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GUJARAT CLEANER PRODUCTION CENTRE BLOCK NO: 11-12, 3 rd FLOOR, UDHYOG BHAVAN, SECTOR 11, GANDHINAGAR, GUJARAT-382017 www.gcpcenvis.nic.in, [email protected] ENVIS- GCPC ANNUAL REPORT 2012-2013

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Page 1: ENVIS - GCPC - GCPC-ENVIS · Paper, Textile, Stone Quarry etc. available in library and will be uploaded in the website also. The Awareness and Orientation Programme in industries

GUJARAT CLEANER PRODUCTION CENTRE

BLOCK NO: 11-12, 3rd

FLOOR,

UDHYOG BHAVAN, SECTOR – 11,

GANDHINAGAR, GUJARAT-382017

www.gcpcenvis.nic.in,

[email protected]

ENVIS- GCPC

ANNUAL REPORT

2012-2013

Page 2: ENVIS - GCPC - GCPC-ENVIS · Paper, Textile, Stone Quarry etc. available in library and will be uploaded in the website also. The Awareness and Orientation Programme in industries
Page 3: ENVIS - GCPC - GCPC-ENVIS · Paper, Textile, Stone Quarry etc. available in library and will be uploaded in the website also. The Awareness and Orientation Programme in industries

CONTENTS

GCPC-ENVIS CENTRE 1

ORGANIZATIONAL SET UP OF GCPC-ENVIS 2

OBJECTIVES OF GCPC – ENVIS CENTRE 3

ACTIVITIES PERFORMED (AS ENVIS CENTRE) 4

1. GCPC ENVIS Website 4

2. Database Development 6

3. Services as ENVIS Centre 7

4. Library Facilities 8

5. Publication and Documentation 10

6. ENVIS centre status in the organization 11

COVER PAGE OF CP GUIDELINES FOR DYES AND DYE INTERMEDIATES 12

ENVIS GCPC NEWS LETTER 2012 13

TABLE: 17

CP IMPLEMENTATION IN DIFFERENT SECTOR 18

Cover page of Electroplating Sector 18

Cover page of Foundry Sector 19

Cover page of Textile Sector 20

Cover page of waste paper recycling Sector 21

CP/CT IMPLEMENTATION IN DIFFERENT SECTOR 22

A. Pulp and paper sector 22

B. Textile sector 23

LEAFLET 24

A. Leaflet on stone crushing unit 24

POSTER 26

A. Stone crushing unit 26

B. Vinyl Sulphone Industry 27

CP BOOK 28

ACTIVITIES DURING 2012 - 2013 AS ENVIS CENTRE 29

Work in collaboration 29

Workshops/seminars/conferences/awareness

Programmes organized, attended or participated 29

CP promotion programs organized in academic

institutions and industrial associations 31

Wo kshop o “e vi o e t f ie dl tech i ues i pulp a d pape secto 33

Wo kshop o “e vi o e t f ie dl tech i ues i te tile secto 35

MAJOR ACHIVEMENTS DURING 2012—13 39

PROPOSED GOALS FOR THE YEAR 2013-14 41

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GCPC- ENVIS

Gujarat Cleaner Production Centre (GCPC) is functioning as an ENVIS -

Centre on the subject area "Cleaner Production and Technology". GCPC

started its activities as ENVIS Node from January 2003. The Node has

been converted to ENVIS Centre from February 2005. As a part of the

various activities of the centre, web site of GCPC-ENVIS has been

launched. GCPC has already published thirty two issues of (quarterly)

Newsletter from July 2003till date. GCPC - ENVIS centre through working

on the various objectives is trying to spread the concept of Cleaner

Production / Cleaner Technology.

Name of the Centre Gujarat Cleaner Production Centre (GCPC)

Postal Address of the Centre Block No: 11-12, 3rd Floor,

Udhyog Bhavan, Sector – 11,

Gandhinagar, Gujarat-382017

Year of Establishment of the

GCPC-ENVIS

January 2003

Subject Assigned Cleaner Production & Technology

Chairman of the Organization Shri B. B. Swain IAS, VC & MD, GIDC and

Chairman, GCPC

Head of the Organization Er. Bharat Jain, Member Secretary, GCPC

Name Of The ENVIS

Coordinator

Mrs. Chinkal Patel, ENVIS Coordinator,

GCPC

URL of the ENVIS dedicated

Website

http://www.gcpcenvis.nic.in

http://www.gcpcgujarat.org.in/envis

URL of the Organization

Website

1) http://www.gidc.gov.in

2) http://www.gcpcgujarat.org.in

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GCPC-ENVIS PROGRESS REPORT 2012-13

