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WEAR & FUSION TECHNOLOGY

Oil and Gas Industry…

Stronger, with Castolin Eutectic

OilTec

Key Industry Program

Stronger, with Castolin Eutectic2

www.castolin.com

KNOW-HOW IN THE OIL AND GAS INDUSTRY

For over 100 years, Castolin Eutectic has been a pioneer and leader in

wear and fusion technologies. Welding, brazing, thermal spray and wear

plates - these are our core technologies for providing innovative, cost

effective and complete solutions for prolonging the service life of equip-

ment in the oil and gas industry.

Based upon hundreds of successful applications approved by our clients

across the globe, Castolin Eutectic can provide optimized solutions

within a wide range of products and technologies to combat wear in the

oil and gas industry.

Our know-how is shared world wide through our international OilTec

team, composed of specialists in exploration, production and processing

applications. The power that pulls our extensive know-how together

around the world is our Key Industry Program and our unique Terolink

applications database.

WEAR PROTECTION EXPERT

Damage caused by these wear groups costs money, especially in

downtime and lost production, replacement parts, repair and

ongoing maintenance. At Castolin Eutectic we take the time to

study industry specific types of wear because until the nature

of the wear is fully understood, the correct solution cannot be

identified.

OilTec

Wear Test G65

Surface Fatigue

Wear Agent

Abrasion on anti-wear CoatingWear Protection

Erosion

Impact

Classic wear types that occur in

the oil and gas industry are:

•Impact

•Cavitation

•Friction

•Corrosion + Heat

•Erosion

•Abrasion

Your resource for protection, repair and joining solutions

Stronger, with Castolin Eutectic 3

www.castolin.com

INNOVATIONS

Castolin Eutectic has invested in Research & Development in many speci-

fic wear problems. This includes areas such as carbide selection, carbide

size, carbide distributions, matrix compositions, application procedures

and process equipment. The results of this extensive work are demons-

trated by the hundreds of patents registered by Castolin Eutectic in the

areas of wear protection and fusion technologies during its 100 year

history. Some examples of products developed specifically for the oil and

gas industry by Castolin Eutectic are:

· Wear resistant cored wire for hard banding.

· Non-magnetic alloys for use on Measurement While Drilling tools and

instrumentation.

· Superior self-fluxing alloy for anti-corrosion coatings for combined H2S

and NaCl environments.

· powder brazing processes; CastoDyn SF Lance and SuperJet Eutalloy.

· Improved powder alloys for crack-free wear resistant deposits.

· TeroCote 7888 T

· EuTronic GAP System

TEROCOTE 7888 TTeroCote 7888 T is a high-performance anti-wear product in the form of a

flexible cord, comprising a nickel core wire, covered with an elastic binder

containing a mixture of carbides and nickel alloy powder.

7888 T deposits are an extremely durable protective coating comprising

a dense mass of ultra hard tungsten carbides embedded in a tough nic-

kel-chromium alloy matrix, providing effective protection against erosive

and abrasive attack.

In oil exploration, TeroCote 7888 T is used to protect the drill bits and sta-

bilizers. In Oil processing, TeroCote 7888 T is used to protect centrifuges.

Automatic Eutronic GAP ProcessCastoDyn DS 8000 EnDOTec Welding

CastoTube CDP

Spray & Fuse CastoDyn SF Lance and SuperJet Eutalloy

HVOF PTA


www.castolin.com

SOLUTIONS FOR THE OIL AND GAS INDUSTRY

OilTecCastolin Eutectic is your resource for protection, wear and joining solu-

tions. We believe in working with our customers to find the best answer

to ther problems. Expert in wear problems we can provide solutions for:

• Repair of broken parts

• Rebuilding of worn parts

• Protection against wear and corrosion

• Fusion technology

• Manufacture of new finished and semi-finished parts

EUTRONIC GAP SYSTEM

Castolin Eutectic developed the EuTronic GAP System using a Plasma Trans-

ferred Arc (PTA) for protective surface coatings and joining applications. PTA

technology provides a range of benefits compared with conventional wel-

ding processes:

• Micro-plasma welding • High Energy Density

• Extremely Low Dilution • Minimal Heat Affected Zone

• Outstanding Repeatability • Short Welding Times

• Minimal Post-Weld Finishing

A coating applied with the EuTronic GAP PTA system on drill pipe provides a

smooth wear-band that has very low casing wear, while maintaining supe-

rior wear resistance in both open hole and casing drilling.

Stabilizer CDP Protected Oil-Sand Seperator

Hardfacing on StabilizerWear-band on DrillpipeDrill BitsCarbide Fixation

Coupling Shoe

Rod Liner

Bearing Mandrel


www.castolin.com

CASTOLAB

Almost a century at the forefront of protective materials technology has

positioned Castolin Eutectic as the world’s premier industrial partner. Our

comprehensive know-how is unrivalled, and our industry partnerships

continue to thrive. We provide solutions to all of the major companies

operating in the oil & gas industry.

INDUSTRY PARTNER

We believe in making our extensive know-how fully available to our cus-

tomers, but for situations where technology transfer is complex or requi-

res a rapid turn-around, we have our own maintenance service works-

hops; CastoLabs. These fully resourced skill centers develop advanced

procedures for transfer to end users.

Castolin Eutectic CastoLabs are located in Germany, Belgium, Spain,

Austria, Norway, Dubai, USA, Mexico, Japan, Czech Republic and the

United Kingdom, and are best contacted through the associated Castolin

Eutectic market via our website at www.castolin.com. In countries

without CastoLabs, Castolin Eutectic collaborates with approved works-

hops who arein close contact with Castolin Eutectic’s specialists and tech-

nologies.

