all Aluminium, flux cored wires 4 roll type wirefeeders are generally recommended

Rollers with "U" groove are recommended for aluminium wires

Rollers with "knurled" groove are recommended for flux cored wire

Rollers with "V" are recommended for solid MS/SS wires

For light duty applications of thin sheet welding up to 90/120 amps, li ght weight MIG torches, ADOR TW 180E andADOR TW 150E are recommended, which reduce welder's fatigue and the wrist pain

Torch models with suffix E are with Euro type end connection. Torches with AWL standard end connections are alsoavailable on special request

MULTIProcess

CHAMP MULTI400 A

ICCCV R400FEEDLITE

20 FEMADOR TW

400E400 MAX 60% - H

60% - H

60% - H

60% - H

60% - H

60% - H

60% - H

60% - H

60% - H

CHAMP MULTI400 B

ICCCV R400FEEDLITE

40 FEMADOR TW

400E400 MAX

CHAMP MULTI400 C

ICCCV R400FEEDLITE

40 NEMMTG 400E 400 MAX

CHAMP MULTI400 D

ICCCV R400FEEDLITE

40 NEMADOR TW

400E400 MAX

CHAMP MULTI400 (SSPW) ICCCV R400

WF-40MULTI (I)

SUPERSSPW 350

400 MAX

INVERTERBASED

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

1Phase

1Phase

1Phase

1Phase

1Phase

3Phase

3Phase

CC CV

CC CV

CC CV

CC CV

CC CV

CC CV

CC CV

CC CV

CC CV

CC

CC

CC

CC

CC

CC

RANGERMULTI 600

MTG 600E 600 MAXRANGERMULTI 600

MTG 400E 600 MAX

RANGERMULTI 600

ADOR TW400E

600 MAX

SCMULTI2x301

WF-40MULTI (I)

SUPERSSPW 350

15-300SCMULTI

2x301

NA NA 30-600

SC MULTI2X301

TCCVR 600FEEDLITE

40 FEH/NEH

THYRISORISEDIncludes

GOUGINGprocess

ED SET

200 MAX

300 MAX 60% - H

200 MAX 60% - L

300 MAX 60% - H

160 MAX 60% - L

300 MAX 60% - H

300 MAX 60% - H

TIG(control units)

DC

TIG(control units)

AC/DC

INVERTERBASED OUTFIT

HF 2000

HF 3000

HF 2000 AD

CHAMPTIG 300 (P)

CHAMPTIG 300 AD

HF 3000 AD

CHAMPTIG 163

GTAW(Tig Welding)

60% - L

CC CC



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SOME BASICS TO KNOW



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10

ProcessProductGroup



Characteristic

InputSupply

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

3Phase

1Phase

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CV

CC

CC

CC

CC

SAW MAESTRO 600 (F) / MAESTRO 600 T(F)SAWOUTFITS

DIODE BASED /THYRISTOR BASED /

INVERTER BASED

600 MAX

600 MAX 60% - MMAESTRO 600 01 (F) / MAESTRO 600 01 T(F)

60% - M

800 MAX

600 MAX

600 MAX

800 MAX

800 MAX

800 MAX

1200 MAX

1000 MAX

1000 MAX

1000 MAX

1000 MAX

60% - M

60% - H

60% - H

60% - H

60% - MMAESTRO 600 02 (F) / MAESTRO 600 02 T(F)

60% - H

60% - H

60% - H

60% - H

60% - H

60% - H

MAESTRO 1200 (F) / MAESTRO 1200 T(F)

MAESTRO 800 01 (F) MAESTRO 800 01 T(F)


MAESTRO 1000 02 (F) / MAESTRO 1000 02 T(F)



MAESTRO 1000 01(F) / MAESTRO 1000 01 T(F)


MAESTRO 800 02 (F) MAESTRO 800 02 T(F)


MAESTRO 1200 01 (F) / MAESTRO 1200 01 T(F) 1200 MAX 60% - H



MAESTRO 1000 (I) 1000 MAX 100% - H

1200 MAX

1200 MAX

60% - H

60% - H

AIR PLASMA(Cutting)

Important guidelines for selection of right options

Models with suffix 600(F) & 600T(F), 800(F) & 800T(F), 1000(F) & 1000T(F), 1200 (F) & 1200 T(F) are with tractormounted type SAW welding head model WH (F) & WH-15 T(F).

Models with suffix 600(F)-01, 600T(F)-01 ..are with BOOM mounted head model -WH 15 (F)-01 & WH-15-01 T(F)saw welding head where X/Y/Z axis movement adjustments are manual

Models with suffix 600(F)-02, 600T(F)-02 ..are with BOOM mounted head model -WH 15 (F)-02 & WH-15-02 T(F)saw welding head where X/Z axis movement adjustments are motorised and "Y" axis adjustments are manual

Models with suffix 600(F)-03, 600T(F)-03 ..are with BOOM mounted head model -WH 15 (F)-03 & WH-15-03 T(F)saw welding head where X/Y/Z axis movement adjustments are motorised

Models with suffix "T" are with Thyristorised power source and without "T" are with Diode based power source.Models with power source of 600 amps are recommended for wire dia 2.0 and 2.5 mm, power source of 800 ampsare recommended for wire dia 2.0, 2.5 and 3.2 mm and power source of 1000 amps are recommended for wire dia.