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ORGANIZATIONAL SET UP OF GCPC-ENVIS

Environmental

Scientist

IT Expert Computer Operator

Chairman

Member Secretary

ENVIS Coordinator

(Program Officer)

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OBJECTIVES OF GCPC – ENVIS CENTRE

Long term objectives

To build up Repositories and Dissemination Centers in various subject

areas of Environment and Environmental Engineering;

To adopt modern technologies of information acquisition, processing,

storage, retrieval and dissemination;

To support and promote research, development and innovation in

environment information technology.

The ENVIS Centre will identify data gaps and knowledge gaps in their

subject areas and prepare a status report and enable policy decision.

The ENVIS Centre will bring out news letter and other publications in

their concerning subject areas.

Immediate objectives

To provide national environmental information service relevant to

present needs and capable of development to meet the future needs of

users.

To build up storage, retrieval and dissemination capabilities with the

ultimate objective of disseminating information speedily to the users

To promote national and international cooperation and liaison for

exchange of Environment related information.

To promote exchange of information among countries and region.

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ACTIVITIES PERFORMED (AS ENVIS CENTRE)

1) GCPC ENVIS WEB SITE

Website Home Page (GCPC-ENVIS)

Website of GCPC-ENVIS is built on NIC Platform and improved with a new look

and dynamic pages with more data related to CP-CT. GCPC ENVIS have

developed a vibrant website as the most useful resource for dissemination of

information quickly. GCPC-ENVIS WebPages are also being updated regularly.

Some addresses of the linkages have changed and hence are being updated.

Link to the ENVIS Newsletter published by GCPC is also provided. A vibrant

website with new design and features will shortly be launched as the up-

gradation is in progress.

Web site includes all the information related to CP-CT i.e. starting from

introduction to success stories on various sectors. We are also trying to solve

the problems related to production, processes, technologies, waste

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management, pollution prevention etc. We hope by this way we can fill the

gaps between service providers and stakeholders.

Web Address: www.gcpcenvis.nic.in

Details of the Website: Unlimited Space, Unlimited parking, Unlimited

Bandwidth

Registration with popular search engines

Google, Yahoo, and AltaVista, hotbot, Lycos, msn and Other 20 major

search engines.

Browser compatibility

Internet Explorer, Netscape Navigator, MSN Explorer, Mozilla, Opera,

Google chrome, etc.

Linkages Provided in Web site:

The online database for linkages and case studies are in the process of

development with the new website being prepared on the NIC Platform.

Contents of Links to be set on web site

Sr. No. Content

Number of links

provided

On Web Site

1 Awareness, education and training 100

2 Sectors 11

3 Country 16

4 CP Network & other useful Links 60

5 Financial Assistance 25

6 Experts 60

7 Best of CP 20

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Sr. No. Content

Number of links

provided

On Web Site

8 Strategy and policy 22

9 Success Stories 26

10 Clean Technology 14

2) DATA BASE DEVELOPEMENT

Database Creation and Collection on CP-CT: -

GCPC is a nodal agency to work for CP practices in the state. We have started

multidimensional activities for further spreading the concept of CP.

The Centre has completed around 8 Responsible Production Projects in

different sectors like Chemical & Petrochemicals, Dyes & Dye Intermediates.

GCPC has also completed 25 CP Assessment Projects in Stone Quarries of

Gujarat and More than 20 of Climate Change Adaptation project in association

with GIZ in Naroda Industrial Estate, Vapi Industrial estate of Gujarat. Most of

these industries have implemented major CP tools suggested in the report.

Success Stories of the same have been documented and disseminated through

Web Site, News-Letter, Guidelines and other sources for the multiplier effect.

The Centre has also published literature like Leaflets, Booklets etc in regional

language. The Centre had recently published leaflets on Cleaner Production in

Dairy, stone quarry and Textile Sectors for awareness and dissemination. One

of the main objectives of GCPC includes creating the data bank on CP-CT. We

have developed a good library comprising of Books, Journals, Training

Manuals, Reports related to CP-CT and Environment.

