Energy Saving, Highly Performed, Most Reliable

AI Electric Injection Molding Machine

2 3

Energy Saving, Highly Performed, Most Reliable AI Electric Injection Molding Machine

The FANUC ROBOSHOT S-2000i series is the AI electric injection molding machine for the 21st century

that incorporates the new injection unit as well as the advanced control with dedicated servo system,

so as to extend performance in precision molding.

Integration with the ROBOSHOT● Transport as a single unit/Back up settings with Roboshot settings

Outstanding operability● Special operator's panel using a touch panel

High-speed unloading● Use of the double-speed mechanism on the upper

or lower axis

Outperformed Energy Saving

● Significant energy saving

Excellence of Reliability

● Rigid mechanical structure● Controlled by the FANUC Series 180is-IB● Servo control system exclusively developed

Superior Safety

● Conformance on the most safety standards for Japan, North America and Europe

Expertise at FANUC

● Over 300 patents on electric injection molding machine

● ISO9001 certified● ISO14001 certified

Management Conformance

The 16th MITI award on superiorenergy saving

IntelligenceStable molding withmolding knowhows

RobotizationSystematization of the

molding process

NetworkingInformation andcommunication

Integration with the Molding Part Unloader SR Mate

Advanced Control

Advanced Intelligence

High response injection ● High-response injection through the advanced mechanical unit with the up-to-date servo system

Optimal screw cylinder ● Optimum screw cylinder selection for a variety of molding materials

High precision temperature control● Temperature variations within 0.2℃

High precision molding with high-speed injection control

Superior operation● 12.1-inch large-size display with new MDI

New Injection Unit

AI mold protection● Highly secured mold protection

AI ejector● Quality judgement & breakage prevention of ejector pin

AI pressure profile trace control● Stable molding with quality

AI metering control ● Stability

4

AI mold protection

Advanced intelligence

Upon detecting an abnormal load during clamping, this function brings clamping to an abrupt stop, thereby protecting the mold from breakage. With its three mold protection detection levels, this function can be applied to the detection of mold guide pins and slide core failures, in addition to the detection of remaining moldings.

AI ejector

This function detects the molding parts separation force at ejected, and brings instant stop of the ejection in the circumstance error. In addition to protecting the eject pin from breakage, it can be used to monitor the quality of moldings.

AI pressure profile trace control

AI metering control

The AI metering control stabilizes transferring resin with optimal metering through control of screw speed to enable smooth resin flow and to avoid excess pressure. The AI metering control together with the AI pressure profile trace control gives further stabilization on mold pieces.

AI mold protection Conventional

AI pressure profile trace control features to control injection packing process by tracing the recorded pressure profile on optimal molded piece. The exact profile tracing closer to the best profile realizes stable production of pieces under the same technical conditions. The pressure profile edit allows directly to edit pressure profile visually to modify molding conditions through the ROBOSHOT screen.

Instant stop of clamp closing at molding piece jammed

Conventional stop of clamp closing at molding piece jammed

Paper cup

Robotization and Intelligence

AI ejector

Detection of abnormalseparation force

Servo motor

Ejectmechanism

Mold

Moldingpiece

Separationforce

FANUC offers total solutions for injection molding through robotization, and intelligence.

● SR Mate is an all axes servo driven unloader which is integrated in the ROBOSHOT. This unit is built into the ROBOSHOT before shipment, so mounting, wiring, and positioning are not required during installation of the unit.

● Height of the mechanical unit is minimized. SR Mate can be used at low ceiling place.

● Parts can be transferred to ROBOSHOT operation side.● The double step acceleration mechanism at part unloading arm

achieved high speed unload motion in the die.● Exclusive teach pendant with

touch panel is available. Communicative interface with graphical drawings enables easy setup.

● SR Mate operational settings and ROBOSHOT molding conditions can be collectively saved on a memory card.

Exclusive teach pendant withtouch panel and screen

SR Mate 100iB

Molding Part Unloader SR Mate Integrated with the S-2000i50AR/100AR

Low-inertia injection mechanism

High-response and high precision injection

High precision metering

● Optimal screw cylinderThe optimum combination of screw cylinder material and shape can be selected in accordance with the resin characteristics and the molding application. High precision optical components with transparent polyolefine and a screw cylinder nozzle for molding precision connectors have been newly added.

● High precision metering controlSuppresses variations of the resin pressure at the end of metering to stabilize the metering density. The control function is effective when metering is made at middle- or high-speed revolutions or when molding is performed using resin that is likely to cause metering variations.

High precision temperature control

● High precision temperature control

A newly developed high precision temperature control board can reduces temperature deviations within ±0.2℃ or less. Strict temperature control improves molding stability.

● Synchronous temperature rise function

This function prevents resin burning and hydrocarbon generation inside the nozzle during temperature rise by setting the temperature rise time for the heater zone in which temperature rise is likely to be completed soon, such as a nozzle. Improvement in temperature rise control has resulted in reduction in temperature rise time to 2/3 that of conventional machines.