2.0,2.5,3.2, and 4.0 mm & 1200 amps are recommended for wire dia 2.5, 3.2,4.0 and 5.0 mm respectively

25 MAX 30% - L

100 MAX 60% - M

INVERTERBASED

60 MAX 60% - M

AIR PLASMACUTTING OUTFIT

DIODE BASED

CHAMP CUT 25

PLASMA CUT 8

PLASMA CUT 25



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SMAW EQUIPMENT


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SALIENT FEATURES

Forced Air cooled transformers with better cooling of transformer coils resulting lowerinternal temperature

Welding current adjustment/regulation through horizontal, modern moving core design

Stepless, smooth and infinitely variable current adjustment possible even whilewelding is in progress

Higher Open Circuit Voltage (80 V) enables welding with all types of specialelectrodes including low hydrogen types for AC welding applications and also enablesthe use of longer welding cable lengths

Optimised design - Excellent dynamic characteristics ensure smooth and optimummetal transfer

Robust design to withstand rough handling at site as well as easily maneuverablefrom job to job at project sites

Welder friendly usage - easy to operate since all controls like ON-OFF switch, weldingcurrent controlling handle, current scale on the same side i.e. front side

RED 403 / RED 503

APPLICATIONS

AC Arc welding Transformers for light, Medium, and Heavy structural welding,machine building and fabrication work

Ideal for both Shop and site fabrication welding

RED series transformers are single phase machines, which can be connected on 2lines of 3 phase, 415V input supply

Also recommended as power sources for Gas Tungsten Arc Welding (GTAW-AC)applications of Aluminium, Magnesium and their alloys

BRIEF SPECIFICATIONS:


SMAW EQUIPMENT



www.adorwelding.com

Supply voltage Volt 415 415

Input KVA @ 100% Duty cycle KVA 19 25

Open circuit voltage Volt 80 80

Welding current range Amp 60-400 80-500

Welding current @ 60% Duty cycle Amp 300 400

Welding current @ 100% Duty cycle Amp 230 300

Class of insulation Class F F

Type of cooling Type Forced Air Forced Air

Dimensions (LxWxH) mm 720x460x750 745x500x780

Weight (approx.) Kg 110 132

MODELS UNIT RED 403 RED 503

Phase No 2 LINES OF 3 PHASE

11


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SALIENT FEATURES

Forced Air cooled transformers with better cooling of transformer coils resulting lowerinternal temperature

Welding current adjustment through horizontal, modern moving core design. Stepless,smooth and infinitely variable current adjustment possible even while welding is inprogress

"Open delta" design enables conversion of 3phase input in to single phase output

Optimised Open Circuit Voltage (66V), enables welding with most commonly used generalpurpose AC and AC/DC electrodes for structural welding applications, both within theshopfloor as welll as project sites

Special design - Excellent dynamic characteristics ensure smooth and optimum metaltransfer

Robust design to withstand rough handling at site as well as easily maneuverablefrom job to job at project sites

Compact and light weight transformers


APPLICATIONS

AC Arc welding Transformers for light, Medium, and Heavy structural welding,machine building and fabrication work

Ideal for both Shop and site fabrication welding

TPA series transformers are 3 phase machines and recommended for applicationswhere, as far as possible, balanced 3 phase load is desired on input supply lines



SMAW EQUIPMENT

TPA 303 / TPA 403

TPA 303 TPA 403UNITMODELS

380/415 380/415VoltSupply voltage

3 3NoPhase

16.5 21.0KVAInput KVA @ 100% Duty cycle

66 66VoltOpen circuit voltage

40-300 60-400AmpWelding current range

225 300AmpWelding current @ 60% Duty cycle

175 230AmpWelding current @ 100% Duty cycle

A AClassClass of insulation

Forced Air Forced AirTypeType of cooling

720x500x800 720x500x800mmDimensions (LxWxH)

125 163KgWeight (approx.)


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SMAW EQUIPMENT

DOUBLE MUSTANG / DOUBLE RACERDOUBLE HORSE / DOUBLE STALLIONTHOROUGHBRED SERIES TRANSFORMERS

SALIENT FEATURES

Light weight and compact transformers with robust construction - Ideal choice for siteusage

Natural air cooled transformers - coils designed for natural air cooling whicheliminates the use of fan and thus risk of coil burning whenever fan fails

Specially designed transformer coils with minimum joints and better interlayerinsulation -eliminates the coil failure and enhances service life of transformer

Stepless, infinitely variable current adjustment through sturdy and smooth movingcore mechanism

Stepless, smooth and infinitely variable current adjustment possible even whilewelding is in progress

Ensures the fine control of welding current to minimise the heat input to the job whichreduces the HAZ

Dynamic output characteristics ensures smooth and uninterrupted arc resulting

excellent welding performance througout the entire welding range Provided with input power ON-OFF switch


APPLICATIONS

AC arc welding transformers for every applications from medium to heavy duty weldingboth within shopfloor as well as project sites

Most recommended for site maintenace welding and medium/heavy structural

welding like tankages, AC arc welding with special material like 9% nickel alloy etc Most reliable and dependable, natural air cooled transformes - ideal choice for most

project sites


MODELS UNITDOUBLE

MUSTANGDOUBLEHORSE

DOUBLESTALLON

DOUBLERACER

Phase No

Supply voltage Volt 230/400 415 415415

Input KVA @ 100% Duty cycle KVA 10.8 21.0 25.516.0

Open circuit voltage Volt 66 80 8080

Welding current range Amp 35-250 60-400 80-50050-300

Welding current @ 60% Duty cycle Amp 190 300 375225

Welding current @ 100% Duty cycle Amp 150 230 300175

Class of insulation Class H H HH

Weight (approx.) Kg 92 140 170120

650x500x725Dimensions (LxWxH) mm 590x425x660 650x550x755650x475x700

Type of cooling Type Natural Air Natural Air Natural AirNatural Air

2 LINES OF 3 PHASE


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SMAW EQUIPMENT

APPLICATIONS

All light and medium duty structural welding applications both within shopfloor andproject sites

Most recommended for site maintenace welding and light structural welding likewindow grill or similar jobs at construction sites

Welding applications where only single phase supply is available

E-WELMAC 150 / E-WELMAC 190

SALIENT FEATURES

Light weight, compact AC arc welding transformers - easy to mobilise at sites

Single phase, natural air cooled transformers with robust construction

Most reliable and simple transformers - very convenient and welder friendly to use at sites

Infinitely variable current adjustment through sturdy and smooth moving coremechanism

Welding current adjustment possible even while welding is in progress

Provided with input power ON-OFF switch

Dynamic output characteristics ensures smooth and uninterrupted arc resultingexcellent welding performance througout the entire welding range


UNIT E-WELMAC 190MODELS E-WELMAC 150

Kg 39Weight (approx.)