Since CP/CT concept is new one, the data available is not enough hence

generation of data is also important objective as ENVIS Centre. GCPC had

generated database on Cleaner Production at different sector like

Pharmaceutical, Hotel, Hospital, Dyes and Dyes intermediate, Pulp and

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Paper, Textile, Stone Quarry etc. available in library and will be uploaded in

the website also.

The Awareness and Orientation Programme in industries on CP/CT and

disseminating the concept of CP/CT which is one of the objectives of ENVIS

Centre. The aim of the study is to identify the gaps between current practices

used in the industries and best technologies available at national and

international level.

GCPC has identified Key Resource Persons (KRPs), who are experts in Cleaner

Production. They have been requested to share their success stories, case

studies, and databases with us.

DATA COLLECTION

Numbers of data sources identified

Off line data sources

Books

Hand books

Manual Reports

Magazines

Thesis

Publications

Journals

On line data sources

Website

Email

3) SERVICES AS ENVIS CENTRE

Query Response

Queries have been received from different kinds of Academic Institutions,

Industries Associations, Private Consultancies, Industries located in Gujarat.

Last year most of the queries received were on

Cleaner Production Concept

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Schemes of assistance for Environment Protection Measures and

Protection of Gujarat Industrial Policy, 2009.

Sustainable Development and building

Recycle, Recovery, Reuse the byproducts of the different industries

located at Gujarat

Environmental Friendly Techniques in Pulp & Paper sector

Environmental Friendly Techniques in Textile Sector

Number of Referral Services

For the above-mentioned queries we provide some national as well as

international references and linkages to obtain further information if they

need. We also provide the literature and other source of information available

with us (National source of information like Environmental Management

Centre, ATIRA, NCPC, etc. International sources of information like UNEP,

UNIDO, and UNFCCC etc.).

Time Taken To Respond the Queries

We give a very quick response to the users. For the local users we invite them

at our facility so that discussions can be done. We also provide information by

e-mail or by post or so. If needed further correspondence is done.

4) LIBRARY FACILITIES

List of Books available on the following subject area

Subject Area Number of Books

CLEANER PRODUCTION 38

ENVIRONMENT 31

WATER & WASTEWATER TREATMENT & DISPOSAL 21

SOLID WASTE AND HAZARDOUS WASTE

MANAGEMENT AND DISPOSAL

10

MANAGEMENT 8

CHEMISTRY 7

ACTS, RULES & ISO 13

GENERAL 25

HANDBOOKS 12

MANUALS 19

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The graph shows the library facility at GCPC-ENVIS Centre:

05

10152025303540

Cleaner P

roduct

ion

Enviro

nment

Wate

r & W

aste W

ater

Solid

Wast

e & H

azard

ous Manage

ment

Manage

ment

Chemis

try

Acts,

Rule

s & IS

O

General

Handbooks

Manuals

No of books

List of periodicals/magazines

1. Down to Earth

2. INSIGHT

3. Terra Green

4. Future Energy

5. Urban Sanitation

6. World Water

7. Terra Green

8. FIA Times

9. Geo Spatial World

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10. ENVIS Newsletters published by different ENVIS Centers

5) PUBLICATION & DOCUMENTATION

Newsletter published by ENVIS centre

Periodicity: Quarterly

Total issues published: Thirty Three

Topics covered:

o Cleaner production & technology

o CP Introduction, methodology, tools

o Technical articles

o CP success stories

o Event regarding CP & CT

o Views about CP

o Any other information

Availability (online/offline): available both online & off line

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6) ENVIS CENTRE STATUS IN THE ORGANIZATION

Location of Centre:

GCPC –ENVIS Centre is located separately, cabin with available infrastructure,

Block No. 11 &12, 3rd floor, Udhyog Bhavan, Sector 11 Gandhinagar.

The Centre has procured two computers with two printers, scanners and

laptop with necessary software. The scanning facility is available with the

Centre.

The working environment is very pleasant and the whole team is working as

family members with team spirit.

In the ENVIS centre, while Masters from Environmental Sciences and

Technology, Chemical and Environment Engineers are working exclusively, the

other engineers including Member Secretary and Senior Engineer of GCPC are

also working for ENVIS centre. Also, logistic support whenever required is

provided from GCPC and GIDC.

Following Man Power is exclusively working for ENVIS:

1) Programme Officer

2) Environmental Scientist

3) Account & Computer Assistant

Networking facility

All the computers of the centre are connected through LAN. Library and

database of the centre is also networked with the host organization.

