Engineered Products - Mazzella Companies...145 Overhead Cranes / Jibs Hoists Services Slings Hardware Lifting Products Wire Rope Cordage Contractors Supply Fall Protection Engineered

144

Mazzella Lifting TechnologiesPhone: 800-362-4601

www.mazzellalifting.com

Progressive CranePhone: 800-83-CRANE

www.progressivecrane.com

Mazzella Crane ServicePhone: 877-96-CRANE

www.mazzellacraneservice.com

Indusco Wire Rope & SuppliesPhone: 410-727-0665

www.induscowire.com

EngineeredProducts

MazzellaCatalog13_EngineeredProducts.indd 144 6/12/13 11:19 AM

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J Henry Holland Phone: 757-460-3300

www.jhenryholland.com

Alabama Sling CenterPhone: 205-744-0230

www.alabamaslingcenter.com

Tennessee Sling CenterPhone: 901-345-8918 (Memphis)

Phone: 423-634-9005 (Chattanooga)

www.tennesseeslingcenter.com

KCI Crane ServicePhone: 205-345-4701

www.kcicraneservice.com

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Engineered ProductsWe have more than 50 years of field application experience and in-house manufacturing. This has earned us the reputation as a leader in the design and development of custom engineered below-the-hook lifting devicesand lifting attachments for use with all types of cranes.

Our participation on the ASME B30.20 Subcommittee(that governs manufacturing, inspection, marking, testing, maintenance and operation of the below-the-hook lifting devices) sets us apart from our competition. On-staff engineering and our commitment to ISO 9001: 2008guides us to continued success in quality products and processes.

Our products range from a common lift beam to anengineered special 150 lbs. engine line lifter to a 330 ton electric furnace lifter.

Repairs, Inspections & Recertificationof Below-The-Hook Lifting Devices

We offer complete, in-house inspections and repairs of below-the-hook lifting devices. Certified Inspectors, along with our Engineering Department, perform detailed analysis. Repaired or rebuilt units provide significant cost savings. We also can provide FEA (Finite Element Analysis) reports and reverse engineering options on customers' lifting devices. Customers can send in a unit, enabling Engineering to measure and model the unit in SolidWorks and run FEA analysis that determines the safe working load.


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Engineered Hooks .........................................147Overhead Lifting Devices & Engineered Products ...........................148The Difference—Lifting vs Spreader .............149 Spreader Type Lifting Beam ..........................149Fixed Hook Beam ..........................................150Adjustable Hook Beam ..................................151Low Headroom Beam ....................................1514-Point Lifting Beam ......................................152Basket Hitch Beam ........................................152Narrow Coil C-Hook.......................................153Tubular Coil C-Hook ......................................153Slit Coil C-Hook .............................................154Vertical ID Coil Lifters ....................................155Pallet Lifters ...................................................156Adjustable Pallet Lifters .................................157Body Bound Ladle J-Hooks ...........................158Die Horses .....................................................159Die Buffers .....................................................160Mazzella Interpretation of ANSI / ASME B30.20 ..........................161 - 162Design SheetsDesign Sheets ...............................................163J-Hooks .........................................................164Plate Hooks ...................................................165S-Hooks .........................................................166Stirrup Hooks .................................................167Fixed Hook Beam ..........................................168Spreader Type Beam .....................................169Adjustable Hook Beam ..................................170Low Headroom Beam ....................................170Basket Beam .................................................171Pallet Lifters ...................................................172Coil Lifters......................................................173Lifting Tongs ..................................................174 - 176Die Horses .....................................................177

WarningsProduct Warnings ..........................................178 - 179

For the complete catalog index, refer to the front of the book.

Engineered ProductsIndex


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Engineered Hooks—J-Hooks, Plate Hooks, Stirrup Hooks & S-HooksCustom Made for all your Unique Lifting Applications

Capabilities:

■ J-Hooks, S-Hooks, Stirrup Hooks and Plate Hooks are specially designed to meet your unique lifting needs.■ Any size, length or diameter—no hook too large or too small. We also offer standard size hooks.■ Put our experience to work for you… in-house engineering■ ISO 9002 Registered since 1996■ Quality design and fabrication■ Quick turn around of all lifting devices■ Proof-tests on all hooks■ We manufacture all hooks in accordance with ASME B30.10 specifications.■ Stamped Working Load Limit and serial number on each hook

J-Hooks

Plate Hooks

S-Hooks

Stirrup Hooks


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Overhead Lifting Devices & Engineered Products For All Your ApplicationsCapabilities:

■ We design lifting beams, pallet lifters, tongs and die horses. Other devices are specially designed to meet your unique applications■ Put our experience to work for you… in-house engineering■ ISO 9002 Registered since 1996■ Quality design and fabrication■ Quick turn around of all below-the-hook lifting devices■ We manufacture all devices in accordance with AMSE B30.20 specifications■ We perform a proof-test prior to shipment and label the device with manufacturer’s name, serial number, working load limit and device weight (if over 100 lbs.)■ No fabricated device too large or too small— whether it is standard or custom ■ Identification: a nameplate or other permanent marking shall be affixed displaying the following information:

(1) Manufacturer’s name (2) Serial number (3) Lifter weight, if over 100 lbs. (4) Rated load (5) Service class (6) Design category

WARNING SEE WARNING INFORMATION ON PAGES 178 - 179.

Lifting Beams

Aluminum Lifting Beams

Sling Storage Systems

Chain Bucket Containers

Markings


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Spreader Type Lifting Beam (MCST)■ Ideal where headroom is not limited.■ Adds stability to lift.■ Available with standard chain or wire rope rigging.■ Wide range of additional sizes and capacities available.■ Designed and manufactured to ASME B30.20.