Volt 230Supply voltage 230

No 1Phase 1

KVA 5.5Input KVA @ 100% Duty cycle 4.3

Volt 50Open circuit voltage 50

Amp 30-200Welding current range 30-150

Amp 200Welding current @ 20% Duty cycle 150



Class HClass of insulation H

Type Natural AirType of cooling Natural Airmm 340x315x500Dimensions (LxWxH) 340x315x500

33


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SALIENT FEATURES

Welding rectifiers based on most simple, reliable and maintenance free diode basedtechnology

These welding rectifiers are built with most robust and rugged mechanicalconstruction which withstand rough handling at construction and project sites

Welding current adjustment and regulation through electromagnetic transductorresulting stepless and smooth current control

These welding rectifiers are welder friendly - Very easy to use and operate, maintainand service by ordinary electricians

Single knob current control from the front panel or remote control unit (providedoptionally)

Easy parallel connection of these welding rectifiers possible for high current gougingapplications

These welding rectifiers can be also used for DC TIG welding applications byconnecting suitable TIG control units

APPLICATIONS

Most simple, robust and reliable welding rectifiers ideally recommended for heavyduty structural welding of construction equipments like crane, steel foundries, steeland fertiliser plants, shipyards etc

These welding rectifiers are ideally suitable for heavy fabrication shops, project siteswith harsh environment, where maintenance staff is not well equipped and qualified

GL 601 is most recommended for heavy duty welding and gouging applications infoundries, steel plants, heavy engineering workshops etc


SMAW EQUIPMENT


MODELS UNIT GL 601GL 401

Supply voltage Volt 400 / 440400 / 440

Phase NO. 33

Input KVA @ 60% Duty cycle KVA 38.526

Open circuit voltage Volt 8080

Welding current range Amp 80-60050-400

Welding current @ 60% Duty cycle Amp 600400


Class of insulation Class BB

Dimensions (LxWxH) mm 960x750x1005840x705x905

Weight Kg 430275

GL SERIES RECTIFIERS


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THYROLUXE SERIES RECTIFIERS

THYROLUXE 401 / THYROLUXE 600THYROLUXE 1000 / THYROLUXE 1200

SALIENT FEATURES

Reliable and superior performance thyristorised welding Rectifier for projects,engineering fabrication, construction work and pipe welding

Robust mechanical construction and good ventilated power components liketransformer, IPT, choke etc with sufficient fan size - Ideal for site use

Full wave full control thyristor bridge construction, Constant Current (CC) characteristicswith stepless current control within +/-1% and immune to +10% & -15% voltage fluctuation

High OCV for easy arc start/restart. Bult-in booster circuit saves power consumption

Excellent dynamic characteristic helps to deliver stable arc, good weldingperformance over the entire current range

Welding rectifier protected against abnormal supply/service conditions like Singlephase, Short circuit, Thermal overload, Under voltage and Over voltage conditions etc

Built-in HOT start / Antistick and Self controlled arc force dynamics provided asstandard feature

Suitable for TIG welding by connecting external HF unit (available as optional supplywith main rectifier unit)

Provided with Remote control unit for easy adjustment/stepless current control ofwelding current

APPLICATIONS

These fully thyristor controlled, electronically regulated, transformer rectifier units aresuitable for Manual Metal Arc welding (SAMW) process

Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural

welding applications both within shopfloor and a t project sites These welding rectifiers can be also used for DC TIG welding applications by

connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)

Higher current rating welding rectifiers like 600A/1000A/1200A can also be used forGOUGING applications by using suitable gouging torch


UNIT THYROLUXE401

MODELS

mm 835x435x820Dimensions (LxWxH)

Volt 415Supply voltage

NO. 3Phase

KVA 19.5Input KVA @ 100% Duty cycle

Volt 100Open circuit voltage

Amp 10-400Welding current range

Amp 400Welding current @ 60% Duty cycle

Amp 310Welding current @ 100% Duty cycle

Class HClass of insulation

Kg 147Weight (approx.)

THYROLUXE1200

1200x770x1175

415

3

31.5

100

20-600

600

465

H

THYROLUXE600

980x550x960

415

3

54

100

100-1000

850

650

H

THYROLUXE1000

1230x770x1080

H

415

3

72

100

100-1200

1200

930

450216 403


SMAW EQUIPMENT


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CHOPREC 401

SALIENT FEATURES

Energy Efficient Welding Rectifiers with latest Chopper based technology

Wide current control range, suitable for thin sheet to thick sheet welding applications

Pure DC welding output resulting spatterless welding with very good weld bead shape

High Efficiency, High power factor power souce, saving power consumption up to 35%over conventional thyristor based rectifiers

Provided with adjustable Arc force control

Immune to supply voltage fluctuations from +10% to -15% on 415 volt

Compatible for power generator supply

Constant Current characteristic with stepless current control up to 1% on set value

Welding rectifier protected against abnormal supply/service conditions like Single phase,Short circuit, Thermal overload, Under voltage and Over voltage conditions etc

Ideal for using with longer welding cable lengths - A must for project site fabrication

