Engineering Solutions and Manufacturers of Conveyor Equipment

Your Conveyor Partner

Engineering Solutions and Manufacturers of Conveyor Equipment

A quality assured company

Your Conveyor Partner www.cpsconveyors.com.au

www.cpsconveyors.com.au

Conveyor Products and Solutions (CPS) prides itself as a leader in innovation and technology in the conveyor

industry. CPS is an Australian manufacturer specialising in high quality conveyor rollers, idlers, pulleys and

associated bulk materials handling components. The Company is committed to excellence in both quality

in the manufacturing process and service regardless of customer location or order quantity by ensuring we

deliver right, in full and on time.

Ongoing investment in automation with a dedicated focus on innovation and continuous improvement of

our manufacturing processes ensure CPS conveyor products are of consistent quality, fit for purpose and

meet the requirements of our customers.

Our products can be found in many operations throughout the

Australian mining, chemical and industrial sectors. Our exports to

the Americas, Africa, South East Asia and the South Pacific region

are a testimony to the quality of our products and recognition of

their operational effectiveness.

We are committed to producing high quality products that

deliver sustainable value to our clients. We are also committed to

leading the industry with our engineering innovation, building

long term relationships and delivering cost-effective solutions

that meet the requirements of our customers globally.

The CPS Difference

“To be the preferred partner in the conveyor industry by safely delivering sustainable value”

PURPOSETo be the preferred partner in the conveyor

industry by safely delivering sustainable value

VALUESSafetyTrustRespectIntegrityDeterminationExcitement

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OBJECTIVESZero Harm

High performanceMarket leading growth


CPS ExperienceCPS has a proven track record of delivering sustainable value to customers for their existing operations, as well as greenfield and brownfield expansion projects. The

CPS team recently delivered high accuracy, light weight, low noise, low rolling resistance idlers for overland conveyors to the Rio Tinto Silvergrass project and the

BHP Jimblebar expansion project, exceeding the technical and commercial KPIs. CPS has also supplied high-quality Australian components internationally to the

First Quantum Minerals Cobre Panama copper project and other mine expansions in Asia and Africa.

Jimblebar Project – Pilbara:

Owner/Operator: BHP Iron Ore

Date: 2016

EPCM: Sedgman Civmec Joint Venture

Rollers: 17000

Idlers: 5400

The Jimblebar iron ore mine is located 40km east of Newman

in the Pilbara region of Western Australia. The project included

multiple 1600 – 2400mm wide conveyors with frames of

±0.5mm tolerance after galvanizing.

Silvergrass Project – Pilbara:

Owner/Operator: Rio Tinto Iron Ore

Date 2017

EPCM: RCR Tomlinson

Rollers 19000

Idlers: 6000

Silvergrass is a satellite deposit located adjacent to Rio Tinto’s

Nammuldi mine and is part of the Greater Nammuldi precinct,

located approximately 70km north-west of Tom Price. The project

included multiple 900 – 1800mm wide conveyors with frames of

±0.5mm tolerance after galvanizing.

Australian Projects


FQM Cobre Copper Project – Panama:

Owner/Operator: First Quantum Minerals

Date 2018

EPCM: Lycopodium

Rollers: 60000

Idlers: 18000

Cobre Panama is a large open-pit copper development

project in Panama. The concession is located 120km

west of Panama City and 20km from the Caribbean Sea

coast. The project included multiple 600 – 2600mm

wide conveyors.

Penjom Gold Expansion Project Malaysia(J Resources)1438 Idler sets & 28 Pulleys, designed, engineered,

manufactured and delivered in 24 weeks.

Gruyere Gold ProjectMultiple conveyors 600 -1800mm wide Idler package delivered in 16 weeks

Dugald River Project (RCR / MMG)Multiple conveyors 750 -1000mm wideIdler package delivered in 16 weeks.

Nova Nickel Project (GR)Multiple conveyors 750 -1000mm wide.Idler package delivered in 14 weeks.

Shark Bay Salt Expansion and Refurbishment Project.Multiple conveyors 800, 900,1000mm wide.Idler package delivered in 15 weeks.

CSBP Ammonium Nitrate ProjectMultiple conveyors 450 -1000mm wide.Idler package delivered in 12 weeks.