A C

BH

Headroom / Weight Spread (ft.) Other Dimensions (in.)4 6 8 10 12 16 20 24 A B C

Headroom H (in.) 34 46 58 70 82 106 132 1561/2 2-1/2 5Weight (lbs.) 45 60 82 95 115 225 408 445

Headroom H (in.) 37 49 61 73 83 110 134 1581 3-1/2 7Weight (lbs.) 62 78 100 117 168 305 435 661

Headroom H (in.) 41 53 64 77 86 113 138 1631-1/4 4-3/8 8-3/4Weight (lbs.) 100 122 156 180 240 380 532 915

Headroom H (in.) 43 55 65 80 92 116 140 1671-1/2 5-1/4 10-1/2Weight (lbs.) 126 155 185 242 270 420 665 953

Headroom H (in.) 46 58 29 82 94 118 140 1701-3/4 6 12Weight (lbs.) 170 200 233 315 350 540 775 1341

Headroom H (in.) – 57 70 83 95 120 145 –1-3/4 6 12Weight (lbs.) – 285 402 315 530 888 1390 –

Headroom H (in.) – 65 77 89 102 127 – –2 7 14Weight (lbs.) – 563 695 781 1058 1364 – –

Lifting beams are used when available headroom is not sufficient for top rigging. Lifting beams must be designed structurally larger than spreader beams to adequately handle load stress. Spreader beams with top rigging are smaller because most load stress is absorbed by the rigging. This differentiation is critical in order to properly specify the equipment required. Make sure you know the difference.

LiftingBeam

SpreaderBeam

Note: Weight equals beam and hooks only. It does not include top rigging.

The Difference—Lifting vs Spreader


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Fixed Hook Beam(MCFH)The Fixed Lifting Beam is an ideal solution for liftingloads where headroom is critical.

Top and bottom flange stiffeners are added tostrengthen the beam laterally in case of sidewardmovement caused by shifting of load.

All lifters are proof-tested exceeding ANSI / ASMEB30.20 standards, and a test certificate is issued. Painted safety yellow and clearly marked on both sides with rated capacity to conform to OSHA standards.


Capacity (lbs.)

Length A

(in.)

Total Height

L(in.)

Bail Size Maximum Stock Dia.

S(in.)

Approx.Lifter

Weight(lbs.)

H(in.)

J(in.)

K(in.)

1000

36 11-1/8

3/4 x 2 x 4 7/8

3960 11-1/8 6172 11-1/8 7296 11-1/8 93120 11-1/8 115

2000

36 11-1/8

3/4 x 2 x 4 7/8

3960 11-1/8 6172 11-1/8 7296 12-1/8 115

120 12-1/8 142

4000

48 11-1/8

1 x 2 x 4 7/8

5772 12-1/8 9896 13-1/8 149

120 13-1/8 196

6000

48 14-5/8

(3/4 x 1) x 2 x 4 1

7472 15-5/8 12096 16-5/8 181120 17-5/8 246

8000

60 17

(1 x 1-1/4) x 3 x 61-1/161-15/16

12896 18 217120 18 289144 19-7/8 390

10,000

96 23-7/8

(1-1/4 x 1-1/2) x 4 x 101-5/161-9/16

278120 23-7/8 347180 25-7/8 741240 29-1/2 1015

15,000

96 24-5/8

(1-1/2 x 1-1/2) x 4 x 101-5/161-9/16

342120 25-1/2 441180 29-1/2 812240 32-1/2 1574

20,000

96 27-1/2

(1-1/2 x 1-3/4) x 4 x 10 1-9/16

395120 29-1/2 566180 32-1/2 1216240 32-1/2 1631

40,000120 37-1/2

(2 x 2-3/4) x 6 x 14 2-1/16990

180 40-5/8 1680240 40-5/8 2309

60,000120 49

(2-1/2 x 3) x 6 x 18 31386

180 49 2454240 49 3470

JH

A

S

L

Flange Stiffeners

Swivel Hooks

K


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Adjustable Hook Beam(MCAH) / Low Headroom Beam (MCLH)The Adjustable Hook Lifting Beam and Low Headroom Beam are ideal solutions for lifting off-center loads or varying load lengths where headroom is critical.

Top and bottom flange stiffeners are added to strengthen the beam laterally in case of sideward movement caused by shifting of load.

All lifters are proof-tested exceeding ANSI / ASME B30.20 standards, and a test certificate is issued. Painted safety yellow and clearly marked on both sides with rated capacity to conform to OSHA standards.


A

JH

S

L

Flange Stiffeners

K

BM

Capacity (lbs.)

Length A

(in.)

Min. Dist. Between Hooks B

(in.)

Total Height

L(in.)

HookSpace

M(in.)

Bail Size Maximum Stock Dia.

S(in.)

Approx.Lifter

Weight(lbs.)

H(in.)

J(in.)

K(in.)