Provided with Remote control unit for easy adjustment/stepless control of welding current

APPLICATIONS

These Energy Efficient, latest Chopper based transformer rectifier units are suitablefor Manual Metal Arc welding (SMAW) process with all elelctrodes including specialslike 6010, 7010G and 8010G electrodes

Ideally suitable for Light, Medium and Heavy duty, all purpose industrial, structuralwelding applications both within shopfloor and at project sites like power plants,

refinery building projects These welding rectifiers can be also used for DC TIG welding applications by

connecting suitable TIG control units

DC TIGMMA


MODELS UNIT CHOPREC 401

Supply voltage Volt 415

Phase No 3

Input KVA @ 100% Duty cycle KVA 14


Welding current range Amp 10-400



Type of cooling Type Forced Air

Class of insulation Class HDimensions (LxWxH) mm 790x585x770

Weight (approx.) Kg 125


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CHAMP 135 / CHAMP 165 / CHAMP 203 / CHAMP 253

APPLICATIONS

The range of Efficient welding rectifiers for light to heavy duty fabrication andmaintenance welding applications both within shopfloor and at project sites

Ideal choice for structural and maintenance welding, where machines have to be usednear to the welding points at some heights, because of their lightness and compact size

Applications where spatterless good quality welding is desired with good weld

bead finish

Best recommended for applications and shopfloors where energy costs are very highand critical

SALIENT FEATURES

World class, High frequency IGBT based PWM inverters for welding applications

World class Energy efficient welding rectifiers with high power factor and highefficiency - Champ 165/Champ 203 saves 30% more energy than conventionalwelding inverters available in the market

Light weight and compact welding rectifiers - easy to carry and mobilse on shopflooror project sites

Wide range of welding rectifiers to suit d ifferent supply conditions. Champ 135 / Champ165 / Champ 203 are for single phase supply and Champ 253 for three phase supply

Compatible for power generator supply

Arc force Hot start adjustments possible on Champ 253

Hot start feature provided as standard on all models

Digital display available on selected models

TIG welding possible with lift arc technique


UNIT CHAMP 135 CHAMP 165 CHAMP 203 CHAMP 253MODELS

mm 371x153x232 410x140x230 410x140x230 490x250x400

Volt 240 90-270 90-270 415Supply voltage

No 1 1 1 3Phase

KVA 3.5 2.8 2.8 7Input KVA @ 100% Duty cycle

Amp 10-130 10-160 10-200 20-250Welding current range

Volt 64 72 72 72Open circuit voltage

130 160 NA 200Welding current/volts @ 40% Duty cycle

NA NA 200 NAWelding current/volts @ 25% Duty cycle Amp

100 NA NA 200Welding current/volts @ 60% Duty cycle

Amp 80 80 80 160Welding current/volts @ 100% Duty cycle

Class F F F FClass of Insulation

Dimensions

Kg 8.0 7.9 8.0 18.5Weight (approx.)

Amp

Amp

Type Forced Air Forced Air Forced Air Forced Air Type of cooling


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CHAMP T400

DC TIGAPPLICATIONS

These Energy Efficient, latest Inverter based rectifier units are suitable for ManualMetal Arc welding (SMAW) process with all general purpose and special electrodeslike 7018 type etc

Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structuralwelding applications both within shopfloor and at project sites including construction

of power plants, Refineries and cement plants etc These welding rectifiers can be also used for DC TIG welding applications by

connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)

Most recommended for project site applications, where easy portability/mobility, lightweight compact machines are desired due to space constraints etc as well as whenthey are to be used at some heights above the ground level

SALIENT FEATURES

Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structuralwelding applications

High power factor, high efficiency resulting energy savings up to 35% overthyristorised rectifiers

Provided with protections against Over voltage, Under Voltage, Overload andSingle phasing

Welder friendly operation-Arc force adjustments provided on the front panel

Enhanced reliability due to SMD technoloy in PCB design and manufacturing

Robust mechanical construction - recommended for hostile operating conditions andheavy duty usage at project sites

Suitable for TIG welding at site by using external HF control unit likeHF 2000 / HF 3000


MODELS UNIT CHAMP T400

Supply voltage Volt 415

Phase No 3

Input KVA @100% Duty cycle KVA 11


Welding current range Amp 10-400



Type of cooling Type Forced Air

Class of insulation Class HDimensions (LxWxH) mm 610x295x520

Weight (approx.) Kg 32


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CHAMP 250 / CHAMP 400 / CHAMP 500 / CHAMP 600

DC TIGAPPLICATIONS

These Energy Efficient, latest Inverter based rectifier units are suitable for ManualMetal Arc welding (SMAW) process with all elelctrodes including specials like 6010,7010G and 8010G electrodes

Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structuralwelding applications both within shop floor and at project sites

These welding rectifiers can be also used for DC TIG welding applications byconnecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD)

Most recommended for project site applications where easy portability / mobility lightweight compact machines are desired due to space constraints etc

SALIENT FEATURES

Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structuralwelding applications

High power factor, high efficiency resulting energy savings up to 35% overthyristorised rectifiers

Provided with protections against Over voltage, Under Voltage, Overload andSingle phasing

Welder friendly operation-Arc force adjustments provided on the front panel

Enhanced reliability due to SMD technoloy in PCB design and manufacturing

Robust mechanical construction - recommended for hostile operating conditionsand heavy duty usage at project sites

Suitable for TIG welding at site by using external HF control unit likeHF 2000 / HF 3000


MODELS UNIT CHAMP 500CHAMP 250 CHAMP 400 CHAMP 600

Supply voltage

Phase

Input KVA @ 100% Duty cycle

Open circuit voltage

Welding current range

Welding current @ 60% Duty cycle


Class of insulationActual Dimensions (LxWxH)