New Injection Unit

5

To meet the needs for higher precision of moldings, FANUC has considerably improved the performance of the injection unit. The new injection unit offers the highest molding performance through the advanced mechanical unit as well as the advanced control system with dedicated servo system.

Synchronous temperature riseis disabled (nozzle)

Cylinder temperaturerise curve

Synchronous temperaturerise is enabled (nozzle)

250（℃）

200

150

100

50

00　　　　　 500　　　　 1000　　　　1500　　　　 2000　　　　 2500

sec

New injection mechanism

In the injection unit, FANUC's compact, high-output, and advanced servo motor αi series has been adopted. The new injection mechanism that reduces the inertia to half that of conventional ones has also been adopted. Quick response, combined with excellent stability from low-speed to high-speed range, ensures the highest performance in a wide variety of molding fields.

High precision injection speed switching function

Sampling variations have been reduced by the use of a new algorithm for injection speed switching control. This function allows the switching of the injection speed with high precision throughout the entire speed range regardless of the set speed.

Injection speed switching position (setting)

Shot0 10 20 30 40 50

Mo

ldin

g p

art

wei

gh

tM

old

ing

par

t w

eig

ht

Shot0 10 20 30 40 50

Mo

ldin

g p

art

wei

gh

t

Weightvariations

50% reduction

Support for high-precision molding

6

High rigid toggle mechanism

Clamp mechanism

The low-inertia and high torque servo motor with superior response is equipped with the new unique 5-point toggle mechanism (RDP 5-point toggle). This configuration provides excellentperformance for high cycle molding.

Advanced Control

12.1-inch large-size display with new MDI key board

Advanced CNC Series 180is

High precision molding with high-speed injection control

12.1-inch large-size display

● High precisionFANUC’s advanced CNC Series 180is-IB realizes high speed and high precision control. Stability of molding performance is enhanced by reducing deviation of peak injection pressure. ● Various interfacesInterfaces for various peripheral devices come standard.　　・ Memory card slot　　・ Ethernet　　・ USB*　　・ RS232-C** Not standard interfaces for the S-2000i5A.

Superior operation

12.1-inch large-size LCD has been adopted. The soft background color and the clear Gothic character display improves the ease of viewing the screen. The quicker display four times over FANUC's conventional LCDs prompts ease of see, with quick switching with a new MDI keyboard.

S-2000i100A High-speed injection model

The S-2000i100A high-speed injection specification model provides a maximum speed of 800 mm/s (2.4 times higher than conventional model) and an acceleration 1.7 times higher than conventional model. This model delivers the maximum performance in high-speed, high-pressure molding such as thin-walled molding when used with a high-pressure-resistant cylinder.

S-2000i50AP High precision

clamping specification model The S-2000i50AP is a model for high precision clamping specifications, which introduces a ball spline as the tie-bar of the clamping mechanism. By fully using state-of-the-art technologies such as a high-stiffness base frame and the nozzle touch bending prevention mechanism, the model realizes high precision die plate parallelism required for lens molding and other precise applications.

Recommended specifications

for each molding type● Recommended specifications for lens

molding ・ Special screw cylinder (for PC, PMMA/for COP) ・ High precision temperature control ・ Synchronous temperature rise function ・ High precision clamping specifications

● Recommended specifications for

connector molding ・ Special screw cylinder (for PA, PBT, PPS/for LCP) ・ High precision temperature control ・ Synchronous temperature rise function ・ High precision injection speed switching function ・ High precision metering control ・ Constant injection rise acceleration control

Advanced CNCSeries180is

Injection time

Conventional standard model

High speed injection model

Inje

ctio

n s

pee

d (

mm

/s)

Acceleration1.7 times

7

Resin Characteristics Evaluation System

● Resin flow coefficient measurement ● Resin database ● Comparison of data for resin lots

Allowing the ROBOSHOT to measure the resin flow coefficient in cooperation with MOLD24i

Resin flow coefficient measurement is automatically performed in the sequence programmed in ROBOSHOT in advance.

In the resin database, data for resin quality control, such as resin flow coefficient and molding temperature can be stored, and know-how for resin can be accumulated. (MOLD 24i)

Any variation in flow coefficient among resin can be confirmed in a graph displayed. As significant variations, the graph can be used for the index to adjust molding conditions. (MOLD 24i)

Resin characteristic measurement Resin database Resin data analysis

Inquiries: Yamanakako-mura, Yamanashi, Japan 401-0501Phone : 81-555-84-6030Fax : 81-555-84-5540

Worldwide Customer Service and Support FANUC Training Center

FANUC operates customer service and support system anywhere in the world through subsidiaries and affiliates. FANUC provides the highest quality service with the quickest response at the location nearest you.

FANUC training center operates training programs on FANUC ROBOSHOT throughout the year, which focus on practical operations using various molding dies and setting method of molding conditions.