1000

36 12 11-1/8 4

3/4 x 2 x 4 7/8

3860 24 11-1/8 6 5972 36 11-1/8 6 7196 48 11-1/8 8 92120 48 11-1/8 12 112

2000

36 12 11-1/8 4

3/4 x 2 x 4 7/8

3860 24 11-1/8 6 5972 36 11-1/8 6 7196 48 12-1/8 8 114120 48 12-1/8 12 143

400048 24 12-1/8 4

1 x 2 x 4 7/8

6372 36 12-1/8 6 9796 48 13-1/8 8 148120 48 13-1/8 12 192

600048 24 15 4

(3/4 x 1) x 2 x 4 1-1/16

7372 36 16 6 12796 48 17 8 190120 48 18 12 263

800060 24 16 6

(1 x 1-1/4) x 3 x 61-1/161-5/16

11796 36 18 8 226

120 48 19-7/8 12 314144 48 20-7/8 12 422

10,00096 48 22-7/8 8

(1-1/4 x 1-1/2) x 4 x 10 1-5/16

255120 48 23-7/8 12 341180 72 25-7/8 18 607240 132 27-7/8 18 1002

15,000

96 48 27-1/2 8

(1-1/2 x 1-1/2) x 4 x 10 1-9/16

342120 48 27-1/2 12 441180 72 29-1/2 18 812240 132 32-1/2 18 1574

20,00096 48 27-1/2 8

(1-1/2 x 1-3/4) x 4 x 10 1-9/16

395120 48 31 12 566180 72 34 18 1216240 132 34 18 1631

40,000120 48 38-3/8 12

(2 x 2-3/4) x 6 x 14 2-1/41021

180 72 41-1/2 18 1721240 132 41-1/2 18 2880

60,000120 48 49 12

(2-1/2 x 3) x 6 x 18 31407

180 72 49 18 2475240 132 49 18 3512


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4-Point Lifting Beam(MC4P)■ Designed to be used for 4-Point Lift■ Custom bottom rigging available to meet desired capacity■ Center Bail or Adjustable Bail available■ Designed to meet specific needs


■ Designed to be used with slings in a basket hitch; hooks supplied with latches.■ Extra hooks are available. Other capacities and spans are also available.■ The beam is available in the following standard spans:

Spans (A & B): - 4 ft. x 2 ft. - 8 ft. x 4 ft. - 12 ft. x 6 ft. - 16 ft. x 8 ft. - 20 ft. x 10 ft. - Custom designs available upon request.

Basket Hitch Beam(MCBH)


B

A


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■ Handles narrow coils with less coil edge damage.■ More reliable than web slings.■ Light weight for easier handling.■ Built-in handle guide for ease of coil positioning.■ Available with optional curved coil saddle.■ Inside radius on hooks avoid coil edge contact.■ Designed and manufactured to ASME B30.20.

Narrow Coil C-Hook(MCNC) B G T

C

E

L

AH

D

Capacity(tons)

Coil WidthMax.(in.)

Throat(in.)

Lifting Arm (in.)

PlateThick. (in.)

HDRM(in.)

Bail Dimensions (in.) Weight

(lbs.)Length Depth Opening Thick.A L D T H B C G

1/2 8 14-1/2 8 2-1/4 1/2 18-1/2 2 3-1/2 7/8 2012 14-1/2 12 2-3/4 1/2 18-1/2 2 3-1/2 7/8 25

1 8 17-1/2 8 2 1/2 21-1/2 2 3-1/2 7/8 2016 17-1/2 16 2-1/2 1/2 21-1/2 2 3-1/2 7/8 28

2 8 19-1/2 8 2-1/4 3/4 24-1/2 2-1/2 4 1 3016 19-1/2 16 3 3/4 24-1/2 2-1/2 4 1 48

3-1/2 12 21-1/2 12 3 1 28-1/4 3-1/2 5-1/2 1-1/4 5916 21-1/2 16 3-1/2 1 28-1/4 3-1/2 5-1/2 1-1/4 73

5 16 25-1/2 16 3-1/2 1-1/4 33 4 6 1-1/2 10520 25-1/2 20 4 1-1/4 33 4 6 1-1/2 125

Note: "E" Dimension equals one-half the dimension of "L".

Tubular Coil C-Hook(MCTC)■ Tubular design to reduce costs.■ Counter balanced to hang level.■ Other sizes and specials available on request.■ UHWM Padding

Capacity(tons)

Coil Width A(in.)

Throat(in.)

Length(in.)

Depth(in.)

Bail (in.)

Max. Min. A B C Width Length1/2 12 8 12 10 3-1/2 2 41/2 24 16 12 20 3-1/2 2 41 24 16 16 20 4-3/4 2 41 36 22 16 29 4-3/4 2 42 24 16 20 20 6-5/8 2 42 36 22 20 29 6-5/8 2 43 36 22 24 29 6-7/8 4 63 48 30 24 39 8-7/8 4 64 36 22 26 29 9-3/8 4 84 48 30 26 39 9-3/8 4 85 36 22 26 29 9-3/8 4 105 48 30 26 39 9-3/8 4 105 60 36 26 48 11-3/8 4 10

C

B

A


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The Slit Coil C-Hook has a longer lift arm, allowing the lifter to lift multiple coils equaling in width to the maximum coil width.

Integral lifting bail saves headroom and minimizes inspection normally associated with welded lifting bails.

High-strength alloy steel reduces the physical size of the lift arm, allowing movement into confined areas for direct crane loading and unloading.

All lifters are proof-tested, exceeding ANSI / ASME B30.20 standards, and a test certificate is issued. Painted safety yellow and clearly marked on both sides with rated capacity to conform to OSHA standards.

Coil Hook Stand

■ Less time for rigging■ Saves space

Slit Coil C-HookHeavy Duty(MCSC)

Capacity(lbs.)

Coil Width(in.)

VerticalClear.(in.)

Dist. toCenter

of Gravity(in.)

UpperArm

Length(in.)

LiftArm

Length(in.)

LiftArm

Depth(in.)

VerticalPost

Depth(in.)

LiftArm

Width(in.)