Volt

No

KVA

Volt

Amp

Amp

Amp

Classmm

415

3

7.5

72

10-250

250

195

H

520x260x450

415

3

14.0

80

10-400

400

310

H

740x490x720 670x450x620

415

3

22.0

89

20-600

600

465

H

670x450x620

415

3

17.5

89

20-500

500

387

H

Weight (approx.) Kg 26 67 6563


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SALIENT FEATURES

Brushless Technology with no windings, brushes, rotating diodes on the rotorassembly, makes it maintenance free generator and eliminates frequent maintenanceand down time - Ideally suitable f or all project site welding applications

Totally enclosed generator body with IP44 construction prevents the entry of dust anddirt inside the windings - makes it the ideal choice for all site conditions

Light weight, compact generator with easy mobility, compared with old generation DCgenerator set. Weight of 265 kgs as compared with 330 kgs of old generation, conventionalDC generator sets

Close loop feedback control to deliver constant welding current even with longer cablelengths (100mtr)

'H' Class insulation -provides longer service life

Low power consumption -Energy Efficient motor generator set superior to oldgeneration DC type generator set - reduces energy bills by 30%. Saves upto Rs

46000/- in a year, over energy bill of old generation DC generator sets.These sets haveeven better POWER FACTOR than conventional thyristorised welding rectifiers

Higher Open Circuit Voltage (100) guarantees excellent welding performance evenwith longer cable lengths up to 100 mtrs

APPLICATIONS

Suitable for welding with Cellulosic electrodes, particularly for cross country petroleumand gas pipelines as well as building Thermal and Nuclear power plants, heavy dutycritical structural welding at prestigeous project sites

Ideally suitable for project sites where welding with longer cable lengths is involved,like welding within the tunnel in mountain areas or laying underground water pipelines

within the metro cities Most recommended for all project sites/open yards, where atmospere is very dusty,

dirty and heavily contaminated with conducting particles

SUPERGEN 320

MOTOR GENERATOR WELDING SETS

SMAW EQUIPMENT


UNIT SUPERGEN 320

Volt 415

No 3

Kw/HF 15.5/20.78

Volt 100

Amp 35-320

Amp 320

Amp 250

Type Forced Air

Class H

mm 1065x540x840

Kg 265

MODELS

Supply voltage

Phase

Power





Type of cooling

Class of insulation

Dimensions (LxWxH)

Weight (approx.)

DC TIG


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ENGINE DRIVEN WELDERS SETS

SMAW EQUIPMENT

DC TIG

APPLICATIONS

Recommended for all versatile welding applications at project sites like, construction of refineries, powerplants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipelinewelding, pipeline welding from jetty to storage tanks for oil, petroleum and gas etc

ED sets SC 301 / SC 401 / SC 501 are specially recommended for Manual (SMAW) welding applications from medium toheavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and crosscountry pipeline welding with 6010, 7010G, 8010G electrodes

Double Operator ED set, model SC Multi 2x301, specially recommended for Manual (SMAW) welding for heavy

duty site fabrication with all types of electrodes and city gas pipeline, cross country pipeline welding with cellulosic6010, 7010G, 8010G elelctrodes as well as Semiautomatic welding (FCAW) of cross country pipeline weldingapplications, and places where more numbers of ED sets can not be accommodated and more numbers of weldersare required to be deployed with minimum numbers of ED sets

SALIENT FEATURES New generation, High frequency Brushless welding generators -resulting Efficient and Excellent welding

performance at project sites Totally maintenance free welding welding generators with windingless, commutatorless, slipringless, magnetless

ROTOR construction - Ideal for site duty and cross country pipeline welding applications Direct monobloc closed coupled engine-generator sets with single bearing generator coupled to the engine by

noncorrossive metallic flexible coupling plates and the antivibration mounting with protective cups to protectthem against dust and dirt - less maintenance headache

Highly reliable even in hostile site conditions Minimum numbers of spare parts required at project sites compared to the conventional ED sets Most compact, CPCB complient ED set, with super silent acoustic canopy Higher open circuit voltage for easy arc striking Provided with suitable auxilliary power source unit to deliver adequate capacity of single phase and three

phase power for auxilliary uses like grinding, drilling, floodlighting etc Provided with remote control unit to enable welder to adjust/set the welding parameters from the welding

point, while welding is in progress

MODELS

Nos of operators at a time

Characteristic

Open circuit voltage (Max / Min)




Class of insulation

Type of cooling

Engine Type

Rated Speed

Aux. power source

Dimensions (LxWxH) - Skid mounted

Dimensions (LxWxH) - 2 Wheel mounted


Weight (Skid mounted)Weight (2 Wheel mounted)

Weight (4 Wheel mounted)

Optional Wire feederfor FCAW welding

UNIT

Type

Volt

Amp

Amp

Amp

Class

Type

Type

rpm

mm

mm

mm

KgKg

Kg

Model

No

SILENTCHALLENGER

301

CC

100/45

40-300

300

230

H

Forced Air

S217

1800

2000X820X1375

2910X1455X1908

2910X1555X1908

960

1100

1200

NA

1

SILENTCHALLENGER

401

CC

100/45

50-400

400

310

H

Forced Air

S433

1800

2500x820x1460

3410X1455X1990

3900x1455x1990

1130

1270

1370

NA

1

1285

1385

NA

3410X1455X1990

SILENTCHALLENGER

501

CC

100/45

50-500

500

400

H

Forced Air

S433

1800

2500x820x1460

3900x1455x1990

1145

1

SILENT CHALLENGERMULTI 2X301

1800

2 cc/cv 1

CC/CV CC

15-300 each operator 30-600

300 @40% 600 @40%

200 each operator 400

Forced Air Forced Air

92

H

S433

WF 40 Multi NA

Optional Torch for FCAW welding (3/4.5 mtrs.) Model NA NA NASuper SSPW

350NA

1160

2500x820x1460

1300

1400

3410X1455X1990

3900x1455x1990

10KVA, 3 PH, 415V / 3.5KVA, 1PH, 230V 18KVA, 3PH, 415V / 6KVA,1PH, 240V


SILENT CHALLENGER SERIESSC 301 / SC 401 / SC 501 / SC MULTI 2x301


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SMAW EQUIPMENT



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SILENT CHALLENGER 400 K3


MODELS

Nos of operators at a time

CharacteristicOpen circuit voltage (Max / Min)