Stronger, with... Castolin Eutectic



www.castolin.com

Manufacturing + R&D Product Portfolio - Widest in the Industry

Training

Together with our sister company, the Messer Group,

we can offer our customers a very powerful range

of products and services. Being «Part of the Messer

World» means:

• Investing €420 million before 2008 in

• More than 6,000 motivated employees, and

• 2,000 technical sales people in the field with our

customers every day, with

• Over 100 factories to meet the needs of customers in

Test Machine for Hardbanding

Laboratory of Metallurgy

Castolin Eutectic Locations

To increase customer know-

how in wear technology and

repair techniques, we have de-

veloped a full line of seminars

and training programs, tea-

ching all relevant personnel

from welders and engineers

to sales teams and managing

directors.

The unique Terolink database of Castolin Eutectic

contains almost 6,000 fully documented approved

applications from around the globe. The case stu-

dies include photographs, technical data, detailed

descriptions and cost-saving analyses.

Wear Test Laboratory

CASTOLIN EUTECTIC

• Over 120 countries


www.castolin.com

AustraliaEutectic Australia PTY Ltd. 317 - 321 Woodpark RoadSmithfield NSW 2164 Sydney +61 - 2 - 87 86 37 05

Austria, South East Europe Castolin GmbH Brunner Strasse 69 1235 Wien+43-(0)1-869 45 41-0

Belgium s.a. Castolin Benelux n.v.222-228, Blvd de l’Humanité 1190 Bruxelles+32-(0)2-370 1370

CanadaEutectic Canada Inc. 52, boul. Hymus, Suite 220 Pointe Claire, QC, H9R 1C9 +1 - 514 - 695 7500

ChinaCastolin (Shanghai) Co. Ltd. No. 11 Xija Road Shanghai Waigaoqiao200131 Shanghai+86 - 512 -57 31 4949

Czech Republic Castolin pol.s.r.o. Trojska 18/122 18200 Praha 8+42-(0)2-83 09 00 77

France Castolin France S.A. 22, Av. du Québec BP 325Z.A. Courtaboeuf 1- Villebon91958 Courtaboeuf Cedex+33-(0)1-69 82 69 82

Germany Castolin GmbHGutenbergstrasse 10 65830 Kriftel+49-(0)6192-403-0

Hungary Castolin KFTHungária Körút, 140-144 1146 Budapest+36-(0)1 471 5224

JapanEutectic of Japan Ltd. 1225 Ogura 212-0055 Saiwai-Ku, Kawasaki+81 - 44 - 599 3101

KoreaEutectic Korea Ltd.710-4 Kozan-dongNamdong-kuInchon City +82 (0)32 817 51 22

LithuniaCastolin Sp. z o.o. filialasV. Nageviciaus 3-6408237 Vilnius, Lietuva+370 5278 84 48

Netherlands Castolin Benelux N.V. Rotterdamseweg 4062629 HH Delft+31-(0)15-256 9203

Norway Castolin Scandinavia Teknologiparken, Akersvn. 24 C 0177 Oslo +47-22-11 18 70

MexicoEutectic Mexico S.A. km36.5,Autopista Mexico-Queretaro 54732 Cuautitlan-IzcalliEstado de Mexico+52 - 55 - 5872 1111

PolandCastolin Sp.z.o.o. P.O. Box 502, ul. Robotnicza 244-100 Gliwice+48-(0)32-230 6736

Spain, Portugal Castolin España S.A. P. I. de Alcobendasc/ San Rafael, 6 28108 Alcobendas (Madrid)+34-914 900 300

South AfricaMesser Eutectic South Africa Ltd. P.O. Box 1504, Northriding 2164 +27 - 11 - 708 10 42

Sweden, Denmark Castolin Scandinavia ABTransportgatan 37 42204 Hisings-Backa+46-(0)31-570 470

TurkeyCastolin Kaynak Ve Tierat Ltd. 20 Mayis Mahallesi, Inonu Caddesi, Sumko Sitesi H-2 Blok, 34711 Kadikoy / Istanbul, +90 - 216 - 464 31 87 Switzerland Castolin Eutectic Int. SASwiss Market Centre Ch. de la Venoge 71025 St. Sulpice+41-(0)21 694 1111

RussiaMesser Cutting & Welding OOO Ul. Bolschaja Tulskajya 10/9Office 9506115191 Moscow

United Kingdom & Ireland Eutectic Company Ltd. Merse RoadNorth Moons Moat Redditch B98 9NZ+44-(0)1527 58 2200

UkraineCastolin Ukraine Ltd.62, Gorkogo str, Kyiv 15003150 Ukraine+380 44 227 87 06

USAEutectic Corporation N94 W14355 Garwin Drive Menomonee Falls Wisconsin 53054 +1 - 800 - 558 - 85 24

For all others Countries (Middle East, UAE, Central Asia) please contact:

Export Market CenterCastolin Eutectic Int. S.A. P.O. Box 360CH-1001 Lausanne, Switzerland+41-(0)21-694 1111

ADDRESSES OF CASTOLIN EUTECTIC COMPANIES

Your resource for protection, repair and joining solutions

For further information,

please visit our homepages:

www.castolin.com www.eutectic.com

-> www.castolin.com <<< -> www.eutectic.com <<<

Stronger, with... Castolin Eutectic


Ask for a demonstration from our Application

Specialists.

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