BailSize(in.)

TotalHeight

(in.)

Approx.Lifter

Weight(lbs.)Max. Min. A B C D E F G H J K L

10,00036 24 16/24 18 36 36 5-5/8 7-3/4

1-1/2 x 4 x 1034-5/8 & 42-5/8 405 & 472

48 30 16/24 24 48 48 6-3/8 8-5/8 35-3/8 & 43-3/8 531 & 60360 36 16/24 30 60 60 7-1/8 9-1/4 4 36-1/8 & 44-1/8 670 & 746

20,000

36 24 24/30 18 36 36 7-1/4 9-7/8

1-3/4 x 4 x 10

44-3/4 & 50-3/4 743 & 82148 30 24/30 24 48 48 8-1/4 10-7/8 45-3/4 & 51-3/4 938 & 102060 36 16/24 30 60 60 9-1/8 11-7/8 38-5/8 & 46-5/8 1043 & 115872 42 16/24 36 72 72 9-7/8 12-3/4 4 39-3/8 & 47-3/8 1266 & 1389

30,00048 30 24/30 24 48 48 9-3/8 12-3/8

2 x 6 x 1451-3/8 & 57-3/8 1253 & 1361

60 36 24/30 30 60 60 10-3/8 13-1/2 52-3/8 & 58-3/8 1542 & 168072 42 24/30 36 72 72 11-1/4 14-1/2 4 53-1/4 & 59-1/4 1845 & 1974

40,00048 30 30/36 24 48 48 10-1/8 13-1/2

2-1/4 x 6 x 1458-5/8 & 64-5/8 1722 & 1857

60 36 24/30 30 60 60 11-1/4 14-5/8 53-3/4 & 59-3/4 1938 & 211072 42 24/30 36 72 72 12-1/4 15-3/4 4 54-3/4 & 60-3/4 2348 & 2518

50,00048 30 30/36 24 48 48 10-3/4 14-1/4

2-1/2 x 6 x 1863-3/4 & 69-3/4 2103 & 2270

60 36 28/34 30 60 60 11-7/8 15-1/2 62-7/8 & 68-7/8 2472 & 264072 42 24/32 36 72 72 13 16-5/8 4 60 & 68 2816 & 3058

60,000 60 36 28/34 30 60 60 13 17 2-1/2 x 6 x 18 64 & 70 2766 & 295772 42 28/34 36 72 72 14-1/8 18-1/4 4 65-1/8 & 71-1/8 3265 & 3463

80,000 72 42 38/44 36 72 72 14-7/8 19-1/4 5 3 x 6 x 18 76-7/8 & 82-7/8 4683 & 4945100,000 84 46 38/44 42 84 84 15-1/21 19-3/4 5 4 x 6 x 18 79-1/2 & 85-1/2 6982 & 7331

L A

E

G

K

B

F

Guide Handles

Center of Gravity JH

C

D

Coil Hook Stand


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Vertical I.D. Coil Lifter

■ Efficient handling of vertically stacked coils.■ Leg positioning handle is easy to operate and has a positive locking feature.■ Handles a wide range of coil I.D.s.■ Designed and manufactured to ASME B30.20.

WARNING SEE WARNING INFORMATION ON PAGES 178 - 179.Vertical I.D. Coil Lifters

(MCVCL)

Width Vertical I.D. Coil Lifter

■ Handles a wider range of coil I.D.s.■ Lifter legs automatically adjust to coil I.D. being lifted.■ Has higher capacity range than standard lifter.■ Unique design minimizes dunnage required between coils.■ Designed and manufactured to ASME B30.20.

Capacity(tons)

Coil I.D.(in.)

CoilWidth(in.)

HDRM(in.)

Bail Dimensions

(in.)

FootDimensions

(in.)Weight(lbs.)

Min. Max. W B C A T G H1/2

16 20

20 36 3 5 1-1/4 5/8 4 3/4 1101-1/2 24 36 3 5 1-1/2 5/8 4 3/4 125

3 24 40 3 5 1-1/2 3/4 5 3/4 1955 30 49 4 7 2 1 6 3/4 225

Capacity(tons)

Coil I.D.(in.)

CoilWidth(in.)

HDRM(in.)

BailDimensions

(in.)

FootDimensions

(in.)Weight(lbs.)

Min. Max. W B C A T G H1/2

16 24

20 36 3 5 1-1/4 5/8 5 1/2 902-1/2 24 40 3 5 1-1/2 3/4 5 3/4 125

5 24 41 4 7 2 1 6 1 1707-1/2 30 53 4 8 2 1 6 1 170

A B

C

HDRM

W

HCoil ID

T

G

AB

C

HDRM

W

HCoil ID

T

G

3"


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■ Standard general purpose unit allows crane to convert into overhead fork lift at a fraction of the cost.■ Other capacities and load lengths are available upon request.

CAUTION: Pallet must be centered under crane hook to prevent tilting of pallet.

WARNING SEE WARNING INFORMATION ON PAGES 178 - 179.Pallet Lifter

(MCPL)

Capacity(lbs.)

Max.Load

Length(in.)

VerticalClear.(in.)

Dist. toCenter

of Gravity(in.)

ForkLength

(in.)

Fork Size(in.)

OutsideWidth(in.)

UpperArm

Length(in.)

Bail Size(in.)

TotalHeight

(in.)

