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Enn Õunpuu CEO Tahkoksiidkütuselemendid Energiaefektiivsus ning -julgeolek

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Page 1: Energiaefektiivsus ning -julgeolekh2est.ee/wp-content/uploads/2019/11/KBFI_Elcogen_2019-11...2019/11/08  · Industrial CHP High efficiency gas conversion to electricity Fuel-flexible

Enn ÕunpuuCEO

Tahkoksiidkütuselemendid

Energiaefektiivsus ning -julgeolek

Page 2: Energiaefektiivsus ning -julgeolekh2est.ee/wp-content/uploads/2019/11/KBFI_Elcogen_2019-11...2019/11/08  · Industrial CHP High efficiency gas conversion to electricity Fuel-flexible

Elcogen at a glance

Founded in Estonia

2001 2009Subsidiary in Finland

450+ 8

Customers

50+

Men years of R&D Patent families

Countries22 40

Personnel

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Product families

§ World-leading planar, ceramic, anode-supported cells (ASC). Patent-protected

§ Low operating temperature of 650°C enables cost efficient stack and system design and longer lifetimes

§ Cells and stacks made with low cost raw materials and designed for mass manufacturing

§ Low cost and uniquely designed SOCs drive major cost reductions at the system level

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Elcogen stack products

elcoStackÒ E1000

elcoStackÒ E3000

§ elcoStack§ One design, two variants for different power levels§ 100 % proprietary by Elcogen

§ elcoStackÒ E1000§ Optimized for 1 kW power output§ Internal air manifold system – simple system integration

§ elcoStackÒ E3000§ Optimized for 3 kW power output§ External air manifolding for large SOFC systems (multiple

stacks)

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Why SOFC is Differentiated

§ SOFC are positioned to achieve an attractive total cost of ownership (TCO), driven by the following:

§ Efficiency: highest electrical efficiency of up to 70% (over a large power range) and a combined efficiency in co-generation of more than 90%

§ Fuel flexibility: SOFCs can use the existing gas infrastructure due to their ability to use conventional fuels like natural gas and to tolerate some impurities (unlike PEM)

§ Cost: SOFC technology enables simpler and less expensive system designs, using abundant raw materials with no use of precious metals. However, costs remain high due to limited worldwide production capacities

§ Lifetime: Longer lifetimes decrease operating and maintenance costs

§ Lower emissions: higher efficiency means lower CO2 emissions; no NOx, SOx or particulate pollutants produced (potential to be exempt from environmental taxes)

0%5%

10%15%20%25%30%35%40%45%50%55%60%65%70%75%80%85%

0.01 0.1 1 10 100

Effic

ienc

y (%

)

Power installed (MW)

SOCMCFC

SOC-GT

IGCC

GTCC

Steam TurbinePEM PAFC ICE

Diesel Engine

Microturbine

Gas engine

SOFC Highlights

SOFC Electrical Efficiency

SOFC powered systems are the most promising solution for clean and distributed generation of

heat and power (CHP)

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§ Efficiency: the lowest external energy input (< 3.5 kWh/Nm3 of H2) needed for fuel production (H2, syngas, hydrocarbons) in comparison to other “green” technologies (4.5 - 6.5 kWh/Nm3 of H2)

§ The only technology that can be used in reversible mode i.e. to produce hydrogen and turn hydrogen back to electricity using the same device

§ High fuel production rate: SOECs can operate at a very high current density, producing large amounts of fuel

§ Energy capacity: possibility to store and re-use very high amounts of energy stored in fuels, that is limited only in inexpensive storage tanks

§ CO2 valorisation: carbon dioxide (CO2), a major green house gas, is consumed during fuel production in a SOEC system

Why SOEC is Differentiated

SOEC Highlights

Source: CEA-Liten

SOEC technology offers the lowest price for production of hydrogen

Page 7: Energiaefektiivsus ning -julgeolekh2est.ee/wp-content/uploads/2019/11/KBFI_Elcogen_2019-11...2019/11/08  · Industrial CHP High efficiency gas conversion to electricity Fuel-flexible

Environmental impact

Nordic Venture Forum 3

99% 90%

SOLID OXIDE TECHNOLOGY ADVANTAGES

60%

ELECTRICALEFFICIENCY

LESS CO2 EMISSION LESS NOX

EMISSION

LESS PARTICULATES IN EXHAUST THAN

IN AMBIENT AIR

60%

Power is generated by electrochemical conversion of the fuel. It is the most efficient power generation technology available.Highly fuel flexible.