Onslow Salt Expansion and Refurbishment Project.Multiple conveyors 800 -1500mm wide.Idler package delivered in 14 weeks.

Other ProjectsInternational Projects



As a solutions specialist we offer the following services:

The Engineering Department at CPS is responsible for the continuous improvement in our products and manufacturing systems. Our team utilises the latest

computer aided design and simulation software to assist in ensuring client needs are consistently exceeded. Engineering resources have been invested in

automation systems maximising our capacity and guaranteeing our products are quick to market while cost effective. The team aids our clients with technical

support and can also provide in depth on site assistance. Extensive R&D and roller failure analyses are carried out in our dedicated CPS test centre. Our Engineering

Department has an unrelenting commitment to quality, dependability and in delivering high performance results in everything we produce.

Combined with our experienced technical personnel, CPS has invested in the following software packages available for use on internal and external engineering

projects to ensure the best possible solution is offered:

• Custom CPS conveyor idler and pulley design software.

• Solidworks Premium and Microstation drafting suite.

• ANSYS Mechanical FEA package.

• Helix static and dynamic conveyor design package.

Engineering and Design Services

• Available technical and service personnel for on-site analysis, inspections and custom solutions for key problem areas.

• Design, modification, analysis and optimisation of idler components.

• 3D CAD drafting software to create detailed in situ models.

• Reduction of downtime through innovative and practical engineering.

• Provide long term solutions, reducing the Total Cost of Ownership (TCO).

• Conveyor design review analysis, engineering services (on-site and off-site)

and operation and maintenance consultancy services.


Our Rollers

Belt Friendly • No rock JamsExcellent Balance • Low noise

What makes our rollers so special?Our rollers are built with our unique CBH™ technology.

CPS manufactures conveyor rollers using Composite Bearing Housing technology

CBH™. This technology is now used to produce all our conveyor rollers. Through

innovation in design since 2003, we are able to provide a complete range of

rollers for light, medium and heavy duty applications. Our unique design and

manufacturing process has resulted in a roller series that are manufactured to ensure

optimum performance, reliability and durability.

High quality, heavy duty design

Precision Injected Moulded Housing • Anti-static pin • Press fit / no weld • Perfectly balanced • No pizza cutter slicing belts

Reverse Multi Labyrinth Seal • Wash down duty

Bearing Seal • Water tight • No dust • No rust

Fixed Face Flinger • Non rotational • Covers 80% roll end • No rock jams • No roller seizures

Bearings • Sealed for life ZZ C3


Polyurethane Disc Roller

HDPE-GF Roller

Our Roller Range

“Lighter. Quieter. Quicker. Quality.”

HT Composite FRAS RollerYeloroll M-PVC RollerSteel Roller

Polyurethane Cleaning Roller

The roller construction and manufacturing methods contain several unique features that result in significant improvements over traditional rollers. The CBH™ range of

rollers is suited for all applications.

Bullnose Impact RollerRubber Impact Roller Polyurethane Full Sleeve Impact

Aluminium Roller Weigh RollerSteel Low Noise Roller

Rubber Disc Roller



CPS designs and manufactures premium quality conveyor idler frames in standard belt width sizes

or completely customised to suit individual client requests. Frames are designed using the latest 3D

Computer Aided Design software, then processed through our ANSYS Finite Element Analysis system to

ensure the frames are fit for duty. CPS utilise multiple manufacturing methods, including robotic welding,

to produce idler frames and other associated structure to tolerance and quality levels previously unseen

in the conveyor industry.

Conveyor Frames

5 Roll Carry

Vee Return

Single Jacking Carry

Flat Disc Return Suspended Return

Retractable Carry

Flat Return TrainingFlat Carry

Flat Return

Transition

Dual Jacking Impact

Carry Training

Ultra Lightweight Dual Jacking Impact


Custom designed by the CPS Engineering Team utilising recognised industry and proprietary software

packages, all pulleys are individually engineered, optimised and manufactured to the highest standards,

meeting all levels of client specifications. CPS offer extensive customised pulley options, delivering our

clients a truly fit for purpose solution for any application. CPS pulleys are manufactured using Australian

grade steels and the highest quality components, delivering a strong product designed for maximum

reliability and performance.