Approx.Lifter

Weight(lbs.)A B C D E F G H J K L

1000

30

48

15 30 1 x 4 24 30

3/4 x 2 x 4

55 20036 18 36 1-1/4 x 4 24 36 55 25442 21 42 1-1/4 x 4 24 42 55 27248 24 48 1-1/4 x 4 24 48 55 291

2000

30

48

15 30 1-1/2 x 4 24 30

3/4 x 2 x 4

56 29236 18 36 1-1/2 x 4 24 36 56 32342 21 42 1-3/4 x 4 24 42 56 39048 24 48 1-3/4 x 4 24 48 58 457

300036

4818 36 1-1/4 x 4 24 36

1 x 2 x 458 383

42 21 42 1-1/2 x 4 24 42 58 43348 24 48 1-1/2 x 4 24 48 58 455

400036

4818 36 1-1/2 x 4 24 36

1 x 2 x 458 429

42 21 42 1-1/2 x 4 24 42 58 48548 24 48 1-3/4 x 4 24 48 58 543

6000

3648

18 36 1-3/4 x 4 26 36

(3/4 x 1) x 2 x 6

62-1/4 57542 21 42 2 x 4 26 42 62-1/4 66948 24 48 2 x 4 26 48 62-1/4 69760 60 30 60 2 x 5 32 60 74-1/4 973

8000

42 48 21 42 2 x 5 28 42

(1 x 1-1/4) x 3 x 6

62-1/4 80748 48 24 48 2-1/4 x 5 28 48 64-1/4 89360 60 30 60 2-1/4 x 5 32 60 74-1/4 110272 72 36 72 2-1/2 x 5 36 72 88-1/4 1463

10,00048 48 24 48 2-1/4 x 5 32 48

(1-1/4 x 1-1/2) x 4 x 1070-1/4 983

60 60 30 60 2-1/2 x 6 32 60 80-1/4 134572 72 36 72 2-3/4 x 6 36 72 92-1/4 1803

15,00048 48 24 48 2-3/4 x 5 32 48

(1-1/2 x 1-1/2) x 4 x 1070-1/4 1222

60 60 30 60 2-3/4 x 6-1/2 32 60 82-1/4 172772 72 36 72 3 x 7 36 72 94-1/4 2213

20,00048 48 24 48 3 x 6 32 48 (1-1/2 x 1-3/4) x

4 x 10

70-1/4 159860 60 30 60 3 x 8 32 60 82-1/4 244272 72 36 72 3 x 9 36 72 94-1/4 2878

HJ

K

F E

D

C

G

B

Weld Reinforcing Plate

Guide Handles

Center ofGravity

L A


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■ Pry bar adjustable forks unit allows convenient lifting of varying sizes of pallets.■ Other capacities and load lengths are available upon request.

CAUTION: Pallet must be centered under crane hook to prevent tilting of pallet.

WARNING SEE WARNING INFORMATION ON PAGES 178 - 179.Adjustable Pallet Lifter

(MCAPL)

Capacity(lbs.)

Max.Load

Length(in.)

VerticalClear.(in.)

Dist. toCenter

of Gravity(in.)

ForkLength

(in.)

Fork Size(in.)

OutsideWidth(in.)

UpperArm

Length(in.)

Bail Size(in.)

TotalHeight

(in.)

Approx.Lifter

Weight(lbs.)F

A B C D E Min. Max. G H J K L

1000

30

48

15 30 1 x 4 14 36 30

3/4 x 2 x 4

55 21836 18 36 1-1/4 x 4 14 36 36 55 27442 21 42 1-1/4 x 4 14 36 42 55 29448 24 48 1-1/4 x 4 15 36 48 55 319

2000

30

48

15 30 1-1/2 x 4 15 36 30

3/4 x 2 x 4

56 31736 18 36 1-1/2 x 4 15 36 36 56 35042 21 42 1-3/4 x 4 15 36 42 56 41948 24 48 1-3/4 x 4 15 36 48 58 493

300036

4818 36 1-1/4 x 4 15 38 36

1 x 2 x 458 419

42 21 42 1-1/2 x 4 15 38 42 58 47148 24 48 1-1/2 x 4 15 38 48 58 498

400036

4818 36 1-1/2 x 4 15 38 36

1 x 2 x 458 475

42 21 42 1-1/2 x 4 17 38 42 58 53648 24 48 1-3/4 x 4 17 38 48 58 596

6000

3648

18 36 1-3/4 x 4 17 38 36(3/4 x 1) x

2 x 6

62-1/4 62942 21 42 2 x 4 17 38 42 62-1/4 72048 24 48 2 x 4 17 38 48 62-1/4 75660 60 30 60 2 x 5 20 42 60 74-1/4 1057

8000

42 48 21 42 2 x 5 20 42 42(1 x 1-1/4) x

3 x 6

62-1/4 87148 48 24 48 2-1/4 x 5 20 42 48 64-1/4 96760 60 30 60 2-1/4 x 5 20 48 60 74-1/4 122872 72 36 72 2-1/2 x 5 21 48 72 88-1/4 1589

10,00048 48 24 48 2-1/4 x 5 20 42 48 (1-1/4 x 1-1/2) x

4 x 10

70-1/4 108060 60 30 60 2-1/2 x 6 22 48 60 80-1/4 147372 72 36 72 2-3/4 x 6 26 48 72 92-1/4 1945

15,00048 48 24 48 2-3/4 x 6 24 48 48 (1-1/2 x 1-1/2) x

4 x 10

70-1/4 133960 60 30 60 2-3/4 x 6-1/2 26 48 60 82-1/4 190772 72 36 72 3 x 7 28 54 72 94-1/4 2416