Enables virtually emission free power generation from natural gas or biofuels.Purifies the ambient air while generating power

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Elcogen SOC: New Energy World 2.0

§ SOC complements solar and battery technologies

§ SOCs are reversible: generating power & heat when acting as SOFCs and capable electrolyzing hydrogen via power-to-gas in SOEC mode

§ Efficient, fuel flexible and clean generation while allowing long-term storage from intermittent renewable sources (e.g. solar, wind)

§ Modular & applicable in multiple use cases

§ SOCs help:

§ Generate electricity and heat at a higher efficiency

§ Provide longer term storage via highly efficient power-to-gas electrolysis

§ Extend the usefulness of renewables and solve intermittency issues

CommentaryENERGY GENERATION

Power & Heat

Natural Gas Biofuels

Stationary Power Transportation

ENERGY STORAGE

Electrolysis

Solar Wind

SOC: complementing solar, wind and batteries

Green Hydrogen & Synthetic Fuels Power-to-Gas

8

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Hydrogen production

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Power to X

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Single Technology – Multiple Applications

Transportation Electrolysers for energy storage and power to fuel

Residential: Single & Multi-Family

Commercial & Industrial CHP

§ High efficiency gas conversion to electricity

§ Fuel-flexible

§ Use-case in commercial vehicles

§ Range extension using natural gas or ethanol

§ Long-term energy storage

§ Higher efficiency conversion to hydrogen

§ Power-to-gas

§ Modular base-load power

§ Cheaper and more efficient

§ Grid stability

§ Data centers and UPS

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Case example – power & heat

12

§ Elcogen and Convion are closely collaborating in commercialization of CHP systems based on SOFC technology

§ Finnish utility, Lempäälän Energia has purchased Convion fuel cells to Smart Grid

§ Convion will deliver two C60 fuel cell installations based on Elcogen stack technology in 2019

§ Fuel cells will improve sustainability and power security of the grid

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§ Development of energy-efficient, economical and environmentally viable CO2 conversion technologies

§ CO2 in the blast furnace gas is combined with green hydrogen generated by electrolysis

§ Concept to be demonstrated at Dunkirk between DK6 combined cycle power plant, Arcelor Mittal steel factory and the harbour

§ C2FUEL unique circular approach could contribute to mitigate up to 2,4 Mt CO2 per year

Case example – electrolysis, circular economy

13

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Example: Utilizing Elcogen technology in Convion C60 in EV-charging application

§ Convion Oy is an integrator partner of Elcogen

§ Three Convion C60 fuel cell systems provides continuous capacity of 180kW

§ C60 combined with batteries can provide grid support and excess capacity for peak loads

§ C60 can be connected battery bank or charging station via DC-link

§ Fuel cell with battery bank provides needed capacity and dynamics

§ 3xC60 + 90kWh Li-ion battery can provide 460kW peak load for 15 min or 215kW for 2h

§ Can be discharged and charged within 4-8 hours

14

800VDC, 200A DC-LINKCHARGER UNITS

BATTERY BANK

CHARGING PLATFORM

C60 FUEL CELL SYSTEMS

90 - 270 kWh Li-ion

batteries

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Distributed EV charging benefits

§ Better energy efficiency without grid reinforcement

§ No transmission losses, high availability, heat utilized locally

§ Four times longer driving distance than with bio gas ICE

§ Natural gas, biogas, hydrogen etc. can be used as a fuel in fuel cell system

§ When not charging vehicles, power can be sold to the grid

15

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Distributed BEV charging environmental impact

§ SOFC based EV charging has the highest Well to Wheels energy efficiency and lowest CO2 emission§ Calculated on average passenger vehicle like VW Golf or similar

§ BEV charging Estonian electricity production CO2 intensity 1000 g/kWh

§ SOFC electricity produced from natural gas

16

SOFC charging

BEV Grid power

Diesel HV

Diesel

CNG ICE

0 40 80 120 160

15

25

30

25

40

90

130

90

150

45

WTW CO2 emission g/km WTW efficiency %

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Collaboration and R&D Partners

HELTSTACK (FP7 Marie-Curie)NELLHI (FP7 FCH-JU)IDEAL (H2020 SME Instrument)INNO-SOFC (H2020 FCH-JU2)qSOFC (Horizon 2020 FCH-JU2)REFLEX (H2020 FCH-JU2)BestinclassSOFCs (H2020 SMEInst)C2FUEL (H2020 Circular Economy)NewSOC (H2020 FCH-JU2)

Supported by EU & national funding

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Vaatame Eesti konteksti - arenduskoostöö

§ Elektrokeemia

§ Materjalid

§ Elektrokeemia

§ Materjalid

§ BOP integratsioon

§ DC/DC, DC/AC

§ Kütused

§ Taristu

§ SOFC

§ PEMFC

§ SOFC

§ PEMFC

?

?

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Vaatame Eesti konteksti - energiamajandus

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Vaatame Eesti konteksti – praktilised vajadused

Page 21: Energiaefektiivsus ning -julgeolekh2est.ee/wp-content/uploads/2019/11/KBFI_Elcogen_2019-11...2019/11/08  · Industrial CHP High efficiency gas conversion to electricity Fuel-flexible

Tänan tähelepanu eest!

www.elcogen.com