24 hours internet facility is available in the centre, through cable

connection network

Internet accessibility along with band width

VPN facility is in the process of being availed

Networking with the ENVIS partners and source of information

Networking with 40 National Cleaner Production Centers of about 40

countries, established by UNIDO.

Newsletters are circulated to all the ENVIS partners, Academic

institutions, Government departments and Major Industries associated

etc. Information sharing is also done through web site and e- mails as and

when required.

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Cover Page of CP Guidelines for Dyes and Dye

Intermediates

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GCPC-ENVIS PROGRESS REPORT 2012-13

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ENVIS GCPC News letter 2012

Cover page of ENVIS GCPC Newsletter Jan - March, 2012

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Cover page of ENVIS GCPC Newsletter April June,2012

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Cover page of ENVIS GCPC Newsletter July - September, 2012

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Cover page of ENVIS GCPC Newsletter Oct- Dec ,2012

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Table:

Sr. No Title/ Cover Story Year - Volume No. ,

Issue No.

Quarter No

1. Cleaner Production In Vinyl

Sulphone Industry

Vol. No 10, Issue No 1 Jan-Mar, 2012

2. Green Economy Vol. No 10, Issue No 2 April-June, 2012

3. Cleaner Production in Stone

Crushing Unit

Vol. No 10, Issue No 3 July-Sept, 2012

4. Wealth from waste – A Success

story of Atul Ltd.

Vol. No 10, issue No 4 Oct-Dec, 2012

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CP Implementation in Different Sector:

A. ELECTROPLATING

COVER PAGE OF ELECTROPLATING SECTOR

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B. FOUNDRY

COVER PAGE OF FOUNDRY SECTOR

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C. TEXTILE

COVER PAGE OF TEXTILE SECTOR

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D. WASTE PAPER RECYCLING

COVER PAGE OF WASTE PAPER RECYCLING SECTOR

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CP/CT Implementation in Different Sector

A. PULP AND PAPER SECTOR

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B. TEXTILE SECTOR

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Leaflet

A. LEAFLET ON STONE CRUSHING UNIT

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Poster

A. STONE CRUSHING UNIT

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B. VINYL SULPHONE INDUSRY

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CP book

Cover page of CP Book- Complication of CP methodology and case studies

conducted by GCPC in different Industrial sector

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ACTIVITIES

1) WORK IN COLLABORATION

GCPC in collaboration with Gujarat Pollution Control Board has undertaken the

project of CP Awareness and Orientation Programme, under which GCPC

conducts awareness seminars in Academic Institutes and Industrial Estates of

Gujarat. This session schedules explaining the Concept of CP, CP Tools and

Methodology and implemented case studies by GCPC Officials.

GCPC has take up Pilot P oje t A d Capa it Buildi g o E o I dust ial De elop e t I Guja at ith te h i al oope atio ith GIZ A“EM. U de this p oje t GCPC a d GIZ has also o ga ized o kshop o E ironment Friendly

Te h i ues fo Te tile a d Pulp a d Pape “e to .

2) WORKSHOPS / SEMINARS / CONFERENCES / AWARENESS PROGRAMME

ORGANIZED, ATTENDED OR PARTICIPATED

A Workshop on INDU“TRIAL ECOLOGY was held at Reliance Learning Centre, Saraswati Township, Dahej on 17

th October, 2012

A second interactive session INDU“T‘IAL ECOLOGY as jointly organized by

Gujarat Cleaner Production Centre (GCPC), UNIDO and Dahej Industrial

Association.

UNIDO expert Dr. Suren Erkman & Dr Sadasivan were also present at the

workshop. Dr Rene Van Berkel, Chief, CP Division, UNIDO, Headquarter Vienna

and Dr Sadasivan made presentation on possibility of implementing Eco

Industrial Tools in Dahej Industrial Estate. MS GCPC explained the possibility of

Eco Industrial Networking at Dahej Industrial Estate. About 50 representatives of

Industries had participated in this workshop. At the end Shri Sushil kumar of RIL

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assured full cooperation from industries and showed willingness for adopting

necessary tools for transforming Dahej Industrial Estate into Eco Industrial Park.

Concluding Remarks were given by Mr. Bharat Jain, MS, GCPC, he also offered

vote of thanks to the Chief Guests, the National and International experts. On

the whole, the workshop was a success with the participants wanting to know a

lot more about Industrial Ecology or symbiosis.