Class of insulation

Dimensions (LxWxH) -Skid mounted


Weight (Skid mountedl)




DC TIG

Engine type

Rated Speed

UNIT SILENT CHALLENGER 400 K3

No 1Type CC

Volts 100 / 40Amp 40-400Amp 400Amp 310

Class H

mm 2000x820x1150

mm 3400x1455x1700Kg 980Kg 1120Kg 1220

mm 2950x1455x1700

Type HA 394 (Air Cooled)rpm 1500

8KVA, 3 PH, 415V /

3.0KVA, 1PH, 240VAux. power source

UNIQUE

DESIG

N!!!

DESIGN

EDAND

BUILT

WITHAI

RCOOL

EDENG

INE

FOREX

TRARE

LIABILIT

Y

ANDFUE

LSAVIN

GS!

SALIENT FEATURES

Virtually maintenance free Engine driven, Brushless welding set with windingless rotorand Aircooled Diesel Engine, requiring very minimal maintenance

Fully integrated cooling system both for engine and welding generator-needs only one coolingmedium, no need of water, antifreeze, or inhibitors, require just air from the atmosphere

Light weight and most compact Engine driven CPCB compliant welding set available indomestic market

Most recommended for versatile site welding applications including cross country pipeline, city gaspipeline and inplant pipeline welding etc

Ideal for heavy fabrication, rebuilding and maintenance welding applications at site -worksefficiently in all climatic conditions

Robust mechanical design makes it highly reliable even in hostile site conditions

Big savings in fuel consumption and longer runs before next refueling - lesseroperating cost

Specially proven with cellulosic 6010, 7010G and 8010G and other special electrodes

Fewer spare parts required-no brushes, rotor windings, water hoses, water pumps, radiators etc Super silent operation

APPLICATIONS

Recommended for all versatile welding applications at project sites like, construction of refineries,power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, crosscountry pipeline welding, pipeline welding from jetty to storage tanks of oil, petroleum and gas etc

Specially recommended for Manual (SMAW) welding applications from medium to heavy duty sitefabrication welding, maintenance welding with all types of electrodes and city gas pipeline and crosscountry pipeline welding with 6010, 7010G, 8010G electrodes

Ideal choice for round the clock (24x7hrs) working in the most demanding and hostile site conditions


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GMAW WELDING EQUIPMENT


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MAXIMIG 251 / MAXIMIG 251 CD



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MODELS UNIT MAXIMIG 251 MAXIMIG 251 CD


Phase No 3 3

Input KVA @ 100% Duty cycle KVA 7.5 7.5


Open circuit voltage Volt 16-36 16-36

No. of steps No 16 16

Welding current/volts @ 60% Duty cycle A / V 250 / 26.5 250 / 26.5

Welding current/volts @ 100% Duty cycle A / V 195 / 23.8 195 / 23.8

Dimensions (LxWxH) mm 775x390x730 975x485x840

Type of cooling Type Forced Air Forced Air

Class of Insulation Class F F

Weight (approx.) Kg 98 123

Wire feeder Type Feedlite 20 (NEL) Built in

Wire feed motor Type PMDC PMDC

Wire feed speed m / min 1.2-18 1.2-18

Dimensions (LxWxH) mm 430x180x310 NA

Wire feeder weight Type 8 NA

Torch (3mtr) Model Ador TW 150 E / Ador TW 180 E / Ador TW 250 E


SALIENT FEATURES

Most reliable and dependable workhorse welding machines with proven economy

Rugged design, reliable performance and superior arc characteristics

Diode based power source with traditional tapped transformer, provided with switchon front panel for step control of voltage enabling welder to obtain the desired arcvoltage with ease

User friendly selection of 2track / 4track operation for zero defect GMAW welding

Good and consistent weld quality with low hydrogen content

Dependable thyristorised wirefeeder system ensures long, uninterrupted welding

Built-in spot welding timer provided for easier and faster tack welding incase of(MAXIMIG 251 CD) - ideal for repetitive tack welding applications

Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshop floor

APPLICATIONS

Recommended for All position MIG / MAG welding applications

Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel,Aluminum and it's alloys, with appropriate or recommended consumable

High volume thin sheet metal fabrication welding as in Auto Industries and otherengineering industries, maintenance and repair workshops

Most ideal for Auto Ancillary units - for increased productivity and quality weldingapplications


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www.adorwelding.com

SALIENT FEATURES

Most reliable and dependable workhorse welding machines with proven economy

Rugged design, reliable performance and superior arc characteristics

Diode based power source with traditional tapped transformer, provided with switchon front panel for step control of voltage enabling welder to obtain the desired arcvoltage with ease

User friendly selection of 2track/4track operation for zero defect GMAW welding



Built-in spot welding timer provided for easier and faster tack welding - ideal forrepetitive tack welding applications

Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshop floor

APPLICATIONS

Recommended for All position MIG/MAG welding applications

Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it'salloys, with appropriate or recommended consumable