Maintenance and Customer Support

Charlottesville

DetroitChicago

Kimhae

Dalian

Beijing

London

Paris

Barcelona

Luxembourg

PragueStuttgart

IstanbulMoscowSofia

Milan

Shanghai

Hong KongShenzhen

Bangkok

Bangalore

Kuala Lumpur

Singapore

Jakarta

Johannesburg

Ho Chi Minh

Manila

Sydney

Taipei

Taichung

FANUC Headquarters

Networking

ＭＯＬＤ２４i

● Quality radarInstant analysis for mold monitoring data of up to 1,200,000 shots (over 40 items) identify deviation by molding lots and gives visual display of technical factors of deviation.

● Collection and analysis of operational

performanceOperational performance is automatically collected on a shift basis to monthly basis. In addition, the operational status can be analyzed in details.

● Process monitorThe operational status of the molding machine can be monitored by using a view in a form appropriate for the machine layout at a molding factory.

Total data management system for molding factories, centering on quality control

Quality monitor Molding results Process monitor

RSHOT-S2000iA(E)-05, 2005.2, Printed in Japan

･All specifications are subject to change without notice. ･No part of this catalog may be reproduced in any form. ･The photo includes options.

Oshino-mura, Yamanashi 401-0597, Japan Phone:81-555-84-5555 Fax:81-555-84-5512http://www.fanuc.co.jp

Item

Clampingunit

Injectionunit

Note1) Order the special cover option for the screw of φ14.Note2) φ20 is available only with S-2000i50A.

Tonnage

Clamping stroke

Screw diameterTheoretical capacity

Std.

High speedHigh press.

Max. injection pressureMax. pack pressure

Max. injection speedMax. screw rotation speedMax. injection pressure

Max. pack pressureMax. injection speed

Max. screw rotation speed

Unit

kNmmmmmm

mm

MPa

mm/smin MPa

mm/smin

cm 3

Max./Min. die height

Tie bar spacing (H×V)－/mmEjector point/Ejector stroke

MPa

MPa

-1

-1

Item

Clampingunit

Injectionunit

Tonnage

Clamping stroke

Screw diameterTheoretical capacity

Std.

High speedHigh press.

Max. injection pressureMax. pack pressure

Max. injection speedMax. screw rotation speedMax. injection pressure

Max. pack pressureMax. injection speed

Max. screw rotation speed

Unit

kNmmmmmm

mm

MPa

mm/smin MPa

mm/smin

cm 3

Max./Min. die height

Tie bar spacing (H×V)－/mmEjector point/Ejector stroke

MPa

MPa

-1

-1

1000 (100tonf)450/150350

410×4105/100 2858 230 210 200 300 240 220 330 450

1500 (150tonf)490/200 440

510×5105/130 40 188 170 150 200300 260 260 330 400

1500 (150tonf)490/200 440

510×5105/130

22 29 250 250

260 260

26 50250 230

260 260

32103 200 170

220 200

36 147 170 150

190 170

32 121 250 210

280 280

36 153 210 190

280 280

44268 150 130

220 220

48 318 －－

190 190

22 29 260 260

－－

26 50 260 260

－－

28 58 240 220 330450 －－－－

36 147 190170

－－

Item

Clampingunit

Injectionunit

Tonnage

Clamping stroke

Screw diameterTheoretical capacity

Std.

High speedHigh press.

Max. injection pressureMax. pack pressure

Max. injection speedMax. screw rotation speedMax. injection pressure

Max. pack pressureMax. injection speed

Max. screw rotation speed

Unit

kNmmmmmm

mm

MPa

mm/smin MPa

mm/smin

cm 3

Max./Min. die height

Tie bar spacing (H×V)－/mmEjector point/Ejector stroke

MPa

MPa

-1

-1

2500 (250tonf)650/300 600

710×71013/150

330400

－－

3000 (300tonf)650/300 600

710×71013/150 52 442 200 180 200 300 240 220 240 400

32 121 280 280

－－

36 153 280 280

－－

40 188 260 260

－－

48318 190 190

－－

44268 220 220

－－

52 442 160160

－－

40 188 280 260

280 280

44 268 280 240

280 260

48 318 240 220

270 240

56 640 175 160

225 195

64 836 －－

175 150

68 944 － －

155 130

Specifications

150 (15tonf)260/130160

235×2351/5016 11 250 230 525 450－－－－

50 (5tonf)160/80110

145×1451/2014 6200 180 300250－－－－

300 (30tonf)330/150230

280×2801/6018 19 230 210 525 400－－－－

500 (50tonf)350/150250

320×3205/70

200300

330 450

14(Note1)6 250 250

－－

18 14 230 190

－－

14(Note1)6 250 250

－－

16 11250 250

－－

20 24 200 180

－－

22 29 180 160

－－

20(Note2)24 260 260

280 280

22 29 240 200

260 240

26 50 195 170

210 190

28 58 170 150

190 160

Small capacity injection

32 103 220 200

－－