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Advancing the research and academic mission of Florida International University ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION TOOLS FOR DOUBLE SHELL TANKS AT HANFORD Michael DiBono May 30, 2018

ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

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Page 1: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

ENGINEERING SCALE TESTING OF

ROBOTIC INSPECTION TOOLS FOR

DOUBLE SHELL TANKS AT HANFORD

Michael DiBono

May 30, 2018

Page 2: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

Principal Investigator: Leonel Lagos, P.h.D., PMP

Project Manager: Dwayne McDaniel, Ph.D., P.E.

Technical Staff: Anthony Abrahao, Dr. William Tan

DOE Fellows: Sebastian Zanlongo, Mackenson Telusma, Anibal

Morales, Christopher Excellent, Manuel Losada, Michael DiBono

TEAM MEMBERS

Work supported by U.S. Department of Energy Office of Environmental Management

under Cooperative Agreement # DE-EM0000598

Page 3: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

1.) Refractory Air

Slots through the

Annulus

2.) 6” Leak

Detection

Piping

3.) 4” Air

Supply

Piping

TASK DESCRIPTION

Page 4: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

PROPOSED INSPECTION

Page 5: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

PROPOSED INSPECTION

Page 6: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

PIPE CRAWLER

AIR SUPPLY LINE INSPECTION TOOL

• Remote controlled

• Video feedback

recorded for future

analysis

• Radiation

hardened (~80

rad/hr)

• High temperature

environment

(~170 F)

• To be used in

pipes and fittings

with 3” and 4”

diameters

• Will need to turn

through elbows,

bends, and

transitions

• Crawl through

vertical runs

Page 7: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

Page 8: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

Page 9: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

Page 10: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

MINIROVER

REFRACTORY SLOT INSPECTION TOOL

• Travel through

small cooling

channels

• Remote controlled

• Inserted through a

riser to the

annulus floor

• Live video

feedback

• Radiation hardened

(~80 rad/hr)

• High temperature

environment (~170 F)

• Must not subject the

channel walls to

pressures greater

than 200 psi

• Tethered

Page 11: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

c

Page 12: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

AUTONOMOUS

CABLE MANAGEMENT SYSTEM

Page 13: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

MOVING FORWARD

SEMI-AUTONOMOUS DRIVING

Page 14: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

MOVING FORWARD

SECTIONAL FULL-SCALE MOCKUP

Page 15: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

DRAIN SLOTS

Page 16: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

AIR SLOTS

Page 17: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

HYBRID INSPECTION

SECONDARY LINER BOTTOM CORROSION

Page 18: ENGINEERING SCALE TESTING OF ROBOTIC INSPECTION …

Advancing the research and academic mission of Florida International University

FINAL WORDS

MOVING FORWARD

• Develop delivery mechanism for easy

development

• Provide feedback of other inspection

parameters (temperature, relative

humidity, radiation, etc.)

• Redesign a radiation hardened version

• Scale the design for smaller pipe sizes

• Develop delivery mechanism for easy

deployment

• Provide feedback of other inspection

parameters (temperature, relative

humidity, radiation, etc.)

• Redesign a radiation hardened version

• Autonomous deployment/maneuvering

CRAWLER ROVER