Specifically designed for Auto Ancillaries, for productive and quality welds in a varietyof components like load body, fuel tank supports, engine brackets for 2 wheelers, and

sheet metal components up to 2 mm thick

25


MAXIMIG 251 AUTO CD





MAXIMIG 250 AUTO CD

Ador TW 150 E / Ador TW 180 E / Ador TW 250 E

H

700x550x815

93

Built inPMDC

1.2-18

415

3

7.5

19.5-35.7

16

50-250

250/24.5

210/24.5

Forced Air

UNIT

Volt

No

KVA

Amp

Volt

No

A / V

A / V

Type

Class

mm

Kg

TypeType

m / min

ModelTorch (3mtr)

MODELS

Supply voltage

Phase

Input KVA @ 100% Duty cycle



No. of steps

Welding current/volts @ 60% Duty cycle


Type of cooling

Class of Insulation

Dimensions (LxWxH)

Weight (approx)

Wire feeder

Wire feed motor

Wire feed speed



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APPLICATIONS

Recommended for All position MIG / MAG welding applications

Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it'salloys, with appropriate or recommended consumable

Ideally recommended for heavy duty MIG / MAG welding applications like crane structurecomponents manufacturing, 3 shift use, rough handling on the shopfloor and fabrication

shops where maintenance staff is not very qualified

SALIENT FEATURES

Most reliable and dependable workhorse MIG / MAG welding machines proven for widerange of applications

Rugged design, reliable performance and superior arc characteristics -minimummaintenance requirements

Diode based power source with traditional tapped transformer, provided with switch onfront panel for step control of voltage enabling welder to obtain the desired arc voltagewith ease

User friendly selection of 2track / 4track operation for zero defect GMAW welding



Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productivity on theshop floor

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MAXIMIG 400

UNIT MAXIMIG 400


MODELS



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Supply voltage

Phase

Volt 415

No 3



No. of steps



Dimensions (LxWxH)

Class of Insulation

Weight (approx)

Wire feeder

Wire feed motor

Wire feed speed

Torch (3mtr)

Dimensions (LxWxH)

Wire feeder weight

Amp 50-400

Volt 18-54

No 32

A / V 400/34

A / V 310/29.5

mm 835x435x820

Class H

Kg 136

Type Feedlite 40 (FEM / NEM)

Type PMDC

m / min 1.2-18

Model Ador TW 250 E / Ador TW 400 E / MTG 400 E

mm 8

Type 130x180x310

Input KVA @ 100% Duty cycle KVA 17.5



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APPLICATIONS

Suitable for ALL position MIG / MAG welding applications -both within shopfloor as wellas at open yards and project sites (with due protection or shield against windy air)

Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it'salloys, with appropriate or recommended consumable

Specifically designed for heavy duty, structural welding, machine building applications

SALIENT FEATURES Most reliable and dependable thyristor based power source for high quality MIG/MAG

semiautomatic manual and semiautomatic mechanised welding applications

Hexa phase, full wave full control bridge rectification circuit reduces ripple in thewelding output - resulting spatter free welding

Special design and construction of Transformer - resulting faster response time andexcellent Arc dynamics

Light weight, Compact design of power source, wire feeder and Torch

Adjustmnet of Crater Voltage, Crater Current possible with regulating pots providedon the front panel

Fesh Tip Transfer technique keeps the tip ready for next welding cycle

Choice of 2 roll and 4 roll wirefeeders and different torches available for differentindustrial applications

Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshopfloor

Power source protected from Over Voltage, Under Voltage supply, Single phasing,Over load/over heating and very high secondary short circuit current

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PhaseInput KVA @ 100% Duty cycleWelding current range

Open circuit voltageWelding current / volts @ 60% Duty cycle

Welding current / volts @ 100% Duty cycleType of cooling

Class of InsulationDimensions (LxWxH)Weight (approx.)

Wire feed motor

Wire feed speed

DimensionsWire feeder weight

Torch (3 mtrs)

Wire feeder options


MODELS

Supply voltage

NO.KVA

Amp

VoltA / VA / VType

ClassmmKg

Type

m / minmmType

Model

Models

UNIT

Volt3 3

19.5 31.750-400 60-600

50 65400/34 600/44

310/29.5 465/37Forced Air Forced Air

H H835x435x820 950x550x960

158 230

RANGER 400 RANGER 600

415 415

Ador TW 400 E /MTG 400 E

Ador TW 400 E /MTG 600 E

8/9500x180x310

Feedlite 40(FEM / NEM) / Feedlite 40 (FEH / NEH)

PMDC / PCB Servo

Feedlite 40(PEM) / Feedlite 40 (PEH)

1.2-18


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SALIENT FEATURES

Most reliable and dependable thyristor based power source for high quality MIG/MAGsemiautomatic manual and semiautomatic mechanised welding applications

Hexa phase, full wave full control bridge rectification circuit reduces ripple in thewelding output - resulting spatterfree welding


Light weight, Compact design of power source, wire feeder and Torch

Selection and adjsutmnet of Crater Voltage, Crater Current possible with ON-OFFswitch and regulating pots provided on the front panel


Flux cored , solid wire selection switch, gas check toggle switch provided on the frontpanel

Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productivity on theshopfloor

Power source protected from Over Voltage, Under Voltage supply, Single phasing,

Over load/over heating and very high secondary short circuit current

APPLICATIONS

Suitable for ALL position MIG / MAG welding applications -both within shopfloor as wellas at open yards and project sites (with due protection or shield against windy air)

Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it'salloys, with appropriate or recommended consumable

Most recommended for MIG/MAG welding applications where high metal depositonrates, high productivity and quality is a must





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MODELS UNIT RANGER 403 RANGER 503