20,00048 48 24 48 3 x 6 26 48 48 (1-1/2 x 1-3/4) x

4 x 10

70-1/4 175160 60 30 60 3 x 8 30 48 60 82-1/4 268072 72 36 72 3 x 9 33 54 72 96-1/4 3178

H

JK

FE

D

C

G

B

Weld Reinforcing Plate

Guide Handles

Center ofGravity

L A


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Advantages of Bolted Ladle Hooks 1. Body bound high-strength shoulder bolts are utilized in place of the current practice of rivets. The quantity of bolts meets the same requirements as rivets per AISE Technical Report No. 7. 2. The material and strength of the bolts can be compared to rivets as follows: Bolts—AISI 1045, Ultimate = 86,000 psi min., Yield = 54,000 psi min. Rivets—ASTM A31, Grade A, Ultimate = 45,000 psi min., Yield = 23,000 psi min. 3. Torqued high-strength bolts pull laminated plates tighter together than the existing practice of rivet installation. 4. Body bound bolts do not allow shifting between plates. By comparison, holes for rivets are 1/16" greater in diameter than the nominal diameter of the rivet. 5. Reuse of existing riveted ladle hook plates can be performed by installing larger body bound bolts sized for each specific application. 6. Dismantling and subsequent repair of bolted ladle hooks is much easier than for riveted hooks, reducing the overall cost. 7. Current experience with bolted ladle hooks has resulted in an expected service life increase of 4 to 5 times that of riveted hooks.

WARNING SEE WARNING INFORMATION ON PAGES 178 - 179.Body Bound Ladle

J-Hooks

Uniform Drilling

Insertion of Liquid Nitrogen Cooled Bolts

Bolt in Plate (Note: Recessed Head)

Body Bound J-Hook Before Wear Plates


159

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Die Horses

Die Horses(MCDH)Designed to meet your requirements—capacity, flat, round or irregular shaped pieces. ■ Ergonomic design reduces workplace injuries■ Several designs are available—ask about custom designs■ Each Die Horse is individually serialized for testing, inspecting and tracking for your safety records■ Spring-loaded casters make positioning each horse quick and easy■ Casters collapse to prevent roll



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Die BuffersU.S. PATENT NO. 6,609,688

MazzellaDie BuffersReduce or Eliminate all4 x 4's & 6 x 6’s in your Die Areas.

■ Ergonomic—reduces bending & lifting, stays right with die.■ Safer—eliminates tripping hazard of wood.■ Cost Savings—eliminates cost of wood; eliminates wood storage space; eliminates wood clean-up; and eliminates wood scrap removal.■ Patented product.■ Customized to fit your dies.


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Mazzella Interpretationof Key SpecificationsFrom ANSI / ASME B30.20 BTH Lifting DevicesMarkings and Construction

Markings (a) Rated load marking: the rated load of the lifting device shall be marked in the main structure where it is visible. If the listing device is made up of several lifters, each detachable from the group, these lifters shall also be marked with their individual rated loads.(b) Identification:a nameplate or other permanent marking shall be affixed displaying the following information: (1) manufacturer’s name (2) serial number (3) lifter weight, if over 100 lbs. (4) rated load (5) service class (6) design category

General ConstructionA lifter shall be designed to withstand the forces imposed by its rated load with a minimum design factor of 3, based on yield strength, for the load-bearing structural components.(a) Welding: all welding shall be in accordance with ANSI / AWS D1.1(b) Guards for moving parts: exposed moving parts, such as, (but not limited to) gearing, projecting shafts, and chain drives that constitute a hazard under normal operating conditions, should be guarded.(c) Electrical equipment: electrical equipment and wiring shall comply with Article 610 of ANSI / NFPA 70.(d) Modifications:structural and mechanical lifters may be modified or re-rated provided such modifications are analyzed by a qualified person or a manufacturer of structural or mechanical lifting devices. A re-rated lifter, or one whose components have been modified, shall be tested according to ANSI / ASME B30.20 section on testing. New rated load shall be displayed.

Maintenance

Preventive maintenance: a preventive maintenanceprogram should be established and be based on recommendations made by the lifter manufacturer or a qualified person.

Adjustments and repairs: any hazards disclosed during as inspection shall be corrected before the lifting device is put back into service. Adjustments and repairs shall be done only under the direction of, or by, a qualified person.

Replacement parts: replacement parts shall be at least equivalent to the original manufacturer’s specifications.

Lifting Device Operating Practices

(a) Lifting devices shall be operated only by the following qualified personnel: (1) designated persons. (2) trainees under the direct supervision of a designated person. (3) maintenance and test personnel, when it is necessary in the performance of their duties. (4) inspectors (lifting devices).(b) The lifting device shall not be loaded in excess of its rated load or handle any load for which it is not designated.(c) The lifter shall be applied to the load in accordance with established procedures.(d) Before lifting, the operator shall make sure that lifter ropes or chains are not kinked, and that multiple-part lines are not twisted about each other. (e) Care should be taken to make certain the load is correctly distributed for the lifter being used.(f) The temperature of the load should not exceed the maximum allowable limits of the lifter.(g) The lifter shall be brought over the load in such a manner as to minimize swinging.(h) Care shall be taken that there is not sudden acceleration or deceleration of the load.(i) Do not allow load or lifter to come into contact with any obstruction.(j) The operator shall avoid carrying the load over people.(k) The lifter shall not be used for side pulls or sliding the load unless specifically authorized by a qualified person.

The above are general guidelines only. Please refer to current OSHA, ANSI / ASME standards forcompletespecifications.