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Cleaner Production Promotion Programs held by GCPC ENVIS Year 2012-

2013

Cleaner Production awareness programme are organized in academic institutions

and industrial associations in order to propagate and train the target group in the

concept of Cleaner production and its tools. Also the successful case studies are

shared by GCPC to the target group to increase their awareness in the subject and

encourage them to generate more successful cases.

Cleaner Production Promotion Programme conducted at Industrial Associations

in the year 2012-2013

Sr.

No

Industrial Associations Date

1 CP Promotion Programme at Sarigam 14/07/2012

2 CP Promotion Programme at GDMA (Gujarat Dyestuffs

manufacturing Association), Ahmedabad

30/08/2012

3 CP Promotion Programme at Odhav Industrial Association 28/12/2012

4 CP Promotion Programme at Narol 04/01/2013

5 CP Promotion Programme at Paper Association at Vapi 21/01/2013

6 CP Promotion Programme at Panoli Industrial Association 23/01/2013

7 CP Promotion Programme at Vitthal Udhyognagar, Anand 21/02/2013

8 CP Promotion Programme at Veraval Fish Processing Unit 08/03/2013

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Cleaner Production Promotion Programme conducted at Academic

Institutions in the year 2012-2013

Sr. No Academic Institutions Date

1 L D Engineering College, Environment Dept. 11/09/2012

2 Goverenment Engineering College, Bhuj 11/09/2012

3 CP Promotion Programme at Government Engineering College,

Surat

15/09/2012

4 CP Promotion Programme at Sardar Vallabhbhai National

Institute of Technology, Surat

16/10/2012

5 CP Promotion Programme at G H Patel College of Engineering

and Technology, Anand

12/02/2013

6 CP Promotion Programme at V V P Engineering College, Rajkot 15/02/2013

7 CP Promotion Programme at Government Engineering College,

Valsad (Chemical & Environment Dept.)

26/02/2013

8 Polytechnic College, Valsad 26/02/2013

9 Polytechnic Colllege, Gandhinagar 05/03/2013

10 CP Promotion Programme at Applied Sciences Departeent, M S

University, Baroda

11/03/2013

11 CP Promotion Programme at Chemical Department, D D

University, Nadiad

15/03/2013

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WORKSHOP ON ENVIRONMENT FRIENDLY TECHNIQUE“ IN PULP AND PAPER SECTOR, HELD AT VAPI, 27

th FEBRUARY, 2013

GCPC (Gujarat Cleaner Production Center) and GIZ (Deutsche Gesellchaft fur

Internationale Zusammenarbeit GmbH) organized one day workshop on

E i o e t F ie dl Te h i ue I Pulp a d Pape “e to o 27th February,

2013 at C.O.E. Vapi of Gujarat. The entire recycle paper industrialist (40

industries), student of Environment department from G.E.C, Valsad and speakers

from different fields participated in this workshop. Dr. K.U. Mistry, Chairman,

GPCB as a chief guest and Mr. Ashok Shukla, President, VIA, Mr. M.M. Jivani, CE,

GIDC, Mr. Bharat Jain, Member Secretary, GCPC were guests of inaugural session.

Mr. Raghu Babu, GIZ welcomed the all Dignitaries, Prominent speakers and

Participants of the workshop and to give brief about Indo German Partnership

Programme. Mr. Ashok Shukla, President, VIA also thanked to all the paper

industrialists for participate in workshop. Mr. M.M. Jivani mentioned to the paper

industrialists, for getting much benefits from the workshop for their unit as well

as environment. Dr. K.U. Mistry had given special speech about conservation of

environment and use of clean fuel (e.g. natural gas) in place of lignite for

reduction of air pollution. He also suggested the industries, to adopt new BAT

(Best Available Technique) for getting maximum benefits which is available and

presented by GCPC and GIZ. Mr. Bharat Jain covered inaugural session with

special thanks to chief guests, industrialists and students.

Fi st Te h i al “essio O E i o e tal Poli ies, La s a d Challe ges as sta ted “peake s. M . ‘aghu Ba u p ese ted I t odu to ‘e a ks , i luded various contents like as introduction about Deutsche Gesellschaft Fur

Internationale Zusammenarbeit (GIZ) GmbH, GIZ in India and cooperative

activities with GCPC in Gujarat. Mr. B.R. Naidu, Zonal Officer, CPCB gave

p ese tatio o Pulp a d Pape I dust ies ‘egulato O e ie , i luded various contents about regulatory provisions and standards, emissions from pulp

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and paper industries, environment issues in pulp and paper and also ecomark

criteria for paper.