Phase NO. 3 3Input KVA @ 100% Duty cycle KVA 20 27Welding current range Amp 60-400 60-500Open circuit voltage Volt 62V +/-3V 62V +/-3VWelding current/volts @ 60% Duty cycle Amp 400 500Welding current/volts @ 100% Duty cycle Amp 310 390Type of cooling Type Forced Air Forced Air Class of Insulation Class H HDimensions (LxWxH) mm 440x705x835 440x705x835Weight (approx.) Kg 160 175

Feedlite 20 (PNM) Feedlite 20 (PNH)Feedlite 40 (PNM) Feedlite 40 (PNH)

Wire feed motor TypeWire feed speed m / min 1.2-18 1.2-18Dimensions mm 460x200x280 460x200x280Wire feeder weight Type 9 9Torch (3mtr) Model

Wire feeder options Type


PCB Servo

Ador TW 400 (E) / MTG 400 (E)


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DC TIG

RANGER MULTI 600

SALIENT FEATURES

Rugged construction -most reliable and dependable thyristor based power source forhigh quality welding processes

Hexa phase, full wave full control bridge rectification circuit reduces ripple in thewelding output - resulting spatterfree welding


Adjustmnet of Crater Voltage, Crater Current possible with regulating pots providedon the front panel


Choice of 2 roll and 4 roll wirefeeders and different torches available for differentindustrial applications

Quick release wire feed roller mechanism enables operator to change the wire spoolquickly, minimising the unproductive time and thus increasing the productovty on theshopfloor

Power source protected from Over Voltage, Under Voltage supply, Single phasing,Over load/over heating and very high secondary short circuit current

APPLICATIONS

Suitable for multi process welding applications like SMAW / GMAW / FCAW / GTAW /

SAW and GOUGING processes within shopfloor as well as at open yards and project

sites (with due protection or shield against windy air)

Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's

alloys, with appropriate or recommended consumable

Specifically designed for heavy duty, structural welding, machine building applications

29





www.adorwelding.com





Supply voltage Volt 415Phase NO. 3Input KVA @ 100% Duty cycle KVA 31.7Characteristics Type CC/CVWelding current range Amp 20-600 / 75-600Open circuit voltage Volt 80/65Welding current / volts @ 60% Duty cycle A / V 600/44Welding current / volts @ 100% Duty cycle A / V 465/37Type of cooling Type Forced AirClass of Insulation Class HDimensions (LxWxH) mm 955x685x940Weight (approx.) Kg 245

Feedlite 40 (FEH / NEH) / Feedlite 40 (PEH)Wire feed motor Type PMDC/PCB ServoWire feed speed m / min 1.2-18Dimensions mm 500x180x310Wire feeder weight Kg 8/9Torch (3 mtrs) Model Ador TW 40 0 E/ MTG 600 E

Wire feeder options Models

MODELS UNIT RANGER MULTI 600

GOUGING


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TIG

APPLICATIONS Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at

open yards and project sites (with due protection or shield against windy air) Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with

appropriate or recommended consumable Most recommended for Railway workshops, wagon manufacturing and fabrication factories, ship

building and other heavy industrial applications Champ Multi 400sspw is proven with cellulosic 6010, 7010G, 8010G and other special

electrodes, shelf shielded flux cored wires such as AWS 5.29, ASME SFA 5.29, E71T8K2 andE81T8G for Manual welding(rootpass and hot pass) and Semiautomatic welding processes forcross country pipeline welding applications

SALIENT FEATURES Inverter based, digitally controlled, programmable, multiprocess power source for synergic

GMAW, self shielded FCAW, SMAW and GTAW (with external HF unit), welding applications Excellent dynamic response resulting superior ARC characteristics High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%,

over conventional thyristorised power sources Light weight compact MIG / MAG, FCAW, SMAW and GTAW welding outfit Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected

against harsh environment like contaminated air with conducting dust, dirt etc Feather touch front panel for easy selection of welding process, 2track/4track mode, time

adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, cratervoltage and current adjustments and arc force adjustments etc

Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc Compatible for Automation


CHAMP MULTI SERIES OUTFITS




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MODELS UNIT

MMA MODE MIG/FCAW MODE


Phase No 3 3

Input KVA @ 100% Duty cycle KVA 14 13


Open circuit voltage Volt 75 55

Welding current / volts @ 60% Duty cycle Amp

Welding current / volts @ 100% Duty cycle Amp

Type of cooling Type

Class of Insulation Class

Actual Dimensions (LxWxH) mm

Weight (approx.) Kgs

Feedlite 20 (FEM / NEM)

Feedlite 40 (FEM / NEM)

WF - 40 Multi (i)

Wire feed motor Type PMDC

Wire feed speed m/min 1.5-18 / 1.0-6.0

Dimensions mm 450x170x275

Torch (3/4.5mtr) options Model ADOR TW 400(E) / MTG 400 EGMAW Appln

FCAW Appln Model SUPER SSPW 350

Wire feeder optionsType

Kg

520x240x360

GMAW Appln

FCAW Appln

Feedlite

SUPER SSPW

8

20

Feedlite

SUPER SSPW

CHAMPMULTI 400 / CHAMPMULTI 400 SSPW

730x480x730

67

310

H

400

Forced Air

mm

GMAW / FCAW

Type

KgWire feeder weight

CHAMP MULTI 400 / CHAMP MULTI 400 SSPW


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CHAMP MULTI 400 / CHAMP MULTI 400 SSPW

APPLICATIONS Multioperator and multiprocess based welding outfits recommended for cross country gas and

peroleum pipeline welding applications with SMAW (manual) and FCAW (semiautomatic)welding processes

Specially designed and recommended for Manual (SMAW) welding of root pass / hot pass

weld joints using 6010/7010G/8010G electrodes and Semiautomatic (FCAW) welding of filling

/ capping weld joints using self shielded flux cored wire

31

MULTI OPERTAOR WELDING PAYLOADS FORGMAW / FCAW PROCESSES



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