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Mazzella Interpretationof Key SpecificationsFrom ANSI / ASME B30.20 BTH Lifting Devices(Continued)Miscellaneous Operating Practices

(a) An operator shall not use a lifting device which is tagged “out of service” or otherwise designated as non-functioning.(b) “Out of service” tags on lifting devices shall not be removed without the approval of the person placing them or an authorized person.(c) The lifter, when not in use, should be stored at an assigned location.(d) Caution should be taken that operating markings or tags shall not be removed or defaced.

Inspection Classification

(a) Initial inspection: prior to initial use, all new, altered, modified or repaired lifting devices shall be inspected by a designated person to ensure compliance with the provisions of this standard.(b) Inspection intervals: inspection procedure for lifters in regular service is divided into two general classifications based upon the intervals at such inspection should be performed. The intervals in turn are dependent upon the critical components of the lifters and the degree of their exposure to wear, deterioration or malfunction. The two general classifications are herein designated as frequent and periodic with respective intervals between inspections as defined below. (1) Frequent inspection: this consists of visual examinations by the operator or other designated personnel with records not required. (a) normal service—monthly (b) heavy service—weekly to monthly (c) severe service—daily to weekly (d) special or infrequent service— as recommended by a qualified person before and after each occurrence. (2) Periodic inspection: this consists of visual inspection by an appointed person who makes records of apparent external conditions to provide the basis for a continuing evaluation.

An external code mark on the lifter is an acceptable identification in lieu of records. (a) normal service—equipment at site of use—yearly (b) heavy service—as in (a) above, unless external conditions indicate that disassembly should be done to permit detailed inspection semiannually. (c) special or infrequent service— as recommended by a qualified person before the first such occurrence, and as directed by the qualified person for any subsequent occurrences.

Frequent Inspection

Items shall be inspected at intervals, as defined above. In addition, visual observations should be conducted during regular service for any damage or evidence of malfunction which appears between regular inspections. Any deficiencies, such as listed below, shall be carefully examined and determination made as to whether they constitute a hazard:(a) structural deformation, cracks or excessive wear on any part of the lifter.(b) loose or missing guards, fasteners, covers, stops or nameplates.(c) all functional operating mechanisms and automatic hold and release mechanisms for misadjustments interfering with operation.

Periodic Inspection

Complete inspections of the lifter shall be performed at intervals as defined above. Any deficiencies, such as listed below, shall be examined and determination made as to whether they constitute a hazard. These inspections shall include the requirements of frequent inspections, and in addition, items such as the following:(a) loose bolts or fasteners.(b) cracked or worn gears, pulleys, sheaves, sprockets, bearings, chain and belts.(c) excessive wear of linkages and other mechanical parts.(d) excessive wear at the hoist hooking points and load support clevises or pins.

The above are general guidelines only. Please refer to current OSHA, ANSI / ASME standards forcompletespecifications.


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Design Sheets■ J-Hooks■ Plate Hooks■ S-Hooks■ Stirrup Hooks ■ Fixed Hook Beam■ Adjustable Hook Beam■ Low Headroom Beam■ Spreader Type Lifting Beam■ Pallet Lifters■ Coil Lifters■ Lifting Tongs ■ Die Horses


WARNING SEE WARNING INFORMATION

ON PAGES 178 - 179.


WARNING SEE WARNING INFORMATION

ON PAGES 178 - 179.


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Design-A-J-Hook(MCJH)

Capacity = ____________________________

Quantity = ____________________________

Customer = ____________________________

SO # = ____________________________

DWG # = ____________________________

Diameter A = ____________________________

Length B = ____________________________

Length C = ____________________________

Diameter D = ____________________________

Length E = ____________________________

Taper Tip = ______ Yes ______ No

Special Notes (Sketch taper tip):

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Style A Style B Style C

C

Ø A

B

DE


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Design-A-Plate Hook(MCPH)


Capacity(Each Hook) = ____________________________

Quantity = ____________________________

Customer = ____________________________

SO # = ____________________________

DWG # = ____________________________

Throat Opening A = ____________________________

Length B = ____________________________

Thickness C = ____________________________

Width D = ____________________________

Diameter E = ____________________________

Note: Dimensions only required if purchasing the hooks separately.

Length F = ____________________________

Angle G = 45° = ____________________________

Note: Specify if other than 45°.

Angle H = 10° = ____________________________

Note: Specify if other than 10°.

Estimated Load Weight = ____________________________

Number of Hooks Per Lift = ____________________________

Special Notes:

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

C

G°

E

D

AB

F

H°


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R1R1

B

R2R2

C B

R1

C

R2

B

C

E

D

B Ø A

Ø A

Style A Style B

Style C Style D

Design-A-S-Hook(MCSH)

Capacity = ____________________________

Quantity = ____________________________

Customer = ____________________________

SO # = ____________________________

DWG # = ____________________________

Style = ____________________________

Diameter A = ____________________________

Length B= ____________________________

Length C = ____________________________

Length D= ____________________________

Length E = ____________________________

Radius 1 = ____________________________

Radius 2 = ____________________________

Taper Tip = ______ Yes ______ No

Special Notes (State if ends are tapered):

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________



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Design-A-Stirrup Hook(MCSTH)


Capacity = ____________________________

Quantity = ____________________________

Customer = ____________________________

SO # = ____________________________

DWG # = ____________________________

Dia. = ____________________________

A = ____________________________

B = ____________________________

C = ____________________________

D = ____________________________

E = ____________________________

W = ____________________________

Angle 1 = ____________________________

Angle 2 = ____________________________

Special Notes:

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

Style A Style B

Style C

Angle 2

Angle 1

C B

A

Ø Dia.