M . ‘ajesh Doshi, ED, VWEMCL p ese ted Efflue t a d “olid Waste T eat e t “ ste s Fo Pulp a d Pape I dust ies at VWEMCL . He des i ed ualit a d quantity of effluent generation from pulp and paper sector, treatment systems

for the effluent from pulp and paper sector and major problems and potential

solutions in waste treatment of pulp and paper sector. Mr. G.V.Patel, RO, GPCB

presented overview of paper mill in India, environmental issues in different

sectors and solid waste management. Mr. Tushar Shah, Director, Damanganga

Paper Mill, presented brief about present scenario of paper mills in Vapi. His

presentation included various contents like as, overview of paper mills in Vapi

sector, water consumption through the paper mill in Vapi, comparison of fresh

water consumption, total water consumption per tonne of product and effluent

generation between various industries in Vapi sector.Mr. N.S.K. Srinivasan, G.M.

Tech, COE, Vapi presented opportunity to utilize centre of excellence, Vapi for

research/analytical solutions/pilot project by pulp and paper industries. He gave

brief idea about existing facilities in COE, proposed research/analytical solution

for pulp and paper sector and requirement of policy to utilize the COE facilities for

Research and Development and solving environmental issues. Finally, the

technical Session-I ended with the discussion followed with lunch break.

Te h i al “essio II O Te h ologi al Aspe ts fo I p o ed E i o e tal Pe fo a e i Pulp a d Pape “e to as i itiall sta ted M . Nitesh Patel, Junior Advisor, GIZ. He presented BAT in Europe for pulp and paper sector, which

included various contents, the definition and the determination of BAT, the

content of BAT reference documents and scope of cooperation. He also presented

energy conservation opportunities in pulp and paper sector with the energy

conservation tips against problems.

Mr. Gopal H Chaudhari, Assistant Project Engineer, GCPC, presented Core

Environmental Issues in recycle paper industries, Vapi. He showed various

available technological aspects and its inventory against issues. He gave brief idea

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about emerging techniques for solid waste and coarse rejects management

through Agilyx Process, quality improvement of paper by DAS Technology and

deinking sludge through CDEM technology.

Mr. Ramu G, Research Scientist, presented new eco-friendly technique through

Ele t o Che ist fo olou e o al, edu tio of BOD/COD/TD“/T““/““ f o pulp and paper mill effluent. Mr. Yogesh Pandey, Dy. G.M., KAEFER, presented

energy efficiency moving SMEs towards a sustainable future with overview of

energy consumption in various operations of paper mill, challenges and solutions

in drying process and also showed economic saving and payback time. Mr.

Vaibhav Savji, Forbes Marshall, presented Biosens-Quick BOD measuring systems

with benefits and tested results of various industries.

After the second session, group discussion had been started between participants

and speakers. The participants were asked to get distributed in three groups. They

discussed on presentation which was presented by the speakers were also ready

for adoption of new technologies if found beneficial for the industries. At the end,

workshop was concluded with special thanks by Mr. Bharat Jain, MS, GCPC, Mr.

G.V.Patel (R.O. of GPCB) and Mr. Raghu Babu, GIZ with identified various

problems faced by clusters through group discussion and further road map will be

decided by GIZ and GCPC.

Presentation Available @: www.igep.in/e48745/e49028/e51797/.

WORK“HOP ON ENVIRONMENT FRIENDLY TECHNIQUE“ IN TEXTILE SECTOR HELD AT VATVA, AHMEDABAD ON 1

st MARCH, 2013

Gujarat Cleaner Production Centre (GCPC) and Deutsche Gesellschaft für

Internationale Zusammenarbeit (GIZ) organized a 1-day workshop on

E i o e t F ie dl Te h i ues i Te tile “e to at Ah eda ad o 01/03/2013. Dr. K. U. Mistry Chairman, GPCB were invited as Chief Guest for the

workshop while Mr. H.D. Shrimali, Addl. Industries Commissioner, Industries

Commissionerate and Mr. Shankar Patel, Chairman, GSECL were the special guest.