• Numerical analysis

• 3D CAD modelling

• Drive or non-drive

• Flat or crowned

• Australian grade steels

• Hot vulcanized & cold bonded rubber backed ceramic in FRAS and non-FRAS

• Hot vulcanized & cold bonded rubber in FRAS and non-FRAS

• Direct bonded ceramic tiles

• Hot cast Polyurethane -smooth, grooved and diamond patten

• Plain steel painted

• Finite Element Analysis

• Shells and Shafts designed for infinite life

• Seamless pipe and rolled plate shells

• Non-destructive testing on all shells and shafts

• Highest quality components – SKF and NSK

bearings, Ringfeder locking assemblies

CPS Pulley Division

Engineered using industry leading design processes

Customised lagging systems include

Pulley Lagging

Manufactured to the highest standards to meet all on-site specificationsLive shaft or dead shaft

Pulley shells are commonly lagged to protect the pulley face from wear and provide better traction to the

belt. Applying the right lagging material is crucial to the performance of the pulley, life of your conveyor

belting and the reliability of your system. CPS pulleys can be customised with a variety of lagging systems.


CPS prides itself as a leader in innovation and technology in the conveyor industry. CPS works continuously to improve business processes and product quality,

delivering sustainable value to our partners. The Technology Department is focused on developing creative, professional solutions for the industry.

The distributed drive units are installed in place of normal idlers, providing extra power to assist or replace the main drive adding power to the belt along its entire

length and providing both financial and technical benefits.

Heavy duty R&D drive unit installed with successful trial targeting 15kW power transfer – achieved a full 37kW transferred without traction loss.

Distributed Drive Technology

• Control of tension & minimized dynamic effects

• Low cost retrofit additional drive power & modular expandable conveyors

• Lighter duty/simplified drive stations

• Reduced alignment requirements

• Reduced cost of related components (pulleys, idlers, belt, etc)

Benefits include

“Theoretically, the best drive would continuously add energy along the belt path as it is being removed through movement resistance and potential energy.” – CEMA conveyor standard, 7th edition.

Cost Area Standard Conveyor DDT Conveyor

Belt spec ST2500 ST500

Pulley OD 1250mm 400mm

Idlers spec - Up to 20% cost reduction

Structure - 20-30% cost reduction

Power - 5-10% cost reduction

Uptime/Maintenance - Significant ongoing savings


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“A history of continual growth, development and innovation”

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2003• CPS opens for

business initially manufacturing only polymer rollers – the

1st in Australia.

2005• 1st full conveyor of

polymer rollers – Coal Terminal.

• Innovation – 1st steel rollers

manufactured using composite bearing

housings.

2006• Introduction

of medium duty composite bearing

housings.

• First green fields project in WA.

2008• Introduction of aluminum roller using composite bearing housings.

• Introduction of heavy duty

composite bearing housings.

2015• ISO 9001

certification.

• “CPS Way” business improvement

initiative implemented.

2017• CPS completes

Rio Tinto Silvergrass Project.

• New Injection moulding plant for all composite

housings.

2016• Major production

automation program.

• CPS completes BHP Jimblebar Project.

• ERP System Implementation.

• Innovation - 1st Certified FRAS composite roller in

Australia.

2018• Open Pulley

Manufacturing Facility.

• CPS completes FQM Cobre Panama

Copper Project.

• CPS celebrates 15 years in business.

2007• Polymer shell

manufactured in Australia

1st in Australia.

2009• Major upgrade

in manufacturing processes & equipment.

2011• 1st international project – Malaysia.

2013• CPS moves to new &

larger premises.

• New custom CNC steel processing

equipment doubles capacity.

2014• Lean manufacturing

program implemented.

• Innovation -Two new composite shells added to roller

range.

2012• 1st major Iron ore contract secured.

2010• Start development of FRAS composite

roller.


Head Office - Perth, Western Autralia

69 Dowd Street, WelshpoolWestern Australia 6106

National Sales Offices

South Australia - Adelaide

New South Wales - Newcastle - Illawarra

Queensland - Brisbane - Mackay

A quality assured company

Call +61 8 9458 [email protected]

Your Conveyor Partner

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Engineering Solutions and Manufacturers of Conveyor Equipment