R

Angle 2

C

E

R

D

Roll Hook

Still Hook

C

E

W

W

W


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B

C

A

D

R

P

O

GM

H

G

Design-A-Beam: Fixed Hook (MCFH)


Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Headroom A = ____________________________

Width B = ____________________________

Height C = ____________________________

Spread D = ____________________________

Number of Lifts Per Day = ____________________________

Crane Hook Dimensions Used to Lift Device are Critical— MUST BE FILLED OUT! See form to the right. >>

Options:

Bail: Chain / Wire Rope / Plate

Notes / Additional Rigging / Paint Color if Critical

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

Crane HookCapacity = ____________________________

Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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A

D

B

R

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H

G

Design-A-Beam: Spreader Type (MCST)


Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Headroom A = ____________________________

Width B = ____________________________

Height C = ____________________________

Spread D = ____________________________



Options:

Bail: Chain / Wire Rope / Plate


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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B

C

A

D

E

F

R

P

O

G

MH

G

Design-A-Beam: Adjustable Hook (MCAH) &Low Headroom (MCLH)


Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Headroom A = ____________________________

Width B = ____________________________

Height C = ____________________________

Spread D = ____________________________

Distance E(# of Instances) = ____________________________

Width F(If Known) = ____________________________



Options:


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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BD

E

R

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H

G

Design-A-Beam: Basket (MCBB)


Customer = ____________________________

Date of Inquiry = ____________________________

Quote Due Date = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Capacity = ____________________________

Quantity = ____________________________

Width A = ____________________________

Height B = ____________________________

Spread C = ____________________________

Distance D(# of Instances) = ____________________________

Width E(If Known) = ____________________________



Options:


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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O

P

G

G

HM

R

A

B

F

E

D

C

G

Design-A-Lifter:Pallet Lifter (MCPL / MCAPL)


Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Throat A = ____________________________

Pallet Width B = ____________________________

Fork Width C = ____________________________

Width D = ____________________________

Height E = ____________________________

Thickness F = ____________________________

Width G = ____________________________



Options:


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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B

A

C

D

E

R

O

P

G

G

H

M

Design-A-Lifter:Coil Lifter (MCCL)


Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Width A = ____________________________

Height B = ____________________________

Coil Width

Range C = ____________________________

Max. Coil O.D. D = ____________________________

Min. Coil I.D. E = ____________________________



Options:


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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C

B

A

D

EO

P

G

G

HM

R

Design-A-Lifting TongPressure Style Tong (MCPT)


Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Headroom A = ____________________________

Height B = ____________________________

Max. / Min.Load Width C = ____________________________

Width D = ____________________________

Height E = ____________________________



Options:


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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A

C

B

WARNING SEE WARNING INFORMATION ON PAGES 178 - 179.Design-A-Lifting Tong

Adjustable Style Tong (MCAT)Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Headroom A = ____________________________

Vertical Clearance B = ____________________________


Width D = ____________________________

Height E = ____________________________



Options:


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________


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A

B

C

DE

P

O

MG

R

G

H

Design-A-Lifting TongSupporting Style Tong (MCST)Customer = ____________________________

Date of Inquiry = ____________________________

Date Quote Due = ____________________________

E-mail = ____________________________

Contact = ____________________________

Phone = ____________________________

Decision Maker = ____________________________

Quantity = ____________________________

Capacity = ____________________________

Headroom A = ____________________________

Vertical Clearance B = ____________________________


Width D = ____________________________

Height E = ____________________________



Options:


______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________

______________________________________________


Manufacturer = ____________________________

R = ____________________________

D = ____________________________

G = ____________________________

H = ____________________________

P = ____________________________

M = ____________________________

O = ____________________________



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G

H

Capacity = ____________________________

Height H = ____________________________

Length L = ____________________________

Options:

Caster Wheels: _____ Yes _____ No

Wood Surface: _____ Yes _____ No

Lifting Rings: _____ Yes _____ No

Design-A-Die Horse(MCDH)



178

Engineered ProductsProduct Warnings


179

Die HorsesWarnings

If you must work under a load supported by die horses, you shall consider the following additional warnings and recommendations:■ Never exceed Die Horse assigned Working Load Limit (WLL).■ Minimum load required to collapse wheels so legs contact flooris1200lbs.,whenapplicable.■ Daily, monthly and annual inspection program should be establishedandmaintainedbyqualifiedpersonnel.■ An annual documented magnetic particle inspection should beperformedbyqualifiedperson.■ Each Die Horse shall be visually inspected before use.■ Do not use if Die Horse is bent, deformed, has cracked welds and/or any other visual damage.■ Die Horses supporting any individual load shall be of the same manufacturer, same rated capacity and of the same overall height and length.■ Floor must be level, free of deformation and capable of supporting the load.■ The load shall be centered with uniform distribution across the span of each Die Horse and between each set of Horses.■ Designated work area should be free of moving fork truck, handtruck,overheadcranetraffic,oranythingthatmight come in contact with the die or the die horse.■ Load shall not be supported or suspended by anything in combination with the die horses. (Examples: an overhead crane, bench or fork truck).■ Personnel shall not be positioned under the load while the load is being transferred to or from the Die Horses.■ Keep hands and feet clear of Die Horses and load when setting load. DEATH or INJURY can occur from improper use or maintenance. (Rev 1012)

WARNING

Engineered Products Warnings

DO NOT EXCEED RATED CAPACITY.Can fail if damaged, misused or overloaded. Inspect before use. Use only if trained. DEATH or INJURY can occur from improper use or maintenance.

WARNING


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