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Mr. Lalit Sharma, GIZ welcomed the Dignitaries, prominent speakers and

participants of the workshop and gave brief of the working of GIZ worldwide and

in India. He also explained about the concept of project with its objective. Mr.

Naresh Sharma, VP, ATPA offered welcome to all participants and highlighted the

environmental issues faced by Textile cluster of Narol. He mentioned about the

building a new CETP for Narol Process house and also requested all technical

experts present in workshop to find a substitute for Salt and Soda in Dyeing

process.

Mr. A.A. Dolti, Regional Officer, GPCB addressed the session by welcoming all

participants and gave special thanks to GCPC for organizing such knowledgeable

workshop. He also listed the various important environmental issues faced by

Textile sector of Narol and posed such problem in front of GCPC and GIZ to get

feasible solutions. Mr. Shankar Patel addressed the gathering by welcoming all

participants and special guest. Mr. H. D. Shrimali mentioned the scenario of

textile industries in Gujarat and explained the various incentives schemes

available for industries to get benefitted by implementing Environment Friendly

Techniques.

Mr. Bharat Jain MS, GCPC offered a vote of thanks to special guest, speakers and

pa ti ipa ts. I fi st sessio of Te h i al sessio o E i o e tal Poli ies, La s a d Challe ges M . Lalit “ha a ga e i t odu to e a ks a d e plai ed the role of various Environmental Policies, Laws and challenges for Textile Sector. In

the technical session 1 following speakers with the thrust areas are listed below:

Mr. Lalit Sharma, GIZ gave the introduction of GIZ and its co-operation partner.

He discussed about the project initiated by GIZ in India and also mentioned the

various co-ope atio a ti ities i Guja at, he e i E i o e t F ie dl Te h i ues i Te tile “e to is o e of the i po ta t a ti it .

Mr. Devang Thaker, DEE, GPCB posed the various pollution problem faced by

textile wet processing industry and also highlighted the water and air pollution

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problem. To curb the addressed problem Mr. Thaker had suggested some

generalized techniques/technology to minimize the water and air pollution for

e.g., use of membrane technology in treatment plant, utilization of fly ash for

neutralization of alkaline effluent, caustic recovery plant, etc.

Mr. D. S. Kharat, Environment Engineer, CPCB explained the textile scenario and

its resource consumption at national level. Some issues related to Textile Industry

like updating of database generation, Process efficiency measures and lack of

trained manpower was highlighted by Mr. Kharat. He also briefed the CPCB norms

for effluent and its standard.

Mr. Raman Charel, Director Boiler, Labour and Employment Dept. GoG.,

presented the evolution of Boiler and statutory laws associated with the

installation and use of Boilers at Industrial scale.

Dr. Chandan Chatterjee, Director, The Centre of Entrepreneurship Development &

Advisor, iNDEXTb enlightened the textile scenario in India. Various national

poli ies like Te h olog Up-g adatio Fu d a d Cotto Te h olog Missio were explained and also implementation was proved a positive growth of Textile

sector. Even some state level polices were also discussed.

The Technical Session 1 ended with the discussion on policies regarding financial

subsidies followed with Lunch break.

Mr. Bharat Jain MS, GCPC gave introductory remarks in Technical session 2 and

explained the various strategies adapted to improve the environmental

performance of Textile Sector. Mr. Lalit Sharma, GIZ explained about the Best

Available Technologies document and its approach for utilizing the information

provided in the document for around 130 core problem of Textile sector. He also

mentioned about the COINDS document provided by CPCB for Textile sector.

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Mr. Lalit Sanghvi, Wet Processing Expert, highlighted the various water

conservation measures for Textile industry. Some new technologies like Cold Pad

Batch Dyeing and Substitution of Monofunctional dye by Polyfunctional one was

thoroughly explained with commercialized examples. Even some techniques for

recycling were also showed by respective speaker.

Ms. Sarika Singh, Principal Scientific Officer, ATIRA presented the Sustainable and

Eco Friendly Alternatives developed by ATIRA in Textile Wet Processing. Mr. Hiren

Bhendwal, Project Engineer, GCPC listed out the various Core Environmental

Issues in Textile Sector with the probable solutions from BREF document.

Commercialized case study of Best Available Technology from BREF document

was also presented by him.

Mr. Arun Baid, Aura Herbal Textile Ltd. presented the processing Organic textiles

using Natural Herbs in dyeing application and thereby achieving the cradle to

cradle approach successfully. He also mentioned about the activities offered by

them like training and Worked closely with authorities and dyes making giants to

make the commercial possibilities for using Herbal dyes.

Finally the session ends with the concluding remarks of Dr. K. U. Mistry wherein

he offered the industry to switch over the Clean / Greener Fuel and use of

Secondary system in ETP plant to reduce the overall load of Common Effluent

Treatment Plant. The workshop concluded with point to point discussion on

various issues pointed out by all participants by Mr. Lalit Sharma, GIZ.

Presentation Available @: www.igep.in/e48745/e49028/e52068/.

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39

MAJOR ACHIEVEMENTS DURING 2012-2013

Sr. No. ACTIVITY ACHIEVEMENTS

1. News Letter GCPC ENVIS has already published

Thirty four issues of (quarterly)

Newsletter from July- Sept, 2003 till

the date.

2. Database GCPC ENVIS has generated database

on Cleaner Production at different

sector like Dairy, Textile, Pulp &

paper, etc. available in library and

will be uploaded in the website also.

3. ENVIS Website Website of GCPC-ENVIS is being

shifted to NIC Platform and is under

improvement for a new look and

dynamic pages with more data

related to CP-CT.

4. Dissertation to Post

Graduate Students

MS, GCPC guided 1 student of the

final year M. Tech. Environmental

Science, Patiala University and 1

student of first year M. Tech.

Sustainable Development and

Climate Change of CEPT University

for Post Graduate Dissertation.

5. Creating Awareness on

Environment

The centre has published posters on

Vinyl Sulphone, Stone Crushing Unit

and a CP Manual on Dyes and Dyes

Intermediates.

6. CP Promotional

Activity

CP Promotion Programs had been

organized in 8 Industrial Estates of

Gujarat and 11 Academic

Institutions, explaining CP tools,

Methodology and Case studies of

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different Sectors.

7. Stakeholders

Consultation at Vapi,

26th May, 2012

GCPC and Deutsche Gesellschaft für

Internationale Zusammenarbeit

(GIZ) GmbH organized stakeholders

Consultation meeting on the

following proposed project

activities in Vapi Industrial State

1. Climate Change Vulnerability

Assessments in Industries

2. Climate Proofing of Industrial

Parks

3. Environment Friendly

Technologies in Identified Industry

Sectors (Textile and Pulp & Paper)

4. CETP Improvement

5. Optimization of regional waste

and resource management at Vapi

Industrial Estate

8. Eco Industrial Park at

Dahej

Second interactive session on EIP

was conducted under UNIDO

Project by UNIDO Expert Dr. Suren

Erkman and Dr. Sadasivan at RIL

Training Centre at Dahej on 17th

October, 2012. Dr Rene Berkel,

Chief CP Div, UNIDO and Dr

Sadasivan explained Eco Industrial

Tools and is implementation and

MS GCPC explained the possibility of

Eco Industrial Networking at Dahej

Industrial Estate.

9. Workshop on

Environment Friendly

Technique in Pulp and

Paper Sector at Vapi

One Day Workshop on

Environment Friendly Techniques in Pulp and Paper Sector was organized by GIZ and GCPC on 27th

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Feb, 2013 at Vapi.

10. Workshop on

Environment Friendly

Technique in Textile

Sector at Vatva

One Day Workshop on

Environment Friendly Techniques in Textile Sector was organized by GIZ and GCPC on 1st March, 2013 at

Vatva.

PROPOSED GOALS FOR THE YEAR 2013 – 2014

To conduct Promotional Programmes on Cleaner Production Concept & Clean

Technology at 15 Industrial estates and 10 academic institutions.

To publish quarterly newsletter for the year 2013-2014.

To improvise website and database on Cleaner Production & Clean Technology

in different industries and case studies on different sectors.

To respond to queries received by the centre on different environmental

issues.

To publish leaflets on best available techniques in Textile and Pulp & paper

sector.

To pu lish ase studies o Clea e P odu tio i Diffe e t “e to s like Pulp &

Paper, Electroplating, Dairy, Textile and Foundry units.

To publish a book on Cleaner Production & Clean Technology on different

sectors.

Dissemination of Cleaner Production case studies and implemented

techniques in Dairy sector.

To publish posters on Environment Related issues and Cleaner Production in

different sectors.